DL1 system
Contents
1. By now almost all our casted plastic parts are supplied with an interior code for plastic type and fibre contents if any Main groups of disposal Product main Metal Cable Electronics Plastic recycling Comments groups Scrap scrap scrap or combustin DL1 x X X X CBD3 X X X DPXX X X X SLS X X X 15 Label for DL1 Label for CBD3 DRAWING APPENDIX DESKLINE DL1 System DL1 lifting unit ZME 17 LINAK A S DL1001A CBD3 CBD3 Basic Control Box c D B NS M R 18 DECLARATION OF CONFORMITY LINAK A S Smedeveenget 8 DK 6430 Nordborg hereby declares that LINAK Actuator System composed of Control Box CBD3xxxxxxx xxx Desklift s DL1XXXXXXXXXXXX DL3XXXXXXXXXXXX DB1XXXXXXXXXXXX OF DB3XXXXXXXXXXXX optional Linear Actuator 31XXXXXXXXXXXXX Desk Panel Display Panel DPXXX XXXXXX or complies with the EMC directive 89 336 EEC according to the standards EN61000 6 1 2001 EN61000 6 3 2001 A11 2004 EN61000 3 2 2000 and EN61000 3 3 1995 A1 2001 and complies with Low Voltage Directive 2006 95 EC according to the standard EN60335 1 1994 A1 1996 A12 1996 A13 1998 A14 19982. LINAK Actuators Sdn Bhd Phone 60 4 210 6500 Fax 60 4 226 8901 E mail info linak asia com www linak my NETHERLANDS LINAK Actuator Systems B V Phone 3176 5 42 44 40 Fax 3176 5 42 61 10 E mail info linak nl www linak nl NEW ZEALAND LINAK New Zealand Ltd Phone 64 9580 2071 Fax 64 9580 2072 E mail nzsales linak com au www linak co nz 35 387 634 6554 Republic Of Ireland Mobile E mail sales linak co uk www linak co uk IRAN Bod Inc Phone 98 2188998635 6 Fax 98 2188954481 E mail info bod ir www bod ir MEXICO ILSA S A de C V Phone 52 55 5388 3960 Fax 52 55 5388 3966 E mail linak ilsamexico com www ilsamexico com PERU Percy Martin Del Aguila Ubillus Phone 51 99 883 9879 RUSSIAN FEDERATION 000 FAM Phone 7 812 3319333 Fax 7 812 3271454 E mail purchase fam drive ru www fam drive ru SINGAPORE Servo Dynamics Pte Ltd Phone 65 6844 0288 Fax 65 6844 0070 E mail servodynamics servo com sg www servo com sg SOUTH AFRICA Industrial Specialised Applications CC Phone 27 11 312 2292 or 27 11 2077600 Switch Board Fax 27 11 315 6999 E mail gartht isagroup co za www isaza co za UNITED ARAB EMIRATES Mechatronics Phone 971 4 267 4311 Fax 971 4 267 4312 E mail mechtron emirates net ae www mechatronics ae USA LINAK U S Inc North and South American Headquarters Phone 1 502 253 5595 Fax 1 502 253 5596 E mail info lina
3. Machinery Directive 98 37 EC Attachment IIB LINAK A S prohibit that the actuator system is put into service until the machinery into which the actuator system is to be incorporated has been declared in conformity with the provisions of all relevant directives Date 2007 02 28 Signature Af Hans Schou Christensen LINAK APPLICATION POLICY The purpose of the application policy is to define areas of responsibilities in relation to applying a LINAK product defined as hardware software technical advice etc related to an existing or new customer application LINAK products as defined above are applicable for a wide range of applications within the Medical Furniture Desk and Industry areas Yet LINAK cannot know all the conditions under which LINAK products will be installed used and operated as each individual application is unique The suitability and functionality of the LINAK product and its performance under varying conditions application vibration load humidity temperature frequency etc can only be verified by testing and shall ultimately be the responsibility of the LINAK customer using any LINAK product LINAK shall be responsible solely that the LINAK products comply with the specifications set out by LINAK and it shall be the responsibility of the LINAK customer to ensure that the specific LINAK product can be used for the application in question FACTORIES CHINA LINAK Shenzhen Actuator Systems Ltd
4. It is important for everyone who is to connect install or use the systems to have the necessary information and access to this User Manual na If there is visible damage on the product it must not be installed ate The appliance is not intended for use by young children or infirm persons w without supervision ate Young children should be supervised to ensure that they do not play with the ig appliance Before installation re installation or troubleshooting e Stop the DL1 e Switch off the power supply and pull out the mains plug Relieve the DL1 of any loads which may be released during the work Before start up Make sure that the system has been installed as instructed in this User Manual e Make sure that the voltage of the control box is correct before the system is connected to the mains System connection The individual parts must be connected before the control box is connected to the mains See the User Manual for LINAK actuators if necessary During operation e f the control box makes unusual noises or smells switch off the mains voltage immediately e Take care that the cables are not damaged e Unplug the mains cable on mobile equipment before it is moved e The products must only be used in an environment that corresponds to their IP protection Repairs In order to avoid the risk of malfunction all DESKLINE repairs must only be carried out by authorised LINAK workshops or repairers as
