MELSEC iQ-R Digital-Analog Converter Module User`s Manual
Contents
1. N 9 M N 9 1 RUN LED Indicates the operating status of the module On Normal operation Flashing 1s cycles In offset gain setting mode Flashing 400ms cycles Selected as a module for the online module change Off 5V power supply interrupted watchdog timer error occurred or module replacement allowed in the process of the online module change 2 ERR LED Indicates the error status of the module On Error occurred Off Normal operation 3 ALM LED Indicates the alarm status of the module On Alert output occurred Off Normal operation 4 Terminal block 18 point screw terminal block for connecting output signal wires of external devices and others 5 Terminal block cover Covers for preventing electric shock while the power is on 6 Production information display Displays the production information 16 digits of the module 1 For details refer to the following LLIMELSEC iQ R Digital Analog Converter Module User s Manual Application 1 PART NAMES MEMO 1 PART NAMES 19 20 2 SPECIFICATIONS This chapter describes the performance specifications 2 1 Performance Specifications This section describes the performance specifications of the D A converter modules R60DA4 Item Specifications Number of analog output points 4 points 4 channels Digital input 16 bit signed binary value 32768 to 32767 Analog output voltage2. M V 7 N COM aH mE 8 NC CH2 d A 9 CH3 V N cH2 10 COM uc LE CH3 11 M V N com cus 12 NC 2 13 V v 14 3 p 15 n 24V L 24G 16 24V FG FG 17 24G 18 FG 5 WIRING 5 1 Terminal Block 27 28 MR60DAV8 1 CH1 V 2 COM 3 CH2 V 4 COM 5 CH3 V 6 COM 7 CH4 V 8 COM 9 CH5 V 10 COM 11 CH6 V 12 COM 13 CH7 V 14 COM 15 CH8 V 16 COM 17 24V 18 24G HR6ODAIS CH1 CH1 COM CH2 COM CH2 CH3 CH3 COM CH4 COM CH5 CH4 CH5 COM CH6 COM CH6 CH7 CH7 COM CH8 COM 24G CH8 24V 1 CH1 1 2 COM 3 CH2 1 4 COM 5 CH3 1 6 COM 7 CHA 1 8 COM 9 CH5 1 10 COM 11 CH6 1 12 COM 13 CH7 1 14 COM 15 CH8 1 16 COM 17 24V 18 24G Terminal blocks that have been used on MELSEC Q series D A converter modules can be used just the way they are The terminal layout is the same as the MELSEC Q series D A converter modules Q64DAN Q68DAVN and Q68DAIN The terminal blocks for MELSEC L s
3. The accuracy is 0 1 10mV at ambient temperature of 25 5 C the accuracy is 0 3 30mV at ambient temperature of 0 to 55 C except for the conditions under noise 10 Fluctuation range Analog output 0 value V 10 32000 0 32000 Digital value APPENDICES Appendix 2 Accuracy Appendix 3 External Dimensions The following figure shows the external dimensions of the D A converter module y A iD z 01 8 s z W y z W v 5 UT la 131 Unit mm APPENDICES 4 Appendix 3 External Dimensions 5 MEMO 46 APPENDICES Appendix 3 External Dimensions MEMO APPENDICES 47 Appendix 3 External Dimensions 48 INDEX A T Current output characteristic E External dimensions External wiring F Function block G Gain O Offset valle Offset gain 0 T Terminal V Voltage output characteristic MEMO 49 REVISIONS The manual number is given on the bottom left of the back cover June 2014 SH NA 081235ENG A First edition January 2015 SH NA 081235ENG B Added function Online module change MAdded or modified parts
4. OutputSignal OutputClearRequest 69 0 YOE UN I 0 1 _ 1 2 88 CH2 AlmUpLimit FO R60DA_1 bWarning OutputClearRequest R60DA_1 bWaming OutputClearRequest 10 Atthe time when an upper limit alert is issued in CH2 the processing is to be performed 30 Atthe time when a lower limit alert is issued in CH2 the processing is to be performed 50 Turns on Warning output clear request YE 69 Turns off Warning output clear request YE 6 OPERATION EXAMPLE 6 2 Program Examples example 3 The following figure shows an example of a program that displays the latest error code when a disconnection is detected in CH4 or an error occurs in the D A converter module After that the program clears the disconnection detection flag error flag and the stored error code 1 mcam m mm dm 5 n 7 RNC RN RR RN 10 R60DA_1 uDisconnecti onDetectionFlag 3 111 R60DA 1 bDisconnecti onDetectionSignal ErrOperationEN 38 ng R60DA_1 bErrorFlag XOF M_R60DA_OperateError 1 M R60DA_OperateError onitor error and reset FE 56 R60DA 1 H DUT i_stModule ErrResetSig xi3 101 gt 6 6 5 5 5 5656 5 5655
5. RELEVANT MANUALS Chapter 1 Section 2 1 Japanese manual number SH 081234 B This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual O 2014 MITSUBISHI ELECTRIC CORPORATION 50 WARRANTY Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after
6. by the positioning function of the positioning module may turn off the servo on signal servo off for approximately 60ms scan time and the motor may run unexpectedly If this causes a problem provide an electromagnetic brake to lock the motor during absolute position restoration Design Precautions NWARNING Precautions for using Motion CPUs and simple motion modules O If safety standards such as robot safety rules apply to the system using the module servo amplifier and servomotor satisfy the safety standards O Construct a safety circuit externally of the module or servo amplifier if the abnormal operation of the module or servo amplifier differs from the safety directive operation in the system Precautions for using CC Link IE Controller Network when optical fiber cables are used The optical transmitter and receiver of the CC Link IE Controller Network module use laser diodes class 1 in accordance with IEC 60825 1 Do not look directly at a laser beam Doing so may harm your eyes Precautions for using CC Link system master local modules O To set the refresh device with module parameters select the device Y for the remote output RY refresh device If a device other than Y such as M and L is selected the CPU module holds the device status even after its status is changed to STOP For how to stop data link refer to the MELSEC iQ R CC Link System Master Local Module User s Manual Application D
7. enables the module to monitor its own internal processing Engineering tool A generic term for GX Works3 Normal mode Offset gain setting mode Setting values of the operation mode setting normal mode and offset gain setting mode Buffer memory A memory in an intelligent function module where data such as setting values and monitoring values exchanged with a CPU module are stored User range An analog output range where any value can be set Set the user range in the offset gain setting R mode A mode that the module operates with the buffer memory map that memory areas have been newly laid out in the MELSEC iQ R series Q compatible mode A mode that the module operates with the buffer memory map converted to the equivalent map of the MELSEC Q series Global label A label that is valid for all program data created in the project The global label has two types a module specific label module label generated automatically by GX Works3 and an optional label for which any device can be specified Module label A label that represents a memory 1 signals and buffer memory areas specific to each module in a given character string Through the module used GX Works3 automatically generates this label which can be used as a global label MEMO 17 18 PART NAMES The following describes the part names of the D A converter module 1 4 dic 5
