JessemRouterTableMOM.. - valleywoodworkers.org
Contents
1. Figure 6 1 Place the insert ring into the center hole of the Lift s top plate Fig 6 2 With the insert wrench provided insert the prongs of the wrench into the corresponding holes in the insert ring and turn the insert ring counter clockwise to tighten 3 Turn the insert wrench clockwise to loosen and remove the ring If the insert ring becomes too tight to loosen with hand pressure a tap clockwise on the insert wrench with a block of wood will loosen it Using the Mast R Lift To raise your router turn the height adjustment handle clockwise To lower turn the handle counter clockwise Keep in mind that one complete revolution equals 1 16 of change When your adjustment is complete remove the handle and place somewhere off the work surface for safety Refer to the chart below for fractional and decimal adjustments based on amount of revolutions made Fraction Decimal Number of Revolutions 1 64 0 016 1 4 1 32 0 031 1 2 1 16 0 062 1 Revolution 1 8 0 125 2 1 4 0 250 4 1 2 0 500 8 Re Adjusting the Thread Tensioning All JessEm Lifts feature our patented thread tensioning design This feature is why it is not necessary to lock the router into position after setting the cutting height The design keeps tension on the position wherever you set the height Thread tension is set at the factory and depending on the amount of use you may have to reset this adjustment p2. Tool Company Router Table Operating Instructions and Parts Manual Part 1 Mast R Lift Part 2 Mast R Fence Part 3 Mast R Slide Miter Gauge Operating Instructions and Parts Manual Mast R Lift Models 02101A and 02102A gi JessEm Tool Company LTD 100 Caplan Ave Unit 14 amp 15 Barrie ON LAN 9J2 Canada 705 726 8233 705 726 7519 Fax 1 866 272 7492 www jessem com jessem jessem com Revised 6 25 09 Important Read and understand the contents of this manual before assembly or operation of this product Thank you for choosing this product from JessEm Tool Company We appreciate your support and hope that our product serves you well This product is designed to provide many years of reliable service provided it is used as intended and taken care of This user manual will assist you in assembly and general operation of this product It is not our intent to teach you about woodworking It is assumed that you are an experienced woodworker with the basic skills and experience necessary to use this product safely If after reading the following instructions if you are unsure or uncomfortable about safely using this product we urge you to seek additional information through widely available woodworking books or classes As part of our Continuous Product Improvement Policy JessEm products are always advancing in design and function Therefore there may be differences between what is shown in
3. 4 Using the hex wrench included with your lift turn the set screws in the clockwise direction to raise the insert plate or turn the set screws in the counter clockwise direction to lower the insert plate until the insert plate is level flush with the router table surface Start at one corner of the insert plate and work your way around the perimeter of the insert plate until all set screws have been adjusted properly so that the insert plate does not rest above or below the table surface Once the insert plate has been leveled properly please see figure 4 for adjusting the insert plate to the table Securing the Mast R Lift to the Table After adjusting the leveling screws and getting the lift plate level and flush with the table top the Masi R Lift can be secured by inserting a bolt through the top of the lift then screwing the bolt into the corresponding corner hole in the table opening using a hex key Fig 5 This will secure the lift or plate from moving during operation Refer to the router lift or plate manual for more details on leveling the lift or plate to the table Mp Figure 5 Tab Loc Insert Rings The Rout R Lift FX comes with one insert ring with a pre drilled 1 1 2 diameter center hole Additional ring sets are available with different diameter pre drilled holes and or no pre drilled holes for creating your own custom center hole diameters See your JessEm distributor for these and other accessories
