Laser engraving machine
Contents
1. to move Z axis The function shall be supported by device hardware Third the safety guide 1 Ensure using the safe voltage need conform to the earthed requirements lt 40 Please don t run the machine in humidity greater more than 60 environment The environment temperature should keep in 5 to 35 degrees Centigrade Before running equipment to be sure the cooling system had already run well While working please don t stretch hands into the workplace Forbid sundries to fall into the linear bearing Please don t regulate the electric current while working Forbid the attendant leaving the work place while working O o N o o S Sh When the laser engraving machine works for three hours in succession can not work again until after shutting down for half an hour 10 Please not to use it when the thunder 11 Forbid to pull out and insert the power cable and the communication cable under the electric state 12 Such abnormal phenomena as cannot find any laser or the coordinate system collides MZEE MEH Wk Customer First Service First Quality First PHILICAM Jinan Lifan Machinery Co Ltd while operating should cut off the power first start the machine after fixing a breakdown 13 Forbid dismantle the machine by yourself or maintain it by person who is not authorized by our company 14 The linear bearing the lens and the reflector should be cleared up regularly 15 Please keep the machine clean and dry Must2. and resolve problem Possible problem Find out and resolve problem phenomenon gt A Wate WM Reduce and add water evenly engraving The eos TG Heme OF te VENECION Are Clean the lens and the reflector porutec pea the lens position is not right adjust the ii position the nese method is in operation manual the raw material quality is not change the raw material oe well 5 the laser wore out Change the laser tube 1 not add water on the seal surface add water evenly 2 the lens position is not right to adjust the position of the lens the method is in operation the contour manual of engraved 3 the raw material quality is not Ghange heras makia item is not very well clear cut the 4 the lens wore down Change the lens engraving 5 the lens or the laser head depth is not became loose well 6 lack the lubricating oil on the proportioned linear bearing or too many greasy dirt cause the linear bearing not to slip smoothly 7 the laser wore out Change the laser tube 8 the laser power conk out Change the laser power 1 lack the lubricating oil on the linear bearing or too many greasy fasten the lens or the laser head Maintain the linear bearing It is in Maintain the linear bearing disorder while engraving dirt cause the guide not to slip smoothly 2 the belt is too much loose or tight To adjust the belt 3 there is sundries in the machine Clean up sundries MRE MEH REE C
3. strictly observe the above safely guide In the following chapters will repeat the above safely guide according to the workflow in order to strengthen your understanding and impression Please note the producer does not bear responsibility for personal harm and property loss caused by the fact that users violate above mentioned items Forth Installations 1 Adjust the ground feet of the engraving machine keep the machine firm and no rock Examine whether the laser tube has been broken and whether each part is loose or not 2 Install the exhaust fan system connect the vent pipe on the exhaust fan behind the machine another end is installed outside the max interval between the exhaust fan and place with a draught outside is 2 meter Limited by local environment should dispose the exhaust fan system in addition if extending the vent pipe more 3 put to earth firmly there is the earthed position in the rear of the machine 4 Check AC 220V supply line whether the voltage is normal Must use special power supply line and the regulated power supply when it s necessary The power is 2KW 5 The cooling system this machine adopts is to supply water circularly by the submersible pump outside the machine The user need prepare the bucket with cover by oneself The altitude difference between the machine and the submersible pump should not be more than 0 6 meter The circulatory water for cooling has been clear and pure and has no du
4. water and greasy dirt especially sundries If water or oil is dripped to the surface carelessly and should be cleaned out at once after using 6 Keep the worktable surface and the surface of the installing linear bearing clean The damaged motor main board other parts etc due to water or greasy dirt would not be maintained 7 Keep the belt tightness well please tight it if the belt loosen 8 The equipment should not be left unused for a long time should use once a week at least work ten minutes at least 9 Please cover the dustproof cloth after using each time 10 Should check the earthed status once a month 11 Must keep dry in the machine especially for the frame of the holophote and the laser power Please cut off the power supply if users find that there is some dew on them and then dry them by a blow dryer MRE MEH REE Customer First Service First Quality First PHILICAM Jinan Lifan Machinery Co Ltd 12 Should adjust the light road as soon as possible if it became deflective during engraving 13 Must cut off 220V power supply first during obviating the breakdown strictly forbid pull out or insert each kind of cable and linking wire within the machine under electric state 14 Before using should check whether cooling water and various kind of outer lines are normal Strictly forbid using the machine without cooling water circulation in case the laser tube explodes to crack due to be overheated Eighth find out
