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PS3650A/PS3651A Series (For T42 Model) - Pro

1. Slots al 00000000 Installation Panel lt Hook Y 3 5 PS 3650A PS 3651A Series Hardware Manual 4 Use a Phillips screwdriver to tighten each fastener screw and secure the PS A unit in place k Mara lightening the screws with too much force can damage the PS A unit s plastic case For the gasket s moisture resistance to be effective the torque required to tighten these screws is 0 5 Nem 3 6 Chapter 3 Installation and Wiring 3 2 Peripheral Devices Installation A wide variety of optional units DIM module CF Cards manufactured by Pro face and commercial Expansion boards PCI bus compatible board PCMCIA PC Cards can be used with the PS A unit Expansion boards are used only for PS 3650A Series When installing the optional units refer to each unit s Installation Guide N WARNING S Be sure to confirm that power is not supplied to the PS A unit before installing or removing any optional units DIM module CF Cards Expansion boards PCI boards or PCMCIA PC Cards Failure to do so can result in an electric shock IMPORTANT MM If the PS A unit is in the Soft OFF Status power is supplied to a part of circuits even when no screen is displayed Be sure to confirm that a power cable is not connected before installing or removi
2. RS 422 Pin No Signal Name Direction Description 1 RDA Input Receive Data A 2 RDB Input Receive Data B 3 SDA Output Send Data A 4 NC No Connection 5 GND Signal Ground SG 6 NC No Connection 7 SDB Output Send Data B 8 NC No Connection 9 NC No Connection Shell FG Frame Ground Common with SG RS 485 Pin No Signal Name Direction Description 1 DATA Input Output Send Receive Data 2 DATA Input Output Send Receive Data 3 NC No Connection 4 NC No Connection 5 GND Signal Ground SG 6 NC No Connection 7 NC No Connection 8 NC No Connection 9 NC No Connection Shell FG Frame Ground Common with SG 2 9 PS 3650A PS 3651A Series Hardware Manual E COM2 This interface is used to connect an RS 232C serial cable NOTE COM2is an interface for Serial 2 port type only RS 232C Pin Arrangement Pin No Signal Name Direction Description 1 CD Input Carrier Detect 2 RD RXD Input Receive Data 3 SD TXD Output Send Data O 4 ER DTR Output Data Terminal Ready 5 fo o 9 5 GND SG Signal Ground SG o E o 6 6 DR DSR Input Data Set Ready O 7 RS RTS Output Request to Send 2 PS A side 8 CS CTS Input Clear to Send 9 CI RI Input Called status display Frame Ground sal Pa g Common with SG 2 10 Chapter 2 Specifications 2 3 2 RAS Interface RAS The
3. Storage Humidity Physical 10 RH to 90 RH Not condensing wet bulb temperature 39 C or less Dust 0 1 mg m and below non conductive levels Pollution Degree For use in Pollution Degree 2 environment Corrosive gas Free of corrosive gas Atmosphere Using height 800 to 1 114hPa 300 to 2 000m Chapter 2 Specifications lt without HDD gt 1EC61131 2 compliant 5 5Hz to 9Hz single amplitude 3 5mm 2 9Hz to 150Hz constant accelerated velocity 9 8m s E Vibration Resistance X Y Z directions for 10 cycle 100 minutes 8 lt with HDD gt 10Hz to 57Hz single amplitude 0 0375mm 57Hz to 150Hz constant accelerated velocity 4 9m s X Y Z directions for 10 cycle 80 minutes Noise Voltage 1 500Vp p via noise simulator ss Noise Immunity Pulse Duration 50ns 500ns 1us 9 via noise simulator Ri poe 5 ise Time 1ns 10 i Electrostatic 6kV complies with IEC61000 4 2 Level 3 Discharge Immunity Noise Immunity Power supply line 2kV IEC61000 4 4 Fast Transient Burst Noise COM port 1kV 1EC61000 4 4 MN When using any of the PS A unit s optional devices be sure to check that device s specifications for any special conditions or cautions that may apply to its use Be aware that not only does the Hard Disk SSD have a fixed lifetime but that accidents can always occur Therefore be sure to back up your Hard Disk SSD s data regularly
4. Chapter 3 Installation and Wiring 3 Install the Main Memory where the following figure shows Insert the optional DIM module into the connector completely then gently press it downward until it is locked into the stopper Connector Main Memory EE Main Memory DIM Module Sipa 4 Reinstall the Memory Slot Cover and attach with two screws The torque required to tighten these screws is 0 5 to 0 6N m 3 2 2 PCI Board Installation A PCI board commercially available can be installed on the PS 3650A Series unit NOTE The maximum size allowed for a PCI board is 174 63mm 6 88in x 106 68mm 4 2in 1 Turn OFF the power switch of the PS A unit and remove the power cable Place the PS A unit on a flat level surface facing the display face downwards 2 Unscrew a screw of the Expansion Board Support and remove the Expansion Board Support 3 9 PS 3650A PS 3651A Series Hardware Manual 3 Unscrew the Expansion Board Cover s screws 2 and remove the Expansion Board Cover blank panel 4 Unscrew the blank panel screw and take out the blank panel 5 Insert the PCI board into the Expansion Board connector and replace the blank panel screw to attach the PCI board The torque required to tighten a screw is 0 5 to 0 6Nem 6 Reinstall the Expansion Board Cover and Expansion Board Support The torque required to tighten each of the screws is 0 5 to 0 6Nem 3 10 Chapter 3 Installat
5. Loosen a screw of the CF Card cover and remove the CF Card cover 3 Confirm the front and back of the CF Card and insert the CF Card in the CF Card slot Push the eject button completely until the eject button is pushed forward 4 Install the CF Card cover and attach it with a screw NOTE Make sure that the CF Card cover is closed when accessing the CF Card e The torque required to tighten a screw is 0 5 to 0 6Nem E Removing the CF Card Confirm that the PS A unit is turned OFF Remove the CF Card cover press the eject button and carefully remove the CF Card After removing the CF Card be sure to place back the CF Card cover and attach the cover with a screw m Backup of CF Card The CF Card has a data overwrite limit of approximately 100 000 times Therefore be sure to back up all CF Card data regularly to another storage media 100 000 times assumes the overwriting of 500KB of data in DOS format lt If your PC is equipped with a PC Card Slot gt 1 Install the CF Card into a CF Card Adapter GP077 CFAD10 and insert it into a PC Card slot of a personal computer 2 Save the data of the CF Card with your personal computer lt lf your PC is NOT equipped with a PC Card slot gt 1 Use a commercially available PC Card Reader or a CF Card Reader 3 13 PS 3650A PS 3651A Series Hardware Manual 3 2 5 HDD Unit Installation N WARNING Q Shock Danger Be sure to unplug the PS A unit from its
6. or prepare another Hard Disk SSD unit that can be used for backup The Hard Disk lifetime given here may be reduced due to unforeseen environmental factors The following table shows the Hard Disk lifetime general factors PS365XA HD60 PS365XA HD250 Operating temperature 20 C Operating temperature 20 C 333 hours of operation per month 732 hours of operation per month HDD access frequency of 20 or HDD access frequency of 50 or less less 20 000 hours of operation or 30 000 hours of operation or Lifetime approximately 5 years whichever approximately 5 years whichever comes first comes first Factors e Using the Hard Disk in an environment that is excessively hot and or humid will shorten the disk s usage lifetime A wet bulb temperature of 29 C or less is recommended This is equivalent to the following data Temperature at 35 C at 40 C Humidity no higher than 64 RH no higher than 44 RH In order to extend the lifetime of the hard disk Pro face recommends you set Windows to turn the hard disk off when the unit is not being operated A setting of 5 minutes is recommended Do not vibrate the hard disk continuously at the same frequency Doing so may cause the hard disk to reduce transfer speeds or stop temporarily 2 3 PS 3650A PS 3651A Series Hardware Manual 2 1 3 2 4 Structural PS 3650A Series PS 3651A Series Ground