4. M6X45 M6 Ms M6X20 d ISEN OLOVO MiteG Slide User Manual Model 06001 Thank you for choosing this product from JessEm Tool Company We appreciate your support and hope that our product serves you well This product is designed to provide many years of reliable service provided it is used as intended and taken care of This user manual will assist you in assembly and general operation of this product It is not our intent to teach you about woodworking It is assumed that you are an experienced woodworker with the basic skills and experience necessary to use this product safely If after reading the following instructions if you are unsure or uncomfortable about safely using this product we urge you to seek additional information through widely available woodworking books or classes Suggested Router Bit Speeds Bit Diameter Max Speed 1 25mm 24 000 RPM 18 000 RPM 1 1 4 2 30 50mm 2 1 4 2 1 2 55 65mm 16 000 RPM 3 3 1 2 75 90mm 12 000 RPM Tool Company 124 Big Bay Point Road Barrie Ontario L4N 9B4 Canada 866 2 72 7492 Toll Free 105 726 6145 Local Phone 105 726 6055 Fax Email jessem jessem com Website www jessem com IMPORTANT Read and understand the contents of this manual before assembly or operation of this product As part of our Continuous Product Improvement Policy JessEm products are always advancing in design and functi
5. 031 02101A 032 02101A 033 02101A 034 02101A 035 02101A 036 02101A A 02101A B 02101A C 02101A D 02101A E 02101A F 02101A G 02101A Mast R Lift Parts List Description Guide Tube Base Shaft Mtg Block Bolt Rubber O ring Bearing Tube Rubber O ring washer Screw Carriage Bolt long Carriage Tube Retainer Guide Tube Carriage Lock bolt Clamp pin Carriage Adjusting Lock Nut Clamp pin Down carriage plate Carriage Spacer Upper Carriage Plate Retainer Bolt Carriage bolt short Retainer Rubber O ring Pin Shaft Bushing Backlash Lock Nut Backlash set screw Backlash Pin Rubber Washer Brass Backlash Nut Lead Screw w spring pin Mtg Block Bolt Spindle Mounting Block Brass Washer Spring Washer Rubber Washer Height Dial Top Plate 2 Insert Ring Hex Key Hex Key Starter Pin Leveling Screw Crank Handle Wrench 2 lt PO EASO 19 19 19 NN SO ND aan aa aa nnn Pann nnn nn 60 BnNAS Ss Specification M6X12 M29 4X18 6X5 4 M25 4X18 6X3 4 M8 5X25X2 5 M8X16 M6X63 M10X60 M10 M6X25 M6X50 M32X25 2X3 4 M6 M6X25 M6X18 M6 Ms M6X8 poldx4 WLOLZO sued Alossao00y a NL 5 S Tool Company Operating Instructions and Parts Manual Mast R Fence and Rout R Fence Models 04010 and 04100 JessEm Tool Company LTD 100 Caplan Ave Unit 14 amp 15 Barrie ON L4N 9J2 Canada www jessem com jessem jessem com 705 726 8233
6. Brass Washer F0001 1 4 20 x3 4 Hat Head Cap Screw E0054 2 Knurled Handle M0054 4 Phenolic Sub Fence E0069 1 Miter Gauge Upright Bracket S0014 3 4 x 1 1 2 Fence T Nut E0062 1 Bearing Tube Mounting Bracket 0013 1 Chrome Plated Steel Shaft 0109 6 32 1 4 Cup Point Set Screw 005 4 Miter Fence Mounting 0001 11 Shaft Mounting Bracket E0056 Miter Fence 0096 3 4 O Ring 50010 4 Fence Adjustment Knob Brass E0054 3 Bearing Tube Fa Fa BW NO DO BHO RP RP RP RP r r RG r r N ra ra a Fa NPB Indicates Items In Separate Parts Bag Needed For Assembly FIG 1 ASSEMBLING THE MITER GAUGE 1 Remove the 3 8 shipping bolt from the miter gauge Fig 1 FIG 2 2 Install the 1 brass washer from the parts bag over the stud on the miter gauge knurled handle and thread the handle with the washer into the assembly and lightly tighten Fig 2 FIG 3 3 Take the Miter Fence Mounting Bar Item 13 on the parts diagram page 3 and slide it in between the miter gauge top plate and the gauge base plate until the 1 4 threaded holes line up Fig 3 FIG 4 4 Assemble the two brass fence adjustment knobs from the parts bag through the top of the Miter Gauge and into the threaded holes in the fence mounting bar Start the knobs into the holes two to three turns only Fig 4 FIG 5 5 Now attach the fence to the gauge assembly by sliding t
7. ER Eas Revised 6 23 2009 1 866 272 7492 Thank you for choosing this product from JessEm Tool Company We appreciate your support and hope that our product serves you well This product is designed to provide many years of reliable service provided it is used as intended and taken care of This user manual will assist you in assembly and general operation of this product It is not our intent to teach you about woodworking It is assumed that you are an experienced woodworker with the basic skills and experience necessary to use this product safely If after reading the following instructions if you are unsure or uncomfortable about safely using this product we urge you to seek additional information through widely available woodworking books or classes As part of our Continuous Product Improvement Policy JessEm products are always advancing in design and function Therefore there may be differences between what is shown in our catalogs website or at retail display and what is sold at time of purchase We reserve the right to make positive changes to our products at our discretion JessEm Tool Company Warranty All JessEm products are warranted to be free from defects in material and workmanship dessEm will repair or replace any product which upon inspection proves to be defective for a period of 1 year from dated receipt and proof of purchase All warranty claims should be made direct to JessEm Tool Company Contact JessEm for a warran
