X4 Plus - Syil America Bench Top CNC Mills
Contents
1. mm I 0 00 n 50 1 00 1 50 z zon 3 90 4 00 4 50 5 00 56 www syil com Edu 6 6 4 Stepper motor driver instruction The driver is for x4 series 6 6 4 1 Specialty e AC20 50V or DC24 70V Power Supply Maximum output current of 3A AC servo motor using the current control mode accurate sinusoidal current output so that the performance of stepper motor will be close to AC servo motor The performance of motor driver is only a little dependence of different motors different stepper motor will work well Have a variety of sub mode Have the off line FREE control signal Memory location when Electrical power failure Auto lock of half current when stop e Input and output signal is isolation 6 6 4 2 Motor Adapter 42 57 86BYG Series Two phase hybrid stepping motor 6 6 4 3 Input and output signals Symbol Step signal input Optocoupler opened is effective Step signal input minimum pulse width is 2us opened is reverse current output is 0A A A puise output A A puise output PO B pulse output 0 Bs B pulse output PO Rated voltage AC40V AC20 50V AC40V Power input BYDC24V 70V Attention Optocoupler is for 5V signal 57 www syil com Sar Fi 1 6 6 4 4 Single or double pulse setting Switch Signal setting 0 CP CP is pulse DIR2. DATE DD MM Y 14 08 07 _ T 1 400 24 71 BB tool Request Queue Depth 0 m B Bl coss np 41 Lim mreng Cycle Start 0 00008 B gt imt M2Home FeedHold Pili Base 1250 E Input 3 Input 4 Limit td Limit 4 Rewind Time Scale 0 Bewind 0 000 B Boo Bb us M5Home Stop Reduced index e Limit B M6 Limit B LookAhead 20 B iios Bonon torch vp torch on CPU Speed 2532 0000 Emergency Gutput signals current State Enable 1 Enable Enables Enables enables NE enables EN oss NE output 4 E outputs outputs G Codes M Codes History Clear 10 BALL ENOMILL TOOL 1 DIA OFF 1 LEM 1 10 d Digonstic interface This screen is very useful in knowing what your machine is doing this is extremely helpful in case you are having issues with the machine This screen is set up to allow you to still run your program and see exactly what you machine is doing 1 Displays current gcode program 2 Shows input and out put signals from your machine and computer 3 MDI manual data input line allows for manual input of gcode This screen can be very useful to check communication between the machine and the computer simply depress one of the x or y homing switches and you will see the corresponding light illuminate 28 www syil com ms 1 3 4 6 home th
3. 1 syi WWW 35 ll AU QO ll Lava www syil com 36 I PART LIST po ocom awe meme 1 parta ops DORE 2 17 1 fi s furoran i m o 2 maese a a s qi m wem s mem je poto 5 orri TE a si 2 m Semma PRO us sans eg sv e a 16 a fao jMowr mmopdey 17 Touch board 1 motor support y 18 switch panel a je RSS 19 surface mask 1 sm 20 Emergency stop switch 1 44 1 zi Potentiometer 1 5 Ted wedge 22 4 46 ea o Bot maso 4 47 SPndeboxcower 1 Bot 4 Coverforcross motor o Gossstepmotor 75 worktable _ 1 37 www syil com 1 y a CN s s emu hom a seme item e ME sme EC a oeste 1 es porsan mor suport pere 1 ss cossen spate i e Poetam fa s owe rpm fa scene i or memewes fi me jm emma 7 v ost enna sen i m JE FER Were fa 6 CE LES sane CC TE NN unmount Mama CETTE ES est bn sema sce i s kr ora wedg
4. yes Do you need schematic Refer to schematic 6 2 no no If the problem solved Refer to troubleshooting If the problem yes yes Well done solved Call syil support Figure 7 1 This is the troubleshooting overview as Figure 7 1 you can try to solve the problem as above the next will instruct the all process detailed 62 www syil com Sar Fi Attention for troubleshooting Have knowledge of how machine is supposed to work Divide and conquer focus one area Analyze what has changed e Work smart do the easy and obvious tests first Complete one test before starting another 7 1 2 1 Tools for troubleshooting 7 1 2 1 1 Safety Never do anything with machine power on that can be done with machine power off Wear eye protection and use appropriate protective clothing such as gloves Don t wear loose clothing Don t wear jewelry as this can contact electrical componants Do not do any electrical testing if the floor is wet Do not plug machine in to receptacle if floor is wet Be very cautious on which electrical components your are going to touch as capacitors can hold a charge even with the machine powered off Think about each move you are going to make prior to doing so and if you are unsure do not proceed Focus on the specific task as working on electrical components can be very dang
5. NEVER service the machine with the power connected Improperly clamped parts machined at high speeds feeds may be ejected and puncture the safety door Machining oversized or marginally clamped parts is not safe Windows must be replaced if damaged or severely scratched Replace damaged windows immediately Do not process toxic or flammable material Deadly fumes can be present Consult material manufacturer for safe handling of material by products before processing The spindle head can drop without notice Personnel must avoid the area directly under the spindle head 5 www syil com Sar AL 1 5 2 Safety warning logo USES AND GUIDELINES FOR PROPER MACHINE OPERATION All milling machines contain hazards from rotating cutting tools belts and pulleys high voltage electricity noise and compressed air When using milling machines and their components basic safety precautions should always be followed to reduce the risk of personal injury and mechanical damage READ ALL APPROPRIATE WARNINGS CAUTIONS INSTRUCTIONS BEFORE OPERATING THIS MACHINE MODIFICATIONS TO THE MACHINE DO NOT modify or alter this equipment in any way If modifications are necessary all such requests must be handled or instructed by a syil or a syil distributor Any modification or alteration of any Syll machining center could lead to personal injury and or mechanical damage and will void your warranty Flak of aye and eur Injury n Fiing de
6. Right GND ext 6 6 2 3 2 keyboard instruction CNI LCD port CN3 485 serial communication port connect to CN10 of control board CN4 TTL serial communication port connect to CN11 of control board JP1 JP2 jumper for choosing the 485 serial communication port or TTL serial communication port TO LCD D 1H gt H a LA EN s Qo a 53 www syil com 54 www syil com Si 6 6 2 4 characteristic curve DC300V 1100W 3500RPM X 2 m m 1 1 I 800 a Lui L I L 4 144014 I I LSA dE ER piee E a TA RE SERRE I L L L 1 L 0 00 070 1 40 2 10 32 80 3 50 4 20 6 30 DC300V aaa 221 5 158 318 2073 8 0 70 09 4287 3 269 1100W 6000RPM 6 N EFF 0 66 0 99 55 2201 3 o co 50 12 25744 6 586 1697 2 14 17 1380 Api HE wo R 33 IE 1600 w 0 T SITAJ m rud m FEHLER 1437 www syil com Sar Fi 1 DC300V 2200W 6000RPM SADE GR Hoe DR 220 4 1 7 0 0 7486 49 97 4751 4 753 2364 6 4 4 Ll r 4 Li m
7. SSL 7 2 Troubleshooting Is there any Proceed to the power Power distribution yes Is work ok software Proceed to the Computer control yes Axis work ok Does Proceed to the Axis driver spindle Proceed to the ok Spindle driver end Figure 2 The flowchart in figure 9 18 will guide you where to start troubleshooting the electrical system 67 www syil com Le This is the power switch when it switch to O the power is disconnect and when the switch is on 1 the machine will get power supply as Figure 7 3 Most problem of the power supply is caused by the switch The following is power distribution check list 7 2 1 Power distribution Power supply 220 110 5vdc supplies power to x4 plus only the x4 plus control board Transformer 220vac 110vac 40vac Supplies power to x4 series the stepper motor driver 24vac supplies power to the A C contactor 12vac supplies power to the interface board Power supply 220 110 12vdc supplies power to x4 speed the x4 plus control board master only 7 2 1 2 Problem resolution checklist for power distribution Problem Action to identify How to solve cause of problem After turning 1 Check the 1 make sure the on the power power plug connection is good If the there is no power plug have any power in problems replace it circuit immediatel
