Hydrocollator - Accu
Contents
1. Insert For Neck Lid Rod Nut Lid Rod Lamp Red Lens PACKS i425 HY weed Me wale Ba ag ig raa oh 10630 10631 22148 20568 23406 21062 21053 21025 21994 21004 21005 21031 21023 22668 60072 21027 21737 Parts List Model E 1 120 VOLT Standard Cat No 2102 w packs 2104 w o packs Element Heating Seve hee eee Robes he bee Thermostat Hy Lamp Pilot EIRE came ee a aaa eed he eee dd eee Cordset 16 3 Hospital Grade sakan ga eee Switch Toggle Rack Wire NCP Insert Sta Knob Lid inless Steel Accommodates Neck Contour Packs Handles Side Se6tior TWO cue ed ace os x Lid w o Knob Cover Junction 1023 6 occa cs fis ce tate a ater ale Skeet dele Gk 5 WINNG edad Cheese eee net da a Bracket Bulb T Hinge Rod wi tia ate wed Baa a abe nes duty Do teal Heyco Strain Relief eed Washer Nylon Nut Hinge Rod 10 22245 10631 20548 22146 22147 23406 21062 21053 21025 21994 21004 21005 61579 20031 22668 74723 72734 72733 71772 21027 21737 Parts List Model E 1 220 240 VOLT Lo2. E 2 Unit Adjustment is accomplished by inserting the hanging platform The E 2 unit comes complete with two oversize three Standard Size packs and one Neck Contour pack E 1 Unit Adjustment is accomplished by placing the rack insert in or leaving the insert out With the insert in the rack accommodates four Standard Size packs INDICATORS AND CONTROLS GREEN LAMP 220 240 volt units when illuminated indicates that main power is connected the switch is ON and unit is operating RED LAMP if applicable when illuminated warns of an overheat low water condition Action is necessary to rectify the condition IMPORTANT Some models are fitted with a thermal cut out thermostat which acts as a Non self resetting thermal cut out In the unlikely event of a fault condition occurring this device is designed to open the power circuit between 180 F to 185 F 82 C to 85 C It is NOT possible to alter its operating range The operation of the unit may be restored by depressing the red button after the water element temperatures have been allowed to cool If the fault condition persists please contact Chattanooga Group Inc or an authorized agent EXPLANATION OF SYMBOLS AN ATTENTION Consult accompanying documents Type equipment Denotes the degree of protection against electric shock particularly t regarding allowable leakage currents and the reliability of the protective earth connection DANGER Risk of explosion if
3. 120 VOLT Standard Cat 2802 w packs 2804 w o packs Element Heating ees nnd ev ave eed Seve he bee Thermostat Hydraulic dris ces acd sera alone cared ves aerate ue ee gly ae mst aaa Lamp Pilot EIRT ss came aca aaa eed JR Nee eee Read hee eed eee Cordset 16 3 Hospital Grade aa akasa aa ee Switch banned ed Nee te Ha Ble pan Rack WITE m minani a A a Water MOT uns TEN aie Hose Nylon 5 8 x 4 Coupled MER as sana ang NCP Insert Stainless Steel Accommodates Neck Contour Packs Lid wo Handle 2 ah aa ag AG ea renter atte a aan a SWitchi Plate san aga Seb de to dade Cover JUNGIOMIBOX nce ctl arn as a a NG aba ths Ta tea WINING Stn A E E desman ae aa an ga aaa a Sa anaa a NG ag ni aa Valve Boiler Drain 1 2 1 0 Chrome Na Drain emere Beebe a a a aan Bracket Bulb Thermostat ck ait dal eras one hat
4. 22147 Parts List Model SS 220 240 VOLT Low Water Cat No 2207 w packs 2209 w o packs Element Heating wa eee bee Thermostat ajaa cared ves aerate ue ee plays aa aE Lamp Green LENS 2 ded RA ew dae eee a a Cordset Country e necant Aydin eae Goes wean Pa era bee Switch Toggle Rack Wire Water Thief Hose Nylon 5 8 XA CouplediM a beh Ok back aid Lid Assembly Handle eae ie ewe ed wk Ge Handle Lid a aaa oat ae atte as COVE T JUNCHOMBOX arali mien cite etn Dran Copper ok iw a oe Barend eee wo aul Drain Copper 4 whet ah eaten ath BOP ka baa ar Harness Wiring Valve Boiler Drain 1 2 1 0 Chrome 0 00 00 0c ce eee Bracket Bulb Thermostat a tee bas MS ee a Receptacle FOWST weld eet gk eth Gd wl Thermostat Low Water 0 0 0 0 00 0c ee eee Holder Fuse Carrier Fuse Fuse Anti Surge 6S AMP sore need wh nek enna Tank Replacement W Drain