7. 01in x HO 24mm 0 01in Effective Display Area W245 76mm 9 68in x H184 32mm 7 26in Color Shade level 262 144 colors Backlight CCFL user replaceable Brightness control 4 levels of adjustment Contrast Adjustment None View Angles Horizontal Direction 120 degrees Vertical Direction 100 degrees Contrast ratio CR is 10 or greater or TYP value Backlight Service Life 60 000hrs or more at ambient temperature 25 C and continuous operation period until backlight brightness decreases to 50 or backlight starts to flicker Touch Panel Type Resistive Film analog Resolution 1 024 x 1 024 Service Life 1 000 000 times or more Expansion Slot Slot Type PCI 2 2 5V Size 174 63mm 6 88in x 106 68mm 4 20in Output Voltage DC5V DC12V DC 12V DC3 3V Consumption Current 1 5A 0 5A 0 1A 0 5A Available only for PS 3650A Series 2 7 PS 3650A PS 3651A Series Hardware Manual 2 3 Interface Specifications This section describes the specifications of each interface of the PS A Series unit 2 3 1 Serial Interfaces COM1 COM2 The PS A unit side connector is a D Sub 9 pin plug type Use 4 40 UNC for connections Mara Do not connect any pins to NC Connect the FG terminal line to the shell e This PS A unit s serial port is not isolated When the host PLC unit is also not isolated and to r
8. PS A unit and remove the power cable Place the PS A unit on a flat level surface facing the display face downwards 2 Unscrew the screws 2 See the figure below and remove the Fan Unit 3 Turn the Fan Unit upside down Unscrew the screw 1 and lift the fan Remove the filter between the fan cover and the fan PS 3650A PS 3651A Series Hardware Manual 4 Remove dust on the filter using a cleaner etc If stubborn dirt or stains are present wash the filter with a neutral detergent Mia Do not wring the filter to dry it b Filter 0 When drying the filter dry it without exposing it to direct sunlight Dry the filter completely before reattaching it 5 Install the filter and tighten the screws of the fan cover 6 Install the Fan Unit in the PS A unit IMPORTANT e Be sure the fan cover is securely attached to the PS A unit This is to ensure the fan cover does not fall while the PS A unit is operating When installing the Fan Unit in the PS A unit be sure to keep the cable on the left side of the back of the PS A unit so that the fan cannot come into contact with it 4 4 Chapter 4 Maintenance 4 3 Periodic Check Points To keep your PS A unit in its best condition please inspect the following points periodically E PS A Operation Environment Is the operating temperature within the allowable range PS 3650A Series When using HDD When not using HDD 5 to 50 C 0 to 5
9. Specifications 130 5 12 130 5 12 TUTTI do000000 7 econ Es H o hi S Top Y SA H 1 SOY 0 Sad o e aS gt Q L N a Front side A ZN EE Ss Sate e ii i A t 00000000 LJ 130 5 12 130 5 12 Bottom 2 21 PS 3650A PS 3651A Series Hardware Manual 2 5 2 PS 3651A Series External Dimensions Unit mm in 301 11 85 amp gt amp Top 60 2 36 313 12 32 l 1 910 20 al Y o fo 2 D N g 8 JO E Front side E Dimensions with installation fasteners 130 5 12 130 5 12 qe Me Top 249 9 80 gt 130 5 12 130 5 12 Bottom 2 22 Chapter 2 Specifications 2 5 3 Panel Cut Dimensions Panel cut dimensions for both PS 3650A Series and PS 3651A Se
10. backlight when it is lit continuously at room temperature is as described below 60 000 hours approx 6 8 years ambient temperature 25 C when lit continuously NOTE When the LED setting is specified with the RAS control in Control Panel and a backlight burnout is detected the status LED illuminates in orange e Ifthe backlight or the display unit is damaged the screen display will go out Even if the screen goes out however there is a possibility that the touch panel is still operating correctly Therefore since any type of touch panel contact could have an unexpected or dangerous effect or result be sure not to touch the screen when this condition occurs A backlight burnout is detected by monitoring the consumed current Depending on the condition of the backlight a backlight burnout may not be detected or it may be detected before the backlight burns out completely Z WARNING Q Electric Shock e Whenever changing the backlight be sure the PS A unit s power cord has been disconnected and that the unit is cooled down e When the PS A unit s power cord is connected and the PS A unit is ON high voltage runs through the wires in the backlight area do not touch them Q Burn The backlight becomes very hot while it is lit Do not touch the backlight area until the area is cooled down Be sure to wear gloves to prevent being burned Q Glass The backlight is very fragile Do not touch the gl
11. commercial type LAN2 10BASE T 100BASE TX 1000BASE T Cable commercial type 2 HDD Unit 1x2 DIM Module mua Peripherals commercial type Serial Cable sO RAS Cable Your own cable Central Network Line Hub ae Pin jack Cable commercial type CF CF Cards PCI Board commercial type Speaker PCMCIA Card commercial type E CF Card Adaptor por CF Cards USB 2 0 Compatible Peripherals commercial type USB 1 1 Compatible Peripherals commercial type 2 The Pro face s optional devices used with the PS A Please refer to 1 2 Accessories for details 3 COM2 is an interface for Serial 2 port type model only 4 RAS is interface for RAS port type model only 5 PS 3651A Series does not have an expansion board slot PS 3650A Series only does Maa This diagram shows only the PS A unit s internal layout and connectable devices The user s actual design may differ 1 2 Chapter 1 Overview 1 2 Accessories All accessories listed here are produced by Pro face 1 2 1 Optional Item PSA DDR512 Memory module 512MB DIM module PSA DDR1G Memory module 1GB E HDD Unit mounted a Type 2 5 Hard Disk PRE 0O 60GB without OS Hard Disk Unit CA6 CFCALL 1GB 01 Type 1 1GB CA8 CFCALL 2GB 01 Type 1 2GB Used for read write of CF Card data via a CF Card Adapter GP077 CFAD10 PS A uni
12. gt R Cable i DINCOM pin 9 switch or other e o 9 PC357 switching device IMPORTANT i General Purpose Input DIN level must be 1 5 seconds or longer to be detected lt may not detect under 1 5 seconds Be sure the voltage value between terminals is controlled via the input voltage so that the PS A unit is operated within its recommended range If the input voltage exceeds this range a malfunction or PS A unit damage may occur The Sink Source input can be used even if the DIN and RESET are positive and DIN RESET are negative Be sure to operate the unit within the recommended voltage range E RAS Input Start RAS Input Start is a function which allows input to DIN1 to start the PS A unit from Hibernate or Soft OFF state After the input start DIN1 can be used as General Purpose Input Input signal electric specifications is the same as General Purpose Input Mana PS A unit will be restarted if you shut down Windows during DIN input To change PS A unit to Soft OFF state set DIN1 input OFF before shutting down Windows 1 To use RAS Input Start set System Set SW 2 No 3 to ON See 2 4 DIP Switches page 2 14 for DIP Switches details 2 Available only for RAS port type 2 12 E General Purpose Output DOUT 0 1 Out Voltage Drop Rated Voltage DC12V to 24V Maximum Load Current 120mA point 1 5V or less at 100mA load curr
13. has gone blank and touching the screen or performing another input operation does not cause the display to reappear your backlight is burned out Handling S Do not modify the PS A unit Doing so may cause a fire or an electric shock S Do not operate the PS A unit in an environment where flammable gases are present since it may cause an explosion Wiring Q To prevent an electric shock be sure to disconnect your PS A unit s power cord from the power supply before wiring the PS A unit S Do not use voltage beyond the PS A unit s specified range Doing so may cause a fire or an electric shock Maintenance OQ Do not connect or disconnect Host and PS A unit communication cables while the PS A unit is turned ON OQ The PS A unit uses a lithium battery for backing up its internal clock data and the battery may explode if it is replaced incorrectly When replacement is required use a Pro face designated replacement product 4 6 Replacing the Internal Battery page4 15 Z CAUTION Installation Q Be sure all cable connectors are securely attached to the PS A unit A loose connection may cause incorrect input or output signals Wiring Q Be sure to ground the PS A unit s FG wire separately from other equipment FG lines Also be sure to use a grounding resistance of 100 or less and a 2mm or thicker wire or your country s applicable standard Otherwise electric shock or malfunctions may result Q Be sure to use only the
