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FGW900 High-temperature Furnace
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1. Before You Begin Preface Before You Begin Safety first Before you use your MTS product or system read and understand the safety information provided with your system Improper installation operation or maintenance can result in hazardous conditions that can cause severe personal injury or death or damage to your equipment and specimen Again read and understand the safety information provided with your system before you continue It is very important that you remain aware of hazards that apply to your system Other MTS manuals In addition to this manual you may receive additional manuals in paper or electronic form Manuals located on the product information CD will contain information that pertains to your test system such as e Hydraulic and or mechanical accessory manuals e Assembly drawings e Parts lists e Operation instructions e Preventive maintenance tasks Controller and application software manuals are typically included on the software CD distribution disc s FGW900 High temperature Furnace Product Manual Preface 5 Conventions Conventions Documentation Conventions 6 Hazard conventions Notes Special terms Illustrations Electronic manual conventions Preface The following paragraphs describe some of the conventions that are used in your MTS manuals Hazard notices may be embedded in this manual These notices contain safety information that is specific to the activity to be performe
2. EN ISO 12100 2 Safety of machinery Basic concepts general principles for design Part 2 Technical principles EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements EN 61326 1 Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General requirements EN 55011 Industrial scientific and medical ISM radio frequency equipment Electromagnetic disturbance characteristics Limits and methods of measurement Group 1 class A non domestic where RF is NOT used in the treatment of material Technical Construction File in accordance with Annex VII Part A Acopy electronic and paper of the Technical Construction File for this machinery is available on request from Authorized Representative We MTS Systems Corporation hereby declare that the machinery described above conforms with the relevant provisions of Annex Essential Health and Safety Requirements of Directive 2006 42 EC and that the Annex VIII Conformity Assessment Procedure has been carried out Placeofissue Date ofIssue Signature Name and Title Rich Baker Vice President Engineering Page 2 of 2 DoC Criterion January 24 2011 37 Declaration of Conformity FGW900 High temperature Furnace Product Manual a MTS PC MTS Systems Corporation http www mts com en Global index asp ISO 9001 Certified QMS
3. Manual Installation 21 High Temperature Furnace Cable Connections Lock Fastener Insert Socket bo gt 4 Connect E STOP to the frame When connecting insert one end of E STOP cable with E STOP IN label into E STOP IN socket in the rear panel of the temperature controller then put the other end into E STOP jack J14 on the frame controller More detailed information about E STOP see related contents in the MTS load frame manual 5 Connect the communication cable to the computer There is a reserved port J6 on the temperature controller of the furnace When needs to connect the computer and the temperature controller aMTS communication cable is required It is through a 485 to use serial converter to achieve the connection FGW900 High temperature Furnace Product Manual Installation 22 High Temperature Furnace Cable Connections Temperature Controller Box ESTOP J5 OUTPUTN POWER J2 E STOP OUT J1 E STOP IN J6 COMM J7 DOOR SWITCH THERMOCOUPLE UPPER MID LOWER J J10 o o pall HAG Selle H Computer Serial Converter o O ES Communication cable for connection FGW900 High temperature Furnace Product Manual Installation 23 High Temperature Furnace Cable Connections Connecting the Main The input
4. jumper plug or be connected to J1 of another Accessory with an Emergency Stop board J1 E STOP pin assignments are as follows PIN SIGNAL 1 ESTOP3B 2 No Contact 3 No Contact 4 ESTOP_OUT_MONTION 5 ESTOPB_IN 6 ESTOP3A 7 ESTOPB_IN 8 ESTOPA_IN 9 ESTOP3B 10 ESTOP_OUT_MONTION 11 No Contact 12 No Contact 13 ESTOPA_IN 14 ESTOP3A 15 No Contact FGW900 High temperature Furnace Product Manual Operation 29 Operation of Temperature Controller J2 E STOP pin assignments are as follows P n SIGNAL 1 ESTOPB OUT 2 No Contact 3 ESTOP OUT MONTION 4 ESTOP_OUT_MONTION 5 ESTOP3B 6 ESTOPA_OUT 7 ESTOP3B 8 ESTOP3A 9 ESTOPB_OUT 10 No Contact 11 No Contact 12 No Contact 13 ESTOP3A 14 ESTOP_OUT 15 No Contact JA pin assignments are as follows PIN SIGNAL 1 Upper heating L 2 Middle heating L 3 Lower heating L 4 GND 5 No Contact 6 No Contact High temperature furnace heating wire N OUTPUT N the heating wire of high temperature furnace temperature controller N connects the plug in components The socket connects the heating wire on the furnace of N line side J5 pin assignments are as follows P n SIGNAL 1 No Contact 2 No Contact FGW900 High temperature Furnace Product Manual Operation 30 P n Operation of Temperature Controller SIGNAL GND Upper heating
