Home

PanelMate Power Series PanelMate Power Pro PanelMate Pro LT

Contents

1. Note that pressing the Enable Fault Relay control button or triggering the Remote Enable Fault Relay Bit reference may still cause invalid information to be displayed For example if an expression for a bar template value contains a reference to a PLC which is communicating and also to a PLC which is not communicating the bar will be updated on the screen even though invalid data may appear on the screen When communications have been re established the relay remains de energized until the operator presses the Enable Fault Relay control button or a Remote Enable Fault Relay Bit reference is triggered by a PLC Fault Relay and Alarms The Fault Relay De energize on Alarm field in the Systems Parameters Communications Tab dialog box allows the Fault Relay to de energize when an alarm occurs If the Fault Relay De energize on Alarm field is selected the fault relay will be de energized when an alarm condition is detected If the Fault Relay De energize on Alarm field is not selected the fault relay will not be associated with alarming Refer to the System Parameters Communications Tab dialog box in the Configuration Editor User s Guide for more information Fault Relay and Loss of Power A loss of power will cause the fault relay to de energize If the online system was in the Run Mode before the loss of power and power is restored it will return to the Run Mode 34 Online Operation User s Guide Maintenance Template In this ch
2. PanelMate Power Series PanelMate Power Pro PanelMate Pro LT Online Operation User s Guide Cutler Hammer 811 Greencrest Drive Westerville OH 43081 The information contained in this manual is the property of Cutler Hammer Inc Information in this manual is subject to change without notice and does not represent a commitment on the part of Cutler Hammer Inc Permission is granted to duplicate this material without modification only for your use or the internal use of other members of your company or your agents to assist you in the use and servicing of products purchased from Cutler Hammer No permission is granted to modify this material or include this material in a compilation Any Cutler Hammer software described in this manual is furnished under a license agreement The software may be used or copied only in accordance with the terms of the agreement It is against the law to copy the software on any medium except as specifically allowed in the agreement RESTRICTED RIGHTS LEGEND Use duplication or disclosure by the Government is subject to restrictions set forth in paragraph b 3 B of the Rights in Technical Data and Computer Software clause of DAR 7 104 9 a Contractor Manufacturer is Cutler Hammer 811 Greencrest Drive Westerville OH 43081 TRADEMARKS Acceleratl On is a trademark of Cutler Hammer Inc TouchPanel is a trademark of Cutler Hammer Inc PowerBlink is a trademark of Cutler Hammer Inc PowerAnimat
3. View or Acknowledge Alarms eese iEn EEEN enne nnne nente nnne EEE SEE 21 Chapter 5 Password Protection eerie e eee esee eese en enata tuse ta sine tn sens tastes suse ta sensa sesta sone 23 Password Protection 3 one tre EHE ERE IP dant tee sonata D REED IEEE IR 24 Lost Password Recovery eiie ro Ree ati 25 ii Online Operation User s Guide Chapter 6 Setup Page R 27 NN 28 Change Password A or Change Password B 28 Log in Password A and Log in Password B 28 Set Date anid Tame pr 28 Log out Password A and Log out Password B 29 Display System Configuration Information essere 29 Enter Offline Modeen errea Ho ERR PEE ER PEE Ee PER EETPER aa 29 Gleaning Modernitas deret o eee v Eu 29 Calibrate Touchscreen 5 4 dne ad ii 29 Adjust Contr ast 5o dete eee et eee bodegas 29 Switch to Two Column Keypad or Switch to Three Column Keypad ss 29 Chapter 7 Fault Relay etti OT 31 Fault Ra le BS mede 32 Fault Relay and Online System Errors sss sese eee eee 32 Fault Relay and Communication Emors sese esse ee eee 32 Fault Relay and Alarms ceci eid dg ere et ie peti ii 33 Fault Relay and Loss of Power sss esse eee 33 Chapter 8 Maintenance Template vesse vesse esee esee resse tta stia sitate tasto setas etas e ease eas onenn 35 Maintenanc
4. 16 Correspondence Address IV D Data Format Maintenance Template 40 Deactivate Maintenance Template 36 Default Control Buttons 11 Determine if the Unit Should Enter the Transfer Mode 3 Determine Power Up Mode 4 Directory 14 Display System Configuration Information 29 Index 61 E Emergency Technical Support III Enter Offline Mode 29 Errors During Run Mode 42 Execute Normal Power Up Diagnostics 2 F Fault Relay 32 Fault Relay and Alarms 33 Fault Relay and Communication Errors 32 Fault Relay and Loss of Power 33 Fault Relay and Online System Errors 32 G Get Page 13 H Host Display Window 13 Information Fax Back Service III Interface Card Errors 53 L Local Errors 43 Log in Password A and Log in Password B 28 Log out Password A and Log out Password B 29 Lost Password Recovery 25 Maintenance Template Examples 39 Maintenance Template 36 Modify Template Maintenance Template 37 Momentary Pushbutton Operation 58 62 Runtime Operation User s Guide O Offline Mode 4 One Touch Selection of Variable Sized Templates 16 Online Page Layout 8 Online Problems 56 Operator Input 16 P Page Number and Page Title 9 Pages In Alarm 9 Password Protection 24 PLC Page Selection 13 Power Up Sequence 2 Preface I Problems Online 56 Product Ordering Service IV R Recovery Mode 3 Refresh Graphics 9 Remote Errors 44 R
5. do not enable the Allow Password A Change field or the Allow Password B Change field in the System Parameters Password Tab dialog box Log in Password A and Log in Password B These selections permit you to Log in a valid page password The password remains enabled until you Log out or the Page Password Time out period expires Refer to the Password A and Password B sections in the Systems Parameters Password Tab dialog box topic for information on configuring passwords Set Date and Time This selection permits you to enter the Set Date or Set Time field Use the numeric keypad to enter the appropriate value Use the minus key to separate numeric values Note that the time is entered in 24 hour military format This selection can be password protected Chapter 6 Setup Page 29 Log out Password A and Log out Password B These selections permit you to Log out of a page password by pressing the Execute control button The Log out Password A template or Log out Password B template will only appear on the Setup Page 1f you have logged in password A or password B Display System Configuration Information This selection will display the current User Configuration Executive Firmware and Installed Drivers Enter Offline Mode This selection will remove the online unit from the Run Mode and place it in the Offline Mode The Offline Mode permits access to the following Execute Diagnostics Enter Transfer Mode Display System Con
6. is reset Also it is possible that a cable could become disconnected or severed and this reset would not occur This function is enabled by checking the box labeled Bit Zero After Com Fault in the System Parameters Communications Tab dialog box This box is left unchecked by default when a new configuration is created and must be checked by the developer to enable this feature Depending on the number of momentary pushbuttons created in the PanelMate configuration the resetting of all control bits could noticeably increase the boot up and communications reset time PanelMate offers several features to help increase the intrinsic safety of the control system but it is up to the control system developer to determine the best solution to a potential stuck pushbutton 60 Online Operation User s Guide Index A About This Manual II Purpose II What s Inside II Adjust Contrast 29 Alarm Summary Page 21 Alarm Window 9 Alarms 20 Alternate Mode 4 Bulletin Board Service IV C Calibrate Touchscreen 29 Change Password A or Change Password B 28 Change PLC Name Maintenance Template 37 Change PLC Ref Maintenance Template 38 Change Value Maintenance Template 37 Check for Executive Firmware 3 Check for Presence of Installed Drivers 4 Check User Configuration Compatibility with Executive Firmware 3 Cleaning Mode 29 Communication Errors 42 Conditional Visibility 10 Control Button Operation
7. longer exists the screen is updated with dynamic information If the error remains the fault relay is de energized again and the communication error message is written to the screen If values could not be read due to the lack of communications then templates will be displayed as blank Note that on the PanelMate Power Series 1500 and PanelMate Pro LT 1100 the Enable Fault Relay control button is replaced by the Reset PLC Com control button No fault relay is included on either of these models Throughout the rest of the chapter when the Enable Fault Relay button is referenced use the Reset PLC Com control button instead if using the 1500 or 1100 Chapter 9 Errors 43 A Warning If blank templates appear on the screen it means that communications have not been re established The operator should not attempt to perform control with blank templates because the actual state of the machine or process cannot be determined If the operator continues to press control buttons data may be sent faster than the communication link which is in error can handle them The PanelMate unit will buffer the control requests until communications have re established This may result in control bits being sent to a PLC in rapid succession which may cause undesirable operation of the control system Communication errors can be cleared by pressing the Enable Fault Relay control button triggering the Remote Enable Fault Relay Bit reference or changing pages pr
8. D PLC 1250 Could not synchronize with Westinghouse PLC 1250 Reliance AutoMate Gateway not configured No communication PLC is busy Invalid network ID The PanelMate unit unsuccessfully trying to reconfigure Reliance gateway module Dipswitches configured wrong Power loss to gateway module Intermittent error 1250 Channel prematurely closed by GE CCM The PanelMate unit too busy to close channel Chapter 9 Errors 49 Error Number Description Possible Cause 1250 Communication to GE with SNP out The PanelMate unit too busy to accept reply of sync Noise or cable problems 1251 Open Channel request was refused by GE CCM card is too busy to open channel GE CCM Noise on communication line to GE Wrong parity 1251 Reliance AutoMate processor not found in destination slot 1251 PanelMate unit cannot set privilege Communication error while trying to set level in GE PLC SNP privilege Other device has set privilege 1252 More than one Reliance AutoMate processor in the rack 1700 Communications out of sync Duplicate token noise or busy device causes PanelMate unit to time out and PLC responds to previous request 1701 A reply was received for which there Scan delays too large was no request issued 1702 Acknowledge not received from the No communication remote device or remote device did PLC busy not reply to re
9. Enters the mode to select alpha character strings Upon entering the Change PLC Reference mode the Hot Key labeled Clear will be displayed Selecting the Previous button will change the Hot Key to Space while selecting the Next button will change the Hot Key to Select Upon entering the Select mode the first of a list of alpha characters for the currently selected PLC Name will be displayed in the data entry field Selecting the Next button will move deeper into the alpha character list while selecting Previous button would take you back to Clear Once in the Select mode the Previous and Next keys will scroll through the alpha character strings that are required to address the PLC brand associated with the PLC Name currently selected Once the correct character string is displayed you may press the Select Hot Key to lock in that character Alternately you may press a numeric key which will lock in the alpha key and enter a number Pressing the numeric key will reduce the number of keystrokes and permit faster entry Do not press the Accept button until the entire address is entered or an error may occur The operator uses a combination of Hot Key entry and numeric entry to enter the address for the PLC The Hot Key may also be used to edit an existing address without requiring complete re entry of the address Refer to the Maintenance Template Examples for more information Chapter 8 Maintenance Template 39 Maintenance Template Example
