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1. X16 X15 X14 X8 X11 X9 X10 X13 X7 X6 0000000000 O O pnooooo0opoopoovooa X83 Migrationstrager II Ansicht der Busplatine von vorne Default TM bridge setting for I O bus A and B Figure 6 6 Front view of the bus PCB Connecting TM I O to PCS 7 C79000 G8076 C710 04 6 13 Migration rack IT 6 5 Operating conditions PCS7 TM with TELEPERM M 1 O Special notes Expansion units CP 581 TM LED You can use all TELEPERM I O modules listed in Supplementary System Documentation AS 388 TM and AS 488 TM Order No C79000 G8076 C700 Catalog PLT 112 and those published on the Intranet Internet TELEPERM M site Migration rack II together with TPM 478 2 is approved for operation with up to seven expansion units 3 in the basic cabinet 4 for in the expansion cabinet The ribbon cable must be adapted as required If you include 1 to 4 ES 100 K per I O bus the max number of addressable I O module racks is 2 x 4 EU ES The module CP 581 TM can only be operated on a PCS7 TM in combination with S5Kx drivers You can operate only one module of the type CP 581 TM per configuration migration rack plus basic cabinet plus expansion cabinet 5 V supply condi tion You cannot operate an additional N V 24 Errors failures disturbances of the I O bus system are not indicated by LEDs on TPM 478 2 This can be recognized for example on driver failure messages Connecting TM I O to PC
2. Interface module TPM 478 2 Note You install wire and fuse the PCS7 TM by yourself We provide the migra tion rack refer to the section below for easy installation and use of the mo dules Details on PCS7 TM and migration racks as well as connectable hardware I O modules are found in descriptions 2 and 4 Migration rack The migration rack is a preassembled module rack equipped with an integra ted SIMATIC S7 M7 400 backplane bus and with dimensions according to the installation system ES 902 used in TELEPERM M cabinet systems It holds the configuration described in Figure 5 5 and is equipped with ready to use cables and integrated fusing for L 24 V 16 A I O bus A and B can be connected at the rear of the migration rack with the help of the two ribbon cable connectors TPM 478 2 in the migration rack processes I O bus A and B on which you can operate up to seven TELEPERM M expansion units EU 3 on A 4 on B or up to eight ES 100 K expansion systems 4 on A 4 on B Expansion units and ES 100 K systems can also be operated on both I O bus systems in mixed mode with max 4 EU ES per I O bus Typical configurations are e 3 EU and 1 ES 100 K per I O bus A and B e at least 1 EE and thus up to 3 ES 100 K on bus A and B e 3 EUs of an AS 230 AS 235 basic cabinet on bus A and 3 EU of an AS 230 AS 235 expansion cabinet on bus B se Figure 5 5 1 4 3 3 PROFIBUS Ethernet Ds 20 oo TA ii p o 4 14 MO
3. Ko KA hara 20 ga OG 08 BA GG OO B cate re ee a TBP pas 2 O JAN WS SIMATIC PCS7 with TELEPERM M I O Figure 1 3 Front view of migration rack II 1 5 Connecting TM I O to PCS 7 C79000 G8076 C710 04 Connecting TM I O to PCS 7 C79000 G8076 C710 04 Installation of the software 2 Overview In this Chapter Installation requi rements Connecting TM I O to PCS 7 C79000 G8076 C710 04 In this Chapter you are shown how you can install the block library with the help of a setup routine This chapter treats the following topics In Chapter you find on Page 2 1 Installing and uninstalling the block library 2 2 Software operating requirements are Windows NT operating system Programming device or PC with 80486 CPU or higher and RAM memory Color monitor keyboard and mouse supported by Microsoft Windows NT STEP 7 Basic software Free space 5 4 Mbytes on hard disk drive At least 1 MB space on drive C for Setup Setup files are deleted after installation 2 1 Installation of the software 2 1 Installing and uninstalling the block library Overview If a Software ver sion is already installed Installing or unin stalling STEP 7 Software Systems with WinCC Use in CFC 2 2 The setup program of the
4. mentary configuration is required Connecting TM I O to PCS 7 C79000 G8076 C710 04 Configuration 4 2 Configuration input Data blocks from the library 1 0 configuration To begin with data blocks DB1 and DB2 as well as data types UDT1 and UDT2 must be copied from the library to the current project e call SIMATIC Manager e open the current project and library Pcs7_tm e select FM456 task blocks e select DB1 DB2 UDT1 and UDT2 and copy them to the block container of the FM456 4 in the current project DB1 and DB2 of the FM456 4 are configured in the block editor View gt Data view Configuration of the interface to the TELEPERM M I O bus only requires e assignment of module names MLFB to the module numbers slot number in the TELEPERM M T O module rack and e the processing cycle for cyclic repetition of the process image Information generated during the configuration of I O peripherals are stored in DB1 and DB2 of the FM456 4 In the editor this can be entered and modi fied for every block number Entries are not activated at the time of input These declarations in the configuration lists are activated on restart of the FM456 4 after power is returned 4 2 1 Configuring the Memory Card of the FM456 Required Software components Connecting TM I O to PCS 7 C79000 G8076 C710 04 The Memory Card of the FM456 4 must contain the following SW compo nents e the operating system M7 SYS Realtime V4
5. ES CORE fo fee processing ya ooo CN eT nh ia TPM478 processing cycle 5T processing goo BT processing goo so 1T processing yc p o oOo mumpso p1 HA GEN aa ad kp ao o mmp eye 0 al i eT a PO a Configuration 4 6 In the Name column you can see the slot number of the module to be con figured In the actual value column enter the corresponding MLFB in the Module type row and specify the processing cycle in the TPM478 proces sing cycle row See Table 4 3 in gt Chapter 4 7 Caution You can configure only one interrupt acquisition module 6DS1601 8AC or SBA with BGNR061 Although other module types a re not rejected they do not function on BGNRO61 This processing cycle configures process image updates on TPM 478 The following cycles can be set TPM478 processing cycle 2 10 ms 4 50 ms 8 100 ms 16 500 ms 32 1s 64 Free cycle residual time Set Zyklus 1 for the interrupt generating module SF61 For additional periodical monitoring of this module e g for S 305 you must select the above Zyklus 1 for the module Then it makes sense to enter Zyklus 33 for interrupt monitoring cycle 1 sec If the module is also to be read in the PLC cycle ensure that interrupt triggering on this module is enabled at both edges positive and negatice bridge socket X3 with 6DS1601 8BA Furthermore configure the following FM456 4 parameters in
6. Multi Fuse in order to separate the system from the DIO if an error occurs e g short circuit in the DIO connector Outputs are available on the screw terminals X31 X32 and X33 inputs on X35 X36 and X37 All cables are routed through the front and rear cable duct and as far as re quired secured in appropriate places with cable ties The power supply modules 6DS1000 inserted in the EUs serve two major purposes Supply of one or multiple EUs with fused L and PM as well as for the supply of modules via 5 V bus After installation of the PCS7 TM you must switch off the front panel PS switches for the 5 V bus system of 6DS1000 The assigned error LED is irrelevant can be covered up 6 5 Migration rack IT 6 2 2 Grounding Grounding conception referencing Protective earth Grounding plate 6 6 For the operation of a PCS7 TM in the migration rack with TELEPERM M I O modules the TELEPERM M Installation Guidelines in the Manual TELEPERM M Notes and Guidelines on Planning Installation and Opera tion Order No C79000 G8076 C417 apply Information on grounding conception is found there in Chapter 7 2 as well as in the AS 235 User Manual Order No C79000 G8076 C295 Operating instructions C79000 B8076 C295 Chapter 4 2 4 3 and 4 3 1 According to DIN VDE 0150 Section 3 2 1 multiple grounding of plants with DC power supply is not allowed for reason of stray corrosion For this reason
7. connec tors in case of error The wiring features no loose ends that is the installation technique is adap ted to AS 230 235 The integrated backplane also provides distribution of specific signals and voltages Same as in AS 235 the 24 V supply lines are terminated on press fit nuts with hex bolts The 5 V supply of the I O bus is integrated in the backplane the wiring can be distributed from there Process control monito ring signals are now terminated on the backplane terminal blocks same as in the AS 235 The existing cabinet wiring can be used almost completely The front panel mount fuses for L 16A and PM 4A can be replaced from the front in case of error Due to the fastening mechanism on the side the I O bus connectors can be replaced in case of error without having to remove the migration rack The migration rack is equipped with by pass capacitors for the L PM M24 and MZ voltages for the derivation of electrical disturbance to the shielding and thus to the metal case All position addresses of the slots are equipped with filters Connecting TM I O to PCS 7 C79000 G8076 C710 04 Migration rack IT Ry KA 59 ya OG as OI ao aa JO a a SIMATIC PCS7 with TELEPERM M E A Figure 6 1 Front view of Migration Rack II w
8. e g a larger number of coupling modules or more driver blocks such couplings often can be replaceble ne vertheless But sometimes changing the configuration may be necessary e g parameter adjustment extension of TM S5KE cycle Common settings All TM S5KS of a module have to be installed in the same cycle The DBI cycle for these coupling modules has always to be set faster than the assigned TM S5KE block Operating mode settings for 6DS1333 8AB The 6DS1333 8AB interface module works with high priority on the partner side low priority has to be set 1 stop bit even parity same baudrate ED telegrams can be initiated only by the AS For reading data from a partner device with FETCH and for monito ring a TM_SSKE has to be configured in the AS coupled with SIMA TIC S5 S7 Only one TM_SSKE is used for each module which has been installed in the cycle list only once Connecting TM I O to PCS 7 4 10 C79000 G8076 C710 04 Configuration Connecting TM I O to PCS 7 C79000 G8076 C710 04 Protocol 3964 R and RK512 procedure The RK512 procedure is essential required The 3964 or 3964R proto col is open selectable The X5 11 12 jumper has to be set like configu red on the partner side optional parameter for R S7 protocol parameter Standard settings When coupling to SIMATIC S7 the setting RK512 includes the 3964 protocol Using 3964R is recommended because of the impr
9. migration systems must have only one galvanic connection between local earth and M24 That is although shielding and protective ground are respectively connected to local earth via shielding busbar and cabinet groun ding bolt chassis ground M24 is only connected to local earth at one point in the system That is at the Central Grounding Point CGP that applies to all TELEPERM M systems of this plant According to S7 400 M7 400 PLCs Order No C79000 G7076 C410 Chapter 4 6 and 4 7 the preassembled galvanic connection between M24 and local earth related to the cabinet must be disconnected to establish a floating potential assembly The grounding plate between M24 and local earth is located on the left side of module rack UR2 Anschlu 5 a YO an Tragerprofil D zu entfernender E Erdungsb gel lo 5 M24 5 Bezugspotential 5 E S N a4 2 i OfoTo Figure 6 3 Grounding plate Connecting TM I O to PCS 7 C79000 G8076 C710 04 Migration rack IT 6 3 I O bus system 6 3 1 Configuration of the I O bus system 1 0 bus A and B Connection and termination of the 50 pole ribbon cables can vary depending on requirements Version 1 Bus A with 5 slots Version 2 Bus A with 3 and bus B with 2 slots Version 3 Bus A with 2 and Bus B with 3 slots Version 4 Bus B with 5 slots Of impo