14. upper pick of the USB holder to the attachment hole of the PS A unit and then insert the lower pick as shown below to attach the USB holder USB Cable 3 Insert the USB cover into the tab of the USB holder to attach the USB cable USB Cover Tf installing a second USB cable repeat the steps 2 and 3 3 17 PS 3650A PS 3651A Series Hardware Manual EXA A AAA E Removal Remove USB Holder by the reverse procedures to the attachment procedures 1 Lift up the tab of the USB holder and then remove the USB cover 2 Remove the USB cable 3 Remove the picks pushing the USB holder from both top and bottom and then remove the USB holder from PS A unit 3 18 3 3 3 3 1 Chapter 3 Installation and Wiring Wiring Precautions This section describes the procedures and precautions for wiring power cords Connecting the Power Cord N WARNING Q To avoid an electric shock prior to connecting the PS A unit s power cord terminals to the power terminal block confirm that the PS A unit s power supply is completely turned OFF via a breaker or similar unit Q Supplying a power voltage other than that specified will damage the power source and the PS A unit Q Since there is no power switch on the DC Power Supply Type model be sure to attach a breaker type switch to the power cord Q When the FG terminal is connected be sure the wire is grounded IMPORTANT e When the FG terminal is connected b
15. 0 C PS 3651A Series When using HDD When not using HDD 5 to 45 C 0 to 50 C Is the operating humidity within the specified range 10 to 90 RH Not condensing wet bulb temperature 39 C or less or with HDD 29 C or less e Is the operating atmosphere free of corrosive gasses When using the PS A unit inside a panel the ambient environment refers to the interior of the panel E Electrical specifications check e Is the input voltage appropriate AC Power Supply Type AC85 to 265V 50 60Hz DC Power Supply Type DC19 2 to 28 8V E Related Items e Are all power cords and cables connected properly Have any become loose e Are all mounting brackets holding the unit securely e Are there many scratches or traces of dirt on the installation gasket 45 PS 3650A PS 3651A Series Hardware Manual 4 4 Replacing the Installation Gasket The installation gasket provides protection against dust and moisture A gasket which has been used for a long period of time may have scratches or dirt on it and could have lost much of its water resistance Be sure to change the gasket at least once a year or when scratches or dirt become visible The PS A unit installation gasket s model number is CA3 WPG12 01 E Installation Gasket Attachment Procedure 1 Place the PS A unit on a flat level surface facing the display face downwards 2 Remove the gasket from the PS A unit 3 Attach the n
16. 51A Series Hardware Manual 2 1 General Specifications 2 1 1 2 2 Electrical PS 3650A PS 3651A Series PS 3650A PS 3651A Series AC Power Supply Type DC Power Supply Type PS3650A T42 PS3650A T42 24V PS3651A T42 PS3651A T42 24V PS3650A T42S PS3650A T42S 24V PS3651A T42S PS3651A T42S 24V Input Voltage AC100 240V DC24V Rated Voltage AC85 to 265V DC19 2 to 28 8V Rated Frequency 50 60Hz Allowable Power Voltage Drop 1 cycle or less Voltage drop interval must be 1s or more 5ms max Supply Power Consumption PS 3650A Series 110VA or less PS 3651A Series 95VA or less PS 3650A Series 80W or less PS 3651A Series 40W or less In Rush Current AC100V room temperature 30A or less AC240V room temperature 50A or less 30A or less room Temperature Voltage Endurance AC1 500V 20mA for 1 minute between charging and FG terminals AC1 000V 20mA for 1 minute between charging and FG terminals Insulation Resistance DC500V 10MQ min between charging and FG terminals Environmental PS 3650A Series PS 3651A Series Surrounding Air Temperature 0 to 50 C without HDD 5 to 50 C with HDD 0 to 50 C without HDD 5 to 45 C with HDD Storage Temperature 20 to 60 C Ambient Humidity 10 RH to 90 RH Not condensing wet bulb temperature 39 C or less Wet bulb temperature with HDD 29 C or less
17. Connector USB TYPE A interface Power supply voltage DC5V 5 Output current Each port 500mA max Total 5 ports Front and Left 500mA max The maximum communication distance 5m General Purpose Input 2ch RAS e DIN1 can be common with external reset input Interface General Purpose Output 2ch Connector D Sub 9 pin socket Speaker Output Stereo Speaker output Interface Connector Mini Pin Jack Serial ATA Rev 1 0 X 1 FRENATE 2 5 HDD Unit CF Card slot IDE Primary Master or Primary Slave Connector Type II X 1slot PC Card slot Corresponding to CARD BUS Excluding ZOOM VIDEO SOUND PCMCIA functions Connector Type II X 1slot PCI PCI Rev 2 2 83MHz None Clock Accuracy 180 sec month timing error depending on the situation at normal temperature and power off 1 CON2 is an interface for Serial 2 port type only 2 RAS is an interface for RAS port type only 2 5 PS 3650A PS 3651A Series Hardware Manual 3 The RTC clock built in the PS A unit has a timing error The range of the error will be between 300 to 300 sec month depending on the PS A unit s conditions such as lifetime usage or temperature difference If you use the PS A unit in a system that is very dependent on timing adjust the clock at regular intervals 2 6 2 2 2 2 2 3 2 2 4 Chapter 2 Specifications Display Display Type TFT Color LCD Resolution W1 024 x H768 pixels Dot pitch W0 24mm 0
18. D nor IDE is accessed Orange lit PS A unit is in operation with backup battery Red lit PS A unit is in operation with backup battery C Front Cover D Hardware Reset Switch RESET E Front USB Interface USB 1 port USB 1 1 Compatible Uses a Type A connector Power supply voltage DC5V 5 Each port 500mA max Output current 4 ports total 500mA max Maximum ie te 5m communication distance 14 Ss ES SZ WN Y Cara e llo oo CL e ell Rear PS 3650A Series AC Power Supply Type E 2 a q A o ee Rear is i N PS 3651A Series AC Power Supply Type if Rear N PS 3651A Series DC Power Supply Type m 22 7 A amp Chapter 1 Overview Power Switch AC Power Supply Type only Power Supply Connector For connection attach a power plug included to the power cable Mask Cover Expansion Board Base Expansion Board Cover Expansion Board Support Fan Unit Memory Slot Cover DISK Cover 1 5 PS 3650A PS 3651A Seri
19. Disable enable Access to the Front USB port When disabled is selected the front USB port cannot be used after you turn on the PS A unit The front USB port is available only for Windows Make sure to disable the function when another OS is used Disable enable Detecting the middle point during touching two points simultaneously When two points are pushed simultaneously it is considered that middle point between the two points is touched according to the nature of the analog resistive touch panel If a switch or other part is located on the middle point it will be detected and may be operated without any touches To prevent such a switch from malfunction during two points are pushed simultaneously set Switch Number 8 to ON Even drug control could not be operated very smoothly 2 16 E Serial Mode Select SW The factory setting is RS 232C Only Switch No 1 is set to ON Chapter 2 Specifications RS 485 RS 485 Data is not Data is Switch ad E y automatically automatically No Description ON OFF RS 232C RS 422 controlled via controlled via the RTS the RTS signal signal Changes COM1 s RS 422 i communication oo RS 485 ON OFE OFF OFF method Changes COM1 s RS 422 2 communication RS 485 RS 232C OFF ON ON ON method Changes COM1 s RS 422 3 communication RS 485 Rae OFF ON en ON method TX data output TX data output is NOT Changes TX e is control
20. E E E E ET 10 G16 AEI AAA tree peo eres Rae TIPE A EY POP nN NOTE ET Ee 11 Chapter 1 Overview TT System DOS Mies a ie 1 2 1 2 AAA e neti 1 3 12 Optional Miri A add 1 3 1 2 2 Maintenance lle areia coved a a sub basesas eesvdendeeedens 1 3 1 3 Part Names and Functions ooooooccccccnncconcnnccnnncnnnonnnonnnonononnnonnnnnnnnnnnnnnnnnnnnnnnss 1 4 1 4 Prior to Operating the PS A Unite conan t 1 7 144 FrontAccess Mask ici acites sg cnc Sfcctes tees eee a a a obsess a a E E EEE 1 7 1 4 2 Power Supply ive rai A A A ian 1 7 Chapter 2 Specifications 2 1 General Specifications ooonoccccnonnnncccnnnncccncconccnnnnnnanncnnnnnnnc nc naar nn cnn rnnnnnnnnnnne 2 2 21 1 El ctrica iii ia a ad 2 2 21 2 ENVIO ME ci iaa 2 2 PS o OE 2 4 2 2 Performance Specifications oooomoocccnnnnnccicnnnccncnnconccncnnnannccnnnnnnn cnn nnnnnnnnnnn nn 2 5 2 2 1 Performance Specification ooonnicdidnninin ncocncnconnnccnnccrcnn rra 2 5 222 DISPLAY EAEN eo Ba ducted RES ete 2 7 PAPAR TOUCN CAMO os ac nega O O 2 7 22 4 Expansion MO ea ee a aa ea ee 2 7 2 3 Interface Specifications ii 2 8 2 3 1 Serial Interfaces COM1 COM2 occcncccconoccncnonccnnnnnnncnnccnonn cnn nn ccnnann rn 2 8 2 3 2 RAS Interface RAS a aa aa a cnn cnn a cananea 2 11 24 DIP SWINGS aa AA 2 14 2 DIMENSIONS erse di lisis 2 20 2 5 1 PS 3650A Series External DIMENSIONS oooooccccccccncnccnconononancnananononanananononanananas 2 20 2 5 2 PS 3651A Series External DIMEN