8. lower limit value Rate control function Restricts the increasing decreasing amount of the analog output value per 80us and prevents a sudden change of the value Interruption of external power supply detection function Detects that the external power supply 24VDC is not supplied or is shut off Disconnection detection function Monitors the analog output value and detects a disconnection Interrupt function Executes an interrupt program of the CPU module when an interrupt factor such as a disconnection or an alert output is detected Wave output function Registers the prepared wave data digital input value to the D A converter module and continuously outputs the data analog value in the set conversion cycle Inter module synchronization function Outputs the D A conversion values simultaneously from multiple modules in which the inter module synchronization function is active Error history function Records up to the 16 errors and alarms that occurred in the D A converter module to store them into the buffer memory area Event history function Collects occurred errors and alarms and performed operations in the D A converter module as event information into the CPU module Offset gain setting Corrects errors in D A conversion values for each channel Backing up saving and restoring offset gain values Makes it possible to back up save and restore the offset gain values
9. manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mit
10. of the user range setting Online module change Allows module replacement without stopping the system For the procedure of the online module change refer to the following LLIMELSEC iQ R Online Module Change Manual Q compatible mode function Controls an operation state with the buffer memory layout converted to equivalent one of the Q series This compatibility makes it possible to reuse sequence programs that have exhibited high performance on the Q series analog output modules 1 This function is supported only by the R60DA4 and R60DAI8 3 FUNCTION LIST 23 MEMO 3 FUNCTION LIST 24 4 PROCEDURES BEFORE OPERATION This chapter describes the procedures before operation 1 Mounting a module Mount the D A converter module in any desired configuration 2 Wiring Perform wiring of external devices to the D A converter module 5 Page 29 External Wiring 3 Adding a module Add the D A converter module to a module configuration by using the engineering tool For details refer to the following LA GX Works3 Operating Manual 4 Module setting Perform the module initial setting module label setting and auto refresh setting by using an engineering tool For details refer to the following LLIMELSEC iQ R Digital Analog Converter Module User s Manual Application 5 Offset gain setting Perform the offset gain setting to use a user range setting if necessary K Page 38 OFFSET GAIN SETTING 6 Program
11. 10 to 10VDC external load resistance value 1kQ or more 0 to 5VDC external load resistance value 500Q or more Analog output current 0 to 20mADC external load resistance value 0 to 600Q VO characteristics resolution Accuracy accuracy for the maximum value of the analog output value Conversion speed Normal output mode Analog output range Digital value Resolution Voltage 0 to 5V 0 to 32000 156 3uV 1 to 5V 125 0uV 10 to 10V 32000 to 32000 312 5uV User range setting voltage Current 0 to 20mA 0 to 32000 625 0nA 4 to 20mA 500 0nA User range setting current 32000 to 32000 350 9nA Ambient temperature 25 5 C Within 0 1 Voltage 10mV current 201A Ambient temperature 0 to 55 C Within 0 3 Voltage 30mV current 60 A 80us CH Wave output mode 80us CH Number of offset gain settings 3 Up to 50000 times Output short protection Protected Isolation method Between terminals and programmable controller power supply Photocoupler Between output channels Non isolation Between the external power supply and analog outputs Transformer isolation Withstand voltage Between I O terminals and programmable controller power supply 500VACrms for 1 minute Between the external power supply and analog outputs 500VACrms for 1 minute Insulation resistance Between terminals and programmable controller power supply 10 or h
12. 5 0 8 Performs the processing of when a disconnection is detected 38 Error manipulation start flag is turned on 6 OPERATION EXAMPLE 37 6 2 Program Examples OFFSET GAIN SETTING When using the user range setting configure the offset gain setting Access to the offset gain setting window in the engineering tool to set the offset gain setting 7 1 Setting Procedure The setting procedure for the offset gain setting of the D A converter module is as follows XD Tool Module Tool List 1 Select Analog Output gt Offset gain setting and click the OK button Start the selected module tool Module Series Selection 8 Senes xj E Analog Input Offset gain setting E Analog Output Offset gain setting Create wave output data El Pulse 1 0 Positioning Preset Positioning monitor Positioning test 2 Select the target module for the offset gain setting and click OK button 3 Click the Yes button i Do you want to switch over from normal setting mode to offset gain setting mode Caution D A conversion will be cancelled when switching over to offset gain setting mode In case of error occurrence at the target module the error will be cleared when switching over to offset gain setting mode 38 7 OFFSET GAIN SETTING 7 1 Setting Procedure Check Offset setting or Gain setting Sean a 4 Specify the c
13. 5 0uV 10 to 10V 32000 to 32000 312 5uV User range setting voltage Accuracy accuracy for the maximum value of the analog output value 2 Ambient temperature 25 5 C Within 0 1 Voltage 10mV Ambient temperature 0 to 55 C Within 0 3 Voltage 30mV Conversion speed 80us CH Number of offset gain settings Up to 50000 times Output short protection Protected Isolation method Between I O terminals and programmable controller power supply Photocoupler Between output channels Non isolation Between the external power supply and analog outputs Transformer isolation Withstand voltage Between terminals and programmable controller power supply 500VACrms for 1 minute Between the external power supply and analog outputs 500VACrms for 1 minute Insulation resistance Number of occupied I O points Between I O terminals and programmable controller power supply 10MQ or higher at 500VDC 16 points I O assignment Intelligent 16 points External connection system 18 point terminal block Applicable wire size 0 3 to 0 75mni Applicable solderless terminal R1 25 3 solderless terminal with an insulation sleeve cannot be used External power supply 24VDC 20 15 Ripple spike 500mVp p or lower Inrush current 5 0A 670us or shorter Current consumption 0 16A Internal current consumption 5VDC 0 16A E
14. 9 MITSUBISHI ELECTRIC Mitsubishi Programmable Controller series MELSEC iQ R Digital Analog Converter Module User s Manual Startup R60DA4 R60DAV8 R60DAI8 SAFETY PRECAUTIONS Read these precautions before using this product Before using the MELSEC iQ R series programmable controllers please read the manuals of each product and the relevant manuals introduced in the manuals of each product carefully and pay full attention to safety to handle the product correctly In this manual the safety precautions are classified into two levels WARNING and AN CAUTION NWARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury N CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under CAUTION lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference Design Precautions NWARNING O Configure safety circuits external to the programmable controller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller Failure to do so may res
