Supreme Accuracy Tension Controller TRC-406T
Contents
1. TC 610 USER MANUAL 38 cn 5srT 4 External Dimensions and Fastening Positions 1 ACTUAL DIA ASB ATL L 196mm x H 76mm Panel cut out TC 610 USER MANUAL AAT 5 Terminal Connection Diagram Terminal Description Contents k AC 28V 2V INPUT MAX 6A 3 TO magnetic powder 4 deii ones brake clutch 5 6 AC220 10 INPUT Power input 7 FG 34 ground wire l 8 C RELAY C 9 A output 250V A O 10 B AC 1A B O O 11 12 D A OUTPUT 0 10VDC 13 12V oo 14 Dy owen 50Hz 2KHz input 15 OV 16 0 10V 17 OV A D INPUT Master speed 0 10V DC 18 12V DCV MAX 100Ma 19 COM Control input 19 common point 20 START Initiating input 20 O 21 E STOP Emergency 21 0 stop 22 RESET Roller 22 0O XJ diameter reset 23 24 25 Reserved TC 610 USER MANUAL CH 2r 6 TC 610 Parameter Contents and Definitions Parameters Definition Maximum outer diameter full spool 9999mm Pr01 Ex factory setting 600mm Minimum outer diameter empty spool 0000mm Pr02 Ex factory setting 95mm Pr03 Password Ex factory setting 1234 Pr04 Pulse rate PPR amount per turn Ex factory setting 1 Pr05 Compensated delay time for master speed input Sec Pr06 Tension compensated percentage on acceleration Pr07 Tension compensated p2. 100 99 Unwinding master motor accelerating VOUT2V x 1 TC 610 USER MANUAL TE 8 TC 610 Electrical Characteristics Power input POWER SUPPLY AC220V 10 50 60Hz consumption power 15W AC28V 2V current max capacity 6A 0 24VDC output Max current 5 5A DC power output DC12V 0 2V 110mA Control contact input NPN input optic coupling isolated CLK count speed SOHZ 2kHz Note set in parameter 12 D A OUTPUT 12BIT D A OUTPUT 0 10VDC diagnosis A D INPUT diagnosis 10BIT A D INPUT 0 10VDC Relay output R1 R2 Contact 250V AC 1A Protection level IP40 Humidity 0 95 RH gt Applying RELAY Selection 1 RELAY executes before count length reaches set value Selection 2 During winding period RELAY executes before actual value meets maximum outer diameter During unwinding period RELAY executes before actual value meets minimum outer diameter TC 610 USER MANUAL 9 Parameters Setting Procedures Example Changing Parameter 4 from 1 00 to 3 00 as follows PRESS PRESS PRESS PRESS PRESS PRESS PRESS PRESS PRESS PRESS OR OR PRESS Indicator RED LED GREEN LED Flash Flash Note 2 Note 1 Flash Note 3 Flash Flash Back to normal display Changes to other parameters are similar to the above Note 1 Ex factory password is 1234 Wrong password
3. TC 610 Ultrahigh Precision Tension Controller USER MANUAL Concise Solution by easy setting of material thickness Cain NONNO Scien iric CO TAIPEI TEL 886 2 28221466 FAX 886 2 28238003 CHINA TEL 86 21 69153366 FAX 86 21 69153939 Email chih mail gmsa hinet net TC 610 USER MANUAL Table of Contents TC 610Features eee f Safety precautions Control Panel Functions External Dimensions and Fastening Positions Terminal Connection Diagram Parameter Contents amp Definitions TC 610 Parameter Table TC 610 Electrical Characteristics TC 610 Parameters Setting Procedures Output vs Count Value and Speed Description Bp Um ocu mW mum P I e TC 610 USER MANUAL 1 TC 610 Features TC 610 is a powerful easy to use tension controller From the control panel the user simply sets the tension to FULL spool and EMPTY spool and enters either total material length or total number of circles to achieve high precision tension control Applications applies to industries such as plastic thin film gluing electric cord steel plate starching yarn joining warp and paper 2 Safety precautions gt Make sure to power off before wiring or unwiring TC 610 to avoid danger or causing damage to controller Terminals 3 and 4 of outputting 0 24V DC voltage is only used for resistive load not fo
