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2KW USER`S MANUAL

1. 3 2 Start up wind speed m s 3 Rated wind speed m s 11 Survival wind speed m s 45 TOP NG kg 43 Body material Casting aluminum Blades material glass fiber reinforced plastics generator Three phase ac permanent magnet generator Blades number 3 protection Electronic magnet mechanic furling lubrication Lubrication grease Working temperature 40 C 80 C Suggest Tower height m 6 Suggest Tower type Guyed tower Part 3 Product Structure and Features The wind turbine consist of wind wheel generator set generator and swivel tail guyed tower controller inverter maintain ance free lead acid battery 1 Wind wheel 3 blades wheel Laminar flow type high lift drag ratio good performance Nylon fiber blades using precision injection strong toughness and perfect dynamic nature 2 Generator and swivel are designed in a complete body a close compact structure which enhances toughness reduce weight of the generator set and thus make it rotate more easily and safely 3 Tail using molding spined with swivel shaft tail furls to protect wind turbine in strong wind 4 Controller converts ac current produced by wind turbine to be dc current to charge battery 5 Battery lead acid maintenance free battery Part 4 The Wind Turbine Installation Steps Wind turbine should be installed on a pole as high as possible and be clear of obstacles refer to pic 1 1 to captu
2. tower 1 First put the bottom section of tower into the tower base then thrust the pin shafts into the spin holes on the tower base 2 Connect the middle and upper section of tower orderly and then place it onto a wood stand 3 Pull the cables of wind generator through the tower pipe and led out from the hole on the bottom section of tower 4 Fasten the tower flange and the wind turbine flange with bolts please make sure the wind generator is placed in a proper position to make easy blades installation 5 Blades installation put the windward side upward pic 2 1 screw the bolt not to screw it tight adjust the blades ends distance to be balanced then screw tight bolts make sure L1 L2 L3 allowance within 5mm please refer to pic 2 2 Pic 2 1 Pic 2 2 6 Install the blades flange onto the generator shaft then covered with dome 7 Tail installation the side with buffering rightward pic 2 3 the tail board fix on the left of tail pic2 4 with the sharp end upward pic2 5 8 Pull the steel lasso through the holes on the upper tower pic 2 6 the left and right lasso connected to the side anchors with Turnbuckle the back lasso fixed with the back anchor with the same length as left and right lasso please make sure the three lasso does not wrap together the front lasso fixed with front anchor after the tower hoisted vertically 9 Check the tension of lasso adjust its tension by rotating the Turnbuckles to make sure tower
3. 2 75 4 151 BF 2 Se 186 we p EENE E E 32 4 81 0 162 2 5h0 Ol 251 50 2 e T S POS 2S2 D2 6 65 16 6 332 jaa R S6 92 1 4 6 SM J _SM_ lt 4 iQ Sees 227 25 4 js pa Z7Z 5 1529 132 265 sx 3 58 295 17 9 PS B To pia ZSZ aaae l 18 6 HH 5M Table2 tightening Executive Serial Fasteners spec qty remark 5 torque N M ae standard Bolts f 1 ee M10 50 12 gt 41 blades Lock nut 2 ni eae M24 1 gt 156 shaft 3 Tail bolts M8 45 4 219 4 Tail nut M8 4 219 5 Flange nuts M16 60 4 2116 Tail 6 ailboard M46470 1 gt 116 nut 6 Before hoisting the wind turbines the end which should be connected with controller of the tower lead should be cut away the insulating layer for 10mm or so Then screw the three exposed leads shot circuit together 7 Before the connection between the wind turbine flange and the tower flange please connect the three leads of the wind turbine to the three leads of the tower accordingly When using the hinge method every pair of wires should be no less than 30mm in length and be wrapped with Acetate cloth tape for three layers then sheathed with spun glass paint tube With this method connect the three pairs of wires attention the joint of the wires can t bear the weight of the tower leads directly so wires 100mm downward from the joint should be wrapped with adhesive tape and then stuffed into the steel pipe After that wind turbine flange and towe