10. 0 e the HW configuration e the configured connections to the S7 CPU refer to the Reference Manual Driver block library for TM I O Chapter 4 5 e the task TM EA S7 for operation of the interface module TPM478 2 and communication with the S7 CPU e T O configuration data DB1 and DB2 The user must configure these software components on the Memory Card of the FM456 4 including the operations described in the following sections How to configure the Memory Card of FM456 4 4 3 Configuration M7 SYS e call SIMATIC Manager e open the current project e select the M7 program of the FM456 4 e PLC Manage M7 target system e select the medium Memory Card e select the Install OS tab e select install M7 RMOS32 confirm all prompts gt the Memory Card is formatted M7 SYS will be installed Blocks e PLC Manage M7 target system e select the medium Memory Card e select the Programs tab e select install Blocks when prompted to write batch files to etc inittab confirm with Yes the HW configuration configured connections and configuration DBs are now copied System SW Since the system software is not visible in SIMATIC Manager when the op tional package M7 ProC C has not been installed the system SW and all its components must be copied to Memory Card using Windows Explorer e select the catalog Siemens Step7 S7libs Pcs7_tm hrs P0000002 e copy the file TM EA
11. 8 NO contacts 6DS1621 8AA Binary input 8 BERO 6DS1700 8AA Analog input 8 SV T 6DS1700 8AB Analog input 8 SV T 6DS1700 8BA Analog input 8 SV T 6DS1701 8AA Analog input 8 HART 6DS1701 8AB Analog input 8 HART 6DS1702 8AA Analog output 4 PT 6DS1702 8RR Analog output 4 PT 6DS1703 8AB Measurement point expansion for 1731 6DS1703 8RR Measurement point expansion for 1731 6DS1713 8AB Analog input 4 6DS1717 8AA Binary calculator module can be structured 4 5 6DS1717 8RR Binary calculator module can be structured 4 5 6DS1719 8AA Expansion to 1717 6DS1719 8RR Expansion to 1717 6DS1720 8AA Expansion to 1717 6DS1730 8AA Analog input 8 6DS1731 8AA Analog input 4 6DS1731 8BA Analog input 4 Thermo 6DS1731 8EA Analog input 4 Thermo 6DS1731 8FA Analog input 4 Thermo 6DS1731 8RR Analog input 4 Thermo 1 2 3 4 5 6 Transparent SIMATIC communication module extended configuration These modules can also be configured in windows by entering a 6DS1310 8AA for every MNO Replacement configuration In this way you can cover the complete address area 512 or 1024 channels The text to be entered differs from MLFB 6DS1613 8BB TPM 478 processing time is higher than that of the driver with 1717 10 18 ms without with analog values with 1318 1333 even higher depending on the load Therefore use a slow cycle e g 1 s Alternative Overload configuration r
12. Data Bus 5 30 PDBO Peripheral Data Bus 0 31 PDB1 Peripheral Data Bus 1 32 OV 33 OV 34 PADB9 Peripheral Address Bus 9 35 PADB10 Peripheral Address Bus 10 36 PADB11 Peripheral Address Bus 11 37 PADB3 Peripheral Address Bus 3 38 PADB4 Peripheral Address Bus 4 39 PADB5 Peripheral Address Bus 5 40 PADB6 Peripheral Address Bus 6 41 PADB7 Peripheral Address Bus 7 42 PADB8 Peripheral Address Bus 8 43 PADBO Peripheral Address Bus 0 44 PADBI Peripheral Address Bus 1 45 PADB2 Peripheral Address Bus 2 46 OV 47 nc 48 nc 49 nc 50 OV A 5 Technical Data A 6 Table A 2 Pin out 50 pole Sub D socket at the right side of TPM 478 2 for con necting I O Bus A T O bus A Socket Signal Meaning 1 OV 2 OV 3 5 V Bus 4 5 V Bus 5 5 V Bus 6 5 V Bus 7 5 V Bus 8 5 V Bus 9 PMEMR_N Peripheral Memory Read 10 PMEMW_N Peripheral Memory Write 11 OV 12 nc 13 PRDY N Peripheral Ready 14 PESPA Peripheral memory A 15 nc 16 PCPKL N Peripheral CPU clear 17 OV 18 INT1_N Interrupt 1 19 INT2_N Interrupt 2 20 PESPB Peripheral memory B 21 nc 22 EANK N One Of N Check 23 OV 24 PDB6 Peripheral Data Bus 6 25 PDB7 Peripheral Data Bus 7 26 PDB2 Peripheral Data Bus 2 27 PDB3 Peripheral Data Bus 3 28 PDB4 Peripheral Data Bus 4 29 PDB5 Peripheral D
13. K controller 2K 5 6DS1403 8CB K controller 2K 5 6DS1500 8AA Control module Motor 1K 5 6DS1500 8BA Control module Motor 1K 5 6DS1501 8AA Control module ESG 1K 5 6DS1501 8AB Control module ESG 1K 5 6DS1501 8BA Control module ESG 1K 5 6DS1501 8BB Control module ESG 1K 5 6DS1502 8AA Control module Motor 3K 5 6DS1502 8BA Control module Motor 3K 5 6DS1503 8AA Control module ESG 3K 5 6DS1503 8BA Control module ESG 3K 5 6DS1504 8AA Control module Valve 4K 5 6 6DS1505 8AA Control module Valve 8K 5 6 6DS1600 8AA Binary input 16 NO contact 6DS1601 8AA Binary input 48 6DS1601 8AC Binary input 48 INT version 4 6DS1601 8BA Binary input 48 INT version 2 6DS1602 8AA Binary input 32 6DS1602 8BA Binary input 32 6DS1603 8AA Binary output 32 100 mA 6DS1603 8AB Binary input 32 100 mA 6DS1603 8BA Binary output 32 100 mA 6DS1603 8RR Binary output 32 100 mA 6DS1604 8AA Binary output 16 400 mA 6DS1605 8AA Binary output 16 Relays 4 15 Configuration 4 16 6DS1605 8BA Binary output 16 Relays 6DS1607 8AB Count pulse input 8 PT 5 6DS1613 8AB 2 Dosing meter 2 channel operation 3 5 6DS1613 8AB 4 Dosing meter 4 channel operation 3 5 6DS1613 8BB 2 Dosing meter 2 channel operation 3 5 6DS1613 8BB 4 Dosing meter 4 channel operation 3 5 6DS1615 8AA Binary input 48 24 V 48 V INT version 4 6DS1620 8AA Binary input
14. SIMATIC Ma nager HW Config Properties FM456 4 Basic parameters Interrupt Selection Default is none Set it to Process in order to enable throughput of the process interrupt from the interrupt triggering module Properties FM456 4 Addresses The parameters process image OB PI and in output addresses 512 within this mask must not be changed The reaction to the process interrupt has to be programmed by the user in the OB selected within the addresses mask e g OB40 The 48 bits read from the group interrupt module by the system are written to the FM456 4 process image and can be read from PIW 512 to PIW 516 by the user application It normally makes sense and for some modules it is also mandatory see Ta ble 4 3 in Chapter 4 7 to select a process image update cycle time which is smaller than the time configured for the driver block on PLC processing level e g approx by half To limit load on the TPM 478 however you should not use faster cycles than actually required and you should remove modules not required anymore With an improper configuration of TPM 478 over load take into account that faster cycles are processed with higher priority than slower ones Connecting TM I O to PCS 7 C79000 G8076 C710 04 Configuration If you specifically assign all modules to the 100 ms cycle cycle conflict is switched off but the respective cycle might be overloaded in this operation When you choos
15. describe Contents Connecting TM I O to PCS 7 C79000 G8076 C710 04 This chapter provides information on migration rack II and its use on PCS7 TM This is found on the following pages In Chapter you find on Page 6 1 Product overview 6 2 6 2 Wiring 6 5 6 3 T O bus system 6 7 6 4 Connector pin out 6 5 Operating conditions 6 14 Migration rack IT 6 1 Product overview 6 1 1 Use of the migration rack on PCS7 TM What is migration rack II Features 6 2 Migration rack II is a preassembled module rack equipped with an integra ted SIMATIC S7 M7 400 backplane bus with the dimensions of the panel mount system ES 902 It is absolutely required for operation of a PCS7 TM system in a TELEPERM M cabinet All system components can be operated on the slots of the short backplane PCB e g the DC power supply CPU FM456 4 and I O bus interface Migration rack II also provides five slots for TELEPERM M I O modules taken from an AS 220 S AS 235 basic unit These five I O slots can be freely assigned to I O bus A and B For the PCS7 TM system migration carrier II provides five TELEPERM M T O slots for TELEPERM M I O modules taken from an AS 220 S AS 235 basic cabinet All these slots can be operated on I O bus A or in a 3 2 ratio on I O bus A and B Another feature is the simplified wiring supply and process control messa ges and the possibility of replacing certain mechanical components
16. modules Insert the module group to the right side of the CPU 1 and swing it down 2 See Figure 3 3 Figure 3 3 Inserting the modules Screw tightening Screw tighten central expansion module unit the module unit Memory Card Do not yet insert the Memory Card into the central module Inserting the key Set the key switch on the central module to STOP position switch Backup battery Insert the backup batteries 2 pieces in the power supply time of day Connecting TM I O to PCS 7 C79000 G8076 C710 04 3 5 Commissioning Mains plug PS 405 407 Front connector IF 961 DIO PROFIBUS connection 3 6 Insert the wired mains plug into the power supply module Wire and insert the preassembled front connector for the IF 961 DIO inter face module according to your application Connect the PROFIBUS system See Figure 3 4 PROFIBUS Ethernet l PCS7 TM installa tion technique M7 400 pa ii ou BREFI ET 200M PROFIBUS DP ajai rT o0 S6 ET 200M 00000000 OODOD000 GO000000 Figure 3 4 Connecting PROFIBUS DP Note Further information on how to connect the PROFIBUS DP system is found in manuals 17 to 18 Connecting TM I O to PCS 7 C79000 G8076 C710 04 Commissioning 3
17. pole Sub D connector process control signals 6 4 3 Migration rack connector panel 0 cece ees 6 4 4 Rear view of the bus PCB 0 0 cece cece eee eee 6 4 5 Front view of the bus PCB 2 0 eee eee 6 5 Operating conditions 2 eee teens A Technical Data 00 4 cic ieee eee aes eee eee ee eee wee eee ed A 1 Technical data of the TPM 478 2 interface module A 2 TPM 478 2 connector and socket pin out aaa B Abbreviations 2 oc cc cece aces tee eee eee Oe eee eee ee eee C Literature LIST i cacernek eae BAGAN NAN DAE DAR ENNA RAANG Glossary aa na AKA GANA NAA teeta A R a a need Glossary 1 ng Connecting TM I O to PCS 7 VIII C79000 G8076 C710 04 Hardware structure Contents This chapter provides brief information which gives you a quick overview of the TPM 478 2 interface module and migration carrier II In Chapter you find on page 1 1 Interface module TPM 478 2 1 2 1 2 Migration carrier II 1 4 Connecting TM I O to PCS 7 C79000 G8076 C710 04 1 1 Hardware structure 1 1 Interface module TPM 478 2 General functions Connecting TELEPERM M I O 1 2 TPM 478 2 is an interface module with the M7 400 technological structure of the SIMATIC M7 product family It represents an expansion unit for the central module FM 456 4 and it is used in the PCS7 TM PLC The following functions are integrated in the TPM 478 2 interface module
18. to system requirements When the UPS is designed to operate on the basic unit for ex ample you can use the smallest 7 Ah backup battery module to buffer power loss times of approx 4 5 h with PCS7 TM and approx 1 6 h with migra tion and TM I O busses On power loss the lithium cell buffers the programs in the PS After power is returned restart is always executed with system and user data stored on the system s Memory Card In order to avoid a restart after voltage drops on supply side the PLC can be supplied redundant from two supply circuits with the help of two diodes e g once from a battery This buffers all power drops independent of the supply for I O peripherals and saves the respectively last system operating states thus allowing to re sume operation 3 7 Connecting TM I O to PCS 7 C79000 G8076 C710 04 Configuration In this Chapter Contents Connecting TM I O to PCS 7 C79000 G8076 C710 04 This chapter provides information on how to configure TELEPERM M T O peripherals This is found on the following pages In Chapter you find on Page 41 General 4 2 4 2 Input of the configuration 4 3 4 3 Menu sample for I O configuration 4 4 Extended module configuration 4 5 Special features for the configuration of transparent communication modules 4 6 Configuring the communication module 6DS1310 4 12 4 7 Substitute configuration for 6DS1504 8AA 6DS1505 8AA 4 8 T
