Series 90-70 Programmable Controller Data Sheet Manual, GFK
Contents
1. ooo ooo ooo ooo ooo ooo ooo ooo lt ooo ooo ooo ooo ooo ooo ooo ooo ooo 0 0 o o 0 o o o 0 0 Figure 5 Typical Fan Assembly Mounted on VME Integrator Rack AC Type Fan Assembly Shown Table 3 VME Integrator Rack Specifications Numberof Slots 17 on 0 8 centers plus power supply slot Maximum 5 Volt Current from standard IC697 powersupplies Maximumcurrent user supplied not IC697 Power Supply slot J1 only I O References RackIdentification VME IC697SlotConfiguration Dimensions 20 amps 100 watt 120 240 VAC or 125 VDC power supply 1lamps 55 watt 120 240 VAC or 125 VDC power supply 18 amps 90 watt 24 VDC power supply 18 amps 90 watt 48 VDC power supply 3 3amps 5 VDC 1 1 amps 12 VDC User configurable withIC641 programming software configurator software Four jumpers JP1 JP4 behind rack power supply Configure jumpers on backplane refer to text Height Width Depth Not2. module or unpredictable operation of the device or pro cess being controlled may result If M2 5x8 screws have been used to secure modules to the rack remove the screws before removing the mod ules A blank faceplate is available to cover two consec utive unused slots in the rack Series 90 70 Programmable Controller Data Sheet Manual GFK 0600F 9 GFK 0684G November 1999 Rack Fan Assembly An optional Rack Fan Assembly is available in three ver sions for installation on the bottom of the rack for addi tional cooling if forced air cooling is required when a number of high power VME modules are installed in the rack and heat build up could be a problem The Rack Fan Assemblies are C697ACC721 for 120 VAC power source m C697ACC724 for 240 VAC power source m C697ACC744 for 24 VDC power source The fans have a low noise level and are assembled us ing ball bearings for extended life It is recommended that the fans be wired to the same source of power as the IC697 PLC This will ensure that the fans are running when the PLC is active AC Rack Fan Assemblies IC697ACC721 724 The three fans are wired in parallel using a cable assembly supplied with the fan assembly that plugs into the three fan wiring connectors When the cable assembly is installed the fan on the left looking at front of rack will have a three foot lead with stripped ends for connecting to the applicable 120 or 240 VAC power source 24 V
3. power supply JP1 to JP4 that must be moved to positions JP39 to JP42 and jumper JP44 must be moved from its default position to the right m If VME modules are installed in the IC697 module slots 2PL to 9PL and they use the IRQ1 IRQ4 signals then you must install four jumpers in the positions that are located to the immediate left of the C697 module slots in use Ifthe VME modules are installed in VME slots 12PL to 19PL and the board passes the Bus Grant and IACK signals you must remove five jumpers for each slot being used Leave these jump ers in if the board does not pass the Bus Grant and ACK daisy chain signals These jumpers are the top four to the immediate right of the slot being used and the lower of two jumpers to the immediate left of the slot being used Power Supply Extension Cable For many applications one power supply is sufficient for the power requirements of two racks This two rack operation from a single power supply can be implemented if only 5 volt power 12 volts not supplied through Power Supply Extension cable of 5 2 amperes or less is required in the second rack A 3 foot Power Supply Extension cable is available see Ordering Information on the last page of this data sheet which provides the necessary interconnec tion In addition to 5 volt power the extension cable includes power sequencing signals necessary for proper system operation The Power Supply Extension cable atta
