ADAM-5000 Series Manual.book
Contents
1. User Manual APAX 5620 XScale CPU Module AD ANTECH eAutomation Copyright The documentation and the software included with this product are copyrighted 2009 by Advantech Co Ltd All rights are reserved Advantech Co Ltd reserves the right to make improvements in the products described in this manual at any time without notice No part of this manual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of Advantech Co Ltd Information provided in this manual is intended to be accurate and reliable How ever Advantech Co Ltd assumes no responsibility for its use nor for any infringe ments of the rights of third parties which may result from its use Acknowledgements Intel and Pentium are trademarks of Intel Corporation Microsoft Windows and MS DOS are registered trademarks of Microsoft Corp All other product names or trademarks are properties of their respective owners Product Warranty 2 years Advantech warrants to you the original purchaser that each of its products will be free from defects in materials and workmanship for two years from the date of pur chase This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech or which have been subject to misuse abuse accident or improper installatio2. Product name and serial number Description of your peripheral attachments Description of your software OS version application software etc A complete description of the problem The exact wording of any error messages Safety Precaution Static Electricity Follow these simple precautions to protect yourself from harm and the products from damage M To avoid electrical shock always disconnect the power from your PC chassis before you work on it Don t touch any components on the CPU card or other cards while the PC is on Disconnect power before making any configuration changes The sudden rush of power as you connect a jumper or install a card may damage sensitive electronic components lil APAX 5620 User Manual Safety Instructions 10 11 12 do 14 15 16 17 18 19 20 21 22 23 Read these safety instructions carefully Keep this User Manual for later reference Disconnect this equipment from any AC outlet before cleaning Use a damp cloth Do not use liquid or spray detergents for cleaning For plug in equipment the power outlet socket must be located near the equip ment and must be easily accessible Keep this equipment away from humidity Put this equipment on a reliable surface during installation Dropping it or letting it fall may cause damage The openings on the enclosure are for air convection Protect the equipment from overheating DO NOT COVER THE OPENINGS
3. Make sure the voltage of the power source is correct before connecting the equipment to the power outlet Position the power cord so that people cannot step on it Do not place anything over the power cord All cautions and warnings on the equipment should be noted If the equipment is not used for a long time disconnect it from the power source to avoid damage by transient overvoltage Never pour any liquid into an opening This may cause fire or electrical shock Never open the equipment For safety reasons the equipment should be opened only by qualified service personnel If one of the following situations arises get the equipment checked by service personnel The power cord or plug is damaged Liquid has penetrated into the equipment The equipment has been exposed to moisture The equipment does not work well or you cannot get it to work according to the user s manual The equipment has been dropped and damaged The equipment has obvious signs of breakage DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE STORAGE TEMPERATURE MAY GO BELOW 20 C 4 F OR ABOVE 60 C 140 F THIS COULD DAMAGE THE EQUIPMENT THE EQUIPMENT SHOULD BE IN A CONTROLLED ENVIRONMENT CAUTION DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY REPLACED REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER DISCARD USED BATTERIES ACCORDING TO THE MANUFACTURER S INSTRUCTIONS The sound pressure level at the operato
4. 25 APAX 5620 User Manual 3 1 2 Standalone Controller with APAX 5343E as Power Input APAX 5620 and other APAX 5000 1 0 modules can also be powered by the APAX 5343E power supply module connected to the left side of the whole system The power can be transferred to APAX 5620 and other APAX 5000 I O modules though the backplanes Step 1 Follows the procedures described in Section 3 1 1 to assembly APAX 5620 and other APAX 5000 I O modules into one complete system The only difference is that you don t need to connect the power supply wiring to the power connectors on the backplane step 1 in Section 3 1 1 Step 2 Pull up the module locks on the upper case of one APAX 5343E Then you can separate the upper case of APAX 5343E from its backplane APAX 5620 User Manual 26 Step 3 Stack the backplane of APAX 5343E to the left side of the first APAX 5002 backplane in the system Step 4 Lock the stacked APAX 5343E backplane to the APAX 5002 backplane by the backplane locks on the APAX 5002 backplane 27 APAX 5620 User Manual Step 5 Insert the upper case of APAX 5343E back on its backplane Use tongue and groove slots to move the upper case Step 6 Lock the upper case of APAX 5343E to its backplane by pulling down the module locks on the upper case Connect AC power code to the power connectors on the upper case of APAX 5343E Then the whole system is powered on APAX 5620 User Manual 28 3 1 3 Combining with APA
