Omega Touch User Manual (UK)
Contents
1. 4 4 lt 8 I N 8 171 53 FG078 OMEGA TOUCH LMC 09 12 RAC 1 19 emamaa _ _ _ j j 910195 26710 d ONI ISIM V3SNVMS 01150430 v93WO 193f0ud imd uo DOS ONOR TANTVIIKO ona 1N3MdIn03 ONON 01 80 60 2 ning sv 98 01 80 60 90r as xw Gg so xo YOLOW 90f im Sl 53 VIII 8 5 2 9 II 38I 8 m pon L e 3vec v I A9E ee Se 54 FG078 OMEGA TOUCH 09 12 11 05 19 910195 2610 ONI 1534 VISNYNS 2 r Z19S 26410 731 GNOR ZAW VOZNO E 11 aava NOUVTIVISN SA M 1081NO2 1N3AdIn03 01 80 60 hnesy oujoveo 6olvY auw 3 sna lt aw YOLOW AVYL 531 54 121 L 9 5 3 19 2 4 9 2 S IL S0I wz 2 32 S I 8 AC uu S ANA KENNEN S U l ___ U U U P UU U 55 FG078 OMEGA TOUCH LMC 09 12 RAC 11 05 19 aa rr T aolsod30 VOINO pm 3 91019G gesto XVd ONI ISIM V3SNVMS VETIS2. Quvn9 C LNJIJHIM NON p IZAPZ ___ __ ___ _ _ Pa 0 10 EO opm boo FG078 OMEGA TOUCH LMC 09 12 RAC E Ma V Sire gam dur 153m GEN YOLISOd3G VIJNO __ ______ _________________________ n 1N3WdinO3 VOJNO oa pxw 1In2MI2 TOHLNOI INJNAINOJ 01 80 60 ou wa 5 ooo 01 80 60 v GBVONVIS Pa o O mla Dx Q34In03M SI dW d JIHVI JHL N3HM Q3llld LON SI NOILdO SIHL YOLOW dNNd asi cS 54 VIIDI 85 43 9 b7 2 L e 3ve S IZAB CE ___5 __ __ 52 FG078 OMEGA TOUCH LMC 09 12 RAC 11 05 19 E NOIL 42520 910198 26210 ONI 1534 Y3SNYMS YOLISOd30 VOJNO e ee reci9s 26210 731 5 Bion ZAN VOJNO v Ayo NE LININID 1N3AdInO3 01 90 60 Od Nmwa ming ou 01 80 60 v dWnd 39 48 9 0341N034 SI dW d 393v1 JHL N3HM AINO Q3llld SI SIHL YOLOW dWAd J9dY1 9 b I 5 9 b5 2 4 VOL A O
3. oaao WE INOAVA INN HINDI 01 80 60 01 80 60 v YITIONLNOD NOILON jj go aro 43 I G I A8 prsa Sindino SINANI 2 6 vZ L JYYdSe Avz S JUVAS 3MVdS O z 5 0 1 9 NOSN3S 9 42 JUVAS JNOH 1023IM 25 r MOSNIS 3 oo si 3VOilN3A Cr 3 5 NOILON S 3 3tlVdS MOSNJS ra e L v8 2 v 0XI A Vin NOLINA 7 3 9015 3 IWH so oz OXIS Q31VAlLOV NOSN3S IdVdS Z Quvn9 ea zz TOXIX L Quvn9 5 oo ez 9 1NJJMIM 1 0 0 OJIVALOV HOLIMS 5 Doo s 00 97 AHITNWGH sdydS 4015 AON3933W3 LINUIHLI OZONW T LOW 8 TX T 9 LEE 6 DL 4 58 FG078 OMEGA TOUCH LMC 09 12 RAC 1 19 IT asan MOLISOAJO CE vizl9s 26210 Tai pan ditt RR a rX LT iow Tanai 10179760 ou wwe sv os v 3 JLON3Y an a pos xe ww Q3MIn03M 3NV SNOlLdO 10MINOO 310W3MN HO HOAJANOD JHL HIHLI N3HM AINO 031113 SI NOl1dO SIHL aJUVdS JUVdS s JUVdS 0 00 LVLS 5
4. DEFAULT PUMP DEFAULT ACCELERATION FOR JOG Acceleration DEFAULT JUG Acceleration DEFAULT ACCELERATION FOR TRAY DEFAULT TRAY Accelerator PRIME PUMP PUMP SPEED WHEN USING PRIME BUTTON Speed EXIT THIS SCREEN GO TO PREVIOUS GO TO NEXT SCREEN SCREEN ENGINEERING SETTING 3 ENGINEERING SETTING 1 NEXT PAGE PREVIOUS PAGE CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS FG078 OMEGA TOUCH LMC 09 12 RAC 34 THIS SECTION IS FOR TRAINED ENGINEERS ONLY OFFSET HEIGHT VALUE IS FACTORY SET AND SHOULD NOT BE CHANGED UNLESS OFFSET HEIGHT VALUE mm INSTRUCTED TO DO SO HARD DOUGH HOPPER DAMAGE TO THE MACHINE NON ROTARY TEMPLATE COULD OCCUR OFFSET HEIGHT VALUE mm HARD DOUGH HOPPER ROTARY TEMPLATE OFFSET HEIGHT VALUE mm SOFT DOUGH HOPPER ROTARY TEMPLATE HARD DOUGH OFFSET orrser Galau me OFFSET HEIGHT VALUE mm cu RE EES SOFT DOUGH HOPPER NON ROTARY TEMPLATE HARD DOUGH CENTRE LINE OFFSET EE DISTANCE mm FROM HARD SOFT DOUGH CENTRE LINE OFFSET V DOUGH HOPPER DEPOSITING CENTRELINE TO TRAY EDGE DETECTION POINT USED IN ROW SPACING CALCULATIONS DISTANCE mm FROM SOFT EXIT DOUGH HOPPER DEPOSITING THIS SCREEN CENTRELINE TO TRAY EDGE DETECTION POINT USED IN ROW SPACING CALCULATIONS GO TO PREVIOUS GO TO NEXT SCREEN SCREEN ENGINEERING SETTING 4 ENGINEERING SETTING 2 NEXT PAGE
5. 3 31033 eur 00 00 indino 1810 Ave 8 0 9 5 62 FG078 OMEGA TOUCH LMC 09 12 RAC 11 05 19 The equipment mentioned in this manual has CE accreditation As it is our policy to improve our machines continuously we reserve the right to change specifications without prior notice Queensway Swansea West Industrial Estate Swansea SA5 4EB UK Tel 44 0 1792 561234 Fax 44 0 1792 561016 Spares 44 0 1792 564039 Email marketing monoequip com Web site www monoequip com DISPOSAL Care should be taken when the machine comes to the end of its working life All parts should be disposed of in the appropriate place either recycling or other means as the law permits at the time 63 FG078 OMEGA TOUCH LMC 09 12 RAC 4 8 D Q