15. NT MANUARS aco dicem olde aca 16 Izhiu cp 16 CHAPTER1 PART NAMES 18 2 SPECIFICATIONS 20 2 1 Performance 20 CHAPTER 3 FUNCTION LIST 23 CHAPTER 4 PROCEDURES BEFORE OPERATION 25 CHAPTER 5 WIRING 27 5 1 Terminal BlOCK s a e EOE E 27 5 2 gt Pm 29 CHAPTER 6 OPERATION EXAMPLE 32 6 1 Programming Procedure 32 6 2 Program Examples ii n RR o d Rc ab UR Rc bol e KU EE Pa OR a 32 CHAPTER7 OFFSET GAIN SETTING 38 7 1 Setting Procedure prm 38 APPENDICES 41 Appendix 1 I O Conversion Characteristics 41 Appendix 2 Accuracy olia re eere na a hen wr me 44 Appendix 3 External Dimensions 32 244 45 nd a 45 INDEX 48 REVISIONS i vs ER RE EN rex pe ee Eee 50 WARRANTY rrr 51 RL 52 15 RELEVANT MANUALS MELSEC iQ R Digital Analog Converter Module User s Specifications procedures before operation wiring operation Print book Manual Startup example and offset gain setting of the D A converter module e Manual SH 081235 this manual EPUB PDF MELSEC iQ R Digital Analog Converter Module User s Functions parameter setting troubl
16. actical analog 4 output range Analog output 0 current mA 2 20 40 i 32768 32000 768 0 32000 32767 Digital value 1 4 to 20mA 4 20 0 to 32000 500 0nA 2 0 to 20mA 20 625 0nA User range setting Current 32000 to 32000 350 9nA 1 Setthe offset value and gain value in the user range setting within a range that satisfies the following conditions If the following conditions are not satisfied D A conversion may not be performed properly Offset value gt OmA gain value x 20mA gain value offset value gt 11 3mA 2 Maximum resolution in the user range setting Set values within the practical range of the digital input and analog output at each output range If the values are out of the range the resolution and accuracy may not fall within the range of the performance specifications Do not use values in the dotted line region in the graph of current output characteristics APPENDICES 43 Appendix 1 I O Conversion Characteristics 44 Appendix 2 Accuracy Accuracy of D A conversion is determined by the accuracy for the maximum value of analog output value An output characteristic change through changes of the offset gain setting or the output range does not sacrifice the accuracy which is maintained within the described range of the performance specifications The following graph shows the fluctuation range of accuracy when the range of 10 to 10V is selected
17. ake sure that the end users read this manual Poin Unless otherwise specified this manual describes the program examples in which the numbers of X YO to X YF are assigned for a D A converter module I O numbers must be assigned to apply the program examples introduced in this manual to an actual system For I O number assignment refer to the following LLIMELSEC iQ R Module Configuration Manual Relevant modules R60DA4 R60DAV8 R60DAI8 COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment certain measures may be necessary Please refer to one of the following manuals LLIMELSEC iQ R Module Configuration Manual e LLISafety Guidelines This manual is included with the base unit The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives Additional measures No additional measures are necessary for the compliance of this product with EMC and Low Voltage Directives 13 MEMO CONTENTS SAFETY PRECAUTIONS os as ee a dei eee eo ERE 1 CONDITIONS OF USE 4 12 INTRODUCTION exer hex xm ee ue rex Be oud SPU LENA wb EN EU 12 COMPLIANCE WITH AND LOW VOLTAGE DIRECTIVES 13 RELEVA
18. alator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTS are required For details please contact the Mitsubishi representative in your region INTRODUCTION Thank you for purchasing the Mitsubishi MELSEC iQ R series programmable controllers This manual describes the performance specifications procedures before operation wiring and operation example of the following relevant modules Before using this product please read this manual and the relevant manuals carefully and develop familiarity with the functions and performance of the MELSEC iQ R series programmable controller to handle the product correctly When applying the program examples introduced in this manual to an actual system ensure the applicability and confirm that it will not cause system control problems Please m
19. ance value should be 1kO or more MR60DAV8 1 Motor drive module or others CH1 D A V O 1 or more conversion X 500 or COM more 8 24V I DC24V Filter 24G 1 Forthe wire use the 2 core twisted cable 2 If noise or ripple occurs for analog signals connect a capacitor with the value of 0 1 to 0 47uF withstand voltage 25V or higher to the input terminal of an external device 3 When the analog output range is 0 to 5V the external load resistance value should be 5000 or more When the analog output range is 10 to 10V the external load resistance value should be 1kO or more 5 WIRING 5 2 External Wiring IR60DAIS D A conversion 1 2 Motor drive module or others 00 AG x Filter 24V to 6000 GND DC24V 24G 1 Forthe wire use the 2 core twisted cable 2 If noise or ripple occurs for analog signals connect a capacitor with the value of 0 1 to 0 47uF withstand voltage 25V or higher to the input terminal of an external device Point P Ground the FG terminal of the power supply module 5 WIRING 5 2 External Wiring 31 32 6 OPERATION EXAMPLE This chapter describes the programming procedure and the basic program of the D A converter module 6 1 Programming Procedure Take the following steps to create a prog
20. ation to station distance must meet the specifications in the MELSEC iQ R CC Link System Master Local Module User s Manual Startup If not normal data transmission is not guaranteed Startup and Maintenance Precautions NWarning Do not touch any terminal while power is on Doing so will cause electric shock or malfunction O Correctly connect the battery connector Do not charge disassemble heat short circuit solder or throw the battery into the fire Also do not expose it to liquid or strong shock Doing so will cause the battery to produce heat explode ignite or leak resulting in injury and fire Shut off the external power supply all phases used in the system before cleaning the module or retightening the terminal screws connector screws or module fixing screws Failure to do so may result in electric shock Startup and Maintenance Precautions NCAUTION When connecting an external device with a CPU module or intelligent function module to modify data of a running programmable controller configure an interlock circuit in the program to ensure that the entire system will always operate safely For other forms of control such as program modification parameter change forced output or operating status change of a running programmable controller read the relevant manuals carefully and ensure that the operation is safe before proceeding Improper operation may damage machines or cause accid
21. ct do not insert remove the SD memory card to from the CPU module more than 500 times Exceeding the limit may cause malfunction Do not touch the metal terminals on the back side of the SD memory card Doing so may cause malfunction O Do not touch the integrated circuits on the circuit board of an extended SRAM cassette Doing so may cause malfunction O Do not drop or apply shock to the battery to be installed in the module Doing so may damage the battery causing the battery fluid to leak inside the battery If the battery is dropped or any shock is applied to it dispose of it without using O Startup and maintenance of a control panel must be performed by qualified maintenance personnel with knowledge of protection against electric shock Lock the control panel so that only qualified maintenance personnel can operate it Before handling the module touch a conducting object such as a grounded metal to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction 10 Startup and Maintenance Precautions NCAUTION Precautions for using positioning modules Motion CPUs and simple motion modules O Before testing the operation set a low speed value for the speed limit parameter so that the operation can be stopped immediately upon occurrence of a hazardous condition O Check and adjust the programs and each parameter before the operation Some machines may operate
