Manual - Munters
Contents
1. r ei ee Oo a 0 el YP 12 CAT FAN NO OF NO DIA BLADES A B c D E F G tL 2 ame VX09P 9 6 23 4 91 2 15 12 11172 212 91 2 OD 121 2 sq VX14F 14 7 45 6 12 20 s 173 8 165 8 7 145 s OD 171 2 sq VX16F 16 4 43 16 2517 2 22a 183 4 54 2 16 16 OD 221 2 sq VX18F 18 5 43 4 16 251 2 221 4 183 4 51 2 18 16 OD 221 2 sq VX24F 24 4 53 4 20 311 2 281 4 193 4 51 2 24h OD 281 2 sq VX26F 26 3 51 2 22 33 293 4 181 8 10 16 27 OD 301 4 sq Munters Corporation FORM QM1105 4215 Legion Dr Mason MI 48854 1036 USA May 2011 Ph 517 676 7070 Fax 517 676 7078 Page 3 of 13 www munters us aerotech INSTALLATION INSTRUCTIONS Step 1 Construct the framed opening to correct size according to the above chart and your fan size See Figure 1 If a 9 Vortex fan was purchased proceed to Step 7 If a PV or PZ shutter was purchased proceed to step 2 if a PT shutter was purchased proceed to step 5 Ceiling N 1 ey co oD 3 ol SEa Min Wall T el2 a A r 063 Framing 11 __ Opening lo S see chart on 2 D previous page TO Figure 1 FAN WITH PV OR PZ STYLE SHUTTER A WARNING ROTATING FAN BLADES Operation of fan without wire screens or guards may result in direct contact with blades and cause severe personal injury2. x we Fi F AG NG a u S Y r Bes mn m Figure 6A Figure 6B NOTE Shutter protrudes from fan 2 s Provide adequate guarding to protect shutter Installation is now complete proceed to Electrical Wiring Section 9 Vortex Fan Instructions 14 x 1 5 Lag Screw A a Fan Step 7 Flash and Caulk Mount the fan to the framed opening from the outside of n OUTSIDE the building and fasten with 8 Fastner A Be sure fan is mounted upright Flash and caulk around opening See 121 2 ii Wall Opening Figure 7 INSIDE 2 x 4 Framing Step 8 If fan was purchased with shutter mount shutter to inside PZ09 Shutter Figure 7 of building Fasten shutter in place with 6 Tapping screws not provided Step 9 If fan needs to be mounted from the inside install the fan through the wall and fasten using 8 Fastener A provided Then install 11 2 spacer strips around the opening in the back of the fan before fastening shutter in place See Figure 8 Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA Ph 517 676 7070 Fax 517 676 7078 www munters us aerotech F ATO9Z Fan 11 2 x 11 2 REM PZ09 Shutter E Figure 8 FORM QM1105 May 2011 Page 6 of 13 ELECTRICAL WIRING A o o o Recommended Wire Routing As the power cable exits the back of motor form a drip loop and then run power cable down along motor mount and
3. 1500 1200 128 1750 1350 136 2000 1460 142 2500 1630 172 3000 3170 300 670 135 400 680 136 500 700 137 600 740 139 700 770 140 800 780 141 a 1000 830 143 1250 890 147 u 1500 950 150 o 1750 1000 153 2000 1060 155 2500 1220 164 3000 1380 172 3500 1570 190 4000 4200 1000 510 145 1250 530 147 1500 560 150 1750 600 153 2000 630 157 2250 670 160 2 2500 690 163 2750 720 166 3000 740 168 A 3500 790 172 4000 860 179 4500 940 191 5000 1020 210 5500 6000 Munters Corporation FORM QM1105 4215 Legion Dr Mason MI 48854 1036 USA May 2011 Ph 517 676 7070 Fax 517 676 7078 Page 9 of 13 www munters us aerotech A Fan with cone amp shutter B Fan with hood amp shutter CFM 0 025 Static Pressure 0 05 Static Pressure rpm vouts rpm vors RPM rpm vours 1250 520 148 1500 550 152 1750 580 154 2000 610 158 2250 640 161 2500 650 162 2750 670 164 3000 690 166 3500 730 171 u 4000 780 177 4500 830 182 N 5000 880 189 5500 930 199 6000 970 205 6500 1030 225 7000 7500 8000 MAINTENANCE AWARNING The following inspection and cleaning procedures should be performed monthly require maintenance 1 INSPECT PROPELLER Check that propeller is secure on motor shaft and that there are no signs of damage The blades are of a self cleaning design and should not w 2 CLEAN regularly for best results FAN MOTOR Remove any