6. VALUES POSSIBLE RADIUS mm OF DEPOSIT NOZZLE ROTATION NUMBER OF TURNS DURING DEPOSIT DEPOSIT QUANTITY FOR BEGINNING OF PRODUCT VE VALUES POSSIBLE 200 68 8 20 25 40 RED TRAY SETUP BUTTON FORCES USER TO ENTER AND CHECK TRAY SETUP VALUES OTHER BUTTONS GREYED OUT GO TO PART 5A FG078 OMEGA TOUCH LMC 09 12 RAC ap 28 ti 8 18 PRESS WINDOWS AND ENTER VALUES VIA KEYPAD DISTANCE mm TO 17 ROW ON TRAY WHEN USING MANUAL OVER RIDE s sm s DISTANCE mm BETWEEN ROWS WHEN USING MANUAL OVER RIDE MANUAL OVER RIDE FOR DIRECTION OF TRAY ROW SPACING MOVEMENT NO b J Mm TRAY EDGE NUMBER OF Re 5 HEIGHT mm ROWS PER TRAY TRAY LENGTH mm WIPE BACK BUTTON DISTANCE MOVED BY TRAY AFTER DEPOSIT TO LAST SCREEN PRODUCT TYPE FG078 OMEGA TOUCH LMC 09 12 Le 29 HIGHLIGHT CO PROGRAM TO COPY MOVE HIGHLIGHT UP MOVE HIGHLIGHT DOWN o0 2 QN m PRESS THEN ENTER PROGRAM LIST POSITION REQUIRED TO PRESS OK T eS he cedi ui Tersus CONFIRM COPY TO POSITION IS CORRECT Cancel EN LOU PRESS PROGRAM DETAILS ARE COPIED TO NEW LOCATION FG078 OMEGA TOUCH LMC 09
7. Do not steam clean or use a jet of water All the outer surfaces of the machine should be wiped over daily with warm soapy water HARD AND SOFT DOUGH HOPPERS BETWEEN PRODUCT MIX CHANGES The feed hopper pump assembly template nozzles etc should be removed from the machine and dismantled for thorough cleaning between product mix changes 1 Open top safety guard and remove excess mixture remaining in the feed hopper 2 Lift off front see through safety cover and locking ring LOCKING RING SAFETY COVER FG078 OMEGA TOUCH LMC 09 12 RAC Imre 3 Slacken template clamp strip nuts or thumbscrews depending on type of hopper Remove fitted template from pump assembly by sliding out to avoid subsequent damage NOTE Thumbscrews only need to be released slightly to allow the template to slide away from the pump assembly If loosened too much the template will have to be supported TEMPLATE TEMPLATE NOZZLE NUT le HARD DOUGH HOPPER 1 T EE ZA SOFT DOUGH HOPPER NOZZLES CLAMP STRIP NUTS NOZZLES CLAMPING THUMBSCREWS 4 Toreduce weight and bulk separate and remove empty feed hopper from pump assembly whil ill on the machine by unscrewing the wing n To gain access to the inner wingnut slide the complete hopper away from the machine body slightly keep on support bars this will also disengage the pump assembly from the drive shaft HOPPER WINGN
8. PREVIOUS PAGE CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS FG078 TOUCH LMC 09 12 RAC 35 THIS SECTION IS FOR TRAINED ENGINEERS ONLY GEARBOX RATIOS PUMP GEARBOX RATIO TRAY GEARBOX RATIO JOG GEARBOX RATIO ROTARY GEARBOX RATIO Ka mam EXIT THIS SCREEN GO TO PREVIOUS SCREEN GO TO NEXT SCREEN ENGINEERING SETTING 3 ENGINEERING SETTING 5 PREVIOUS PAGE NEXT PAGE CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS FG078 OMEGA TOUCH LMC 09 12 RAC 36 THIS SECTION IS FOR TRAINED ENGINEERS ONLY WIPE BACK DEFAULT SETTINGS SEE TRAY SPEED MIPE BACK ROTARY SPEED T ROTARY SPEED WIPE JOG SPEED JOG EXIT THIS SCREEN GO TO PREVIOUS SCREEN ENGINEERING SETTING 4 PREVIOUS PAGE CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS 37 FG078 OMEGA TOUCH LMC 09 12 RAC EMERGENCY STOP ACTIVATED HOPPER COVER SAFETY BEAM SAFETY BEAM STOP BUTTON THIS SCREEN INDICATES A FAULT CONDITION IN THE SAFETY AREAS WHEN RED CLOSE COVER OR CLEAR OBSTRUCTIONS TO CLEAR FAULT WHEN INDICATOR GOES GREEN FAULT HAS BEEN CORRECTED AT THAT POSITION PRESS w BUTTON TO CLEAR SCREEN FG078 OMEGA TOUCH LMC 09 12 RAC 38 VONG IF THE FOLLOWING SCREEN APPEARS CHECK THAT THE TABLE MOVEMENT ETC IS NOT JAMMED WITH