8. Once you have the square nuts aligned attach the large clamping bracket to the fence with four of the 1 4 20 x 1 cap screws four washers and two spacer blocks Fig 11 DO NOT TIGHTEN HARDWARE AS FINE ADJUSTMENTS NEED TO BE MADE 10 B As in steps 8 thru 10 use the same hardware to attach the small clamping bracket at the other end of the shaft Fig 11 DO NOT TIGHTEN HARDWARE AS FINE ADJUSTMENTS NEED TO BE MADE FIG 13 11 The Mite R Slide should now be attached to your Mast R Fence with a loose fit Fig 13 To begin final adjustments check to make sure the shaft is running parallel to the Mast R Fence You can sight down the length of the fence from above the shaft to see if the shaft is aligned with the fence Adjust the shaft if necessary and lightly tighten the cap screws on top of each end bracket on the shaft 12 Make sure the miter gauge bracket and the miter fence are not riding against the Mast R Fence There should not be any contact with the face of the Mast R Fence If you need to adjust the miter fence loosen the two brass knobs on the miter gauge and slide the fence over Re tighten the knobs when complete Fig 14 amp 15 If the miter gauge bracket contacts the Mast R Fence re adjust the shaft assembly forward FIG 15 13 Now adjust the shaft so that it is level from end to end First make sure the cap screws on the large and small clamping brackets on the back of the fenc
9. centered on the table If not repeat until you achieve your desired result Installing the Sub Fences Locate the sub fences in the packaging Place the sub fence against the front of the fence extrusion Fig 14 Align the holes in the sub fence with the slots in the fence extrusion Insert the 6mm x 45mm screws through the hole in the front of the sub fences Fig 15 Place the 6mm washer over the sub fence bolt Screw the black knob onto the sub fence bolt Fig 16 Repeat these steps for the remaining two holes Repeat these for the other sub fence b Figure 14 Figure 15 n Figure 16 4 Figure 17 Installing Sub Fence Offset Track Fence Model 04010 and Model 04100 are both equipped with sub fence offset tracks These offset tracks are designed to be installed two allow for a 1 32 or 1 16 offset of the sub fence Notice the female profile of the extrusion you will see that one side of the profile is deeper than the other side The small side is 1 32 and the deeper side is 1 16 The sub fence offset tracks are located on the backside of the fence in a specially designed storage location Fig 17 Remove one side of the fence sub fences by unscrewing the black knob and removing the sub fence bolts Fig 18 Once the sub fence has been removed notice the end of the fence extrusion The fence extrusion is designed with mating male profiles designed to accept the offset
10. instead of the left Adjust the set screw on the left side bearing tube bracket to tilt forward adjust the right side to tilt back Mast Lift Excel i m 4574 Whee The First Integrated Lift And Phenolic Top Combination MODEL 02201 Mast Fence The Heavy Weight Champion Of Aluminim Frame Router Table Fences RoutG Lift FX MODEL 02302 A Great 2HP Lift at a 2HP price MiteG Slide R The First Rail Driven Miter Gauge Offering Unsurpassed Accuracy From The Inventor Of The Router Lift The Best Made Insert MODEL 02401 Lift On The Marketl Find Out More About Our High Performance Tools At www jessem com Tools That Make A Difference Too Company
11. on the other side of the table When tightening the fence track mounting bolt on Model 04010 the T nut will tighten in the T track and hold the fence track securely When tightening the fence track mounting bolt on Model 04100 you will need a 10mm wrench to hold the hex nut while tightening the hex bolt securely Figure 8 Mounting the Fence to the Tracks Slide the 34 hex T nut for the extension Knob into the T slot next to the scales on the fence track Fig 8 The extension Knobs will thread into these nuts to hold the fence in position To do so position the end of the fence over the track and look directly down through the open slot in the base of the fence frame and visually line up the hole in the rectangular T nut Then insert the threaded tip of the extension knob through the slot fence and into the threaded hole in the T nut Fig 9 Twisting the lock down knob clockwise will fasten the fence to the tracks and hold the fence firmly in position Figure 9 Figure 10 Adjusting the Fence Track Scales The scales on the fence tracks are adjustable for added versatility in positioning the fence To adjust the scales loosen the knurled nut underneath the fence track adjust the scale and re tighten the nut Fig 10 You can use the scales as a zero reference point by adjusting the scales to 07 once your fence is set up in your desired position relevant to the router bit you are using Pl