5. 50 mm Toward SES ground Slide Slide APAX 5000 I O Module APAX 5000 I O Module APAX 5000 I O Module APAX 5000 I O Module APAX 5000 I O Module La D 0 5 I C LD PE o TL 50 mm Bottom APAX 5620 User Manual 38 Error Handling and Diagnostics 4 1 Error Handling and Diagnostics There are four LED for diagnostics on the front panel of APAX 5620 Below are the meanings for the 4 LEDs PWR When the APAX 5620 is powered this LED will be lit Green RUN Programmer can use software to define when this LED is lit Green ERR Programmer can use software to define when this LED is lit Orange BAT When the battery is out of power this LED will be lit Orange Once this LED is lit you need to change the battery Refer to Section 1 3 1 for how to change the battery Note For APAX 5620KW If you download KW program to it and select to run E the program the RUN LED will flash to notice the program is running APAX 5620 User Manual 40 Appendix A RS 485 Network A 1 A 2 RS 485 Network EIA RS 485 is industry s most widely used bidirectional balanced transmission line standard It is specifically developed for industrial multi drop systems that should be able to transmit and receive data at high rates or over long distances The specifications of the EIA RS 485 protocol are as follows Max line length per segment 1200 meters 4000 feet Throughput of 10 Mbaud and
6. internal Communication Ethernet M LAN 2x RJ 45 Port 10 100 Mbps m Protocol Modbus TCP Server and Client Communication Serial M Connectors 2 x Isolated CAN 2 x Isolated RS 485 E Backplane 1x RS 485 m Baud Rate CAN 1 Mbps RS 485 50bps 230400 bps Environment M Operating Temperature 0 60 C M Storage Temperature 25 85 C E Relative Humidity 5 95 non condensing Note Refer to Chapter 4 for LED diagnostics APAX 5620 User Manual 14 2 1 2 APAX 5620 Dimensions fronti 15 APAX 5620 User Manual 2 2 Power Supply Modules 2 2 1 APAX 5343E Input Rated Voltage 115 230 Vac E Voltage Range 90 264 Vac Input Current 1 5 A at rated load E Input Frequency Range 47 63 Hz E Inrush Current 50 A one cycle at 25 C Installed Input Fuse F 3 15 A 250 V not accessible Output Output Power 72 watts m Power Loss at rated load approximated 8 9 W m Residual Ripple lt 240 mVpp Startup Delay lt 3 second Rated Voltage 24 Voc E Voltage Rise typical 60 ms Rated Output Current 3 Output Current Limitation 3 5 4 3A u Efficiency gt 87 at 115 230 Vac Input Voltage Rated load Protection m Isolation Protection In Out 42 42 Voc E Over Voltage Protection Shutdown at approx 25 27 Vpc latch off mode m Over Load Protection Auto recovery mode Short Circuit Protection Auto recovery mode General E Certifications CE FCC Class A UL 508 UL cU
7. 1 GB Refer to figure below for the location of CF slot and how to insert plug CF Below is an exam ple image of the APAX 5520 APAX 5520 User Manual 6 1 3 3 VGA Display APAX 5620 provides VGA controller for a high resolution interface It supports 640 x 480 16 bpp The VGA port delivers standard DB 15 connector The VGA display functionality can be disabled by the DIP switch on the PCB board Refer to figure below for the location of the DIP switch and VGA port pin assignments Below is an example image of the APAX 5520 DIP Switch Settings SW3 VGA Function ON Enabled 1 ON Disabled 1 7 APAX 5520 User Manual Pin Assignment Description not used notused Note For APAX 5620CE the default setting for the DIP switch is VGA display enabled For APAX 5620KW the default setting for the DIP switch is E VGA display disabled If you enable the VGA port and wants to run your own application programs on APAX 5620KW be very careful since bad program may cause a system crash owing to memory leakage 1 3 4 USB Port The APAX 5620 provides one connectors of USB interfaces The USB interface com plies with USB EHCI Rev 1 1 compliant The USB socket is type A socket mini USB In order to connect with many other USB devices APAX 5620 provides exter nal transfer cable to transfer mini USB to standard USB in the accessory d Pin Assignment Desenpton VBUS Power 5V an Ww A BD Date APAX 5520 User M
8. Jd nme Description Pin e en Ground e parno Data o pamo para _ Note Refer to Appendix A for more detailed information about RS 485 E communication APAX 5520 User Manual 10 1 3 7 Terminal Resistor Settings Pin ON OFF TA 1 120 Ohm for CAN1 None A TIN 2 120 Ohm for CAN2 None 3L 3 3000hm for DATAO None i 4 3000hm for DATA1 None Note For CAN bus communication it will be better to add the terminal resistor E at one side for transmission stability 1 3 8 Controller ID Settings APAX 5620 supports backup function and it has to be configured to the different ID address For ID setting please see below ID Address Settings SW1 ID Address Doo 1 3 9 Real Time Clock RTC APAX 5620 delivers built in real time clock which programmers can use it in their application programs When the power is loss the RTC can still run using the power from battery which has been described in section 1 3 1 11 APAX 5520 User Manual APAX 5520 User Manual 12 Chapter 2 Product Specifications 2 1 2 1 1 CPU Modules APAX 5620 Control System CPU Scale PXA270 520 MHz Memory Flash 32M bytes SDRAM 64M bytes RAM Battery Backup RAM 256KB file system amp 256K Direct Accesss Operating System Windows CE NET VGA Yes USB Yes Real time Clock Yes Watchdog Timer Yes Control Software NET class library with utility Storage 1 x Type Il CompactFlash card slot