19. 2 Supply conception Overview Buffer conception Connecting TM I O to PCS 7 C79000 G8076 C710 04 The PLC system draws its power from a 24 VDC or 230 VAC power supply On startup after power is returned or after a reset the application is always loaded from buffered CPU memory module The FM456 4 configuration is backed up on a Flash ROM Memory Card The lithium cell in the PS buffers the date and time of day as well as data on the CPU s memory module In order to resume with the last states and selected steps free of surge after a voltage drop and when power is returned we recommend a redundant supply in the central PLC area Even after load power loss including the supply of DP stations and or TM I O units the buffered PLC can communicate with the OS generate process control failure messages and specifically apply configu red failure and resume strategies We differentiate a Redundant 24 VDC power supply by means of two diodes wired in parallelism switched in series to the PLC module rack of the 24 VDC version The redundant power supply busbar is arranged centrally on this system b Uninterruptible power supply with distributed buffered operation A low cost SITOP power DC UPS 40 A is available Refer to Catalog KT 10 Power supply SITOP power System wiring SITOP connection This UPS system allows an uninterrupted supply buffer operation transition The buffer units can be switched in parallel in order to adapt power
20. 3 X35 X37 in Section 4 3 Note Pins 6 7 12 13 14 17 20 23 are pre wired Connecting TM I O to PCS 7 6 10 C79000 G8076 C710 04 Migration rack IT 6 4 3 Migration rack connector panel 5V OV L 1L 1L M24 M24 MZ PM BS 000GPDED000 X6 X7 X13 X10 X9 X11 X8 X14 X15 X16 F e olo o ojo e Glo o ojo o ojo o o eea TA DNN 8 a 3 3 8 s 5 Coa ADAN NAO DN DN OZ DADA D Ann az x30 X35 X36 X37 X31 X32 X33 Figure 6 4 Migration rack connector panel Signals on X31 X33 X35 X37 see section 4 2 Note Connections X33 M24 and X37 M24 are general purpose outputs Connecting TM I O to PCS 7 C79000 G8076 C710 04 6 11 Migration rack IT 6 4 4 Rear view of the bus PCB Ft F2 M24 Aa ays fron SES1GA 4A from SES M24 to EM from M7PS MZ BS a 9 ala aha aeee X35 X36 X37 X31 X32 X33 X30 O O Figure 6 5 Rear view of the bus PCB Connecting TM I O to PCS 7 6 12 C79000 G8076 C710 04 Migration rack IT 6 4 5 Front view of the bus PCB G9 O PMEMW_N_A G8 O PMEMR N A BGNR 55 BGNR s13 s14 fo o X1 X12 X2
21. 5 You can allocate all five I O modules in migration rack II to I O bus A or you can distribute them on bus A and B e g three on I O bus A and two on I O bus B In addition you can intercon nect up to three expansion units EU of the basic cabinet or four ES 100 K expansion systems to I O bus A To I O bus B you can connect up to four expansion units of an expansion cabinet or up to four ES 100 K all fully as sembled Mixed system configurations per I O bus are permitted with up to 4 EU ES 100 K e g 3 EU 1 ES 100 K gt PROFIBUS D O Oo j 0 0 poo I l r MA O MIY oOo O wo ss G O G Q e IIN m 5 ga o Pi 7 cp E ol o 0 EL TI 00 6 Co 5 FE 5 7 J 3 f jl pP pi ji TELEPERM M I O TELEPERM M I O 1 I O module TPM 478 2 2 PROFIBUS CP443 interface 3 I ObusB 4 I O busA 5 5 V Logic supply 6 Connecting cable TPM 478 2 7 Module rack with slots 8 FM 456 4 Figure 5 4 TPM 478 2 in PCS7 TM on PROFIBUS Connecting TM I O to PCS 7 C79000 G8076 C710 04 5 9
22. 5 14 MO 6 14 MO i Del lt J a E O O zi dj Expansion cabinet PR ee PCS 7 TM I O bus B TPM 478 2 interface module EU Expansion units Migration rack MO Modules PROFIBUS Ethernet connection Communication processor CP 443 5 443 1 RON Figure 5 5 Migration rack Connecting TM I O to PCS 7 5 10 C79000 G8076 C710 04 Interface module TPM 478 2 5 4 Operating method Function The task of a TPM 478 2 interface module is to integrate the functions of general existing TELEPERM M I O into a PCS7 TM Below we shall explain the general functions of the interface module Function of Figure 5 6 shows a reduced block diagram of the TPM 478 2 interface mo TPM 478 2 dule function The function blocks are explained below ISA bus to FM456 4 Backplane bus S7 M7 400 5 V TPM 478 2 Interface to ISA bus and interface logic I O processor I O bus interface Bus A Bus B 5V TELEPERM M I O Figure 5 6 TPM 478 2 function Connecting TM I O to PCS 7 C79000 G8076 C710 04 5 11 Interface module TPM 478 2 Interface to the ISA bus backplane bus I O processor Function of TPM 478 2 The interface establishes the interconnection between the ISA bus and FM 45
23. 55 Typ STRING 4 DAI S5 Module type 50 0 NR0006 BGNR INT 1 1 Module no of the TM module 52 0 NR0006 Kanal INT 0 0 Channel number Offset 54 0 NRO006 S5_Typ STRING 4 Ka S5 Module type 60 0 62 0 64 0 Connecting TM I O to PCS 7 C79000 G8076 C710 04 The Name column shows you the consecutive number of the configured S5 module Select the Actual value column Enter the slot number of the TELEPERM module configured in DB1 in the Module no of the TM module refer to Table 4 1 in Chapter 4 3 row In the Channel number row enter the byte address Configure the S5 mo dule ID in the S5 module type row 4 7 Configuration Configuring input modules Configuring output modules Deleting modules in extended confi gurations 4 8 Channel number NROxxx Kanal S5 Module type NROxxx S5_Typ xy x DI x Al y 1 16 NROxxx Kanal NROxxx S5_Typ xy x DQ x AQ y 1 16 This entry specifies the byte address for the input area of the S5 module Specifies the S5 module ID The entry x and y can be defined with the following values Digital input modules Analog value input module Entry for 1 to 16 byte for digital input or 1 to 16 channels for analog input corresponds with 2 to 32 bytes This entry specifies the byte address for the output area of the S5 module Specifies the S5 module ID The entry x and y can be defined with t
24. 6 4 independent of the backplane bus It contains the interface for data transfer The interface logic controls access to the RAM address area of FM 456 4 This interface handles all data accesses as well as the TPM 478 2 parameters The KI O processor consists of an 80C186 CPU the I O bus logic as well as RAM and FEPROM chips It interconnects the ISA and I O bus interfaces The TPM 478 2 interface module establishes the connection to the I O bus system and controls the process image which is updated at every cycle The module also splits the I O bus system into I O bus A and B Figure 5 7 shows the functions of the interface module in a simplified form The various function blocks are described at a later point Interface Process image Bus driver 5 V from backplane bus Bus driver 1 O bus A 1 O bus B Figure 5 7 Function of TPM 478 2 Interface to the I O bus Bus drivers The I O bus interface is located on the TPM 478 2 The TPM 478 2 interface module manages the process image and executes specific I O instructions required for generating the process image for TELEPERM M I O modules These I O instructions are decoupled and transferred to the I O modules via T O bus A and B The bus driver amplifies the signal for I O bus B Connecting TM I O to PCS 7 C79000 G8076 C710 04 Interface module TPM 478 2 Power supply to 1 O bus A and B Parameter assign
25. A028 Wrong module type for S5 submodules Module no Channel no 16 A029 Wrong channel number for S5 submodules Module no Channel no The additional info in the Additional info 2 or Additional info 3 fields describes the module no or channel number at which the error was recogni zed hexadecimal format Connecting TM I O to PCS 7 4 18 C79000 G8076 C710 04 Configuration 4 9 3 Reaction of the Output Modules in STOP or HALT State With transition from RUN state to STOP or HALT state of the CPU41x the values at the TELEPERM M output modules normally remain unchanged This reaction can be changed by configuration For that the following pseudo module has to be defined within DB1 of the FM456 4 Module type STOP NULL TO OUT Cycle n Oor0 lt n lt 21 with n 0 default value The last output values survive if the CPU goes to STOP or HALT 0 lt n lt 21 If the CPU goes to STOP or HALT the outputs are set to zero if a corres ponding setting has been done on the module On this n 1 250 msec will be waited between occurrence of the STOP HALT state and the zero output If the CPU changes from the STOP HALT state to the RUN state during this waiting period the last output state survives 4 9 4 Diagnosis Function Time Measurement at FM456 4 This function gives information about the FM456 4 load and about the com munication running times between CPU41x and FM456 4 But the in
26. BGNR 35 Caution Nrxxxx Kanal is always a byte address applies to analog mo dules as well e Not allowed are start BGNR 56 and 156 for 6DS1321 8AA and 48 und 148 for 6DS1327 8AA because otherwise the prohibited areas BGNR 61 ff or 161 ff would be covered In this case you must use the substitute configuration to configure the required MNOs explicitly that is for every MNO used by the connection module you must configure one separate 6DS1310 8AA e A granular MON mix of TELEPERM and SIMATIC modules with 6DS1327 8AA also requires a substitute configuration Such overlaps are currently not possible with 6DS1321 8AA they must be cleared e With 6DS1321 8AA coding switch 6 must be set to OFF EANK active otherwise the process control message S 313 is output e Special care must be exercised when entering data since the configura tion tool does not safely prevent an overlap of process images with the modules mentioned above or only shows the assignment without output of an explicit error message for example the author must take the limita tion of channels maximum 63 into account when he creates his confi guration with 6DS1310 With confguration errors e g if a driver block accesses a subordinate T O module which has not been configured and is therefore not exi sting because of a wrong configured channel number possibly no ack nowledgement error S305 will be signaled In principle the corresponding mo
27. Data 6ES7498 8AA01 8BA0 10 Manual PLC SIMATIC S7 400 M7 400 6ES7498 8AA01 8BA0 11 Manual C79000 G8076 C030 TELEPERM M C79000 G8076 C031 T O Modules Function Mod Signal Mod Interf and Calc Mod C79000 G8076 C032 17 Manual PROFIBUS Networks 6GK1970 5CA10 0BA0 Architecturs Installation Configuration Components 18 Quick Guide PROFIBUS 6ZB5530 0AQ01 0BA7 30 Manual TELEPERM M C79000 G8076 C417 Notes and Guidelines for Planning Installation and Operation 31 Installation Guide LZN C79000 G7076 C410 PLC S7 400 M7 400 Part of Assembly 6ES7498 8AA01 8BA0 132 Description TELEPERM M C79000 G8076 C710 Migration Rack II for PCS7 TM KA Reg 6 34 Technical Description Migration TELEPERM M SIMATIC PCS7 WinCC TM KA C79000 T8076 C740 TM OCX NORA KA C79000 T8076 C741 106 Manual SIMATIC C79000 G7076 C456 Application Module FM 456 Assembly and Commissioning 230 Manual SIMATIC C79000 G7076 C501 Standard Software for S7 Converting S5 Programs 231 User Manual C79000 G7076 C502 SIMATIC Standard Software for S7 and M7 STEP 7 User Manual Part of 6ES7810 4CA02 8BAO Connecting TM I O to PCS 7 C79000 G8076 C710 04 C 1 Literature List Num Title Order Order Nr ber from 232 Manual SIMATIC C79000 G7076 C505 Statement List STL for S7 300 and S7 400 Programming 233 Manual SIMATIC C79000 G7076 C504 Ladder Logic LAD
28. EPERM M I O Here the configuration parameters are fetched from PCS7 TM system memory System Memory Card and then processed perio dically by TPM 478 2 You have declared these configuration parameters with the help of SIMATIC Manager For additional notes refer to Technical Data 2 On successful star tup the LED RUN on TPM 478 2 lights up If problems arise refer to Table 5 1 and 5 2 PCS7 TM SIMATIC Manager Configuration parameters TPM 478 2 Process image Process image A Process image B o I O bus I O bus A O bus B TELEPERM M I O TELEPERM M I O Figure 5 9 Startup behavior of TELEPERM M I O Connecting TM I O to PCS 7 C79000 G8076 C7 10 04 Interface module TPM 478 2 TPM 478 2 Diagnostics of O communication Coordination Initialization Selftest Connecting TM I O to PCS 7 C79000 G8076 C710 04 At every startup of PCS7 TM the TPM 478 2 software performs an initiali zation and self test routine LEDs 6 10 on the TPM 478 2 front panel provide information on operation and startup behavior of I O communication thus enabling quick diagnostics if an error occurs The I O startup behavior of TPM 478 2 is shown in Table 4 1 sequence from left to right The table shows only some of the important phases Depending on the PLC software version and user structure there are additional dark p