8. Coolant on off turn on off coolant pump by manual Display mm inch switch to mm mode and inch mode Spindle on off turn on off the spindle when the green led is light the spindle is run otherwise the spindle will stop Direction Fwd Rwd control the spindle run forward or reserve Axis X Y Z A choose the axis which you want to move in manual mode e Mode x1 x10 x100 cont choose the moving mode which you want to This button can switch to MPG mode MPG only be used in manual mode Axis Zero make the coordinates of axis to zero Axis make the axis move forward by manual 5 make the axis move back by manual Black switch change the spindle rpm from 0 to 5000 E stop switch red button switch when the switch is pressed the machine will emergency stop 16 www syil com 3 2 Pinout diagram for plug The plug for x4 plus eT fX AN ZL KIY j 8 poe p Ly kl NOTA p 3 or ON O N v 6 KJ v ve ER X i OE 3 5 y E bm eu Ac Figure 3 6 The plugs is as Figure 3 6 e plugi is for x limit switch plug2 is for y limit switch plug3 is for 47 axis e plug4 is for x axis plug5 is for y axis e switch6 is the switch for 47 axis power supply Attention Pay special attention to the Connection or the machine will not work 17 www syil com el 3 3 Software setup
9. Dwell Like A Return onon gt 00 00 00 G Codes M Codes 0 000 A 0 00 History Clear Status 1 Mach3 Gcode window user this will display the current active gcode program the white bars shows the line that is currently active 2 DRO this digital read out shows the current location of each axis in either work piece coordinates or machine coordinates 3 this will display the tool cutting path this window can be very useful If your program is loaded you should see the similar part if you do not you might not want to push the start button The mouse can be used to change the perspective 4 interface procedures Cycle start To run current loaded program Feed hold program suspended Stop stop program do not use as estop in emergency use ESTOP Edit G code Edit current program Recent file the recent run off procedures document Close G code Close the program 22 www syil com Fr LL Load G code loading program files Set next line a set of enforcement procedures Line is currently running a number of Run from here from the current line running show that in the white bar Rewind re start procedures Single BLK a single operation this will advance 1 line each time cycle start button is pushed Reverse run repeat run Block delete delete breakpoint M1 optional stop to stop the use of M1 code Flood turn on coolant 5 Tool information This informati
10. 2 if the e stop switch is not working replace immediately do not change settings in mach3 to disable switch 1 Adjust Gibb set SCrews 2 investigate oiling system for lack of oil and or plugged lines 3 clean ballscrew 74 www syil com a Control signal X axis x axis driver command Y axis Control NM y axis driver command signal Control sienal Z axis 5 command Control signal A axis axis driver command Figure 7 5 75 www syil com Control signal ia E nn command x axis driver Control signal 5 command PA Control signal n Control signal A axis axis driver command Figure 7 6 76 www syil com 7 2 4 Spindle driver 7 2 4 1 Overview 220 110 power input 4 plus control board Spindle control board 5 axis Interface board Computer Figure 8 77 www syil com 7 2 4 2 Problem resolution checklist Problem Action to identify How to solve Remark cause of problem The spindle 1 check the 1 make sure the can t be parallel cable connection are good controlled by between If the cable have computer computer and suspected problems machine replace it 2 check the 2 if the parallel port parallel port is broken replace it 3 check mach3 3 if the software is broken by unknown problem reinstall it
11. and impact hazard Unsupported bar can whlp with deadly results Do not extend barstpck pest end of drewtube without adeguate support Do not apply excessive machining forces doing can dislodge the bar from support Do not niic the carriage or tool to strike the steady reat or tallatock the part may come loose Do not over tighten steady rest www syil com Ss Strong signs Motors on the two phase rotating signs z mua Mut e Grounding symbol Grounding signal PE signal 1 5 Attention of the operator 1 5 1 Operators position it s shown Figure 1 6 2 s NN 1 K machine base Figure 1 6 10 www syil com Sar Fi M 1 6 2 Operator safety notes Machines in operation must be installed before the commissioning and run time noise does not exceed 85 DB can damage hearing e During the course of operation of machinery the operator is required to wear approved protective eye wear to avoid foreign debris Do not operate without gloves do not contact cutters endmills without protective gloves sharp endmills can easily cut un protected skin e When the machine in starts it is imperative have all body parts out of the machines work area e When the machine is powered DO NOT open the back of the machine to expose the electronics as there as serious risk of electrical shock and could result in death
12. simply type in the a code command in to the white line this allow for quick and easy manoeuvrability eg to move all axis to work piece home just type in 400 0 070 or to send machine to home position type in G28 24 www syil com Sar Fi This is a complete list of MACH3 gcodes G19 Offset coordinates and set parameters dt Start cutter radius compensation left 5323 G92 from parameters 044 Cancel tool lenght offset This a complete list of mach3 M codes Functions MG Tool Change by two macros Z Z M9 jAllcoolantof Ls 25 www syil com Ss 3 4 3 X Y Z axis motor Tuning interface 2 206 Program Run Alt 1 MDI Alt2 ToolPath Alt4 Offsets gt Settings Diagnostics Alt 7 Mill G15 G80 G17 G40 G21 G90 G94 G54 G49 599 G64 G97 Motor Tuning and Setup X AXIS MOTOR MOVEMENT PROFILE cen pk 3 File fno File Loaded Edit lt Alt R gt m 5 E gt E gt 2 gt _ Close 0 1 0 15 0 2 0 25 0 3 mere mam Time in Seconds Set Ling Run F iced Dir Pulse mm s per Min 5us 0 5 Au ko 4 Ed Jess 0203952 0 E Cancel m Histo Clear This is the X Y Z axis adjust the speed of the interface located in the motor tuning config settings 1 Pulse settings this drives the need to set for the syil pr
13. 35pindle control board 6 6 2 1 View Hid 52 m I FE ll AN T m Tale CR s A OLLI malt Th zx LA HH Zik Vo FG WOOL NET Ej 1 the product must be installation commissioning operation and maintenance by professional and technical person the product is electrical equipment incorrect using or wiring will cause electrical shock fire explosion or other dangerous 2 when the product is power on the Power LED lit red ban to contact with the circuit board and interface 49 www syil com 6 6 2 2 spindle driver the rated rated voltage Input current lowest power speed speed AC220V 50Hz 10A CAC220V 1100W 6000RPM 400RPM ACIIOV C60Hz 16A AC220V M i E E Sas GE o O ELLA 50 www syil com Sar Fi M 6 6 2 3 Interface instruction 6 6 2 3 Control board for power CN1 CN2 52 CNI motor input power Hall sensor Limit switch mo tor ut and power input FG is connect to earth CN2 hall sensor connect to motor S2 when you k2 is off the control board will stop working when kl k2 is close circuit the board will work Fl Fuse ls W FG ee O S a a F GI I I I I I 6 6 2 3 2 control board small 4 ial TIL ial communication port communication output 50 am sv m m oo ac rout xc err ao Enable port for port for external Torque output external user user port Close circuit 12V PWM F RIS PITP 5V
