C-VAC3 - Flo
Contents
1. machine working properly e Keep debris out of new fluid tanks e Ensure filter screen is clean before each use Avoid spilling fluid on the control panel Periodically wipe down exterior using a soft damp cloth CUSTOMER SERVICE CONTACT INFORMATION If you are experiencing problems with this machine call technical support at 1 800 303 5874 20 LIMITED ONE 1 YEAR WARRANTY Flo Dynamics warrants only to the original Purchaser that under normal use care and service the Equipment except as otherwise provided herein shall be free from defects in material and workmanship for one year from the date of original invoice External hoses remote control modules adapters and all other attachments supplies and consumables except as otherwise provided herein are warranted for 90 calendar days from the date of original invoice Filter elements are not warranted Printed circuit boards purchased from but not installed by Seller are not warranted SELLER S OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED SOLELY TO THE REPAIR OR AT SELLER S OPTION REPLACEMENT OF EQUIPMENT OR PARTS WHICH TO SELLER S SATISFACTION ARE DETERMINED TO BE DEFECTIVE AND WHICH ARE NECESSARY IN SELLER S JUDGEMENT TO RETURN THE EQUIPMENT TO GOOD OPERATING CONDITION NO OTHER WARRANTIES EXPRESS OR IMPLIED OR STATUTORY INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY AND ALL SUCH WARR2. situation Indicates an imminently hazardous situation which if not avoided will result in death or serious injury to the operator or to bystanders A WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to the operator or to bystanders A CAUTION Indicates a potentially hazardous situation which if not avoided may result in moderate or minor injury to the operator or to bystanders IMPORTANT Indicates a situation which if not avoided may result in damage to the machine or the vehicle being serviced e Safety Messages Safety messages in this section contain three different type styles Normal type states the hazard Bold type states how to avoid the hazard e Italic type states the possible consequences of not avoiding the hazard e Safety Symbols A safety symbol when present gives a graphical description of the potential hazard and how to avoid the hazard Risk of Fire Read Instructions Before Use gt Risk of Explosion Mandatory Eye Protection Risk of Entanglement Mandatory Protective Gloves Dangerous Fumes Mandatory Protective Clothing Do Not Pull or Move Risk of Burns IMPORTANT SAFETY INSTRUCTIONS DANGER d Engine exhaust contains toxic gases e Vent vehicle s exhaust away from work area e Do not breathe exhaust Exhaust gases will cause injury or death WARNING Improper use and operation e Read und
3. ANTIES ARE HEREBY EXPRESSLY DISCLAIMED This warranty does not cover and separate charges for parts labor and related expenses shall apply to any damage to malfunctioning inoperability or improper operation of the Equipment caused by resulting from or attributable to A abuse misuse or tampering B alteration modification or adjustment of the Equipment by anyone other than Seller s authorized representatives D improper or negligent use application operation care cleaning storage or handling E fire water wind lightning or other natural causes F adverse environmental conditions including without limitation excessive heat moisture corrosive elements or dust or other air contaminants radio frequency interference electric power failure power line voltages beyond those specified for the equipment unusual physical electrical or electromagnetic stress and or any other condition outside of Seller s environmental specifications G use of the Equipment in combination or connection with other equipment attachments supplies or consumables not manufactured or supplied by Seller or H failure to comply with any applicable federal state or local regulation Repairs or replacements qualifying under this Warranty will be performed on regular business days during Seller s normal working hours within a reasonable time following Purchaser s request All requests for Warranty service must be made during the stated Warranty peri