12. tracks Fig 19 Side the offset tracks onto the fence extrusion take care that you install both offsets on the same side Fig 20 Both offsets should always be installed on the same side to insure the sub fence is offset the same distance at the top and bottom of the sub fence Once the offset tracks are securely in place reinstall the sub fence with the sub fence bolt washer and black locking knob Figure 18 a Figure 19 Figure 20 Attaching the Router Bit Guard Take the clear polycarbonate guard and two of the black knurled knobs and two 1 4 square nuts Insert each Knob through each slot in the guard and thread a square nut onto each bolt end Line up the nut on the guard assembly and slide each nut into the T slot starting from the end of the fence Fig 21 Then slide the guard to the center of the fence and adjust the guard slightly higher than and above the router bit Be sure the guard clears the bit Adjust and tighten securely before each use and after all bit changes Figure 21 Tools That Make A Difference Item COON Oo fF WN Part No 04100 001 04100 002 04100 003 04100 004 04100 005 04100 006 04100 007 04100 008 04100 009 04100 010 04100 011 04100 012 04100 013 04100 014 04100 015 04100 016 04100 017 04100 018 04100 019 04100 Rout R Fence Parts List Description Fence Track Mtg Angle Wood Screw Fence Track Mtg Nut Fence Track Mtg An
13. AND LOWER THE LIFT CARRIAGE THE AMOUNT OF FRICTION WILL CAUSE PREMATURE WEAR OF THE THREADS ROUTER SAFETY PRECAUTIONS Never force the bit or overload the router beyond the expectations of the tool Be sure that at least 3 4 of the shank length is inserted securely in the router collet Never bottom out the bit in the collet Allow 1 8 clearance between shank and bottom of collet Always make sure the fence on your router table is locked into position before each use e Always rout in two or more passes when large amounts of stock must be removed e Use reduced RPM speeds for large diameter bits CALIFORNIA PROPOSITION 65 WARNING This product contains lead known to the State of California to cause cancer or reproductive harm Components made of brass are known to contain lead Wash hands after using this product Suggested Router Bit Speeds Bit Diameter Max Speed 1 25mm 24 000 RPM 1 1 4 2 30 50 18 000 RPM 2 1 4 2 1 2 55 65mm 16 000 RPM 3 3 1 2 75 90mm 12 000 RPM JessEm Tool Company Limited Warranty All JessEm products are warranted to be free from defects in material and workmanship JessEm will repair or replace any product which upon inspection proves to be defective for a period of 1 year from dated receipt and proof of purchase All warranty claims should be made direct to JessEm Tool Company Contact JessEm for a warranty claim return authorization and instruct
14. OT TOO LOOSE THAT THE SCREWS FALL OUT Fig 19 FIG 20 18 Flip the miter gauge assembly back to it s upright position and align the zero indicators Then without moving the scale finger tighten the two cap screws enough to hold the position Fig 20 Then flip the miter gauge upside down again Using a 7 32 hex key tighten securely the two cap screws Flip the gauge upright again and check the zero alignment Repeat if necessary FIG 21 SQUARING THE FENCE TO THE TABLE TOP 19 The top of the bearing tube bracket on the shaft has tapped holes with a set screw in the outer left and outer right holes These are used to square the miter fence to the table surface Fig 21 Miter Gauge Sub Fence Table Top FIG 22 20 Check to see if the miter fence is square to the table top Fig 22 If not you will need to make the following adjustment Fig 21 Loosen the two cap screws on the upright miter gauge bracket Item 26 on the parts diagram page 3 Now loosen the cap screws on both bearing tube brackets Item 27 on the parts diagram To tip the fence forward turn the far left set screw until it bottoms out Then loosen the left cap screw until it torques or 1 4 turn Then turn the set screw clockwise again until it bottoms out Check for square and repeat if necessary When the fence is square tighten all cap screws again To tip the fence back make the same adjustments but adjust the right side set screw
15. e Never force the bit or overload the router beyond the expectations of the tool e Be sure that at least 3 4 of the shank length is inserted securely in the router collet e Never bottom out the bit in the collet Allow 1 8 clearance between bottom of shank and bottom of collet e Always rout in two or more passes when large amounts of stock must be removed e Use reduced RPM speeds for larger diameter router bits IMPORTANT RECOMMENDATIONS FOR USING YOUR JESSEM MITE R SLIDE The Sub Fence or white face on the Miter Fence is made of solid phenolic Phenolic is a synthetic material offering superior strength and stability We recommend that you do not cut into the phenolic sub fence as the material is very hard and abrasive to carbide cutting tools It is best to remove the phenolic sub fence and use it as a template to create your own Sacrificial sub fences from MDF or Plywood Working with a sacrificial backer board will help reduce chipping or tear out of the wood fibers on the back end of the workpiece Make sure the under carriage of the Mite R Slide will clear the cutter and all knobs are tightened and secure before each use JESSEM TOOL LIMITED WARRANTY All JessEm products are warranted to be free from defects in material and workmanship JessEm will repair or replace any product which upon inspection proves to be defective for a period of 1 year from dated receipt and proof of purchase All warranty claim