10. Page Number field in the Systems Parameters General Tab dialog box From the default control button selections select any other page by performing the following tasks 1 Press the Get Page control button The control button labels will change Press the Directory control button to access a page title directory 2 On the numeric keypad press the number of the page you wish to select Note that if you are entering a single digit page number the number must be preceded by a zero e g 01 The new page will appear immediately If you press the number for the page you are already on the page is not re drawn Press the CANCEL key to remain on the current page and return the control buttons to their default labels PLC Page Selection The PanelMate unit has the capability to monitor a register in the PLC and change the page shown on the screen automatically The Page Change Register field described in the Systems Parameters Remote Tab dialog box topic in the Configuration Editor User s Guide holds the register number in the PLC which is monitored by the PanelMate unit When a valid page number is placed in this register via PLC logic if a control variable sized template or control template is not selected in the current page that page will be recalled to the screen Once control is relinquished the page referenced in the register will be recalled Note that if the Allow Immediate Page Change field in the Systems Parameters General
11. Tab dialog box is enabled the page will change immediately regardless if control is selected Host Display Window When using the Generic Protocol it is possible for a host computer to send data to the PanelMate unit for display in an extra page called the Host Display Window Refer to the Generic Protocol Driver Manual for further information about this feature If the host has sent data to the Host Display Window the left end of the Page Banner will be blinking 14 Online Operation User s Guide Directory A directory of the page titles is automatically created by the PanelMate unit as you configure your system If you need to refer to this list of page titles while in Run Mode press the Get Page control button from the default control button selections The control button labels will immediately change Press Directory control button to view the directory To exit from the directory press any page number or the CANCEL key Some online units may have up to 100 pages available for configuration Chapter 3 Operator Input 15 Operator Input In this chapter you will learn e The options for operator input 16 Online Operation User s Guide Operator Input Operator input may be one touch optional or two touch depending upon your equipment and your configuration One Touch Selection of Variable Sized Templates One touch selection is available only when e You are operating a touchscreen unit e You have selecte
12. These values may be used at system start up or they may be defined to overwrite current passwords which reside in the system Password Protection can be implemented in many ways Examples of usage are defined below e Offline Mode protected with Keyswitch and Password A e Set Date and Time protected with Keyswitch and Password B e Page 9 the machine parameter page protected with Keyswitch e Reset Part Counter Readout Template protected with Password A e Operating Temperature Setpoint Readout Template protected with Password B Lost Password Recovery It is not possible to determine the passwords in an online unit however it is possible to recover if a password is lost There are two techniques which may be used If the User Configuration had the Overwrite Password fields selected you can simply use the Transfer Utility to upload the configuration from the PanelMate unit to a personal computer and then download it to the PanelMate unit This will cause the system to revert to the original passwords which were set in the configuration If the Offline Mode selection is password protected you must remove the Electronics Module Assembly from the front panel to automatically invoke the transfer mode If the User Configuration does not have the Overwrite Password fields selected you must use the Configuration Software to upload the configuration Next modify the configuration and select the Overwrite Password fields and enter the new passwo
13. being scanned The Message Scan scans for references in the Message Library and global messages The Trend Scan sets the time delay between updates from the PLC of all register references defined in the trend templates while in Run Mode Proper Run Mode operations will only occur if a programmable controller or other intelligent device is properly communicating with the PanelMate unit If errors occur see the Errors During Run Mode topic In Run Mode a variety of operations will take place some are related to the display functions of the PanelMate unit and some are related to the operator input functions Online Page Layout In this chapter you will learn About the online page layout How to refresh graphics What is conditional visibility The different default control buttons Chapter 2 Online Page Layout 8 Online Operation User s Guide Online Page Layout The online page layout for touchscreen units is flexible The Configuration Editor allows you to determine the online page layout for touchscreen units when in Run Mode When the Flexible Page Layout field is selected in the System Parameters General Tab dialog box it enables you to select or deselect the Page Status Banner Default Buttons Alarm Table or Cancel Key items in the New Configuration Page dialog box and in the Page Properties dialog box When the Flexible Page Layout items are selected the items will appear on the page in Run Mode When the Flexible Page L
14. equipped Customer Service department is ready to assist you with repairs upgrades and spare parts services If a situation arises where one of these services is needed just call 614 882 3282 x7601 or fax 614 882 3414 Customer Support Center VOICE 1 800 356 1243 FAX 1 800 752 8602 Authorized Cutler Hammer distributors and Cutler Hammer sales offices can get assistance for Cutler Hammer standard and component product lines through the Customer Support Center Call the Customer Support Center for the following assistance 1 To place an order 2 Stock availability proof of shipment 3 Expedite an existing order 4 Product assistance and product price information 5 Product returns other than warranty returns 6 Information on local distributors or sales offices Correspondence Address Cutler Hammer 811 Greencrest Drive Westerville OH 43081 Power Up Sequence In this chapter you will learn e The sequence of events during power up Chapter 1 Power Up Sequence 2 Online Operation User s Guide Power Up Sequence On power up the PanelMate unit performs the following sequence of operations e Execute normal power up diagnostics e Determine if the unit should enter the Transfer Mode e Check for Executive Firmware e Check User Configuration compatibility with Executive Firmware e Check for presence of installed drivers e Determine Power up Mode Execute Normal Power Up Diagnostics Normal system power up diagnostic
15. error codes and their descriptions is the PLC name in the PLC Name and Port Table is the port is the operation being performed ov Z is the reference 44 Online Operation User s Guide Remote Errors Remote errors are reported on the bottom of the screen as follows Rem X on N via POR where X is a generated communication error code from a remote device Refer to your PLC user manual for more information on this error code N is the PLC name in the PLC Name and Port Table P is the port O is the operation being performed R 1s the reference If you are using Allen Bradley PLCs for Data Highway or Data Highway Plus a complete set of error codes can be found in the Allen Bradley Publication 1770 6 5 16 November 1991 Take note of the hexadecimal error code and consult the Allen Bradley publication If the remote error code is FOXX hex then the XX represents the Allen Bradley EXT STS extended status error code The EXT STS codes are found in the EXT STS Codes for Command Code OF hex table Other remote error codes are found in the Remote STS Error Codes table When a communication error is reported the fault relay is de energized but the system continues to operate Other PLC transmissions will be attempted and processed Transmissions which have failed will be re attempted until normal communication is re established Each time the error is detected the message will be reprinted at the bottom of the screen and the
16. in PLC reference 52 Online Operation User s Guide Error Number 2502 Description Invalid reference Cannot parse Possible Cause Not enough characters in network address or PLC reference 2503 Invalid reference Cannot parse Too many characters in network address or PLC reference 2525 Network address component out of range Configured Network ID or PLC ID out of range 3000 3005 Internal system error code Driver corrupted Download new executive firmware drivers 3006 Cannot write to unsolicited driver A reference associated with a name in the unsolicited device field is being used in a control button or numeric entry field 3025 Network address PLC ID field is invalid or out of range 3050 3055 Internal system error code Data buffer corrupted Baud rate too slow 4100 Invalid network ID 4101 Invalid network ID 4102 Not enough network ID levels specified 4103 Too many network ID levels specified 4104 Invalid network ID Interface Card Errors The error codes shown below are associated with interface cards Chapter 9 Errors 53 Error Number 101 Description Internal system error Possible Cause Out of environment space The mode argument is invalid Possible Solution Add shell command to config sys and increase environment size Increas
17. nete tette a rode tete tete eee bre tebe dins 3 Check User Configuration Compatibility with Executive Firmware essen 3 Check for Presence of Installed Drivers impcrii iar iaar eaea a nnne enne enne 4 Determine Power Up Mode yeo rient e e nr e e a perro etedege 4 R n Mode Operation eee teer EE erede tree qe bed ine etu beni 6 Chapter 2 Online Page Layout aeree eee eese TE akter ENT etg sese Ep tiressi s tasses rnin toises 7 Online Page cius ore ire 8 Pase Number and Page Tildas 9 Pages To Alar 9 Alarm Wind O Wise italia PERPE URUI NEU drea 9 Refresh Graphics aria devs cti eee dde ee ede pne deo deti eos 9 Conditional Visibility eet e eb ete ines 10 Default Control Buttons rere KRSR TR Rer Nerea En ER ee e e ee PR ere pere ioa 11 Get Pape ccc daten PIDE err eR REI I p E oud DR e tre berba ted 13 PEC Page Selections seen eee imt epe PEU EA RU CRUISE CR Ue 13 Host Display Wind Wisconsin 13 lena T 14 Chapter 3 Operator T 15 Operator Input 16 One Touch Selection of Variable Sized Templates sse 16 Two Touch Selection of Variable Sized Templates sss sese sees seer 16 Selecting a 1 ie teach tct b deci eS eR e Gee heads 16 Control Button Operation eie ee ee cone cn nero neon neon conocio sR Kera trennen trennen 16 Chapter 4 Alaris eem 19 Alarms ai 20 Alarm Summary Pase a HEU UE est degree nee sad 21
18. screen even though invalid data may be in the data base Refer to the Error Codes topic for a list of error codes and their descriptions System Errors Chapter 9 Errors 45 During Run Mode operation two basic conditions are checked in the PanelMate unit proper operation of the CPU and proper operation of the system software Proper operation of the microprocessor is monitored by a Watchdog Timer If a microprocessor error is detected the fault relay is de energized the screen will display Watchdog Time out Press Cancel Key to Continue and the system is halted One possible reason for the Watchdog Time out error could be related to the power Check to make sure that the PanelMate unit is properly installed If problems still occur call your local distributor for more information Proper operation of system software is monitored to ensure that all internal processes are active and functioning normally If a system software error is detected the fault relay is de energized and the system is halted An error message is displayed at the bottom of the screen where X a system error code which indicates the nature of the problem Refer to the Error Codes topic for a list of the error codes and their descriptions O is the operation being performed P 1s an internal error code This error code may appear more than one time Note that if these error messages appear please call your local distributor 46 Online Op