22. d write protect area of the buffer memory in the module Also do not use any use prohibited signals as an output signal from the CPU module to each module Doing so may cause malfunction of the programmable controller system For the system area write protect area and the use prohibited signals refer to the user s manual for the module used Design Precautions NWARNING O if communication cable is disconnected the network may be unstable resulting in a communication failure of multiple stations Configure an interlock circuit in the program to ensure that the entire system will always operate safely even if communications fail Incorrect output or malfunction due to a communication failure may result in an accident To maintain the safety of the programmable controller system against unauthorized access from external devices via the network take appropriate measures To maintain the safety against unauthorized access via the Internet take measures such as installing a firewall Precautions for using digital analog converter modules O Outputs may remain on or off due to a failure of a transistor for external output Configure an external circuit for monitoring output signals that could cause a serious accident Precautions for using high speed counter modules O Outputs may remain on or off due to a failure of a transistor for external output Configure an external circuit for monitoring output signals that cou
23. dows NT Windows XP Windows Server Visio Excel PowerPoint Visual Basic Visual C and Access are either registered trademarks or trademarks of Microsoft Corporation in the United States Japan and other countries Intel Pentium and Celeron are trademarks of Intel Corporation in the United States and other countries Ethernet is a trademark of Xerox Corp The SD and SDHC logos are either registered trademarks or trademarks of SD 3C LLC All other company names and product names used in this manual are either trademarks or registered trademarks of their respective companies DP DP GIS SH NA 081235ENG B SH NA 081235ENG B 1501 MEE MODEL R DA U IN E MODEL CODE 13JX04 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
24. ed at the bottom onto the guide s of the base unit and push in the module until the hook s located at the top snaps into place Incorrect interconnection may cause malfunction failure or drop of the module O When using the programmable controller in an environment of frequent vibrations fix the module with a screw O Tighten the screws within the specified torque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction O When using an extension cable connect it to the extension cable connector of the base unit securely Check the connection for looseness Poor contact may cause malfunction When using an SD memory card fully insert it into the SD memory card slot Check that it is inserted completely Poor contact may cause malfunction Failure to do so may cause malfunction O Securely insert an extended SRAM cassette into the cassette connector of the CPU module After insertion close the cassette cover and check that the cassette is inserted completely Poor contact may cause malfunction Do not directly touch any conductive parts and electronic components of the module SD memory card extended SRAM cassette or connector Doing so can cause malfunction or failure of the module Wiring Precautions NWARNING O Shut off the external power supply all phases used in the system before ins
25. ents Especially when a remote programmable controller is controlled by an external device immediate action cannot be taken if a problem occurs in the programmable controller due to a communication failure To prevent this configure an interlock circuit in the program and determine corrective actions to be taken between the external device and CPU module in case of a communication failure Do not disassemble or modify the modules Doing so may cause failure malfunction injury or a fire Use any radio communication device such as a cellular phone or PHS Personal Handy phone System more than 25cm away in all directions from the programmable controller Failure to do so may cause malfunction Shut off the external power supply all phases used in the system before mounting or removing the module Failure to do so may cause the module to fail or malfunction Tighten the screws within the specified torque range Undertightening can cause drop of the component or wire short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction After the first use of the product do not mount remove the module to from the base unit and the terminal block to from the module and do not insert remove the extended SRAM cassette to from the CPU module more than 50 times IEC 61131 2 compliant respectively Exceeding the limit may cause malfunction After the first use of the produ
26. eries D A converter modules however cannot be used because of the shape difference 5 WIRING 5 1 Terminal Block 5 2 External Wiring Wiring to the terminal block The following figures show wiring to the terminal block BR60DA4 For voltage output For current output 5 WIRING 5 2 External Wiring 29 30 External wiring example The following figures show the examples of external wiring HR60DA4A For voltage input D A conversion TA CH1 Motor drive module or others 1 or more For current input D A conversion 500kQ or V COM more 4 Motor drive module or others rd AG x Filter GND d GND 24V DC24V 24G FG a 1 Forthe wire use the 2 core twisted cable 2 If noise or ripple occurs for analog signals connect a capacitor with the value of 0 1 to 0 47uF withstand voltage 25V or higher to the input terminal of an external device 3 Always ground the FG terminal 4 When the analog output range is 0 to 5V the external load resistance value should be 5000 or more When the analog output range is 10 to 10V the external load resist
27. eshooting I O signals and Print book Manual Application buffer memory areas of the D A converter module e Manual SH 081237 EPUB PDF This manual does not describe the details of the following General specifications Available CPU modules and the number of mountable modules nstallation For details refer to the following MELSEC iQ R Module Configuration Manual This manual does not describe the module function block For details on the module function block refer to the function block reference for the module used e Manuals are electronic book type manuals for Mitsubishi Electric FA products that can be read with a dedicated tool The following shows the features of e Manuals Desired information can be searched for from multiple manuals at a time Manual cross search Other manuals can be referred to from links in a manual Desired hardware specifications can be checked from each part in the illustrations of products Information frequently referred to can be registered as a favorite TERMS Unless otherwise specified this manual uses the following terms D A converter module The abbreviation for the MELSEC iQ R series digital analog converter module GX Works3 The product name of the software package for the MELSEC programmable controllers Watchdog timer error An error that occurs if the internal processing of the D A converter module is abnormal Watchdog timer