4. 97 Program mable Logic Controller can be used for 3rd party VME modules and all IC697 CPU and I O configura tions except redundancy applications This rack has a 17 slot backplane and is designed to provide easy integration of 3rd party VME modules into an IC697 PLC system Integration of 3rd Party VME modules must be in accordance with guidelines which are de scribed in the User s Guide to Integration of 3rd Party VME Modules Backplane connectors are spaced on 0 8 inch centers to accommodate 3rd party VME modules C697 modules each use two of these slots Standard IC697 racks have slots spaced on 1 6 inch centers for IC697 mod ules VME modules that require 0 8 inch spacing for installation in a rack may not fit in the standard IC697 rack lC697CHS750 790 791 a44958 0 0 000000000 oOooo0oo0000000000000 0000000000 0 0000000000 0000000000 2 GFK 0684G November 1999 Each rack configuration will accept one power supply in the leftmost module position and either 1 seventeen 17 3rd Party VME modules with no IC697 modules installed 2 nine 9 IC697 modules or 3 a combination of C697 and 3rd Party VME modules The power supply capacity may limit the number of modules in a rack No more than three VME modules can be used ina rack with IC697 modules The flexibility of these racks to allow both 3rd party VME and IC697 modules is accomplish
5. CIMTEC AUTOMATION ENGINEERING SOLUTIONS This Datasheet for the IC697CHS783 Integrators Rack 17 Slots Front Mount Provides the wiring diagrams and installation guidelines for this GE Series 90 30 module For further information please contact Cimtec Technical Support at 1 866 599 6507 sales cimtecautomation com GFK 0684G November 1999 Features Accepts 3rd Party VME modules which require 0 8 spacing Accepts all IC697 PLC module types m Rear mount rack mounts in a 10 254 mm deep enclosure Front mount rack mounts in a standard 19 483 mm rack m Accepts plug in AC DC and DC IC697 power sup plies or can use external supply Power Supply Adaptor module required m Provision for two rack operation from single pow er supply m Provision for power supply for high current con figurations Optional accessory kit available for adding J2 back plane or making ribbon cable connections to J2 backplanes Optional fan assembly for high power modules IB BIS 2 gt lt gt 2 gt o o o o _ 0 0000000000 0 0000000000 0000000000 a 7 oa A Series 90 70 Programmable Controller Data Sheet Manual GFK 0600F 0 0000000000 PLC Racks 1C697CHS782 783 VME Integrator Racks 17 Slot Front and Rear Mount Functions The VME Integrator Rack for the IC6
6. DC Rack Fan Assembly IC697ACC744 The three fans each have a pair of 12 310 mm 24 AWG leads Connect these leads in parallel with all Red leads connected to 24 VDC and all Black leads connected to 24 VDC Common Use wire ties to fasten leads down The following illustration shows the position of the fan assembly mounted on a rack Note that it is mounted on the bottom of the rack with air flow from the bottom towards the top of the rack For detailed specifications and installation instructions refer to GFK 0637 which is the data sheet for the Rack Fan Assembly 10 PLC Racks GFK 0684G VME Integrator Racks 17 Slot Front and Rear Mount November 1999 a45460 0 0 0 90 90 o o o 0 ooo000000 o0o0000000 o00000000 ooo000000 oo0000000 ooo oOoo0o0oo0o000000000000000 Oooo o0o0000000000000000 Oooo o0o0000000000000000 0 0000000000 0 oOooo0o0o0000000000000000 Oooo o0o0000000000000000 Oooo o0o0000000000000000
7. P44 remains in its default position This jumpers the LWORD signal in slot 1 to inactive for C697 modules allowing only 16 bit wide data transfers VME modules can be installed in either the C697 module slots 2PL to 9PL or in the VME slots 12PL to 19PL m If VME modules are installed in the IC697 module slots 2PL to 9PL that use the signals IRQ1 IRQ4 then you must install up to four jumpers as appropriate in positions that are located to the immediate left of the IC697 slots in use m Ifthe VME modules are installed in VME slots 12PL to 19PL and the board passes the Bus Grant and IACK signals you must remove five jumpers for each slot being used Leave these jump ers in if the board does not pass the Bus Grant and ACK daisy chain signals These jumpers are the top four to the immediate right of the slot being used and the lower of two jumpers to the immediate left of the slot being used 3 VME Configuration This configuration consists of a 3rd party Controller in slot 1PL and 3rd party VME modules in the remain ing slots 2PL to 9PL and 12PL to 19PL Note that each slot has a jumper that allows the SYSFAIL Signal to be disabled to that slot since all VME modules may not require access to that signal Series 90 70 Programmable Controller Data Sheet Manual GFK 0600F VME Jumper Positions To configure slot 1 for a 3rd party controller five jumpers must be moved There are four jumpers behind the
