YG-200 Swing Gate Opener Owners Manual
Contents
1. 11 Outer tube 34 Earth wire 12 Large support ring 35 Release key 13 Bearing 6004 36 Lock 14 Pin 8x35 37 Seal 17X2 65 15 27T ring gear 38 Upper cover 16 Planetary gear 39 Screw 4 2x9 5 17 Central gear 40 Waterproof seal 18 Pin 4x20 41 Hexagonal nut 19 Seal 13 2x2 65 42 Light housing 20 Square gasket 43 Waterproof seal 21 Spring Parts Diagram L N 30 3 NM q Mechanical Installation Begin with both openers unlocked Next identify if this will be a push to open or a pull to open installation In either configuration the gate is mounted on one face of the mounting post and the opener is mounted on the face 90 degrees from it Below are schematics of both push to open and pull to open configurations Fig 1 Push to C Close ill pa 1 E NIR s 2 T n u Men j N ji Vili m DO Fig 2 Pull to Oper Closed o BE am AE n SEBE o The installation should meet the specifications shown in figure 3 See Fig 3 Fig 3 Retainer j close position 10 i A B Cmax LA 140 125 50 90 130 115 50 105 A r 4 A ki a TT J PA lt X i O i O u ee ere opener 1 LL Cmax Mo Enlarge Do UT Ret2. Fig E 3 No 11 will be on it will turn off when you press any remote control button Press the same button the LED will flash at 2Hz frequency and then turn off this indicates the learning process is finished If it fails to set the LED will turn off automatically after flashing for 1 second you should follow the steps above to reset Up to 25 remote controls may be used To erase all remote controls press and hold the red button on the control board until LED turns on and then turns off This indicates that all the remote controls have been erased completely You should reprogram the remote control if you want to control this operator see Adding extra remote controls section 2 The remote control works in a single channel mode It has four buttons See Fig E 2 With each press of the remote control button which has been programmed the gate will close stop open or stop cycle Warning Notify the users that the gate is never to be operated unless it is in full view Additional RF Remote controls can be obtained through your dealer To find a dealer in North American go to www gatekeeperltd com dealers 4 Operation of the gates The gates can be controlled by using remote control single button mode or three button mode external button switch Unlock the gate opener with the key Push the gates to the opened retracted position manually Lock the gate opener with the key Turn the power on Clo
3. is gt 5 feet 1 5 meters it is recommended that you install the electric lock Weld the steel plate of the lock to the gate and then fix the lock See Fig 11 to determine the height of the plate Release here Electric lock Base plate Y To install the base plate of the lock fix the plate to the ground with 3 screws and make sure that the lock pin can fit tightly in the hole in the plate Adjustment The pair of gate sections will not start simultaneously The gate section without the lock will start to open earlier than the other gate section so that both sections can be locked properly A plate or tab can be welded on the gate section with the lock so that when it closes it will trap the gate section without the lock between itself and the center stop block thus locking both gate sections Mechanical Maintenance e Check the screw lubricant and add 1 grease regularly to both gate actuators e Regularly verify that the gate swings freely and add grease as directed by the manufacturer of the gate e Keep opener clean at all times Electrical and Control Box Installation 2 Please Review the following Safety instructions before installation Please read user s manual carefully and obey the following It should be installed by a qualified technician Otherwise serious personal injury or property damage may occur Before installation all the locks of th
4. keypad to the O S C terminal and the other to the GND terminal The keypad will function in single channel mode just like the RF remote For three button switch installation use the terminals for multi channel mode Three button mode The port GND is the common port the port OP is used to open the gate CL is used to close the gate and ST is used to stop the gate Single button mode connect two wires of button switch to O S C see Fig E 3 terminal X7 No 15 of control board Safe guard Infrared device If the infrared beam is broken during closing the gates will reverse and open immediately During opening the beeper will ring The control box is not factory equipped with an infrared device Connect signal wire of infrared device to IR see Fig E 3 terminal X6 No 14 connect common wire i e power supply of infrared device to GND terminal X6 No 14 and connect power supply of infrared device to 12V terminal X6 No 14 The infrared device can be obtained through your dealer To find a dealer in North American go to www gatekeeperltd com dealers 3 RF Remote Button 1 Button 2 Button 4 ON Button 3 Fig E 2 1 Learn erase remote controls Verify that the force adjustments knobs are in the low position before proceeding Adding extra remote controls Learn Press red button on the control board see Fig E 3 No 12 then the LED see