9. Ensure that the nuts are placed where they will not be lost The pump assembly will now be lighter and more easily removed 1 Lift off both upper plastic end caps 2 Remove both gears from the assembly one at a time by lifting vertically Hemove remainder of pump assembly from the machine for cleaning END CAP END CAP WING NUTS To gain access to the inner wing nut slide the complete hopper away from the machine body slightly keep on support bars this will also disengage the pump assembly from the drive shaft NOTE Use only warm soapy water to clean these parts that should be rinsed and thoroughly dried before re assembly The greatest care must be taken not to drop the hopper M Do not leave any components in the hopper ZA FG078 OMEGA TOUCH LMC 09 12 RAC 14 11 8 18 To obtain the best product results and consistent operation v Make sure the depositor is used on a level floor v Ensure flat trays of consistent length width material and edge dimensions are used v Ensure undamaged nozzles and templates are used V Keep the machine clean FG078 TOUCH LMC 09 12 RAC M f 1 5 VONG Omega Touch 1 Select template and nozzles required and fit as section 9a amp 9b following Fill hopper with mix and close hopper guard It is recommended that when heavy mixes are used the inside of the hopper should be coated with vegetable oil for lighter mixes
10. SOMETHING I F IT IS CLEAR THE OBSTRUCTION AND PRESS TO PROCEED PRESS THIS BUTTON IF MORE INFORMATION 15 REQUIRED AS TO WHICH MOTOR IS AT FAULT IF THE FAULT IS NOT OBVIOUS AND NOT ABLE TO BE CLEARED SAFELY A SUITABLY TRAINED ENGINEER SHOULD BE CALLED ERROR WHEN LOADING SAVING RECIPE DATA TO HMI STORAGE CARD PLEASE CONTACT SERVICE DEPT ENGINEER IF PROBLEM PERSISTS FG078 TOUCH LMC 09 12 RAC 39 Omega Touch Under most conditions the machine only needs to be kept clean and used as instructed in this manual WARNING DO NOT UNDER ANY CIRCUMSTANCES USE A WATER HOSE OR PRESSURE WASHER TO CLEAN THIS MACHINE FG078 OMEGA TOUCH LMC 09 12 RAC 40 Mono Omega Touch Check and Maintenance Schedule Check condition of drive shaft bearings Check condition and tension of chain and grease as required Grease slides as required adjust eccentric guide rollers as required inspect electrical connections and tighten as required Under no circumstances should maintenance or cleaning of this machine be done with the power connected FG078 OMEGA TOUCH LMC 09 12 RAC 41 Omega Touch If a fault arises please do not hesitate to contact the Customer Service Department quoting the machine serial number found on the silver information plate of the machine and on the front cover of this manual UK SERVICE SPARES and OVERSEAS SUPPORT Queensway Swansea West Indu
11. must be under direct supervision Do not operate the machine with any panels or guards removed No loose clothing or jewellery should be worn while operating the machine Switch off power at the mains isolator when machine is not in use and before carrying out any cleaning or maintenance Omega Touch 10 The bakery manager or the bakery supervisor should carry out daily safety checks on the machine 11 Do not operate machine without hopper template and guard fitted correctly 11 HOPPER TEMPLATE AND GUARD FITTED 12 Due to the essential requirement for handling heavy components during cleaning itis recommended that protective footwear be worn when carrying out such procedures ALL CLEANING AND MAINTENANCE OPERATIONS MUST BE MADE WITH MACHINE DISCONNECTED FROM THE POWER SUPPLY FG078 OMEGA TOUCH LMC 09 12 RAC 9 d 8 Q Omega Touch 1 Ensure that the depositor is connected to correct electric supply as specified on the serial number plate on the side of the machine 2 Ensure that the correct fuse rating is fitted in the electrical supply A IN AN EMERGENCY SWITCH OFF AT THE MAINS WALL ISOLATOR OR EMERGENCY STOP BUTTON To release the emergency stop button turn clockwise STOP BUTTON FG078 OMEGA TOUCH LMC 09 12 RAC M f 1 0 NOTE Cleaning must be carried out by fully trained personnel only Isolate machine from mains supply before carrying out any cleaning
12. vas 310W33 re 0 00 MOSN3S AVHL yydS MOAJANOD 05 35 INdNI ON MOAJANOD 9 b 2 3 3 4 81 3 1910 91600021810 7777777 D 2 L9 i fk se Ll go l 53 25 59 FG078 OMEGA TOUCH LMC 09 12 RAC 1 19 60 ONON LL dinbeo 4 4010199 26 10 XV ONI 1534 5 5 2 0150430 VIJNO 11 92196 6410 131 INandiho ONON 3 Too 1 xv NOLLVTIVASNI para oo ao Oooo NM INJWdINOJ ONOM 01 90 60 ou Jado ing sv os 01 80 60 v H3TIOMINOO NOILON w osm xv ____ o r ao am NOSNJS NOSNJS Q31VAlLOV 3OSN3S z Quvn9 ONYH z ino3ww 9 Nous 757 uOSNJS 75 Z Quvn9 avas 1n938M 757 LINI 9 0X1 LONT LONT 1 5 LONI SAO v 8 L01 1x 19 20mm 3M 2mm SENSING DISTANCE SENSING DISTANCE 2mm SENSING DISTANCE SENSING DISTANCE 8 C SHA _ __ S _____ ee FG078 OMEGA TOUCH LMC 09 12 RAC i si L 0192 26410 up re HOllSOd3U0 v93NO