9. beyond Differential transmission balanced lines with high resistance against noise Maximum 32 nodes per segment Bi directional master slave communication over a single set of twisted pair cables Parallel connected nodes true multi drop ADAM modules are fully isolated and use just a single set of twisted pair wires to send and receive Since the nodes are connected in parallel they can be freely dis connected from the host without affecting the functioning of the remaining nodes In industry shielded twisted pair is preferable due to the high noise ratio of the environ ment When nodes communicate through the network no sending conflicts can occur since a simple command response sequence is used There is always one initiator with no address and many slaves with address In this case the master is a personal com puter that is connected with its serial RS 232 port to an ADAM RS 232 RS 485 con verter The slaves are the ADAM I O modules When modules are not transmitting data they are in listen mode The host computer initiates a command response sequence with one of the modules Commands normally contain the address of the module the host wants to communicate with The module with the matching address carries out the command and sends its response to the host Basic Network Layout Multi drop RS 485 implies that there are two main wires in a segment The con nected modules tap from these two lines with so called drop cable
10. the APAX N 5001 as the last backplane All the mounting procedure is similar to B APAX 5002 mounting APAX 5620 User Manual 32 3 3 2 Wall Panel Mounting Mount the APAX 5620 module to a wall panel through backplane using two screws per module Use M4 or 8 panhead screws Refer to figure below for the dimensional template 5 00 1 0 3 141 50 43 80 UNIT mnt 4 20 4 20 54 20 40 60 ci A 4 m O UNIT mr 33 APAX 5620 User Manual 3 3 2 1 Wall panel mounting method Step 1 Pull down the DIN rail lock at the back of the first APAX 5002 backplane Nu Unlock Step 2 Hang the APAX 5002 backplane onto the screw on the wall panel The screw for APAX 5002 to hang should be special designed We have provided it in accessory APAX 5620 User Manual 34 Step 3 Mount the first APAX 5002 backplane to the wall panel using two standard M4 or 8 panhead screws We also provide the two screws in accessory Step 4 Stack Another APAX 5002 backplane to original backplane Lock the back plane together 35 APAX 5620 User Manual Step 5 Mount that APAX 5002 backplane to the wall pane
11. the same control program are installed in one system After both controllers are enabled to have backup function the APAX 5000 system will automatically delegate one of the two controllers as the master controller The master controller will run the control program to execute the control process while another controller the backup controller is put on standby The master control ler will periodically send living message to the backup controller If the backup con troller dose not receive living message from master controller over 500 milliseconds it will automatically become master controller and take the control responsibility and restarts the control process execution The maximum operation time for the backup controller to become master controller the take over time won t be greater than 1 5 second Changing master controller means there is something wrong for the previous master controller Therefore engineers can check or change the previous master controller with a new one and enable it to have backup functionality becoming a second backup controller Then if the new master controller fails again the second backup controller will automatically take the control responsibility This mechanism ensures the control system will continuously run the control pro cess And the system won t be stopped even if controller fails APAX 5520 User Manual 4 1 3 Features 1 3 1 Battery Backup RAM APAX 5620 provides 512 KB battery backup RA