8. and numbers per slot JP1 through JP4 rack ID jumpers jumpered to the proper position for Rack ID where applicable JP43 remains in its default position as shipped from factory This allows the SYSFAIL signal to be activated by the IC697 CPU JP44 remains in its default position This jumpers the LWORD signal in slot 1 to be inactive allowing only 16 bit wide data transfers All other jumpers remain in their factory set de fault positions 2 IC697 VME Configuration This configuration consists of an IC697 CPU or Bus Re ceiver module in slot 1P and a combination of IC697 modules and 3rd party VME modules in the remaining Series 90 70 Programmable Controller Data Sheet Manual GFK 0600F PLC Racks 7 VME Integrator Racks 17 Slot Front and Rear Mount GFK 0684G November 1999 only 3rd party VME modules can use the VME slots 12PL to 19PL and slots 2PL to 9PL Note that all slots have a jumper that allows you to disable the SYFAIL signal to that slot by removing the appropriate jumper Note Integration of 3rd Party modules must be in accordance with guidelines described in the User s Guide to Integration of 3rd Party VME Modules IC697 VME Jumper Positions m JP 1 through JP4 rack ID jumpers jumpered to the proper position for Rack ID m JP43 remains in its default position as shipped from factory This allows the SYSFAIL signal to be activated by the IC697 CPU SYSFAIL required by IC6971T Omodules m J
9. be present or not be present Factory default jumper positions are shown below with shaded areas representing a jumper that is present The configuration example shown below is for slot 12PL The physical arrangement for the other connectors is the same only the jumper numbers JPxx are different See Table 1f LWORD JP44 for all slots a enabled POLE o TL inactive Table 1 for Bus Grant 0 3 See Table 1 for jumper numbers IRQ1 to IRQ4 See Table 1 for jumper 2 TOPE Ie eR numbers for slots 1PL to 9PL wre sco 2A y 5 if VME modules falled allows IRG are installed ina installed allows IRQ1 NOTE a L o o IRQ4 to be active i BG jumpers are BG1 JP59 Grant and IACK slot uses these signals to the right of the 8 signals must be o o install jumpers otherwise 12PL connector passed remove remove the jumpers IACK jumper is BG2 1 JP58 these jumpers If needed leave Po oy default is no jumpers to the left of the signals are not jumpers in place 12PL connector JP62 2 JP8 BG3 C Z 0 2 Series 90 70 Programmable Controller Data Sheet Manual 5 5 GFK 0600F This jumper is for Sysfail which is sas described above shaded boxes represent default positions 6 GFK 0684G November 1999 VME The following table is a list of the slots and jumpers associated with each slot Multiple jumpers listed in a column unde
10. ches to a 9 pin D type connector located on the backplane Access to the connector is through a hole in the left side of the rack as shown in the outline drawing Figures 1 and 2 Adequate clearance approximately 6 inches must be provided on the left side of the rack for ac cess to the connector This connector can also be used to provide power to a user installed 3rd party J2 backplane An option kit IC697ACC715 is available for installing a J2 back plane or making ribbon cable connections Maximum power that can be supplied to the J2 backplane is 5 VDC at 5 2 amps 5 8 GFK 0684G November 1999 The Power Supply Extension cable must be secured before power is applied It must not be disconnected during system operation Slot Addressing The IC697 PLC system allows user configuration of I O point references for modules in a rack without the need for board address DIP switches or jumpers The address structure is described below Configuration is done with the MS DOS or Windows programming software configurator function For more informa tion on configuration see the Programming Software User s Manual Note In order to configure slots 12PL to 19PL you must have release 4 01 or later of MS DOS programming software Rack Number Multiple racks in a system must be assigned a rack number from 0 to 7 the CPU rack is always Rack 0 The PLC determines the number of each rack in the system from four binary enco