13. 09 00074 580mm TEMPLATES ROTARY SMALL BORE m LARGE BORE STANDARD m SMALL BORE B LARGE BORE DIE SHEETING DRIVEN ROLLER M078 09 00067 400mm M078 09 00061 450mm M078 09 00075 580mm FG078 OMEGA TOUCH LMC 09 12 RAC Omega Touch UPPER END BLOCK DRIVE SIDE 078 09 00036 LOWER END BLOCK DRIVE SIDE 078 09 00034 THUMBSCREW M078 09 00043 LOWER END BLOCK DRIVEN SIDE 078 09 00035 47 VONG SOFT DOUGH HOPPER PARTS HOPPER FABRICATION STANDARD CAPACITY M078 09 00008 400mm M078 09 00001 450mm M078 09 00046 580mm EXTENDED CAPACITY M073 09 00200 400mm M073 09 00202 450mm M073 09 00203 580mm WINGNUT A900 04 043 HOPPER SEAL A900 12 083 400mm A900 12 084 450mm 900 12 085 580mm DRIVEN GEAR 073 09 00702 400mm M073 09 01602 450mm TEMPLATES M073 09 01702 580mm ROTARY STANDARD DIE DRIVE GEAR STAGGERED M073 09 00700 400mm SHEETING 073 09 01600 450mm NON DRIP m MULTI SHEETING M073 09 01700 580mm INJECTION WINGNUT A900 04 147 END CAP BUSH END CAP SEAL M073 09 00600 A900 12 074 FG078 OMEGA TOUCH LMC 09 12 RAC 48 VONG Omega Touch 14 0 ELECTRICAL INFORMATION TOUCH VERSION VOL ONIYMH 20 ASE 1nO OVAOvZ MI ZNSd 3 VZ SNILVS JO OV NI LNSd 3 N 1 1
14. 12 RAC 30 W MA HIGHLIGHT OVI P PROGRAM TO DELETE PRESS DELETE This Will Delete Any Data In The Selected lot TO CONFIRM DELETE IS CORRECT Ca 1 OK __ 1 PRESS OK FG078 TOUCH LMC 09 12 RAC 31 11 k k CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS oowooosstuwWNx 7 1234 SCREEN ADJUSTMENT CHANGE a EDIT COPY PASSWORD m E EDIT COPY DELETE OR 33 FINE COARSE PASSWORD THIS SECTION IS FOR TRAINED ENGINEERS ONLY Y THIS SECTION IS FOR TRAINED ENGINEERS ONLY Y OR THIS SECTION IS FOR TRAINED ENGINEERS ONLY 32 FG078 OMEGA TOUCH LMC 09 12 RAC THIS SECTION IS FOR TRAINED ENGINEERS ONLY IN MANUAL MODE DISTANCE THAT THE LEADING EDGE OF THE TRAY IS BROUGHT BACK PASSED THE TRAY SENSOR WHEN RETURNING TO OPERATOR TRAY UNLOAD DISTANCE MANUAL TRAY SEARCH EXIT GO TO NEXT SCREEN THIS SCREEN ENGINEERING SETTING 2 NEXT PAGE CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS 33 FG078 OMEGA TOUCH LMC 09 12 RAC THIS SECTION IS FOR TRAINED ENGINEERS ONLY DEFAULT TRAY SPEED MOVEMENT BETWEEN ROWS DEFAULT JOG SPEED VERTICAL AFTER DEPOSIT DEFAULT SPEED OF PUMP 100 VALUE IN PRODUCT SETUP PROGRAM DEFAULT ACCELERATION FOR PUMP
15. AC do BASE MACHINE SPARES LIST Spares Description Deposit Gearbox Jog Gearbox Rotary Gearbox Tray Gearbox Concentric Guide Roller Eccentric Guide Roller Slide Plate Jog Drive Chain oimplex Sprocket 16T 1 2 Pitch Idler Sprocket 16T 1 2 Pitch Circlip Ext Metric 14mm Dia Circlip Ext Metric 24mm Dia Drive Shaft Hopper Rotary Drive Shaft Drive Gear Rotary Template Lip Seal Rotary Drive Shaft Lip Seal Deposit Drive Shaft Top Guard 400mm 450mm Hopper Top Guard 580mm Hopper End Guard Hetainer End Guard opacer 450 580mm Hopper Spacer 400mm Seal Rear Cover FG078 OMEGA TOUCH LMC 09 12 RAC Mono Part No A900 11 095 900 11 092 900 11 091 900 11 091 900 06 274 900 06 273 0 8 03 00016 900 08 066 900 07 071 900 07 072 900 01 280 900 01 193 0 8 03 00015 0 8 03 00011 0 8 03 00010 900 12 075 900 12 079 0 8 09 00005 0 8 09 00044 078 11 00001 078 11 00002 078 11 00003 078 11 00004 900 25 309 Omega Touch Qty Req per M C ee NO L 46 HARD DOUGH HOPPER PARTS HOPPER FABRICATION STANDARD CAPACITY M078 09 00086 400mm M078 09 00042 450mm M078 09 00089 580mm EXTENDED CAPACITY M078 09 00087 400mm M078 09 00088 450mm M073 09 00092 580mm WINGNUT A900 04 147 UPPER END BLOCK DRIVEN SIDE 078 09 00037 DRIVE ROLLER M078 09 00066 400mm M078 09 00060 450mm M078