19. 00 0010 0011 It is not converted to 35 decimal or 0000 0000 0100 0101 in binary Only NUM types are converted to the numeric value based upon the memory areas of the PLC referenced The figure below shows an example of a 16 bit word in a Maintenance Template with the Bits format selected HHHHHBHBHH High Byte HHHHHBBHB Low Byte Hi Bit Lo Bit The Maintenance Template does not support 32 bit registers 1 e S32 U32 BIN6 BIN8 BCD8 BCD6 and FP The Maintenance Template does not support unsoliciteds Errors In this chapter you will learn About Remote I O errors About errors during Run Mode About communication errors About system errors About error codes Chapter 9 Errors 41 42 Online Operation User s Guide Remote l O Errors A Warning If communication errors occur on the remote I O link control bit write information entered in the PanelMate unit may cause control bits to be sent to the Acceleratl On board memory and not transmitted to the PLC When the Remote I O link is re established all of the new control bit information is sent to the PLC Buffered control bit information will be sent when the communication error clears and may result in undesirable control system operation Errors during Run Mode During Run Mode operation three basic conditions are checked e proper communications with PLC or host computer e proper operation of the microprocessor e proper operation of the Executive Firm
20. 3 000 a ENE s e s o EIS Press the Switch to Two Column Keypad template or the Switch to Three Column Keypad template on the Setup Page to switch between keypads Refer to the Switch to Two Column Keypad or Switch to Three Column Keypad section in the Setup Page topic for more information Press the More Buttons control button and the following control buttons will appear Maintenance Template Change Online Labels Host Display Window Setup Page Refer to the Maintenance Template topic for more information about the Maintenance Template Note that the Maintenance Template control button only appears if a Maintenance Template is allowed on the page Chapter 2 Online Page Layout 13 Refer to the Change Online Labels topic for more information about the System Online Labels Note that the Change Online Labels control button only appears if any of the system online labels have been changed and the user can toggle between the standard and user defined labels Refer to the Host Display Window topic for more information about the Host Display Window Note that the Host Display Window control button only appears if selected in the System Parameters General Tab dialog box Refer to the Setup Page topic for more information about the Setup Page Get Page The first page to appear when entering Run Mode will be Page 0 unless you have defined a different start up page when editing the Startup
21. 7 Allen Bradley error code 07 station is off line 1768 Allen Bradley error code 08 hardware fault 1774 Allen Bradley error code OE Communications out of sync PanelMate unit received duplicate transaction number 2000 Internal system error code Driver corrupted Re download driver 2002 2100 Internal system error code Configuration and driver may be incompatible 2101 Invalid reference Cannot parse Invalid PLC reference syntax 2102 Invalid reference Cannot parse Invalid PLC reference syntax 2103 All PLC references in current block Check all references to same memory area are invalid 2105 Could not update database via block Possible hardware problem read Internal data structure corrupted 2106 Could not update database via PLC sending unsoliciteds to PanelMate unit unsolicited request memory area that does not exist 2107 Remote interface supports only one block read 2108 Block read size num is invalid and Reply packet mismatch Read out of range should be correct size 2120 Invalid bit write register GE CCM or TI Host Link bit write registers invalid 2200 Unsolicited request failed PLC is sending unsolicited data before Connection not established with PanelMate unit is ready to receive it remote device yet 2201 Inconsistent local address Network ID does not match interface board ID 2500 Invalid separator Check PLC references 2501 Invalid reference Cannot parse Invalid character
22. 7 Control Pages in Alarm gt 08 4 Button Ea Chapter 2 Online Page Layout 9 Page Number and Page Title The top line displays the page number and the page title of the currently displayed page It also displays the time of day in 24 hour format Note that the time will be displayed in the CANCEL key on the touchscreen units Additionally the status of the Hardware Security Keyswitch Password A and Password B are displayed on the line by the letters K A and B respectively The letter will be displayed if the password is valid for operator entry Pages In Alarm The second line will show only the pages in alarm The PanelMate unit will use the First In First Out FIFO method to show only the most recent 10 pages in alarm If no pages are in alarm then no page numbers will be displayed Alarm Window This area will show the alarms you have received The Alarm Window will display 4 alarms If there are more than 4 alarms the PanelMate unit will use the First In First Out FIFO method to show only the latest alarms received If there are no alarms then the Alarm Window will be blank Note that if you have a touchscreen unit control buttons will be displayed as boxes instead of arrows Refresh Graphics To refresh templates variable sized templates and graphics that appear on the online PanelMate unit screen the Refresh Affected Graphics Online field must be selected for the item you are configuring When the Refresh Af
23. Enable Conditional Visibility field is selected and the Visibility Expression evaluates to be false for the template variable sized template symbol or text object you are configuring the item will not be displayed and all updating of the item will be deactivated when in Run Mode When templates variable sized templates symbols or text objects are activated or deactivated as a result of the Visibility Expression changing the item is drawn or erased accordingly If you want the layering of objects to be maintained you must select the Refresh Affected Graphics Online field for the item you are configuring Refer to the Refresh Graphics topic for more information Note the following Conditional Visibility items e tis not recommended to use the Conditional Visibility feature on a Variable Sized Control Button on a PanelMate touchpanel unit e tis not recommended to use the Conditional Visibility feature on a Variable Sized Control Button on a PanelMate touchscreen unit or PanelMate PC unit that does not have the Direct Select field enabled on the System Parameters General Tab dialog box Chapter 2 Online Page Layout 11 Default Control Buttons The default control button labels will appear when the system powers up in Run Mode when the CANCEL button is pressed when operator input is completed or when the automatic cancel feature takes effect Silence Alarm Horn Enable Fault Relay View or Ackno
24. PanelMate Power Pro and PanelMate Pro LT units when they are in Run Mode What s Inside This manual is organized in the following way Preface Chapter 1 Power Up Sequence Chapter 2 Online Page Layout Chapter 3 Operator Input Chapter 4 Alarms Chapter 5 Password Protection Chapter 6 Setup Page Chapter 7 Fault Relay Chapter 8 Maintenance Template Chapter 9 Errors Appendix A Online Problems Appendix B Momentary Pushbutton Operation Preface III Support Services It is Cutler Hammer s goal to ensure your greatest possible satisfaction with the operation of our products We are dedicated to providing fast friendly and accurate assistance That is why we offer you so many ways to get the support you need Whether it s by phone fax modem or mail you can access Cutler Hammer support information 24 hours a day seven days a week Our wide range of services include Technical Support VOICE 1 800 809 2772 FAX 614 882 0417 EMAIL chatechsupportOch etn com If you are in the U S or Canada you can take advantage of our toll free line for technical assistance with hardware and software product selection system design and installation and system debugging and diagnostics Technical support engineers are available for calls during regular business hours 8 am 5 30 pm EST by calling 1 800 809 2772 International calls can be made to either the Tech Line at 1 800 809 2772 toll call or the Cutler Hammer main business line
25. ad is not connected the PanelMate unit assumes it is not installed in a panel and should go into the transfer mode and prepare for communication with a personal computer Refer to the Transfer Mode topic or the Transfer Utility User s Guide for more information Check for Executive Firmware The unit will run a self test for the completeness and integrity of the Executive Firmware If healthy the power up sequence continues If there is a failure the following message is displayed Executive Firmware is not completely loaded Download of new Executive Firmware is required Press CANCEL key to enter the Offline Mode You must download new Executive Firmware to continue Note that if the Executive Firmware gets corrupted the PanelMate unit will power up to the Recovery Mode Refer to the Recovery Mode topic for more information Recovery Mode In the unlikely event of the Executive Firmware getting corrupted in the PanelMate unit the PanelMate unit will power up to the Recovery Mode Recovery Mode is indicated by the Recover Mode prompt located in the lower right corner of the screen During normal operation the Recovery Mode prompt is replaced by the Serial Mode prompt or the Network Mode prompt You must re download your executive firmware to resume operating Check User Configuration Compatibility with Executive Firmware The unit checks that a complete User Configuration is stored in the unit The compatibilit
26. age information to PLC Note that if a configuration is too large to fit in the PanelMate unit the PanelMate unit will attempt to go online indefinitely displaying the Loading Status screen The Loading Status screen states each portion of the configuration as it is being loaded It is suggested that the Configuration Verifier accessed by the Verify selection in the File Menu be executed on every configuration before downloading to a PanelMate unit for online operation Run Mode Operation The online system performs three basic tasks Screen Updating Alarming and Remote Operations Screen Updating refers to the updating of the currently displayed page based on changes to reference values Alarming refers to the determination of alarm conditions and whether to display the alarms on screen or send the alarms to a printer Remote Operations refers to receiving or sending remote bits such as Silence Alarm Horn or Automatic Page Change to or from the PLC For more information on screen updating refer to the Refresh Graphics topic or the Conditional Visibility topic During the Run Mode up to four separate scans may be occurring All can be scanned at a user specified rate The scans are Screen Scan Alarm Scan Message Scan and Trend Scan The Screen Scan scans only for the references on the currently displayed page to provide current status The Alarm Scan scans for all alarm and System Parameter references regardless of which page is currently
27. age until logged out Password A and B can be logged out manually or a user defined time period can expire which will log out all passwords If the time out Occurs the operator retains access to the current page Chapter 5 Password Protection 25 Page Passwords are accessed in the Setup Page This page is accessed from the default page by selecting the Get Page More Buttons and Setup Page control buttons The letters K A and B will appear to the left of the time of day clock on the top line of each page to indicate when the Keyswitch Password A and Password B are enabled for entry The status of the passwords and security keyswitch when used as Page Passwords may be transmitted to a PLC by setting the appropriate address in the System Parameters Password Tab dialog box This feature can be useful when implementing the Page Protection concept when a Page Change is sent from a PLC The security keyswitch is an option which may be ordered as a spare part from the Cutler Hammer Customer Service Department The terminals on the PanelMate unit require contact closure to enable entry Multiple key switches PLC relay contact outputs and hard contact outputs from other devices such a magnetic strip badge readers may be used in combination to create the contact closure signal Note that a security keyswitch cannot be connected to the PanelMate Power Series 1500 Passwords A and B are downloaded within the User Configuration to the PanelMate unit