16. e are loose enough to allow some movement Fig 16 shows large bracket Now slide the miter gauge on the shaft to it s most forward position and snug up the two cap screws on the small fence clamping bracket Then slide the miter gauge back to it s most rearward position and snug up the four cap screws on the large fence clamping bracket Fig 16 Check the slide for a smooth action If not smooth slightly loosen all cap screws to release any possible torque in the shaft Re tighten cap screws and check for a smooth sliding action If necessary re check the shaft for parallel and repeat steps 11 thru 13 FIG 16 ADJUSTING THE GAUGE FOR SQUARE 14 Turn the detent switch to the off position Fig 17 and loosen the large knurled handle on the miter gauge With a square align your Mite R Slide Fence so that it is 90 degrees to the Mast R Fence and tighten the miter gauge handle to lock the position FIG 17 15 Check your scales on the gauge and the brass detent to see if they are lined up to the zero position If they are not you will need to zero the scales FIG 18 16 If your gauge is not zeroed roll the miter gauge assembly up over the guide shaft Fig 18 There are machined recesses along the top edge of the mounting bracket for the miter gauge to rest in an upside down position when not in use FIG 19 17 Using a 7 64 hex key loosen the two cap screws that hold the detent mechanism in place N
17. ease note that fence scales are only available on Model 04010 Fence scales are not available for Model 04100 Figure 11 Centering the Fence to the Table The Mast R Fence offers a unique means of keeping the fence centered on the table with a nylon bushing Take the 6mm x 15mm bolt and insert into the 1 2 nylon spacer and thread on one of the square 6mm nuts Do not thread the square nut on all the way Slide the square nut into the front T slot under the left end of the fence Fig 11 Leave the assembly loose and approximately 1 in from the end of the fence Note Fence Model 04100 does not come with the nylon bushing for centering Model 04010 is the only fence equipped with this feature Figure 12 Slide the fence with the nylon spacer attached into the T slot on the left fence track Fig 12 The nylon spacer should be slightly loose to allow for some movement Now slide the fence back and center the fence left to right with the center of the bit opening Make sure it is parallel with the front edge of the table or miter track Now slide the fence keeping it square use the scales on the fence track to ensure you are square to the front of the table just until the nylon spacer comes out of the track Then tighten the bolt on the spacer being very careful not to change its position Fig 13 Figure 13 Slide the fence back to the center of the table Re check to see if the fence is
18. eriodically If the bit height ever begins to change or drop during use the thread tensioning likely needs to be reset 1 Turn the Lift upside down on a table with the threaded height adjustment rod facing you 2 With an open end wrench Fig 7 loosen the hex nut that is located on the right side of the brass post next to the threaded rod Then use a hex wrench to back out the set screw that threads through the nut until the brass tensioning collar can be turned Figure 7 3 Then route the brass tensioning collar Fig 8 with vertical grooves so it tightens against the rubber washer Note A drop of oil on the rubber washer eases the rotation of the brass collar 4 Make certain the set screw seats in one of the vertical grooves when tightening the brass collar 5 Tighten the nylon lock nut with the open end wrench again and the adjustment is complete Figure 8 item CON O 9 WDWWOWNNNONONONNNNN AA cm ae NO Ol OUN Q PDP M ommuoupPp ux Part No 02101A 001 02101A 002 02101A 003 02101A 004 02101A 005 02101A 006 02101A 007 02101A 008 02101A 009 02101A 010 02101 011 02101 012 02101 013 02101 014 02101 015 02101 016 02101 017 02101 018 02101 019 02101 020 02101 021 02101 022 02101 023 02101 024 02101 025 02101 026 02101 027 02101 028 02101 029 02101A 030 02101A