21. ISPLAY caxiece ace cal eat as nc dea pardes eaten doves ccahbenscnacck onichapneqessieesadenes 4 2 4 2 Cleaning the Fan Filter asistida 4 3 4 3 Periodic Check POIS tilo aii 4 5 4 4 Replacing the Installation Gasket cc cccessseseseeeeeseeeeseeeeeeeeeesseneeeeeeeneees 4 6 4 5 Replacing the Backlight cocina 4 8 4 5 1 Backlight Replacement Procedure for PS 3650A Series oocccccccccnnncciccocncconancconnos 4 9 4 5 2 Backlight Replacement Procedure for PS 3651A Series oooccccconoocccccconaonnncncnnn 4 12 4 6 Replacing the Internal Battery meiosis Beeld ee 4 15 Overview 1 System Design 2 Accessories 3 Part Names and Functions 4 Prior to Operating the PS A Unit This chapter describes peripheral devices that can be connected to PS A Series units as well as the names and functions of the PS A Series components 1 1 PS 3650A PS 3651A Series Hardware Manual 1 1 System Design The following diagram illustrates the standard range of items that can be connected to the PS A unit PS 3650A PS 3651A Series Inside PS A unit 4 RAS Connector LAN Connector 2 ports Side of PS A unit Front of PS A unit Bottom of PS A unit Speaker Out Connector CF Card Slot 1 port Typell xpansion Board Slot 1 port PCMCIA Slot 1 port Typell USB Connectors 4 ports USB Connector 1 port 1 Built in accessory only LAN1 10BASE T 100BASE TX Cable
22. PS A unit side connector is a D Sub 9 pin socket type Use 4 40 UNC for connections NOTE RAS is an interface for RAS port type only Pin Arrangement Pin No Signal Name Description 4 412V Output Current 100mA or less Output Voltage DC12V 5 2 DOUTO Data out 0 i 3 DOUT1 Data out 1 6 90 4 DINO Data in 0 E ollo 5 DIN1 Data in 1 1 6 GND Ground 7 DOUTO Data out 0 PS A side 8 DOUT1 Data out 1 9 DINCOM Data in common 1 This pin can be used as the RAS Input Start or the external reset in put The factory setting is General Purpose Input Data Input Midi Be sure to use only the rated voltage level when using pin 1 12V for external power output Failure to do so can lead to unit malfunction or accident PS 3650A PS 3651A Series Hardware Manual m General Purpose Input DIN O 1 Input Voltage DC12V to 24V Input Method Sink Source Input Input Current 10mA DC24V Input Resistance 3 6kQ Input Points 2 points common with external reset input ON voltage DC10V or more Operation Range OFF voltage DC3V or less Isolation Method Photocoupler Isolation Dielectric Strength Voltage 500V or more Interface Circuit 5V R 18kQ0 1 8kQ No polarity for Sink 1 10W 1 10W i Source input lt PNV IW DINO pin 41 1 DIN1 pin 5
23. Proface for the best interface PS 3650A PS 3651A Series Hardware Manual Preface Thank you for purchasing a Pro face PS 3650A PS 3651A Series Unit Hereafter referred to as the PS A unit Before operating your PS A unit be sure to read this manual to familiarize yourself with the PS A unit s operation procedures and functions NOTICE 1 Copying this manual s contents either in whole or in part is prohibited without the express permission of Digital Electronics Corporation Japan 2 The information contained in this manual is subject to change without notice 3 Ifyou find any errors or omissions in this document please contact Digital Electronics Corporation to report your findings 4 Regardless of Clause 3 above Digital Electronics Corporation shall not be held responsible for any damage losses or third party damage resulting from the use of this product Product names used in this manual are the trademarks registered trademarks of their respective owners O 2009 Digital Electronics Corporation All rights reserved Essential Safety Precautions All safety related procedures stated in this document must be followed to operate the PS A unit correctly and safely Be sure to read this and any related documents thoroughly to understand the correct operation and functions of the PS A unit Safety Icons Throughout this manual these icons provide essential safety information for PS A unit
24. SIONS ooooccccccccnoncccnonononancnananononanananononanacan s 2 22 2 5 3 Panel GUEDIMENSIONS sic 2 tctvees octanos haa irlanda lali edi iba a 2 23 2 5 4 Installation F aS NO S a aaa aa cn cnn nano n arc nn na nn a a ana aranana 2 23 Chapter 3 Installation and Wiring St installation sai ates nededad ee Sao En aN 3 2 3 1 1 Installation Procedures ooococnonccccccnnoncccccnnnonencnnnnnnnnncnnnnnnne AIEA S 3 2 3 2 Peripheral Devices Installation ccceecceessseeeeneeeeeeeeeeeeeeneeeeeeeeeeeeeeeeeeees 3 7 3 2 1 Main Memory Installation oooonnnnnccnnnnnnaccccnnnnocccccnnnnrncccc nana n cnc cnn nn nn cccnn narnia 3 7 3 2 2 PCI Board Installation aida tido 3 9 3 2 3 PCMCIA PC Card Installation Removal oooocinnnccnnnccnnnnnncnnccccnncccannnnccnnnrrnnnnncc 3 11 3 2 4 CF Card Insertion ReMoval dninccccnnnccinnocccnnonnnonocnnnnncn arrancar 3 12 3 2 5 ADD Unit Installation iaa 3 14 3 2 6 USB Holder Attachment ReMoVal coconoccciniccconocccnnoncccnnonnnnancncnano na nann conan 3 17 3 3 Wiring Pre ON ea 3 19 3 3 1 Connecting the Power COlO ooonnccccinccnnnnoccccnocnnnnoncnnonccnn nan n nn rcnrnnrrrnnnnrcnnrnn 3 19 3 3 2 Connecting the Power SUpPPlY occccccccnnnocccnnoccnonocccconccnnnnrnnnnnncc narran nr 3 23 UN tee eoret reer rerrereecrerr eerie A AT 3 24 3 3 4 I O Signal Line Placement cc cccccceeceeeeeececeeeeeeeeesaaeeeceeeesaaeeseeeeeesiaeeeseeees 3 24 Chapter 4 Maintenance 12 4 1 Cleaning the D
25. age 4 9 4 5 2 Backlight Replacement Procedure for PS 3651A Series page 4 12 1 Be sure to confirm that power is not supplied to the PS A unit and open the unit e 0 g Sym 000000000000000000 o Internal Battery 2 Remove the battery Push the clip of the battery holder with your finger the forceps etc and the battery is pushed up and removed Cli p Battery Battery Holder 3 Insert the new battery Insert the battery in the side of the clip of the battery holder first with the plus pole facing upward Push the battery from above until you hear the click to fit it in the battery holder L Clip Minesarim Be sure the battery s plus and minus sides are correctly oriented 4 Return the PS A unit to the original condition eig Be sure to adjust the time of the internal clock after replacing the battery 4 16
26. ass tube directly or try to remove its power cord if the glass tube breaks you may be injured E Preparation Please have the following ready beforehand e Replacement backlight Model CA8 BLU12XGA 01 e One pair of clean preferably new cotton gloves e Phillips screwdriver no 2 4 8 Chapter 4 Maintenance 4 5 1 Backlight Replacement Procedure for PS 3650A Series Be sure to wear gloves when exchanging the backlight and follow the following procedures 1 Turn OFF the power switch of the PS A unit and remove the power cable 2 Remove the PS A unit from the equipment panel etc to which the unit has been incorporated and place the PS A unit on a flat level surface facing the display face downwards Mid gt Be sure to perform the backlight changeover on a flat level surface This will prevent damage to the PS A unit and the accidental cutting of any of its power cords e Be sure to protect the display surface to prevent damage during the operations 3 Unscrew the screws 2 of the Expansion Board Cover and remove the Cover NOTE f When using the PCI board it is required to remove the Expansion Board Support first Then remove the Expansion Board Cover and the PCI board 4 Unscrew the screws 3 of the Mask Cover and remove the cover PS 3650A PS 3651A Series Hardware Manual 5 Unscrew the screws 6 as the figure below indicates 5 5 6 Open the PS A unit as