5. BONS CA AUN ONS E A 8 Adjust the Machlinne ccccceeceseceeeeeeeeeeceesneenecensensceeseeseneeeesness 9 PP OCSSS ASC QU a ocean eee ete stp i araa EE R aE AEAEE 11 Dally MalNtenaNG O oscars ec ec sere ee sedis ct cs 12 Find out and resolve problem ccccceceeeeeseeceeceeceenecneeneeseness 13 Introduction the main wearing Ppalts ccssceeeceeeeeeeeeeeeeeeees 14 MRE MEH REE Customer First Service First Quality First PHILICAM Jinan Lifan Machinery Co Ltd One Performance characteristic The laser engraving machine gathering calculator laser technique automatic control and precision machine in the integral whole of high tech product are manufactured by Jinan PHILICAM Extensively applied to various professions such as plate making advertisement electronics handicraft product etc the following is the main characteristics 1 The advanced laser are being substituted for the traditional mechanical burin Compared with artificial or machinery carving machine there are a lot of advantages changed into the laser carving machine Summarizing to mainly have 1 DO not need any jigs and you can begin to work after the work pieces only need to be put on the workplace It iS convenient and efficient very much 2 Material of soft or hard have no special request the application is more wide 3 Engraving quality is best the three dimensional effect of the pattern is strong 4 Working efficiency improve
6. certain protection measure Can t work under the environments of exposure to the rain or the sun Customer first Service Fist Quality First
7. ead run to the right at first run upwards after receive the signal of the X axle reset Simple method to earth Two galvanized pipes which the length is 1 5 meters and the diameter is 25mm and make one end into the inclined plane another end would be welded with one single copper core cable which the diameter is more than 8mm Knock two pipes into the ground vertically and the interval between two pipes should be more than 2 meters Meanwhile leave 30 50mm on the ground Fetch salt 2kg melt into the brine and then water it all around two tubes Measure the earthed resistance should be less than 40 lt 40 Please water the brine again if the earthed resistance is more than 4Q until lt 4Q Connect the two pipes 8mm to both the screw marking the earthed symbol on this machine s outer shell and the computer s outer shell separately get back to the upper right corner finally after receive the signal of the Y axle reset The MRE MEH REE Customer First Service First Quality First PHILICAM Jinan Lifan Machinery Co Ltd machine IS In initial state at this moment 3 Under the initial state regulate the laser intensity smaller then press test Key several times in succession judge whether there is a phenomenon of high pressure to flash sparks in the machine If have already flashed sparks should shut down immediately Can start the machine after looking out the breakdown position and fixing the breakdown 4 Fix a test b
8. ersible pump sequentially The usage of machine is the usage to the software Detail please read software operating manual MRE MEH REE Customer First Service First Quality First PHILICAM Jinan Lifan Machinery Co Ltd Seventh Daily maintenance 1 To clean the linear bearing before using the machine each time and lubricate it then lubricate again after using it is suitable for the lubricating oil no dripping sewingmachine oil is better 2 Each screw fastened on the linear bearing and the laser head should be examined once a month fasten it with tool after finding loosening 3 Keep the cooling water clear the water temperature is less than 35 C while working Clean the lens in the laser tube and the reflector each week or clean them according to the polluted degree Use absorbent cotton and absolute alcohol to clean the lens The lens belongs to the breakables be careful extremely while cleaning and installing One surface of this kind of lens is plane another surface is convex The plane surface is up 4 clean the vent pipe and the exhaust fan according to the size of workload and the polluted degree That would influence the engraving quality if the result of exhausting is not very well and also pollute the lens and the holophote will decrease the service life 5 The machine surface the worktable surface the surface of installing the linear bearing the stepping motor and the belt should be kept clean There cannot be
9. igh must under 20mA and regulate the laser intensity lower as much as possible on terms that meet the engraving depth and speed condition 13 1 mA is a comparatively appropriate electric current range 3 Laser tube can generate heat so we must guarantee the quality and quantity of the circulating water Quality Guarantee it is clean and no sundries Should change the circulating water regularly 2 days When you change water must keep the machine without working Quantity Guarantee enough circulating water About 20 kilograms Guarantee the temperature of the circulating water is under 35 degrees Centigrade 4 On terms that reach job requirements to lengthen the service life of the laser tube as long as possible by the optimization working way For example you had better cut the work piece as much as possible 2 The reflector and the lens The surface of reflector and the lens got accurate polishing treatment and plated a fine layer of membrane Whether their surface is clean or not to affect the reflection rate and focus result of laser directly need maintain and clean them regularly Must strictly follow the step of maintenance to clean them In this way can lengthen its service life 3 The submersible pump and the blowers They are easy to maintain should close them in time while the machine no working And should dust and clean them regularly so as not to influence its working result and life span The blower should have a