5. Phone 86 755 8610 6656 Fax 86 755 8610 6990 E mail sales linak cn www linak cn SUBSIDIARIES AUSTRALIA LINAK Australia Pty Ltd Phone 61 3 8796 9777 Fax 613 8796 9778 E mail sales linak com au www linak com au AUSTRIA LINAK Reprasentanz sterreich Wien Phone 43 1 890 7446 Fax 43 1 890 744615 E mail info linak de www linak at BELGIUM amp LUXEMBOURG LINAK Actuator Systems NV SA Phone 32 0 9 230 01 09 Fax 32 0 9 230 88 80 E mail info linak be www linak be BRAZIL LINAK Do Brasil Com rcio De Atuadores Ltda Phone 55 11 2832 7070 Fax 55 11 2832 7060 E mail info linak com br www linak com br CANADA LINAK Canada Inc Phone 1 502 253 5595 Fax 1 416 255 7720 E mail info linak ca www linak us com CZECH REPUBLIC LINAK C amp S S R O Phone 420581741814 Fax 420581702452 E mail ponizil linak cz www linak z DISTRIBUTORS ARGENTINA Novotec Argentina SRL Phone 54 11 4303 8900 54 11 4303 8989 Fax 54 11 4032 0184 E mail info novotecargentina com www novotecargentina com AUSTRALIA Ballarat Industrial Supplies www ballind com au BL Shipways amp Co www blshipway com au Gas Strut Marine and Industrial www gasstrutmarine com au Prime Motion amp Control www primehyd com au West Vic Industrial Supplies www westvicindustrial com au COLOMBIA MEM Ltda Phone 57 1 334 7666 Fax 57 1 282 1684 E mail servi
6. the lifting units or the control box Manual reset of system with CBD3 CBD3B If a table with a CBD3 or a CBD3B runs against an obstacle twice in succession this position will become the new endstop of the system Hereafter it will not be possible to obtain full stroke length To bring the system back to the original function it is necessary to reset it manually This is made by pushing the up and down button on the control simultaneously for min 5 sec Herafter the system is to be initialised as described for the system in question Operation with SLS DL1 system The software supports two SLS Safety Limit Switch inputs The switches must be NO Normally Open types The SLS can optionally be connected to the SLS inputs SLS Safety Limit Switch Each SLS input controls one function according to the table below stated when ordering the CBD If the SLS is activated while a channel moves downwards the movement will stop immediately whereafter the channel automatically will move approx 10 mm upwards and stop It will only be possible to initiate movement in the upward direction as long as the SLS is active When the SLS is released again and all keys on the Handheld Control have been released the Control Box will allow movement in both directions During a Memory drive session activating the SLS will stop the active channel irrespective of the direction If the channel was moving downwards at the time the SLS was activated this
7. to run but stop due to lack of pulses The lifting units cannot find the endstop positions The system cannot be initialised and therefore it cannot find its memory Positions In the worst case the switches in the contro box will short circuit which will damage the CBD The control DP DPA DPB is to be connected to port A or B on the contro box on the opposite side of the lifting units see figure 7 The connection is made by means of a 6 or 8 pole modular jack plug Up to 2 SLS Safety Limit Switches can be connected to the control box on the opposite site of the lifting units The connection is made by means of DC mini jack plugs see figure 7 Finally the mains cable is to be mounted and power switched on ate Please note that the control box must only be connected to the voltage say stated on the label CBD3 DL1 cable D 8 pole plug DPA DPB 8 pole plug JIN Figure 7 Mains cable Initialisation of the DESKLINE DL1 parallel systems To obtain parallel operation of a DESKLINE system it is necessary that the system at first activation drives the lifting units DL1 in end stop position bottom Thus the control box CBD3 CBD3 Basic registers the bottom position for each lifting unit If an extra actuator apart from the DL1 is connected to the system this actuator must also be initialised Drive the actuator to inner posistion and then to outer position Besides the system has to be initialised when exchanging