12. 3 1 for the assembly operation As described in previous section APAX 5620KW can also work with another CPU module to deliver dual CPU architecture Take APAX 5570XPE 5571XPE as exam ple APAX 5620KW inserted on one of the PCI slot on APAX 5570XPE XPE can get power from APAX 5570XPE 5571XPE We strongly suggest inserting APAX 5620KW on the first slot to have better ventilation Then APAX 5620KW can com municate with other stacked APAX 5000 I O modules through the backplanes 3 APAX 5520 User Manual Note With expansion port on backplanes users can build a remote expansion N architecture remaining fast local bus data transmission speed Refer to E Section 3 1 1 for how to build remote expansion Warning If there are multiple controllers including couplers in the same system be SURE all these controller have different controller ID APAX 557x use utility to configure its controller ID while APAX 5620 uses the switch to define the controller ID Note lfthere are more than two controllers including couplers in one system N the real time performance of the I O process at less than 1 millisecond E cannot be guaranteed Warning When there are more than two controllers in one system only one controller is allowed to control I O modules For other controllers and A couplers they can ONLY perform read operations APAX 5620 supports backup function To leverage this functionality two CPU mod ules controllers with
13. AX 5000 I O modules Through built in utility programmers can configure related hard ware settings for the APAX 5000 I O modules Then programmers can build their own application programs by Advantech NET class libraries to control APAX 5000 I O modules under Microsoft Visual Studio NET programming environment APAX 5620KW It can be operated in two ways The first way is that APAX 5620KW can be a standalone controller just like APAX 5620CE when it connects with APAX 5000 1 0 modules The difference is that APAX 5620KW programming environment is KW MultiProg which is IEC 61131 3 softlogic programming tool that PLC program mers are familiar with KW MultiProg supports Instruction List IL Structure Text ST Function Block Diagram FBD Sequential Function Chart SFC and Ladder Diagram LD After programmers complete their program it can be downloaded to APAX 5620KW and the built in KW ProConOS kernel will execute the control program KW MultiProg and ProConOS feature real time I O control performance guaranteed execution time which is very important for many control applications Since APAX 5620KW is equipped with the KW softlogic environment it becomes a Programmable Automa tion Controller PAC The second operation way for APAX 5620KW is that it can work with other CPU mod ules such as APAX 5570XPE 5571XPE Combining APAX 5620KW with another CPU module provides dual CPU architecture to the control system For this kind o
14. EKI 2528 with 100 Mbps transmission speed can also be used between two APAX 5002 Therefore you can flexibly build any remote expansion with line tree or star topology All the APAX 5000 I O modules can benefit from the remote expansion architecture with local bus speed Refer to figure below for the expansion topology Warning 1 DO NOT use managed switch hub or router between backplanes for expansion A 2 The network for the expansion should be a local network NOT to con nect with other external network such as public network in enterprise network including Internet 3 Cat 6 Ethernet cable is strongly recommended for better data trans mission quality 4 It is suggested to power on APAX 5620 and all the I O modules together to avoid any unpredictable situation Note For the line topology as shown by figure above the maximum distance between two backplanes is 100 m And there are maximum 30 APAX 5002 backplanes used in the system for line topology to remain real time performance APAX 5620 User Manual 24 Ethernet Switch 77 Warning For the star topology use unmanaged industrial Ethernet switches such as Advantech EKI 2528 with 100 Mbps transmission speed for A expansion DO NOT use management switch hub or router between backplanes The network for the expansion should be a local network NOT to connect with other external network like public network in enter prise network including Internet
15. Intelligent RS 485 Control auto data flow Devices with auto data flow feature are equipped with an I O circuit which can auto matically sense the direction of the data flow No handshaking with the host like RTS Request to Send is necessary to receive data and forward it in the correct direction You can use any software written for half duplex RS 232 with an ADAM network without modification The RS 485 control is completely transparent to the user APAX 5620 Manual 46
16. L approval Energy Star E Enclosure ABS PC E Diagnostics LEDs 1 x Power Dimensions W x H x D 75x 151 x 115 mm Operating Temperature 10 55 C E Storage Temperature 20 70 C Relative Humidity 5 95 non condensing m Leakage Current lt 3 5 mA APAX 5620 User Manual 16 Mechanical Installation 3 1 3 1 1 Mechanical Assembly and Power Connection Standalone Controller with Direct Power Input As introduced in Chapter 1 APAX 5620 can perform as standalone controller It needs to be inserted on one APAX 5002 backplane module Insert One APAX 5000 O module on the same backplane module That I O module can be controlled by APAX 5620 If you want to have more APAX 5000 1 0 modules to be controlled sim ply stacked other APAX 5002 backplanes to the original backplane and inserted APAX 5000 1 0 modules on the stacked backplanes It becomes one complete sys tem and APAX 5620 can communicate with these APAX 5000 1 0 modules through the backplanes There are two ways that APAX 5620 can be powered when it performs as a stand alone controller One way is to connect the DC power supply wire directly to the power connector on the backplane Another way is using Advantech APAX 5343E power supply module refer to Section 3 1 2 for more detail When you wire the power supply to the backplane the power is transferred between backplanes and provides to APAX 5620 and other APAX 5000 I O modules inserted on th