14. 4 check the 7 4 if the wire is pin wire broken replace it 5 check the 4 5 If the board have plus control some problem board replace it 6 check the 6 if the spindle spindle control control board is board broken replace it To test check that the board is getting power 7 check the 7 if the motor is spindle motor broken replace it 78 www syil com 8 check the wire which connect to keyboard The 1 check the wire which connect to keyboard spindle can t be control by manual mode 2 check the x4 plus control board 3 check the Potentiometers 4 check the 20 pin cable which connect to 5 axis interface board and parallel port The does achieve programmed RPM For example use m3s1500 but the true RPM is only 1000 1 check set of pulleys in mach3 spindle not 2 check motor control in mach3 8 If the switch is broken replace it 1 If the switch is broken replace it 2 If the board have some problem replace it 3 If the Potentiometers have some problem replace it 4 If the 20 pin cable is broken replace it 1 Make sure the pulley is 200 to 3600 Matar L OILY OL Use Spindle Motor Out j FHM Control Step Dir Moto PhMBase 1200 Minimum jo 2 Make sure the PWMbase freq is 1000 to 1500 79 www syil com
15. e Always know where the emergency stop button is located E STOP the event of a emergency depress Emergency stop button This button will terminate the electrical current to the machine including all stepper motors and the spindle Be aware that there is always a slight delay from the time the buttons is depressed to the actual stop of the motors Always wear approved steel toe safety boots Make sure all long hair is tied back and be cautious of loose clothing As loose hair or clothing could be come entangled in the spindle and cause serious injury or death e Always know what the machine is going to do prior to starting a program this achieved by knowing and understanding g code if you are unfamiliar with G code it is strongly suggested the you do not operate computer numerical control machine until you full understand G code Prior to operating a understand speed and feeds and the effect that improper feed and speeds can impact your tooling ie if your speeds and feeds are incorrect it can break your tooling HSS high speed steel or carbide tooling can be fatal when it breaks 11 www syil com Le 2 4 series Specs 2 1 Technical parameters Specification of X4 plus 12mm 2 2 Parts in packing Open the packing of X4 Checking products amp parts Parts in x4 plus Include Machine parallel Cable PC tray Simple package Salver Options Mill chuck set 4
16. mach3 the button of RESET must be inactive 3 3 3 how to use xml file Your syil distributor should have provided you with a syil XML file this file is a setup file for mach3 This file will make your installation plug and play locate this xml file and copy it by right clicking and select COPY Open MY COMPUTER select the C DRIVE mach3 Paste this xml file to a open place in the directory do not paste in to any internal mach3 folders MACH3 LOADER Open the mach3 loader and select the x4 profile as Figure 3 11 20 www syil com Ss Fir Session Profile X Current Profiles Create Profile Delete Profile Figure 3 11 3 3 4 pin contig of mach3 After get into the mach3 interface please check the pin config make sure they are right the pin of x4 is as Figure 3 12 Figure 2 12 Spindle pase 2 output Spidedr 1 output Sinli 23 output Sinl2 9 pt The information should all ready be pre set in the x4 xml file 21 www syil com Ss 3 4 Instruction of mach3 3 4 1 The Mach3 interface screen Le Mach3 CNC Controller e File Config Function CFgs View Wizards Operate Plugin Control Help Run Alt 1 ar File Loaded Edit G Code Recent Fil Single BLK Alt r Close G Reverse Run Load G Block Delete mi od Set Next Line 1 Optional Stop 000 Ling 0 Flood CtrlE Z Auto Tool Zero Run From Here
17. the table and pallet between the pallet and base have an inlay of the inlay of a number of positive adjustment screw when the gap needs to be adjusted the first release of the adjustment screw on the nut And then Xuanjin adjustment screw I feel a slight resistance locking nut Table locking nut Work table p J Sadd Fe Pi a N M 3y 2 P c T mu Saddle locking nut s p B 7 eA RN 3 d Figure 4 2 4 3 The list of regular replacement parts The list is as figure 4 3 own ums 3 Z axis spacing of a photoelectric Figure 4 3 4 4 Faults Failurel even on the data lines connected to power open the power switch the exigency stop switches machines do not accept computer signals Solution Check whether the software emergency stop is depressed if the RESET button is flashing and machines will not cannot be moved Fault 2 X Y Z axis one cannot be moved or moving very smoothly 32 www syil com Sr Solution Check stepper motor drive and a connection between the general problem for off line fault3 X Y Z axis can be moved smoothly but cannot control the spindle Solution Check front the panel switch has switched to computer controlled state if switch fails the machine will not engage in cnc mode failure 4 The ball screw is making noise Solution add to the axle lubricant adjusting the step
18. 7 axis Coolant system stand mm 1 X4 Electronics icture 5 74 A 12 www syil com Mill chuck set T PC tray Ath kit Simple Coolant system Salver package 13 www syil com Sar Fi 1 2 3 Installation 2 3 1 Moving the machine 2 3 1 1 Machine should be moved as Figure 2 2 The four fixed symmetrical bolt Figure 2 2 2 3 1 2 Attention At in the shipping crate the machine is bolted to the base it is best to move the machine with a forklift Do not lift the machine via the spindle head this can cause permanent damage to the machine Keep level and avoid bumps this may cause the machine to tilt unexpectedy 2 3 2 Installation 2 3 2 1 The working environment This high precision CNC machine require a dust free working environment other things that will increase the production of high quality parts are good lighting adequate ventilation no vibration no corrosion and operating in normal room temperature Solid mounting can make a major difference it the parts you can produce vibration can lead to tool chatter This chatter will affect the finish of the parts you are producing 2 3 2 2 Installation All functions of this machine are pre installed except for 4 axis kit coolant system and base It is best to installing the machine in natural light or well light area 14 www syil com Edu order to ensure