27. ating environment If the installation gasket is used for a long period of time or if the unit and its gasket are re moved from the panel the original level of the protection cannot be guaranteed To maintain the original protection level be sure to replace the installation gasket regularly Chapter 2 Specifications 2 2 Performance Specifications 2 2 1 Performance Specifications PS 3650A Series PS 3651A Series CPU Intel Celeron M 1 5GHz Intel ULV Celeron M 1GHz L2 Cache Memory 1MB Built in the CPU 512KB Built in the CPU Main Memory SO DIMM socket 256MB to 1GB PC2700 Chipset Intel 855GME ICH4 Graphic Accelerator Built in Intel 855GME BIOS FirstBIOS Embedded Pro Phoenix Technologies Co Graphics XGA 1 024 x 768 dots Video Memory 8 to 64MB UMA method Interface Serial Interface COM1 RS 232C RS 422 RS 485 switched option RS 232C is RI 5V changeover Connector D Sub 9 pin plug COM2 RS 232C RI fixed Connector D Sub 9 pin plug LAN1 Realtek RTL8100CL IEEE802 3i IEEE802 3u 10BASE T 100BASE TX Auto Changeover Network Connector Modular Jack RJ 45 Interface LAN2 Realtek RTL8110SCL IEEE802 3i IEEE802 3u IEEE802 3ab 10BASE T 100BASE TX 1000BASE T Auto Changeover Connector Modular Jack RJ 45 Front face USB 1 1 Low Full Soeed 12 Mbps x 1 port Side face USB 2 0 High Speed 480 Mbps x 4 ports USB
28. cting the power cord use the following items when performing wiring Items are made by Phoenix Contact Recommended Driver SZS 0 6x3 5 1205053 Al 0 75 10GY 3201288 Al 1 10RD 3200182 Al 1 5 10BK 3200195 Al 2 5 12BU 3200962 Recommended Pin Terminals Recommended Pin Terminal Crimp Tool CRIMPFOX ZA3 1201882 NOTE The Power Supply Connector plug is CA7 DCCNL 01 made by Pro face or GFKC2 5 3 STF 7 62 made by Phoenix Contact 1 For details please contact your local Phoenix Contact distributor Connecting the Power Cord 1 Confirm that the power is not supplied to the PS A unit 2 Unplug the power connector from the rear of the PS A unit 3 Push the Opening button with a small slot screw driver to open the desired pin hole 4 Insert each pin terminal into its hole Release the Opening button to clamp the pin in place Power supply cord 5 After inserting all three pins insert the Power Plug into the Power Connector at PS A Attach the plug with two 2 slot screws IMPORTANT The torque required to tighten these screws is 0 5 to 0 6Nem To prevent the possibility of a terminal short use a pin terminal that has an insulating sleeve 3 22 3 3 2 Connecting the Power Supply Chapter 3 Installation and Wiring This section describes the precautions for supplying a power voltage Twisted pair cord Constant Voltage ransfor
29. d the backlight unit 4 14 4 6 Replacing the Internal Battery The PS A unit has an internal battery for backup of internal clock data Compatible Battery Service Life Lithium Battery CR2032 Hitachi Maxell Ltd 5 years Chapter 4 Maintenance Mid The expected battery service life is 5 years however the battery may die before then It is strongly recommended that you replace the battery regularly e When the battery is replaced the BIOS settings are initialized Configure the BIOS settings again after replacing the battery Z CAUTION Q There is a danger of explosion if the PS A unit s battery is incorrectly replaced This battery should be replaced with equivalent type recommended by Pro face Q Prior to replacing the battery be sure to turn OFF the PS A unit s power Q Be careful not to cause a short circuit S Do NOT to touch any internal parts except the battery and the battery holder Q During the replacement be extremely careful not to drop the battery onto the PC board inside the PS A unit This may cause product failure Q Dispose of used batteries according to the battery manufacturer s instructions 4 15 PS 3650A PS 3651A Series Hardware Manual E Battery Replacement Procedure The battery is on the PC board inside the PS A unit Refer to 4 5 Replacing the Backlight for how to open the PS A unit 4 5 1 Backlight Replacement Procedure for PS 3650A Series p
30. der 1 USB Cover 2 x 2 Power Plug 1 Attached to the PS A unit AC Power Supply DC Power Supply Type 5 08mm Type 7 62mm 0 2 in pitch 0 3 in pitch NOTE f your PS A unit contains a built in accessory that accessory s Installation Guide will also be included in the PS A unit s packing box Please check that all items normally included with that accessory are also included in this box This unit has been carefully packed with special attention to quality However should you find anything damaged or missing please contact your local PS A distributor immediately Installation prerequisites for standards UL listed products see a in the Industrial Control Equipment refer to UL508 Product List c UL listed products refer to CSA C22 2 see b in the Process Control Equipment No 142 Product List Product List istrati UL UL Product Model No Registration Model UL CUL PS3650A T42 PS3650A T42 s480801 02 a i oe PS3650A T428 PS3651A T42 3480801 01 PS3651A T42S PS3650A T42 24V 3480801 12 PS3650A T42S 24V PS3651A T42 24V 3480801 11 PS3651A T42S 24V UL c UL File No E220851 For the detailed certification s information refer to the Pro face Home page lt Cautions gt Be aware of the following items when building the PS A into an end use product The PS A unit s rear face is not approved as an enclosure When bu
31. designated torque to tighten the PS A unit s terminal block screws If these screws are not tightened firmly it may cause a short circuit fire or incorrect unit operation Q Be sure that metal particles and wiring debris do not fall inside the PS A unit They can cause a fire malfunction or incorrect unit operation Maintenance S Do not reset or turn the PS A unit OFF or insert or remove the CF Card while the PS A units CF Card or hard disk is being accessed Otherwise CF Card and the hard disk internal data may be damaged or lost Unit Disposal Q When the product is disposed of it should be disposed of in a manner appropriate to and in accordance with the user country s industrial machinery disposal recycling standards General Safety Precautions S Do not press on the PS A units display with excessive force or with a hard object since it can damage the display Also do not press on the touch panel with a pointed object such as the tip of a mechanical pencil or a screwdriver since doing so can damage the touch panel S Do not install the PS A unit where the ambient temperature exceeds the specified range Doing so may cause a unit malfunction S To prevent abnormally high temperatures from occurring inside the PS A unit do not restrict or block the PS A unit s rear face ventilation slots S Do not operate the PS A unit in areas where large sudden temperature changes can occur These changes can cause condensation to form
32. e damage or can halt system operation Critical alarm indicators and their control activator units must be designed using stand alone hardware and or mechanical interlocks S Do not use the PS A unit with aircraft control devices aerospace equipment central trunk data transmis sion communication devices nuclear power control devices or medical life support equipment due to these devices inherent requirements of extremely high levels of safety and reliability Q When using the PS A unit with transportation vehicles trains cars and ships disaster and crime preven tion devices various types of safety equipment and medical devices that are not life support related use redundant and or failsafe system designs to ensure proper reliability and safety S After the PS A unit s backlight burns out the touch panel is still active unlike the PS A unit s Standby Mode If the operator fails to notice that the backlight is burned out and touches the panel a potentially dangerous machine operation error can occur Therefore do not create PS A unit touch panel switches that may cause injury and or equipment damage If your PS A unit s backlight suddenly turns OFF use the following steps to determine if the backlight is actually burned out 1 If the PS A unit s Backlight Control is not set and the screen has gone blank your backlight is burned out 2 If the PS A unit s Backlight Control is set to Standby Mode and the screen