4. IEW VACUUM PRESSURE GAUGE REMOVE FILL KNOB FLUSH CONTROL KNOB PUMP SWITCH di VACUUM SWITCH 2 Positions 3 Positions WASTE TANK FULL NEW FLUID TANK LOW WASTE TANK DRAIN COMPLETE PUMP OFF DRAIN WASTE ANK T NOTICE Both new fluid tanks must be filled with at least wo 2 quarts of fluid for machine to operate PATENT PENOING LED LIGHTS WASTE TANK FULL The waste fluid tank is full NEW FLUID TANK LOW One or both of the new fluid tanks are empty WASTE TANK DRAIN COMPLETE The waste fluid tank is empty 13 OPERATING PROCEDURES IMPORTANT Hook machine up to at least 115psi of air and connect battery clamps to vehicle s battery before using SYSTEM FLUSH PROCEDURE eS oo Make sure vehicle is turned off Use suction wand to remove fluid from overflow bottle see Suction Wand procedure Remove radiator cap and use suction wand to lower fluid level below the upper radiator hose Re install cap Disconnect upper radiator hose Connect black service line to radiator Connect red service line toward block f ED HOSE P E yp Use included hose clamps to pinch off all lines going to the overflow bottle Open ball valves on both hoses it may be necessary to adjust the black ball valve slightly to balance the exchange process Turn top dial to Remove Fluid position and bottom dial to desired fluid type Turn vacuum switch amp pump switch on to begin flush Tur
5. TABLE OF CONTENTS INTRODUCTION to the sesenta 2 SAFETY INFORMATION eene tnntn tentes 3 SYSTEM FEATURES amp SPECIFICATIONS 9 MACHINE OVERVIEW ener nnns 10 CONTROL PANEL OVERVIEW 12 OPERATING PROCEDURES 13 REPLACEMENT PARTS ccssssesesssssesssceseessscessecsesevesseseesaeenees 16 MAINTENANCE PROCEDURES 19 CUSTOMER SERVICE CONTACT INFO 19 WARRANTY INFORMATION eere 20 INTRODUCTION to the Congratulations on the purchase of your C VAC coolant service machine The is a device that removes and refills engine coolant and also pressure tests the cooling system Coolant is extracted and refilled through the upper radiator hose connection without the vehicle s engine running Before the coolant is refilled a vacuum is applied to the cooling system to eliminate any air in the system Simply put this machine is the cleanest safest easiest fastest most thorough and most cost efficient method of radiator fluid exchange ever devised Suddenly cooling system maintenance has become a more realistic proposition Fluid exchanges are cleaner and neater than ever Service neglect causes engine coolant to break down
6. een examined by a qualified service representative e Care should be taken to arrange the battery cables and service hoses so that they will not be tripped over or pulled Never pull on the power cables or service hoses to transport the machine Damage may occur to these components or machine may tip over Keep area of operation clear of unnecessary tools and equipment Utilize recessed tool storage areas on the top of the machine Never leave the machine running unattended e The C VAC is not designed for any other purpose than the servicing of automotive cooling systems Operation of this machine by anyone other than qualified personnel may result in injury A CAUTION Misdiagnosis may lead to incorrect or improper repair and or adjustment e Do not rely on erratic questionable or obviously erroneous test information or results If test information or results are erratic questionable or obviously erroneous make sure that all connections and data entry information are correct and that the test procedure was performed correctly If test information or results are still suspicious do not use them for diagnosis Improper repair and or adjustment may cause vehicle or equipment damage or unsafe operation IMPORTANT Risk of equipment damage e Connect battery cables to a 12 volt power source only i e vehicle s battery e Servicing transporting or storing this machine in an attitude other than the normal operating posit