19. 7 f m Quo Units Min 0 00 spindle speed 0 000 Units Rev 0 00 This will send all axis home to the switches for this function to work properly you must have the auto Zero set under config homing and limits NOTE it is always best to make sure that your tool is completely clear of the work piece prior to homing the machine 29 www syil com Ss You can change the direction of axis and home axis in the following screen Motor Home SoftLimits Axis Reversed A Y Z E N g ALA Jo Y 0 Z 0 628 home location coordinates Soft Max 100 00 999 00 999 00 999 00 999 00 0 0 0 Entries in setup units Soft Min 100 00 999 00 999 00 999 00 999 00 999 00 Slow Zone 1 00 1 00 1 00 1 00 1 00 1 00 Home OFF 0 0000 0 0000 0 0000 0 0000 0 0000 0 0000 Home auto Zero Speed 3 ll a zi 10 10 30 www syil com BELL 4 Maintenance 4 1 Machine regular maintenance and cleaning Keep the work place clear and dry make sure there is good lighting in working room Make the machine keep clear of swarf this is especially true if you are cutting hard metals These metals can over time act like sand paper and damage the machine Lubricate all moving parts before working and run the machine three minutes without cutting anything this allow the machine to
20. 95 996 997 Nameplate is shown in Figure 1 1 Type Speed Weight SyiL Electronics amp HardWare Co utd SMALL CNC MILLING DRILLING MACHINE X4 0 3500rpm 220V 50HZ 165kg Http WWW syil com No Power Date Overall dimension 1000 1190X780X960 KW ADD 20 GaoFan Road Xiaodong Industry Zone Yuyao Zhejiang China Tel 2486 5 74 62735995 Fiqure 1 1 www syil com 4 Verification Of MD amp LVD COMPLI LT VARIFICATION MD080901 01CN MD090513 03 Date issued MAY 13 09 TCF SL0805A27 Applicable Standards ENISO 12100 1 2003 EN ISO 12100 2 EN 13128 2001 EN 60204 1 2006 1 4 Read before operating this machine Only authorized personnel should work on this machine Untrained personnel present a hazard to themselves and the machine and improper operation will void the warranty Check for damaged parts and tools before operating the machine part or tool that is damaged should be properly repaired or replaced by authorized personnel Do not operate the machine if any component does not appear ta be functioning correctly Contact your shop supervisar Use appropriate eye and ear protection while operating the machine ANSI approved impact safety goggles and OSHA approved ear protection are recommended to reduce the risks of sight damage and hearing loss Dio nat operate the machin
21. DIR is pulse CP CP is pulse signal DIR DIR is direction signal 6 6 4 5 Output current E 6 6 4 6 Sub setting Attention Switch ON is 0 58 www syil com 6 6 4 7 Hardware connection aa a a a a a a a a a a a a A A A 5 Aa A a a A a A a A A A A A OP a sa sa se APP wow wo wow DK bd 74 4 x 9 D 4 4 9 BUM HER Ll n n Lal e et e a4 Bal 9 va im Hig MT ion size ea e mr Aw Bal E r FARMS E HO HTTP WW SUNRISE ELECTRIC COM 6 6 4 8 I nstallat www syil com 59 6 6 5 Transformer instruction The Transformer is for x4 series Le QO f o3 c cU transformer is Isolation transformer the power is 550w t support 220vac 110vac input e It has three output 12vac output the power is 20w the point of 12 24vac output the power is 50w the point of 24 40vac output the power is 480w the point of 40 C 60 www syil com Iu 6 6 6 4th Axis instruction The 4 axis is Optional Accessories and it s for x4 series The rotary table are mainly accessories for milling machine boring machine and drilling machine they can be used for listing things 1 circular cutting the table in graduated with a 360 scale 2 angle se
22. E stop switch filter switch 7 short www syil com Ss Parallel port Switch for 4 driver power supply A C connect Contactor lon Trunk ing 33 Potent iomete rs B 8 amp 8 I 46 www syil com 6 6 Circuit board reference 6 6 1 Five axis interface board This board is for x4 series gt nn E 2 eU IN T AVE HAE 2 7 gt eS el enue a te F b E E 2 2 7 ik 4 E E 2 E aer et ETI111111 TYSSE e Pus op SD gt ST gt t sj cC m E ci m EU 12VAC VDC power input Spindle control port O 10v output signal X ref 5V S GND Y ref 5V S GND Z ref 5V S GND A ref 5V S GND E stop port S GND Connect to parallel port 10 Jumper use pin 1 2 open charge pump use pin 2 3 close charge pump 11 Port for X Y Z A B step motor driver 12 Relay for coolant pump CO O00 1 Oe be 47 www syil com 6 6 2 X4 plus control board instruction CO og UI U e This board is only for x4 plus Port for feedback of speed MPG port Connect to the parallel port connect to 5 axis interface board port for the signals exchange with front keyboard afford power to the front keyboard Port for connecting safe pump port for 5VDC power input 48 www syil com 6 6
23. GND 5V Nout GND K2 and k2 the GND port will enable 51 www syil com 0V 10V analog motor temperature detection motor temperature output signal input port protection output CN10 485 serial communication port CNII TTL serial communication CN12 give the RPM feedback pulse to 1 rpm you must give 5vdc on the port CN15 or the port will not work C 5WV Fe i E53 DE 118 R64 m CMD CN13 error signal output you must give 5vdc on the port CN15 or the port will not work CSW D5V t del co 170 RAR FaultOrut v CGND CN14 Enable port for external user if this port is close circuit will be unable CN15 will be enable CNl5 port for external user 127 ENN Cty Tapping Start 5top CH15 12VDC 5VDC None None direction signal low active for forward high active for reserve PWM input Control signal for 10 90 for pwm Recommended O O1 H4 G NHN Frequency 1KHz 7 GND CN16 Torque output port 52 www syil com Ss CN17 0V 10V analog output to control the RPM of spindle CN18 motor temperature detection signal input port CNl19 motor temperature protection output When you usc external account keyboard is invalid should bc short circuit O Here you need _ supply the external power source SV and When you use external account keyboard is invalid O 10V ext
24. If you don t have a copy of mach3 first download a copy at http www machsupport com downloads php make sure to download the newest version Lockdown Mach3 R2 63 After downloading and installing the software it is vital to reboot the computer as the installer will prompt Do not start up mach3 without this vital reboot if you do not do this you will have to manually remove mach3 from your system and reinstall It is best to install mach3 in to the default directory C drive as this can make things easier for trouble shooting Motion Control Hardware Plugin sensed E X our system is showing more than one control device Please pick the one you would like this profile to use f Normal Printer port Operation DeskPod McPod hloverment Plugin A Fen C No Device C Mo Device C No Device Dont ask me this again OK Figure 3 8 After install you may see this screen as Figure 3 8 if you don t see this screen don t worry about it Printer port operation will be set as then click OK and Don t ask me this again 18 www syil com Ser Fi 1 3 3 1 Mach3 driver T ALADPALALL JT Moe 2 Mach Pulsing Engines P Mach3 Driver xe Rg Figure 3 9 After you have completed the installation of mach3 see mach3 driver MACH3 DRIVER in device manager as Figure 3 9 or the machine will be out of control To check to see if the drive installed properly you then can confirm this by C drive mach3 look
25. NDMILL TOOL 1 DIA OFF 1 LEN 1 DIA 10 Profile Ea This is the tool path observation interface integrated interface corresponding to 1 2 3 4 This screen is larger and can aid in observation of the current program also the simulate program is helpful as I can give a estimated program run time 27 www syil com Se 3 4 5 Mach3 Diagnostics D Mach3 Controller Q A File Config Function CFgs View Wizards Operator Plugin Control Help Program Run Alt 1 Alt ToolPath Offsets ARS Settings Alt Diagnostics Alt Mil G15 G80 G17 G40 G21 G90 544 G54 G49 099 Ghd GOT Zero All Current Position Machine Coord Work Offset 592 Offset Tool Offset 2 Ref Fos 0 0000 0 0000 0 0000 0 0000 0 0000 BefY Y Pos 0000 40000 0 0000 0 0000 50 0000 Retz E ZPos 0 0008 0 0000 0 0000 ____ 0 0000 Min Ref Ad E APos 00000 00000 ooood 79 6930 RefB EPos 0 0 0000 0 0000 50 0000 Ref C E C Pos 0 0000 0 0000 53 3130 An cM Port 1 Pins current State E on 0 qi onorr ceana LE pe VS DR DS LES LE Pulse Frequency RATS oe die Time in Int 7 mE m E m omm om mug omm BE ped sra Input Signals current State 23832 0 00 ODDO Dwell Active PROGRAM NAME CART 4 B en Buffer Load 0 NH Eo Eos B Eo