19. gle Fence Miter Track Fence Track Mtg Washer Fence Track Mtg Bolt Fence Face Mtg Bolt Fence Face Fence Clamping Knob Fence Clamping Nut Knob Extension Clamping Knob Vacuum Port Mtg Screw Vacuum Port Dust Chute Vacuum Port Square Nut Fence Extrusion Fence Shimming Bar Fence Guard Fence Guard Locking Knob Qty Na PB IM N OOD N T 0 0 Part Specification 4 8MX25M M6 6 5MX14 5MX1 2M M6X16 M6X45 Ms M6X20 M6 04100 Rout R Fence Item COON B WN Part No 04010 001 04010 002 04010 003 04010 004 04010 005 04010 006 04010 007 04100 010 04010 009 04010 010 04100 007 04010 012 04100 012 04100 015 04100 011 04100 009 04010 017 04100 013 04100 014 04010 020 04100 018 04100 015 04010 023 04010 Mast R Fence l Parts List Description Scale Mounting Bar and Scale Fence Track Fence Bracket Mtg Track Screvv Track Mounting Angle Flat VVasher Fence Track Scale Locking Knob Fence Track Mtg bolt Fence Clamping Nut Centering bushing bolt 1 2 Nylon Spacer Fence Face Bolt Fence Face Clamping Knob Centering bushing nut Knob Extension Fence Clamping Knob Fence Extrusion Vacuum Port Dust Chute Screvv Vacuum Port Dust Chute Fence Shimming Bar Fence Guard Vacuum Port Dust Chute nut Fence Scale NORVGUNANDND 8 Ss NN N ND Specification M5X12 6 5X14 5X1 2 M6X16 Ms M6X15
20. he fence clamping bar into the matching slot machined into the fence extrusion Fig 5 Center the miter gauge assembly to the fence extrusion and lightly tighten the two brass fence adjustment knobs MOUNTING THE MITER GAUGE TO THE BAR 6 You must now mount the miter gauge assembly to the bearing tube mounting brackets on the shaft From the parts bag take four of the 1 4 20 x 1 cap screws and attach the miter gauge assembly to the miter gauge upright bracket Fig 6 MOUNTING THE MITE R SLIDE ASSEMBLY f Using two of the 1 4 20 x 1 1 4 cap screvvs and tvvo 1 4 flat vvashers attach each of the large and small fence clamping brackets Items 7 amp 8 on the parts diagram page 3 to each end of the shaft using the 3 4 x 1 1 4 tapped mounting blocks Now position the Mite R Slide resting against the Mast R Fence Fig 7 Position the Mite R Slide assembly so the sub fence on the miter fence backs up to the edge of the table top Fig 8 for maximum cross cutting capacity FIG 8 FIG 9 8 Using the 1 4 20 square nuts from the parts bag slide the square nuts into the two T slots on the back of the fence You will need 4 nuts for the large clamping bracket and two nuts for the small bracket on the opposite end of the shaft Fig 9 FIG 10 9 Align the square nuts with the slots in each of the large and small fence clamping brackets Fig 10 Large bracket shown FIG 11 10 A
21. ions to proceed The consumer is responsible for shipping costs to return product to JessEm Tool Company We will repair or replace the product at our discretion and JessEm Tool will return shipment to you at no charge Warranty Limitations This warranty does not cover e Repairs or alterations made or attempted by anyone other than JessEm Tool Company or an authorized JessEm service professional e Normal wear and tear e Abuse misuse or neglect e Improper care or maintenance Continued use after partial failure e Products that have been modified in any way e Products used with improper accessories e Premature thread wear due to adjusting height with electric or cordless drill CONTENTS 1 Mast R Lift 1 Height Adjustment Handle 1 Insert Ring 1 Insert Ring Wrench 1 Hex Key 1 Start Pin TOOLS REQUIRED FOR ASSEMBLY 6mm and 8mm Hex Key TOOLS REQUIRED FOR ADJUSTMENT 10mm Wrench Figure 1 Installing the Router Place the crank handle into the hex hole in the lifs dial on the top plate Crank the lift carriage up so that it just contacts the O rings at the top of the carriage shafts The carriage should be all the way toward the top plate With a 5 16 hex wrench loosen the cap screw on the carriage clamp to allow the motor to slide into the carriage assembly Fig 1 The Mast R Lift will accept the Porter Cable 7518 out of the box If you are using a smaller diameter router motor insert the ada
22. on Therefore there may be differences between what is shown in our catalogs website or at retail display and what is sold at time of purchase We reserve the right to make positive changes to our products at our discretion The Mite R Slide is designed to fit the JessEm Mast R Fence only We do not recommend or support the application of our Mite R Slide to other commercial or custom made fences and therefore will not commit to resolving any issues for applications other than our Mast R Fence model 04001 IMPORTANT SAFETY PRECAUTIONS e Before operating any machinery or power tool read and understand all safety instructions in the owner s manual for the tool or machine If you do not have a manual contact the manufacturer and obtain one before using any tool or machine Always wear eye protection in compliance with ANSI safety standards when operating any power tools or machinery Always use proper guards and safety devices when operating power tools and machinery Carefully check router bits before each use Do not use if damage or defect is suspected Do not exceed the recommended RPM for any router bit Do not wear loose clothing or jewelry that may catch on tools machinery or equipment Unplug the tool or machine when mounting or making any adjustments to mechanical performance ROUTING SAFETY PRECAUTIONS e Always make sure the fence on your router table is locked firmly into position before each use