5. ALWAYS destroy and replace HotPacs which are exposed to contamination 13 WARNING Grounding the Hydrocollator SS E 2 and E 1 Master Heating Unit Make certain the unit is electrically grounded by plugging into a hospital grade electrical outlet with a ground terminal receptacle U ground outlet 120 VAC only Follow the National Electrical Code 14 WARNING The water temperature in the Hydrocollator is approximately 160 F 71 C and the water scalding temperature is approximately 120 F 49 GENERAL OPERATING INSTRUCTIONS The Hydrocollator is simple and easy to operate The controls are located in the rear near the bottom of the unit The thermostat controls the temperature of the water It is located near the bottom of the unit on the control panel It has been tested and preset at the factory to normal operating temperature If further adjustment is necessary it can be easily accomplished by turning the adjusting screw located on the thermostat Turning the outer screw counterclockwise lowers the temperature while turning it clockwise raises it 3 NOTE Do not turn the inner stem The Hydrocollator units operate through the use of a hydraulic capillary tyoe thermostat and can be left plugged in and turned ON to provide a ready supply of heated HotPacs The HotPac rack is adjustable and accommodates different sizes and types of packs SS Unit Holds eight Standard Size packs Special rack holds two Neck Contour packs
6. Water Cat No 2107 w packs 2109 w o packs Element Heating ave eed Robes eee BNN Ka Thermostat Hydraulic sie ss ace aro eo as aioe de cap aces gs quiet a ae wine Thermostat Low Water 24 25 lt 6 Gea BA Ca AL Lamp Green Lens deeds Sedo ede hake Fa eb Ss Lamp Red LenS oe d ale eh dew ed Mee ee ea be ek ai Cordset Country Specific eee eee Switch Toggle Rack Wire NCP Insert Sta Knob Lid Handle Side S Lid w o Knob Cover Junction inless Steel Accommodatea Neck Contour packs OF TWO Re RY eae Hsia ae gae ane ath bec ae VV IG Of sot ae Stasi Semana a Bracket Bulb T Hinge Rod hermostat he Gow Ree eed Bee Ge aoe Receptacle POWEF 2 aaa coke ed Be ath Ga ew cee Se te eh ek Holder Fuse Carrier Fuse Fuse Anti Surg Washer Nylon Nut Hinge Rod 6 6 3 AMP ea Ree 10630 10631 22148 20568 23406 22259 21882 21635 21053 23457 20512 21012 23460 21031 21373 21288 21023 60072 90796 Parts List Model E 2
7. circuit off Thermostat not functioning Heating element burned out Turn breaker ON Replace thermostat Replace element Cloudiness of Water Filler from packs is seeping Too long a period between cleanings Replace packs Drain and clean Packs Too Hot Thermostat set too high Thermostat failure Adjust thermostat Replace thermostat Packs Too Cool Thermostat set too low Thermostat failure Adjust thermostat Replace thermostat Unit Boils Thermostat failure Replace thermostat Rust Contact with ferrous metal Deposits on inside of tank Too much chlorine in water Remove the ferrous metal item from the unit usually a staple paper clip safety pin etc and clean thoroughly Thoroughly clean tank and remove all deposits Clean tank and rinse thoroughly Add de chlorinator if local water has high chlorine content TECHNICAL SPECIFICATIONS SS Model Technical Specifications Power Supply 110 120V 220 240V Rated Frequency 50 60Hz Power Consumption 1000 W Tank Capacity 31 64 Liters Temperature Range 71 74 C Thermal Cut out Temp 82 85 C Accuracy 10 Heating Up Time Time to 70 C 3 Hours Cool Down Time Time from 70 C 2 Hours Safety Class Type B Safety Tests UL cUL Dimensions 49 53 cm H x 44 45 cm L x 39 37 cm W Weight 22 39 kg Standard accessories Includes eight standard size HotPacs E 2 Model
8. used in the presence of flammable anesthetics INSTALLATION Remove all of the contents inside the Hydrocollator and then replace the wire rack Make certain the drain valve is closed before filling the tank with water The tank should be approximately 3 4 full with packs removed The tank may be filled from any standard type faucet Check the voltage rating on the serial decal plate which is located on the back of the unit To turn the unit on simply plug the unit into a 120 Volt 60 Hz outlet or a 220 240 Volt 50 60Hz outlet as indicated on the decal plate To turn the unit off simply unplug from mains power supply DO NOT attempt to use direct current Follow the procedures indicated in the Precautionary Instructions DO NOT attempt to use the unit if it is not properly grounded MAINTENANCE Care and Cleaning The Hydrocollator is equipped with an immersion type heating element and a hydraulic capillary type thermostat which evenly maintains the HotPac temperature in the water and provides a ready supply of heated packs It is critical to maintain the water level over the top of the HotPac to avoid damage to the heating element the stainless steel or the HotPac Water is constantly lost during operation due to evaporation Therefore it is essential that water be added daily The tank should also be drained and cleaned systematically at a minimum every two 2 weeks Always unplug the unit from its electrical service when emptying or