29. I provides five TELEPERM M T O slots for the installation of TELEPERM M I O modules taken from an AS 220 S AS 235 basic unit All slots can be operated on I O bus A or split up in a 3 2 ratio between I O bus A and B Other features are the simplified wiring supply and process control messa ges and the possibility of replacing certain mechanical components connec tors in case of error The wiring features no loose ends that is installation technique is adapted to AS 230 235 The integrated backplane also provides distribution of specific signals and voltages Process control monitoring signals are now terminated on the back plane terminal blocks same as in the AS 235 The existing cabinet wiring can be used almost completely The front panel fuses for L 16A and PM 4A can be replaced from the front in case of error Due to the fastening mechanism on the side the I O bus connectors can be replaced in case of error without having to remove the mi gration rack The migration rack is equipped with by pass capacitors for the L PM M24 and MZ voltages for the derivation of electrical disturbance to the shielding and thus to the metal case All position addresses of the slots are equipped with filters Connecting TM I O to PCS 7 1 4 C79000 G8076 C710 04 Hardware structure Further information on Migration Rack II is found in Chapter 6 of this ma nual Information N SI A Sa
30. S 7 C79000 G8076 C710 04 Technical Data In this Appendix A Connecting TM I O to PCS 7 C79000 G8076 C710 04 Appendix A treats the following topics In Chapter you find on Page Al Technical data of the TPM 478 2 interface module A 2 A 2 Connector and socket pin out of TPM 478 2 A 4 A 1 Technical Data A1 Technical data of the TPM 478 2 interface module Logic characteri stics data Electrical data Interfaces Mechanical data A 2 Circuit structure e Microprocessors I O processor 80C186 Memory e RAM 32 Kbytes e FEPROM 256 Kbytes Interfaces e ISA bus parallel 16 bit data bus 24 bit address bus e T O bus parallel 8 bit data bus transmission speed approx 300 Kbps max 4x 14 5 I O modules on one I O bus A B Double address monitoring via One Of n Check OONC Access monitoring via RDY External power supply 5 V bus for module bus logic Operating values e Power supply 5 V 5 e rated current 0 5 A e Power loss 2 5 W T O bus A T O bus B 5 V I O bus Dimensions e Mounting width 2 mounting positions 50 mm e Height 290 mm e Depth 210 mm Weight 1 5 kg Connecting TM I O to PCS 7 C79000 G8076 C710 04 Technical Data Ambient Ambient conditions renditions e Temperature range 0 to 60 C e Storage temperature 40 to 85 C Type of protection IP 20 to IEC 536 Standards The module conforms to following guide
31. S7 EXE to mc romdir e create a new catalog mc 1S7auto on Memory Card e copy the file TM FA S7 BAT to mc S7auto e copy the file BGRLISTE TYP to mc romdir e edit the file mc etc inittab At the end of the file in block Init 2 not synchronized user enter the line 2 s7auto tm_ea_s7 bat Connecting TM I O to PCS 7 4 4 C79000 G8076 C710 04 Configuration 4 3 Example of how to use the block editor to configure I O The sample below shows the basic steps for configuration The entries are verified on startup of the FM456 4 Possible inconsistencies are displayed and stored in the diagnostics buffer of FM456 4 To configure TELEPERM I O modules open SIMATIC Manager then open the DB 1 you have generated during installation per double click in the block container of FM456 4 Next select Data view from the View menu This opens for example the following view Table 4 1 fara io a fi a ES Connecting TM BGNR000 BG_Typ BGNR000 Zyklus BGNR001 BG_Typ BGNR001 Zyklus BGNR002 BG_Typ BGNR002 Zyklus BGNR003 BG_Typ BGNR003 Zyklus BGNR004 BG_Typ BGNR004 Zyklus BGNR005 BG_Typ BGNR005 Zyklus BGNR006 BG_Typ BGNR006 Zyklus BGNR007 BG_Typ BGNR007 Zyklus BGNR061 Zyklus BGNR100 BG_Typ BGNR100 Zyklus BGNR101 BG_Typ BGNR101 Zyklus BGNR113 Zyklus BGNR114 BG_Typ BGNR114 Zyklus BGNR115 BG_Typ O to PCS 7 C79000 G8076 C710 04 STRING 16 INT IN ps z a EN
32. SIEMENS Preface Contents Hardware structure SIMATIC Installation of the software Process Control System PCS 7 Connecting TM I O to PCS 7 Commissioning Configuration Manual Interface module TPM 478 2 Migration rack II Appendices Technical Data Abbreviations Literature index Glossary 01 2007 C79000 G8076 C710 04 Safety Guidelines This manual contains notices intended to ensure personal safety as well as to protect the products and connected equipment against damage These notices are highlighted by the symbols shown below and graded according to severity by the following texts Danger gt are not taken indicates that death severe personal injury or substantial property damage will result if proper precautions Warning gt precautions are not taken indicates that death severe personal injury or substantial property damage can result if proper Caution i indicates that minor personal injury can result if proper precautions are not taken Caution indicates that property damage can result if proper precautions are not taken Notice draws your attention to particularly important information on the product handling the product or to a particular part of the documentation Qualified Personnel Only qualified personnel should be allowed to install and work on this equipment Qualified persons are defined as persons who
33. a Bus 2 27 PDB3 Peripheral Data Bus 3 28 PDB4 Peripheral Data Bus 4 29 PDB5 Peripheral Data Bus 5 30 PDBO Peripheral Data Bus 0 31 PDB1 Peripheral Data Bus 1 32 OV 33 OV 34 PADB9 Peripheral Address Bus 9 35 PADB10 Peripheral Address Bus 10 36 PADB11 Peripheral Address Bus 11 37 PADB3 Peripheral Address Bus 3 38 PADB4 Peripheral Address Bus 4 39 PADB5 Peripheral Address Bus 5 40 PADB6 Peripheral Address Bus 6 41 PADB7 Peripheral Address Bus 7 42 PADB8 Peripheral Address Bus 8 43 PADBO Peripheral Address Bus 0 44 PADBI Peripheral Address Bus 1 45 PADB2 Peripheral Address Bus 2 46 OV 47 nc 48 nc 49 nc 50 OV A 7 Connecting TM I O to PCS 7 C79000 G8076 C710 04 Abbreviations B UP AS STL O amp M ME MNO MOD CFC CP CPU DB EANK 1 0 EU EN Connecting TM I O to PCS 7 C79000 G8076 C710 04 User program Automation system Instruction list Operating and monitoring Module error Module number Module Continuous Function Chart Communication processor bus interface module Central Processing Unit central module Data block 1 0f N Check Double addressing of modules on the TM I O bus Input Output TELEPERM M expansion unit Enable input B 1 Abbreviations ES 100 K FB FC FM IBS IEC PCM MPI CNO OB OS PIO PII PC PCS 7 PG PCS PCT B 2 Expansion system for TELEPERM M PLCs Function block Func
34. able of the TELEPERM M modules for input with 4 15 Module type 4 9 FM456 4 configuration 4 17 4 1 Configuration 4 1 4 2 General For information on configuration refer to the SIMATIC Manuals 8 31 106 230 231 232 233 234 235 280 282 350 701 702 and 703 See Appendix C With a PCS7 TM PLC the exchange of process values between the PLC and process I O modules generally takes place via process image With an AS 2xx PLC data are exchanged via direct access to I O modules during runtime of the driver block The disadvantage of direct access is for example extremely long acknowled gement and response times on a long I O bus or with I O modules distribu ted from AS 235 over larger distances This is improved with PCS7 TM and an I O communication module TPM 478 as a result of autarkic and processor controlled mapping of I O values on the TPM 478 Standard driver blocks e g system version G of the AS 235 address TELE PERM M I O modules with the help of the hierarchical addresses Module number and Channel number These are entered in the block parameter lists when driver blocks are being configured Here implicit condition is a module conform assignment of TELEPERM M I O modules and drivers in the configuration This implicit module assignment in TPM 478 is no longer available in the application image in or it is rudimentary and inconsistent Therefore supple
35. always enter 1310 8AA Cycle The cycle must always be faster than the fastest cycle of the EG driver blocks assigned to this module DB2 Kanal 8 S5_Typ DE2 Kanal 0 Only enter if operating EG driver type 0 1 or 2 with CNO 0 S5_Typ DA1 Only enter if operating EG driver type 0 1 or 2 with CNO 0 Kanal 1 Only enter if operating EG driver type 0 1 KNR 1 or type 2 KNR 0 S5 Typ DA1 Only enter if operating EG driver type O 1 KNR 1 or type 2 KNR 0 Kanal 2 Only enter if operating EG driver type 0 1 or 2 with CNO 2 S5_Typ DA1 Only enter if operating EG driver type 0 1 or 2 with CNO 2 Kanal 3 Only enter if operating EG driver type 0 1 KNR 3 or type 2 CNO 2 S5 Typ DA1 Only enter if operating EG driver type O 1 KNR 3 or type 2 CNO 2 The remaining entries are only for 6DS1505 8AA Kanal 4 Only enter if operating EG driver type 0 1 or 2 with CNO 4 Connecting TM I O to PCS 7 C79000 G8076 C710 04 4 13 Configuration S5 Typ DA1 Only enter if operating EG driver type 0 1 or 2 with CNO 4 Kanal 5 Only enter if operating EG driver type 0 1 KNR 5 or type 2 KNR 4 S5 Typ DA1 Only enter if operating EG driver type O 1 CNO 5 or type 2 CNO 4 Kanal 6 Only enter if operating EG driver type 0 1 or 2 with CNO 6 S5 Typ DA1 Only enter if operating EG driver type 0 1 or 2 with CNO 6 Kanal 7 Only enter if operating EG driver type 0 1 KNR 7 or type 2 CNO 6 S5 Typ DA1 Only enter if operati
36. are authorized to commission to ground and to tag circuits equipment and systems in accordance with established safety practices and standards Correct Usage Warning Note the following This device and its components may only be used for the applications described in the catalog or the technical description and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens This product can only function correctly and safely if it is transported stored set up and installed correctly and operated and maintained as recommended Trademarks SIMATIC SIMATIC HMI and SIMATIC NET are registered trademarks of SIEMENS AG Copyright Siemens AG 2007 All rights reserved The reproduction transmission or use of this document or its contents is not permitted without express written authority Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved Siemens AG Bereich Automation and Drives Geschaeftsgebiet Industrial Automation Systems Postfach 4848 D 90327 Nuernberg Disclaim of Liability We have checked the contents of this manual for agreement with the hardware and software described Since deviations cannot be precluded entirely we cannot guarantee full agreement However the data in this manual are reviewed regularly and any necessary corrections included i
37. ata Bus 5 30 PDBO Peripheral Data Bus 0 31 PDB1 Peripheral Data Bus 1 32 OV 33 OV 34 PADB9 Peripheral Address Bus 9 35 PADB10 Peripheral Address Bus 10 36 PADB11 Peripheral Address Bus 11 37 PADB3 Peripheral Address Bus 3 38 PADB4 Peripheral Address Bus 4 39 PADB5 Peripheral Address Bus 5 40 PADB6 Peripheral Address Bus 6 41 PADB7 Peripheral Address Bus 7 42 PADB8 Peripheral Address Bus 8 43 PADBO Peripheral Address Bus 0 44 PADBI Peripheral Address Bus 1 45 PADB2 Peripheral Address Bus 2 46 OV 47 nc 48 nc 49 nc 50 OV Connecting TM I O to PCS 7 C79000 G8076 C710 04 Technical Data Connecting TM I O to PCS 7 C79000 G8076 C710 04 Table A 3 Pin out 50 pole Sub D socket at the right side of TPM 478 2 for con necting I O Bus B T O bus B Socket Signal Meaning 1 OV 2 OV 3 5 V Bus 4 5 V Bus 5 5 V Bus 6 5 V Bus 7 5 V Bus 8 5 V Bus 9 PMEMR_N Peripheral Memory Read 10 PMEMW_N Peripheral Memory Write 11 OV 12 nc 13 PRDY N Peripheral Ready 14 PESPA Peripheral memory A 15 nc 16 PCPKL N Peripheral CPU clear 17 OV 18 INT1_N Interrupt 1 19 INT2_N Interrupt 2 20 PESPB Peripheral memory B 21 nc 22 EANK N One Of N Check 23 OV 24 PDB6 Peripheral Data Bus 6 25 PDB7 Peripheral Data Bus 7 26 PDB2 Peripheral Dat