7. erstand and follow all safety messages and operational procedures in this manual before operating this machine e This equipment should be operated only by qualified personnel Use this equipment only as described in this manual Improper use and operation of this product can result in injury A WARNING Engine systems can malfunction expelling fuel oil vapors hot steam hot toxic exhaust gases and other flying particles e Wear safety goggles and protective clothing user and bystander Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses e Do not position head directly over or in front of carburetor or throttle body Engine backfire can occur when air cleaner is out of normal position e Make sure gauge reads zero before connecting or disconnecting hose connections to adapters e Make sure cooling system pressure has been relieved before connecting or disconnecting hose connections and adapters e Keep a dry chemical Class B fire extinguisher rated for gasoline chemical amp electric fires in the work area Fire explosion or flying particles may cause serious injury A WARNING F d F il j n Risk of expelling pressurized fluids e Wear safety goggles and protective clothing user and bystander e Engine systems can malfunction expelling fuel oil vapors hot steam hot toxic exhaust gases and other debris e Always unplug the machine fr
8. fluid type Turn pump switch on Open ball valve at the end of the red service line to regulate fluid flow Turn pump switch off when finished SUCTION WAND PROCEDURE 1 Connect wand adapter to black service line amp open ball valve 2 3 4 Turn top dial to Remove Fluid position Turn vacuum switch on Turn switch off when finished 15 PRESSURE TEST NOTE Do not perform a pressure test unless machine is connected to upper radiator hose Unclamp overflow lines Close red ball valve open black ball valve Turn top dial to Pressure Test Turn bottom dial to desired fluid type Turn pump switch on Slowly open ball valve on red service hose until desired pressure is obtained See chart in manual for reference 7 To relieve the pressure in the system turn the top dial to the Remove Fluid position QU NES WARNING Do not exceed cap rating by more than 4psi Relieve pressure in system before disconnecting adapters DRAIN TANKS PROCEDURE DRAIN WASTE TANK 1 Turn bottom dial to Drain Waste Tank position 2 Attach open end adapter to red service hose 3 Flip the right side switch to Drain Waste Tank 4 Pump will shut off automatically when complete DRAIN NEW TANK 1 Turn bottom dial to desired fluid type 2 Attach open end adapter to red service hose 3 Turn pump switch on 4 Turn pump switch off when complete COMPLETELY DRAIN NEW TANK To do this the Waste Tan
9. ion can result in fluid spillage and or component damage Never pull on the power cables or service hoses to transport the unit Damage may occur to these components or machine may tip over Always use the handle to move Periodically clean the machine by wiping down with a clean soft dry cloth Improper operation of equipment may result in damage to machine or components SAVE AND FOLLOW THESE INSTRUCTIONS DIMENSIONS amp TECHNICAL SPECIFICATIONS DIMENSIONS 52 Tall 23 Wide 27 Deep Service Hoses 10 outside of machine Wheels 5 locking casters front 9 3 4 casters back Fluid Tanks 28 Quart New Fluid Tank 28 Quart Used Fluid Tank Weight 176 lbs TECHNICAL SPECIFICATIONS Power 12 Volt DC from vehicle battery Fuse 7 5 Amp Operating Temperature 60 to 110 F 15 to 43 C FEATURES Durable roto cast polyethylene body and tanks prevent vehicle damage e Ergonomically correct working height 5 locking front caster wheels amp 10 rear wheels allow easy maneuverability Clear service hoses allow visual confirmation of new and used fluid movement Easy access service panel Self contained battery cables hook up to the vehicle s 12 volt battery Indicating lamps are activated to show all machine operations and status functions 10 MACHINE OVERVIEW Shepherd s Hook Easily hang service hoses out of the way when not in use Recessed Storage A
10. ith moving parts can cause injury A WARNING Risk of fire or explosion Do not operate in the vicinity of open containers of flammable liquids such as gasoline e Keep hoses and jumper cables away from heat sources and sharp edges e Do not operate equipment with damaged cords or hoses until they have been examined by a qualified serviceman Fire or explosion can cause injury A WARNING Risk of fire or explosion Gases produced by a battery are highly explosive e Wear safety goggles and protective clothing user and bystander e This machine is equipped to operate on 12 volt DC power only A power source greater than this can result in serious injury to the user as well as damage to the machine e Do not smoke place metal tools on battery or allow a spark or flame in vicinity of battery e Clean battery terminals before hooking the machine s battery clips to them During cleaning keep airborne corrosion from eyes nose and mouth Be sure both battery cables are tightly connected to the battery terminals as instructed before proceeding with a fluid exchange Never remove battery cables from the battery terminals while the machine is operating Battery explosion can cause injury A WARNING i EET P p r Vr nl h LE E AE Ba C Hisk of burns e Wear gloves when handling hot engine components e Do not remove radiator cap unless engine is cold e Pressurized engine coolant may be hot e Do not