5. liability For service under this warranty please contact your dealer All parts accessories service and support for Gatekeeper products is supplied through our network of dealers Dealer information can be obtained at w gatekeeperltd com dealers Special Warranty Note Improper installation of the YG 200 can cause the actuator arms to overrun and unscrew into two parts This can sometimes cause damage to parts 9 or 10 Carefully read and apply the directions in this manual to prevent this However if this condition does occur do not panic The operator can be easily reassembled by inserting part 4 into the rest of the assembly and rotating clockwise Since this condition is due to improper installation this will not be considered an in warranty repair However if any parts were damaged due to this condition parts can be obtained from your dealer To find a dealer visit www gatekeeperltd com dealers Gatekeeper Ltd P O Box 752 Laceys Spring AL 35754 For updated versions of the manual see For Additional Remotes Infrared Photo Cells or Parts please contact your dealer To locate a dealer please visit us at www gatekeeperltd com dealers
6. near or operate automatic gates The maximum force that the gate opener can provide is 1500N An electric lock is provided for installation for gate lengths greater than 5 feet 1 5 meters IMPORTANT Before installing verify that the force adjust knobs inside the control box for each motor are in the low position and only advance it towards additional force as required See section Adjustment of the Auto Reverse Function This unit uses a current feedback system to stop Do not operate the opener without a solid stop block in place This could cause injury damage to the opener or other personal property Do not install the gate too close to the limit of travel install the stop block with at least three inches margin The automatic gate opener must be grounded Do not attempt to go through the gate while it is still in motion This operator is intended for vehicular use only Be careful when in close proximity to moving parts where hands or fingers could be pinched Additional safety equipment such as photoelectric sensors safety edges roller guards and warning signs must be installed to prevent injury Do not allow control devices to be placed so that a person can access them by reaching through the gate In the event of power failure an emergency release key allows you to operate the gate manually The opener should be switched off before repairing it or opening its cover Please erase and reset the code after installing the o
7. priority Auto reverse function It is very important that you tune the safety reverse function on your gate opener Power the control box if it is not already and verify that you have completed the remote programming exercise When properly adjusted the gate should close and stop when it hits the stop block without overly forcing the gate and reverse if it strikes an object before it reaches its stop An alarm should sound if it activates the auto reverse Use a screw driver to rotate the Force Adj knob Rotating clockwise will increase the resistance needed to trip the safety reverse function Rotating counter clockwise will decrease the resistance If the gate does not move when activated or auto reverses without striking an obstacle then the resistance setting may be too little If the gate does not stop when an obstruction is placed in its path then the setting may be too high Start with just above the minimum value and tune it to use the minimum setting for which the gate will function WARNING Do not attempt to tune the gate by placing your hand arm or other body part in the path of the gate serious injury could result Also placing a heavy immovable object in the path to test with could cause damage to the gate opener motors Instead place a light object in the path preferably something like a chair or trash can which will be pushed out of the way if the setting is still too high without causing damage to the gate motors Note t
8. GatekeeperLtd www gatekeeperltd com Milhas ENRE Ha Be E tan LIKTTMIITTTITTITTITI TI Guard Your Yard YG200 SWING GATE OPENER OWNER S MANUAL 2005 Gatekeeper Ltd P O Box 752 Laceys Spring AL 35754 8 9 OUTLINE Safety Precautions Features Specifications Necessary Tools Site Preparation Mechanical Installation Electrical Installation Operation Trouble Shooting 10 Warranty IMPORTANT SAFTEY INFORMATION Installing the YG200 Gate Opener requires the installation of standard 110V electrical wiring This work should only be performed by a trained technician Miswiring could cause personal injury or DEATH To prevent the risk of electrocution be sure to turn off all power to the YG200 until installation is complete Read the the entire user s manual before beginning installation and carefully obey the following instructions The Gate Opener should be installed by a qualified technician Otherwise serious personal injury or property damage may occur Before installation all the locks of the gate should be unlocked The auto reverse function must be checked during installation to ensure that the gate can auto reverse in the event of obstruction This auto reverse function should be regularly inspected and adjusted if necessary When opening or closing the gate do not attempt to walk or drive through the gate Do not touch the gate while in operation Children should not be allowed to play