16. CTED PRODUCT GO TO PART GO TO PART GO TO PART 5 e TO CREATE NEW PROGRAM MOVE TO AND EDIT EMPTY PROGRAM SLOT BLANK STANDARD DEFAULTS WILL BE APPLIED AS A STARTING POINT FG078 TOUCH LMC 09 12 RAC MOVE DOWN LIST 23 MACHINE MUST BE SET AS SHOWN ON THE SCREEN THEN PRESS CONFIRM BUTTON PROGRAM NAME DROP WITH TWIST 369 Please set up the machine as follows TEMPLATE TYPE NON ROTARY a NOZZLE NUMBER xa ROTARY Press confirm when installation iz completed as above RETURN TO LAST CONFIRM MACHINE SETUP SCREEN WARNING TO AVOID MACHINE DAMAGE ONLY PRESS WHEN ALL SETTINGS SHOWN CORRECT TEMPLATE NUMBER HOPPER TYPE SOFT DOUGH 526 Har pouch TO AVOID MACHINE DAMAGE ONLY PRESS CONFIRM BUTTON WHEN ALL PARTS ATTACHED TO THE MACHINE ARE AS SHOWN ON THE SCREEN FG078 OMEGA TOUCH LMC 09 12 RAC 24 MACHINE IS SET AS SHOWN ON THE SCREEN THIS SCREEN CONTROLS THE ACTIONS REQUIRED BY THE OPERATOR PROGRAM NAME NOZZLE NUMBER 9 7 TEMPLATE NUMBER PRIME PUMP RETURN TO LAST SCREEN FG078 OMEGA TOUCH LMC 09 12 RAC HOPPER TYPE OUS SOFT DOUGH rt FE m k ee d v m 42 5 2 P OROP WITH TWIST Sig STE ED START MANUAL FEED IN TRAY DEPOSIT RETURN TRAY STOP RE START WEIGHT VALUE WEIGHT VALUE ADJUSTMENT TEMPLATE TYPE NON ROTARY ROTARY STOP PROGRAM STOP PROGRAM LOWER C
17. ERATING CONDITIONS 9 0 PREPARING FOR OPERATION 9A FITTING THE 9B FITTING A TEMPLATE 10 0 OPERATING INSTRUCTIONS 1 SELECT PRODUCT TYPE 2 SELECT SAVED NAME OF PRODUCT TYPE 3 CONFIRM SETUP 4 OPERATOR SCREEN EDIT SCREEN TRAY SETUP 6 DELETE PASSWORDS 9 ENGINEERING SETTINGS FAULT INFORMATION SCREENS 11 0 MAINTENANCE 12 0 SPARES AND SERVICE 13 0 SPARES LIST 14 0 ELECTRICAL INFORMATION FG078 OMEGA TOUCH LMC 09 12 RAC Omega Touch e he innovative four axis deposit design of MONO s Omega Touch depositor allows it to recreate most of the hand movements of the Master confectioner This makes the Omega Touch capable of exceptional accuracy of product weight size and shape e Maintenance is kept to a minimum and the smooth body design makes daily cleaning quick and easy e Easy to use computer software gives access to 550 programs which are stored the memory and easily recalled for use or modification Control is via a colour touch screen with graphically represented products already installed that can be created or edited to the required product e 15 available with soft and hard dough hoppers There is also a large selection of templates and nozzles HARD OR SOFT DOUGH HOPPERS EASY CONTROLS SLIDE IN TEMPLATES STAND WITH LOCKING CASTORS As it is our policy to improve our machines continuously we reserve the rig
18. G 26210 7131 003 ZYN v93NO 21 oas 1In2MI9 10MINOO INJNAINOJ ONOM 01 80 60 OM Navs Lung 5 ou 01 80 60 v NOLON AHVLON s C rk k ULU aw YOLOW AYVLOY 5541 531 VIII 3vz L 2 3v2 70 96 8 ____ 2 _____ 9 1451 1 4 11 211 2 ________ 56 FG078 OMEGA TOUCH LMC 09 12 RAC 11 05 19 tains s ONON 2 j 910196 6410 avd ONI 0 ES HOLISOdJO v93WO __________________ __ _ 956199 0010 SISI 1N3WdinO3 TAN WO3NO asosa om oO o o LINIMID TOHLNOI 1N3WdInO3 01 80 60 oy A A gsf DA 01 80 60 4 HOLON M 8 1 5 ON 48 Q3YINDIY SI NOILdO INIJHIM JHL N3HM AINO 31114 SIHL YOLOW 1193 LT 9531 53 VIII 4 3 3 14401 2 2 0 S I 80 ASE v I 9E 1 __ ___ __ 57 FG078 OMEGA TOUCH LMC 09 12 RAC 11 0 19 NOILARIJSTO dinb K 3 4 uki 10196 26212 ovd ONI 1534 35 5 01150430 VIINO 133r084 92195 26 10 OS ONOR ZIN VOZNO ___________ moss Mm za NOILYTIVISNI
19. In the event of an enquiry please quote this serial number OPERATING AND MAINTENANCE MANUAL OMEGA TOUCH DEPOSITOR 400 450 580 07 08 DECLARATION OF CONFORMITY We hereby declare that this machine complies with the essential health and safety requirements of The Machinery Directive 2006 42 EC The Low voltage Directive 2006 95 EC The requirements of the Electromagnetic Compatibility Directive 2004 108 91 263 92 31 General Safety of Machinery food processing Standards applicable AX n gt G A Williams Quality Manager Machine Code FG Machine Serial Mo technical construction file for this machine is retained at the following address MONO EQUIPMENT MONO EQUIPMENT 15 BUSINESS OF AFE GROUP LTD REGISTERED IN ENGLAND NO 3872673 VAT REGISTRATION NO 923428 138 REGISTERED OFFICE Unit 35 Bryggen Aad North Lynn Industrial Estate Kings Lynn Norfolk PESO ZHE Omega Touch Failure to adhere to the cleaning maintenance instructions detailed in this booklet could affect the warranty of this machine FOR SAFE WORKING PAY SPECIAL ATTENTION TO ITEMS MARKED AN FG078 OMEGA TOUCH LMC 09 12 RAC 3 1 0 INIRODUCTION 2 0 DIMENSIONS 3 0 SPECIFICATIONS 4 0 SAFETY 5 0 A INSTALLATION 6 0 A ISOLATION 7 0 A CLEANING INSTRUCTIONS 8 0 JA OP