4. ercentage on decelerating 96 Pr08 Tension compensated percentage at urgent stop Pr09 Tension compensated percentage at stop Pr10 Wind Unwind Control Mode 1 Unwind 2 Wind Pr11 Max Percentage for Brake output modification 96 Pr12 Signal input frequency 0 50Hz 1 2KHz Alarm point setting There will be an inform before the actual Pr13 value meets Full spool value Pr14 Decimal point setting of Thickness unit 2 0 01mm 3 0 001mm Invert function of PrO6 Pr15 O positive direction 1 opposite direction Invert function of PrO7 Pr16 O positive direction 1 opposite direction Invert function of PrO8 Pr17 O positive direction 1 opposite direction Invert function of PrO9 Pr18 O positive direction 1 opposite direction TC 610 USER MANUAL 86 7 1C 610 Parameter Table Parameter Definition Unit Range Factory Compensated delay time for 0 1 25 5 0 1 emmmm 2 Tension compensated 96 000 100 0 PIER Tension compensated 96 000 100 0 PEN RN Tension compensated 96 000 100 0 PEN Tension compensated 96 000 100 0 GUESS as Wind unwind control mode 1 Unwind 2 Wind 0 1 1 Initial value for Full spool 000 999 0 Pii ma Thickness unit 2 0 01mm 2 3 2 pe ars tum pris Invert function of Pro6 Invert function of PrO6 of x O positive 0 a oe 0 Winding master motor accelerating VOUT2V x 100 Unwinding master motor accelerating VOUT V x 1 99 Winding master motor accelerating VOUT V x
5. r inductance load DC motor Terminals 11 25 are contacts for inputting and outputting signals Do not connect them to AC power to avoid damage gt Terminals 1 and 2 are input points for AC28V 2V Use isolated transformer for power supply gt Terminals 3 and 4 are for outputting 0 24V DC voltage max 5 54 Put in fuse circuit before connecting to load gt Do not remove controller casing or perform pressure tests to controller components gt Keep records of TC 610 tension controller parameter setting after test run TC 610 USER MANUAL AH 3 Control Panel Functions 1 2 6 7 f t TC 6 10 m ACTUAL RUN SRL Control Panel Functions 1 Count value display 5 8 RED LED 6 Digit 2 Count setting display 1 2 GREEN LED 6 Digit RUN Operation indicator 5 PRG Entry parameter indicator limit signal input synchronization indicator ERR RELAY output indicator MODE Entry parameter key exit parameter key A Addend input key count parameter change parameter modification v Subtrahend input key count parameter change parameter modification SET ENTER key after parameter modification S LOAD Press this key to view final tension output RESET Count number reset and tension output reset 6 Indicating tension output 5 8 RED LED 3 Digit 7 FULL Full spool tension setting knob EMPTY Empty spool tension setting knob
6. won t be allowed to modify the content of Parameters Note 2 Change parameter when Prxx on red LED flashes Note 3 Confirm by pressing SET after parameter change TC 610 USER MANUAL cn 5srT 10 TC 610 Output vs Count Value and Speed Description 1 Outputting graphics when winding a s 4 Q0 j y IET 2 Outputting graphics when unwinding D A K amp Bat ARS m H TC 610 USER MANUAL Notations A1 FULL tension adjustable at full spool AO EMPTY tension adjustable at empty spool CF Count value from empty to full spool adjustable V1 MAIN MOTOR SPEED t Operation time 1 Output curve at fixed speed 2 Post compensation output at acceleration deceler ation 3 Main motor accelerating Speed locking Main motor decelerating 7B 10 A
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