23. ool or machine when mounting or making any adjustments to mechanical performance Routing Safety Precautions e Always make sure the fence on your router table is locked firmly into position before each use e Never force the bit or overload the router beyond the expectations of the tool e Be sure that at least 3 4 of the shank length is inserted securely in the router collet e Never bottom out the bit in the collet Allow 1 8 clearance between bottom of sank and bottom of collet e Always rout in two or more passes when large amounts of stock must be removed e Use reduced RPM speeds for larger diameter router bits Suggested Router Bit Speeds CALIFORNIA PROPOSITION 65 Bit Diameter Max Speed WASSEN 1 25mm 4 000 RPM This product contains lead known to the State of California to cause cancer or reproductive 1 1 4 2 30 50mm 18 000 RPM harm Components made of brass are known to contain lead Wash hands after using this 2 1 4 2 1 2 55 65mm 16 000 RPM product 3 1 2 75 90mm 12 000 RPM Tools Required for Assembly e Phillips screw driver e 10 mm wrench or socket e 3 16 Drill Bit e 1 16 Drill Bit Note This is required if you are not mounting to a JessEm table top Assembling the Fence Tracks There are two different types of fence tracks depending upon which model fence you have purchased Fence model 04010 Master Fence has a table mounting bracket provided
24. our catalogs website or at retail display and what is sold at time of purchase We reserve the right to make positive changes to our products at our discretion Model 02101A Fits Table Opening 9 1 4 x 11 3 4 Fits Porter Cable 7518 7519 Router Motor Model 02102A Fit Table Opening 8 1 4 x 11 3 4 This unit is for non JessEm Router Tables Adapter Collars for Model 02101A Model 02111 Fits Porter Cable 690 890 Bosch 1617 1618 DeWalt 610 616 618 Model 02113 3 1 4 diameter Fits Makita 1101 Model 02115 Fits Hitachi M12VC and KM12VC Model 02118 Fits Milvvaukee 5615 5616 5619 Shim Kit Model 02116 Fits Milwaukee 5625 IMPORTANT SAFETY PRECAUTIONS Before operating any router read and understand all safety instructions in the owner s manual that came with the router l you do not have a manual contact the manufacturer and obtain one before using any power tool Always wear eye protection in compliance with ANSI safety standards when operating any power tool Always use proper guards and safety devices when operating power tools and machinery Carefully check router bits before each use Do not use if damage or defect is suspected Do not exceed the recommended RPM for any router bit Do not wear loose clothing or jewelry that may catch on tools or equipment Unplug the tool or machine when mounting or making any adjustments to mechanical performance DO NOT USE A CORDLESS DRILL TO RAISE
25. over and position the fence bracket upside down and line up the front edge with the mark you made in step 5 Using a pencil or a 3 16 diameter drill bit mark the 4 holes for mounting the fence bracket Pre drill the holes using a 1 16 diameter drill bit and be sure you dont drill through the table top surface Fig 6 Using the 6 x 32 wood screws secure the fence track assembly to the table Repeat all steps for the second fence bracket For JessEm Table Top If you are mounting the fence to a JessEm table top the top is already pre drilled for the fence mounting angle brackets With the table upside down position the left and right fence track assemblies and attach to the table with the 6mm x45mm socket head cap screws for phenolic tables and 4 8mm x 25mm wood screws for MDF tables and proceed to the next step Figure 7 Leveling the Fence Track Place the fence on the table top in its upright position and allow it to hang over the table edge and lie across the front end of the fence track Raise the fence track assembly so that it is positioned flush to the bottom of the fence as it rests on the table top With a 10mm wrench or socket tighten the front bolt of the fence assembly Fig 7 Move the fence back and use it to position the rear end of the bracket in the same way and tighten the rear bolt Then tighten the center bolt to complete the leveling of the fence track Repeat this process for the fence track
26. pter collar into the opening Before installing the router motor prop the unit up on blocks of wood Fig 2 so the router s collet can extend through the center hole in the top plate The motor housing must slide all the way through and contact the inside back of the center hole on the plate Now slide the router motor into the carriage so the top of the motor housing just makes contact with the inside surface of the center hole in the top plate Installing the Router cont d Rotate the router so that when the final installation is made all router controls will be positioned for convenient access Then back the motor off approx 1 16 from contacting the top plate and tighten the cap screw on the carriage assembly Installing a JessEm Lift ina Custom Router Table Application A JessEm router lift is similar to using a router mounting plate Your table top must have a port machined into the top JessEm offers solid phenolic router tables tops with pre machined ports for all JessEm router lifts If you are installing this Lift in a custom table application you will have to fabricate this opening yourself JessEm offers a separate template for this operation See your JessEm distributor for the proper template for your JessEm router lift Figure 2 Figure 4 Leveling the Lift to the Table Top The Mast R Lift features 8 drilled and tapped holes around the perimeter of the insert plate with adjustable set screws Fig