5. the About selection in the Help menu The names of other applications on your computer such as Anti virus software Screen savers Keyboard enhancers Print spoolers Messaging applications If You Contact MTS by Phone A Call Center agent registers your call before connecting you with a technical support specialist The agent asks you for your Contact number Name Company name Company address Phone number where you can be reached If your issue has a notification number please provide that number A new issue will be assigned a unique notification number FGW900 High temperature Furnace Product Manual Technical Support 8 Identify system type Be prepared to troubleshoot Write down relevant information After you call After you call To enable the Call Center agent to connect you with the most qualified technical support specialist available identify your system as one of the following types e Electromechanical material test system e Hydromechanical material test system e Vehicle test system e Vehicle component test system e Aero test system Prepare to perform troubleshooting while on the phone e Call from a telephone close to the system so that you can implement suggestions made over the phone e Have the original operating and application software media available e Ifyou are not familiar with all aspects of the equipment operation have an experienced user nearby to assist
6. the chamber DESCRIPTION Assmbied in the n Poopte s Ropub c MTS Fundamental of China FGWS00 300 10501 05100002 j eg High temperature Furnace ID 2114 2011 label MTS System Corporation 14000 Technology Eden Praine MN U Ss A MTS Technology Norden AB Drvo ISA 55344 2290 200 240 VAC 50 60 Hz Sodra Langebergsgatan 16 SE 421 32 Vatra Frounda Sweden Series FEC Environmental Chamber Product Manual Safety Information 14 Hazard Placard Placement LABEL DESCRIPTION Do not start operate or service machine until you read and understand the operator s manual Failure to do so could result in serious injury There are no customer serviceable parts on the MTS Criterion electromechanical frames Burn hazard Hot surface Do not touch Allow to cool before servicing Hot surface hazard Do not touch 15 Safety Information Series FEC Environmental Chamber Product Manual Installation Installation Overview Mounting Considerations The FGW900 High Temperature Furnace is usually provided for the customer as an accessory of amain machine and MTS service staff installs the accessory following defined steps If it was purchased as a replacement or an additional item install it following the steps described in this section The following is an overview of furnace installation tasks 1 Mount the furnace on the load frame 2 Connect all electrical cables and jumpers 3 Inst
7. voltage of the MTS FGW900 high temperature Furnace is single phase Power 200 240 V 50 60 Hz Use the cable that is provide for power input and connect to the customer electrical box and disconnect Note Local electrical codes supercede any information found here Electrical connections must be made by qualified personnel and is their responsibility for using the proper power disconnect that conforms to local codes and regulations when connecting the machine to the building main power Electrical disconnect The customer is responsible for providing an electrical power disconnect that is easy to operate and easy to reach It must also meet IEC 60947 1 and IEC 60947 3 standards Recommended circuit breaks would be ones that are of the thermal magnetic type with characteristics suitable for large inductive loads D type trip characteristic If fuses are used it is recommended that they are of the time delay type with dual elements These recommendations should be followed to avoid nuisance tripping N mS MTS Fundamental Temperature Furnace Model FGWS00 o O o O o O IS So AE Ooood o0o00 Connected to the Customer Electrical Box and Disconnect FGW900 High temperature Furnace Product Manual Installation 24 Operation Contents This section provides typical operating instructions for the high temperature furnace along with safety requirements For more details about the software and the Eurother
8. you In case Technical Support must call you e Verify the notification number e Record the name of the person who helped you e Write down any specific instructions MTS logs and tracks all calls to ensure that you receive assistance for your problem or request If you have questions about the status of your problem or have additional information to report please contact Technical Support again and provide your original notification number FGW900 High temperature Furnace Product Manual Technical Support 9 About This Manual Introduction About This Manual Purpose The FGW900 High Temperature Furnace provides a high temperature testing environment for material tests These tests can include tension compressing or bending of ceramic metal and compound materials This manual provides technical information about the high temperature furnace in terms of its parts working environment technical parameters temperature controller installation and operation Inappropriate Use Before you attempt to use the FGW900 MTS High Temperature Furnace read and understand this manual Improper installation or operation of this product can result in hazardous conditions that can cause sever personal injury or death and damage your equipment and specimen Contents Description 11 Operating condition requirements 13 Technical parameters 13 FGW900 High temperature Furnace Product Manual Introduction 10 Description Description T