9. ainer LA open position i 1 x Lo van 1201 Main Structure Special motor S Planetary reducer Fig 4 S Za A E Control box crew shaft E The installation height range is 1 18 3 15 inches 300 800mm See Fig 5 If the opener is mounted at a height above the specified range and the gate is not sturdy enough then it may result in bending or damage to the gate and or gate opener a Fig 5 a Gate opener Gate Electric lock di _300 800mm Gate pillar Gate Geometry In order to obtain the desired opening angle proper gate geometry is essential This is also sometimes called setback The opener must be able to swing from the closed position to the open position touching the stop block while not extending to within 3 inches of its maximum travel This may involve notching the column which is cutting into the column in order to bring the opener nearer to the gate hinge Another alternative to notching the column is manipulating the shape and length of the brackets used to mount the gate to the post the actuator to the post and the actuator to the gate These brackets are labeled A B and D respectively With these bracket lengths known the opening angle and G the position along the gate which the D bracket is welded can be calculated Of course many install
10. creased or decreased with electrical lock by rotating clockwise or anticlockwise 5 Force adjustor for No 2 gate leaf py ratating clockwise or anticlockwise 1 51 6 Beeper 12V 7 Antenna Impedance 50Q 8 Receiver panel Receive signals 9 Memory card It can be unplugged it is used to store signals 10 Power indicator light LED1 1206 green 11 Indicator light LED 1206 red 12 Learn button 6 x 6 red 13 Dip switch Set auto close function 14 External device interface Connect infrared device 15 External button switch interface Connect external button switch 16 Electrical lock interface DC12V 17 Alarm lamp interface AC110V 18 Motor and Capacitor interface Connect No 2 motor 19 Motor and Capacitor interface Connect No 1 motor 20 Fuse 5x 20 10A 21 Power supply AC110V 60Hz Symptoms Gate will not open or close Gate fails to reverse Gate begins to close then reverses Remote control does not work Gate running direction is not correct or gates run in different directions Gate does not stop when it should or closes too hard Gate does not open far enough or does not have the proper opening angle Table 4 Troubleshooting Possible cause 1 Power is OFF 2 The gate is obstructed 3 Force Adj Is set too low 1 The FORCE ADJ is adjusted too high 1 The FORCE ADJ is adjusted too low 2 The gate is obstructed 1 The indicator light of remote control d
11. e gate should be unlocked The auto reverse function must be checked during installation to ensure that the gate can auto reverse in event of obstruction This auto reverse function should be regularly inspected and adjusted if necessary When opening or closing the gate do not attempt to walk or drive through the gate Do not touch the gate while it is in operation Please switch off before repairing it or opening its cover Please erase and reset the code after installing the operator Before powering up the opener for the first time verify that the force adjustment knobs are in a low position turned towards counter clockwise direction until the force adjustment is set in that section Installation 1 Install the cable In order to protect the wires between the gate operator and the control box armored cable galvanized cable or PVC pipe must be set into the concrete when it is poured Wires within the cable shall be located or protected so that no damage can result from contact with any rough or sharp part The diameter of the cable should be more than 20mm the diameter of wire inside the cable should be more than 1 0mm Gauge 16 3 wire or better is sufficient to wire the control box and the gate actuators 2 Install the control box The control box circuit should be equipped with single phase breaker 10A Make sure that power is OFF before making any electrical connections Open the cover of the control box remove t