17. M 256KB File System 256KB Direct Access for saving important data This ensures that you have a safe place to store critical data You can now write software applications without being concerned that system crashes will erase critical data from the memory If there is no power pro vided to APAX 5620 the battery life can be 2 years There is a BAT LED in the front panel of the APAX 5620 and it will be lit when the battery is out of power Once the BAT LED is lit please change the battery Refer to figure below for the location of the battery and how to change the battery Below is an example image of the APAX 5520 Note After you remove the battery the data can remain 30 minutes Battery Specifications M Battery Type CR2032 Electrical Properties Nominal voltage 3 0 V Nominal capacity 225 mAh Dimension Diameter 20 0 mm Height 3 2 mm Weight 3 1 g Warning Battery may explode if mistreated Do not recharge disassemble or dis i pose of in fire 5 APAX 5520 User Manual 1 3 2 CF Slot for Data Storage APAX 5620 has built in Microsoft Windows CE NET operating system The operating system is installed in the flash Your application program will also be stored on the flash However we strongly suggest not saving data to the flash Repeat reading and writing will serious damage the flash life APAX 5620 delivers an internal CF slot for data storage It only supports FAT and the CF card size can be up to
18. User Manual 30 3 3 Mounting 3 3 1 DIN rail Mounting APAX 5620 module can be mounted through backplane to the following DIN rails 35 x 7 5 mm or 35 x 15 mm Below are the procedures for the DIN rail mounting Step 1 Pull down the DIN rail lock at the back of APAX 5002 backplane Nu Unlock Step 2 Attach the APAX 5002 backplane on the DIN rail V Unlock Step 3 Repeat Step 1 Step 2 until necessary APAX 5002 backplanes are all attached on the DIN rail Note When the total number of APAX 5620 and APAX 5000 I O modules is odd you can use APAX 5001 1 slot backplane as the last backplane in the system And the procedure to attach APAX 5001 on the DIN rail is similar as APAX 5002 31 APAX 5620 User Manual Step 4 Move all backplanes to stack them together Then slide the backplane locks on the backplanes to fasten all backplanes Similar to Step 6 and Step 7 in section 3 1 1 Step 5 Slide the DIN rail lock of all backplanes into the position to fix all backplanes to the DIN rail Step 6 Insert the APAX 5620 module and all necessary APAX 5000 I O modules to the backplanes Similar to Step 2 Step 4 and Step 8 in section 3 1 1 Step 7 Slide the module lock of the APAX 5620 module and all necessary APAX 5000 I O modules into the position to fix these modules to related backplanes Sim ilar to Step 3 Step 5 and Step 9 in section 3 1 1 Note Ifthe total number of APAX 5000 module is odd you can use
19. X 5570XPE 5571XPE As introduced in Chapter 1 APAX 5620KW not only can become a standalone con troller but also can combine with another CPU module such as APAX 5570XPE 5571XPE to deliver dual CPU architecture This architecture lets the two CPU exe cute different tasks giving higher reliability to the system The assembly procedure is the same as how to assembly APAX 5000 1 0 modules to APAX 5570XPE 5571XPE Warning We strongly suggest to installed APAX 5620KW at the first slot on i APAX 5570XPE 5571XPE to have better ventilation Note Refer to APAX 5570 hardware manual for how to assembly APAX 5000 N I O module to APAX 5570XPE 5571XPE Similar to assembly of APAX E 5000 I O modules with APAX 5570XPE 5571XPE ni 3 2 Decommissioning and Disposal APAX 5620 supports hot swap functionality It means APAX 5620 can be removed from the backplane or inserted on the backplane when the complete system is power on This helps saving maintenance effort and cost The hot swap functionality is implemented by the module locks Below is an example image of the APAX 5520 Step 1 Pull up the two module locks on side of APAX 5620 29 APAX 5620 User Manual Step 2 Detach APAX 5620 from the backplane Repeat Steps 1 2 for the APAX 5000 I O modules disassembly The device must be fully dismantled in order to dispose of it Electronic parts must be disposed of in accordance with national electronics scrap regulations APAX 5620