9. MTS o taOl TOMY 100 231 447 A FGW900 High temperature Furnace Product Manual be certain Copyright information 2012 MTS Systems Corporation All rights reserved Trademark information MTS is a registered trademark and MTS Criterion and MTS Insight are trademarks of MTS Systems Corporation within the United States These trademarks may be protected in other countries Publication information Manual Part NUMBER PUBLICATION DATE 100 231 447 A May 2012 FGW900 High temperature Furnace Product Manual Contents Preface 5 Before You Begin 5 Conventions 6 Documentation Conventions 6 Technical Support 7 How to Get Technical Support 7 Before You Contact MTS Service Representative 7 If You Contact MTS by Phone 8 After you call 9 Introduction 10 About This Manual 10 Description 11 Furnace 12 Temperature controller 12 Bracket of high temperature furnace 12 Operating condition requirements 13 Technical parameters 13 Safety Information 14 Safety 14 Hazard Placard Placement 14 Installation 16 High temperature furnace body installation 17 High Temperature Furnace Cable Connections 20 Operation 25 Operation of High Temperature Furnace 26 FGW900 High temperature Furnace Product Manual Contents Operation of Temperature Controller 28 Routine Maintenance 34 Routine Maintenance Overview Checklist 34 Declaration of Conformity 36 4 Contents FGW900 High temperature Furnace Product Manual
10. N Middle heating N Lower heating N The thermcouples interface THERMCOUPLE The three thermocouples on the furnace are connected to the socket J8 J9 J10 plug into the upper middle and lower segment of the thermocouple Furnace door switch When the door is open cut off the limit switch that s connected to the heating power on the furnace This interface is a 9 pin connector the pin function are as follows PIN SIGNAL 1 No Contact 2 Connected to the 2408 AC Pin 3 Connected to the E STOP Pin ES1 4 No Contact 5 No Contact 6 No Contact 7 No Contact 8 No Contact 9 No Contact FGW900 High temperature Furnace Product Manual Operation 31 Operation of Temperature Controller Heating Output L E STOP Heating Output N Power Switch J4 OUTPUTL ESTOP J5 OUTPUTN POWER 42 E STOP OUT J1 E STOP IN eG ofo J6 COMM J7 DOOR SWITCH THERMOCOUPLE UPPER MID LOWER J J10 J8 o Kel nae EEL SAR EB H Communication Interface Thermocouple Interface Door Switch Interface Power Input Temperature The Furnace uses a Eurotherm2408 as temperature controller The following Controller Common describes the operation of manual settings and some of its methods and Functions procedures For details relating to setting test temperature and various control parameters
11. able Connections Connection steps 1 Connect the thermocouple wire Aaccording to the label sequence of J8 J9 and J10 insert thermocouple into the upper middle lower jacks of the high temperature furnace side wall and tighten the fixing screws Insert the cable that is carried by the thermocouple into the thermocouple outlet on the rear panel of the temperature controller J6 COMM J7 DOOR SWITCH THERMOCOUPLE UPPER MID LOWER J4 3 J To Furnace Body 2 Connect the door switch wire Insert one end of switch lead with plug into J7 jack of the temperature controller then connect the other end to the limit switch contact on the furnace bottom When installing the furnace door switch lead has been connected together with the limit switch Only need to insert the other end to J7 of the temperature controller 3 Connect the output power cable between the furnace and the temperature controller There are two power cables that connect the furnace and the temperature controller One is OUTPUTL the other is OUTPUT N The two cables have already been connected together on the furnace When installing simply need to follow the labels to insert one end with plug into the corresponding sockets on the rear panel of the temperature controller and then tighten the fastens Note Do not insert or unplug this connectors group in the heating condition to avoid personal electric shock accidents FGW900 High temperature Furnace Product
12. all the extensometer The extensometer if used is mounted independently and its extension rods extend into the furnace through an opening filed in the front of the furnace Consider the following when mounting the furnace in the load frame When mounting ensure the specimen rod axis is in coincidence with the furnace hearth axis 2 When mounting ensure the vertical center of the specimen is in coincidence with the vertical center of the high temperature furnace FGW900 High temperature Furnace Product Manual Installation 16 High temperature furnace body installation High temperature furnace body installation Furnace body installation steps 1 2 Axis of Rotatio 5 Unplug the furnace rotation axis from the hinge assembly of the furnace Put the furnace onto the bracket Align the high temperature furnace hinge holes with the bracket mounting holes Downwards insert the rotation axis connect the high temperature furnace with the high temperature bracket as shown below Bracket Furnace door switch installation As the door switch has been adjusted in the right position in the vendor s plant users are not allowed to arbitrarily adjust the position when installing the furnace for the first time If need to replace the switch you need follow the below steps FGW900 High temperature Furnace Product Manual Installation 17 High temperature furnace body installation 5 1 Assemble the contact block and limit sw