26. down the list until you see BA 15 07 2008 8 15 Application 328 KB By opening this software Mach3 will do a test on the driver if this fails you must reinstall Mach3 or use In the same directory 25 SpecialDriver 22 09 2005 1 23 Windows Batch File us 19 www syil com Edu 3 3 2 nterface of mach3 After you start the software the interface of mach3 is as Figure 3 10 M ach3 CHC C ontr oll er File Config Function Cfg s View Wizards Operator Plugin Control Help Program Run Alt 1 Alt ToolPath At4 Offsets ANS Settings 46 Diagnostics AIt 7 Mill 515 G60 517 G40 G20 590 594 15854 G49 699 Ged GYF File Loaded Edit G Code Rewind Ctrl MW ycle Start Recent File Single BLK Alt N LE Es OverRidden FRO 100 100 98645 FRO 5 00 set e RPM 0 EET En oe T um a 0 im di um amm i EE B 1 PT epo ua ism mca a eai 0 change Tool Dia 0 0000 0 0000 Close G Code Reverse Run Bi Load G Code Block Delete Set Next Line 1 Optional Stop MM Line 0 Flood Ctrl F W Auto Tool Zero Run From Here in Feedrale M m m eao 00 00 00 59 E inhibit Units Min 0 00 Spindle Speed G Codes M Codes 0 000 j 0 00 590 History Clear Status Profile Mach3Mill Figure 3 10 Attention Before you attempt to control the machine with
27. e Ji os io Patent i m Hei i CRE i s ns Seppo tent on i ne feoeo fi 38 www syil com SI Be CRU 5 us em o o oo o wma ie i ue ett saen spot 1 _ ame 108 109 Parallel port nome couping ime 111 Verticality bearing seat seat 1 125 Verticality step motor es CO fi Straw ir omnia iia ET ho 39 www syil com 6 Electricity instruction 6 1 Power input I Lj power Switch TE lc T EMEN z FTN S N ag 2 Connec Figure 6 1 POWER SWITCH NE INIS CONNECTER Figure 6 2 40 www syil com IC ty schemati 6 2 Electr Schematic for x4 plus Sd PX JOJUIEJSEKT WHI www syil com 4 Sir 6 3 Electrical layout plan Layout plan for x4 plus The layout is as Figure 6 4 cO MO U1 E EN N X Le Lt N 13 d d gt 2 d P 4 Figure 6 4 X ax
28. e machine Homing the machine is when you send the X Y and Z to the homing switches this crucial the producing precise parts and components The machine knows is positioning in space due to mathematical calculations on how far away it is from its homing switch It is extremely important to home the machine every time you power up the machine and or the computer This is achieved by going to the main mach3 screen set 1 push the machine crord s button you will know it is active when the light around it is red 2 then push the REF ALL HOME button Mach3 CNC Controller File Config Function Cfg s View Wizards Operator Plugin Control Help Program Run 4 MDI Alt2 ToolPath Ait4 Offsets 5 Setting Ang Diagnostics Alt 7 Mill G15 G80 G10 017 G40 G21 G90 G94 G54 G49 099 G64 097 anon OO B VOVVVV 10000 PROGRAM NAME T BIL 0 0000 DATE DD MM YY 27 03 09 Es 1 000 N100G21 N102G0G17G40G49G80G90G54X0Y0Z0 CVV 10000 REX TOOL 1 DIA OFF 1 LEN 1 DI N104T1M6 N106G0G90X 37 979Y3 459A0 S1909M3 N108G43H1Z50 RIAAN TAN Load Wizard Last Wizard Conversational _ EditG Code _ Rewind Ctrl W Recent File or Single BLK Alt c m Close G Code Reverse Run Load G Code Block Delete Ni SetNextLine optional Stop EM tine 3 Flood Ctil F mE Md Run From Here Feedrate em 5 003 5 0
29. e unless the doors are closed and the door interlocks are functioning properly Rotating cutting tools can cause severe injury When a program is running the mill table and spindle head can move rapidly at any time in any direction The Emergency Stop button also known as an Emergency Power Off button 15 the large circular red switch located the front Control Panel Pressing the Emergency Stop button will instantly stop all motion of the machine the servo motors the tool changer and the coolant pump Use the Emergency Stop button only in emergencies to avaid crashing the machine electrical panel should be closed and the key and latches on the control cabinet should be secured at all times except during installation and service At those times only qualified electricians should have access to the panel When the main circuit breaker is on there is high voltage throughout the electrical panel including the circuit boards and logic circuits and some components operate at high temperatures Therefore extreme caution is required Once the machine is installed the control cabinet must be closed and only serviced by qualified electricians DO modify or alter this equipment in way modifications are necessary all such requests must be handled by Syil electronic Inc Any modification or alteration of any Syil Milling or Turning Center could lead personal injury and or mechanical damage and will void your warrant
30. e warning on the mach3 web site e Sensors The homing sensors are install on each axis these switches are used for homing the machine if the sensors is broken the machine will loose the homing 64 www syil com function To Test go to the diagnostic screen in mach3 depress the switch on the xoryaxis You will see the lights light up These are not limit switches and by default will not stop you machine from going past them Mach3 has a function called soft limits this function can be turned on from the main screen for mach3 and set up in the homing limits settings This is found under the Config menu in mach3 For more reference please check the mach3 manual this can be found http www machsupport com documentation ph Port 1 Fins current State tl Pulse Frequency mmmmmmmmEMEN Input Signals current State 32700 MI Evogx BE El BE Eng EJaga E EJog mm 100 m EJog out B wed MiHome out o NE womit M2Home B used o NN ug o NES none input B uem BE uen B nome B uuo BB udin M5Home B noe B used NE uestis torch on B ono Emergency Output Signals current State Enable 1 Enable Enables Enable 4 Enable 5 Enable 6 output 1 NE outputs Output 4 BE outp
31. erous 7 1 2 1 2 Tools for troubleshooting Good lighting trouble light or a headlamp or flashlight digital multi meter that can test AC volts DC volts and resistance Assorted non magnetic rubberized screwdrivers wire stripper Measuring tools Tape measure Calipers Dial Indicator Optional 7 1 2 1 3 Frequently problems There are several problems frequiently if your machine has issues you can try to solve the problem by doing the following e Loose wires There are many wiring connections it only takes one loose connection to cause the whole machine to fail Syil has ensured the wiring connections are tight at the factory but when the machine is shipped to you the connection may come loose The first thing to always check is the wiring connections tighten all harnesses 63 www syil com Poor cable connections As the same reasons for above the cable also may become broken or loose if the machine cannot function normally please check all cables include all the cables inside of the control box and the parallel port cable if you find that a wiering harness is broken contact your local regional dealer or Sales syil com cn Software and parallel port problem It is best to restart software or reinstall mach3 the problem may be solved if you change any setting in mach3 this may also cause a mach3 error If mach3 works and the machine works but there is still no communication to the machine You shou