28. apter you will learn e About the Maintenance Template Chapter 8 Maintenance Template 35 36 Online Operation User s Guide Maintenance Template In order to use the Maintenance Template online you must configure the Allow on Page selection in the New Configuration Page dialog box or in the Page Properties dialog box within the Configuration Editor It is important to note that when in Run Mode do not place Maintenance Templates in an area of the screen where invisible templates are located If an invisible template becomes visible it will draw on top of the Maintenance Template The Maintenance Template will not be able to be selected for de activation until the object obscuring that template becomes invisible It is recommended that on pages which use the template visibility and allow Maintenance Template selection an area of the page be reserved for placement of the Maintenance Template To access the Maintenance Template online you must press the Get Page control button from the default control buttons online press the More Buttons control button More on a touchscreen unit and then press the Maintenance Template control button The Maintenance Template selection cursor will appear in the upper left corner You can place the Maintenance Template on any cell including cells already occupied by a fixed template or another Maintenance Template You cannot place a Maintenance Template on top of a variable sized template No
29. at 614 882 3282 You can contact our technical support engineers by faxing your support requests directly to the Advanced Product Support Center APSC located in Westerville Ohio at 614 882 0417 You can also contact our technical support engineers by emailing your support requests to chatechsupport ch etn com Emergency Technical Support VOICE 1 800 809 2772 Because machines do not run on a nine to five schedule we offer emergency after hours technical support A technical support engineer can be paged for emergencies involving plant down situations or safety issues Emergency support calls are automatically routed directly to our answering service after hours 5 30 pm 8 am EST and weekends For emergency technical support call 1 800 809 2772 Note that the Emergency Technical Support phone number does not currently support product repairs or shipping outside normal business hours Information Fax Back Service FAX 614 899 5323 The latest Cutler Hammer product information specifications technical notes and company news is available to you via fax through our direct document request service at 614 899 5323 Using a touch tone phone you can select any of the info faxes from our automated product literature and technical document library punch in a fax number and receive the information immediately If you have Internet capabilities you also have access to technical support via our website at http www cutlerhammer eaton com automatio
30. at gets sent to the printer will include the abbreviation Clrd in front of the time The four most recent alarm messages appear in the alarm window of the current page Chapter 4 Alarms 21 Alarm Summary Page The Alarm Summary Page is automatically created by the PanelMate unit as alarm conditions occur In the PanelMate unit the 100 most current alarm messages can be viewed on the Alarm Summary Page at any time As new alarms occur the oldest alarms will be removed For example if 100 alarms have occurred and then one more occurs the oldest alarm will be removed and the new alarm will be added to the beginning of the Alarm Summary Page The page indicator for the page which contains the removed alarm will still blink until the alarm condition has been cleared To get to the Alarm Summary Page press the Get Alarm Page control button from the default control button selections The Alarm Summary Page will appear immediately displaying the most current 26 alarm messages If there are no alarm messages to display the page will be blank To view the alarms beyond the most current 26 use the Scroll Up and Scroll Down control buttons These buttons move a small white block cursor that marks the start of a specific alarm message When the block cursor is scrolled down past the last message on the screen the messages beyond 26 appear This block cursor is also used to mark individual alarm messages for acknowledgment To return to any o
31. ayout items are deselected the items will be removed on the page in Run Mode Note that for each configuration page you may determine to keep or remove the Flexible Page Layout items Note the following Flexible Page Layout items e When the Flexible Page Layout feature is enabled and templates with button controls are selected the control buttons will appear on the right side of the PanelMate unit unless the selected template 1s located in this area If the selected template resides in the standard control button area the control buttons will appear in an area not occupied by the selected template Be aware that you can select the control button group and move it to a more desirable location e When the Flexible Page Layout feature is enabled and templates with numeric control are selected the numeric entry keypad will appear on the right side of the PanelMate unit unless the selected template is located in this area If the selected template resides in the standard numeric entry keypad area the numeric entry keypad will appear in an area not occupied by the selected template Be aware that you can select the numeric entry keypad and move it to a more desirable location The online page layout for keypad units is not flexible Keypad units will always display the Page Status Banner Alarm Table Cancel Key and Default Buttons The online page layout is described below Page Number and Page Title E rog Configuration Name KAB 10243
32. ber Description Possible Cause 1103 Support process cannot start Out of memory Module corrupted Module not found 1104 Device cannot be opened Missing module Serial controller or I O board bad Missing or bad hardware Interface board not installed 1125 Framing error Wrong communication parameters 1126 Parity error Wrong parity 1127 Overrun error Wrong communication parameters no communication 1128 Hardware break Grounding shield or termination problem 1150 Data Highway Data Highway Plus and AcceleratI On error the AcceleratI On card has detected an error during its memory diagnostics 1151 Data Highway Data Highway Plus and Acceleratl On error the Acceleratl On card would not restart 1151 DH 485 destination buffer not big enough to receive message 1152 DH 485 message too big to transmit 1153 Data Highway Data Highway Plus Acceleratl On card receiving unsolicited data and Acceleratl On error the MSG s too fast AcceleratI On card has no transmit buffers available 1153 DH 485 received NAK from Normally received if destination has too many destination outstanding requests 1154 Data Highway Data Highway Plus Acceleratl On card hardware failure and Acceleratl On error the AcceleratI On card would not respond to the interface software s command 1154 DH 485 time out no response from Invalid ID or PLC type destination after 3 retries 1155 DH 485 duplicate node detected Two devices on highwa
33. d Direct Select on the System Parameters General Tab dialog box With one touch selection a template is selected immediately when you touch it If the template requires control button input the corresponding control button labels appear when the template is selected If no selection is wanted press the CANCEL key Two Touch Selection of Variable Sized Templates Two touch selection is required for TouchPanel units or for touchscreen units when Direct Select is not checked on the Systems Parameters General Tab dialog box Two touch operation requires at least two keystrokes Any template or variable sized template that displays a small arrow in the lower left hand corner of the template can be controlled by the operator Selecting a Template Before any change can be made to a template that template must be selected To select a template press the TouchPanel to move the white box cursor to the location of the template on the screen If the template requires control button input the corresponding control button labels appear when the template is selected Press the appropriate control button If the wrong template is selected before the control button is pressed simply use the selection keypad to make the right choice If no selection is wanted press the CANCEL key Control Button Operation The PanelMate unit s control buttons provide the following functions e Normally Open Momentary PLC bit is set to 1 when the control button
34. e Template inen egre ue n REPE 36 Start A EET 36 IDEE 36 Change Value ecd ice RU ete e NI RERO etes Ie ioci dee ce he deca 37 Modify Template aii 37 Change PLC Name eee ether iE EHE PIU DRE eng 37 Change PIC Retirar 38 Data Form E EU eei exer e tete RED EUN sure cents 40 Chapter 9 EFTOFS ET 41 Remote VO EOS caiga 42 Errors During Run Mode a e e E iet e ec LAE die 42 Communication ELLOS or rrt erra teer erre Ep inact R epe ee eee npe eee diee pep ESTEE 42 Local Ettore e e RR SEE DRIN MEER OUR UR SS 43 Remote UUIUEE EE tiles 44 System ETTO S MER 45 Error Codes ise deseara 46 Interface Card Errors eere eo rr meret 22T RU RETO Fe RE REPE ir 53 Appendix A Online Operation Problems vesse eere eene eene seves sese aetas etas etas etse ta seta seta sete sonata 55 Online Operation Problems ose oir e reete Rr pa qe m ERR ee 56 Appendix B Momentary Pushbutton Operation seves eese eese esee eee eene resse resne ones re o sonet 57 Momentary Pushbutton Operation esee nennen teen reete eene 58 Preface l Preface Welcome to Cutler Hammer s Online Operation User s Guide This chapter describes the contents of this manual and provides information on Support Services ll Online Operation User s Guide About This Manual Purpose This manual focuses on describing the features of the PanelMate Power Series
35. e count required by the configuration If the I O reference count exceeds the amount allowed by the PanelMate Pro LT 1100 the unit will display an error message showing the number of excessive I O references for a few seconds and then reset to the Offline mode Refer to the PanelMate Power Pro Configuration Editor Software User s Guide for more information on I O limitations on the PanelMate Pro LT 1100 6 Online Operation User s Guide 13 Allocate DRAM memory 14 Load Quad Character Font 15 Create Block Reads 16 Begin PLC communications and energize the Fault Relay 17 Control bit resets every control bit reference in a PLC is written to zero Also send remote bits Enable Fault Relay Passwords etc to PLC s Note that if PLC communications are not valid the communication retry process could be lengthy To users of Generic Protocol at this step the PanelMate unit will prepare messages with task code 67 for each PLC bit reference in the system configuration At this time the host computer should be prepared to request the information from the PanelMate unit 18 Send the status of the Hardware Security Keyswitch not available on the PanelMate Power Series 1500 or PanelMate Pro LT 1100 19 Update the Startup Page information and display If the Startup Page is password protected the protection will be ignored during startup Subsequent selections of that page will be password protected 19 Remote send of Startup P
36. e the amount of RAM available or do not run TSRs other programs or device drivers 102 Interface card software missing or bad path KT software not properly installed KT software directory not in the path Install Allen Bradley Standard Driver Software Cat No 6001 FIE as shown in the Allen Bradley Software User manual Add the KT software directory to path command in autoexec bat and reboot system 102 Interface card software missing or bad path Configuration software not properly installed or is corrupt Reinstall configuration software 103 Interface card software bad KT software is corrupt Reinstall Allen Bradley Standard Driver Software Cat No 6001 F1E as shown in the Allen Bradley Standard Driver Software User Manual 103 Interface card software bad Configuration software is corrupt Reinstall configuration software 104 Not enough memory is available to initialize interface card Out of low memory lower 640K of RAM Increase the amount of RAM available or do not run TSRs other programs or device drivers Refer to the DOS manual to optimize memory usage 54 Online Operation User s Guide Error Number Description Possible Cause Possible Solution 105 KT card could not be KT card could not be Exit configuration software initialized initialized for unknown and run startkt exe com