13. ature Furnace Product Manual How to Get Technical Support Technical Support How to Get Technical Support Start with your manuals Technical support methods Outside the U S The manuals supplied by MTS provide most of the information you need to use and maintain your equipment If your equipment includes software look for online help and README files that contain additional product information If you cannot find answers to your technical questions from these sources you can use the Internet e mail telephone or fax to contact MTS for assistance MTS provides a full range of support services after your system is installed If you have any questions about a system or product contact Technical Support in one of the following ways For technical support outside the United States contact your local sales and service office For a list of worldwide sales and service locations and contact information use the Global MTS link at the MTS web site www mts com gt Global MTS gt choose your region in the right hand column gt choose the location closest to you Before You Contact MTS Service Representative Know your contact number and system number Identify the problem MTS can help you more efficiently if you have the following information available when you contact us for support The contact number contains your company number and identifies your equipment type such as material testing or simulation The numbe
14. ce sudden high force motion Never assume that your reactions are fast enough to allow you to escape injury when a system fails The high force and velocity capabilities of MTS systems can be destructive and dangerous especially if crosshead motion is unexpected The most likely causes of unexpected crosshead response are operator error and equipment failure due to damage or abuse such as broken cut or crushed cables and hoses shorted wires overstressed feedback devices and damaged components within the control loop Eliminate any condition that could cause unexpected crosshead motion Keep radio frequency RF transmitters away from the workstation computers remote terminals and electronics consoles Intense RF fields can cause erratic operation of the more sensitive circuits in the system Hazard Placard Placement LABEL Furnace Temperature Range Senal Number MTS Part Number Date of Manufacture Hazard placards contain specific safety information and are affixed directly to the system so they are plainly visible Each placard describes a system related hazard When possible international symbols icons are used to graphically indicate the type of hazard and the placard label indicates its severity In some instances the placard may contain text that describes the hazard the potential result if the hazard is ignored and general instructions about how to avoid the hazard The following labels are typically located on
15. d Hazard notices immediately precede the step or procedure that may lead to an associated hazard Read all hazard notices carefully and follow all directions and recommendations Three different levels of hazard notices may appear in your manuals Following are examples of all three levels Danger notices indicate the presence of a hazard with a high level of risk which if ignored will result in death severe personal injury or substantial property damage Warning notices indicate the presence of a hazard with a medium level of risk which if ignored can result in death severe personal injury or substantial property damage Caution notices indicate the presence of a hazard with a low level of risk which if ignored could cause moderate or minor personal injury or equipment damage or could endanger test integrity Notes provide additional information about operating your system or highlight easily overlooked items For example Note Resources that are put back on the hardware lists show up at the end of the list The first occurrence of special terms is shown in italics Illustrations appear in this manual to clarify text They are examples only and do not necessarily represent your actual system configuration test application or software This manual is available as an electronic document in the Portable Document File PDF format It can be viewed on any computer that has Adobe Acrobat Reader installed FGW900 High temper