33. e scratches or dirt on it and could have lost much of its dust and drip resistance Be sure to change the gasket periodically or when scratches or dirt become visible E Creating a Panel Cut Create the correct sized opening required to install the PS A unit using the installation dimensions given The installation gasket and the installation fasteners are required when installing the PS A unit 2 5 3 Panel Cut Dimensions page2 23 Panel Panel Cut Area NOTE e Check that the installation panel or cabinet s surface is flat in good condition and has no jagged edges Even if panel thickness is within recommend range for Panel Cut Dimensions the panel could warp depending on panel s material and installation location of PS A or other devices To pre vent panel warpage the installation surface may need to be strengthened 3 2 Chapter 3 Installation and Wiring Mid Panel thickness should be from 1 6mm 0 06 in to 10 0mm 0 39 in Decide the panel s thickness based on the level of panel strength required 1 6mm 0 06 in to 10 0mm 0 39 in e For easier maintenance operation and improved ventilation be sure to install the PS A unit at least 50 mm 1 97 in away from adjacent structures and other equipment Unit mm in 3 3 PS 3650A PS 3651A Series Hardware Manual Mid Be sure that the ambient operation temperature a
34. e sure the wire is grounded Not grounding the PS A unit will result in excess noise and vibration The SG and FG terminals are connected internally in the PS A unit When connecting the SG wire to another device be sure that the design of the system connection does not produce a shorting loop BAC Power Supply Type Z WARNING Q The PS A units is designed to use AC85V to AC265V input Supplying a power voltage other than that specified will damage the power source and the PS A unit 3 19 PS 3650A PS 3651A Series Hardware Manual Power Cord Specifications 0 75 to 2 5mm Power Cord Diameter 18 to 12 AWG Conductor Type Solid or Stranded Wire 10mm 0 39in Conductor Length 1 Ifthe Conductor s end individual wires are not twisted correctly the end wires may either short against each other or against an electrode IMPORTANT e Use copper conductors only Wiring When connecting the power cord use the following items when performing wiring Items are made by Phoenix Contact Recommended Driver SZS 0 6x3 5 1205053 Al 0 75 10GY 3201288 Al 1 10RD 3200182 Al 1 5 10BK 3200195 Al 2 5 12BU 3200962 Recommended Pin Terminals Recommended Pin Terminal Crimp Tool CRIMPFOX ZA3 1201882 NOTE e The Power Supply Connector plug is CA7 ACCNL 01 made by Pro face or FKC2 5 3 STF 5 08 made by Phoenix Contact 1 For details please contact your
35. ed States FCC Part 15 Subpart B Class A EMI Compliance Statement NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his or her own expense 10 Contents PEA Tees ders dis eae Sedo easels aan ke Sands Fase aul eee auth 1 Essential Safety PECADOS aii tte ido 2 Int rmation Symbols tt aaa 6 Aboutthe Manuals ssiseccisctesscdvcvescsedecssdeesnseenddisedtaachtaecevensctenbeds eves aie A aa Taea TEA 6 PS 3650A PS 3651A Series Model Names cocoooocccccconocccccononnccccnnnnncnnnnnnnccnnannannnnnnns 7 PS 3650A PS 3651A Series Model Name Indicati0N cconoccccnnnoncccnnncccccnnanaccccnnnns 7 Package COMtE MS scan ae eres ci rai eaters tee act hd aad ce ext col gd pS 8 Installation prerequisites for Standards ooooonnnioconnnnnnnnonnncnnnncccnnnnnnnnnnnnennnnnnnnnnnnas 9 GE Marking icon pits 10 PCG SIATS MGI sce tsanazy Sea ce satcust dana tees seus
36. educe the risk of damaging the RS 232C RS 422 RS 485 circuit be sure to connect the pin 5 SG Signal Ground terminal FG and SG terminals are internally connected in the PS A unit When connecting to another device be sure not to create an SG shorting loop in your system m COM1 COM can be changed to RS 232C RS 422 or RS 485 The factory setting is RS 232C To change this setting open the PS A unit s Fan Unit or Memory Slot Cover and set the DIP Switches on the circuit board to the desired position SEE 2 4 DIP Switches page 2 14 Mara Make sure to turn off the power supply before using the DIP Switches Adjusting the DIP Switches while power is supplied may cause malfunction as Pin No ee Arrangement Signal Name Direction Description 1 CD Input Carrier Detect 2 RD RXD Input Receive Data 3 SD TXD Output Send Data O 4 ER DTR Output Data Terminal Ready 5 fo Sl lg 5 GND SG Signal Ground SG o o 6 DR DSR Input Data Set Ready 11 6 7 RS RTS Output Request to Send O 8 CS CTS Input Send Possible esasa o omav am ao Ou Shell FG A a Ground Common with 1 To change pin 9 s RI 5V setting open the PS A unit s Fan Unit or Memory Slot Cover and set the slide Switch to the desired position Please refer to 2 4 DIP Switches page 2 14 2 8 Chapter 2 Specifications
37. ent Output Points 2 points Isolation Method Photocoupler Isolation Dielectric Strength Voltage 500V or more External Power Supply DC12V 100mA Interface Circuit 5V R DOUTO pin 2 DOUT1 pin 3 F a ae i o v Cable SSTA06 A i PC357 e gt ES 4 7kQ DOUTO 7 DOUTA 8 Chapter 2 Specifications Load 1 DC12V i a to 24V om Meig Be sure to operate the unit within its maximum load current If the maximum load current exceeds this range a malfunction or PS A unit damage may occur e Design your electrical system by adding the load current and voltage values to the terminal voltage If load current value used is large the voltage drop of 1 5V or less will occur between the terminals When connecting an induction load be sure to connect the protection diode 1 as shown in the diagram above 2 13 PS 3650A PS 3651A Series Hardware Manual 2 4 DIP Switches The DIP Switches are mounted on the circuit board under the Fan Unit or the Memory Slot Cover For details on how to remove the Fan Unit or the Memory Slot Cover refer to the following section SEE gt 3 2 1 Main Memory Installation page 3 7 MES Make sure to turn off the power supply before using the DIP Switches Adjusting the DIP Switches while power is supplied may cause a unit malfunction or dam age Be sure to con
38. eries Hardware Manual 3 3 3 Grounding This section describes the precautions for grounding the PS A unit Z CAUTION Q Do not use common grounding since it can lead to an accident or machine breakdown a Exclusive Grounding BEST When supplying power to the PS A unit be sure to separate the input output and power lines as shown PS A Unit Other diagram a Equipment Maig Check that the grounding O resistance is 1000 or less FG and SG terminals are internally connected in the PS A unit When connecting an b Common Grounding OK external device to the PS A unit using the SG terminal be sure PS A Unit Other ar Equipment to check that no short circuit 5 loop is created when you setup the system The grounding wire should have a cross sectional area of 2mm or greater Create the connection point as close to the c Common Grounding Not OK PS A unit as possible and make Oh r the wire as short as possible Equipment When using a long grounding OUN wire replace the thin wire with a thicker wire and place it ina duct e If exclusive grounding is not possible use a common connection point diagram b NOTE Ifthe equipment does not function properly when grounded disconnect the ground wire from the FG terminal 3 3 4 I O Signal Line Placement Input and output signal lines must be separated from the power control cables for operating circuits e I
39. es Hardware Manual Left Side PS 3650A Series Left Side PS 3651A Series QRST U c EN TS P 000 0000 o V n Bottom PS 3650A Series Bottom PS 3651A Series USB Interface USB 4 ports USB 2 0 Compatible Uses a TYPE A connector Power supply voltage DC5V 5 Each port 500mA max Output current 4 ports total 500mA max Maximum a 5m communication distance PCMCIA Slot Cover Ethernet Interface LAN1 LAN2 LANI1 10BASE T 100BASE TX auto changeover LAN2 10BASE T 100BASE TX 1000BASE T auto changeover Speaker Output Interface SPEAKER OUT Mini pin jack connector RAS interface RAS Serial Interface COM2 RAS port type RAS port D Sub 9 socket Serial 2 port type RS 232C port D Sub 9 plug Serial Interface COM1 RS 232C RS 422 RS 485 port D Sub9 plug CF Card Cover Expansion Slot This is a slot that is mounted on a PCI board 1 6 Chapter 1 Overview 1 4 Prior to Operating the PS A Unit 1 4 1 Front Access Mask When you open the PS A s front maintenance hatch there are a front USB port and a Hardware Reset S