37. emote I O Errors 42 Run Mode Operation 6 Run Mode 5 S Selecting a Template 16 Set Date and Time 28 Setup Page 28 Software Update Service IV Start Monitor Maintenance Template 36 Support Services III Switch to Two Column Keypad or Switch to Three Column Keypad 29 System Errors 45 T Technical Support Fax III Technical Support III Troubleshooting the Online Operation 56 Two Touch Selection of Variable Sized Templates 16 V View or Acknowledge Alarms 21 Reader Comment Card Cutler Hammer strives to provide quality user guides and product manuals Please take a moment to fill out this comment card Title Online Operation User s Guide 01 00491 00 Excellent Good Fair Poor Is the document easy to follow E Does the product work as described in this document Are the instructions easy to follow Are the examples helpful useful Are there enough examples Is the document organized logically Is it easy to find what you are looking for Ex page Maly pe el Asc Nes Er Js dep dal ESTE ale ENEE de qe AES e SI AS AES ASIE GE SES Are the illustrations clear and useful How would you improve this document Please list any errors found in this document Other comments Your name and address optional Thank you for your comments Please fax this page to Cutler Hammer Technical Publications Dept FAX 614 899 5390
38. eration User s Guide Error Codes Error Number Description Possible Cause 0 Undefined error 1 Software module not found or corrupted 2 Out of memory 201 Bad or missing communication card 244 246 Read write error Cabling wrong RS232 RS422 converter bad or missing Excessive noise on communication line 253 Acknowledge not received from the No communication remote device or remote device did PLC busy not reply to request in allotted Invalid network ID amount of time Wrong communication parameter PanelMate unit may be receiving too many unsolicited messages 1000 Internal system error code Invalid configuration Bad PLC Name and Port Table 1001 Serial port buffer overrun PLC locked in transmit mode PLC transmitting too much data 1002 Error on input Wrong communication parameters Intermittent hardware failure 1003 Error on output Wrong communication parameters Intermittent hardware failure 1100 Device descriptor cannot be Out of memory covered Module not found 1101 Device cannot be opened Missing module Serial controller or I O board bad Missing or bad hardware Interface board not installed 1102 Expected data was not received Communication established The PanelMate unit started reading data but timed out Error 1102 is usually followed by a 1202 or 1702 error Chapter 9 Errors 47 Error Num
39. esentation on a Video Control Panel to simplify the ladder logic so as to insure that operator requests to start or stop are always carried out on the process machinery Regardless of whether a physical or video pushbutton is used the inherent safety of the PLC logic is compromised if the start or stop pushbutton becomes stuck in the depressed state If the pushbutton that requests the machinery to start is stuck in the on state and the momentary pushbutton to request the machine to stop is pressed the PLC logic will process the stop request in one scan of the logic then immediately re start the machine in the next scan of logic due to the stuck start request This is obviously a dangerous situation that must be prevented Since a PanelMate unit communicates to a PLC using either a serial or PLC LAN communications mechanism there are two ways in which a video pushbutton can become stuck e When power is lost to the PanelMate unit while pressing a momentary pushbutton Since only the press of the pushbutton is communicated to the PLC and the release is never sensed the control bit is left in the request on state e When a communication error occurs on the release of the pushbutton and the release action is never properly sent to the PLC This will also result in the control bit being left in the request on state The following options can be performed to prevent a PanelMate unit from becoming stuck 1 The PLC ladder l
40. fected Graphics Online field is selected templates variable sized templates and graphics that lie within the area of the item being updated will be refreshed to properly reflect the layering of objects on the page when the item is updated For example the following template and object are displayed on the online PanelMate unit screen If the Readout Template is updated and the Refresh Affected Graphic Online field is not selected the screen will appear as shown below 10 Online Operation User s Guide If the Readout Template is updated and the Refresh Affected Graphic Online field is selected the screen will appear as shown below Conditional Visibility All templates variable sized templates symbols and text objects can be visible at all times or only visible based on a condition When creating a template variable sized template symbol or text object you have the following options e Ifthe Enable Conditional Visibility field is not selected for the template variable sized template symbol or text object you are configuring the item will be visible at all times and all updating of the item will be activated when in Run Mode e Ifthe Enable Conditional Visibility field is selected and the Visibility Expression evaluates to be true for the template variable sized template symbol or text object you are configuring the item will be displayed and all updating of the item will be activated when in Run Mode e Ifthe
41. figuration Information or Enter Run Mode This entry may be password protected Cleaning Mode This selection will allow you to clean your touchscreen The Cleaning Mode template will only appear in the Setup Page if you have a touchscreen unit Calibrate Touchscreen This selection will allow you to calibrate your touchscreen The Calibrate Touchscreen template will only appear in the Setup Page if you have a touchscreen unit Adjust Contrast This selection will allow you to adjust the contrast The Adjust Contrast template will only appear in the Setup Page if you have a dual scan or grayscale LCD display Switch to Two Column Keypad or Switch to Three Column Keypad This selection switches between the two column and three column numeric entry keypads The Switch to Two Column Keypad template or Switch to Three Column Keypad template will only appear in the Setup Page if you have a touchscreen unit For more information about the two column or three column keypads refer to the Default Control Buttons topic 30 Online Operation User s Guide Chapter 7 Fault Relay 31 Fault Relay In this chapter you will learn e About the fault relay 32 Online Operation User s Guide Fault Relay The fault relay is a relay contact output with normally open and normally closed contacts At power up the PanelMate unit performs system diagnostics If diagnostics are passed the fault relay is energized enabled The un
42. hway Plus symbolic file and addressing mode is not supported 1753 Remote I O remote rack is in a faulted condition 1754 Remote I O communications not active On a PLC 3 if communications do not recover on the PanelMate unit check the revision of the EPROM on the AcceleratI On card The revision must be 05 or greater P N 85 00285 05 or 85 00307 05 1755 Remote I O block transfer count is too small 1761 Allen Bradley error code 01 remote device could not take message Not enough memory in an older PLC 5 15 and or 5 250 Too much traffic on device 1762 Allen Bradley error code 02 remote device does not acknowledge The PanelMate unit is communicating properly on the highway but the remote device cannot be found Wrong network ID Remote device is bad or missing 1763 Allen Bradley error code 03 unrecognized response from remote device Duplicate token holder detected General network error Chapter 9 Errors 51 Error Number Description Possible Cause 1764 Allen Bradley error code 04 local Not passing token port is disconnected Data Highway The PanelMate unit is disconnected from Plus only highway or improperly connected Noise on communication line 1766 Allen Bradley error code 06 Two devices with the same network ID duplicate node detected node 176
43. ion is a trademark of Cutler Hammer Inc PowerGraphics is a trademark of Cutler Hammer Inc PanelMate is a registered trademark of Cutler Hammer Inc Microsoft and Windows are registered trademarks of Microsoft Corporation Modbus is a trademark of Schneider Automation Inc Remote I O DH 485 Data Highway and Data Highway Plus are trademarks of Allen Bradley Company Inc GEnius I O is a trademark of GE Fanuc Automation North America Inc DCS NET is a trademark of Reliance Electric Company Commercial names of products from other manufacturers or developers that appear in this manual are registered or unregistered trademarks of those respective manufacturers or developers which have expressed neither approval nor disapproval of Cutler Hammer products Copyright Cutler Hammer Inc 2000 All rights reserved P N 01 00491 00 Table of Contents i Table of Contents N I About This Maddalena II lui TP II What s Inside s hee et tee aio II SUpport SetyICes epe onn re eder or Ep a e Eee Rave vances inden e Ep heey eee III Chapter 1 Power Up Sequence e eeeee esee esee ee ee ee ette enses etas tn sense eaae ease ta seta seta seta stesso sette eaae eaae 1 Power Up Sequ nce 1 nee ee EO E ede e tpe pets 2 Execute Normal Power Up Diagnostics ss sese sees eee 2 Determine if the Unit Should Enter the Transfer Mode 3 Check for Executive Firmware enas eater
44. is control button will be displayed only if the Enable Writes field in the New Configuration dialog box or the Page Properties dialog box was configured for the page This control button will change the display and open a data entry field to permit the operator to enter a value If Password Protection has been configured in the New Configuration dialog box or the Page Properties dialog box for the pages that contain Maintenance Templates the operator will be prompted before data entry is permitted Modify Template This control button is used to change the configuration of the Maintenance Template This control button will change the display and call three control buttons The control buttons are Change PLC Name Change PLC Ref and Data Format The operator may change one or all of the three entry variables name reference format When the Maintenance Template is configured with a valid reference the Start Monitor control button will appear Once you are satisfied with the changes you must press the Start Monitor control button This will advise the PanelMate unit to check the name reference and format to determine if they are valid and if valid begin to read that information If the reference is invalid an error will be displayed on the error line on the bottom of the page and the reference will be cleared Change PLC Name The online selection of the PLC Name occurs in the Change PLC Name control button The default PLC Name will be disp
45. is pressed then 0 when the control button is released e Normally Open Maintained PLC bit is set to 1 when the control button is pressed e Normally Close Momentary PLC bit is set to O when the control button is pressed then 1 when the control button is released e Normally Close Maintained PLC bit is set to O when the control button is pressed e Toggle PLC bit is set to the inverse of it s last state when the control button is pressed e Page Change A new page is presented when the control button is pressed Chapter 3 Operator Input 17 When the control button is pressed the PanelMate unit sends the appropriate command to the PLC or changes the page If a template requires numeric keypad input the Change Value control button will appear when the template is selected The control button labels will immediately change to read Clear and Enter New Value Use the numeric keys to write the value onto the screen then press the Enter New Value control button to transmit the value to the PLC If the wrong number is written before the control button is pressed simply press the Clear control button and try again If no selection is wanted press the CANCEL key When variable sized templates or graphics are used a given template cell area may contain more than one control point When the membrane is initially touched the first control point that lies within the indicated template cell area is selected and is identified by its f