8. DESKLINE IMPROVING ERGONOMICS DL1 system To learn more about LINAK please visit WE IMPROVE YOUR LIFE Contents Preface Safety instructions Before installation reinstallation or troubleshooting Before start up During operation Repairs Manufacturer s declaration Misc on the DESKLINE system IP protection of the system Warranty Maintenance Description of the DESKLINE DL1 system Mounting guidelines for the DESKLINE DL1 system Mounting guidelines CBD3 CBD3 Basic Electrical connection Initialisation of the DESKLINE DL1 parallel systems Manuel reset of system with CBD3 CBD3B Operation of the SLS Disposal of LINAK s products Labels Drawing appendix Addresses N SLI J O Cl T1 n US Preface We are delighted that you have chosen a product from LINAK A S LINAK systems are high tech products based on many years of experience in the manufacture and development of actuators electric control boxes controls and chargers We are also constantly improving our products to meet customer requirements This User Manual will tell you how to install use and maintain your LINAK DESKLINE products We are sure that the DESKLINE products will give you many years of problem free operation Before our products leave the factory they undergo full function and quality testing Should you nevertheless experience problems with your systems you a
9. abletop o lt Absorbing material Min desk height Height of the DL1 in the lowest position Y L__ Floor level Figure 2 A suitable desk height in the lowest position can be obtained by mounting the lifting unit on a 6 8 mm bottom plate by means of 4 pcs of M6 countersinked screws We recommend you to use screws of min quality 8 8 The thrust moment must not exceed 10 Nm in the bottom plate thread Mounting bracket yy DL1 Cross bar ud ud Figure 3 Example of how to mount a 2 parallel DESKLINE DL1 system To avoid damage of the lifting unit there must be min 1 mm space between the end of the screw for the mounting bracket and the surface of the lifting unit see figure 1 The use of any longer screws will come into contact with the inner parts This will result in an irregular operation or even damage the lifting unit The DESKLINE DL1 system can only be used in push applications with the motor housing mounted upwards Placement of a monitor directly above the motor housing may cause malfunction of the monitor Magnets inside the motor may interrupt the picture on the monitor depending on the distance and type of monitor If this is the case the problem may be solved by placing an iron plate tube or another magnetic material somewhat larger than the motor housing between the motor and the tabletop Mounting guidelines CBD3 CBD3 Basic T
10. channel will automatically move approx 10 mm upwards and stop The Memory drive session is abandoned SLS input Channel 1 Channel2 Channel 3 1 Stop Stop 2 Stop Disposal of LINAK s products As LINAK s customers often ask us how our products can be disposed of or scrapped we have prepared this guidance that enables a classification to different waste fractions for recycling or combustion Guidance We recommend that our products be disassembled as much as possible and divided into different waste groups for recycling or combustion For example waste can be sorted into metals plastics cable scrap combustible material and recoverable resources Some of these main groups can be further divided into subgroups e g metal can be divided into steel aluminium copper and plastic can be divided into ABS PA PE PP As an example the table below breaks down the different components in LINAK products to various recycling groups Product Components Recycling group Columns Spindle and motor Scrap Actuator Plastic housing Plastic recycling or combustion Cable Cable scrap or combustion PCB boards Electronics scrap Control Box PCB boards Electronics scrap Plastic housing Plastic recycling or combustion Cable Cable scrap or combustion Transformer Metal scrap Handset Control Plastic housing Plastic recycling or combustion Cable Cable scrap or combustion PCB board Electronics scrap
11. cioalcliente memltda com co www memitda com co INDONESIA Pt Himalaya Everest Jaya Phone 6 221 544 8956 6 221 544 8965 6 221 619 4658 6 221619 1925 E mail hejplastic div centrin net id www hej co id Fax DENMARK LINAK A S Group Headquarters Guderup Phone 45 73 15 15 15 Fax 45 74 45 80 48 Fax 45 73 15 16 13 Sales E mail info linak com www linak com DENMARK LINAK Danmark A S Phone 45 86 80 36 11 Fax 45 86 82 90 51 E mail linak linak silkeborg dk www linak dk FINLAND LINAK OY Phone 358 10 841 8700 Fax 358 10 841 8729 E mail linak linak fi www linak fi FRANCE LINAK France E U R L Phone 33 0 2 41 36 34 34 Fax 33 0 2 41 36 35 00 E mail linak linak fr www linak fr GERMANY LINAK GmbH Phone 49 6043 9655 0 Fax 49 6043 9655 60 E mail info linak de www linak de INDIA LINAK A S India Liaison Office Phone 91 120 4393335 Fax 91 120 4273708 E mail info linak in www linak in IRELAND LINAK UK Limited Ireland Phone 44 0 121 544 2211 Fax 44 0 121 544 2552 44 0 796 855 1606 UK Mobile SLOVAKIA LINAK Slovakia s r o Phone 421 51 75 63 414 Fax 4215175 63 410 E mail jp linak sk www linak com ITALY LINAK Italia S r l Phone 39 02 48 46 33 66 Fax 39 02 48 46 82 52 E mail info linak it www linak it JAPAN LINAK K K Phone 81 45 533 0802 Fax 81 45 533 0803 E mail linak linak jp www linak jp MALAYSIA