12. ers accomplish this by trial and error but it can be calculated directly and an online calculator is available on the Gatekeeper site at Gatekeeperltd com calc calcgate phj Most users will not be able to vary the size of the bracket A the bracket holding the gate to the post It is also relatively impractical to vary the bracket D the bracket which holds the actuator to the gate Therefore the most common and straightforward way to proceed is to vary the value of B until the calculator provides the proper value for the opening angle Always verify that the required 3 inches of margin mentioned above is preserved when checking these measurements Positive Stop Block Installation The YG 200 Automatic Gate Opener uses a current feedback system to detect its stopping reversing point The control box supplies an electrical current to the actuator motors to move the gate As resistance increases for instance hitting an obstacle or the stop block the current required to continue operating the actuator motor increases The control box constantly compares the required current with the position of the force adjustment knob If the required current is greater than the position of the force adjustment knob then the opener will stop If the actuator has not traveled a significant portion of its available travel during closing when it detects this high current condition it will sound the alarm and perform an emergency stop and auto reverse If t
13. he control board and fix the control box on the wall See Fig E 1 Perform the wiring and replace the cover See table 2 and Fig E 3 Note 1 we regard the gate with the electrical lock as No 1 gate the other gate as No 2 gate 2 If you want to use auto close function the gate operator must be equipped with the infrared device Lod Fig E 1 mounting size Table 2 wiring between control box and gate operator Position Tab Remark 21 Terminal X12 L Connect live wire 21 Terminal X12 N Connect neutral wire 21 Terminal X12 E Connect ground wire 19 Terminal X11 U1 Connect No 1 motor COM U 19 Terminal X11 V1 Connect No 1 motor V 19 Terminal X11 W1 Connect No 1 motor W 19 Terminal X11 C1 C1 Connect No 1 motor capacitor 18 Terminal X10 U2 Connect No 2 motor COM U 18 Terminal X10 V2 Connect No 2 motor V 18 Terminal X10 W2 Connect No 2 motor W 18 Terminal X10 C2 C2 Connect No 2 motor capacitor 17 Terminal X9 LAMP Connect alarm lamp 16 Terminal X8 LOCK Connect electronic lock 3 Install the External Keypad Button Switch The YG 200 is equipped with an interface for an external switch or keypad The interface type is a NO Normally Open momentary switch to ground To activate the opener the keypad or other device must short the ground and the appropriate terminal momentarily This type of switch is very common To install the keypad attach one lead of your
14. his auto reverse function should be regularly inspected and adjusted if necessary Once this step is complete replace the cover and install the rubber caps over the screws Auto close function Turn the fourth dip switch See Fig E 3 No 13 to the ON position the gates will stay open for 30 3 seconds before automatically closing Factory preset the fourth dip switch is in the OFF position i e the auto close function is shut off An Infrared device is required to be installed for safety if the auto close feature is enabled Safe guard Infrared device If the infrared beam is broken during closing the gates will reverse and open immediately During opening the beeper will ring The control box is not factory equipped with an infrared device The infrared device can be obtained through your dealer To find a dealer in North American go to www gatekeeperltd com dealers y u Caro ll do em E Ri 7 ss Spee aor cio DE LEARN error 63 cu 8 ki Nees sa eee eee az B38 i e j nfr 3 Seen ee Dae eee 8 R80 m e sseecson ule XXXIII 14 x 6 kaz ki op St cL Fig E 3 Control board Table 3 wiring notes of control board Position Function Remark 1 Transformer input AC110V 2 Transformer output AC12V 3 Fuse 5x20 2A 4 Force adjustor for No 1 gate leaf The resistance may be in
15. his condition is detected during opening instead of closing it will perform an emergency stop If an emergency stop condition occurs terminate power to the unit use the keys to unlock both actuators and move them to the closed actuators retracted position before re enabling power to the unit Failure to do so could cause damage to the opener or gate Therefore the YG 200 absolutely requires a solid stop block The stop block supplied in the YG 200 kit should be placed such that it stops the actuator arm at least 3 inches before it reaches its maximum travel This margin is required to prevent the actuator arm from over extending before the control box can shut down power to it After mounting the actuator arm with the key unlocked verify that it stops at the proper position The gate geometry must be manipulated until the gate can be moved from the closed to the open position with the desired opening angle and without reaching within 3 inches from the end of travel before hitting the stop block You are not ready to proceed to powering the actuator arms or mounting the control box until this step is accomplished Front and Rear Parts of Gate Opener To install the rear part of the gate opener insert shoulder screw and spacer then tighten with the nut See Fig 6 Fig 6 Shoulder screw Rear part of gate opener Spacer HS gt Nut To install the front part fit the hole in the front part with the hole in the support