20. ain and hierarchical structure Mer 2 Ganwerler RS AIMRE 485 ADAM VO Modules 43 APAX 5620 Manual A 2 1 Line Termination Each discontinuity in impedance causes reflections and distortion When an imped ance discontinuity occurs in the transmission line the immediate effect is signal reflection This will lead to signal distortion Specially at line ends this mismatch causes problems To eliminate this discontinuity terminate the line with a resistor FROEE HEHE Ri 1200 mol OJ a Rie47011 Figure A 1 Signal Distortion The value of the resistor should be a close as possible to the characteristic imped ance of the line Although receiver devices add some resistance to the whole of the transmission line normally it is sufficient to the resistor impedance should equal the characteristic impedance of the line Example Each input of the receivers has a nominal input impedance of 18 kW feed ing into a diode transistor resistor biasing network that is equivalent to an 18 kW input resistor tied to a common mode voltage of 2 4 V It is this configuration which provides the large common range of the receiver required for RS 485 systems Figure A 2 Termination Resistor Locations APAX 5620 Manual AA Because each input is biased to 2 4 V the nominal common mode voltage of bal anced RS 485 systems the 18 kW on the input can be taken as being in series across the input of each individual receiver If thir
21. anual 8 1 3 5 Ethernet Port The APAX 5620 is equipped with one Ethernet port which is fully compliant with IEEE 802 3u 10 100Mbpst The Ethernet port provides a standard RJ 45 with upper left LED indicator on the front side showing Link Activity Off Not Link Green and Flash Link and Activity and lower left LED indicator showing LAN speed Orange 100 Mbps Off 10 Mbps Refer to figure below for Ethernet port pin assignment E my u Assignment Description 4 NIC fnotused 5 NC fnotused e RD Receve e e fnotused Note The Ethernet port is only used in LAN not for connection to telecommu E nication circuits 9 APAX 5520 User Manual 1 3 6 RS 485 amp CAN Bus Communication Ability APAX 5620 delivers one isolated RS 485 serial communication interface port to con nect with other devices APAX 5620 RS 485 interface supports auto data flow control functionality it automatically detects the direction of incoming data and switches its transmission direction accordingly So no handshaking signal e g RTS signal is necessary This lets you conveniently build an RS 485 network with just two wires APAX 5620 provides 2 ports CAN bus communication interface as well so that cus tomers can control the CAN devices through them A terminal resistor is needed for long distance transmission or device matching CANTH CANIL IGND CANZH CAN2L IGND N C DATAO DATAO IGND DATA DATA IGND LID J
22. e backplanes Refer to figures below for how to wiring the power to the back plane and how to assembly APAX 5620 and other APAX 5000 I O modules with backplanes Below is an example image of the APAX 5520 Step 1 Connect the power supply wire to the power connectors on the 2 slot APAX 5002 backplane module Warning If you use APAX 5000 digital modules in the same system use different power supplies for the system and the the digital channels on digital A modules to have isolation protection between digital channels and sys tem APAX 5620 User Manual 18 Step 2 Insert APAX 5620 on the APAX 5002 backplane module Step 3 Lock APAX 5620 to the APAX 5002 backplane by pulling down the module locks on two sides 19 APAX 5620 User Manual Step 4 Insert another APAX 5000 1 0 module on the same APAX 5002 backplane Use tongue and groove slots to move the module Step 5 Lock that APAX 5000 I O module to the APAX 5002 backplane by pulling down the module locks on two sides Lock APAX 5620 User Manual 20 Step 6 If you need more than one APAX 5000 1 0 module stack another APAX 5002 backplane to the original APAX 5002 backplane Warning When you assembly different backplanes together remember to turn off A the power connected to the backplane If not the backplanes may be damaged Turn on the power again after you complete the assembly for all backplanes Step 7 Lock the stacked APAX 5002 bac
23. f architecture APAX 5620 focuses on the I O control for APAX 5000 I O modules fea turing real time control performance while another CPU module usually with higher CPU grade executes other tasks which needs higher computing ability such as HMI SCADA database communication recipe etc If that CPU module has anything wrong and become hang APAX 5620KW can continue executing the I O control tasks and this ensures the system reliability Note Please refer to APAX 5620 software manual for how to configure N the hardware and program under Microsoft Visual Studio NET or E KW MultiProg APAX 5520 User Manual 2 1 2 APAX 5620 provides two serial RS 485 ports two CAN ports and two ethernet ports to communicate with other devices Programmers can leverage the communi cation ability through Modbus RTU master slave and Modbus TCP server client APAX 5620 also provides one VGA port and one USB port so it can be connected to Advantech Industrial Monitor FPM or standard monitor with VGA input Touch func tionality is connected via USB Besides devices such as mouse keyboard mass storage can be connected via the USB interface System Architecture APAX 5620CE and APAX 5620KW can play as standalone controller It needs to be inserted on the APAX 5002 backplane to get power By assembling with other APAX 5000 I O modules by backplanes APAX 5620 can communicate with other APAX 5000 I O modules through the backplanes Refer to Section