9. Hydrocollator MASTER HEATING UNITS Operation Manual 55 1 CHATTANOOGA 120 and 220 240 Volt Units GROUP INC Hydrocollator is registered trademark of Chattanooga Group Inc HotPac is a trademark of Chattanooga Group Inc TABLE OF CONTENTS Warranty Foreword Precautionary Instructions General Operating Instructions Indicators and Controls Installation Maintenance Troubleshooting Technical Specifications Parts Lists WARRANTY Chattanooga Group Inc Company warrants that the Hydrocollator Models 1 E 2 and SS Heating Units Product are free of defects in material and workmanship This warranty shall remain in effect for one 1 year from the date of original consumer purchase of this Product and extends to any owner of the Product during the warranty period If this Product fails to function during the one year warranty period because of defect in material or workmanship the Company or the selling dealer will replace or repair this Product without charge within a period of 30 days from the date on which the defective Product is returned to the Company or the dealer The Company or the dealer will ship the replacement or the repaired Product to the consumer s facility All repairs must be performed by a service center authorized by the Company Any modifications or repairs performed by unauthorized centers or groups will void this warranty To participate in warranty cove
10. Technical Specifications Power Supply 110 120V 220 240V Rated Frequency 50 60Hz Power Consumption 1000 W Tank Capacity 43 23 Liters Temperature Range 71 74 C Thermal Cut Out Temp 82 85 C Accuracy 10 Heat Up Time Time to 70 C 4 Hours Cool Down Time Time from 70 C 2 Hours Safety Class Type B Safety Tests UL cUL CE Dimensions 54 61 cm H x 36 83 cm L x 31 75 cm W Weight 13 43 kg Standard accessories Includes two 2 oversize HotPacs three 3 standard size HotPacs and 1 Neck Contour Pack E 1 Model Technical Specifications Power Supply 110 120V 220 240V Rated Frequency 50 60Hz Power Consumption 1000 W Tank Capacity 15 44 Liters Temperature Range 71 74 C Thermal Cut out Temp 82 85 C Accuracy 10 Heating Up Time Time to 70 C 2 Hours Cool Down Time Time from 70 C 1 Hour Safety Class Type B Safety Tests UL cUL CE Dimensions 40 64 cm H x 33 02 cm L x 22 89 cm W Weight 7 09 kg Standard accessories Includes four 4 standard size HotPacs 10630 10631 22148 20568 23406 22232 21882 21635 22219 20513 22223 21031 21373 21288 21289 21023 23381 21053 21737 22231 Parts List Model SS 120 VOLT Standard Cat No 2202 w packs 2204 w o packs Element Heating Se veh ke wee Rebus eae he bees Thermostat Hydraulic dris ces acd sera alone cared ves aerate ue ee
11. cleaning the unit Drain Unit by the drain valve located at the bottom rear of the unit Either move the unit to a floor drain or attach the extension hose to it when draining CAUTION Hydrocollator may tip over if product is moved while filled with water It is best to unplug the Hydrocollator from the power source and allow hot water inside to cool to room temperature before moving If this is not possible take extreme caution when moving the product with hot water inside Tipping over could result in a burn to the user or others DO NOT pull unit toward you while moving Your Hydrocollator Heating Unit is made of high quality stainless steel that should last a lifetime That is Stain ess not Stainproof steel You must properly care for your Hydrocollator Heating Unit if you wish for it to last a lifetime And it will Follow these simple steps to ensure that your Hydrocollator Heating Unit lasts and lasts 1 Chlorine means death to stainless steel No bleach or any cleaner with high chlorine content 2 Clean it regularly if you want it to last for years NOTE Failure to maintain your equipment including regular cleaning will void your warranty 3 Fill it daily with water Water is constantly lost during operation due to evaporation 4 Chlorine in regular tap water may be present in high enough concentrations to damage your unit by causing rust If you suspect high levels of chlorine in your Hydrocollator Heating Unit we recommend th