4. 2KW USER S MANUAL Distinguished Users We are very glad that you choose our company s products and feel sure that you will find the convenience that our products bring to you and the joy of promoting the policy of low carbon and environmental protection Please do not forget to read the User Installation Manual before installing of the products Catalogue Part1 Safety Warning and Attentions 3 Part2 Product Description censsccensccennecennsncs mennen e 6 Part3 Product Structure and FeatureS 41111m0mnu nnmnnn naa m 7 Part4 The Wind Turbine Installation Steps 0 00 00nssenseennnenn 7 4 1 Tower base anchors making and installation 4 2 Assembling of wind turbine and tower 4 3 Battery installation and connection 4 4 Connection of controller and inverter Part 5 Maintenance and Attentions 11 Part 6 Packing List 22 00 0222 an nnnnnnnnnnnnnnnne 12 Part 7 Quality Guarantee 20 20nesnnnn enn nnn nna e 13 Part 8 Maintenance Records Table 0 14 A For correct installation and use of this equipment please read carefully the safety warning Part1 Safety Warning a
5. hould be maintained by professional person regularly the problems resulted from irregular maintain ance or without maintain ance are not to be covered by the warranty 2 We provide 2 year s warranty for wind generator since the date of sale damages occurred in the following situation dismantle optionally by yourself or seriously violate operation not according to instructions use are not covered by warranty in such case cost to be charged when repair at our designated shop 3 We offer maintain ance and repair then products warranty expires at cost 4 The documents are as a product warranty certificate please keep it properly User information table Sales company Purchase company Purchase time Contact person SBBH Contact Model Zip code Maintenance records Date Maintenance species Summary SMT rework 14 Part 8 Maintenance Records table Time after maintenance Items SMT rework Date installation First time 3 months 20d time 6months 3 time 1 year 4th time 2 year Check blades and 5 time 3 year main shaft bolt wind generator and tower Gth time 3 year and 6 see if loose or any months damage check the tail spin and 7 time 4 year connectors see if any 7 4 year and 6 friction damages 8 time check and see if months anything amiss on the 9th time 5 year wind generat
6. nd Attentions and attention and strictly follow the instructions Basic requirements eDo not disassemble the equipment by you Please contact the specified maintenance department when the equipment is out of order eWithout authority no company or individual are allowed to change the equipment structure safety and performance design eplease obey local laws and regulations when using this product Assembling requirements 1 Before the assembly of the wind generator or in the process of maintenance please be sure to read the users manual first 2 Please don t install the wind turbines in rainy days or when the wind scale is at Level 3 or above 3 After opening the package it is advised to short circuit the three leads of the wind turbines the exposed copper parts should be screwed together 4 Before the installation of the wind turbine lightning grounding must be prepared You can arrange the facilities according to national standards or you may arrange them according to the local environment and soil condition Table 1 is for reference 5 When assembling the Wind turbine all the parts should be fastened with fasteners specified in table2 Table 1 a MER MM gt ZAS M gt ERR Kk X a j l HAR me ah ge 190 250 500 S DLOSSO SO SO S 40 4 TR Hu EB K E A 30
7. not bent when too tight or shake when too loose 10 4 3 Battery installation and connection 1 The battery should be placed in a dry ventilated place a wood stand is suggested to hold batteries controller and inverters 2 Connect batteries in series connect the positive electrode of the first battery to the negative electrode of the second batteries same is to be followed with other batteries 3 Lubricate all the terminals with grease or other anti corrosion materials install fuse on the positive terminals of batteries and keep the cables between controller and batteries within 3m to avoid possible electronic magnet interference 4 4 Connection of controller and inverter 1 The controller should be placed in dry well ventilated place moisture and dust proofed inverter shell should be kept grounded and more than 1 5 meters away from the batteries to avoid acid gas pollution 2 The positive terminal of battery indicator on the controller should be connected with the positive electrode of last battery and negative terminal with negative electrode on the first battery 11 3 Connect the three wires of wind turbine correspondingly with the wind turbine terminals on the controller 4 Please be noted that the input voltage of inverter should equate with the batteries voltage in series 5 It is prohibited to run the wind turbine without load to avoid blades damage when high speed rotation Part 5 Maintenance and Atte