12. he control box is to be fastened with 4 screws with a head diameter between 8 and 10 mm Out of regard for the tension surface g 10 mm is preferable See drawing appendix for placing of mounting holes and the space the CBD takes up CBD3 CBD3 Basic Control box The CBD must not be packed in heat insulating material but must be placed so that it can emit waste heat into the surroundings There are no ventilation holes to consider the CBD emits heat through the surface The plug must be visible when the CBD is mounted so that the supply to the CBD can be disconnected at replacement if any The mounting screws on the control box must be fastened with a max torque of 1 Nm The mounting surface to which the control box is attached should have a surface evenness of max 0 5 mm For mounting and operation of the desk panel please see the separate user manual for desk panels Electrical connection of the DL1 system The DESKLINE DL1 system is to be connected as shown on figure 7 Each DL1 is to be connected to the sockets on the control box by means of the motor cables which have an 8 pin plug in each end All DL1 lifting units are connected on the same side on the control box l Be careful that the plugs are fixed exactly above the counterpart before Ole pushing them together Otherwise the plugs may bend and following errors ae may occur The lifting units will not run as there is no current The lifting units start
13. hinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of this Directive where appropriate Date 2010 01 01 Signature John Kling Certification and Regulatory Affairs Misc on the DESKLINE DL1 system Warranty There is a 36 months warranty on the DESKLINE products against manufacturing faults from the production date of the individual products see label LINAK A S warranty is only valid in so far as the equipment has been used and maintained correctly and has not been tampered with Furthermore the system must not be exposed to violent treatment In the event of this the warranty will be ineffective invalid For further details please see LINAK A S ordinary conditions of sale Maintenance Clean dust and dirt on the outside of the system at appropriate intervals and inspect them for damage and breaks Inspect the connections cables and plugs and check for correct functioning as well as fixing points ate The cleaners and disinfectants must not be highly alkaline or acidic pH value 6 8 Description of the DESKLINE DL1 system Each DESKLINE DL1 actuator is equipped with a motor and parallel memory drive is ensured by means of software in the CBD3 CBD3 Basic that also takes account of oblique load on the desk Soft start and stop are also part of this software which ensures a soft start and stop when adjusting the des
14. k Application of the DESKLINE DL1 system Irrespective of the load the duty cycle 10 6 min hour or max 2 min at continuous use stated in the data sheets must NOT be exceeded as this will result in a superheating of the motor the brake and the spindle nut Exceeding the duty cycle will result in a dramatic reduction of the life of the system The DESKLINE DL1 system range contains the following products e 1 control box CBD3 CBD3 Basic e 1 single DL1 or 2 3 or 2 2 in parallel 8 8 e 1 DP Desk Panel or m 1 DPA Desk Panel or S 1 DPB Desk Panel or B 1 DPF1C Desk Panel DPN X DPA X X Options e Class 1 protection e Prepared for 1 or 2 anti squeeze safety switches NO type normally open only stop e Mains cut off e Possibility of running extra actuators LA31 with hall Mounting guidelines for the DESKLINE DL1 The lifting units must always be mounted with the motor housings upwards A pointing towards each other see figure 2 The aluminium motor housing is supplied with 6 pcs of M6 threaded holes meant for mounting on the desk frame The threaded holes are rolled into the aluminium housing 6 x M6 Max thrust moment 7 5 Nm Figure 1 l It is recommended to use all 6 M6 threaded holes As the tabletop amplifies the sound we advise you to place a vibration shockabsorbing material between the tabletop and the table frame TY T