16. ent Name Model 409 Temperature Controller 643 XX compression platens 642 XX bend fixture 640 XX fracture mechanics grip 653 XX Hi temperature furnace Equipment Description The MTS CRITERION ELECTROMECHANICAL MATERIAL TESTING SYSTEMS C42 C43 C44 AND C45 50 N to 100 kN with TestWorks Software is intended to perform testing of materials and components including plastics metals composites adhesives textiles wood and paper products ceramics elastomers and foam Includes the following sub systems of the machine Frame Motor Amplifier Controller Handset and Cables Customer must evaluate risks due to ejected parts or materials from the test specimens If Test Area Guard is not selected by customer then for protection against ejected parts or materials from test specimens and to control access to the machinery the Customer must provide a Test Area Guard to protect personnel Advantage Pneumatic grip Page 1 of 2 DoC Criterion January 24 2011 FGW900 High temperature Furnace Product Manual Declaration of Conformity 36 Manufacturer MTS Systems Corporation 14000 Technology Drive Eden Prairie MN 55344 2290 U S A Authorized Representative Stefan Strand MTS Systems Norden AB S dra L ngebergsgatan 16 SE 421 32 V stra Fr lunda Sweden Applicable Directive s Machinery Safety Directive 2006 42 EC Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC Harmonized or Other Standards Referenced
17. erature 5 40 C 41 104 F Operating Humidity 5 85 noncondensing Maximum Altitude 2000 m 6562 ft Voltage Single phase AC 200 240 V Frequency 50 Hz 60 Hz Current 15 Amps Technical parameters MODEL FGW900 Scope of application C45 C64 Temperature scope C 300 1100 572 F to 2097 F External dimension mm 310 x 410 12 2 in x 16 1 in Dimension of chamber mm Controller size mm Uniform temperature zone length mm 100 x 320 3 9 in x 12 6 in 400 x 420 x 200 15 7 in x 16 5 in x 7 9 in 100 3 9 in Temperature gradient lt 3 C lt 37 4 F Heating method Three segment controllable Temperature fluctuation lt 2 C lt 35 6 F Precision of temperature controller Class 0 3 Time to obtain operating temperature lt 50 min Weight Introduction 25 kg 55 1Ib FGW900 High temperature Furnace Product Manual Safety Safety Information Safety Stay clear of moving equipment avoid crush points Know the causes of unexpected crosshead motions Do not use RF transmitters Stay clear of mechanical linkages connecting cables and hoses that move because you can get pinched crushed tangled or dragged along with the equipment High forces generated by the system can pinch cut or crush anything in the path of the equipment and cause serious injury Stay clear of any potential crush points Most test systems can produ
18. g time hours 8 40 2000 Clean the furnace inside furnace surface X area Check the door swith and E STOP Check the cable connection Check all the buttons function System Inspection Check the cable connection MTS System Cherks Check E STOP MTS Check the door switch MTS The surface of the furnace can become extremely hot Touching the furnace before it has cooled can severly burn skin Allow sufficient time for the furnace to cool off before servicing the furnace FGW900 High temperature Furnace Product Manual Routine Maintenance 34 Routine Maintenance e When using the furnace try not to make contact with the inner cavity of the furnace during the process of installing a test sample to avoid causing damage to the furnace cavity e Do not open the furnace immediately after a test is completed to avoid serious injury and prevent damage to the furnace cavity e Clean the furnace cavity in a timely manner with a soft brush once a test is completed in order to prolong the service life of the furnace e Ifthe furnace is not used for a long period preheat the furnace before using it again The preheating method is as follows 1 Increase the temperature to 200 C and maintain that temperature for a least four hours 2 Increase the temperature to 400 C and maintain that temperature for a least four hours 3 Increase the temperature to 600 C and maintain that temperature for a least four hours T
19. he FGW900 High Temperature Furnace is primarily used with the MTS Series C45 Electronic Universal Testing Machine and the MTS Series C64 Static Hydraulic Universal Testing Machine It provides the high temperature required for tension tests while providing a long term stable high temperature testing environment The MTS Series FGW900 High furnace let you test materials and components within a range of temperatures from 300 1100 C 572 2097 F Heating is accomplished with electrical heating elements A customer specified temperature controller Eurotherm2408 is mounted in the electrical box The high temperature furnace provides stable test temperature conditions for high temperature tension tests The high temperature furnace consists of a bracket furnace body temperature controller rod Furnace Rod Mounting Bracket Furnace Typical installation of high temperature furnace 11 Introduction FGW900 High temperature Furnace Product Manual Furnace Temperature controller Controller Furnace Upper Control Signal Heating Element EEE 8 pae B Middle Control Signal Heating Element ea e I Lower Control Signal Heating Element mei a Furnace The high temperature furnace opening provides quick sample and fixture installation The furnace has ports used for connecting thermocouples and high temperature extensometers The cavity of the furnace uses thermal insulation material of mul