46. it begins communications to PLCs Four events can cause the fault relay to de energize online system error communication error alarm if this feature is selected and loss of power Note that although the PanelMate Power Series 1500 and the PanelMate Pro LT 1100 do not provide an external Fault Relay the following information still applies with regard to communication errors and resetting communications For the PanelMate Power Series 1500 and PanelMate Pro LT 1100 in the following paragraphs replace references to the Enable Fault Relay control button with the Reset PLC Com button Fault Relay and Online System Errors Proper operation of the system is monitored to ensure that all internal processes are active and functioning normally If a system error is detected the fault relay is de energized the system is halted and an error message is displayed at the bottom of the screen Refer to the Errors During Run Mode topic for more details Fault Relay and Communication Errors Integrity of the communication link to the PLC or Host Computer is monitored by ensuring that proper responses are received for each transmission that the PanelMate unit makes If a communication attempt fails the PanelMate unit will re transmit a request several times before reporting a communication error When a communication error is detected the fault relay is de energized and an error message is displayed at the bottom of the screen Communications with opera
47. lashing control indicator If this is not the desired control point a subsequent pressing of the same membrane will step to the next variable sized template in a top to bottom left to right search pattern within the cell area The selection process will cycle and recycle through all the variable sized templates with controls lying within the selected cell area 18 Online Operation User s Guide Chapter 4 Alarms 19 Alarms In this chapter you will learn e The features of an alarm e About the Alarm Summary Page e How to view or acknowledge alarms 20 Online Operation User s Guide Alarms The alarm conditions that you designate in the PanelMate unit s template editors are constantly monitored When an alarm condition occurs an alarm message is automatically configured by the PanelMate unit and printed in the 4 line alarm window The same message will also go to a printer if you have configured a printer in the PLC Name and Port Table dialog box Alarm conditions can be selected for audible alarming The Alarm Horn can be silenced two different ways The Alarm Horn can be silenced by pressing the Silence Alarm Horn control button from the default control button selection The Alarm Horn can also be silenced remotely by setting a bit in the PLC See Systems Parameters Remote Tab topic in the Configuration Editor s User Guide for more information on configuring the Remote Silence Alarm Bit The PanelMate unit can also set a bi
48. layed in the data entry field Use the Previous or Next control buttons to scroll through the list of names entered in the PLC Name and Port Table dialog box Once you press the Change PLC Name control buttons three buttons will appear labeled Previous Next and Accept 38 Online Operation User s Guide Change PLC Ref The online selection of the PLC Register Reference occurs in the reference field of the template The operator must know the correct alpha and numeric characters to enter to access the memory of the PLC to which it is communicating See your Communications Driver Manual for more information If the PLC brand uses numbers only the numeric keypad may be used to enter the address If the PLC brand requires characters other than numeric then the Previous Next and Clear buttons will serve a special purpose The Previous and Next button are used to determine the operation of the Clear button which becomes a Hot Key The functionality of the Hot Key can be changed by using the buttons labeled Previous and Next The Hot Key can assume the following functionality Keypad Touchscreen Hot Keys Hot Keys Description Cursor Right gt gt Move the entry cursor one character right Cursor Left lt lt Move the entry cursor one character left Delete DEL Delete the character at the current cursor position Space SPACE Place a blank space at the current cursor position Clear CLEAR Clear the entire entry field Select SEL
49. mand reasons as shown in the Allen Bradley Standard Driver Software User Manual If the card initializes correctly the problem is a shortage of memory Increase the amount of RAM available or do not run TSRs other programs or device drivers Refer to the DOS manual to optimize memory usage If the card fails to initialize an error message displays See Error Codes in the Allen Bradley Standard Driver Software User Manual 106 SD card program error Configuration software not Reinstall configuration properly installed or is software corrupt 107 SD card bad port and or Port address does not match Ensure the dip switch memory address the switch settings on settings on interface card interface card Port address match the port address in conflict with other selected AROS Select a different port address 108 SD card memory error SD card memory in conflict Select a different memory with other memory in setting Replace and test with computer SD card may be a known good interface card defective 109 SD card processor SD card may be defective Replace and test with a failure known good interface card 10A SD card error SD card may be defective Replace and test with a known good interface card 10B SD card software module Configuration software not Reinstall configuration not found properly installed or is software corrupt Online Operation Problems In this chapter you will learn e Common online p
50. n The website includes technical notes frequently asked questions release notes and other technical documentation This direct technical support connection also offers you the ability to request assistance and exchange software files electronically Bulletin Board Service MODEM 614 899 5209 Parameters 8 data bits 1 stop bit parity none 9600 28 8K baud If you have modem access you can dial in directly to our electronic bulletin board service for the latest product and company information File sharing product software downloads and our user message service are just a few of the things you will find online at 614 899 5209 IV Online Operation User s Guide Software Registration FAX 614 899 4141 EMAIL aus ch etn com Register your software and receive free information updates regarding Cutler Hammer products Information will include details of software modificatioins product enhancements and reduced price software upgrades Registering your software also gives you access to Technical Support You can register your software by using the registration form included with the software kit If you have Internet capabilities you can register your software via our website at http www cutlerhammer eaton com automation Select Tech Support then Automation Update Service Go to the Software Registration Form fill 1t in and then submit the form Repair and Upgrade Service VOICE 614 882 3282 ext 7601 FAX 614 882 3414 Our well
51. nelMate polling by adjusting the alarm scan delay and message scan delay possibly even the page scan delay in the System Parameters Communication Tab dialog box or reduce PLC network loading by reducing or eliminating other PLC network traffic Appendix B Momentary Pushbutton Operation Momentary Pushbutton Operation In this chapter you will learn e About momentary pushbutton precautions 57 58 Online Operation User s Guide Momentary Pushbutton Operation The PanelMate online units have several built in safety features that represent unique benefits for use in real time machine control Understanding how to apply these safety features can significantly enhance the intrinsic safety of the overall control system These safety features involve the use of the fault relay that is built into the PanelMate 1700 2000 3000 4000 and 5000 online units and the Control Bit Zero feature built into the PanelMate configuration software of all PanelMate online units In order to understand the use of these features a quick review of basic PLC safety practices is covered below Whenever operator input is used for starting or stopping a piece of process machinery like a motor a stamping press or a conveyor momentary inputs are used and the outputs that govern the action are latched in by PLC logic Momentary pushbuttons either normally open or normally closed are used whether the button is a physical pushbutton or a pushbutton repr
52. ogic that processes each momentary control request can clear the request after latching the control output This however cannot be used for jog functions 2 Wire the PanelMate unit s fault relay available on all PanelMate models except the PanelMate Power Series 1500 and PanelMate Pro LT 1100 as an input to the PLC The fault relay drops out it can be wired normally open or closed whenever power is lost to the PanelMate or when a communications fault occurs The fault relay input can then be used in ladder logic to trigger the clearing of all control bits in the PLC This is actually the best technical solution since the response is immediate once the problem is sensed Appendix B Momentary Pushbutton Operation 59 3 PanelMate also has a built in feature designed to correct this potential situation that doesn t require any PLC logic At system boot up and after a communications fault is reset by the operator or remotely by the PLC the PanelMate can be made to write all momentary control bits to their normal state This means that every Normally Open Momentary control button will have a zero written to the associated PLC control bit and every Normally Closed Momentary control button will have a one written to the associated PLC control bit This solution is less desirable than using the fault relay because it requires either a complete restart of the PanelMate unit after power loss or an operator action before the potential stuck button
53. ovided the reason for the error no longer exists Integrity of the communication link to the PLC or host is monitored by ensuring that proper responses are received for each transmission that the PanelMate unit makes according to the specific protocol in use Communication problems can include e Broken or incorrect cabling to the PLC e PLC or interface card failure e Incorrect setting of PLC interface card switches e Removal of a PLC from the active network e Attempt to access a non existent PLC address e Attempt to write to a protected PLC address e Too much traffic on a PLC network The PanelMate unit will try to re transmit a request several times before reporting that a communications error has occurred Unlike Systems Errors Communication Errors do not halt the system The PanelMate unit continues to re transmit requests indefinitely even after an error has been reported The frequency of the re transmission gradually decreases to five minutes if requests continue to fail over a prolonged period of time This feature effectively prevents failing requests from conflicting with other communications Refer to the Error Codes topic for a list of error codes and their descriptions Local Errors Local errors are reported on the bottom of the screen as follows Loc X on N va POR where X is an internally generated communication error code which indicates the nature of the problem Refer to the Error Codes topic for a list of
54. quest in allotted Invalid network ID amount of time Wrong communication parameter The PanelMate unit may be receiving too many unsolicited messages This error is driver dependent If using unsolicited messages over Data Highway or Data Highway Plus check the part number of the EPROM on your Allen Bradley AcceleratI O board The EPROM needs to be upgraded to revision 06 P N 85 00285 06 1703 Internal system error code 1705 This interface does not support any unsolicited requests from a remote device 1706 Received an unsolicited command that is not supported 1707 The remote device memory type is not supported 1708 Cannot write to read only reference 1750 Siemens follow on telegrams are not PLC sending too much data supported 50 Online Operation User s Guide Error Number 1750 Description Block transfer not detected on remote I O Possible Cause 1750 Data Highway and Data Highway Plus does not support PLC 3 address format 1750 Generic Protocol octal register reference invalid 1750 DH 485 I O word number out of range 1751 Too much data in Generic Protocol More than 60 words in data transfer 1751 Data Highway and Data Highway Plus symbolic word and addressing mode is not supported 1751 Remote I O rack is not active or configured 1752 Remote I O PLC is in test or program mode 1752 Data Highway and Data Hig