10. interfaces if the Reset button is pressed or system is powered the mainboard will be reset machine will find origin and interface will show in resetting After the machine successfully comes back to origin the laser head will automatically move to positioning point set last time If last work before reset is successfully finished system will show main interface 1 If last work before reset is not finished power off during processing after restarting the machine the interface will show whether continue to engrave If you click Enter the machine will find the cutting point during power off and continue to cut the unfinished graph If you click Esc return to main interface Stop operation ause Start pause processing Confirm sc Exit the current interface aser Laser ON OFF mace k MEH RZE Customer First Service First Quality First P LICAM Jinan Lifan Machinery Co Ltd th f Menu Enter auxiliary interface i2 HE Test Travel along frame The laser head will not emit laser but rapidly travel along frame of processing graph The function is mainly used for positioning xc ft File Processing file saved in control mainboard i If you press the button the mainboard will take X Y axis position of current machine as relative origin of graph t gt Direction buttons upper lower left and right D Click the button and gt and
11. mae kk MEH REE Customer First Service First Quality First PHILICAM Jinan Lifan Machinery Co Ltd Laser machine Operation manual User Manual please keep this file properly not to supply again if lose we have the right to change without telling MRE MEH REE Customer First Service First Quality First P LICAM Jinan Lifan Machinery Co Ltd Important suggestions Honorific users Welcome to using our equipment After the equipment install well users must operate and maintain it according to the item contained of Operation manual Users who do not operate and maintain the equipment correctly will not continue to enjoy and be guaranteed again It is an important link to maintain for using the equipment correctly and rationally It would keep the equipment in good condition by in depth maintenance and lengthen the service life of the equipment Warning 1 Please operate the equipment after reading operation manual carefully 2 Please check the laser tube when you receive the machine Forbit to use the machine if you find the laser tube is broken Please contact us Vi Vil viii MRE MEH REE Customer First Service First Quality First PHILICAM Jinan Lifan Machinery Co Ltd Contents Performance Characteristic cccscccsseeseeseeeeeseeeeneeeeeseneseeesenenes 3 Main technical parametet ccccccsceeseceeceeceeeneeseeeesecneeneeneeneaes 4 MNS SACU COUN a E ecco T
12. ne adopts is a kind of CO2 laser tube and made in China which adopts the technical from Uk The capacity of gas is certain its service life is about 10000 hours Its service life can be divided into four stages The first stage Vigorous one laser tube is being in optimum state at this moment all respects are in the summit The second stage Steady issue laser tube is being stable state at this moment laser intensity will weaken as compared with the first stage under the same electric current but it is enough to carry on the normal work The third stage decaying after a very long time to use each index of the laser tube begins to go down laser intensity become weaker Just now you can still get the depth you MRE MEH REE Customer First Service First Quality First PHILICAM Jinan Lifan Machinery Co Ltd need through increasing the electric current and slowing down the speed The fourth stage Exhausting one laser tube is going to the end of its Service life So we can found from above the good or bad laser tube is basing on the length of steady issue basing on our maintenance as well The main point of maintenance is 1 The running environment of the machine should be good the power should be steady in voltage if the voltage fluctuates is over please disposes for AC regulated power supply The putting of the machine should be steady can t work under shaking greatly moist environments 2 The laser electric current can t be too h
13. oard You had better use the transparent Lucite or the paper sticky tape on the entry of laser of the laser head see picture 2 Move the laser head to the four corners of the workplace separately and make a facula on the test board Observe whether the faculae coincide with each other faculae should be in the centre of the round hole otherwise carry on the adjustment of light road See picture 2 Up left corner of system Laser tube The first reflect mirror The second reflect mirror EE NE The third reflect mirror Landscape orientation is X axis and lh Focus lens lly longitudinal orientation is Y axis Tc SN a Working table Picture 2 5 to use the operation panel please see software operation manual or Operation panel instructions in part 2 6 adjust the Focus of the laser head measure the parameter of the laser head oneself first eg 30mm the focus of lens that this machine adopts is 50 mm F 50mm so the interval from the undersurface of the laser head to engraved surface is 20OMM 50 30 20MM the rest may be deduced by analogy Please note MRE MEH REE Customer First Service First Quality First PHILICAM Jinan Lifan Machinery Co Ltd 1 What this laser engraving machine uses is the infrared light that can t see forbid put each part of person body into the light rode during testing In case that cause burning to you 2 Forbid touch the position of high voltage laser power in the rea