28. esign Precautions NCAUTION O Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise O During control of an inductive load such as a lamp heater or solenoid valve a large current approximately ten times greater than normal may flow when the output is turned from off to on Therefore use a module that has a sufficient current rating After the CPU module is powered on or is reset the time taken to enter the RUN status varies depending on the system configuration parameter settings and or program size Design circuits so that the entire system will always operate safely regardless of the time Do not power off the programmable controller or reset the CPU module while the setting values in the buffer memory are being written to the flash ROM in the module Doing so will make the data in the flash ROM undefined The values need to be set in the buffer memory and written to the flash ROM again Doing so also can cause malfunction or failure of the module When changing the operating status of the CPU module from external devices such as the remote RUN STOP functions select Do Not OPEN in Program for Open Method Setting in the module parameters If OPEN in Program is selected an execution of the remote STOP function causes the communication line to close Consequen
29. f not dangling cable may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact Do not clamp the extension cables with the jacket stripped Check the interface type and correctly connect the cable Incorrect wiring connecting the cable to an incorrect interface may cause failure of the module and external device Tighten the terminal screws or connector screws within the specified torque range Undertightening can cause drop of the screw short circuit fire or malfunction Overtightening can damage the screw and or module resulting in drop short circuit fire or malfunction When disconnecting the cable from the module do not pull the cable by the cable part For the cable with connector hold the connector part of the cable For the cable connected to the terminal block loosen the terminal screw Pulling the cable connected to the module may result in malfunction or damage to the module or cable Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction A protective film is attached to the top of the module to prevent foreign matter such as wire chips from entering the module during wiring Do not remove the film during wiring Remove it for heat dissipation before system operation Mitsubishi programmable controllers must be installed in control panels Connect the main power supply to the power suppl
30. hannel to configure the offset gain setting and the user range setting Object Module 0000 R60DA4 Error Code User Range Setting Voltage Gain Setting Adjustment 1 X Range 1 to 3000 For ee on with voltage at ouput of about current at output RESTE ea Channel No Offset Status Gain Status CHI CH2 CH3 Please select target channel for the offset gain setting Check Offset setting or Gain setting and input an adjustment value 5 Usethe radio button to specify whether to perform the offset setting or gain setting Step 6 and later describe Set offset gain settings sg E ze the case when the offset setting is specified Offset Gain Setting Channel No User Range Setting User Range Setting Voltage Y Adjustment 1 Range 1 to 3000 For the adjustment value of 1000 the analog output value with voltage at output of about 0 31V and current at output of about 0 35mA can be adjusted Channel Offset Status Gain Status CH1 CH2 CH3 CH4 CH5 CH6 CH8 Plone sedet kr the ofsevonin aci Check Offset setting or Gain setting n EHE VUE 6 The adjustment amount of the offset value or gain value can be selected from 1 100 500 1000 2000 Set offset gain settings ag EM sh and 3000 or it can be set by inputting any
31. igher at 500VDC Number of occupied I O points 16 points assignment Intelligent 16 points External connection system 18 point terminal block Applicable wire size 0 3 to 0 75mni Applicable solderless terminal R1 25 3 solderless terminal with an insulation sleeve cannot be used External power supply 24VDC 20 15 Ripple spike 500mVgp p or lower Inrush current 5 0A 690us or shorter Current consumption 0 14A Internal current consumption 5VDC 0 16A External Height 106mm Base unit mounting side 98mm dimensions Width 27 8mm Depth 131mm Weight 0 14kg 1 For details on the I O conversion characteristic refer to the following gt Page 41 I O Conversion Characteristics 2 3 2 SPECIFICATIONS 2 1 Performance Specifications Except for the conditions under noise influence A count more than 50000 times causes Number of writes to offset gain settings reach limit error error code 1080H R60DAV8 Number of analog output points 8 points 8 channels Digital input 16 bit signed binary value 32768 to 32767 Analog output voltage 10 to 10VDC external load resistance value 1 or more 0 to 5VDC external load resistance value 5000 or more Analog output current characteristics resolution Analog output range Digital value Resolution Voltage 0 to 5V 0 to 32000 156 3uV 1 to 5V 12
32. in an unexpected way Precautions for using Motion CPUs and simple motion modules When a system is newly started or a module or an absolute value compatible motor is replaced while the absolute position system function is used always perform the OPR O Operate the modules after checking the brake function O Do not conduct a megger test an insulation resistance measurement during an inspection When maintenance and inspection are completed check whether the absolute position detection function correctly detects the position Lock the control panel so that only qualified personnel with knowledge of electrical equipment can operate it Operating Precautions NCAUTION When changing data and operating status and modifying program of the running programmable controller from an external device such as a personal computer connected to an intelligent function module read relevant manuals carefully and ensure the safety before operation Incorrect change or modification may cause system malfunction damage to the machines or accidents Do not power off the programmable controller or reset the CPU module while the setting values in the buffer memory are being written to the flash ROM in the module Doing so will make the data in the flash ROM undefined The values need to be set in the buffer memory and written to the flash ROM again Doing so also can cause malfunction or failure of the module Precautions for using posit
33. ioning modules Motion CPUs and simple motion modules Note that when the reference axis speed is specified for interpolation operation the speed of the partner axis 2nd 3rd or 4th axis may exceed the speed limit value O Stay away from the machine during the operation such as test operation and teaching Failure to do so may cause an injury Disposal Precautions NCAUTION O When disposing of this product treat it as industrial waste When disposing of batteries separate them from other wastes according to the local regulations For details on battery regulations in EU member states refer to the MELSEC iQ R Module Configuration Manual Transportation Precautions NCAUTION O When transporting lithium batteries follow the transportation regulations For details on the regulated models refer to the MELSEC iQ R Module Configuration Manual O The halogens such as fluorine chlorine bromine and iodine which are contained in a fumigant used for disinfection and pest control of wood packaging materials may cause failure of the product Prevent the entry of fumigant residues into the product or consider other methods such as heat treatment instead of fumigation The disinfection and pest control measures must be applied to unprocessed raw wood 11 12 CONDITIONS OF USE FOR THE PRODUCT 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any