11. ded configurable jump ers on the rack s backplane a42823 RACK NUMBER 2 2 Figure 4 Rack Number Jumpers PLC Racks VME Integrator Racks 17 Slot Front and Rear Mount These jumpers are located on the backplane directly behind the power supply which must be removed to gain access to the jumpers To set the rack number move the jumpers corre sponding to 1 2 4 and 8 bits to either the 0 or 1 posi tion The sum of the digits in the 1 position equals the desired rack number For example rack number 5 would have the 1 and 4 bit jumpers in the 1 position and the 2 and 8 bit jumpers in the 0 position Shield Ground The bottom rail of the rack is used for module shield grounding Some IC697 I O modules have a ground clip that contacts the conductive bottom rail when the module is fully inserted Shield connections in the user connectors are routed to this ground clip through conductors on the module Safety Ground The ground lug on either side of the rack must be con nected to earth ground with not less than an AWG 12 3 33 mm wire The ground lugs are 8 32 Ifthe ground lug is not connected to earth ground the rack is not grounded The rack must be grounded to minimize elec trical shock hazard which may result in severe personal injury System Noise Immunity Three easy steps must be taken to properly ground the IC697 PLC system to reduce the possibility of er rors due to electrical noise 1 Ma
12. e that all IC697 11 15 19 00 Toe modules extend 1 7 43 mm 283mm 483mm 190mm beyond front of rack System designed to support VME standard C 1 Refer to GFK 0867B or later for productstandardsand general specifications 5 10 Series 90 70 Programmable Controller Data Sheet Manual GFK 0600F PLC Racks 11 VME Integrator Racks 17 Slot Front and Rear Mount GFK 0684G November 1999 Table 4 Ordering Information VME Integrator Rack 17 slots rear mount 1C697CHS782 VME Integrator Rack 17 slots front mount 1IC697CHS783 Power Supply Cable Kit includes cable and faceplate for empty power supply slot 1IC697CBL700 Option Kit for J2 backplane installation backplane not included IC697ACC715 Rack Fan Assembly optional 120 VAC 1IC697ACC721 Rack Fan Assembly optional 240 VAC IC697ACC724 Rack Fan Assembly optional 24 VDC 1C697ACC744 Note For Conformal Coat option or Low Temperature Testing option please consult the factory for price and availability Series 90 70 Programmable Controller Data Sheet Manual 5 11 GFK 0600F
13. ed through the use of jumpers on the backplane to configure slots The VME Integrator rack is factory configured to accept standard IC697 modules Integration of 3rd party VME modules is done by moving these jumpers to different WITH OPTIONAL VME J2 BACKPLANE KIT CONNECTOR FOR POWER SUPPLY IC697 MODULES EXTEND 1 7 IN 43MM BEYOND FRONT OF RACK VME MODULES MAY FIT FLUSH WITH FRONT OF RACK e a AT EACH END OF THE RACK IF THE EXTENSION CABLE IS USED ALLOW APPROXIMATELY 6 INCH HORIZONTAL PLC Racks VME Integrator Racks 17 Slot Front and Rear Mount positions The exact jumper configuration depends on the requirements of each 3rd Party VME module Two racks can be interconnected to share a single power supply for applications having extended I O require ments A Power Supply Extension Cable kit IC697CBL700 is available for such applications There are also four power cube screw connections 5V 12V 12V OV on the backplane These connections are not intended for direct connection 10 a 3rd Party power supply Each rack provides slot sensing for rack type IO mod ules No jumpers or DIP switches on the IO modules are required for addressing of these modules Overall rack dimensions are 11 15 Hx 19 W 7 25 D 283mm x 483mm x 184mm Slots are 0 8 wide ex cept the power supply slot which is 2 4 wide The fol lowing figures show mounting dimens