11. k Drain Complete LED must be OFF Turn top dial to Remove Fluid position Turn bottom dial to desired fluid type Flip the right side switch to Drain Waste Tank Turn switch to OFF when complete 16 REPLACEMENT PARTS LIST Description 941301 ControlPanelw Label R941302 nstruction Label L 941333 JfilMat o 941341 P2 WayPumpSwich 941342 G WayVacuumSwich R941251 Level Switch New Fluid Tank 941467 _ Black Service Hose 941314 UsedFlud AirTank Stee 9421033 TankCap 10 0 0 0 0 0 P941321 Shepherd s Hook 1 1 01 00 0 17 941285 Fluid Pump 94 1275 Vacuum Generator 18 941300 10 Wheel R942118 Locking Caster Wheel R941251 Level Switch New Fluid Tank 941276 Solenoid Valve 941463 External Filter 941294 Level Switch Waste Fluid Tank THT r M ani d 941347 Jumper Hose 941464 Internal Filter 942230 941289 Small Adapter Hose 1 1 4 dia Small Wand Adapter 942231 941288 Large Adapter Hose 1 1 2 dia Large Wand Adapter 941293 Step Adapter Assembly 941290 Sm Hose Clamp Pliers 941291 Med Hose Clamp Pliers 941295 941298 Cone Adapter Assembly 941292 Lg Hose Clamp Pliers Gloves To order replacement parts for the C VAC call 1 800 303 5874 MAINTENANCE PROCEDURES To keep your
12. n both switches off when finished Disconnect service lines and repeat step 3 Disconnect adapters and replace upper radiator hose Top off radiator and refill overflow see top off procedure DRAIN amp FILL PROCEDURE use to service a cooling system component 14 1 Make sure vehicle is turned off 2 Remove radiator cap 3 Connect cone adapter to black service line amp insert into radiator BLACK HOSE 1 4 H Turn top dial to Remove Fluid position Turn bottom dial to Drain Waste position Open ball valve on black service line Turn on vacuum switch Wait until no more wasie fluid is being removed Turn machine off and replace component Turn top dial to desired fluid type to fill the radiator Turn vacuum switch off Wait until there is no longer vacuum in the radiator amp remove cone adapter lop off radiator if needed Top off overflow bottle if needed amp replace radiator cap see top off procedure NOTE Whether you are servicing a vehicle with a traditional radiator cap or one with only an overflow bottle the rubber cone adapter must be immersed in the coolant slightly for the machine to remove coolant from the vehicle In order to do this coolant may need to be added to the radiator or overflow bottle TOP OFF PROCEDURE 1 Connect wand adapter to red service line DAWN Make sure ball valve is closed Turn bottom dial to desired
13. od This warranty is non transferable 21
14. om its power source when not in use e Keep the service hoses away from hot or moving engine parts Hoses can split or burst causing fluid to be expelled e Avoid contact with engine coolant e Treatment methods are as follows Eyes Flush eyes with plenty of water Skin Wash with soap and water Inhalation Move to uncontaminated area Ingestion If large amount get medical attention If any irritation persists get medical attention e Dispose of used fluid according to environmental laws and regulations Fuel oil vapors hot steam hot toxic exhaust gases pressurized fluid and other debris can cause serious injury A WARNING Hisk of unexpected vehicle movement e Block drive wheels before starting vehicle s engine to begin an exchange Unless instructed otherwise set parking brake and put gear selector in park e Do not leave a running vehicle unattended e If vehicle has an automatic parking brake release disconnect release mechanism for testing and reconnect when testing is completed A moving vehicle can cause injury A WARNING Risk of entanglement Engine has moving parts Do not place tools on fenders or other places in engine compartment e Keep yourself clothing battery cables and service hoses clear of moving parts such as fan blades belts pulleys hood and doors e Barriers are recommended to help identify danger zones in test area e Prevent personnel from walking through immediate test area Contact w