34. ld cause a serious accident Precautions for using positioning modules and simple motion modules O Configure safety circuits external to the programmable controller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller Failure to do so may result in an accident due to an incorrect output or malfunction 1 Machine OPR Original Point Return is controlled by two kinds of data an OPR direction and an OPR speed Deceleration starts when the near point dog signal turns on If an incorrect OPR direction is set motion control may continue without deceleration To prevent machine damage caused by this configure an interlock circuit external to the programmable controller 2 When the positioning module detects an error the motion slows down and stops or the motion suddenly stops depending on the stop group setting in parameter Set the parameters to meet the specifications of the positioning control system used In addition set the OPR parameters and positioning data within the specified setting range 3 Outputs may remain on or off or become undefined due to a failure of a component such as an insulation element and transistor in an output circuit where the positioning module cannot detect any error In a system where the incorrect outputs could cause a serious accident configure an external circuit for monitoring output signals O An absolute position restoration
35. ming Create a program For details refer to the following Page 32 OPERATION EXAMPLE 4 PROCEDURES BEFORE OPERATION 25 MEMO 26 4 PROCEDURES BEFORE OPERATION D WIRING This chapter describes the wiring of the D A converter module 5 1 Terminal Block Tighten the module fixing screws and others within the specified torque range Module fixing screw M3 0 37 to 0 48 Terminal screw M3 0 42 to 0 58 Terminal block mounting screw M3 5 0 66 to 0 89 1 The hook on the top of the module allows the module to be fixed to a base unit easily In a place where there is a lot of vibration however fixing with module fixing screws is recommended The following table lists an applicable solderless terminal to be connected to the terminal block When wiring use applicable wires and an appropriate tightening torque Use UL listed solderless terminals and for processing use a tool recommended by their manufacturer Note that a solderless terminal with an insulation sleeve cannot be used R1 25 3 0 42 to 0 58 0 3 to 0 75mni Stranded Copper 75 C or greater 22 to 18 AWG erminal blocks The following table shows signal names of the terminal blocks MR60DA4 1 CH1 V 2 COM 3 4 NC 5 CH2 V e 6 COM o
36. ogram Examples The following figure shows an example of a program that enables the analog output and starts the D A conversion after digital values for the D A conversion of CH1 to CH4 are set in the D A converter module R60DA 1 bM R60DA_1 bExternalPow 8 DigitWriteSig GquleREADY erSupplyREADY Flag CHI DignVal R60DA_1 stnControl XO 0 wDigitalValue D11 X7 1 11 CH2 DiglnVal R60DA 1 stnControl 1 wDigitalValue D12 i CH3 DiglnVal R60DA_1 stnControl 85 2 wDigitalValue D13 CH4 DiglnVal R60DA_1 stnControl 3 wDigitalValue D14 DAOutputSig 800 _1 0 REODA_1 bExtemalPow R60DA 1 bCH1Outp oduleREADY erSupplyREADY Flag utEnableDisableFlag x11 x7 m 4 Y1 R60DA_1 bCH30utp utEnableDisableFlag Y3 R60DA_1 bCH40utp utEnableDisableFlag Y4 142 END 11 Sets CH1 Digital value to CH4 Digital value 95 Enables the output of CH1 to CH4 6 OPERATION EXAMPLE 3 6 2 Program Examples 5 36 example 2 The following figure shows an example of a program that clears the processing when an alert output occurs in the 2 and the alert output in the D A converter module 1 R60DA 1 uWarning OutputUpperFlag 1 O R60DA_1 uWarning OutputLowerFlag 1 CH2 AlmLowLimit 30 1 A Fi R60DA 1 bWarning WarningOutClrSig OutputSignal 50 X12 HZ HA R60DA 1 bWarning R60DA 1 bWarning
37. on enable disable D A conversion enable disable setting D A conversion D A conversion D A conversion D A conversion setting function enabled enabled enabled enabled Scaling function Scaling enable disable setting Disable Disable Enable Disable Scaling lower limit value 2000 Scaling upper limit value 16000 Shift function Input value shift amount 0 0 2000 0 Alert output function Warning output setting Disable Enable Disable Disable Warning output lower limit value m 0 E Warning output upper limit value 32000 Rate control function Rate control enable disable setting Enable Disable Disable Disable Increase digital limit value 8000 Decrease digital limit value 1600 6 OPERATION EXAMPLE 6 2 Program Examples 33 GX Works3 provides functions that support the creation of a program The following table lists the module labels and global labels used for the program examples in this section There is no need to change the setting of the module labels For details on the global labels refer to the following MELSEC iQ R Programming Manual Program Design Module label R60DA 1 bModuleREADY Module READY R60DA 1 bExternalPowerSupplyREADY Flag External power supply READY flag XT R60DA 1 bDisconnectionDetectionSignal Disconnection detection signal R60DA 1 bWarningOutputSignal Alert ou
38. problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT 2 The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Esc
39. r isolation Withstand voltage Between I O terminals and programmable controller power supply 500VACrms for 1 minute Between the external power supply and analog outputs 500VACrms for 1 minute Insulation resistance Between I O terminals and programmable controller power supply 10MQ or higher at 500VDC Number of occupied points External connection system 16 points I O assignment Intelligent 16 points 18 point terminal block Applicable wire size 0 3 to 0 75mni Applicable solderless terminal R1 25 3 solderless terminal with an insulation sleeve cannot be used External power supply 24VDC 20 15 Ripple spike 500mVp p or lower Inrush current 5 0A 700us or shorter Current consumption 0 26A Internal current consumption 5VDC 0 16A External Height 106mm Base unit mounting side 98mm dimensions Width 27 8mm Depth 131mm Weight 0 14kg 1 For details on the I O conversion characteristic refer to the following 5 Page 41 I O Conversion Characteristics 2 Except for the conditions under noise influence 3 count more than 50000 times causes Number of writes to offset gain settings reach limit error error code 1080H 2 SPECIFICATIONS 2 1 Performance Specifications FUNCTION LIST The following table lists the functions of the D A converter module For further details on the function refer to the following LLIMELSEC iQ R Digi
40. ram for performing the D A conversion 1 set parameters 5 Page 33 Parameter setting 2 Createa program K Page 35 Program examples Point VERUM Using function blocks FBs reduces load at programming and improves the readability of programs For details on the function blocks refer to the following MELSEC iQ R Analog Digital Converter Module Digital Analog Converter Module Function Block Reference 6 2 Program Examples System configuration The following figure shows an example of the system configuration 1 2 3 4 o E goj len 1 Power supply module R61P 2 CPU module R120CPU 3 D A converter module R60DA4 4 Input module RX10 6 OPERATION EXAMPLE 6 1 Programming Procedure Parameter setting Configure the initial setting in the parameter setting of an engineering tool The auto refresh setting does not need to be changed here For details on the parameter setting refer to the following LLIMELSEC iQ R Digital Analog Converter Module User s Manual Application Range switching function Output range setting 10 to 10V 10 to 10V 0 to 20mA 4 to 20mA Operation mode setting Drive mode setting Normal D A conversion process mode function Output mode setting Normal output mode Output mode setting function Analog output HOLD CLEAR function HOLD CLEAR HOLD HOLD setting D A conversi