20. itch separately based on the following figure shows Screw Pressing Block Touch Arm Backing Plate Door Switch Base FGW900 High temperature Furnace Product Manual Installation 18 High temperature furnace body installation 5 2 According to the following figure shows assemble the contact block whole piece and limit switch whole piece to the furnace bottom front position Furnace Botto Door Switch Assembl Touch Assembly 5 3 Use 2 Metric M4X10 socket head cap screws to lock the contact assembly piece and then move the door switch assembly piece to make the door switch closed after that mover forward another 0 5mm to lock the four screws in the door switch assembly piece b Moving door switch assembly so that the door switch is closed then moving forward with 0 5mm c Lock the door switch assembly four screw a First lock touch assembly FGW900 High temperature Furnace Product Manual Installation 19 High Temperature Furnace Cable Connections High Temperature Furnace Cable Connections The connection between the high temperature furnace and the temperature controller is shown as below 485USB9F 2W Remote E STOP BOX Acessory E STOP Cable Interface Board Out Upper K Thermocouple Middle K Thermocouple Lower K Thermocouple Furnace Heating L Cable To User Power Switch FGW900 High temperature Furnace Product Manual Installation 20 High Temperature Furnace C
21. m temperature controller see the software operation manual and the Eurotherm temperature controller manual Operation of High Temperature Furnace 26 Operation of Temperature Controller 28 Abrasion of insulation inserts produces airborne dust Airborne dust from the insulation can irritate the eyes lungs and skin Use eye protection goggles gloves and a high efficiency respirator if it is necessary to work with insulating materials FGW900 High temperature Furnace Product Manual Operation 25 Operation of High Temperature Furnace Operation of High Temperature Furnace Furnace Handle Furnace Lock Before starting test you need assemble high temperature grip open high temperature furnace and revolve it into test space assemble high temperature grip into furnace body and seal pull rod hole according to requirement The high temperature furnace belongs to split flange high temperature furnace of which opening closing is realized via lock on external wall of case shell The bottom of the high temperature furnace is equipped with a limit protection switch when the high temperature furnace is opened this limit protection switch will cut off the heating power and can not self recovery only when to again press the ENABLE button can be connected to the heating circuit once the door is closed again Thermocouple Hole Extensometer Channel If you use a high temperature extensometer supplied separately its exten
22. r is typically written on a label on your equipment before the system leaves MTS If you do not know your MTS contact number contact your sales engineer When you have more than one MTS system the system model number and series number identifies your system You can find your these number in your order paperwork or directly on your equipment Describe the problem and know the answers to the following questions e How long and how often has the problem occurred e Can you reproduce the problem e Were any hardware or software changes made to the system before the problem started e What are the equipment model numbers e What is the controller model if applicable e What is the system configuration FGW900 High temperature Furnace Product Manual Technical Support 7 If You Contact MTS by Phone Know relevant For a computer problem have the following information available computer information Manufacturer s name and model number Operating software type and service patch information Amount of system memory Amount of free space on the hard drive where the application resides Current status of hard drive fragmentation Connection status to a corporate network Know relevant For software application problems have the following information available software information The software application s name version number build number and if available software patch number This information can typically be found in
23. reatment of general fault FAULT CONDITION REASON SOLUTION 1 Check whether the specifications of the sensor are properly defined SV window flashes and displays S br The input measuring signal exceeds the measuring range 2 Check whether the signal input is broken Heatup speed is slower than original speed The parameter are not properly defined Check whether the parameters of the temperature controller are properly defined The Temperature controller can not start the furnace The Furnace is not closed properly or there is something wrong with the Furnace door switch or cable 1 Check the furnace of see if it is closed properly 2 Check the door switch cable and the connections to the furnace door switch and the back of the temperature controller Temperature fails to steady at setting temperature Control parameter is imperfect or lost FGW900 High temperature Furnace Product Manual Start self adjustment to find out proper control parameter Routine Maintenance 35 Declaration of Conformity Leer MTS Systems Corporation MTS were m echnology Drive Eden Prairie MN 55344 2290 Telephone 952 937 4000 Fax 952 937 4515 ORIGINAL DECLARATION OF CONFORMITY IN ACCORDANCE WITH ANNEX II 1A OF COUNCIL DIRECTIVE 2006 42 EC Equipment identification CRITERION ELECTROMECHANICAL MATERIAL TESTING Serial No select one only SYSTEMS po DA O O 7B T y a a Optional Equipm