27. s should be made direct to JessEm Tool Company Contact JessEm for a warranty claim return authorization and instructions to proceed The consumer is responsible for shipping costs to return product to JessEm Tool Company We will repair or replace the product at our discretion and JessEm Tool will return shipment to you at no charge WARRANTY LIMITATIONS This warranty does not cover e Repairs or alterations made or attempted by anyone other than JessEm Tool Company or an authorized JessEm service professional Normal wear and tear Abuse misuse or neglect Improper care or maintenance Continued use after partial failure Products that have been modified in any way Products used with improper accessories Premature thread wear due to adjusting height with electric or cordless drill MITE R SLIDE PARTS DIAGRAM x ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY 0004 1 4 x 20 x 1 Socket Cap Screw 0059 1 Miter Gauge Top Plate x F0037 1 4 Flat Washer 0059 2 Miter Gauge Base Plate S0014 Fence Clamping Spacers FOOO1 1 4 20 x 3 4 Flat Head Cap Screw FO007 1 4 x 20 x 1 1 4 Socket Cap Screw 0108 6 32 x 3 8 Socket Head Screw 50005 7 Tapped Mounting Block 0107 6 Flat Washer x F0028 1 4 20 Square Nuts S0015 1 Detents On Off Switch x 6 PCS F0028 IN PARTS BAG 0017 Detent Track F0061 2 Fence Clamping Bracket Large 0016 Detent Gauge 0061 1 Fence Clamping Bracket Small S0010 3
28. ty claim return authorization and instructions to proceed The consumer is responsible for shipping costs to return product to JessEm Tool Company We will repair or replace the product at our discretion and JessEm Tool will return shipment to you at no charge Warranty Limitations This warranty does not cover e Repairs or alterations made or attempted by anyone other than JessEm Tool Company or an authorized JessEm service professional Normal wear and tear Abuse misuse or neglect Improper care or maintenance Continued use after partial failure Products that have been modified in any way Products used with improper accessories Premature thread wear due to adjusting height with electric or cordless drill Important Safety Precautions e Before operating any machinery or power tool read and understand all safety instructions in the owners manual for the tool or machine e f you do not have a manual contact the manufacturer and obtain one before using any tool or machine e Always wear eye protection in compliance with ANSI safety standards when operating any power tools or machinery e Always use proper guards and safety devices when operating power tools and machinery e Carefully check router bits before each use Do not use if damage or defect is suspected e Do not exceed the recommended RPM for any router bit e Do not wear loose clothing or jewelry that may catch on tools machinery or equipment e Unplug the t
29. with a T nut slot for mounting the fence to the bracket Fig 1 When assembling the table mounting bracket to the fence track use a 6mm hex bolt l with a flat washer and insert the bolt into the lower slots on the fence track Screw the T nuts onto the bolts Slide the T nuts into the T slot on the table mounting bracket Do not tighten this assembly at this stage Fence model 04100 Router Fence has a table mounting bracket but does not have the T slot in the bracket as Model 04010 Mount the table bracket directly to the fence track using 6mm hex bolts and flat washers Fig 2 Do not tighten this assembly at this stage Figure 2 Figure 3 Mounting the Fence Tracks to the Table Note If you are mounting the fence to a JessEm table top proceed to the next page section For JessEm table Measure the distance from the front edge of your table to the center of the bit hole in the table top Transfer a mark the same distanced on both the left and right edges of the table top Then draw a Figure 4 From the center line you drew come three inches toward the front of the table and mark a small line on both the left and right sides of the table Fig 4 Figure 5 Take one of the fence track assemblies and line it up with the mark you made in figure 4 Make a mark on the underside of the table top to locate the same position on the bottom of the table Fig 5 Figure 6 Flip the table top
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