41. subishi 7 Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user Onerous repair term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability 5 Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice 51 52 TRADEMARKS Microsoft Windows Windows Vista Win
42. t ranges and the graphs of each voltage output characteristic at the voltage output 15 10 x 3 a X 5 4 1 a 0 Ls Practical analog gt tput voltage V 2 5 10 v 15 32768 32000 768 0 32000 32767 Digital value 1 1 to 5V 1V 5V 0 to 32000 125 0uV 2 0 to 5V OV 5V 156 3uV 3 10 to 10V OV 10V 32000 to 32000 312 5uV User range setting Voltage A 1 32000 to 32000 312 5uV 1 Setthe offset value and gain value in the user range setting within a range that satisfies the following conditions If the following conditions are not satisfied D A conversion may not be performed properly Setting range of the offset value and gain value 10 to 10V gain value offset value gt 4 0V 2 Maximum resolution in the user range setting Set values within the practical range of the digital input and analog output at each output range If the values are out of the range the resolution and accuracy may not fall within the range of the performance specifications Do not use values in the dotted line region in the graph of voltage output characteristics 42 APPENDICES Appendix 1 I O Conversion Characteristics 1t characteristic The following shows the list of the analog output ranges and the graphs of each current output characteristic at the current output 40 1 20 E Pr
43. tal Analog Converter Module User s Manual Application Item Description Range switching function Switches the output range of the analog outputs for each channel Switching the range makes it possible to change the output conversion characteristics D A conversion enable disable setting function Controls whether to enable or disable the D A conversion for each channel Disabling the D A conversion on unused channels reduces the D A conversion cycles D A output enable disable setting function Specifies whether to output the D A conversion value or offset value for each channel The conversion speed is a constant regardless of the output enable disable status Analog output HOLD CLEAR function Sets whether to hold or clear the analog output value output when the operating status of the CPU module is RUN STOP or stop error Analog output test function when the CPU module is in the STOP status Analog output tests can be carried out when the CPU module is in the STOP status Scaling function Performs scale conversion on digital values within a specified range between a scaling upper limit value and a scaling lower limit value The program for scale conversion can be omitted Shift function Adds a set input value shift amount to a digital value Alert output function Outputs an alert when the digital value exceeds the alert output upper limit value or becomes less than the alert output
44. tallation or wiring Failure to do so may result in electric shock or cause the module to fail or malfunction O After installation and wiring attach the included terminal cover to the module before turning it on for operation Failure to do so may result in electric shock Wiring Precautions NCAUTION Individually ground the FG and LG terminals of the programmable controller with a ground resistance of 100 ohms or less Failure to do so may result in electric shock or malfunction Use applicable solderless terminals and tighten them within the specified torque range If any spade solderless terminal is used it may be disconnected when the terminal screw comes loose resulting in failure Check the rated voltage and signal layout before wiring to the module and connect the cables correctly Connecting a power supply with a different voltage rating or incorrect wiring may cause fire or failure Connectors for external devices must be crimped or pressed with the tool specified by the manufacturer or must be correctly soldered Incomplete connections may cause short circuit fire or malfunction Securely connect the connector to the module Poor contact may cause malfunction Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise Place the cables in a duct or clamp them I
45. ted in case of error occurrence at the target module The mode will not be switched over to normal mode when the offset gain mode is selected in the drive mode setting To restart the D A conversion please turn ON the operating condition setting request Yn9 7 OFFSET GAIN SETTING 7 1 Setting Procedure 7 Clicking the or button fine tunes the analog output voltage or analog output current value corresponding the set adjustment value 8 Check that the offset setting status in the selected channel has changed to Changed 9 To perform the gain setting repeat the procedure from step 5 10 Atter setting is completed click the Close button 11 Click the Yes button APPENDICES Appendix 1 Conversion Characteristics An I O conversion characteristic of D A conversion is expressed by the slope of the straight line connecting the offset value and the gain value at the time when a digital value written from the CPU module is converted to an analog output value voltage or current Offset value This analog output value voltage or current corresponds to a digital value of 0 that is set through the CPU module Gain value This analog output value voltage or current corresponds to a digital value of 32000 that is set through the CPU module APPENDICES 4 1 Appendix 1 Conversion Characteristics ut characteristic The following shows the list of the analog outpu
46. tly the CPU module cannot reopen the line and external devices cannot execute the remote RUN function Precautions for using digital analog converter modules Power on or off the external power supply while the programmable controller is on Failure to do so may result in incorrect output or malfunction O When the power supply is turned on or off the external power supply is turned on or off or an output range is switched a voltage may be applied or a current may flow from between output terminals for a moment In this case start the control after analog outputs become stable Precautions for using high speed counter modules O Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 150mm or more between them Failure to do so may result in malfunction due to noise Installation Precautions NWARNING O Shut off the external power supply all phases used in the system before mounting or removing the module Failure to do so may result in electric shock or cause the module to fail or malfunction Installation Precautions NCAUTION Use the programmable controller in an environment that meets the general specifications in the Safety Guidelines included with the base unit Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product To mount a module place the concave part s locat