24. refer to the attached lt lt Models2404 2408 PID Controllers Installation and Operation handbook gt gt For setting test temperature and control parameters via software refer to the attached software application manual 1 Setting test temperature Press or key directly to adjust the temperature FGW900 High temperature Furnace Product Manual Operation 32 Operation of Temperature Controller oP1 0P2 The measured temperature Set temperature er A Increase and decrease key LY d is used to set the C temperature and ginseng E 2 Setting PID Control Parameters PID control parameters are the key parameters to control the temperature Generally different temperatures require different PID parameters When setting the temperature refer to the corresponding information to enter the correct parameters Based on parameters tables given in the Eurotherm manual to set three parameters Pb P parameter ti I parameter and td D parameter The following flow chart briefly illustrates the methods to set the three parameters PID FGW900 High temperature Furnace Product Manual Operation 33 Routine Maintenance Routine Maintenance This section provides information regarding service of the high temperature furnace Routine Maintenance Overview Checklist Recommended Service CALENDAR TIME USING 8 HOURS RUNNING TIME RATE DAILY WEEKLY ANNUALLY PER DAY Runnin
25. sion guide rod is inserted into the furnace via the slot for the extensometer in front of the furnace and contacts the testing sample For information about the installation and usage of the high temperature extensometer see the high temperature extensometer user manual FGW900 High temperature Furnace Product Manual Operation 26 Operation of High Temperature Furnace Improper use can shorten the life of heater elements and insulation components Do not open the high temperature furnace while it is hot or operating Allow sufficient time for the furnace to cool before opening the furnace Rapid cooling reduces heating element life Do not use this furnace to heat materials that pose hazards of explosion implosion or the release of toxic or flammable gases Explosions in the furnace can cause death or serious injury Do not operate the furnace near or above flammable materials Allow sufficient time for the test materials to cool before handling them Materials heated in the furnace are hot and can ignite flammable materials or cause serious burns Do not operate the furnace near or above flammable materials Allow sufficient time for the test materials to cool before handling them Do not use the metal shell of the thermocouple when replacing the thermocouple Six groups of 230V AC heating wires were buried in furnace inner wall when thermocouple pass through the heating wires the mental shell of thermocouple may be charged res
26. ticrystal mullite fiber allowing operation at maximum temperature for extended periods of time The heating body is made of electro thermal alloy wire which provides fast temperature rise low heat loss and long service life The housing is made of stainless steel in a double layer structure ensuring a lower surface temperature The high temperature furnace is monitored and controlled by the temperature controller The temperature controller has three high precision Eurotherm temperature control meters which control three heating zones Each temperature control meter receives the input from a thermocouple and outputs power accordingly to its heating element Solid state relays are used to meet the requirements of high precision temperature control LowerThermocouple Signal Middle Thermocouple Signal Upper Thermocouple Signal High temperature furnace control diagram Bracket of high temperature furnace The bracket for the furnace has an adjustable rotary bracket that allows you toadjust the position of the furnace or easily remove it from the test space FGW900 High temperature Furnace Product Manual Introduction 12 Operating condition requirements Operating condition requirements Only use the high temperature furnace under the following conditions PARAMETER Condition SPECIFICATION For indoor application only Operating Temp
27. ulting in equipment damage or electric shock injury Do not use the metal shell of the thermocouple you should use a porcelain jacket tube thermocouple FGW900 High temperature Furnace Product Manual Operation 27 Operation of Temperature Controller Operation of Temperature Controller The temperature controlling system of high temperature furnace allows user to connect it with the computer and set software parameters The function of the switch and interface Temperature Fumace Model FGW300 FUNCTION DESCRIPTION Starts the heating Disables stops the heating POWER Power switch of the temperature controller COMM Communication interface Furnace connects with the computer via this interface The required temperature and parameters can be set for a test via this interface Temperature information can be read through software in real time FGW900 High temperature Furnace Product Manual Operation 28 Operation of Temperature Controller The interface use 9 pins connectors and three of them are used Pin assignments are as follows P n SIGNAL No Contact COMM A COMM B Communication GND No Contact No Contact No Contact No Contact Oo ON oO ay AJ wo hd E STOP The J1 connector should be connected to either J14 of the Frame No Contact Controller or J2 of another Accessory with an Emergency Stop board The J2 connector will either have a
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