32. iri inia maa fr Ge DE la a pan eene Mat vier a cimus nd nt tn ar B c in ene cpu or windcum belle and bas wan apami i machina Cookin ang ola cover Face dioe abun zig oF amag Poured a papi ey ln p 6 www syil com Unattended Operation Enclosed Syil machines be operated unattended however your machining process may not be safe to operate unmonitored All programs must be proofed and tested with a operator present Be aware if the program you are running 15 a aggressive or time consuming program this can cause thermal overload on the stepper motors If the stepper motors thermal overload this can cause the motors or cnc to loose steps this can result in a major crash These types of crashes can cause damage to the machine tooling and work piece As it is the shop owner s responsibility to set up the machines safely and use best practice machining techniques it is also their responsibility to manage the progress of these methods The machining process must be monitored to prevent damage if a hazardous condition occurs For example if there is the risk of fire due to the material machined then an appropriate fire suppression system must be installed to reduce the risk of harm to personnel equipment and the building suitable specialist must be contacted to ins
33. is driver y axis driver Z axis driver Switch 4th axis driver filter transformer Leakage circuit breaker Fuse AC contactor for e stop AC contactor for coolant connection for GND Spindle control board 14 five axis interfaceboard Trunking 16 x4 plus control board 17 power supply 220v to 5v 18 system fan 42 www syil com Ss 6 4 Coolant setup 6 4 1 cool setup for 4 series e Pump wiring as Figure 6 5 supply 220v 110vto U1 and U2 which on the pump then connect Capacitance to W1 and Z2 the wiring of pump wiring is completed Relay wiring now we use two relays the first relay is on the 5 axis interface board Figure 6 7 which is controlled by 5vdc it control the s econd relay the second relay CFigure 6 7 is use as switch for the power of pump the wiring is follow Figure 6 7 install place of coolant pump is as figure 6 8 This is only to be done by a qualified electrician DEC Figure 6 6 Figure 6 7 Figure 6 8 43 www syil com 6 5 Electricity parts list Parts list for x4 plus The parts list is as follow en m spindle spindle control He TT 5 motor board five m a Trans interfac pa LE Former e board E Stepper motor 07 stepper driver ym motor 2 Leakage stepper 42 circuit motor 44 www syil com 17 power 2 45 limit switch
34. ld check your computers parallel port It is possible for the personal computer port to be broken there is two ways to solved the problem 1 Change the mother board of your computer or change another computer and test again 2 Purchase a PCI Parallel board and install it on the PCI port of your motherboard Be aware that the port address will change you will need to change this address in the ports and pins settings in mach3 Engine Configuration PorEs amp Pins X Port Sets and Asis Selection Motor Dutputs Input Signals Output Signals Encader MPG s Spindle Setup Mill Options Port 1 Port 82 Port Enabled Port Enabled 04378 Port Address 04278 Port Address Entry in Hex 0 9 F only Entry in 0 9 F only Pins 2 9 as inputs Max CL Mode enabled 10 Wave Drive Program restart necessary Restart if changed Sherine 1 2 Pulse mode ModBus InputOutput Support ModBus Plugin Supported TCP Modbus support Event Driven Serial Control Servo Serial Link Feedback Speed C 25000Hz 4 35000H2 45000Hz 000 65000hz2 75000hz 100khz Note Software must be restarted and motors retuned if kernel speed is changed SYIL DOES NOT ADVISE USING A LAPTOP COMPUTER TO RUN MACH3 AS LAPTOP COMPUTERS PARELLEL PORTS CAN HAVE ISSUES WITH KEEPING THE PROPER 5V SIGNAL REQUIRED You will see the sam
35. lus control board instruction 6 6 3 Spindle control board instruction 6 6 4 Stepper motor driver instruction 6 6 5 Transformer instruction 6 6 6 4th Axis instruction 7 Troubleshooting 7 1 Overview 7 1 1 Attention 7 1 2 Troubleshooting overview 7 2 Troubleshooting 7 2 1 Power distribution 7 2 2 Computer control 7 2 3 Axis driver 7 2 4 Spindle driver 2 www syil com ei A 1 Safety advice 1 1 Applications of the machine The machine can be used for drilling and milling processing the machine is controlled Mach3 software which is install in the personal computer with parallel port its applicable to producing the small parts and it can be also used for Teaching Training or a model machine 1 2 Attention of the machine Do not exceed maximum processing capacity Do not use in humid environment or in poor lighting Don t start the Machine without lubrication No one without professional training shall not be allowed to operating the machine directly Do not to operate the machine in the influence of alcohol drugs or fatigue 1 3 Nameplate Company Name Syil Electronic amp Hardware Co ltd Machine name CNC milling machine drilling Machine types 4 Machinery factory code Machinery factory date Machinery weight 165 kg Machinery Size L W H 1190 x780x960 Address 20 Yuyao City Zhejiang Province Xiao Dong Fan Road industrial area Website www syil cn Tel 86 574 627359
36. ntify How to solve Remark cause of problem specific 1 check the axis cant be parallel cable controlled between by computer computer and machine 2 check the parallel port 3 check mach3 stepper motor looses steps when machining 2 check step motor and wiring For example x axis have some problem you can do as Figure 7 6 1 check the power supply for driver stepper motor driver is not work 2 do as Figure 7 5 to check the cable of control signal 1 make sure the connection is good If the cable has issues replace it 2 if the parallel port is broken replace it 3 if the software is broken by unknown problem reinstall it 2 if stepper motor have having issues replace it Do not unplug stepper motor with machine on and computer on This will cause 5 axis card to not work 1 if the driver is no power check the wiring refer to 6 6 3 2 if the cable is broken replace it 73 www syil com The driver and the stepper motor are working but the axis is not moving axis IS limited by limit switch Or e stop switch Mechanical problem 1 Check the coupling on the motor 1 check the homing switch 2 check the e stop switch 1 Gibbs are too tight or too loose 2 011 not getting to the ways 3 debris on ballscrew 1 if the coupling is broken replace it 1 If the homing switch not working replace it Refer to 1 2 1 3 Frequently problems
37. oducts the default setting is for 400 metric and 10160 for imperial These numbers are imperative to the proper operation of your machine 2 velocity This directly controls the inches or mm per min in your rapid movements G00 If you tune this to quickly this can result in lost steps and damage to your work piece and can result in a major crash Contact your distributor prior to changing this setting 3 Acceleration adjustment This setting controls how fast the stepper motor get to the designated Velocity again too fast and this can result in lost steps 4 Switch axis This allows you select each individual axis to tune you must select save axis in order to use the changed parameters This must be done on each axis NOTE Motor tuning is like tuning a guitar it is a perfect balance between steps velocity and acceleration If you do not know what you are doing we do not suggest 26 www syil com SSAIL altering these setting without contacting a dealer 3 4 4 Tool path Display interface f 2 Mach3 Controller a File Config Function Cfgs View Wizards Operator Plugin Control Help Program Run Alt 1 MDI Alt ToolP tli Alt4 Offsets Alt5 Settings Alt Diagnostics Alt 7 Mill G15 G80 G17 G40 G21 G90 G94 G54 G49 G99 G64 G97 r sr i FE 0 0000 0 0000 Simulate Program Run Run From Here Estimated Program Run 0 00 00 00 History Clear Status 4 10 BALL E