47. tput signal R60DA 1 bErrorFlag Error flag R60DA 1 bCH10OutputEnableDisableFlag CH1 Output enable disable flag Y1 R60DA_1 bCH2OutputEnableDisableFlag CH2 Output enable disable flag Y2 R60DA 1 bCH3OutputEnableDisableFlag CH3 Output enable disable flag Y3 R60DA_1 bCH4OutputEnableDisableFlag CH4 Output enable disable flag Y4 R60DA 1 bWarningOutputClearRequest Warning output clear request YOE R60DA 1 Target module R60DA 1 stnControl 0 wDigital Value CH1 Digital value R60DA_1 stnControl 1 wDigitalValue CH2 Digital value z R60DA_1 stnControl 2 wDigitalValue CH3 Digital value R60DA 1 stnControl 3 wDigital Value CH4 Digital value R60DA 1 uDisconnectionDetectionFlag 3 Disconnection detection flag R60DA 1 uWarningOutputUpperFlag 1 Warning output upper flag R60DA_1 uWarningOutputLowerFlag 1 Warning output lower flag Labels to be Define global labels as shown below defined Label Name Data Type Assign Device Label 1 _ CH1_DiginVal Word Signed 2 CH2_DiginVal Word Signed 3 DiglnVal Word Signed 4 4 DiglnVal Word Signed 5 2 AlmUpLimit Bit 6 2 AlmLowLimit Bit 7 4 DisconnectDetect Bit 8 DigitWriteSig Bit 9 DAOutputSig Bit 10 WamingOutCirSig Bit M ErResetSig Bit 12 ErmOperationEN Bit 13 ErrOperationENO Bit 14 Bit 15 UnitErrFig Bit 16 UnitErrCode Word Signed 17 UnitAlarmCode Word Signed _ 34 6 OPERATION EXAMPLE 6 2 Pr
48. ult in an accident due to an incorrect output or malfunction 1 Emergency stop circuits protection circuits and protective interlock circuits for conflicting operations such as forward reverse rotations or upper lower limit positioning must be configured external to the programmable controller 2 When the programmable controller detects an abnormal condition it stops the operation and all outputs are Turned off if the overcurrent or overvoltage protection of the power supply module is activated Held or turned off according to the parameter setting if the self diagnostic function of the CPU module detects an error such as a watchdog timer error 3 All outputs may be turned on if an error occurs a part such as an control part where the CPU module cannot detect any error To ensure safety operation in such a case provide a safety mechanism or a fail safe circuit external to the programmable controller For a fail safe circuit example refer to General Safety Requirements in the MELSEC iQ R Module Configuration Manual 4 Outputs may remain on or off due to a failure of a component such as a relay and transistor in an output circuit Configure an external circuit for monitoring output signals that could cause a serious accident In an output circuit when a load current exceeding the rated current or an overcurrent caused by a load short circuit flows for a long time it may cause smoke and fire To prevent this config
49. ure an external safety circuit such as a fuse O Configure a circuit so that the programmable controller is turned on first and then the external power supply If the external power supply is turned on first an accident may occur due to an incorrect output or malfunction O For the operating status of each station after a communication failure refer to manuals relevant to the network Incorrect output or malfunction due to a communication failure may result in an accident When connecting an external device with a CPU module or intelligent function module to modify data of a running programmable controller configure an interlock circuit in the program to ensure that the entire system will always operate safely For other forms of control such as program modification parameter change forced output or operating status change of a running programmable controller read the relevant manuals carefully and ensure that the operation is safe before proceeding Improper operation may damage machines or cause accidents O Especially when a remote programmable controller is controlled by an external device immediate action cannot be taken if a problem occurs in the programmable controller due to a communication failure To prevent this configure an interlock circuit in the program and determine corrective actions to be taken between the external device and CPU module in case of a communication failure O Do not write any data to the system area an
50. value 1 to Seting 3000 Channel No User Range Seting User Range Seting Votage Offset Setting Gain Setting Adjustment l Range 1 to 100 tage at 20 100 the analog volue wet current at 35 can be adjus 3000 Channel Offset Status Gain Status CH1 CH2 CH3 CH4 CH5 CH6 Please select a target channel for the offset gain settii 7 OFFSET GAIN SETTING 39 7 1 Setting Procedure 40 Set offset gain settings Object Module 0000 R60DA4 Error Code Offset Gain Setting Channel No CH1 v User Range Setting User Range Setting Voltage 9 Offset Setting Gain Setting Memes E Range 1 to 3000 For the adjustment value of 1000 the analog output value with voltage at output of about 0 31V and current at output of about 0 35mA can be adjusted Channel Offset Status Gain Status CH1 Changed CH2 CH3 CH4 Please selecta target channel for the offset gain setting Check Offset setting or Gain setting and input an adjustment value Do you want to register the offset gain setting and exit The mode will be switched over to normal mode from offset gain setting mode after ending Click Yes to exit registration Click No to exit without registration Caution The offset gain setting is not active until the registration is executed The registration cannot be execu
51. xternal Height 106mm Base unit mounting side 98mm dimensions Width 27 8mm Depth 131mm Weight 0 14kg 1 For details on the I O conversion characteristic refer to the following Page 41 I O Conversion Characteristics 2 Except for the conditions under noise influence 3 count more than 50000 times causes Number of writes to offset gain settings reach limit error error code 1080H 2 SPECIFICATIONS 21 2 1 Performance Specifications 22 R6ODAIS Number of analog output points 8 points 8 channels Digital input 16 bit signed binary value 32768 to 32767 Analog output voltage Analog output current 0 to 20mADC external load resistance value 0 to 6000 I O characteristics resolution Analog output range Digital value Resolution Current 0 to 20mA 0 to 32000 625 0nA 4 to 20mA 500 0nA User range setting current 32000 to 32000 350 9nA Accuracy accuracy for the maximum value of the analog output value 2 Ambient temperature 25 5 C Within 0 1 Current 20uA Ambient temperature 0 to 55 C Within 0 3 Current 601A Conversion speed 80us CH Number of offset gain settings 3 Up to 50000 times Output short protection Protected Isolation method Between terminals and programmable controller power supply Photocoupler Between output channels Non isolation Between the external power supply and analog outputs Transforme
52. y module in the control panel through a relay terminal block Wiring and replacement of a power supply module must be performed by qualified maintenance personnel with knowledge of protection against electric shock For wiring refer to the MELSEC iQ R Module Configuration Manual For Ethernet cables to be used in the system select the ones that meet the specifications in the user s manual for each module If not normal data transmission is not guaranteed Wiring Precautions NCAUTION Precautions for using high speed counter modules O Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 150mm or more between them Failure to do so may result in malfunction due to noise Ground the shield cable on the encoder side relay box with a ground resistance of 100 ohm or less Failure to do so may cause malfunction Precautions for using CC Link IE Controller Network when optical fiber cables are used For optical fiber cables to be used in the system select the ones that meet the specifications in the MELSEC iQ R Ethernet CC Link IE User s Manual Startup If not normal data transmission is not guaranteed Precautions for using CC Link system master local modules For the CC Link system use a Ver 1 10 compatible CC Link dedicated cable If not the performance of the CC Link system is not guaranteed The station to station distance and maximum st
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