20. ONVEYOR RETURN TRAY STOP 25 PROGRAM NAME PRODUCT QUANTITY MUST BE ENTERED TO THIS IS A SETTING NUMBER AND ALLOW PROGRAM TO SAVE DOES NOT INDICATE A MEASURE OF ACTUAL VOLUME NOZZLE ROTATIONS NUMBER OF TURNS DURING A DEPOSIT CYCLE NOZZLE HEIGHT mm ABOVE TRAY SUHFACE MAX HEIGHT FOR HOPPER TEMPLATE COMBINATION PRIME PUMP SOFT DOUGH SHOWN TEMPLATE TYPE ROTARY NON ROTARY SELECT HOPPER HARD DOUGH SOFT DOUGH SUCK BACK TEMPLATE NUMBER QUANTITY ENTER VIA KEYPAD THAT APPEARS WHEN PRESSED TABLE JOG DISTANCE mm OVERALL MACHINE SPEED OF MAXIMUM FG078 OMEGA TOUCH LMC 09 12 RAC SETTING ERROR INDICATOR BOXES TURN RED WHEN INCORRECT SETTING MADE DEPOSIT QUANTITY FOR EACH LAYER NOZZLE HEIGHT mm FOR EACH LAYER NUMBER OF TURNS FOR EACH LAYER VE VALUES POSSIBLE NOZZLE HEIGHT mm FROM TRAY SURFACE t zi m A m 4 n Pa T gt w 20001 43 OTHER SETTING BUTTONS ARE THE SAME AS LAST PAGE PRIME PUMP HARD DOUGH SHOWN DEPOSIT QUANTITY DEPOSIT QUANTITY FOR BEGINNING OF FOR LENGTH PRODUCT DEPOSIT QUANTITY FOR END OF PRODUCT VE VALUES POSSIBLE NOZZLE HEIGHT ABOVE TRAY SURFACE LENGTH mm OF TRAY MOVEMENT FG078 OMEGA TOUCH LMC 09 12 RAC EE 27 NOZZLE HEIGHT ABOVE TRAY SURFACE DEPOSIT QUANTITY FOR END OF DEPOSIT QUANTITY PRODUCT DURING ROTATION
21. P ie gam ONI 153M VI NIN MOlISOd30 VOJNO 123084 4196 26210 731 ZAN VOJNO TL Tse DE GINE xw anni NOUYTTWISN __ osmo TL INJNdINOJ ONOW 01 80 60 Nuwo 04 01 80 60 v NOUNBRUSIO IVILI ao as Ww JE 3 2 2 l P AvZ Ave l 5 AvZ TITZAYyC l L AvZ l el vc V2 A8 I b AG 0 VS A8 19 40 VL A8 T8 A0 U6 0 l OL A0 l EL AQ I i VEZAO e UZ AS 9 VE ASE I 50 FG078 OMEGA TOUCH LMC 09 12 RAC 4 Q 51 30 1 yous0s30 vo3no SOE MEER pep ze i mE Zo vaso pepe l SAD PA 1N3AdInO3 ONON 1785765 ou saa ee oja m je AHLIV3H NIND z 6 3015 ADNJIMINI 0 0XI LOW 92 S I AB l e 3v2z vr6 3v2Z 3 2 9 3 2 14 3 2 r8 3vZ VE 3r2 OJIVALLOV NOLINB z6 9015 3 INH 2 0 E 271 201 Quvn9 101938IM Q31VALOV HOIIMS 2 6 uie a ________ HOM AV dOIS L OXI26 LOW 2 VOL 2 Quvn5 Td QNVH Quvno H3ddOH
22. UTS Ensure that the nuts are placed where they will not be lost FG078 TOUCH LMC 09 12 RAC 1 2 11 AA Omega SOFT DOUGH HOPPER CAUTION The feed hopper and pump assembly exceeds 25kg and will need to be lifted off by two people or dismantled into smaller components while still on the machine Take care to avoid damage to the sealing surface of the feed hopper during removal cleaning assembly and storage 1 After removing the feed hopper check condition of feed hopper seal 2 Unscrew the end cap retaining nuts from the accessible side of the pump assembly Ensure that the nuts are placed where they will not be lost ENDCAP NUTS FEED HOPPER SEALING SURFACE 3 Withdraw the end cap with the pump gears Ensure that the O sealing ring on the inside of the end cap is not damaged during cleaning O RING IN GROOVE END CAP PUMP GEARS REMOVE WITH END CAP NOT SHOWN 3 Remove remainder of pump assembly from the machine and remove remaining end cap to fully dismantle pump assembly components for cleaning FG078 OMEGA TOUCH LMC 09 12 RAC 13 Omega HARD DOUGH HOPPER CAUTION The feed hopper and pump assembly exceeds 25kg and will need to be lifted off by two people or dismantled into smaller components while still on the machine To reduce weight and bulk separate and remove empty feed hopper from pump assembly whilst still on the machine by unscrewing the wing nuts
23. VE TO AND EDIT EMPTY PROGRAM SLOT BLANK STANDARD DEFAULTS WILL BE APPLIED AS A STARTING POINT FG078 OMEGA TOUCH LMC 09 12 RAC pap HIGHLIGHT BOX APPEARS TO SHOW SPIRAL SELECTED PRODUCT WHEN SCREEN TOUCHED TOWER DROP WITH WITH TWIST TWIST TOWER DROP ARC STRIP SHEETING REVERSE STRIP THESE BUTTONS CONTROL CHANGES TO THE MACHINE CHOOSE LANGUAGE PRODUCT EDITING E COPYING 1 DELETING PASSWORDS ARE REQUIRED FOR _ THESE FUNCTIONS SEE PART 8 TOLAST SCREEN FG078 OMEGA TOUCH LMC 09 12 RAC PAGE NUMBER PAGE BACK BEING DISPLAYED PAGE FORWARD PROGRAM NAME USER DEFINED 2 3 4 5 n MOVE UP LIST EMPTY SLOT USED CREATE NEW PROGRAM sa A SO CO J s kJ TYPE OF PRODUCT THIS SCREEN APPLIES TO E RETURN TOLAST SCREEN EDIT COPY DELETE GOES TO EDIT ALLOWS COPYING OF ALLOWS DELETION SCREEN TO ADJUST SELECTED PROGRAM OF SELECTED PROGRAM OF PROGRAM SELE