4. CAUSES CORRECTIVE ACTION Fan Not Operating 1 Fan control set above room Set to a lower temperature Blown fuse or open circuit breaker Replace fuse or reset breaker Propeller blade contacting fan housing Realign motor in fan housing Fan control defective Repair or replace control Motor defective Repair or replace motor Fan Operating Variable speed control improperly adjusted See Operation Step 2 for adjust Insufficient Airflow ment guidelines Shutter jammed Clean shutter amp fan housing Guard dirty Clean guard Excessive Fan Noise Variable speed control idle speed set to low Increase idle speed setting Variable speed control defective Repair or replace control Propeller blade contacting fan panel Realign motor in fan housing Motor bearing defective Repair or replace motor Excessive Fan Vibration 1 Motor loose in mount Tighten fasteners Propeller damaged Replace propeller Motor shaft bent Repair or replace motor Fan never turns off 1 Override thermostat set incorrectly Set to the correct temperature 2 Control set for continuous operation Set speed control correctly WINTERIZING FAN In most climates it is probable that the ventilation system will never need to operate at a total capacity during the colder winter months Consequently it is advisable to winterize those fans which will not be used in cold weather to avoid unnecessary heat loss and condensation To winterize turn fan control o
5. dust accumulation from motor using a brush or cloth High Voltage DO NOT use a pressure washer A clean motor will run cooler and last longer disconnect power At the same time verify that the motor is secure in its mount before servicing AWARNING opens and closes freely A brush or cloth should be used Dirty guards can reduce airflow not recommended Moving parts disconnect power loose connections before servicing AWARNING EQUIPMENT WITH A PRESSURE WASHER Do not power wash Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA Ph 517 676 7070 Fax 517 676 7078 www munters us aerotech GUARD Clean any dust or feathers from fan guards using a brush SHUTTER Carefully clean dust from shutter blades and frame so that shutter PIPE HOUSING Remove dust accumulations from bottom of pipe housing Exterior of pipe housing may be cleaned with mild soap and water abrasives are 3 CHECK FASTENERS For safety all fasteners should be inspected Tighten any 4 INSPECT FAN CONTROL With power disconnected inspect all electrical connec tions Wiring should be secure and in good condition Remove any dust build up from control case and sensor using a soft brush or cloth NEVER CLEAN ELECTRICAL FORM QM1105 May 2011 Page 10 of 13 TROUBLE SHOOTING AWARNING AWARNING w High Voltage Moving parts disconnect power disconnect power before servicing before servicing SYMPTOM POSSIBLE
6. the inside and fasten with 8 Lag Screws A provided Flash and caulk around opening See Figure 4 If fan and shutter needs to be mounted flush to inside wall See Figure 5 for framing details Wall Framing Vortex Fan 414x19 Lag Mini f ur A Screws A 4 Minimum Framing for fan ae Top and Sides NI Bi i 5 Fan Framed pee 5 Opening Chart pee 8 14 17 sq pea o 16 22 sa 18 22 sq Sasse g a 28 sq N a 301 4 sq al z 2 x 4 Framing _ al 1 2 Minimum Framing for fan Bottom jy en Wall Framing Figur Figure 4 gures Munters Corporation FORM QM1105 4215 Legion Dr Mason MI 48854 1036 USA May 2011 Ph 517 676 7070 Fax 517 676 7078 Page 5 of 13 www munters us aerotech FAN WITH PT STYLE SHUTTER Step 6 Insert PT shutter into fan See Figure 6A Fasten shutter in place by rotating the side and top shutter clips over the shutter flanges See figure 6B oe yet se par s 1 S 1 N as va PT Shutter i x Tr I 1 E el l l E ot i I A N eae Hi D Tr d
7. 70 Fax 517 676 7078 Page 7 of 13 www munters us aerotech OPERATION AWARNING 1 INITIAL START UP With electrical power off verify that the fan propeller turns freely and that all fasteners are secure Turn on electrical power and confirm that the fan operates smoothly 2 ADJUSTMENTS Set the fan control to the temperature shown on your Aerotech ventilations system drawing or to a value which will provide the desired environmental conditions a a When variable speed controls are used the fan s idle speed will need to be set to before servicing the recommended minimum airflow rate Refer to the procedures included with each control The following table provides airflow rates at various propeller speeds for fans wired for 240 VAC A Fan with cone amp shutter B Fan with hood amp shutter C Fan with hood amp no shutter 0 025 us Pressure 0 05 a Pressure RPM votrs RPM vots RPM Cyorrs RPM vors RPM ours RPM voLts Munters Corporation FORM QM1105 4215 Legion Dr Mason MI 48854 1036 USA May 2011 Ph 517 676 7070 Fax 517 676 7078 Page 8 of 13 www munters us aerotech A Fan with cone amp shutter B Fan with hood amp shutter CFM 0 025 Static Pressure 0 05 Static Pressure RPM VOLTS RPM VOLTS RPM RPM VOLTS 150 720 104 175 730 104 200 740 105 300 760 106 400 780 107 500 810 108 2 600 840 110 _ 800 920 114 1000 1000 117 1250 1100 124
