K2532 - Industrial Tool and Machinery Sales
Contents
1. TRADEMASTER INDUSTRIAL TOOL K2532 MAXI PEDESTAL DRILL PRESS OPERATOR S MANUAL BEFORE USE ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL A A Date of Purchase c ccccsscoeceececeeceess TRADEMASTER HEAVY DUTY DRILL PRESS K2532 IMPORTED amp DISTRIBUTED BY E r NT INDUSTRIAL TOOL 8 MACHINERY SALES 18 BUSINESS ST E mw YATALA QLD 4207 AUSTRALIA 07 3287 1114 07 3287 1115 sales O industrialtool com au www industrialtool com au lt mm A WARRANTY TERMS In addition to any warranties or conditions implied by applicable Statute or Regulations Industrial Tool amp Machinery Sales warrants all of it s products against defective workmanship and faulty materials for a period of twelve 12 months from the date of purchase unless otherwise stated At our option we will repair or replace free of charge any item on the condition that e The complete machine or tool is returned freight prepaid to ITM or one of it s authorised service agents as directed by ITM and is found to have a material or constructional defect The machine or tool has not been subject to misuse neglect or damage by accident The fault is not a result of normal wear and tear Written permission has been received from ITM prior to commencement of repair Repairs tampering or modification carried out by unauthorised personnel will void all wa2. Head assembly 1 pc 2 Column with flange 1 pc 3 Arm of table and bracket 1 set 4 Table 1 pc 5 Base 1 pc B Accessories 1 Screw washer nut 2 pcs 2 Bolt 4 washer 3 pc 3 Clamp bolt 1 pc 4 Clamp handle 1 pc 5 Hexagon socket wrench 2 pcs 6 Height adjustment handle 1 pc 7 Feed handle knob 3 pcs 8 Drift 1 pc 9 Chuck chuck key taper arbor 1 set Note If you find any parts missing or damaged contact the dealer for exchange or replacement Me 2 cm 0 ug 0 a 0 a w gt cH MACHINE ASSEMBLY ll ASSEMBLY 1 Assemble the column e Place column assembly on base and align holes in column support with holes in base e Secure the column with three or four bolts and the washers provided 2 Install table bracket e Take off collar and rack e Install table bracket together with rack Fig 2 e Install collar and fix firmly Fig 3 3 Install table handle and clamp bolt e Fix handle with attached set screw Fig 4 e Install clamp bolt to fix bracket Fig 5 MACHINE ASSEMBLY 4 Install table and clamp with bolt Fig 6 5 Attach the Head Assembly e Carefully put the head assembly over the column and slide it onto the column into position Align the head frame with the table and base e Fix set screws into the right side of the head to lock the head into position Tighten the screws with the Allen wrench Fig 7 6 Install the Feeding Handles e Screw knob
3. IMPORTANT SAFETY INSTRUCTIONS Maintain Tools With Care e Keep tools sharp and clean for better and safer performance e Follow instructions for lubricating and changing accessories e Inspect tool cords periodically and if damaged have repaired by authorised service facility e Inspect extension cords periodically and replace if damaged e Keep handles dry clean and free from oil and grease Disconnect Tools e Unplug when not in use before servicing and when changing accessories such as cutters Remove Adjusting Keys And Wrenches e Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on Avoid Unintentional Starting e Do not carry a plugged in tool Always disconnect from power source before moving e Be sure switches are off before connecting to a power source Outdoor Use Of Extension Cords e When tool is used outdoors use only extension cords intended for use outdoors and so marked Stay Alert e Watch what you are doing Use common sense Do not operate tool when you are tired e Do not use when taking medications that may cause drowsiness Check Damaged Parts e Before further use of the tool any damaged parts should be repaired and performance verified prior to operation e Check alignment of moving parts binding of parts breakage of parts mounting and any other conditions that may affect its operation Any part that is damaged should be prop