38. ck IT 6 3 2 Configuration of the I O slots Terminating resis tors 6 8 The I O slots are separated electrically and with regard to signals in a 3 2 ratio This is why they can be configured separately This includes the speci fication of position numbers as well as activation of pull up resistors for stand slone applications Slots 1 2 and 3 Bus A are wired to ribbon cable connector X12 slots 4 and 5 Bus B to ribbon cable connector X34 To activate the pull up resistors for stand alone mode insert the jumpers ac cording to the table below You can reach the jumpers from the front see Figure 6 6 ampere Sat E xm PMEMR NA xa PMENWINLA Jumper Pull up Signal X53 1 3 ON PMEMR N B 3 5 OFF X53 2 4 ON PMEMW N B 4 6 OFF The pull up resistors are switched off by default Caution Do not switch on the pull up resistors if you connect an expansion unit EU or an ES 100 K expansion system Connecting TM I O to PCS 7 C79000 G8076 C710 04 Migration rack IT Slot addresses Two jumpers are available on every bus for setting the slot addresses for ope ration with TELEPERM ME modules The table below shows the respective slot addresses These jumpers can also access from the front Bus A Bus B Position address Slot address 29 129 30 130 31 131 45 145 46 146 47 147 61 161 62 162 63 163 Kao an Co aa o o aan a x CU Position address Slot address a
39. ct family integrated design technology M7 400 integrated interface specification of the FM 456 4 ISA bus backplane bus SMD technology e low power loss as a result of energy saving technologies e operation without fan cooling The modules conform with following guidelines amongst others e CE e UL CSA e FM 5 5 Interface module TPM 478 2 5 2 Fields of application Automation task TELEPERM M I O process periphe rals Properties of TPM 478 2 5 6 The brief overview below describes the solutions required of the TPM 478 2 module The module is optional to the PCS7 TM PLC and offers the following solutions e Connection of TELEPERM M I O hardware via TPM 478 2 and migration rack To operate your PLC with TELEPERM M I O you require the TPM 478 2 module The PLC and the TPM 478 2 are installed in a so called migration rack TPM 478 2 delivers the process image of your configured I O modules to the TELEPERM M VO bus The module is equipped with two I O bus interfaces for interconnecting TELEPERM M basic expansion cabinets as well as with a 5 V bus The migration rack is designed for optimal arrangement of the module inter faces in the cabinet according to TELEPERM M regulations The rack di rectly replaces the previous PLC basic unit in the cabinet Special advantage is the complete mechanical preassembly for installation in the cabinet Caution A PCS7 TM in the migration rack canno
40. dule width has to be configured for each S5 module with S5_Typ as far as possible Especially combining several modules has to be avoided Example 2 byte binary input S5 Typ DE2 4 byte binary output S5 Typ DA4 4 9 Configuration 4 5 1 Configuration Notes for the Coupling Modules 6DS1333 6DS1318 Among the module operating manuals and the driver documentation for TM S5KS TM S5KE the notes described below are relevant for confi gu ring the coupling modules A migration from AS230 AS235 AS488 TM to PCS 7 TM EA is possible if the links within the system configuration and its structure meets the follo wing standard configuration Standard configuration quantified project scope Settings relating to the number of coupling modules Number of Number of Number receive TM_SSKS DBIcycle coupling mod transm channels mod SSKE channels mod driver cycles 2 1 1s 16 500 ms 2 0 1s 16 500 ms 4 2 1 2s 32 1s Upto 6 TM S5KS driver per channel KNR can send to a single mo dule The partner device transmits no more than 12 telegrams per TM_SSKE cycle With acyclic stress by process alarms and by transmission times of T O modules behind coupling modules 6DS1322 8AA the number of coupling modules which can be used in the same cycle may be redu ced recommendation slot for the coupling module immediately in the migration rack If a system departs from this standard scope
41. e TELEPERM M VO functionality A highly efficient processor controls the access functions to TELE PERM M I O modules via a periodically updated process image This process image fetches input process data it writes them to the outputs of the hardware I O Process image data is transferred from the TPM 478 2 to the user pro gram via driver blocks e two I O bus interfaces for the TELEPERM M basic and expansion cabinet e T O bus logic supply with a 5 V bus The TPM 478 2 interface module interconnects existing TELEPERM M I O hardware of the basic and expansion cabinet of an AS 220 230 235 system Here the basic central unit is replaced with a preinstalled module rack na mely the migration rack which contains a system PCS7 TM and the add on components TPM 478 2 and FM456 4 It provides the I O bus connections A and B for existing expansion units Data are exchanged with existing expansion unit via I O bus A and B of TPM 478 2 See Figure 1 1 PROFIBUS _ Migration rack Ethernet TPM478 2 Pi L NI PCS7 TM gi E I O bus A 4 PS xr o ij T CPU416 2DP oe 1 0 bus B si Basic cabinet FM456 4 CP443 5 11 CP443 1 Hi TPM Interface module PS Power supply module b o Expansion cabinet CPU Central module i AS 220 230 235 Figure 1 1 TPM 478 2 for the connection of TELEPERM M I O
42. e field Additional info 1 and an error number Table 4 5 Additio Meaning of the error messages Additional Additional nal info 1 info 2 info 3 16 A001 No TPM478 module found 16 A002 TPM478 reset error 16 A003 TPM478 startup error 16 A004 No file BGRLISTE TYP found 16 A005 No memory for module list 16 A006 Module list write error 16 A011 8 ms task configuration error 16 A012 8 ms task startup error 16 A013 Basic task commissioning error 16 A014 Basic task startup error 16 A015 Connection task commissioning error 16 A016 Connection task startup error 16 A017 Error 1 connection task startup 16 A018 Error 2 connection task startup 16 A019 Error 3 connection task startup 16 A01A Error 4 connection task startup 16 A01B Connection initialization error 16 A01C Interrupt generating error 16 A01D Error on direct write access to I O 16 A01E Basic task startup error 16 A01F Semaphore commissioning error 16 A021 Missing configuration DB1 16 A022 Configuration DB1 too short 16 A023 Missing DB for S5 submodules Module no 16 A024 Unknown module type Module no 16 A025 No access method Module no 16 A026 Module number in use by other module Module no 16 A027 Wrong I O method Module no Channel no 16
43. e such an Overload configuration e g to obtain swift and conflict free processing as far as possible you must nevertheless take into account that the processing time for this cycle is increased accordingly 4 4 Extended module configuration In addition to transparent SIMATIC interface modules see Table 4 3 in Chapter 4 7 you must also configure the subordinate I O modules Do so by opening DB in the block container of FM456 4 using the block editor After you select Data view iin the View menu you can see the following figure for example Table 4 2 Address Name Type Start value Actual Comment value 0 0 NR0001 BGNR INT 1 114 Module no of the TM module 2 0 NR0001 Kanal INT 0 8 Channel number Offset 4 0 NR0001 55 Typ STRING 4 DE S5 Module type 10 0 NR0002 BGNR INT 1 114 Module no of the TM module 12 0 NR0002 Kanal INT 0 0 Channel number Offset 14 0 NRO002 S5_Typ STRING 4 DAI S5 Module type 20 0 NR0003 BGNR INT 1 114 Module no of the TM module 22 0 NR0003 Kanal INT 0 1 Channel number Offset 24 0 NR0003 S5 Typ STRING 4 DAI S5 Module type 30 0 NR0004 BGNR INT 1 114 Module no of the TM module 32 0 NR0004 Kanal INT 0 2 Channel number Offset 34 0 NR0004 S5 Typ STRING 4 DAT S5 Module type 40 0 NR0005 BGNR INT 1 114 Module no of the TM module 42 0 NR0005 Kanal INT 0 3 Channel number Offset 44 0 NR0005 S
44. e to DIN 66020 Abbreviation for Surface Mounted Device Designation for surface mount chips Glossary 1 Glossar T TPM 478 2 The TPM 478 2 interface module is used to interconnect the TELEPERM M I O bus Connecting TM I O to PCS 7 Glossary 2 C79000 G8076 C710 04
45. efer to the section on processing cycles With these modules it is imperative that the processing cycle configured in DB 1 is faster than the PLC cycle of the corresponding driver blocks In most cases the substitute configuration described in Chapter 4 7 must be used for these modules The table applies to PCS7 TM as of V1 00 Other modules compatible to the ones mentioned above can be configured by entering the corresponding text from the table Connecting TM I O to PCS 7 C79000 G8076 C710 04 Configuration 4 9 FM456 4 configuration 4 9 1 Display elements of FM456 4 Table 4 4 LED s RUN STOP USR1 USR2 Meaning off on x x FM456 has stopped flashing SD LED Boot sequence 2 Hz off x x Restart Startup on off xX xX FM has booted and system SW is running on off 2 Hz x Startup sequence has started on off 2 Hz 2 Hz TPM478 2 not found or disrupted on off 0 5 Hz x TPM478 is initialized configuration DBs are interpreted on off 0 5 Hz 2 Hz Could not find or load module list BGRLISTE TYP TPM478 2 Startup error on off off 0 5 Hz Error in configuration DB1 2 on off off 2 Hz Start of cyclic processing on off off off Startup successful without error Connecting TM I O to PCS 7 C79000 G8076 C710 04 4 17 Configuration 4 9 2 Diagnostics The precise cause of error can be read from the diagnostic buffer of FM456 4 It contains messages showing the event ID 16 A100 in th
46. er when you insert or remove an interface module The bottom of interface modules is not covered This is why you must al ways conform with EGB rules when handling these modules Connecting TM I O to PCS 7 C79000 G8076 C7 10 04 Commissioning Removing connec tor socket covers Connecting TM I O to PCS 7 C79000 G8076 C7 10 04 Remove the cover from the expansion connector on the TPM 478 2 interface and the cover of the expansion socket on the central module FM 456 4 See Figure 3 1 FM 456 4 Expansion connector Expansion socket TPM 478 2 DoH p OH Figure 3 1 Positions of the expansion connector socket with corresponding cover 3 3 Commissioning Interconnecting Place the central module FM 456 4 and the TPM 478 2 interface module on a modules plane surface and carefully plug them together Engage the included connec tion clamps on the upper and lower side of the modules FM 456 4 TPM 478 2 plane surface Figure 3 2 Interconnecting the central module and interface module Blind covers Remove the blind covers from the module rack slots required Connecting TM I O to PCS 7 3 4 C79000 G8076 C710 04 Commissioning PS 405 Insert and screw tighten the 24 VDC 24 VDC power supply module in the outer left slot slot 1 Select your mains voltage with the selector switch on the power supply module Inserting
47. escribes the status and error displays relevant to I O response They are listed in the order of their arrangement on the TPM 478 2 interface module TPM 478 2 is equipped with the following status and error displays Table 5 3 Status and error displays for cyclic operation Display Meaning Description EIO red Reserve PQA yellow Reserve POB yellow Reserve RUN green _ active cyclic mode the process image is up dated at every cycle Connecting TM I O to PCS 7 C79000 G8076 C710 04 Interface module TPM 478 2 5 5 Configuration Connecting TM I O to PCS 7 C79000 G8076 C710 04 As TPM 478 2 is configured by the PCS7 TM system a special configuration of this module is not required TPM 478 2 is configured automatically at system startup The Object Manager OM included in the TPM 478 2 module package must be installed on the PCS7 system prior to initial commissioning Insert the installation disk in your floppy drive and run Setup Follow the on screen instructions After installation the module is available in HW Con fig in SIMATIC Manager under SIMATIC 400 M7 Extensions Further notes on configuration is found in the Technical Data Basic Software for S7 and M7 STEP7 231 Order No C79000 G7000 C502 Interface module TPM 478 2 5 6 5 18 O modules Table 5 4 lists all TELEPERM M I O modules you can operate in a TELEPERM M expansion unit or in an ES 100 K expansion system o