40. ew gasket to the PS A unit Be sure to insert the gasket into the PS A unit s groove so that the gasket s groove sides are vertical PS A Rear Face Gasket Installation Groove Gasket Seam 4 Check that the gasket is attached correctly to the PS A unit The upper surface of the gasket should protrude approximately 2 mm 0 08 in out of the groove evenly Unit mm in 2 0 0 08 4 6 IMPORTANT Chapter 4 Maintenance Be sure to confirm the installation condition of the gasket when you install the unit in the panel The gasket must be inserted correctly into the groove for the PS A unit s moisture resistance to be equivalent to IP65f Since the gasket is flexible but not elastic be careful not to stretch it unnecessarily as doing so could tear the gasket Be sure the gasket s seam is not inserted into any of the unit s corners only in the straight sections of the groove Inserting it into a corner may lead to its eventually tearing To ensure stable resistance against dust and moisture insert the gasket so that the seam is at the bottom of the PS A unit 4 7 PS 3650A PS 3651A Series Hardware Manual 4 5 Replacing the Backlight PS A units use a CEL long life type backlight The actual life of the backlight however will vary depending on the PS A unit s operating conditions It is recommended that it be replaced periodically The service life half brightness life of the
41. f this is not possible use a shielded cable and ground the edge of the shield 3 24 4 Maintenance Cleaning the Display Cleaning the Fan Filter Periodic Check Points Replacing the Installation Gasket Replacing the Backlight Replacing the Internal Battery oak wn This chapter explains cautions and inspection criteria that will ensure trouble free use of the PS A unit PS 3650A PS 3651A Series Hardware Manual 4 1 Cleaning the Display When the surface or frame of the display becomes dirty soak a soft cloth in water with a neutral detergent wring the cloth tightly and wipe the display surface and frame Do not use paint thinner organic solvents or a strong acid compound to clean the unit Do not use a hard or pointed object to operate the touch screen panel since it can damage the panel surface 4 2 Chapter 4 Maintenance 4 2 Cleaning the Fan Filter In PS 3650A Series the fan is used for cooling the CPU and the memory Since excessive dirt and dust in the filter of the fan can potentially affect the performance of the unit regular cleaning of the filter is strongly recommended IMPORTANT The PS A s fan has a lifetime Expected life approx 5 years at the ambient temperature 25 C This lifetime may be shortened depending on the usage environment When the fan needs to be replaced please contact your local PS A distributor immediately 1 Turn OFF the power switch of the
42. firm which settings will be used by other connected devices and set the DIP Switches accordingly Failure to do so can result in a unit malfunction or damage E DIP Switch Locations Switch Switch Name Description Location 10 point DIP Switch For the switches details see System Set A System Set SW1 SW 1 page2 15 Serial Mode Select 10 point DIP Switch Designates COM1 communication settings B SW For the switches details see E Serial Mode Select SW page2 17 4 point DIP Switch For the switches details see E System Set C System Set SW2 SW 2 page2 19 PE S SSS E System Set SW 1 Chapter 2 Specifications SW No Description ON OFF Notes 1 Used for the system Reserved Reserved Factory Settings ON 2 Used for the system Reserved Reserved Factory Settings OFF Change Hardware Reset Power TERR 3 Switch mode button Reset SW Factory Settings OFF 4 nano Hardware Disabled Enabled Factory Settings OFF Reset Switch 5 Used for the system Rese
43. gnals be sure to set SW No 9 and 10 OFF and set SW No 4 ON 2 18 Chapter 2 Specifications E System Set SW 2 a Description ON OFF Notes Changeover of Master Slave Pear 1 setting for primary CF Card I F Master Slave Factory Settings ON 2 Used for the system Reserved Reserved Factory Settings OFF 3 RAS Input Start Setting Enabled Disabled Factory Settings OFF 4 Used for the system Reserved Reserved Factory Settings OFF Table 3 System Set SW 2 1 See E RAS Input Start page2 12 for RAS Input Start details This feature is only available for RAS port type 2 19 PS 3650A PS 3651A Series Hardware Manual 2 5 Dimensions The following dimensions apply to PS 3650A PS 3651A Series units This figure shows an AC Power Supply Type DC Power Supply Type has same dimensions 2 5 1 PS 3650A Series External Dimensions Unit mm in 301 11 85 it I Te i i ml 5 sd s 103 4 06 Top 60 2 36 i 31312 32 Sozo 227 8 94 To 239 9 41 Front side 2 20 E Dimensions with installation fasteners Chapter 2
44. his is an LCD characteristic and not a product defect When the same image is displayed on the PS A unit s screen for a long period an afterimage may appear when the image is changed This is an LCD characteristic and not a product defect To prevent an afterimage e Set the PS A unit s display OFF feature when you plan to display the same screen image for a long period of time e Change the screen image periodically and try to not display the same image for a long period of time Information Symbols This manual uses the following icons IMPORTANT Indicates a warning or a product limitation Be sure to follow the instructions IMPORTANT given with this icon to ensure the safe operation of the PS A unit NOTE Contains additional or useful information 1 2 Indicates steps used to accomplish a given task Be sure to follow these steps in the order they are written Indicates useful or important supplemental information SEE gt Indicates pages containing related information About the Manuals For the detailed information on PS A series refer to the following manuals e PS 3650A PS 3651A Series Hardware Manual e PS 3650A PS 3651A Series Reference Manual e PS 3650A PS 3651A Series API Reference Manual e Installation Guides for various optional items IMPORTANT e PS A specifications may change when optional items are used Check the optional item installation guides specifications for variances if any The
45. ilding the PS A unit into an end use product be sure to use an enclosure that satisfies standards as the end use product s overall enclosure The PS A unit must be used indoors only Install and operate the PS A with its front panel facing outwards If the PS A is mounted so as to cool itself naturally be sure to install it in a vertical panel Also it s recommended that the PS A should be mounted at least 50 mm 1 97 in away from any other adjacent structures or machine parts The temperature must be checked on the final product in which the PS A is installed For use on a flat surface of a Type 4X Indoor Use Only and or Type 12 Enclosure Type 4X Indoor Use Only and or 12 Enclosure when the hatch for Front USB Port is secured by screw Type 1 Enclosure when the hatch for Front USB Port is open The temperature rating of field installed conductors 75 C only The safety certificate can be downloaded from Pro face Home Page Home Page URL http www pro face com CE Marking PS3650A T42 PS3650A T42S PS3651A T42 PS3651A T42S are CE marked products that conform to EMC direc tives and Low voltage directive PS3650A T42 24V PS3650A T42S 24V PS3651A T42 24V PS3651A T42S 24V are CE marked products that con form to EMC directives For the detailed information on CE Marked be downloaded and refer the Declaration of Conformity from Pro face Home Page Home Page URL http www pro face com FCC Statement Unit
46. ing resistance of 100 Q 2mm or thicker wire or your Grounding country s applicable standard Same for FG and SG terminals Rating Equivalent to IP65f Only not using Front USB Structure figuration Built in type Cc 2 Installation method Embedding T Cooling Method Forced cooling by fan Natural air circulation n Cc Weight Approx 4 5kg 9 9lb Approx 3 8kg 8 4lb unit only unit only External W313mm 12 32in x H239mm W313mm 12 32in x H239mm Dimensions 9 41in x D103mm 4 06in 9 41in x D6Omm 2 36in 1 The front face of the PS A unit installed in a solid panel has been tested using conditions equivalent to the standards shown in the specification Even though the PS A unit s level of resistance is equivalent to these standards oils that should have no effect on the PS A unit can possibly harm the unit This can occur in areas where either vaporized oils are present or where low viscosity cutting oils are allowed to adhere to the unit for long periods of time If the PS A unit s front face protection sheet becomes peeled off these conditions can lead to the ingress of oil into the PS A unit and separate protection measures are suggested Also if non approved oils are present it may cause deformation or corrosion of the front panel s plastic cover Therefore prior to installing the PS A unit be sure to confirm the type of condi tions that will be present in the PS A unit s oper