8. ntions 1 wind turbine is generally worked in windy areas please check it 3 months after installation fasten bolts nuts check whether the tower shaking lasso loose if anything amiss please solve it immediately 2 Please check wind turbine right before or after storm if anything amiss it is advised to lay down slowly wind turbine to do inspection or repair If inspection needs to be done on the tower make sure wind turbine have been short circuited and protection measures taken before and election climb up 3 The free maintenance batteries should be kept externally clear 4 Do not disassemble the equipment by yourself Please contact sales department when the equipment is out of order 12 Part6 Packing list Serial Item Quantity Remarks 1 generator 1 2 Main shaft nut M24 1 3 Flat washer elastic washer 1 4 hub 1 5 blades 3 6 Blades bolt M10 50 12 Refer to pic 2 1 7 dome 1 8 Blades bolt M6 55 1 9 tail 1 10 Tail board 1 11 Tail spin 1 12 tail nuts and bolts 1 13 M16 60 flange bolts 4 optional 14 M16 60 flange nuts 4 optional 15 controller inverters 1 optional 16 tower 1 optional 17 battery 1 optional 18 installation guide 1 13 Part7 Quality Guarantee 1 The company guarantees customers that generator is of excellent quality function is good the body is complete rigorously checked before delivery 2 The wind turbine s
9. or and tower accessories 5 year and 6 10th time months 11th time 6 year 6 year and 6 12th time months 13th time 7 year 15 i 7 year and 6 14th time months 15th time 8 year l 8 year and 6 16th time month 17th time 9 year l 9 year and 6 18th time months 19th time 10 year A whole complete inspection and repair should be made and records remade again 16
10. r flange can be connected 8 During the installation it is prohibited to revolve the rotor blades roughly the ends of wind turbine leads or the tower leads are short circuited at this moment Only after all the installation and the examination is finished and the security of the erection crew is guaranteed it is allowed to dismantle short circuited leads and then connect with controller and battery before running Attention Battery should be connected with controller before wind turbine connected with controller If above stated instruction are not followed when assembling and installing the wind turbines we are sorry that any problem or failure resulted are not to be covered by warranty Part2 Product Description 1 Low start up speed high wind energy utilization beautiful appearance low vibration 2 Human friendly design easy installation maintenance and repair 3 Precise injection molding blades together with the optimized design of aerodynamic contour and structure the blades have such advantages high utilization of wind energy which contributes to the annual energy output 4 the generators adopting patented permanent magnet rotor alternator with a special kind of stator design efficiently decrease resistance torque Meanwhile it makes the wind turbines match the generators quite well and increase its reliability Model NE 2000 Rated power W 2000 Rated voltage V 48 96 Wheel diameter m
11. re big wind turbine The soil condition should be taken into consideration those conditions are not recommended sand land ruggy places or places vulnerable to climate The distance from the wind generator to the battery is suggested to be as short as possible to save cables and lessen power losses over transmission if long distance can not be avoided please choose thick standard cables 4 1 Tower base anchors making and installation 1 Layout of tower base and anchor pic 1 2 Attention the connection line from anchor A to B should be parallel to the connection line of the two pin holes on the base which is to ensure the tension of lasso balanced and adjustable and keep the anchors and tower base of same height otherwise the tension of lasso might be too loose or too tight tower might be bent or down 2M Pic 1 1 2 Dig holes for cement block following the layout the center holes edge length is suggested to be 0 7m depth 0 8m and holes for the anchors edge length is suggested to be 0 6m depth 0 8m 3 Pour cement block and mix it with some steel bar and 4 anchor bolts please make sure the base hole align with the anchor bolts 4 The 4 ring shape anchor installed toward tower base adjust the distance of 4 anchor from the center of tower base to make even distance 5 Fix the tower base on the concrete block with bolts Anchor A pin holes Anchor C a base and anchor layout 4 2 Assembling of wind turbine and

2KW USER`S MANUAL

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