14. g terminal board Each I O module will accept up to forty AWG 14 2 10 mm wires The wire bundle is routed out the bottom of WITH OPTIONAL VME DIMENSIONS IN INCHES MILLIMETERS ARE IN PARENTHESIS J2 BACKPLANE KIT i CONNECTOR FOR SPACER QTY 4 SIDE VIEW Pi IC697 MODULES 33 8 38 the terminal board cavity where a cleat is provided for a tie wrap to secure the bundle to the terminal board housing The second type of modules are VME mod ules which may have varying methods of connecting to field devices a45219 19 00 11 15 283 265 X 437 TYPICAL FRONT VIEW ALLOW SUFFICIENT HORIZONTAL CLEARANCE FOR ACCESS TO GROUND STUDS l AT EACH END OF THE RACK EXTENSION CABLE IS USED ALLOW APPROXIMATELY 6 INCH HORIZONTAL EXTEND 1 7 IN 43MM 6 00 152 4 PE TOND FROM OBRACK CLEARANCE ON THE LEFT SIDE OF THE RACK FOR ACCESS TO THE CONNECTOR VME MODULES MAY FIT FLUSH WITH FRONT OF RACK ALLOWANCE FOR COOLING IF REQUIRED FOR ADDITIONAL COOLING RACK FAN ASSEMBLY IC697ACC721 OR IC697ACC724 IS AVAILABLE a a pt a ee ee eS Figure 2 VME Integrator Rack Dimensions for Panel Front Mount Configuring the VME Integrator Rack A series of jumper positions are located on the back plane near each slot These jumpers provide for flexi bility in the types of modules to be installed either VME modules i
15. ions for the rear mount Figure 1 and the front mount Figure 2 racks a44989 6 00 152 4 GROUND STUD 11 15 25 DIA 283 GROUND TYPICAL STUD lt lt gt na 8 64 FRONT VIEW ALLOW SUFFICIENT HORIZONTAL CLEARANCE FOR ACCESS TO GROUND STUDS 6 00 152 4 CLEARANCE ON THE LEFT SIDE OF THE RACK FOR ACCESS TO THE CONNECTOR ALLOWANCE FOR COOLING IF REQUIRED FOR ADDITIONAL COOLING RACK FAN ASSEMBLY IC697ACC721 OR IC697ACC724 IS AVAILABLE Figure 1 VME Integrator Rack Dimensions for Rack Rear Mount Rack Mounting The rack must be mounted in the orientation shown above Sufficient space must be left around the rack as shown in Figure 1 to allow air flow for module cooling A Rack Fan Assembly IC697ACC721 or IC697ACC724 is available for installations requiring forced air cooling see data sheet GFK 0637 for de 5 2 tailed information on the fan assembly The mount ing requirements either front or rear mount must be determined according to the application and the proper rack ordered Mounting flanges are an inte gral part of rack side panels and are installed at the factory Series 90 70 Programmable Controller Data Sheet Manual GFK 0600F PLC Racks 3 VME Integrator Racks 17 Slot Front and Rear Mount GFK 0684G November 1999 These racks accommodate two module types First rack type IC697 high density I O modules which use a detachable field wirin
16. ke sure that the power supply mounting screws especially the bottom two are properly secured 2 The GND terminal on the power supply must be connected to the GND terminal on either side of the rack using AWG 12 3 33 mm wire Use of a ring terminal and star washer is recommended 3 The GND terminal on the rack must be connected to a good earth ground MS DOS and Windows are registered trademarks of Microsoft Corporation 5 8 Series 90 70 Programmable Controller Data Sheet Manual GFK 0600F PLC Racks VME Integrator Racks 17 Slot Front and Rear Mount Module Retention IC697 IO modules have molded latches that automati cally snap onto the upper and lower rails of the rack when the module is fully inserted 3rd party VME modules do not have these latches Optionally M2 5x8 screws may be used to secure the modules to the rack for high vibration applications To remove an IC697 module first remove the field half of the terminal board if it is an 1O module then grasp the top and bottom of the module to depress the latch releases while pulling the module out For more de tailed information on removing IO terminal boards refer to the applicable Programmable Controller Installation Manual or individual data sheets for 1O modules Do not remove or insert modules when either the IC697 power supply or any externally con nected powersources are on Hazardous voltages may exist Personal injury damage to the