16. ing plate and push the axle pin into the holes using hands or a hammer and finally fit the retainer clip See Fig 7 Fig 7 Supporting plate Axle pin Wiring of the gate actuators Screw off the two stainless tapping screws and then remove the cover and wiring as shown in Fig 8 WARNING Follow the wiring diagram precisely Failure to do so could cause damage to the gate opener controller Gauge 16 3 wire is sufficient for wiring the gate motors Fig 8 ____ Stainless tapping screw ae va SG Upper cover Enlarge Hood Shield Install the hood pipe tighten the screws into the opener and cover the hood shield over the joint See Fig 9 Fig 9 Hood pipe Main unit q Scew __ Hood shield Waterproof caps There are 8 caps in total 4 to be used and 4 spares When the gate opener is installed the caps are used to cover the upper holes of the unit to avoid leakage See Fig 10 Fig 10 U az W aterproof ca p O R w oe Gate opener Retainer Closed and Opened Positions Close the gate section to its fully closed position fix the retainer according to the position of the gate section NOTE Each section is completed separately See Fig 3 If the maximum angle for installing is 105 the retainer should be installed on the ground at approx 100 If the installing angle is 90 the retainer should be installed at 90 See Fig 3 Electric Lock If the gate section
17. oes not light 2 Remote control is not suitable for receiver 3 Receiver panel 1 Wiring is incorrect 1 The FORCE ADJ is adjusted too high 2 Positive stops are not installed properly or are installed too far from the opener s limit of travel The gate opener is not installed properly according to fig 3 in the gate geometry section of this manual Remedy 1 Make sure that power is ON 2 Remove obstructions 3 Rotate force adjustment knob clockwise 1 Adjust FORCE ADJ counter clockwise to decrease force 1 Adjust FORCE ADJ clockwise to increase force 2 Remove obstructions 1 Battery level may be low replace the battery inside the remote control 2 After making sure the codes are correct erase remote controls and then re program the remote control 3 Check the receiver panel make sure it is plugged in at the control board 1 Please change wires V1 and W1 or V2 and W2 If the wiring between two gates is wrong and the gates cannot work please check the wiring between U1 V1 W1 and U2 V2 W2 1 Adjust FORCE ADJ anticlockwise to decrease force 2 Install positive stops as described in the mechanical positive stop installation section of this manual or move stop in closer to the opener s limit of travel Either modify the installation to meet fig 3 or adjust the size or replace the installation bracke
18. pener Class A vehicular gate opener or system intended solely for use in a single family home or an associated garage or parking area ADDITIONAL FEATURES Supports gate leafs up to 440 Ibs or 8 2 feet Keypad interface Single button interface Three position switch interface Infrared safety beam interface Supports up to 25 RF remotes 2 included User programmable and user erasable remote codes RF rolling code technology prevents thieves from guessing your remote code Auto close feature is available for this opener Solid steel lock Push to open or pull to open configurable Opening and closing position is automatically learned by the operator no need to program it Aluminum and cast metal housing e For your safety the YG 200 will stop and reverse if it encounters an obstruction on opening and stop when it encounters an obstruction on closing as required by UL 325 safety standards e Manual key release design for emergency purposes e Self locking at any position Specifications Power Supply AC 110V 10 V 60Hz Motor Speed 1680 rpm Motor Output AC110V 150W Electronic lock Output DC12V 2A Relay coil voltage DC12V MCU voltage DC5V Remote control range 30m Hopping Code Control Box Weight 2Kg Control Box Dimension 276 mm L x 211 mm W x 112mm H Environment temperature 10 C 40 C Auto Close Timer 30 3 seconds Opening Time lt 26 seconds Wo
19. rking Angle of Gate 90 or 105 Max Gate Section Weight 440 lbs 200kg Max Gate Section Width 8 2 feet 2 5 meters Duty Cycle 25 Noise lt 65dB A Emergency Release Key in Case of Power Failure Class A vehicular gate opener or system intended solely for use in a single family home or an associated garage or parking area Necessary Tools and Equipment The following tools may be necessary to install the YG 200 opener You will need standard and Phillips screw drivers an electric drill wire cutters anda wire stripper a socket set and possibly access to a welder if your installation cannot use the supplied brackets If the brackets shipped do not fit your gate because of the dimensions of your gate you may also need equipment to cut and grind metal parts In some rare cases you may have to fabricate brackets for your application or notch a column in order to obtain the necessary set back Site Preparation Before you begin the opener installation the gate should be mounted to the mounting posts and swinging freely there should be little resistance in the swing of the gate The gate and post must be suitable for being automated Check that the structure is sufficiently strong and rigid and that its dimensions and weights conform to those listed in the specifications table of this document Make sure that the gate is plumb and level The fence posts must be mounted in concrete Since both moto