4. on each feeding handle install them into the hub of the pinion shaft Fig 8 7 Attach the Arbor and Chuck e Insert the arbor into the spindle first Pull the feeding handle down to press the arbor inward Fig 9 e Open chuck jaws completely by turning attached chuck key counter clockwise to the end Put a piece of scrap wood on the table to protect the chuck nose e Install the chuck to arbor tightly Fig 10 8 Install knob and screw of upper pulley cover Fig 11 Pulley case knob amp screw MACHINE ASSEMBLY lll ADJUSTMENT 1 Table Adjustment e Height Adjustment To adjust up or down loosen the clamp bolt then adjust the table to your desired position by turning the table bracket handle Fig 12 e Tilting Adjustment Loosen the table bevel lock bolt with adjustable wrench Tilt the table to desired angle and retighten the bolt Fig 13 e Swing 360 Loosen the clamp bolt then swing the table to the appropriate position and retighten the clamp bolt Fig 14 2 Feed Depth Adjustment e Depth control scale sleeve type loosen the clamp bolt and move it to the desired depth then retighten the clamp bolt Fig 15 1 amp 15 2 10 MACHINE ASSEMBLY The proper drill speed for a given drill bit size is as on following table Cutting Speed nch Cutting Speed RPM lit 6110 rans zo vt 910 3185 3055_ 636 6 99 gt NS kh i 355 rers frez fisso fise ne E 570 765 ne 520 70 70 1 15
5. or plug is damaged have it repaired before using If the plug will not fit the outlet have a proper outlet installed by a qualified electrician The K2532 must be plugged into an appropriate outlet prop erly installed and grounded in accordance with all codes and ordinances The plug and outlet should look similar to those in Figure A If in doubt of proper grounding call a qualified electrician Outlet Ground N WARNING Fig A Grounding Prong EXTENSION CORDS Use only 3 wire extension cords that have 3 prong grounding type plugs and 3 pole receptacles that accept the tool s plug Replace or repair damaged cords Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An under sized cord will cause a drop in line voltage resulting in loss of power and overheating See table for the correct size to use depending on cord length and nameplate amperage rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord MINIMUM GAUGE FOR EXTENSION CORDS DRIP LOOP To help prevent cutting fluids from travelling VOLTS TOTAL LENGTH OF CORD IN METRES along power cord and contacting power source tie a drip 240V 15 30 30 60 60 90 loop in power cord AMPERAGE A eee 06 18 16 16 14 MACHINE ASSEMBLY I PARTS Unpack carton check your machine to see parts listed below A Main Parts 1
6. 90 e10 me se 240 zas a60 965 aso 400 600 e10 1200 1220 me aa 190 208 285 sos so aos 480 sio Jess 1020 Belt Tension Adjustment e For proper belt tension Use 10 lbs pressure or hand pressure on the belt as shown below The distance is 1 2 13mm 10 N 0 Ol mm i E 6 8 1 2 13mm IV MAINTENANCE Frequently blow out any dust that may accumulate inside the motor A coat of automobile type wax applied to the table and column will help to keep surfaces clean If the power cord is worn or cut or damaged in any way have it replaced immediately Lubrication All of the ball bearings are packaged with grease at the factory They require no further lubrication Periodically lubricate the gear rack and the rack elevation mechanism the splines grooves in the spindle and the rack teeth on the quill ASSEMBLY DIAGRAM 8 PARTS LIST 11 12 ASSEMBLY DIAGRAM 8 PARTS LIST 4 screw A Screw e rao a Motor Pulley fe Tensor 8 a Bearing oe rate Bracket so ven mo Hande feo ton a hko o o fe ooo 25 see fee Spinde Puey 27 Zooma es Drive taper 28 SpingPn feo Bal Bearing 30 Srattevr CA Cnukkey m ws O l
7. at it can t be separated from the spindle Remove the key from the chuck after adjustment The tool is to be disconnected from the power supply while the motor is being mounted connected or reconnected Secure the tool to the supporting structure if during normal operation there is any tendency for the tool to tip over slide or walk on the supporting surface The set screws of the head frame should be screwed tightly before using this machine Connect to a supply circuit protected by a circuit breaker or time delay fuse Fasten base to floor or worktable before using the drill press POWER SUPPLY REQUIREMENTS Prior to use check condition of the power cord which has to be free of any cuts or similar damages Attention This unit has a class one of insulation and absolutely requires the power source to be equipped with a protection circuit Power source should be protected with the difference current circuit cut out and protected with a 10A fuse for 230V At building sites power should be supplied from a separation transformer such as Type AVM with minimum power of 2000 VA and with second class protection GROUNDING INSTRUCTIONS WARNING Improperly connecting the grounding wire can result in the risk of electrical shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with tool Never remove the grounding prong from the plug If the cord