17. n single slots 0 8 inch spacing be tween centers or C697 modules which require two slots 1 6 inch spacing between centers IC697 mod ule slots are indicated by a number and an arrow also these slots are marked 1A through 9A Table 1 on page 5 shows the relationship of the slot numbers to the jumper numbers The functions and signals which are configurable by these jumpers are Series 90 70 Programmable Controller Data Sheet Manual GFK 0600F select a rack ID for multiple rack systems IC697 feature m configure SYSFAIL signal to be enabled or disabled per slot m configure LWORD signal in slot 1 to be inactive configure IRQ1 IRQ4 signals for VME slots 12PL to 19PL configure Bus Grant signals for VME slots 12PL to 19PL 5 3 4 PLC Racks GFK 0684G VME Integrator Racks 17 Slot Front and Rear Mount November 1999 The following figure is an example of the location of these jumpers on the backplane The jumpers shown are referenced in the text following the figure a44988 ooo 0o00 ooo 0o00 ooo 000 ooo ooa o 000 000 4 000 ooo in oo ooo ooo ooo ooo 000 ooo YP43 jooo ae JP38 jooo ooo ooo 000 000 0o00 M 000 oo ooo 000 000 20 ooo 9 OOO 2 ooo ooa ooo ooo Ne 2 JP44 i ooo BE 0o00 ooa n 6 0o00 Eag JP57 JP56 ooo YA 000 0o00 000 12V Seas 7 eee 0o00 SIN ets aE JP40 842 o o Paar oe a o
18. r a signal are shown in the same numer Table 2 Jumper Ne PLC Racks Integrator Racks 17 Slot Front and Rear Mount ical order as they appear on the backplane that is left to right or top to bottom Location and Function 1VME 12PL 1B JP60 59 58 62 JP57 JP61 2VME 13PL 2B 3VME 14PL 3B 4VME 15PL 4B 6VME 17PL 68 7VME 18PL 7B 227 o 2GEF 2PL 2A 3GEF 3PL 3A 4423 4GEF 4PL 4A 5GEF 5PL 5A 6GEF 6PL 6A 7GEF 7PL 7A 8GEF 8PL 8A 9GEF 9PL 9A JP66 65 64 68 JP72 71 70 74 JP78 77 76 80 es N N RE ONE Oh Ne There are three basic configurations of modules that can be accommodated by the VME Integrator rack 1 Standard IC697 modules only 2 IC697 controller and IC697 modules and or 3rd party VME modules or 3 3rd party VME modules only Refer to Table 2 for jumper numbers and their functions 1 Standard Configuration This configuration consists of an IC697 CPU or Bus Receiver in slot 1PL and IC697 modules in the remain ing applicable slots 2PL to 9PL Note Do not install IC697 modules in VME slots 12PL to 19PL slots C697 modules can be placed in slots 2PL to 9PL JP56 1352 re ref m o o JP79 JP81 JP85 JP45 Standard Configuration Jumper Positions JP39 40 41 42 JP8 7 6 5 JP12 11 10 9 JP16 15 14 13 JP20 19 18 17 JP24 23 22 21 JP28 27 26 25 JP32 31 30 29 JP36 35 34 33 Refer to Figure 2 which is an example of jumper posi tions
19. tis oo JP39 JP41 JP8 12V 118 Figure 3 Example of Jumper Locations on Backplane 5 4 Series 90 70 Programmable Controller Data Sheet Manual GFK 0600F PLC Racks VME Integrator Racks 17 Slot Front and Rear Mount GFK 0684G November 1999 Default Jumper Configurations The following table describes the jumper configuration for each of the configurable VME rack signals The default configuration for each of these signals is shown following the table Table 2 on the next page lists all of the jumpers and their associated slots Table 1 Jumper Descriptions Rack ID Select JP1 to JP4 Selects rack ID number 0 7 see text for settings default rack ID 0 SYSFAIL Eg See Table 1 for jumper numbers Enabled or disabled for each slot default enabled LWORD EWORD B Slot 1 only set to active or inactive default inactive IRQ1 2 toIRQ4 Interrupt lt See Table 1 for jumper numbers Select for C697 module slots 1PL to 9PL If VME module in slot uses these signals install jumpers default no jumpers Bus Grant 0 3 and IACK See Table 1 for jumper numbers If VME modules are installed that pass daisy chain signals jumpers must be removed in VME slots 12PL to 19P default jumpers A configuration selection consists of a jumper plug which is placed over two adjacent pins In some cases such as LWORD jumper this pin is placed over 2 of 3 in line pins other selections require the jumper plugs to
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