user`s manual for E-series wind generator
Contents
1. 4 Put the tower on a wooden yoke height of 1m to 1 5m as below 5 Generator installation In the manual for generator part 6 You could erect the tower with a winch tractor and crane Please note when using a winch and tractor there need to be a yoke for generator below 2kw including 2kw Pay attention to the tension of each steel wire in the process of erecting in case of any unbalance URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd 7 3KW and above 3KW IPlease installing the bolts to the three hole at the bottom of the tower after the erecting of the tower 8 To check the length of 4 pieces of steel wire and fix it with fixture Note please leave a proper radian for the steel wire 9 3KW and above3KW You need to take the subsidiary pole away and release the steel wire after installation 5 4 Lay down the tower For laying down the tower a no wind weather is needed as well as a yoke which is the same when for installing Break the connection to stop the generator which could be checked in the user s manual If using a crane The harness should be tied to the generator by professional people And then release the screw and steel wire to lay URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd down the generator slowly to the yoke If using a tractor or winch JFirst release the steel wire of the basement and then connect the steel wire to tractor or winch accor2. Guy cable Guy cable Guy cable Guy cable tower tower tower tower Foundatio Radiustm 3 4 4 6 gt n Center 0 6 0 6 0 0 6 0 6 0 8 0 9 0 9 1 2 foundation m 8 Edge foundation 0 5 0 5 0 0 6 0 6 0 7 0 8 0 8 0 9 m 7 5 2 For making basement Dig the basement according to the designed size Then put the anchor in the basement Please assemble the plate as below For generator below 2kw there are two pins needed to fit in the edge foundation For above URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd 3kw there needs to be three screw tooth hole forwards to the front side Put the edge anchor into the edge basement and please check the distance between the hook of basement and the center including the basic level of basement and then placing concrete Do as below URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd For the 3kw and 5kw it would need two guy cables for installation and the picture of edge basements is as below Notes To keep the balance of the tension between each cable the height of the basement need to be same with the base of the tower Otherwise the unbalance would cause trouble for the tower URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd 5 3 Assemble the tower 2kw and below 2kw Put the tower into the base and insert the pins in to the hole for it with screwing the pin
3. Yangzhou Shenzhou Wind driven Generator Co Ltd USER S MANUAL FOR E series WIND GENERATOR Version no 1 1 Yangzhou Shenzhou Wind driven Generator Co Ltd Warnings amp Please excuse from specification alternations without notice amp It is required to comply with the local law regulations or the permission From local government before installing WTGS Only under no wind weather should carry out the installation maintenance And dismantling of WTGS amp Please make sure the construction for WTGS mechanical and electronic facilities should be done by professionals Color or figuration of pictures might be varied against physical goods amp It is forbidden to leave the wind turbine generator working under unloaded state such as without connecting with batteries The safety signs involving the manual are as followed Danger Improper operation might lead to hurt people badly A Attention Improper operation might lead to damage products or hurt People URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd Contents Dg PROS Ul ACU RE tans 4 2 3 PALAMETECL cece eee ee 5 4 Installation of wind generator sees sese eee enen D 5 Installation of guy cable tOWEL ccccececcceccccscscececececececesesesuenenenes 11 6 Ball TN 2 7 Wiring OLA EAM EEE 8 Maintenance srsresnsvrsrvnnnnvrennnveravenevesnrnsernnesrenenvevesesnessenenveveseeneenenvensenene
4. d generator power cable ESKW URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd Generat Generat Generat Tempera Tempera Brake Brake or lead or lead or lead wire wire wire ture mune A B C control control 2 Connect the generator with the pole by screw 3 Blades 1 The flange has been assembled on the motor shaft before delivery 2 Please note the concave part of blades should face the wind and tight the blade with flap by screw Balance is very important and do URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd not tight the screw before assembling all blades For finding balance please make a same distance for every apex and then tighten the screw as below Blade s Center Line 4 Note L1 L2 L3 with tolerance 5mm Tighten the screw after finding balance 4 Assemble the nose cone by screw 5 Connect the tail with the generator with screw URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd 6 Please connect cable from the tower to the controller Note controller should be firstly connect with battery 5 Installation of guy cable tower 5 1Foundation sizing Please install the generator only under no wind weather To make the foundation in an open area URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd Side base Center base Front base Rear base 1KW 2KW 3KW 5KW
5. ding to the installing manner by reversing it Finally lay down the tower on the yoke slowly 6 Battery Configuration Battery should be placed in a dry building with constant temperature and ventilation area By calculating the output of generator you could decide the number of the battery and the connection series and parallel Then please design a cage for placing the battery controller and inverter To avoid electromagnetic interference after connect the battery please smear the end of wire with grease or anti corrosion material The connecting wire between battery and controller should be no less than 3M You could check the parameter for choosing the battery Series connecting is to connect the anode of one battery to the cathode of another battery as below URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd Parallel connecting is to connect the battery anode with anode cathode with cathode as below Please check the notification using instruction and maintenance with BATTERY INSTRUCTION URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd 7 Wiring diagram 7 1 OFF GRID Picture as below wind turbine _ electrical appliance inverter controller battery Please make sure that the output voltage voltage of battery and the input voltage of battery should be same Do not misconnect the end of battery which would burn the generator battery and inverter