8. erly repaired or replaced by an authorised service centre e Do not use this tool if switches do not turn it on and off Have defective switches replaced by an authorised service centre SPECIAL SAFETY RULES FOR DRILL PRESS Caution This drill press is intended for use with drill bits The use of accessories may be hazardous Correct drilling speeds Factors which determine the best speed to use in any drill press operation are Type of material being worked size of hole type of drill or other cutter and quality of cut desired The smaller the drill the greater the required RPM In soft materials the speed should be higher than for hard metals Drilling in metal Use clamps to hold the work when drilling in metal The work should never be held in the bare hand the flutes of the drill may seize the work at any time especially when breaking through the stock If the piece is whirled out of the operator s hand he may be injured in any case the drill will be broken when the work strikes the column The work must be clamped firmly whilst while drilling Any tilting twisting or shifting results not only in a rough hole but also increases drill breakage For flat work lay the piece on a wooden base and clamp it firmly down against the table to prevent it from turning If the piece is of irregular shape and cannot be laid flat on the table it should be securely blocked and clamped The chuck shall be securely fastened to the spindle and so th
9. lit e Do not use tool in presence of flammable liquids or gases Guard Against Electric Shock e Prevent body contact with grounded surfaces For example pipes radiators ranges and refrigerator enclosures Keep Children Away e Do not let visitors contact tool or extension cord e All visitors should be kept away from work area Store Idle Tools e When not in use tools should be stored in a dry high and locked up place out of reach of children Do Not Force Tool e It will do the job better and safer at the rate for which it was intended Use The Right Tool e Do not force a small tool or attachment to do the job of a heavy duty tool e Do not use tool for unintended purpose For example Do not use a circular saw for cutting tree limbs or logs Dress Properly e Do not wear loose clothing or jewellery They can be caught in moving parts e Rubber gloves and non skid footwear are recommended when working outdoors e Wear protective hair covering to contain long hair e Always wear safety glasses e Use face or dust mask if necessary e Use hearing protection Do Not Abuse Electrical Cord e Never carry tool by cord or yank it to disconnect from receptacle e Keep cord away from heat oil and sharp edges Secure Work e Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool Do Not Overreach e Keep proper footing and balance at all times oh oS 2 9 10 11
10. rranty e Consumable items such as cutting tools pilot pins saw blades grinding wheels etc are NOT covered by warranty Our goods come with guarantees which cannot be excluded under the Australian Consumer Law You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure TABLE OF CONTENTS Warranty TermS annaa aaa ee 2 Important Safety Instructions o o o oo es 3 4 Special Safety Rules For Drill PresS 4 POWEr SUDDIY gt cedros ees She ee ee hs oes be ee eee es 5 Grounding Instructions 0000 ee 5 Extension CordS sta 1041 0 blo qe es a ls ls bs de dl dd 5 Machine Assembly 0 0 ccc eee eee eee eens 6 10 Assembly Diagram amp Parts LiSt oooooooo 11 12 IMPORTANT SAFETY INSTRUCTIONS N WARNING WHEN USING ELECTRICAL TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE RISK OF FIRE ELECTRIC SHOCK AND PERSONAL INJURY READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE 1 10 11 Keep Work Area Clean e Cluttered areas and benches increase risk of injuries Consider Work Area Environment e Do not expose power tools to rain e Do not use power tools in damp or wet locations e Keep work area well
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