8. Propeller 9 DD 6 Blade Set Screws AL 1 FP1031SS Propeller 14 DD 7 Blade Bore Set Screws AL 1 FP1038SS Propeller 16 DD 4 Blade Set Screws AL 1 FP1008SS Propeller 18 DD 5 Blade 1 2 Bore Set Screws AL 1 FP1033SS Propeller 24 DD 4 Blade 1 2 Bore Set Screws AL 1 FP1126SS Propeller 26 5 DD 3 Blade Set Screws AL 1 4 FH1231 9 Fan Motor Base with Reinforcements AL 1 FH1008 14 Fan Motor Mount PVC Coated 1 FH1009 16 18 Fan Motor Mount PVC Coated 1 FH1010 24 Fan motor Mount PVC Coated 1 FH2526 26 Fan Motor Mount PVC Coated 1 5 FM1039 9 DD Motor HP 3350 RPM 36 Fr 1 ph 115V 1 FM1038 9 DD Motor HP 3350 RPM 36 Fr 1 ph 230V 1 FM1010 14 DD Motor HP 1625 RPM 48 Fr 1 ph 115 230V 1 FM1043 16 DD Motor HP 1625 RPM 48 Fr 1 ph 115 230V 1 FM1009 18 DD Motor HP 1625 RPM 48 Fr 1 ph 115 230V 1 FM1008 24 26 DD Motor HP 1075 RPM 48 Fr 1 ph 115 230V 1 FM1070 24 26 DD Motor HP 1075 RPM 48 Fr 3 ph 208 230 460V 1 FH2117 Left Shutter Clip Al 14 24 fans only 1 PT0914 Shutter 16 SQ Belted inlet White Plastic 1 PT1618 Shutter 21 SQ Belted inlet White Plastic 1 PT24 Shutter 27 SQ Belted inlet White Plastic 1 PT26 Shutter 29 4 SQ Belted inlet White Plastic 1 8 PZ09 Shutter 11 SQ White Plastic 1 PZ0914 Shutter 16 SQ White Plastic 1 PZ1618 Shutter 21 SQ White Plastic 1 PZ24 Shutter 27 SQ White Plastic 1 PV26 S
9. VORTEX FANS 9 26 Direct Drive ay V Munters aerotech Ventilation Systems Munters Corporation FORM QM1105 4215 Legion Dr Mason MI 48854 1036 USA May 2011 Ph 517 676 7070 Fax 517 676 7078 Page 1 of 13 www munters us aerotech USER S MANUAL and INSTALLATION GUIDE Section Page Unpacking the Equipment cccccecccceccceccaeccaeeeaeccaeccecccecceecceeeceeeeeeeeeeeeeeeeeeeeeess 3 FAM DIMONSIONS PERERREENPRPEHEEFFRRLPEIETTCHFERFERTTRLTETFRFEFEP TPFEFHTETFHENRTREFETIRFELEPFRLFITLERITETRFERTFRATTERRIGR 3 F n lnstallation 2 2r2 ira denne meatier 4 6 Eleetrieal Wings aa eher 7 Operation nannten neh hl Bats ena 8 10 Maintenance keinen me In DR 10 Winterizing Fanartikel 11 Troubleshooting en ekahebei 11 ExXploded View nern A ash T A TA 12 13 THANK YOU Thank you for purchasing a Vortex Direct Drive Fan from Munters Munters equipment is designed to be the highest performing highest quality equipment you can buy With the proper installation and maintenance it will provide many years of service PLEASE NOTE To achieve maximum performance and insure long life from your Munters fan it is essential that it be installed and maintained properly Please read all instructions carefully before beginning installation WARRANTY For Warranty claims information see the Warranty Claims and Return Policy form QM1021 available from the Aerotech
10. Ventilation System Munters Corporation office at 1 800 227 2376 or by e mail at aerotech munters com Conditions and Limitations e Products and Systems involved in a warranty claim under the Warranty Claims and Return Policy shall have been properly installed maintained and operated under competent supervision according to the instructions provided by Aerotech Ventilation Systems Munters Corporation e Malfunction or failure resulting from misuse abuse negligence alteration accident or lack of proper installation or maintenance shall not be considered a defect under the Warranty Munters Corporation FORM QM1105 4215 Legion Dr Mason MI 48854 1036 USA May 2011 Ph 517 676 7070 Fax 517 676 7078 Page 2 of 13 www munters us aerotech UNPACKING THE EQUIPMENT Before beginning installation check the overall condition of the equipment Remove packing materials and examine all components for signs of shipping damage Any shipping damage is the customer s responsibility and should be reported immediately to the freight carrier Each Fan Includes 0 1 2 3 1 Direct Drive Fan NN A 1 Hardware Package HP 1145 A Sheree HP1145 for Vortex Direct Drive fan A 8 14 x 1 5 Lag Screws S S u E L pas Fan Specifications Power 120 or 240 VAC Phase 1 Hertz 60 FAN DIMENSIONS