14. r of the machine when the machine is working in order to prevent take place danger 3 Must put on the protection glasses during adjusting the light road eyes can not get into laser reflect light road 4 Choose the suitable laser intensity avoid engraved material burning 5 The adjustment of light road is a more careful job there is certain technological degree of difficulty if users are not very familiar with the knowledge of optics please don t touch it blindly Make sure to keep in mind in any case the light road should be terminated in the machine can t emit the light outside the machine 6 The machine should be covered well during engraving otherwise influence exhausting result Should also cover the machine when the machine is not used in case the dust enter and influence the working result and shorten the normal service life of machine Sixth Process basically A Start the machine 1 Open the submersible pump and the blower Filled the laser tube with water and circulate normally 2 Turn on the power 3 Turn on the laser power examine whether emitting laser by clicking test key 4 Open the controlling software Measure whether the laser head move in all directions or not 5 Put work piece well adjust the focus 6 Turn on the exhaust pump power 7 Operate the computer and transmit the file begin to engrave or cut B close the machine Close laser power switch power the exhaust pump air pump and the subm
15. s doubly 5 the net point scans result is outstanding 2 DSP control panel with more steady more advanced performances What the laser carving machine adopts is DSP control panel with more steady more advanced performance using domestic and advanced professional numerical control technology to develop it adopt high power driver to control the stepping motor which run steady and the precision is higher 3 designed with friendly operation interfaces and operating with proficiency 4 Model of the whole Lucite cover make the machine elegant in appearance and it is safe and comfortable while working Second Main technical parameter HRE MEH WKS Customer First Service First Quality First P LICAM Jinan Lifan Machinery Co Ltd Max working area mm 400 600 600 900 900 1300 1300 2500 Laser tube reference working life 8000 10000 hours power 80W 100W 150W 180W Buffer memory Decided by the computer DC stepping subdivision accurately controlled by drivers Drive Enviroment temperature 5 35 C Cooling way Water cooling type Power supply AC220V 50Hz Processing range nonmetal including Lucite rubber and plastic wood etc Structure drawing a 1 laser tube 2 laser head 3 working table 4 Emergency stop 5 power on 6 power off Operation panel instructions PAB EL MER RSH Customer First Service First Quality First P ILICAM Jinan Lifan Machinery Co Ltd a In all
16. st MRE MEH REE Customer First Service First Quality First PHILICAM Jinan Lifan Machinery Co Ltd 6 The temperature of the circulatory water for cooling should be lower than 350C otherwise influence the depth of engraving Should guarantee that there is no frozen phenomenon of stopping up in the laser tube especially for the extremely cold areas otherwise the laser tube will explode to crack Had better let off water from the circulating water road and the laser tube completely in order to prevent result in crack 7 lf discover the laser tube appears the phenomenon of water shortage should shut down immediately and stop work cut off the submersible pump power And shut down more than half an hour at least after waiting for the laser tube nature cooling can supply water and begin to work if supply water immediately the laser tube will crack by explosion 8 Connect the submersible pump cooling water should circulate normally the cooling water road should not be stopped up and dribble 9 Install the control board and software into your computer according to software operating manual and link the communication cable well 10 Connect air pump with intake it is normal to let off air current under the laser head Fifth Adjust the machine 1 Turn on the air pump there is some air current letting off under the laser head 2 Turn on the air pump can not turn on the power until water flow out from water outlet The laser h
17. ustomer First Service First Quality First PHILICAM Jinan Lifan Machinery Co Ltd 4 the control main board damaged Change it 5 the motor wore out Change the motor 6 trouble of the software Re install the software 7 trouble of the computer Obviate the trouble or change the computer 8 have some trouble when earth examine and earth well 9 limit switch conk out Change the limit switch 1 there are some trouble with the check the power power 2 the fuse has blown Change the fuse the same has not standard feaeie WGN 3 the laser head has been locked began to atk by sundries 4 the switch power 5V 36V has been damaged 5 the main board has been damaged 1 there is some trouble with the laser power Clean up the sundries Change Change the main board Examine or change the laser power 2 the changeover switch no emitting has been damaged laser while 3 the laser power board has been Examine the board and should the laser damaged change them if damaged head is 4 the high voltage module has moving been damaged 5 resistance has been damaged Change the resistance 6 The laser system discharges to make them insulated to exclude the machine cover discharging phenomenon 7 the laser head has been moved Re located the laser head Change the changeover switch Change the high voltage module Ninth Introduction to main wearing parts 1 s laser tube The laser tube that this machi
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