24. e reflectors facing towards machine body LOCKING RING SAFETY COVER REFLECTORS ZN DO NOT OPERATE MACHINE WITHOUT TEMPLATE FITTED ZN FG078 OMEGA TOUCH LMC 09 12 RAC 17 ti 8 ut Omega 9b FITTING A TEMPLATE e Soft dough Non rotary templates that can be fitted with nozzles requires screwing the nozzles into the threaded holes provided Hotary templates can have plastic nozzles screwed into nozzle holders straight or offset OR Metal nozzles secured in place by a separate nut 1 Select template and nozzles required Nozzles are not required for sheeting staggered or stub templates 2 Attach nozzles to template body 55 FOR TEMPLATE TEMPLATE BODY NOZZLES CLAMP STRIP NUTS 3 Slide template into matching recess at base of pump assembly until the stop is in position 4 Tighten nuts on clamp strip on underside of pump assembly to secure template NOTE Ifthe nuts are not securely tightened leakage of mix will occur affecting deposit weights VAN DO NOT OPERATE MACHINE WITHOUT TEMPLATE FITTED WAN e Hard dough Non rotary templates that can be fitted with nozzles require them to be secured in place with a separate nut Nozzles are not required for sheeting templates Rotary templates require nozzles to be secured in place with a separate nut 1 Select template and nozzles required 2 Attach nozzles to template body using special nut 3 Slide template into position and hand ti
25. ghten thumbscrews NOTE Thumbscrews only need to be released slightly to allow the template to slide away from the pump assembly If loosened too much the template will have to be supported while the screws are tightened NOZZLE NUT TEMPLATE CLAMPING NOZZLES THUMBSCREWS AN DO NOT OPERATE MACHINE WITHOUT TEMPLATE FITTED WAN FG078 TOUCH LMC 09 12 RAC 19 10 0 TOUCH OPERATION Software Information HMI 91 0 T an FG078 OMEGA TOUCH LMC 09 12 RAC OPERATING KEY FOR FOLLOWING INSTRUCTIONS FOLLOW BLUE ARROWS AND BOXES TO BLUE OPERATION OPERATE THE DEPOSITOR WITH ALREADY SAVED PROGRAMS FOLLOW RED ARROWS AND BOXES TO RED CHANGE SETTINGS CHANGE SETTINGS AND CREATE NEW PROGRAMS WHEN KEYBOARD APPEARS A CODE KEYBOARD ENTRY MUST BE ENTERED BY TOUCHING THE REQUIRED NUMBERS IN THE CORRECT ORDER x IF A GREY BOX IS SHOWN IN THE BUTTON DESCRIPTION 60 7 GO CORRESPONDING PAGE FURTHER ON IN THE INSTRUCTIONS x MARKED IN TOP RIGHT HAND CORNER OF EACH PAGE mW THIS SCREEN APPLJES TO 4 MOVE DOWN LIST i 7 TO NEXT diam SCREEN RETURN TO LAST Ul SCREEN wi DELETE EDIT COPY DELETE GOES TO EDIT ALLOWS COPYING OF ALLOWS DELETION L D SCREEN TO ADJUST SELECTED PROGRAM OF SELECTE PROGI PROGRAM SELECTED PRODUCT GO TO PART 6 GO TO PAR GO TO PART 5 CREATE NEW PROGRAM 5 MO
26. ht to change specifications without prior notice FG078 OMEGA TOUCH LMC 09 12 RAC www 5 v gt k Q O O Touch 890mm eddou Aloedeo uupogL eddou Aloedeo pepuelSs 086 uupeel 1addoy Aloedeo pepuelx uurgeL 12ddoy Aloedeo pepuelx ullu Z eddou Aloedeo pyepuelS eddou Aloedeo uiu Sr NIN UW8 8 XVI 11868 0151 WWQEE E E O 860mm EXTENDED HOPPER 980MM 1210mm FG078 OMEGA TOUCH LMC 09 12 RAC Es A E SOFT DOUGH HARD DOUGH MODEL 400 450 580 400 450 580 Nom hopper width mm Weight with hopper fitted Kg 176 185 194 196 210 224 Standard hopper 20 22 5 29 21 24 31 Capacity litre Extended hopper 36 41 53 31 35 45 Capacity litre Power oingle phase 13A max load Suitable for 200v 220v 230v and 240v 50 60 Hz supply MAX RATING 2 5kW single phase fused at 13A Cycles per minute 35 Min distance between trays 50mm Max vertical travel 80mm Max program storage 650 Number of languages 13 Noise level Less than 85dB Electronics All microprocessor controlled NOTE The minimum deposit that can be made depends on several factors recipe mixing method template size nozzle size and deposit speed As a guide the following is the minimum that should be attempted Macaroo