48. f the Output Modules in STOP or HALT State 4 9 4 Diagnosis Function Time Measurement at FM456 4 4 9 5 Mutual Monitoring between CPU and TPM 478 2 Connecting TM I O to PCS 7 C79000 G8076 C710 04 VII Contents 5 Interface module TPM 478 2 22422 00 e eee eens 5 1 5 1 Product OVGIVICW aa kakaba ongddereneghatbe a NE DENA KGG 5 2 5 2 Fields of application 0020 e ee eee eens 5 6 5 3 Configuration yesasn ia ia ea teens 5 8 5 3 1 Configuration of the PCS7 TM with TELEPERM M I O 5 9 5 4 Operating method 2 cece eee eee 5 4 1 Implementation of TELEPERM M I O in PCS7 TM 5 5 Configuration 0 teens 5 6 V O modules apak pagent geod tedaeed eee igen te pagent sen 5 7 Note On Orders fii ie a tad cad aa dene aa PA 6 Migration rack I 1 1 cece eee eee eee eens 6 1 Product OV6IVIEW lt ia carotida diso ded taken NG dette BG ha Mace mO 6 1 1 Use of the migration rack on PCS7 TM 00002 e cece eee 6 2 WINING AA AA 6 2 1 Supply and signals 2 e eee 6 2 2 GOUNGING ma NAAN ribet Ka GIAN DNA aa ceeded be Ges Bale tn 6 3 I O bus system 1 eet 6 3 1 Configuration of the I O bus system 0 0 aaa 6 3 2 Configuration of the I O slots 0 600 cece eee 6 4 Connector pin out 0 0 eee 6 4 1 Pin out 64 pole G connector all slots 2 0 cece cece eee 6 4 2 Pin out X30 25
49. figuration Configuration general 5 8 The TPM 478 2 module represents an FM 456 4 interface module which pro vides options for connecting TELEPERM M I O see Figure 5 3 TPM 478 2 is interconnected to FM 456 4 via ISA bus connector mounted on the side of the module PCS7 TM system software uses this ISA bus to exchange data with the TPM 478 2 The two TELEPERM M VO bus systems A and B are interconnected using the two connectors of the TPM 478 2 the power supply for the logic is con nected separately 5 V The latter is connected to the backplane bus and supplied by the master power supply of the PCS7 system TPM 478 2 periodically transfers I O values sent to and received from then T O bus systems and controls them in a process image PS 416 2DP 456 4 478 2 Backplane bus r V ISA bus internal bus O bus B I O bus B PS Power supply module CPU 416 2DP CPU 5 V I O bus A TPM 478 2 Interface module I O bus A Figure 5 3 Configuration general Connecting TM I O to PCS 7 C79000 G8076 C710 04 Interface module TPM 478 2 5 3 1 Configuration of the PCS7 TM with TELEPERM M I O TPM 478 2 in Figure 5 4 below shows you the configuration of the TPM 478 2 interface PCS7 TM module in the PCS7 TM Special measures are required when routing cables from the TPM 478 2 to T O bus A and B These measures are already taken care of in the design of the migration rack see Figure 5
50. for S7 300 and S7 400 Programming 234 Programming Manual C79000 G7076 C506 SIMATIC Part of System Software for S7 300 and S7 400 Program Design 6ES7810 4CA02 8BA0 235 Reference Manual SIMATIC C79000 G7076 C503 System Software for S7 300 and S7 400 System and Standard Functions 280 Programming Manual C79000 G7076 C851 SIMATIC Part of System Software for M7 300 and M7 400 Program Design 6ES7802 0FA01 8BA0 282 User Manual C79000 G7076 C850 SIMATIC Part of System Software for M7 300 M7 400 Installation and Operation 6ES7802 0FA01 8BA0 350 User Manual SIMATIC C79000 G7076 C195 Standard Control 701 User Manual SIMATIC C79000 G7076 C121 Modular PID Control 702 Manual SIMATIC C79000 G7076 C508 Programming FBD for S7 300 400 Blocks 703 Addendum for Manual SIMATIC S7 C79000 Z7076 C412 C 2 Connecting TM I O to PCS 7 C79000 G8076 C710 04 Glossary ISA bus Memory Card M7 400 PROFIBUS PS RS232 SMD Connecting TM I O to PCS 7 C79000 G8076 C710 04 Industry Standard Architecture Bus Standard bus for AT compatible Personal Computers The plug in Memory Card can be used to store the complete software or parts thereof of a CPU of function module as well as static data M7 400 is an AT compatible automation computer of the SIMATIC product family It is designed in SIMATIC S7 400 technology Standardized bus system to DIN 19245 PROFIBUS Power supply module Serial interfac
51. hases In every situation only the RUN LED is lit after startup of the I O bus system cyclic operation Table 5 1 Meaning Coordination Initializa I O bus system star tion Self tup test Display FIO red 0 0 0 0 0 0 PQA yellow 0 x x 0 x 0 PQB yellow 0 0 x x x 0 RUN green 0 0 0 0 x x 0 A LED is OFF x A LEDis ON The fast coordination phase is hardly perceptible After a successful init self test phase TPM 478 2 performs the startup of the T O bus system If an error is detected TPM 478 2 interrupts startup and goes into STOP red LED EIO is lit TPM 478 2 is defective if it stays in STOP state even after several reset operations When you return a defective module to the Electro nics Plant in Karlsruhe EWK Germany specify which error displays have occurred See Table 5 2 Table 5 2 Error displays on startup Meaning Errorin DPRAM Address Program Watch local error bus er memory dog error RAM ror error Display EIO red x x x x x PQA yellow x 0 x 0 x PQB yellow 0 x x 0 x RUN green 0 0 0 0 x 0 A LED is ON x A LED is OFF 5 15 Interface module TPM 478 2 Startup of the I O bus system Meaning of status and error displays diagnostics I O communication The RUN LED indicates successful startup The I O bus system operates in cyclic mode that is the process image is updated periodically Table 5 3 d
52. he following values Digital output module Analog value output module Entry for 1 to 16 byte for digital output or 1 to 16 channels for analog output corresponds with 2 to 32 bytes To delete the TELEPERM M slot that is the connection module you must delete the entry of the TM module in DB1 of FM456 4 and possible entries of subordinate S5 modules in DB2 of FM456 4 Connecting TM I O to PCS 7 C79000 G8076 C710 04 Configuration 4 5 Special features for the configuration of transparent connection modules Connecting TM I O to PCS 7 C79000 G8076 C710 04 Take these special features into account when you configure transparent SI MATIC connection modules 6DS1310 6DS1321 and 6DS1327 e Modules 6DS1321 8AA and 6DS1327 8AA programmed directly with this MLFB use respectively 8 or 16 successive module numbers MNO Here you must configure a start MNO n x 8 or n x 16 or for the I O bus these numbers 100 The counting method in the manuals is here n 0 1 2 7 or 15 module number of the connection groups e Further TELEPERM modules entries in this used area of 8 or 16 module numbers are permitted However they do not have any effect that is these modules will not be addressed e When you configure BGNR 32 for a connection module for example enter a byte address Nrxxxx Kanal 3 x 64 192 to reach the start of BGNR 35 and with 194 you reach a module with the byte address channel 2 within
53. included software installs the block library automa tically Installation is menu controlled Call the setup program with the usual Windows 95 standard procedure for software installation Setup installs the basic blocks for the PLC in the PCS 7 Basis Blocks library of the SIMATIC S7 catalog If setup detects an existing installation on the system a corresponding prompt pops up offering you the following choices e Abort installation in order to uninstall the old software version under Windows95 and the restart installation or e Continue installation and overwrite the old version with the new one Considering clean software maintenance you should uninstall an existing old version before you install the new one To simply overwrite an old version and then to uninstall it bears the risk that some components of the old instal lation might not be deleted Details on installing and uninstalling STEP 7 software is found in Chapter 2 3 of the STEP 7 documentation 31 Setup also installs the screen software in systems operating with WinCC Information on the use of blocks in CFC is found in the CFC for S7 and M7 Graphic connection of technological functions User Manual Connecting TM I O to PCS 7 C79000 G8076 C710 04 Commissioning In this Chapter In this Chapter you are shown how to e mount the modules on profile rails e commission a PCS7 TM Contents This is found on the following pages In Chapter you fi
54. ithout wiring Connecting TM I O to PCS 7 C79000 G8076 C710 04 6 3 Migration rack IT e WA o 99 9d 00 00 00 BO Ny Had 1 S Migration rack Il Figure 6 2 Rear view of migration rack II Connecting TM I O to PCS 7 C79000 G8076 C710 04 6 4 Migration rack IT 6 2 Wiring 6 2 1 Supply and signals Power supply chassis ground PCM signals Cable routing 6DS1000 Connecting TM I O to PCS 7 C79000 G8076 C710 04 The power supply L and M24 from the W row is screw terminated on the 1L and M24 screw terminals The second 1L is wired to the two fuses 16 A and 4 A The fused voltages PM 4 A and L 16 A are screw faste ned on the respective press fit nuts Here you also find the connector for the round cable which is wired to the M7 power supply The 5 V bus supply from TPM 478 2 is terminated on the 5 V and 0 V termi nals Here you also interconnect 0V and M24 if this connection does not exist at another location 0 V block Mandatory connection Existing MZ or BS can be terminated on the respective press fit nuts See also Figure 1 1 and Grounding conception in Chapter 2 2 A patch cord equipped with sub D connectors on both ends is used to connect Process Control Monitoring signals inserted and secured on X30 The load power supply L of the DIO module is routed across a so called
55. le TPM 478 2 Configuration general Configuration of TPM 478 1 0 bus topology Functions of the interface modules Standards Connecting TM I O to PCS 7 C79000 G8076 C710 04 Various parameters are required to operata a TPM 478 2 module For stan dard TELEPERM M I O these parameters describe the current hardware configuration for the automation task T O configuration parameters are declared in data blocks DB1 and DB2 of the FM456 4 using the data block editor You can load modified project data to the System Memory Card with the help of SIMATIC Manager All updated project data are loaded on system restart The TPM 478 2 parameters are automatically configured by the PLC soft ware on system startup Note Data blocks DB1 and DB2 are configured in the data block editor of SIMATIC Manager This software is included in the PCS7 system software package Note T O bus A and B correspond with the two I O bus systems of the basic expan sion cabinet or with those of a K system for two lines with ES 100K Here I O bus B is physically branched off bus A via bus amplifier Blocking disturbances as a result of an error on bus A therefore also affect bus B The TPM 478 2 interface module provides the following functions e Interfaces VO bus interface to TELEPERM M I O e TPM 478 2 I O functions compatible to the TELEPERM M bus interface e future oriented hardware and software on the basis of the SIMATIC M7 produ
56. lines amongst others e CE e UL CSA e FM Connecting TM I O to PCS 7 C79000 G8076 C710 04 A 3 Technical Data A 2 TPM 478 2 connector and socket pin out Pin out The left side of the TPM 478 2 module front panel is equipped with a 50 pole Sub D socket for connecting the I O bus cable I O bus A and B are connected respectively to the two 50 pole Sub D sockets in the right section Refer to Table A 1 to A 3 for details on pin out Connecting TM I O to PCS 7 A 4 C79000 G8076 C710 04 Technical Data Connecting TM I O to PCS 7 C79000 G8076 C710 04 Table A 1 Pin out of the 50 pole Sub D socket at the left side of TPM 478 2 for connecting the I O bus T O bus Socket Signal Meaning 1 OV 2 OV 3 5 V Bus 4 5 V Bus 5 5 V Bus 6 5 V Bus 7 5 V Bus 8 5 V Bus 9 PMEMR_N Peripheral Memory Read 10 PMEMW_N Peripheral Memory Write 11 OV 12 nc 13 PRDY N Peripheral Ready 14 PESPA Peripheral memory A 15 nc 16 PCPKL N Peripheral CPU clear 17 OV 18 INTI N Interrupt 1 19 INT2 N Interrupt 2 20 PESPB Peripheral memory B 21 nc 22 EANK N One Of N Check 23 OV 24 PDB6 Peripheral Data Bus 6 25 PDB7 Peripheral Data Bus 7 26 PDB2 Peripheral Data Bus 2 27 PDB3 Peripheral Data Bus 3 28 PDB4 Peripheral Data Bus 4 29 PDB5 Peripheral