20. rs must be powered a set of wires from the control box to both motors will be required Therefore it is necessary to dig a shallow trench across the driveway If the driveway is paved this will require a masonry saw and chisel The YG 200 is powered by 110V 60Hz AC power therefore if you have not already done so wire a waterproof outlet near the gate following proper safety standards for your area If you are not experienced with this type of wiring or if your area requires it hire a professional electrician to perform this as well as wire in the YG 200 in the electrical section The YG 200 requires at least a 10A service Make sure your electrician takes into account the voltage drop involved in running many feet of wire to your installation location If an insufficient gauge of wire is used there will be insufficient power at the site to operate the opener Once the gate is mounted adequately electrical power is available and a trench for the control motors is dug you are ready to proceed Parts List 1 Hood pipe 22 24T ring gear 2 End joint 23 Locating shield 3 Pin 10x40 24 Motor 4 Steel tube 25 Capacitor bracket 5 Small support ring 26 Capacitor 6 Right housing 27 Wiring base 7 Screw M5x20 28 Wiring terminal 7A Locknut 29 Screw M4x8 8 Screw shaft 30 Wiring cover 9 Connect socket 31 Tapping screw 9A Split ring 32 Joint block 10 Tapping screw 33 Axle pin
21. se the gates by using the remote control single button mode or three button mode external button switch The No 2 gate leaf will close first and then the No 1 gate leaf with lock will close after 3 seconds The gates will stop at the closed position automatically or you can stop the gates at the closed position by remote control single button mode or three button mode external button switch If gates do not stop or bind before stopping verify that the stop is firmly in place and the force adjustment knob for that gate on the control board is adjusted correctly Adjust counter clockwise to reduce binding Open the gates by remote control single button mode or three button mode external button switch First the electrical lock will be opened the No 1 gate leaf with lock will open and then the No 2 gate leaf will open after 3 seconds The gates will stop at the opened position automatically or you can stop the gates at the opened position by remote control single button mode or three button mode external button switch If gates do not stop or bind before stopping verify that the stop is firmly in place and the force adjustment knob for that gate on the control board is adjusted correctly Adjust counter clockwise to reduce binding Total working time 21 seconds Note The gate will return to open if you press the OPEN button on the three button mode external button switch during closing the beeper will ring We call this Open
22. ts in accordance with the gate geometry section of this manual Gatekeeper Ltd Limited Warranty Gatekeeper Ltd warrants the YG 200 Swinging Gate Opener to be free of defects in materials and workmanship for a period of 1 year from the date of purchase subject to certain limitations This warranty shall not apply in the following circumstances misuse vandalism accident neglect unauthorized repair or modification acts of God lightning flood insect damage etc power surge corrosive environments incorrect installation or application damage to mechanism due to wrong type of gate incorrect weight gate not operating freely or not on level ground etc The warranty set forth here shall be entirely exclusive and no other warranty either written or oral is expressed or implied Gatekeeper Ltd specifically disclaims any and all implied warranties of merchantability or fitness for a particular purpose It is the purchaser s sole and exclusive responsibility to determine whether or not the equipment will be suitable for a particular purpose In no event shall Gatekeeper Ltd be held liable for direct indirect incidental special or consequential damages or loss of profits whether based on contract tort or any other legal theory during the course of the warranty or at any time thereafter The installer purchaser and or end user do agree to assume all responsibility for all liability in use of this product releasing Gatekeeper Ltd of all
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