24. kplane to the original APAX 5002 backplane by the backplane locks on two sides 21 APAX 5620 User Manual Note Ifyou want to provide more power to the system you can connect N another power supply wire to the power connections on the second B APAX 5002 backplane The wiring procedure is the same as step 1 Step 8 Insert another APAX 5000 1 0 module on the second APAX 5002 backplane Step 9 Lock that APAX 5000 I O module to the second APAX 5002 backplane by pulling down the module locks similar as step 5 Step 10 If needed repeat step 8 9 to have another APAX 5000 I O module on the second APAX 5002 backplane If you need more APAX 5000 I O module repeat Step 6 Step 10 until all necessary APAX 5000 I O modules are inserted on the backplanes When the total number of APAX 5620 and APAX 5000 I O modules is odd you can use 1 slot APAX 5001 backplane module as the last backplane in the system APAX 5620 User Manual 22 x oO oO nl APAX 5620 User Manual 23 There is an expansion port on front side of APAX 5002 With this port users can build a remote expansion architecture remaining fast local bus data transmission speed Standard Ethernet cables can be used to connect any two APAX 5002 However shielded industrial Ethernet cable MUST be used instead of standard Ethernet cable when the system is used in harsh environment such as factory automation Unman aged industrial Ethernet switches such as Advantech
25. l using two standard M4 or 8 panhead screws Step 6 Repeat Step 4 Step 5 until all necessary APAX 5002 backplane are screwed on the wall panel Note When the total number of APAX 5620 and APAX 5000 1 0 modules is if odd you can use APAX 5001 1 slot backplane as the last backplane in the system The procedure to screw APAX 5001 on the wall panel is similar as APAX 5002 APAX 5620 User Manual 36 Step 7 Insert APAX 5620 and all necessary APAX 5000 I O modules to the back planes Similar to Step 2 Step 4 and Step 8 in section 3 1 1 Step 8 Lock APAX 5620 and all necessary APAX 5000 I O module to the backplane by pull down the buckle Similar to Step 3 Step 5 and Step 9 in section 3 1 1 Warning APAX 5620 will generate a significant heat which is dissipated via a passive ventilation system This system requires the unit to be mounted A correctly In order to have better ventilation no matter DIN rail or wall mounting is adopt remember to locate APAX 5620 at the first slot on the first backplane Besides APAX 5620 and all APAX 5000 I O mod ules should be placed vertically Refer to figure below Fr I pi Troll Toward i TITTI 37 APAX 5620 User Manual We suggest remaining enough clearance space from enclosure walls and adjacent equipment No closer than 50 mm 2 in apart on all sides as shown below This pro vides ventilation and makes assembly easier 50 mm Top
26. n Advantech assumes no liability under the terms of this warranty as a consequence of such events Because of Advantech s high quality control standards and rigorous testing most of our customers never need to use our repair service If an Advantech product is defec tive it will be repaired or replaced at no charge during the warranty period For out of warranty repairs you will be billed according to the cost of replacement materials service time and freight Please consult your dealer for more details If you think you have a defective product follow these steps 1 Collect all the information about the problem encountered For example CPU speed Advantech products used other hardware and software used etc Note anything abnormal and list any onscreen messages you get when the problem occurs 2 Call your dealer and describe the problem Please have your manual product and any helpful information readily available 3 If your product is diagnosed as defective obtain an RMA return merchandize authorization number from your dealer This allows us to process your return more quickly 4 Carefully pack the defective product a fully completed Repair and Replacement Order Card and a photocopy proof of purchase date such as your sales receipt in a shippable container A product returned without proof of the purchase date is not eligible for warranty service 5 Write the RMA number visibly on the outside of the package and ship it
27. ning and Disposal nennen nennen 29 MOURINO aio nooo 31 3 3 1 DIN rail MOUnting nenne 31 3 3 2 Wall Panel Mounting nenne nennnn nennen nnenenenn 33 Error Handling and Diagnostics 39 Error Handling and Diagnostics 40 IR 4859 NE NOR ne 42 Basic Network Layout nenn nenn nnnennen 42 A 2 T Line Terminator sense 44 Figure A 1 Signal Distortion nennen enenn nennen 44 Figure A 2 Termination Resistor Locations 44 RS 485 Data Flow Control 46 Figure A 3 RS 485 Data Flow Control with RTS 46 V APAX 5620 User Manual APAX 5620 User Manual vi Chapter 1 Overview 1 1 Introduction APAX 5620 is a compact controller CPU module with XScale PXA270 CPU and Windows CE NET operating system By connecting with different APAX 5000 1 0 modules APAX 5620 can execute control tasks for various industrial control and automation applications Due to the low power consumption APAX 5620 doesn t require any fan in the mech anism giving better reliability The operating system is installed in the internal flash Therefore no extra external HD or CF is required for the operating system and appli cation programs Besides APAX 5620 provides an internal CF slot for data storage Advantech provides two versions of the APAX 5620 APAX 5620CE It performs as a standalone controller when it connects with AP