57. ment Configuration parameters Normal mode The interface module draws a 5 V power supply from the system s backplane bus and distributes it at two points to the expansion units of the respective TELEPERM M 1 O bus A and B TPM 478 2 is addressed and assigned its parameters automatically on system startup by the configuration parameters for TELEPERM I O in the PCS7 TM Enter configuration parameters as follows Configuration parameters for Tool TELEPERM M I O Data block editor in SIMATIC Manager During operation SIMATIC Manager controls TPM 478 2 operations for the configuration of TELEPERM M I O Operator actions are not required The jobs are processed by TPM 478 2 pe riodically Changes can be effected in SIMATIC Manager See Figure 5 8 Access methods WinCC SIMATIC Manager CPU 416 DP b FM 456 4 TPM 478 2 Figure 5 8 Access methods of TPM 478 2 Connecting TM I O to PCS 7 C79000 G8076 C7 10 04 5 13 Interface module TPM 478 2 5 4 1 Implementation of TELEPERM M I O in PCS7 TM Function of TPM 478 2 Startup behavior of TELEPERM M O peripherals The TPM 478 2 interface module allows you to connect TELEPERM M T O to a PCS7 TM The general function is shown in Figure 5 9 The TPM478 2 module periodically generates a process image of its connec ted TEL
58. module TPM 478 2 1 0 0 0c eee Migration rack Il aaa ee d doer hd GRP ede dae en RS BIB U od N R ERR ERER RESE 2 1 Installing and uninstalling the block library 0002 0 eee 3 COMMISSIONING oii os eee cae k ee eee dette een ek weeks econ ek 3 1 PCS7 TM in M7 400 installation technique 0002 00 eee 3 2 Supply conception 00 cc eects 4 Configuration ssciesiceste goes col oes NN NAUNANG 4 1 General cat dioni tek ica dears a AE eee ew aha ised dae eng 4 2 Configuration input 0 eee 4 2 1 Configuring the Memory Card of the FM456 0 0000 4 3 4 3 Example of how to use the block editor to configure I O 4 5 4 4 Extended module configuration 0 eect eee 4 7 4 5 Special features for the configuration of transparent connection modules 0 cee ete 4 5 1 Configuration Notes for the Coupling Modules 6DS1333 6DS1318 4 6 Configuring the connection modules 6DS1310 8AA 8AB 4 7 Substitute configuration for 6DS1504 8AA 6DS1505 8AA 4 7 1 Rules tor POST Mi nan ashi hae BATAAN las Rane edad 4 7 2 Substitute configuration for PCS7 TM 0 0 a 4 8 Table of TELEPERM M modules for input at Module type 4 9 FM456 4 configuration 0 00 cece cette eee 4 9 1 Display elements of FM456 4 0 cee 4 9 2 DIAQNOSUCS cities ode bias aiden KAGANAPAN GN teen ee Yh et we 4 9 3 Reaction o
59. modules Connecting TM I O to PCS 7 C79000 G8076 C710 04 Hardware structure Elements of All connection and display elements of the TPM 478 2 interface module are TPM 478 2 mounted on the front panel of the module see Figure 1 2 O 0O LED displays af r ahem NG pti I O bus B x Ra connection sts O bus A e sa connection Z 1 O bus connection SV 5 V Bus Connecting cable TPM 478 2 Figure 1 2 Arrangement of the connections and display modules of the TPM 478 2 interface module Connecting TM I O to PCS 7 C79000 G8076 C710 04 1 3 Hardware structure Information For additional information on the TPM 478 2 interface modules refer to Chapter 5 in this manual 1 2 Migration rack II General The migration rack II is a preassembled module rack with the dimensions of the panel mount system ES 902 which is required for operating a PCS7 TM system in a TELEPERM M cabinet All system components such as DC power supply CPU FM456 4 and I O bus interface can be operated on the short backplane PCB The additional five I O slots the migration rack II is equipped with can hold TELEPERM M I O modules taken from an AS 220 S AS 235 basic unit and can be assigned freely to I O bus A and B Features For the PCS7 TM system migration rack I
60. n PCS7 TM Table 5 4 Available TELEPERM M I O modules Designation MLFB Compatible approved versions Controller modules S controller single channel 6DS1400 8BA SAA K controller single channel 6DS1401 8BA SAA S controller dual channel 6DS1402 8BA SAA K controller dual channel 6DS1403 8CA SAA 8BA 8CB Single control modules 1 motor or 1 solenoid valve 6DS1500 8BA SAA 1 positioning drive without RM 6DS1501 8BA SAA 1 positioning drive with RM 6DS1501 8BB SAB Motors solenoid valve 3 chan 6DS1502 8BA SAA nel Positioning drives 3 channel 6DS1503 8BA SAA 4 control devices 1 idle posi 6DS1504 8AA tion 8 4 control devices 2 idle 6DS1505 8AA positions Calculator modules Binary calculator module 6DS1717 8AA 8RR Binary expansion module 6DS1719 8AA 8RR Analog expansion module 6DS1720 8AA Signal modules BE 16 BE 6DS1600 8AA 48 BE 6DS1601 8BA BAA SAC 32 BE 6DS1602 8BA SAA 48 BE 24 VDC 48 VDC 6DS1615 8AA 8 changeover contacts 6DS1620 8AA 8 proximity switches 6DS1621 8AA Signal modules BA 32 BA 6DS1603 8BA BAA SAB 8RR 16 BA 6DS1604 8AA 16 Relays 6DS1605 8BA BAA Connecting TM I O to PCS 7 C79000 G8076 C710 04 Interface module TPM 478 2 Connecting TM I O to PCS 7 C79000 G8076 C710 04 Table 5 4 Available TELEPERM M I O modules Designati
61. n subsequent editions Suggestions for improvement are Siemens AG 2007 Technical data subject to change Siemens Aktiengesellschaft C79000 G8076 C710 welcomed Excellence in Automation amp Drives Siemens Preface Purpose of this manual Manual content Readers Prerequisites Connecting TM I O to PCS 7 C79000 G8076 C710 04 This manual provides information on hardware components you can use to interconnect an existing TELEPERM M T O installation and the process con trol system SIMATIC PCS 7 A combination of corresponding tools and programs enables communication Configuration and Operation with the C amp O system WinCC The information in this manual enables you to e commission the TPM 478 2 interface module e operate migration rack II with PCS7 TM This documentation describes system specific functions of the TPM 478 2 interface module and the use of migration rack II with PCS7 TM Topics included e Hardware assembly e Software installation e Commissioning e Configuration e TPM 478 2 interface module e Migration rack II e Technical data abbreviations list literatur listing glossary The target group of readers is occupied in programming and process techno logy engineering Prerequisite is basic knowledge on handling PCs and working with WinCC TM Also required is knowledge of the process control system TELEPERM M PCS7 and SIMATIC S7 A number of technical descriptions and ma
62. nd on Page 3 1 PCS7 TM in M7 400 installation technique 3 2 3 2 Supply conception 3 7 Connecting TM I O to PCS 7 C79000 G8076 C710 04 3 1 Commissioning 3 1 PCS7 TM in M7 400 installation technique Introduction M7 400 mounting and installatio technology Mounting modules Grounding modu les Removing the co ver hood Installing interface modules 3 2 A PCS7 TM PLC in M7 400 installation technique is mounted in the same way as a SIMATIC M7 400 PLC Note Details on how to mount a SIMATIC M7 400 PLC are found in Manual 31 Here a brief overview of the most important steps for mounting a PCS7 TM PLC in M7 400 installation technique Mount the module rack in the cabinet Ground the module rack Remove the covers of the power supply and central module Remove the covers and insert the interface modules in the central module See also Figure 3 1 showing the arrangement e IF 961 DIO for acquisition and output of process control signals e g ca binet lamp e IF 962 COM for diagnostics with remote terminal Note when inserting an interface module e Hold the interface module on the longitudinal sides of the front panel e Slide the ends of the interface module into the lower and upper guide rail of the slot e Slide it in slowly until the front panel of the interface module is flush on the module slot frame e Screw tighten the interface module Warning Always switch off pow
63. ng EG driver type O 1 KNR 7 or type 2 CNO 6 The configuration must be adapted every time a driver is installed or unin stalled However alternatively it is possible to initially configure all channels and drivers and next link the unused drivers to a source in order to switch over their manual auto mode in synchronism to the other drivers Also all TM_EG blocks assigned to one module must follow each other im mediately in the same block They must be switch on or off all at once Connecting TM I O to PCS 7 4 14 C79000 G8076 C710 04 Configuration 4 8 Table of TELEPERM M modules for input at Module type Connecting TM I O to PCS 7 C79000 G8076 C710 04 Table 4 3 Input text for mo Module function Comment dule type i a MLFB no 6DS1310 8AA Interface module AG110 serial 1 6DS1310 8AB Interface module AG110 serial 1 6DS1318 8AB S5 interface EG serial 4 5 6DS1321 8AA Interface FBG S5 EG parallel 1 2 6DS1322 8AA Interface for ES100K 6DS1327 8AA Interface to S5 E A ET100 1 2 6DS1333 8AB Interface module S5 ZG serial 4 5 6DS1400 8AA S controller 1K 5 6DS1400 8BA S controller 1K 5 6DS1401 8AA K controller 1K 5 6DS1401 8BA K controller 1K 5 6DS1402 8AA S controller 2K 5 6DS1402 8BA S controller 2K 5 6DS1403 8AA K controller 2K 5 6DS1403 8BA K controller 2K 5 6DS1403 8CA
64. ng cycle cells must be disabled that is jumper J7 5 12 must be removed from the module and the TM_A110 drivers must be assigned the parameter BQ2 43 All running interfaces configured otherwise do not have to be changed Existing configurations can be migrated without changes Caution The preferred configuration above word operation may not be operated on S5 peripherals of 6DS1321 and 6DS1327 modules this also applies to the so called substitute configuration of a 6DS1310 for a 6DS1321 or 6DS1327 In this case the configuration rules as mentioned earlier in the chapter apply Connecting TM I O to PCS 7 C79000 G8076 C710 04 Configuration 4 7 Substitute configuration for 6DS1504 8AA 6DS1505 8AA 4 7 1 Rules for PCS7 TM The signals Enable Manual EM and Enable Automatic EA only exist once in 6DS1504 8AA and 6DS1505 8AA It is therefore required to switch over in the same way in all drivers defined for a module Otherwise the function is not ensured In any case full SW control can only be reached if the status is not established by hardware forcing of the Enable Manual si gnal connector X2 refer to the operating instructions on the 6DS1504 8AA or 6DS1505 8AA module 4 7 2 Substitute configuration for PCS7 TM For PCS7 TM the result is the following configuration of 6DS1504 8AA 6DS1505 8AA Configuration rules DB1 MNO 21 Example of MNO BG_Typ 6DS1310 8AA Substitute configuration
65. nuals are available for consolida tion of this information Please refer to the literature index in Appendix C Preface Further support Siemens offers you a number of training courses for the SIMATIC PCS7 automation system For details please contact your regional training center or our central training center in 1 D 90327 Nuremberg Germany Phone 0911 895 3202 Fax 0911 895 3252 2 D 78187 Karlsruhe Germany Phone 0721 595 2917 Fax 0721 595 6087 A Connecting TM I O to PCS 7 IV C79000 G8076 C710 04 Preface Automation and Drives Service amp Support Johnson City UG Available worldwide 24 hours SIMATIC Hotline Worldwide Nuremberg Technical Support Free Contact Local time Mon Fri 7 00 to 17 00 Phone 49 180 5050 222 Fax 49 180 5050 223 E Mail techsupport ad siemens de GMT 1 00 Worldwide Nuremberg Technical Support fee based only with SIMATIC Card Local time Mon Fri 0 00 to 24 00 49 911 895 7777 Fax 49 911 895 7001 GMT 01 00 Phone Europe Africa Nuremberg Authorization Local time Mon Fri 7 00 to 17 00 Phone 49 911 895 7200 Fax 49 911 895 7201 E mail 8 authorization nbgm siemens de GMT 1 00 America Johnson City Technical Support and Authorization Local time Mon Fri 8 00 to 19 00 Phone 1 423 461 2522 Fax 1 423 461 2289 E mail simatic ho
66. o an os 8 co la om mo fon x 0 45 145 46 146 Co o ema e x Jumper inserted Il Jumper not inserted 62 462 unusable or impermissible combination SL can be used with bridge addresses Caution Depending on the setting you might create slots with the same slot address Double addressing must be prevented with an appropriate configuration Connecting TM I O to PCS 7 C79000 G8076 C710 04 6 9 Migration rack IT 6 4 Connector pin out 6 4 1 Pin out 64 pole G connector all slots Pin f d b Z 30 nc BS PM MZ 32 L L M24 M24 6 4 2 Pin out X30 25 pole Sub D connector process control signals Pin Signal Meaning Pin Signal Meaning 1 free 2 DO7 AM 3 3 DO6 Watchdog trigger 4 DOS AM 2 5 DO4 AM 1 6 L 24 VDC for DO 4 DO 7 7 M24 M24 for DO 4 DO 7 8 DO3 Reserve message output 9 DO2 Message output for horn 10 DO1 PCM signal OUTPUT cabinet lamp CL 11 DOO Reserve message output 12 L 24 VDC load power supply for DO 0 DO 3 fused 13 M24 M24 for DO 0 DO 3 14 M24 M24 for DI 0 and DI 1 15 DIO Reserve message input 16 DI1 INPUT LK 1 17 M24 M24 for DI 2 DI 3 18 DI2 INPUT Monitor T 1 19 DIB INPUT TK 1 20 M24 M24 for DI 4 and DI 5 21 DI4 Message input 22 DI5 Horn acknowledgement Bus redundancy display 23 M24 M for DI 6 and DI 7 24 DI6 EM 1 25 DI7 EM2 Signal image see X31 X3