6. driven Generator Co Ltd from house or areas people gathering It should be avoided to have trees or buildings nearby to affect the wind speed or wind direction It is forbidden to install the wind turbine generator on soft lands uneven ground or areas where the ground can be easily influenced by the climates At the same time the distance between generator and battery should be also considered as the longer the distance the less the wastage And please use a thicker cable for long distance connection 4 2 Assembly and connection Note Please firstly connect the controller with battery and then the generator Instruction for connection above 5kw terminals on the bottom of aviation plugs controller box _ o temp control not conected battery utility grid Wind speed wind for on grid on grid inverter system For 5Skw URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd terminala ahort circuit 3 amp 6 dump load Note From R1 to R5 is the connector of dump loader 4 3 Diagram for generator Blade Tail vane Axis pin Tail rod Generator URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd 4 4 Assembly generator 1 Connect the cable to the bottom of generator and then make the cable go through the pole center For E1KW E2KW E3KW Terminal No 1 and No 2 connect with temperature Terminal No 3 No 4 and No 5 connect with win
7. ene ET TR KEN H 9 Trouble shooting TD tk e AE URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd 1 Abstract The wind turbine generator system is the equipments which could produce electricity by the rotating of blades The function of the controller is to rectify the output and protect the generator under severe environment The E series generator could be applied in the system of wind and solar hybrid as the controller of it has a solar connector solar connection is option contact with factory for details 2 USAGE This E series generator could be both applied for home use and factory use which is available for on gird and off grid While on gird by matching on grid inverter and off gird by matching batteries and off grid inverter Not available for below 1 No loading 2 Directly connecting with consumption URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd 3 Parameter E 1000 E 2000 E 3000 E 5000 voltage V current A power W speed M S speed M S Generator permanent permanent permanent permanent mode magnet magnet magnet magnet generator generator generator generator control control control control Protection Dump load Dump load Dump load Dump load mode Hydraulic brake diameter M time Year 4 Installation of wind generator 4 1 Site choosing Wind turbine generator system should be installed at least 50m away URL www f n cn Yangzhou Shenzhou Wind
8. n the state of lacking power NOTES Please contact with our engineer by e mail or mobile if you can not solve the problem Color may be different from physical products of picture Please give a kind understanding if the manual has been modified without prior notification Two years warranty would be offered from the date of purchasing Non artificial and Force majeure URL www f n cn
9. out URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd 7 2 ON GRID Picture as below l wind turbine R i n on grid inverter grid ae pr j K A L a c E Ti ei Lo N L E A controller A C a L i p d electric appliance Every model of E series could be applied for on grid system with the permission of local government and on gird inverter and on grid controller should be purchased by your own part A Please turn off the main supply before connection URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd 8 Maintenance Please check and maintain the generator at a certain time as the environment for generator might be very scurviness Please lay down the tower before storm coming in case of any trouble Maintenance plan 1 Check blades look for cracks or abnormal bends If you locate any damage caused by storms or weather replace the blades as using damaged or unbalanced blades will compromise the efficiency and lifetime of windmill Check to see if nuts and bolts have remained tight on mill and tower Check electric power cables for corrosion and damage If you detect any abnormal corrosion replace cables Please repaint the tower if the painting failed by reason of climate To check if every control system working well Please check the electrolyte level of the battery And please add if not enough b
10. shaft nut As below insert it into the main tower as below URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd Connect 4 pieces of steel wire to the end of the subsidiary pole and then connect the steel wire which corresponding to the edge basement with the U shape spend orchid as below URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd The steel which corresponding to the front basement need to connect with the chain block as below Erect the subsidiary pole and fix the steel wire to the edge basement as below URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd Aim the pin hole of tower to the basement and insert the pin with smearing grease as below URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd 1 Connect each section of the pole by screw as below 2 To connect the steel wire after connecting the tower as below picture For safety you could twine the tower with the steel wire for a circle before fixing the wire with the fixture There need to be two fixtures for each steel wire and 10 20 cm need to be left in the end of the wire 3 Besides aiming the steel wire for front basement the ends of all other steel wire need to connect with the corresponding basement And you could fix all wires after the installation of the tower as below URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd
11. y following the instruction URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd 9 Trouble shooting 1 Why the Electrical equipment failure after connecting with the system O Please check the remaining power the battery and the electrical equipment would not work if the power is not enough If the power is enough please check if the connection between battery and inverter is correct 2 Why cannot charge the battery O To check if the blades rotate and the generator would not work if the wind speed is so low or so high If the rotating of blade is Ok please disconnect the battery and inverter from the generator and then check the output of generator by voltmeter If the output is OK please check the battery follow the instruction to see if the battery damaged If the voltmeter is zero please check if it s the problem of generator s cable 3 Why the blade do not move or move slowly with normal wind speed O The rotating of blade would be abnormal if the output line is short circuited And please check the generator s cable with disconnecting the battery and inverter from the generator 4 If we could extend the using of electrical equipment by adding the capacity of battery It would be a waste of battery and do harm to the battery if add the URL www f n cn Yangzhou Shenzhou Wind driven Generator Co Ltd capacity of battery without professional suggestion because it would put the battery always i
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