28. prepaid to your dealer Part No XXXXXXXXXX Edition 1 Printed in Taiwan November 2011 APAX 5620 User Manual il Declaration of Conformity CE This product has passed the CE test for environmental specifications when shielded cables are used for external wiring We recommend the use of shielded cables This kind of cable is available from Advantech Please contact your local supplier for ordering information FCC Class A Note This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Opera tion of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Technical Support and Assistance 1 Visit the Advantech web site at www advantech com support where you can find the latest information about the product 2 Contact your distributor sales representative or Advantech s customer service center for technical support if you need additional assistance Please have the following information ready before you call
29. r s position according to IEC 704 1 1982 is no more than 70 dB A DISCLAIMER This set of instructions is given according to IEC 704 1 Advantech disclaims all responsibility for the accuracy of any statements contained herein APAX 5620 User Manual IV Chapter Chapter Chapter Chapter 1 Ei NM 2 2 1 2 2 3 1 3 2 3 3 4 4 1 A 2 A 3 OVECIVICW cccccccceccccccccccnceccesceenenscescesnces 1 WUE OCU COUN eea E ee ee 2 System Architecture rire ASit 3 LC ee oe ee 5 1 3 1 Battery Backup RAM 5 1 3 2 CF Slot for Data Storage 6 t33 VOA B 10 n en ee oa 7 Toa U BPO scene ee ee eee ener ee see 8 1 359 Ethermel POr a ee 9 1 3 6 RS 485 amp CAN Bus Communication Ability 10 1 3 7 Terminal Resistor Settings 11 1 3 8 Controller ID Settings 11 1 3 9 Real Time Clock RTC 11 Product Specifications 19 CPU MOdUlES ee n 14 211 ARRX BDO een repair ein Senne 14 2 1 2 APAX 5620 DIMENSIONS 15 Power Supply Modules e 16 22 1 APAXGJ IE a ee ea Sen 16 Mechanical Installation 17 Mechanical Assembly and Power Connection 18 3 1 1 Standalone Controller with Direct Power Input 18 3 1 2 Standalone Controller with APAX 5343E as Power Input 26 3 1 3 Combining with APAX 5570XPE 5571XPE n 29 Decommissio
30. s Thus all connec tions are parallel and connecting or disconnecting of a node doesn t affect the network as a whole Since ADAM modules use the RS 485 standard and use an ASCII based commands set they can connect and communicate with all ASCII based computers and terminals The basic layouts that can be used for an RS 485 network are Daisy Chain The last module of a segment is a repeater It is directly connected to the main wires thereby ending the first segment and starting the next segment Up to 32 address able modules can be daisy chained This limitation is a physical one When using more modules per segment the IC driver current rapidly decreases causing commu nication errors Totally the network can hold up to 256 addressable modules The lim itation for this number is the two number hexadecimal address codes that know 256 combinations The ADAM converter ADAM repeaters and the host computer are non addressable units and therefore are not included in these numbers APAX 5620 Manual 42 Segment 1 Segment 2 Star Layout In this scheme the repeaters are connected to drop down cables from the main wires of the first segment A tree structure is the result This scheme is not recommended when using long lines since it will cause a serious amount of signal distortion due to a signal reflection in a several line endings Ganverlar Ho UE HS Repeater H ADAM IO Modules Random This is a combination of daisy ch
31. ty of these receivers are put closely together at the end of the transmission line they will tend to react as thirty 36kW resistors in parallel with the termination resistor The overall effective resistance will need to be close to the characteristics of the line The effective parallel receiver resistance RP will therefore be equal to RP 36 x 103 30 1200 W While the termination receptor RT will equal RT RO 1 RO RP Thus for a line with a characteristic impedance of 100 W resistor the termination resistor RT should be RT 100 1 100 1200 110 W Since this value lies within 10 of the line characteristic impedance thus as already stated above the line termination resistor RT will normally equal the characteristic impedance ZO The star connection causes a multitude of these discontinuities since there are sev eral transmission lines and is therefore not recommend Note The recommended wiring method that causes a minimum amount of N reflection is daisy chaining where all receivers tap from one transmis sion line and needs to be terminated only twice 45 APAX 5620 Manual A 3 RS 485 Data Flow Control The RS 485 standard uses a single pair of wires to send and receive data This line sharing requires some method to control the direction of the data flow RTS Request To Sent and CTS Clear To Sent are the most commonly used method Hal end Hodula nag kz Figure A 3 RS 485 Data Flow Control with RTS
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