67. o ved communication in disturbed environment Coupling to SIMATIC S7 On 6DS1333 8AB the X5 13 14 jumper has to be set for disabling the function check telegram This is also ne cessary for other devices without check function Coupling to SIMATIC S7 300 If the X5 13 14 jumper has been instal led the 6DS1333 8AB sends the data type DAAR n TM S5KS block for the coordination flag within the telegram array The P_RCV_RK S7 block then sets the flag with this number e g M 0 1 for DAAR 1 after each receiving The next telegram can be received only after the S7 software has reset this flag This enabling has to be done quickly Operating mode settings for 6DS1318 8AB The 6DS1318 8AB module has to be treated in the same manner as the 6DS1333 8AB 4 11 Configuration 4 6 Configuring the connection modules 6DS1310 8AA 8AB With 6DS1310 a separate module number must be configured for every in put output that is one MNO is configured only for input modules the other only for output modules For subordinate S5 modules on a 6DS1310 you should only configure DB2 for word access with DI2 or DQ2 in order to insure that all accesses to mo dule 1310 end at an odd address This means that either one or two modules are recognized per access Every configured access DI2 DQ2 must start with an even address number irrespective of the module assembly In this case overlap of I O addresses is permitted Possibly existi
68. odules 5 7 Ordering note 5 20 Connecting TM I O to PCS 7 C79000 G8076 C710 04 5 1 Interface module TPM 478 2 5 1 Product overview Contents What is a TPM 478 2 Application options 5 2 This chapter provides a brief overview of the interface module TPM 478 2 TPM 478 2 is an interface module which is designed in M7 400 technology of the SIMATIC M7 product family It is an expansion unit for the central module FM 456 4 for use with PCS7 TM PLCs The following functions are integrated in the TPM 478 2 interface module e TELEPERM M VO functionality A highly efficient processor controls the access functions to TELEPERM M I O modules via a periodically updated process ima ge This process image fetches input process data and it writes them to the outputs of the hardware I O Process image data is transferred from the TPM 478 2 to the user program via driver blocks e two I O bus interfaces for the TELEPERM M basic and expansion cabinet e I O bus logic supply with a 5 V bus The example below explains how you can use the interface module Connecting TM I O to PCS 7 C79000 G8076 C710 04 Interface module TPM 478 2 Connecting TELEPERM M I O Connecting TM I O to PCS 7 C79000 G8076 C710 04 The TPM 478 2 interface module connects existing TELEPERM M I O hard ware of the basic and expansion cabinet of an AS 220 230 235 system Here the basic central unit is replaced by a preinstalled mod
69. on MLFB Compatible approved versions Signal modules AE 8 AE galvanically separated 6DS1700 8BA SAA SAB 8BB 6DS1701 8AA 8AB 8 AE not galvanically separated 6DS1730 8AA 4 AE 6DS1731 8AA 8RR 4 AE 6DS1731 8BA 8RR 4 EEPROM 6DS1731 8EA 8RR 4 EEPROM 6DS1731 8FA 8RR 6DS1713 8AB 14 Thermal elements 6DS1703 8AB 8SRR 4AE 6DS1731 8RR Signal modules AA 4AA 6DS1702 8AA 8RR Counter modules 8 channels 6DS1607 8AB Dosing meter modules 2 or 4 channels 6DS1613 8BB 8AB Communication modules S5 110A 4 channel 6DS1310 8AA S5 110A single channel 6DS1310 8AB S5 115 135 150 dual channel 6DS1321 8AA S5 central cabinet dual channel 6DS1318 8AB 6DS1333 8AB S5 transparent dual channel 6DS1327 8AA ES 100K on TM IO BUS 6DS1322 8AA CP 581 TM 6DS1318 8AB 6DS1341 1AD 6DS1337 1AD Not available Field multiplexer FM driver Testable BI BQ DR SIPART 5 19 Interface module TPM 478 2 5 7 Note on orders Order number The order number for the TPM 478 2 module is found in table 5 5 e g for ordering spare parts Table 5 5 Order number Product Description Order No TPM 478 2 Interface module TPM 478 2 6ES7478 2DA10 0AC0 Connecting TM I O to PCS 7 5 20 C79000 G8076 C7 10 04 Migration rack II What dows this Chapter
70. rtance are only versions 1 and 2 These can be realized easily with suitable ribbon cable connectors to version 1 e Mount the ribbon cable for bus A on the upper mounting point e Connect the ribbon cable connector to X34 and X12 by using a C79451 A3496 D1 cable and 4 ribbon cable connectors also for stand alone use or by crimping two additional ribbon connectors onto an exi sting cable system substitution see Figure 4 2 to version 2 e Mount the ribbon cable for bus B on the upper mounting point e Connect the bus B ribbon cable connector to X34 by using the first one of two C79451 A3496 D2 cables with three ribbon cable connectors also for stand alone use or crimping an additional ribbon cable connector onto an existing cable system substitute to expansion cabinet e Mount the ribbon cable for bus A on the upper mounting point e Connect the bus B ribbon cable connector to X12 by using the second one of two C79451 A3496 D2 cables with three ribbon cable connectors also for stand alone use or crimping an additional ribbon cable connector onto an existing cable system substitute to basic cabinet Note The ribbon cable must be folded twice Note C79451 A3496 D2 consists of two ribbon cables to version 3 e analog to 2 to version 4 e analog to 1 Note The specified C79451 A3496 D1 or D2 ribbon cable sets are not part of the migration rack Connecting TM I O to PCS 7 C79000 G8076 C710 04 6 7 Migration ra
71. t be used to replace redundant AS 220H or AS 235H systems Compact systems AS 220K AS 230K AS 235K cannot be replaced by a PCS7 TM in their existing cubicles In this case the assembly is carried out as in a migration from AS 220 230 Details on the migration rack are found in the description 32 The TPM 478 2 interface module offers e an interface to the TELEPERM M I O bus e T O functions compatible to the TELEPERM M I O interface e ISA bus interface of FM456 4 e Diagnostic display for TELEPERM M I O modules e process image controlling e implementation of two TELEPERM M I O busses A and B e interface connection via bus connector to TELEPERM M I O bus sy stems of the basic expansion cabinet e 5 V bus interface for the supply of TELEPERM M expansion modules cabinet connections Connecting TM I O to PCS 7 C79000 G8076 C710 04 Interface module TPM 478 2 e backplane bus interface for the supply of the 5 V bus from the PLC s power supply module e future oriented hardware and software basis with the SIMATIC M7 and S7 product family integrated installation technology S7 400 integrated interface specifications of the ISA bus systems on the FM456 4 and backplane bus modern SMD technology e low power losses as a result of energy saving technologies e Conformity with the standards CE UL CSA FM Connecting TM I O to PCS 7 C79000 G8076 C7 10 04 5 7 Interface module TPM 478 2 5 3 Con
72. terpretation of this data can only be done by the TELEPERM M support With the following configuration of a pseudo module within the DB1 data block of the FM456 4 this diagnosis function can be switched on off Module type DIAG_FM456 Cycle n 0 or n gt 0 with n 0 default value Diagnosis time measurement deactivated on the FM456 4 n5 0 Diagnosis time measurement activated on the FM456 4 Connecting TM I O to PCS 7 C79000 G8076 C710 04 4 19 Configuration 4 9 5 Mutual Monitoring between CPU and TPM 478 2 With the following configuration of a pseudo module within the DB1 data block of the FM456 4 the mutual monitoring between CPU and TPM 478 2 can be switched on off Module type TPM478 NO WATCHD Cycle n Oorn gt 0 with n 0 default value Monitoring is deactivated n gt 0 Monitoring is activated Connecting TM I O to PCS 7 4 20 C79000 G8076 C710 04 Interface module TPM 478 2 What does this This chapter describes system specific functions of the interface module Chapter describe TPM 478 2 This description includes the following topics Product overview Areas of application Structure Operating method Configuration T O modules Ordering note Contents In these sections you find on the following pages In Chapter you find on Page 5 1 Productoveview 52 5 2 Fields of application 5 6 5 3 Structure 5 4 Operating method 5 5 Configuration 5 6 1 O m
73. tion Call Function Function module Module Commissioning International Electronical Commission Process Control Message Multi Point Interface Channel number Organization block Operator Station Output process image Input process image Personal Computer Process Control System 7 Programming device Process control system Process control technology Connecting TM I O to PCS 7 C79000 G8076 C710 04 Abbreviations PS ACKD SCL SFB SFC SINEC PLC STEP 7 SSL S5 S7 TAC TM TPM WinCC Connecting TM I O to PCS 7 C79000 G8076 C710 04 Power Supply Acknowledgement delay Structured Control Language System function block System function call system function Siemens Network Architecture Programmable Logic Controller Software development environment for SIMATIC S7 M7 System Status List SIMATIC Line 5 SIMATIC Line 7 Test and Commissioning TELEPERM M TELEPERM Process Module Windows Control Center Operating amp Monitoring System B 3 Connecting TM I O to PCS 7 C79000 G8076 C710 04 Literature List You can order the following manuals and instructions from your Siemens partner Num Title Order Order Nr ber from 3 Description TELEPERM M C79000 G8076 C710 TPM 478 2 Interface Modules KA Reg 5 8 Reference Manual C79000 G7076 C411 Automation System SIMATIC S7 400 M7 400 Part of Module
74. tline sea siemens com GMT 5 00 Asia Australia Singapore Technical Support and Authorization Local time Mon Fri 8 30 to 17 30 Phone 65 740 7000 Fax 65 740 7001 E mail simatic hotline sae siemens com sg GMT 8 00 The languages of the SIMATIC Hotlines are generally German and English in addition French Italian and Spanish are spoken on the authorization hotline Connecting TM I O to PCS 7 C79000 G8076 C710 04 Preface Service amp Support on the Internet in 6 In addition to our documentation we offer our Know how online on the In ternet under http www ad siemens de support Here you will find e Current product information leaflets FAQs Frequently Asked Questions Downloads Tipps and Tricks e A newsletter providing up to date information on our products e The Knowledge Manager helps you find the documents you need e Users and specialists from all over the world share information in the forum e Your local customer service representative for Automation amp Drives in our customer service representative data bank e Information on field service repairs spare parts and more under Services Connecting TM I O to PCS 7 VI C79000 G8076 C7 10 04 Contents Preface 60 a1 6 Rene ee AA aaa a AA AN ea 1 Hardware structure 72 GNG aie a Waa de We Waa wa 1 1 1 2 2 Installation of the software c ccc eee e eee eee eee Interface
75. ule rack na mely the migration rack equipped with a PCS7 TM supplemented by TPM 478 2 and FM456 4 components Data are exchanged with existing expansion units via I O bus A and B of TPM 478 2 connection via TPM 478 2 and migration rack See Figure 5 1 PROFIBUS gt Migration rack Ethernet TPM478 2 Da Z p NI PCS7 TM a A I O bus A 4 PS xy TO ii T CPU416 2DP Soci 1 0 bus B 4 Basic cabinet FM456 4 CP443 5 ET CP443 1 ma TPM Interface module PS Power supply module bl o Expansion cabinet CPU Central processing unit AS 220 230 235 Figure 5 1 TPM 478 2 for the connection of TELEPERM M I O modules 5 3 Interface module TPM 478 2 Elements of All connecting and display elements of the TPM 478 2 interface module are TPM 478 2 mounted on its front panel see Figure 5 2 O JO LED displays I O bus B connection O bus A s ese connection 1 O bus connection SV 5 V Bus Connecting cable TPM 478 2 Figure 5 2 Arrangement of the connections and display modules of the TPM 478 2 interface module Connecting TM I O to PCS 7 5 4 C79000 G8076 C710 04 Interface modu

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