38. on is crucial to proper tool changes and setting up tools in the tool table The tool displayed is the tool that is currently active as well as the current height offsets 6 Feed interface FRO this displays the current programmed feed This number can be manually changed only if a M48 is used in your starting lines of code 7 spindle speed control interface Spindle F5 CW this butto is used to start the spindle manually RPM spindle speed feedback display interface In the absence of spindle speed feedback which will appear as 0 S ov Theory should reach spindle speed RPM and that can be compared Spindle speed spindle speed manual adjustment interface You can also manually enter the spindle speed 8 Mach3 Tabs Program run Comprehensive program control interface MDI manual data Input Toolpath tool path control interface Offsets used to set up work piece cords g54 and tool length offsets Settings Alter mach3 settings Diagnostic Used to diagnose mach in case of problems 23 www syil com Sri 3 4 2 MDI screen File Config Function Cfg s View Wizards Operator Plugin Control Help Scale _ 10000 Radius Correct FRO 6 0 T 6 UnitsiMin 0 0 E OverRide Emergency Mode Active G Codes History Clear Status Shuttle Detected of type selected Profile f MDI manual data input This screen is very helpful
39. per motor drive output current to an appropriate value Ballscrew will be quieter Also check for and metal chips material lodged in the nut of the ballscrew fault5 After time the machine has lost it s percision Solution Adjustment of Gibbs wedge tapers Fault6 Table cannot be moved Solution check table locking nut or check the stepper motor wiring Fault7 spindle using manual and computer control cannot be activated Solution Open emergency stop switch 4 5 The list of tools for Maintenance The list is as Figure 4 4 e Perm Une Re EUR Joubicheaded opening 5 _ Figure 4 4 33 www syil com RET 5 Detailed Mechanical Drawings 5 1 Feature for x4 series ture i Cover for X axis motor 1e Rotate speed display e Base 12 Faceplate Cover for Y axis motor _4 Protective cover 4 Lock handle 5 Fuselage D Worktable 1G Eontrol box 6 Lubricate system Plywood Gas springs system fan Collet for milling or drilling Power switch 2 Principal axis 48 Rotate connect plate 10 Emergency stop switch 21 Power plug 11 Touch switch panel 22 Bracket for PC 34 www syil com 5 2 Parts feature Parts list of x4 plus NO oo
40. port on the machine is broken replace it 1 Make sure all connections are tight If the parallel cable appears to have issues replace it 70 www syil com If the machine and the computer is ok but the machine is still not able to be controled 2 Check that if 2 Make sure the the mach3 Driver mach3 driver has install properly 3 Make sure that mach3 is working correctly 1 check the power for interface board 2 check the charge pump 3 if you are using a parallel port card check the address of port1 installed In the mach3 folder there is a test program for the driver 3 if suspected that mach3 is not working properly reinstall 1 if there is no power check the power supply as 6 6 1 2 make sure the charge pump is working if the charge pump is not working refer to 6 6 1 as the entire machine will not work 3 make sure your address is as same as the parallel port card 71 TJ LLL xp Mach X Pulsing VP Machi Driver 5 TAL Pm nn 0 378 ERES Entry in Hex 0 9 www syil com Se 7 2 3 Axis driver 7 2 2 1 Overview Control signal X axis x axis driver command Control signal Y axis Ee m y axis driver command Control signal Z axis C a command Control signal A axis m amp axis driver command Figure 7 4 12 www syil com 7 2 2 2 Problem resolution checklist Problem Action to ide
41. rac p mb NE Index 1 Safety advice 1 1 Applications of the machine 1 2 Attention of the machine 1 3 Nameplate 1 4 Read before operating this machine 1 5 Safety warning logo 1 5 1 Observe all of the warnings and cautions below 1 5 2 Safety warning logo 1 6 Operator safety notes 1 6 1 Proper operators position 1 6 2 Operator safety notes 2 X4 series Specs 2 1 Technical parameters 2 2 Parts 2 3 Installation 2 3 1 Moving the machine 2 3 2 Installation 3 The operation of the machine 3 1 Instruction of the user interface panel 3 2 Pinout diagram for plug 3 3 Software setup 3 3 1 Mach3 driver 3 3 2 Interface of mach3 3 3 3 how to use xml file 3 3 4 pin config of mach3 3 4 Instruction of mach3 3 4 1 The Mach3 interface screen 3 4 2 MDI screen 3 4 3 X Y Z axis motor Tuning interface 3 4 4 Tool path Display interface 3 4 5 Mach3 Diagnostics 3 4 6 home the machine 4 Maintenance 4 1 Machine maintenance and cleaning 4 2 The adjustment of machine 4 3 The list of replacement parts 4 4 Common Faults 4 5 The list of tools for Maintenance 1 www syil com Si M 5 Detailed Mechanical Drawings 5 1 Feature for x4 series 5 2 Parts feature 5 3 Parts list 6 Electrical Diagrams 6 1 Power input 6 2 Electrical schematic 6 3 Electrical layout plan 6 4 Coolant setup 6 4 1 cool setup for x4 series 6 5 Electrical parts list 6 6 Electrical parts instruction 6 6 1 Five axis interface board instruction 6 6 2 X4 p
42. tall monitoring tools before machines are allowed to run unattended It is especially important to select monitoring equipment that can immediately perform an appropriate action without human intervention to prevent an accident should a problem be detected 7 www syil com Sevara injury occur Moving parte can entangle and trap Always secure locsa clothing and long halr Risk of serious bodily injury Follow safa clamping practices Inadequately damped parts can be thrown with deadly force Securely Clamp workpieces and fixtures Impact hazard Machine components can crush and cut Do nct handa any part of the machina during automatic operation beso deer of moving parts Moving parts can crush The tool changer will move in and crush your hand Newer place your hand on the spindie and press FWD REY NEXT TOOL or cause a tool change cycle 8 www syil com Severe injury can occur Moving parts can entangle and trap Always secura loose clothing and long halr Risk of serious bodily injury Inadequately camped parts can be thrown with deadly force High RPM reduces chuck clamping force nat machine uging an unsafe Setup or exceed rated chuck RPM Moving parts can cut Sharp tools can cut skin easily Ds not handie any part of the machine during automatic operation Do nat touch rotating work places Risk of sarious bodily injury