11. Zip tie the cable to motor mount to prevent cable from getting tangled in the prop See Figure 9 Then run the cable out the drain hole to the circuit breaker or control panel Figure 9 AWARNING All wiring should be installed in accordance with National State and Local electrical codes Fans used to ventilate livestock buildings or other rooms where continuous air movement is o essential should be connected to individual electrical circuits with a minimum of two circuits per room For electrical connection requirements refer to diagram on motor nameplate and to information enclosed with the Aerotech environmental control to be used Motor overload protection should be provided for each fan A Circuit Breaker Switch or slow blow motor type fuses must be used See Figure 10 See Aerotech form QM1400 for proper Ha e poe size NOTE A safety cut off switch should be located adjacent to each fan before installation L1 H L1 Pero yM H T1 H 120 or 240 VAC L2 N L2 Nr y2 N T2 N 120 or 240 VAC Power Supply for Fan G G Power Out to Fan KEY 1 lo L1 Line 1 H Hot L2 Lne2 N Neutral Figure 10 G Ground Motor Overload Protection with Disconnect NOTE Information in parenthesis SY2000 or Equivalent refers to 120 VAC control Munters Corporation FORM QM1105 May 2011 4215 Legion Dr Mason MI 48854 1036 USA Ph 517 676 70
12. ff Install the insulated closure panel over the fan intake If you don t have an insulated closure panel a piece of rigid insulation material can be used Remember the insulation panel must be removed before warmer weather returns NOTE At least one single speed fan should be left uncovered and with power available to provide air movement in the event of variable speed control difficulties Munters Corporation FORM QM1105 4215 Legion Dr Mason MI 48854 1036 USA May 2011 Ph 517 676 7070 Fax 517 676 7078 Page 11 of 13 www munters us aerotech Vortex Direct Drive 9 Vortex Fan 14 26 Vortex Fan FORM QM1105 May 2011 Page 12 of 13 Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA Ph 517 676 7070 Fax 517 676 7078 www munters us aerotech Vortex Direct Drive Item Catalog No Description Qty 1 FH2109 Housing 9 Vortex Fan with Labels PL 1 FH3414 Housing 14 Vortex Fan with Clips amp Labels FG 1 FH3416 Housing 16 Vortex Fan with Clips amp Labels FG 1 FH3418 Housing 18 Vortex Fan with Clips amp Labels FG 1 FH3424 Housing 24 Vortex Fan with Clips amp Labels FG 1 FH3127 Housing 26 Vortex Fan with Clips amp Labels FG 1 FH2119 Right Shutter Clip AL 2 FP1036SS
13. hutter 29 4 SQ White Plastic 1 9 FH1227 9 Fan Guard with Endcaps SS 9 only 1 Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA Ph 517 676 7070 Fax 517 676 7078 www munters us aerotech FORM QM1105 May 2011 Page 13 of 13
14. or death Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA Step 2 Insert fan into the framed opening from the inside and fasten with 8 Lag Screws A provided Flash and caulk around opening See Figure 2 Step 3 Outlet of fan comes unguarded it is recom mended that an Aerotech discharge cone with guard a fan hood with guard or a guard by others is installed on outlet of fan at this time Ph 517 676 7070 Fax 517 676 7078 www munters us aerotech Vortex Fan a OUTSIDE a A 14 x 1 5 Lag fi Screws A 2 x 4 Framing INSIDE Figure 2 FORM QM1105 May 2011 Page 4 of 13 Step 4 Slide shutter into back of fan See Figure 3A Fasten shutter in place by rotating the side and top shutter clips over the shutter flanges See Figure 3B Installation is now complete proceed to Electrical Wiring al Section pil ae Airfoil Tt Shutter ee Pizzen Zi eee T i 1 i T Il Pa a aii z fo hr P KN T I x gt l e l SS I l v eoa SA i T x T s 1 SL o I __ I l I J 1 x Par anne es are Sen s4 Figure 3A hl de t Figure 3B FAN WITH PT STYLE SHUTTER Step 5 Insert fan into the framed opening from
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