12. e Rat ad act ee Heyco Straini RSET a sirina a eed ae ceeds eben a a aa a Se dei Lid Rod 12 22245 10631 22146 22147 23406 22259 21635 21053 23457 20512 23460 61579 21373 21288 20031 74723 20548 21882 72734 72733 71772 90796 Parts List Model E 2 220 240 VOLT Low Water Cat 2806 w packs 2808 w o packs Element Heating ave eed Seve hee eee bee Thermostat AY GraUli y s ss cas ace as aioe cape hs a ae wt ak Lamp Green LERS dene daw Bead Le eee eee Lamp Red LENS sccar eho a ws wha he eee PS ee Cordset Country Specitic ss SWI RICK Raw ER ES ab Al Re in Hose Nylon 5 8 4 Coupled M F ores san ga ne NCP Insert Stainless Steel Accommodates Neck Contour Packs Lid wo Handle 2 a Sk rade ws Jo ct ecg a aa ante aie tet sega eee eat ete A ye Gis anatase Cover JUNCTION BOX onan tad boa weed eb weed aes Harness WITING ata nases da muaas ad d
13. e addition of a dechlorinator 5 Certain additives such as herbal teas essential oils etc will damage the components of the heating unit including the stainless steel The Hydrocollator Heating Unit was designed to heat water and HotPacs only To avoid potential for rusting Do not use bleach or cleaners with high chloride content Do not use paper clips safety pins staples coat hangers etc in or on the unit Do not clean the unit with steel wool or a carbon steel brush Do not use abrasive cleaners which tend to disturb the grain in the finish Water level is critical Add water daily and keep it full Do regular cleaning and draining of the tank every two weeks OO Remove all deposits from interior surfaces and parts including heating element The deposits are concentrations of chlorine that allow rusting to begin If allowed to accumulate on the heating element these deposits will lower the efficiency of the element and increase the power consumption of the unit 8 If you suspect that you have hard water you may need to change your water more frequently Salt deposits are an indication of hard water that will eventually cause rust Cleaning Tips 1 The interior of the unit should be scoured usually every two weeks using a low abrasive bathroom cleaner Check for low or no chlorine content in your cleaner and make sure that the residue is thoroughly rinsed away with water 5 2 A strong solution of v
14. ee ule de aco ahs deg eta ee Valve Boiler Drain 1 2 1 0 Drain ipisna babe PD Lope ee Bracket Bulb Thermostat eG be he baa Ress Receptacle elu eve bee weet ak eth ed wh Thermostat Low Water 2 ate ices Pietersen cia roe Holder FUSSY cise x gc 4 we Bae halle tt eo bode Ge Ge a eae ed aoe dw EUSE oa whoo Bath bean dh tad Al Fuse Anti Surge 6 3 Lid Rod 13 CHATTANOOGA lt GROUP INC ISO 9001 CERTIFIED 4717 Adams Road P O Box 489 Hixson TN 37343 1 423 870 2281 USA 1 423 870 7200 International 1 423 870 2046 Fax www chattgroup com 2000 Chattanooga Group Inc 22180 B
15. gly ae mst aaa Lamp Pilot EIRT ss came aca aaa eed JR Nee eee Read hee eed eee Cordset 16 3 Hospital Grade eee Switch Hat Water Hose Nylon 5 8 x 4 Coupled Lid Assembly Handle a ea eevee Handle Lid Finished 2 5 2 ater loot blag delaras Cover JUNCHO BOX ai an aba na 5 WING Sew he hee eee wae Valve Boiler Drain 1 2 1 0 Chrome aaa ag aa a a a a a a a ga a a a a Drain Copper Part JA ak a Gla EN ga a a me a Soe Drain Copper Part EA oe bw A an E a BA aga a Oe bee Na Bracket Bulb Thermostat 4 seeded Goede heb a a Tank Replacement sec sce sai Kik eee ee ga aa Insert For Neck Contour Packs WG TOC he gt tees apt Se Shee ede Lid Rod 22245 10631 22146 23406 22232 21882 21635 22219 20513 22223 21288 21289 61579 21373 20031 74723 20548 72734 72733 71772 23385 21053 21737 22231
16. inegar and water will usually dissolve away deposits which then must be thoroughly rinsed away 3 To maintain the high luster of the stainless steel exterior use Hydrocollator Stainless Steel Cleaner and Polish Care of HotPacs ALWAYS return the Hydrocollator HotPac to the hot water of the heating unit after each treatment There it is heated kept clean and ready for immediate use The HotPac may be boiled however this hastens the deterioration of the pack The pack may also be cleaned by scrubbing the pack with soap and water The simplified method of keeping the pack clean is to keep it immersed in water The Hydrocollator HotPac under constant daily use should have a useful life of at least one year When the pack begins to wear out the filler oozes and leaks through the fabric of the cloth and sections of the pack appear to be loose and empty and will not retain heat properly The pack should be replaced when it reaches this state Original replacement Hydrocollator HotPacs may be ordered from an authorized Chattanooga Group Inc dealer NOTE If HotPacs are be stored for extended periods they may be placed while wet in plastic bags and stored in a freezer TROUBLESHOOTING The following is a solutions guide to minor performance problems Only qualified personnel should service all other equipment problems PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION Unit Plugged In Water Doesn t Get Hot Breaker for electric