15. k us com www linak us com NORWAY LINAK Norge AS Phone 47 32 82 90 90 Fax 47 32 82 90 98 E mail info linak no www linak no POLAND LINAK Polska Phone 48 22 500 28 74 Fax 48 22 500 28 75 E mail dkreh linak dk www linak pl REPUBLIC OF KOREA LINAK Korea Ltd Phone 82 0 2 6231 1515 Fax 82 0 2 6231 1516 E mail scully linak kr www linak kr RUSSIAN FEDERATION 000 LINAK Phone 7 495 280 14 26 Fax 7 495 687 14 26 E mail info linak ru www linak ru SPAIN LINAK Actuadores S L u Phone 34 93 588 27 77 Fax 34 93 588 27 85 E mail linakact linak es www linak es For contact details on other countries please visit www linak com or contact LINAK INTERNATIONAL Phone 45 73 15 15 15 Fax 45 74 45 90 10 Fax 45 73 15 16 13 Sales E mail Tetoeomnerfcuse SWEDEN LINAK Scandinavia AB Phone 46 8 732 20 00 Fax 46 8 732 20 50 E mail info linak se www linak se SWITZERLAND LINAK AG Phone 41 43 388 31 88 Fax 41 43 388 31 87 E mail info linak ch www linak ch TAIWAN LINAK A S Taiwan Representative Office Phone 886 2 27290068 Fax 886 2 27290096 Mobile 886 989292100 E mail michael chen linak com tw www linak com tw TURKEY LINAK th hr San ve Tic A S Phone 90 312 4726338 Fax 90 312 4726635 E mail info linak com tr www linak com tr UNITED KINGDOM LINAK UK Limited Phone 44 0 121 544 2211 Fax 44 0 121 544 2552 E mail sales linak co
16. re always welcome to contact our service departments or service centres LINAK subsidiaries and distributors all over the world have authorised service centres which are always ready to help you LINAK provides a warranty on all its products This warranty however is subject to correct use in accordance with the specifications maintenance being done correctly and any repairs being carried out at a service centre which is authorised to repair LINAK products Changes in installation and use of LINAK systems can affect their operation and durability Changes must therefore only be made by agreement with LINAK A S and are made at your own risk LINAK A S Safety instructions A Safe use of the system is possible only when the operating instructions are read completely and the instructions contained are strictly observed Failure to comply with instructions marked with the NOTE symbol may result in serious damage to the system or one of its components Persons who do not have the necessary experience or knowledge of the product products must not use the product products Besides persons with reduced physical or mental abilities must not use the product products unless they are under surveillance or they have been thoroughly instructed in the use of the apparatus by a person who is responsible for the safety of these persons Moreover children must be under surveillance to ensure that they do not play with the product ate
17. special tools Qmust be used and special gaskets must be fitted Lifting units under warranty must also be returned to authorised LINAK workshops Warning If any of the DESKLINE products are opened there will be a risk of subsequent malfunction Warning The DESKLINE systems do not withstand cutting oil CE LINAK WE IMPROVE YOUR LIFE DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY LINAK A S Smedevaenget 8 DK 6430 Nordborg Name and address of the person authorized to compile the relevant technical documentation John Kling Group Headquarters Guderup DK 6430 Nordborg email jkI linak com Herewith declares that LINAK Actuators and Actuator Systems comply with the following parts of the Machinery Directive 2006 42 EC ANNEX I Essential health and safety requirements relating to the design and construction of machinery 1 5 1 Electricity supply Directive 2006 95 EC on the harmonization of the laws of Member States relating to electrical equipment designed for use within certain voltage limits 1 5 10 Radiation 1 5 11 External radiation Directive 2004 108 EC on the approximation of the laws of the Member States relating to electromagnetic compatibility The relevant technical documentation is compiled in accordance with part B of Annex VII and that this documentation or part hereof will be transmitted by post or electronically to a reasoned request by the national authorities This partly completed mac
18. uk www linak co uk www lindkeouser is responsible for determining the suitability of LINAK products for specific application LINAK takes great care in providing accurate and up to date information on its products However due to continuous development in order to improve its products LINAK products are subject to frequent modifications and changes without prior notice Therefore LINAK cannot guarantee the correct and actual status of said information on its products While LINAK uses its best efforts to fulfil orders LINAK cannot for the same reasons as mentioned above guarantee the availability of any particular product Therefore LINAK reserves the right to discontinue the sale of any product displayed on its website or listed in its catalogues or other written material drawn up by LINAK All sales are subject to the Standard Terms of Sale and Delivery for LINAK For a copy hereof please contact LINAK LINAK amp Copyright LINAK 2010 10 MA M9 02 157 L LINAK A S reserve the right to make technical alterations WE IMPROVE YOUR LIFE
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