43. the accuracy of machine the machine should be installed in the stable table It is very important to level the machine this done by adjusting the leveling feet on the base of the machine Place a long level flat on the table and adjust all feet until the vertical and horizontal level of error in 0 04 1000 mm range place of the installing sockets is as Figure 2 4 Adjustment is as Figure 2 3 Uf TN CM NS ou ud T N KC 4 adjustment Sizing Block Figure 2 3 Figure 2 4 2 3 2 3 Disassembly If the Machine must be Disassemble disconnect lockout power During the disassembly process the parts should placed by the order and labeled to avoid confusion when assembly 2 3 2 4 Adjustment of machine during the manufacturing process of the x4 our precision machinery has already aligned and adjusted the machine for initial use there is no need for any adjustments Before working Check all non moving parts it will increase the rigidity of the machine But don t over tighten as this can damage the machine deformation prior to machining it is extremely important to lubricate moving parts 2 machine oil 15 www syil com EIL 3 Operation of the machine 3 1 Instruction of the user interface panel Interface panel for x4 plus The keys of the panel is as Figure 3 2 Figure 3 2 e Mode cnc manual switch to cnc mode or manual mode
44. tting 3 boring 4 spot facing operations 5 similar work in conjunction with a milling machine 6 indexing 7 in a vertical position to enable to carry out center work with the help of tailstock 8 the dividing plate accessory allows the operator to accurately divide the 360 rotation of the clamping surface into divisions of all divisible of 30 Specifications Diameter of rotary table Height of center for horizontal mounting Taper of center bore Width Width of locating key Angle of T slot Height of center for ver Mounting Driving ratio of worm gear Module of worm gear Graduation on table circumference Max feedrate 61 100 mm 73 MT 2 8mm 8mm and 10mm 90 68mm 1 72 1 360 600mm min www syil com En 7 Troubleshooting 7 1 Overview This section is very important if your machine has issues 7 1 1 Attention Our machine is an intergration of mechanical components Digital components electrical components personal computer and software The following are some events which may cause the machine not work correctly The machine was transported and wiring may have come loose There was a thunderstorm w lightning since the machine was last used and now the electronics do not work here has been water in the area where the machine is located The machine is in unheated outside building 7 1 2 Troubleshooting overview Tools for troubleshooting Frequently problems
45. uts EE cutputs Digitize x4 This is also a good way to test the communication to the computer e Computer The recommended configuration of computer CPU is 1GHZ EMS memory is 256MB hard disk space is 150MB if the computer is old mach3 may not will run unlicensed software When you run program in mach3 the program may limited in 999 lines because yours is demo version you will need to buy the license and there will no line limiting 65 www syil com rac p mb NE den Unexplained stop This may be caused by electrical noise this can be caused by the homing switch it is important to use good quality shielded cables 7 1 2 1 4 Syil support support syil com cn sales syil com cn 0086 574 62735995 You can send email for troubleshooting in anytime or call us in work time the work time is 8 00 17 00 GMT 08 00 prior to contacting us be sure you have the following information Serial number of your machine Located on the top of column f you have found a problem the machine and may need to replace some parts from Syil we will need to know the date of purchase you the syil Machines carry a One year warranty If the warranty has expired you will need to purchase new components Analyze what might have changed since the machine worked properly Make sure you can repeat the problems Describe the problem as detailed as possible it will help us to diagnose what will need to be fixed 66 www syil com
46. warm up Clean the machine after working pooling of some coolant can lead to rusting of the machine Maintain the machine table surface and rails Periodocily you may need to tighten the gibbs Do not over tighten After you have completed the program remember to shut down your machine cut off power supply And clean the excess coolant off the keyboard monitor Periodic removal of the table check bed table wear track surface conditions If the situation is not normal wear and tear should be re adjusted bed table of lubricating oil 4 2 The adjustment of machines When the machine was produced at the factory it has been adjusted carefully the user does not need to do any adjustment However after using for a long time because of wear track with rails Vice gap is too large maybe it should be adjusted e Insert the head of the column with the adjustment as shown in Figure 4 1 In the nose right in the nose and between the pillars a long retreat of the Stubbs inserts Insert 40 parts of a top adjustment screw 39 parts the need to be adjusted when the screw a screw adjustment slowly with computer controlled side of the head movement until feel a slight resistance to Tilted wedge d PUS T d gt Adjusting screw M T M A Figure 4 1 Workbench with the pallet the pallet base and inlay of the adjustment as shown 31 www syil com Sar Figure 4 2 Table at the front between
47. y 68 www syil com e Loose wires in circuit The boards have no power Coolant pump IS no power supply 2 Check the switch 1 Remove power from machine than check ALL connections wires 1 the spindle control board has no power 2 the five axis board in no power 1 Check the power plug 2 Check the second relay 2 if the switch is broken replace the switch This can be confirmed via volt meter 1 Find loose wires and re insert 1 Check the fuse or filter if the board is broken replace it 2 check the fuse on the board or the power supply to the board if the board is broken replace it 1 if the plug is loose tight it 2 If the relay is not working replace it 69 www syil com Sri 7 2 2 Computer control 7 2 2 1 Overview Mach3 can work well in windows xp Mach3 controller Parallel port cable of 25pin 5 axis interface board Parallel port Figure 7 4 7 2 2 2 Problem resolution checklist Problem Action to identify How to solve Remark cause of problem The machine 1 check the can t be parallel cable controlled by between computer computer and machine 2 check the parallel port Mach3 1 check the works but parallel cable machine will not work 1 make sure the connection is good If the cable has problems replace it with high quality shielded cable 2 If the parallel
48. y Consult your lacal safety codes and regulations before operating the machine Contact you dealer anytime safety issues need to be addressed 4 www syil com SSL It is the shop owner s responsibility to make sure that everyone who is involved installing and operating the machine is thoroughly acquainted with the installation operation and safety instructions provided with the machine BEFORE they perform any actual work The ultimate responsibility for safety rests with the shop owner and the individuals who work with the machine This machine is automatically controlled and may start at any time This machine can cause severe bodily injury Do not operate with the door open 1 5 Safety warning logo 1 5 1 Observe all of warnings cautions below Do not operate without proper training Always wear safety goggles Never place your hand on the tool in the spindle and press spindle FWD spindle REV Im MDI mode M06 causes a tool change cycle The mill could start and crush your hand The electrical power must meet the specifications in this manual Attempting to run the machine from any other source can cause severe damage and will void the warranty DO NOT press POWER UP RESTART on the control panel until after the installation is complete DO NOT attempt to operate the machine before all of the installation instructions have been completed
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