55. r the address As a final step press the top Start Monitor control button to begin reading that address 40 Online Operation User s Guide Data Format The register can be formatted to display in one of the following selections NUM BITS or HEX e f NUM is selected the data will display in a numeric format The PanelMate unit will automatically type cast information based upon the memory area of the PLC which is read This means it will manage integer BCD and binary data types and display them as numbers Numeric entries will be converted to the correct data type and sent to the PLC if the Enable Writes field is configured in the New Configuration Page dialog box or in the Page Properties dialog box e f BITS is selected the data is entered and will be displayed in a binary bit pattern for the register selected If the PLC word contains 16 bits then the display will show two 8 bit bytes The sequence is high byte above low byte and high bit to the left low bit to the right The bit values will not be manipulated to any data format The operator accepts responsibility for entering a legal bit combination For example writing 1111 to a BCD digit is an illegal value e If HEX is selected the data is entered and will be displayed in hexadecimal format 0 9 and A F of the bit pattern for the register selected Sixteen bit values are displayed in four digit HEX representation Example 0023 HEX is written to the PLC as 0000 00
56. rameters Password Tab dialog box Passwords can be enabled or disabled to permit or prohibit change during online operation A security keyswitch can be attached to a removable terminal block to provide another level of protection Although you may enter a password of up to 8 characters in the System Parameters Password Tab dialog box the allowable range for passwords in Run Mode is O to 65535 The PanelMate Power Series 1500 and the PanelMate Pro LT 1100 do not support the security keyswitch Note that leading zeroes are not supported when configuring Password A and Password B in the System Parameters Password Tab dialog box Passwords can be used in the following areas in the Run Mode and must be enabled for entry each time they are selected Templates with Numeric Entry selected Readout Template Variable Sized Readout Template Bar Template Variable Sized Bar Template Table Template Enter Offline Mode Maintenance Template Set Date and Time The following combinations of Password Protection are available e None e Keyswitch Only e Keyswitch and Password A e Keyswitch and Password B e Keyswitch and Password A or B e Password A Only e Password B Only e Password A or B Password protection can also be invoked to protect access on a Page by Page basis Once a Page Password is logged in then access to a page remains active until it is logged out While logged in the operator can change pages and return to this p
57. rds Finally download the new configuration to the PanelMate unit 26 Online Operation User s Guide Chapter 6 Setup Page 27 Setup Page In this chapter you will learn e The features available on the setup page 28 Online Operation User s Guide Setup Page The Setup Page is accessed from the default control buttons The Setup Page provides selection of the following features while the online unit remains in the Run Mode SETUP PAGE Silence L 2 Job fst s tel fel e ef Alarm Horn Change Change Log in Log in Set Date Enable Password A Password B Password A Password B and Time Fault Relay Sre Enter View or Password B Config E Acknowledge Information Alarms Cleaning Calibrate Adjust Switch to Made Touchscreen Contrast Two Column Get Page Keypad To access a feature select a template then press the Execute control button Note that if you have a PanelMate Power Series 1500 or a PanelMate Pro LT 1100 the Setup Page will display a Reset PLC Comm control button instead of an Enable Fault Relay control button The Reset PLC Comm control button will reset communication errors if the reason for the error no longer exists Change Password A or Change Password B This selection permits you to change a software password You will be prompted to Enter the Old Password Enter the New Password then Re enter the New Password If the ability to change the passwords in the online mode is not desired
58. relay will be de energized The data at the time of a communication failure will remain on the current page If a different page is selected no data from the PLC with errors will be shown For example if the page contains a readout template no numerical data from the PLC with the communication errors will be shown The numerical area will be blank All data from other PLCs which are operating correctly will be displayed as usual Once the communications problem is corrected and the Enable Fault Relay control button is pressed or the Remote Enable Fault Relay Bit reference is triggered by the PLC the page will be re drawn Any templates or Variable Sized Templates which reference a PLC which is not communicating will not be re drawn until valid communications has resumed When the error is corrected the relay remains de energized until the operator presses the Enable Fault Relay control button or the Remote Enable Fault Relay Bit reference is triggered by the PLC which appears on the default selections when a communications error occurs This also clears the message from the bottom of the screen The button label disappears once the button has been pressed Note that invalid information may still be displayed For example if an expression for a Variable Sized Bar Template value contains a reference to PLC which is communicating and also contains a reference to a PLC which is not communicating the Variable Sized Bar Template will be updated on the
59. roblems and solutions Appendix A Online Operation Problems 55 56 Online Operation User s Guide Online Operation Problems Some common online operation problems and solutions are listed below Note For information on configuration editor or transfer problems refer to the PanelMate Power Series Configuration Editor User s Guide or the Transfer Utility User s Guide Problem When going online the following error message appears User configuration indicates missing downloadable driver Download of new configuration or missing downloadable driver is required Possible Cause Configuration does not have a driver defined in the PLC Name and Port Table dialog box Corrective Action Configure PLC Name and Port Table save export and transfer corrected configuration Line Trend Template displays blank data between trended points 1 Sampled values for one or more pens is outside the maximum or minimum trend limits set in the configuration editor for that part of the template 2 Due to overall PanelMate loading or PLC network loading the data could not be read from the PLC in the configured time interval NOTE This is more likely to occur on the PanelMate Power Series 1500 due to its lower performance processor board 1 Expand the trend range for the affected pens 2 Reduce the sample rate by increasing the sample interval expression or reduce the background Pa
60. s Example 1 Entering a new address To enter the Allen Bradley Reference N7 10 Select the Maintenance Template Press the Modify Template control button Press the Change PLC Ref control button Press the Next button This will place the Hot Key in the Select mode Press the Next button until an N appears in the entry field Press lt 7 gt Use the numeric keypad Press the Next button until the colon appears in the entry field Press 1 then press 0 to enter 10 Use the numeric keyboard Press the Accept button to enter the address As a final step press the top Start Monitor control button to begin reading that address Example 2 Editing an existing field To change the Allen Bradley Reference N7 10 to N7 20 Select the Maintenance Template Press the Modify Template control button Press the Change PLC Ref control button The cursor will appear at the far right of the entry field Press the Previous button This will place the Hot Key in the Space mode Press the Previous button This will place the Hot Key in the Delete mode Press the Previous button This will place the Hot Key in the Cursor Left mode Press the Cursor Left Hot Key The Hot Key moves the cursor from the far right onto the 0 Press the Cursor Left Hot Key The Hot Key moves the cursor from the 0 onto the 1 Press 2 Use the numeric keypad The overstrike replaces the 1 The value now reads N7 20 Press the Accept button to ente
61. s include test of e Video Frame Buffer e Character Cell RAM e Watchdog e DRAM e Real Time Clock Battery e Real Time Clock e Serial Ports 1 and 2 Each test will be displayed on screen with a PASSED or FAILED message If the Video Frame Buffer or Character Cell RAM fail 1t may not be possible to display a failure message In the event this type of failure an alarm tone pattern will be generated which will indicate the actual failure Refer to the Troubleshooting Guide appendix in the PanelMate Getting Started User s Guide for additional information The diagnostics will be performed in approximately 20 to 30 seconds If there are failures you may be able to continue if they are not fatal errors You may receive the message Non Fatal Self Test Diagnostic Failure Occurred Press CANCEL key to continue As soon as you press the CANCEL key the unit will continue with the system boot up If there is a fatal error you will receive the following message FATAL Self Test Diagnostic Failures Occurred VCP Unit System HALTED The system will be completely halted The only way to reset the system is to cycle power If this occurs contact your local distributor Chapter 1 Power Up Sequence 3 Determine if the Unit Should Enter the Transfer Mode The unit will check an internal setup register to determine if it is required to enter the Transfer Mode It will also test for the presence of the selection keypad If the keyp
62. t in the PLC when the Silence Alarm Horn control button is pressed This can allow one operator to silence all Alarm Horns on all the PanelMate units on a network The alarm message always includes e the device name or alarm device name e the nature of the alarm high alarm low alarm or the alarm condition label e the time of the event being reported e the page the device is displayed on in the PanelMate unit Additionally the following attributes also apply to alarm messages depending on the condition being reported New alarms If you have a grayscale PanelMate unit the alarms are displayed as no intensity text on high intensity background If you have a color PanelMate unit the alarms are displayed as white text on a red background Acknowledged If you have a grayscale PanelMate unit the alarms are displayed as no intensity text on a medium intensity background If you have a color PanelMate unit the alarms are displayed as yellow text on a black background The abbreviation Ackd will appear in the message in front of the time Cleared not acknowledged If you have a grayscale PanelMate unit the alarms are displayed as high intensity text on a no intensity background If you have a color PanelMate unit the alarms are displayed as red text on a white background The abbreviation Clrd will appear in the message in front of the time Cleared and Acknowledged The message will disappear from the screen The message th
63. te that the Maintenance Template will not appear on your page until you press the Activate control button The default PLC Name will appear in the Maintenance Template If you press the Deactivate control button the Maintenance Template will be removed from your page Once the Maintenance Template is activated press the CANCEL key and re select the Maintenance Template The Deactivate and Modify Template control buttons will appear Note that when selecting a template cell to place a Maintenance Template static values will be displayed in the template s value fields if the PanelMate unit is not communicating to the PLC Start Monitor This control button label will toggle between Start Monitor and Stop Monitor With this control button it is possible to freeze a value for prolonged observation When you press the Start Monitor control button and the Enable Writes field in the New Configuration Page dialog box is configured on the page and the Maintenance Template is configured with a valid reference the Change Value control button will also appear Note that if the double high font is redefined the Maintenance Template will be blank for numeric and hex display formats unless the characters have been redefined If the characters have been redefined then the redefined characters will be displayed Deactivate This control button will delete the Maintenance Template from the page Chapter 8 Maintenance Template 37 Change Value Th