17. rage this Product s warranty registration card included with Product must be filled out and returned to the Company by the original owner within ten business days of purchase This Warranty Does Not Cover 1 Replacement parts or labor furnished by anyone other than the Company the dealer or an approved Company service agent 2 Defects or damage caused by labor furnished by someone other than Company the dealer or an approved Company service agent 3 Any malfunction or failure in the Product while it is in the possession of the owner during the warranty period if the malfunction or failure is not caused by a defect in material or workmanship or if the malfunction or failure is caused by unreasonable use including the failure to provide reasonable and necessary maintenance Company Shall Not Be Liable for Incidental or Consequential Damages to Property or Business Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you TO OBTAIN SERVICE from Company or the selling dealer under this warranty the owner must do or abide by the following 1 A written claim must be made within the warranty period to the Company or the selling dealer If the claim is made to the Company written claim should be sent to 4717 Adams Road P O Box 489 Hixson TN 37343 Phone 800 592 7329 USA 423 870 2281 423 870 7200 International 2 The Product mu
18. st be returned to the Company or the selling dealer by the owner This warranty gives you specific legal rights and you may also have other rights which vary from state to state The Company does not authorize any person or representative to create for it any other obligation or liability in connection with the sale of the Product Any representation or agreement not contained in the warranty shall be void and of no effect FOREWORD This manual has been written for the owners and operators of the Hydrocollator SS E 2 and E 1 Master Heating Units It contains general instructions on operation precautions maintenance and parts information In order to maximize use efficiency and the life of your Hydrocollator SS E 2 and E 1 Master Heating Units please read this manual thoroughly and and follow all instructions prior to operating the unit Specifications put forth in this manual were in effect at the time of publication However owing to Chattanooga Group s policy of continual improvement changes to these specifications may be made at any time without obligation on the part of Chattanooga Group Inc PRECAUTIONARY INSTRUCTIONS 1 CAUTION Read understand and practice the precautionary and operating instructions Know the limitations associated with the Hydrocollator SS E 2 and E 1 Master Heating Units Observe the cautionary and operational decals installed on the unit 2 CAUTION The thermostat is extremely sensitive and the slightes
19. t adjustment will alter the temperature several degrees The recommended operating temperature Is 160 F to 166 F 71 to 74 C The temperature of the water should be checked with a thermometer after every adjustment before using the HotPacs Always allow sufficient time for the water temperature to stabilize 3 CAUTION ALWAYS keep the water level over the top of the HotPacs to avoid burning or scorching of the packs 4 CAUTION NEVER allow the HotPacs to dry after use 5 CAUTION Check water level daily as it has a natural loss due to evaporation 6 CAUTION NEVER adjust the thermostat too high The thermostat is extremely sensitive to the slightest adjustment 7 CAUTION Clean the tank periodically as described in the maintenance portion of this manual CAUTION ALWAYS replace Hydrocollator HotPacs as soon as they show signs of wear CAUTION f the unit is to be left unattended for a period of time unplug remove the packs empty the water and clean the tank 10 CAUTION Hydrocollator may tip over if product is moved while filled with water It is best to unplug the Hydrocollator from the power source and allow hot water inside to cool to room temperature before moving If this is not possible take extreme caution when moving product with hot water inside Tipping over could result in a burn to the user or others DO NOT pull toward you while moving 11 CAUTION ALWAYS use factory authorized replacement parts 12 CAUTION
Download Pdf Manuals
Related Search