15. rea Holds tools while using or storing the machine Control Panel Instruction Panels Refer to these for quick reference instructions New Fluid Tank Caps Open to fill new fluid tanks New Fluid Tank Green Side Holds up to 28 quarts of new coolant New Fluid Tank Red Side Holds up to 28 quarts of new coolant Black Service Hose Carries used fluid from the vehicle being serviced to the machine Measure Strips Indicate how many quarts of fluid are in the tanks always fill above red zone Red Service Hose Carries new fluid from the machine to the vehicle being serviced Also used to drain used fluid tank Waste Fluid Tank Sight Tube Indicates how much fluid is in the waste fluid tank inside the machine 10 Wheels Allow easy transport 5 Locking Caster Wheels of the machine Front wheels lock to prevent unwanted rolling on non level surfaces 11 12 Shepherd s Hook Easily hang service hoses out of the way when not in use Top Service Panel Removes for easy access to internal parts Recessed Storage Area Holds tools while using or storing the machine Bottom Service Panel Removes for easy access to internal parts Handle Use when wheeling the machine around Air Fitting Connects to air compressor hose Battery Cables Connect directly to the vehicle s battery to power the machine Step Step here when tipping the machine back CONTROL PANEL OVERV
16. touch hot exhaust systems manifolds engines radiators etc Hot fluid and engine parts may cause injury A WARNING Battery acid is a highly corrosive sulfuric acid e Wear safety goggles and protective gloves user and bystander Have plenty of fresh water and soap nearby If battery acid contacts skin clothing or eyes flush exposed area with soap and water for 10 minutes e While cleaning battery s terminals keep airborne corrosion from eyes nose and mouth e Do not touch eyes while working near battery Battery acid can burn eyes and skin A WARNING Risk of burns e Wear gloves when working near hot engine components e Do not touch hot exhaust systems manifolds engines radiators etc e The fluid coming from the vehicle along with some of the machine s components that the fluid comes into direct contact with i e hoses and fittings may reach temperatures uncomfortable to the touch Exercise caution in avoiding contact with these items Hot components can cause injury or discomfort CAUTION A Hisk of injury e This equipment should be operated by qualified personnel only e Use this equipment only as described in this manual e Always unplug the machine from its power source when not in use e Loop the power cord loosely in its proper location when machine is not in use Do not operate equipment with a damaged battery cables or hoses or if the equipment has been dropped or damaged until it has b
17. which can lead to the engine freezing or overheating Historically cooling system fluid service has been neglected often due to the lack of a convenient method for providing such flush or fluid exchange services Previous methods for flushing the cooling system or replacing the coolant were time consuming and often inefficient or incomplete Now it s easier than ever to replace virtually all of the old coolant in less than 8 minutes to ensure your car s cooling system has a long trouble free life Please take time to read through this manual to familiarize yourself with the C VAC before performing your first coolant exchange IMPORTANT SAFETY NOTICE For your safety read this manual thoroughly before operating this machine Your C VAC unit is intended for use by properly trained skilled professional automotive technicians The safety messages presented below and throughout this user s manual are reminders to the operator to exercise care when using this unit Before using your C VAC unit always refer to and follow the safety messages and applicable service procedures provided by the manufacturer of the vehicle being serviced e Read All Safety Instructions Read understand and follow all safety messages and instructions in this manual Safety messages in this section of the manual contain a signal word with a three part message and in some instances an icon e Signal Words The signal word indicates the level of the hazard in a
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