27. ns 6g Meringues 3g Choux Paste 5g Viennese 4g oponge Drops 4g However consult Mono Equipment if intended product falls outside the above general machine specification to determine the exact capabilities of the Omega with any specific product As it is our policy to improve our machines continuously we reserve the right to change specifications without prior notice FG078 TOUCH LMC 09 12 RAC L FG078 OMEGA TOUCH LMC 09 12 RAC Never use a machine in a faulty condition and always report any damage Only trained engineers may remove parts from this machine that requires a tool to do so Always ensure hands are dry before touching any electrical appliance including cable switch and plug NEVER move machinery by pulling on the power cords or cables Ensure that the floor area around the OMEGA is clean to avoid slipping especially if carrying heavy hopper and template components to and from the machine All operatives must be fully trained Use of the machine can prove dangerous if a the machine is operated by untrained or unskilled staff the machine is not used for its intended purpose a the machine is not operated correctly All safety devices applied to the machine during manufacture and the operating instructions in this manual are required to operate this machine safely The owner and the operator are responsible for operating this machine safely People undergoing training on the machine
28. strial Estate Swansea SA5 4EB UK email spares monoequip com Web site www monoequip com Spares Tel 44 0 1792 564039 Main Tel 44 0 1792 561234 Fax 01792 561016 FG078 OMEGA TOUCH LMC 09 12 RAC 42 Omega Touch 13 0 SPARES TOUCH VERSION ELECTRICAL COMPONENT LAYOUT PARTS Omega Touch SAFETY RELAY B801 11 019 B782 93 001 B801 93 005 B801 80 035 BASE B801 36 001 MCB B872 22 063 HMI B801 94 009 MCB B872 22 062 HMI CF CARD B801 80 017 DEPOSIT MOTOR B781 74 001 PHOTOCELL B801 99 010 ROTARY MOTOR B781 74 003 ROTARY GEARBOX A900 11 091 REAR VIEW WITH COVER REMOVED JOG SENSOR B801 99 012 SIDE VIEW a MECHANICAL COMPONENT LAYOUT PARTS DEPOSIT DRIVE SHAFT SEAL A900 12 079 V SLIDE M078 03 00016 P700 04 018 ram Pe Mo IDLE SPROCKET pi A900 07 072 CONVEYOR BELT A900 22 120 BEARING DRIVE SHAFT A900 06 277 BEARING IDLE ROLLER ee A900 06 261 _ dum i NYLON WASHER IDLE ROLLER A900 05 210 V ROLLER AR VIEW WITH COVER CONCENTRIC A900 06 274 ECCENTRIC A900 06 273 PLAIN ROLLER REMOVED A900 06 136 CHAIN 900 08 066 ju usem a 20 002 LOCKING CASTOR IL A CASTOR A900 20 043 RUBBER FOOT DRIVE SPROCKET A900 18 006 A900 07 071 ROTARY DRIVESHAFT SEAL A900 12 075 REAR VIEW WITH COVER REMOVED FG078 OMEGA TOUCH LMC 09 12 R
29. such as meringue dampen with water The oil or water will help the mix to settle down the hopper walls and prevent air being sucked in urea gt HOPPER SCREEN STOP BUTTON TEMPLATE 2 Connect power cable to electrical supply Make sure stop button is in released position turn clockwise if required 3 Select an existing program or create a new program through the on screen menus see section 10 operation 4 machine is now ready for operation FG078 TOUCH LMC 09 12 RAC 1 6 11 k k Omega Touch CAUTION SHOULD BE TAKEN WHEN FITTING HOPPER AND PUMP ASSEMBLY AS WEIGHT EXCEEDS 25KGS ON SOME MODELS It will need to be lifted off by two people or a 9a FITTING THE HOPPER dismantled into smaller components while still on the machine MAKE SURE FLOOR AREA AROUND MACHINE IS CLEAN To reduce weight and bulk fit the complete hopper assembly in two stages first the pump assembly onto the support bars then the feed hopper body onto the pump assembly 1 By hand align pump assembly drive gear roller with drive shaft on machine 2 Fit hopper to pump assembly and secure with wing nuts 3 Slide hopper on support bars until fully up against machine FEED HOPPER FEED HOPPER WINGNUTS EACH END PUMP ASSEMBLY SUPPORT BARS Ee HARD DOUGH SOFT DOUGH 4 After the hopper is fitted the hopper locking ring MUST BE replaced on the support bar and safety cover replaced with th
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