64. tered the Alternate Mode Refer to the Alternate Mode topic for more information Alternate Mode Alternate Mode is feature that allows you to load two small configurations in the PanelMate unit and toggle between the two configurations If you enter Alternate Mode a banner will appear on the screen to state that you are in Alternate Mode and then the Alternate Offline Mode screen will be displayed Once in Alternate Mode the PanelMate unit will stay in Alternate Mode until power is cycled Once power is cycled the PanelMate unit will return to the operating mode it was in before the unit entered the Alternate Mode Note that the PanelMate Pro LT 1100 does not support the Alternate Mode of operation Offline Mode Initialization to the Offline Mode will display a screen which allows the following selections Execute Diagnostics Enter Serial Transfer Mode Enter Network Transfer Mode Display System Configuration Information Enter Run Mode and Calibrate Touchscreen The diagnostic tests and calibration are explained in the Execute Diagnostics section in the PanelMate Power Series Hardware Installation Guide Refer to the PanelMate Transfer topic in this manual or the Express Setup Sheet for more information on serial transfer and network transfer modes Chapter 1 Power Up Sequence 5 Run Mode The following message will be displayed Please wait entering Run Mode At this point in the initialization the integrity of the Executi
65. the PLC To reset all control button bits the Bit Zero After Comm Fault field in the System Parameters Communication Tab dialog box must be selected To configure a Remote Enable Fault Relay Bit the Remote Enable Fault Relay Bit field must be configured in the System Parameters Remote Tab dialog box Refer to the System Parameters Communications Tab dialog box or the System Parameters Remote Tab dialog box in the Configuration Editor User s Guide for more information Chapter 7 Fault Relay 33 The data at the time of a communication failure will remain on the current page All data from other PLCs which are communicating correctly will be displayed as usual If the communication error continues to exist and you select a different page then no data from the PLC with errors will be shown on the newly selected page For example if the page contains a readout template no numerical data from the PLC with the communication errors will be shown Once the communication problem is corrected and the Enable Fault Relay control button is pressed or the Remote Enable Fault Relay Bit reference is triggered by the PLC the fault relay will be energized and the page will be re drawn Any references to a PLC which are not communicating will not be re drawn until valid communications have resumed If the communication error still exists the fault relay will be de energized and a communication error message will be displayed on the bottom line of the screen
66. ther page in the system press the Get Page control button and enter the page number using the numeric keypad View or Acknowledge Alarms To acknowledge alarms in the alarm window located on each page press the View or Acknowledge Alarms control button from the default control button selections The control buttons will immediately change and a small white block cursor will mark the most current alarm located at the top of the alarm window To acknowledge alarms in the Alarm Summary Page press the View or Acknowledge Alarms control button The control buttons will immediately change and a small white block cursor will mark the most current alarm located at the top of the page These control button labels will appear Acknowledge Selected Alarm Acknowledge All Alarms 22 Online Operation User s Guide Password Protection In this chapter you will learn e About password protection Chapter 5 Password Protection 23 24 Online Operation User s Guide Password Protection Passwords can be used to restrict access to certain functionality when the PanelMate unit is in the Run Mode The PanelMate unit supports multiple levels of password protection A great deal of flexibility is provided so it is important to define an implementation scheme before configuring your passwords There are three levels of protection Password A Password B and the Keyswitch Passwords A and B are configured in the System Pa
67. tional PLCs will continue When a communication error exists the continual re transmission of messages may begin to slow system response Every PLC write transmission is sent then re tried and then discarded The frequency of the re transmission gradually decreases to five minutes if requests continue to fail over a prolonged period of time This feature effectively prevents failing requests from slowing network communications If the operator inputs control buttons faster than the transmission rate of the network during communication errors the PanelMate unit will buffer PLC writes in order to ensure that all control commands are processed When the communication error clears the buffered control button writes will be sent in rapid succession A Warning If blank templates appear on the screen a communication error has occurred The operator should not attempt to perform control with blank templates as this may cause control buttons to be buffered in the PanelMate unit Buffered control buttons may be sent in rapid succession when the communication error clears and may result in undesirable control system operation The System Parameters Communications Tab dialog box permits the selection of setting all referenced control button bits to zero or one for Variable Sized Control Buttons configured as Normally Closed Momentary when the Enable Fault Relay control button is pressed or when a Remote Enable Fault Relay Bit reference is triggered by
68. ve Firmware and integrity of the User Configuration have been verified The proper driver is also known to be installed The PanelMate unit will display the Loading Status Screen while performing the initialization procedure outlined below The time to complete the initialization depends upon the complexity of the configuration The complexity of the user configuration is determined by the density of the pages number of alarm conditions and the number of control bits which must be initialized in the PLC s The Loading Status Screen displays the name date and time of the configuration being loaded the component that is currently being loaded the percentage of the configuration that has been loaded and the percentage of the usable free memory remaining based on the largest contiguous block Loading Configuration TEST PPS 1245 95 15 10 Loading Component Page 1 4 Loaded z Free ERE The following steps outline the run mode initialization procedure 1 Load System Parameters Load PLC Name and Port Table Load Message Library Load Page Passwords Titles Load System Online Labels Load Symbol Library Load Normal Character Font Load Graphic Character Font Load Double High Character Font SOS Ue cds Oy cec des tun P9 10 Load Configuration Pages 11 Create the Run Mode data base from Page Component files and verify all expressions and PLC references 12 PanelMate Pro LT 1100 Only Calculate the total I O referenc
69. ware If there is a PLC or host computer problem the error is classified as a Communication Error The two types of Communication Errors are local errors and remote errors If there is a microprocessor or Executive Firmware problem the error is classified as a System Error Refer to the Error Codes topic for a list of error codes and their descriptions Note that you can also receive remote I O errors Communication Errors The PanelMate unit can interface with a single PLC or with multiple PLCs It provides predictable fault responses with the occurrence of communication errors which indicate a breakdown in communication between the PanelMate unit and a PLC It is the Control System Designer s responsibility to define how the operator should respond to an error The PanelMate unit provides two indications when a communication error occurs an error message is written to the bottom of the screen and the fault relay is de energized The fault relay is provided for both local annunciation to an operator and to send hardwired feedback to a PLC Once a communication error occurs the operator should first note the page status The data is a snapshot in time of the last valid communication The next action is to try to clear the error by pressing the Enable Fault Relay control button or triggering the Remote Enable Fault Relay Bit reference This energizes the fault relay and attempts to restart communications If the condition causing the error no
70. wledge Alarms Get Page The Silence Alarm Horn control button will always appear even if there are not any alarms Refer to the Fault Relay topic for more information about the fault relay Note that the Enable Fault Relay control button only appears for communications errors and alarms Refer to the View or Acknowledge Alarms topic for more information about viewing or acknowledging alarms Refer to the Get Page topic for more information about getting a page Note that the default control buttons displayed on a PanelMate Power Series 1500 or PanelMate Pro LT unit are Reset PLC Comm View or Acknowledge Alarms and Get Page control buttons The Enable Fault Relay control button is replaced by the Reset PLC Comm control button because the PanelMate Power Series 1500 and PanelMate Pro LT 1100 do not support an external Fault Relay When you press the Get Page control button on a touchpanel unit the following control buttons will appear More Buttons Get Alarm Page Press Page Number Below 12 Online Operation User s Guide Refer to the Alarm Summary Page topic for more information about the getting the alarm page Refer to the Directory topic for more information about the directory When you press the Get Page control button on a touchscreen unit one of the following touchscreen keypads will appear to allow numeric entries Press Page Number Below al Press Page Number Below E WAG 4 5 8 7 8
71. y have same network ID node 48 Online Operation User s Guide Error Number 1156 Description DH 485 data link is not active link time out PanelMate unit is not passing token Possible Cause Missing or bad cable Noise on communication line 1157 DH 485 application time out destination active but not responding 1158 DH 485 The PanelMate unit has not received token from previous node Network communications disrupted The cable was disconnected from the PanelMate unit or the previous node has dropped off the network Error 1158 is usually followed by an 1156 error 1200 Communication active but remote device responded with negative acknowledge NAK Noise on communication line Wrong parity 1201 Communication active but remote device responded with negative acknowledge NAK Noise on communication line Wrong parity 1202 Acknowledge not received from the remote device or remote device did not reply to request in allotted amount of time No communication PLC is busy Invalid network ID Wrong communication parameter The PanelMate unit may be receiving too many unsolicited messages This error is driver dependent 1203 PanelMate unit cannot set privilege level in GE PLC SNP Communication error while trying to set privilege Other device has set privilege 1250 Could not establish link with Square
72. y of User Configuration with the Executive Firmware is then verified If they match the power up sequence continues If they are incompatible the following error message is displayed Incompatible Executive Firmware and Configuration versions Download of new Executive Firmware or new Configuration is required Press CANCEL key to enter Offline mode 4 Online Operation User s Guide Check for Presence of Installed Drivers The Executive Firmware checks to ensure the correct drivers are installed The Executive Firmware will not permit the installation of an incompatible version of a driver If the Executive Firmware detects an incompatible version the following error message is displayed User configuration indicates missing downloadable driver Download of new configuration or missing Downloadable Driver is required Press CANCEL key to enter Offline Mode Determine Power Up Mode The unit will determine which mode to select Offline Mode or Run Mode The unit will return to the Operating mode it was in before power was removed When power is applied it will attempt to return to that mode Note that if the Executive Firmware gets corrupted the PanelMate unit will power up to the Recovery Mode Refer to the Recovery Mode topic for more information Also note that if you accidentally enter the Alternate Mode cycle power on the PanelMate unit to return to the operating mode the unit was in before it en

Download Pdf Manuals

Related Search

Related Contents

Dell SCSI 6/IR User's Manual    English - Broncolor  取扱説明書（PDF: 166KB）  simp-4.2.- PDF - Read the Docs  Manual de serviço  

Copyright © All rights reserved. Failed to retrieve file