47. inside the PS A unit possibly causing it to malfunction S Do not allow water liquids or metal fragments to enter inside the PS A unit s case since they can cause either a malfunction or an electric shock For use in Pollution Degree 2 environment S Do not operate or store the PS A unit in locations where it can be exposed to direct sunlight high temperatures excessive dust moisture or vibration 4 S Do not operate or store the PS A unit where chemicals evaporate or where chemicals are present in the air Corrosive chemicals Acids alkalines liquids containing salt Flammable chemicals Organic Solvents S Do not use paint thinner or organic solvents to remove dirt or oil from the PS A unit s surface Instead use a soft cloth moistened with a diluted neutral detergent OQ Do not use or store the PS A unit in areas with direct sunlight since the sun s ultraviolet rays may cause the LCD s quality to deteriorate Q Do not store the PS A unit in an area where the temperature is lower than that recommended in the PS A unit s specifications Doing so may cause the LCD display s liquid to congeal which can damage the LCD Also if the storage area s temperature becomes higher than the specified level the LCD s liquid may become isotropic causing irreversible damage to the LCD Therefore only store the PS A unit in areas where temperatures are within the PS A unit s specifications Q After turning OFF the PS A unit be
48. ion and Wiring 3 23 PCMCIA PC Card Installation Removal 1 Loosen a screw in the PCMCIA slot on the side of the PS A unit and slide the cover in the direction of the arrow as shown below Eject Button PC Card 2 Press the eject button twice to remove the PC Card from the PCMCIA connector Pressing the eject button once causes the tip to come out Pressing the eject button the second ejects the PC Card from the PCMCIA slot 3 Reinstall the PCMCIA slot cover and tighten a screw The torque required to tighten these screws is 0 5 to 0 6Nem Moai When using a PC Card with a cable attached Pro face recommends you use a clamp or other type of device to prevent vibration from possibly dislodging the cable e When powering ON the PS A unit be sure to stop the PS A unit s PC Card driver prior to removing the PC Card Failure to stop this driver may result in damage to either the PC Card the PC Card s data or may cause Windows to stop For information on the procedure for stopping the PC Card s driver please refer to your OS User Manual NOTE f With the display face of PS A unit downward as illustrated insert the PC Card face up 3 11 PS 3650A PS 3651A Series Hardware Manual 3 2 4 3 12 CF Card Insertion Removal When using the PS A unit and a CF Card observe the following precautions Z CAUTION S Prior to inserting or removing a CF Card be sure to confirm that the PS A uni
49. led controlled via ON 4 datasoutput Via the RTS the RTS signal OFF OFF ON OFF mode E signal normally output Switches the meeng TX termination terminati n No o o 5 fesista ce ON resistance of t ination OFF ON ON OFF ON OFF OFF 2200 between erminato TXA and TXB Inserts Switches the termination RX termination resistance of No 9 0 6 resistance ON 2200 between termination OFF ON ON OFF ON OFF OFF RXA and RXB x nhs ee A Shorts TXA No shorting OS and RXA RS RS 422 OFF OFF ON ON and RXA ON or OFF 485 mode mode pes ee Shorts TXB No shorting 8 AIRSON or and RXB RS RS 422 OFF OFF ON ON OFF 485 mode mode 9 RTS Automate The data is The data is not OFF OFF OFF ON control mode automatically automatically enabled only controlled via controlled via when RS 485 the RTS 10 mode signal the RTS signal OFF OFF OFF ON Table 2 Serial Mode Select SW 1 This setting determines whether or not the TXD output driver is automatically controlled via the RTS signal 2 If you use the termination resistance base your settings on the connection specifications 2 17 PS 3650A PS 3651A Series Hardware Manual Serial Mode Select SW SW4 toSW10 operate as shown in the circuit diagram below TXD RTS RXD To enable RTS automatic control of the TX output driver be sure to set SW No 9 and 10 ON and set SW No 4 OFF To enable control of the TX output driver via RTS si
50. local Phoenix Contact distributor Connecting the Power Cord 1 Confirm that the power is not supplied to the PS A unit 2 Unplug the power connector from the rear of the PS A unit 3 Push the Opening button with a small slot screw driver to open the desired pin hole 3 20 Chapter 3 Installation and Wiring 4 Insert each pin terminal into its hole Release the Opening button to clamp the pin place AC power supply cord gt A Black Ci lt White ti Green Yellow Opening Button DIL E DIN D FG DOOOO 5 After inserting all three pins insert the Power Plug into the PS A unit s Power Connector Attach the plug with two 2 slot screws IMPORTANT Confirm that all wires are connected correctly The torque required to tighten these screws is 0 5 to 0 6Nem To prevent the possibility of a terminal short use a pin terminal that has an insulating sleeve DC Power Supply Type Power Cord Specifications Power Cord Diameter 0 75 to 2 5mm 18 to 12 AWG Conductor Type Solid or Stranded Wire Conductor Length 10mm 0 39in 1 Ifthe Conductor s end individual wires are not twisted correctly the end wires may either short against each other or against an electrode IMPORTANT e Use copper conductors only 3 21 PS 3650A PS 3651A Series Hardware Manual Wiring When conne
51. manuals can be downloaded from Pro face Home Page Otasuke Pro Otasuke Pro URL http www pro face com otasuke PS 3650A PS 3651A Series Model Names The term PS 3650A PS 3651A Series refers to the following model numbers Series Models Type PS3650A T42 PS 3650A PS3650A T42S PS 3650A Series AC Power Supply Type Series PS3650A T42 24V PS3650A T42S 24V PS 3650A Series DC Power Supply Type PS3651A T42 PS 3651A PS3651A T42S PS 3651A Series AC Power Supply Type Series PS3651A T42 24V PS3651A T42S 24V PS 3651A Series DC Power Supply Type NOTE For the models other than the above listed PS 3650A PS 3651A Series please refer to the following PDF manual PS 3650A PS 3651A Series User Manual The manuals can be downloaded from the Pro face home page http www pro face com otasuke PS 3650A PS 3651A Series Model Name Indication Model name PS365 A T42 PCI expansion slot type Fan less type RAS port type Serial 2 port type Package Contents The following items are included in the PS A unit s package Before using the PS A unit please check that all items listed here are present English and Japanese f PS A Unit 1 Installation Guides one of each Installation Fasteners 4 set Installation Guide Installation Gasket 1 USB Holder 2 sets Attached to the PS A unit USB Hol
52. mer Insulating Transformer ON ON O O O Main Power PS A Power A Input Output Power Unit Input Output Main PS A Power Power E 6 cog O d PS A Unit Woe T2 O Input Output Input Output Input Output Main Unit Ce Unit Lightning Surge Absorber e If the supplied voltage exceeds the PS A unit s range connect a constant voltage transformer 2 1 1 Electrical page2 2 Between the line and ground select a power supply that is low in noise If there is an excess amount of noise connect a insulating transformer Midi Use constant voltage and insulating transformers with capacities of 200VA or more When supplying power to the PS A unit please separate the input output and power lines as shown To increase the noise resistance quality of the power cord it is recommended to attach a ferrite core to the power cord The power supply cable must not be bundled or positioned close to main circuit lines high voltage high current or input output signal lines e Connect a lightning surge absorber as shown in the diagram to deal with power surges e To avoid excess noise make the power cord as short as possible Moa Be sure to ground the surge absorber E1 separately from the PS A unit E2 Select a surge absorber that has a maximum circuit voltage greater than that of the peak voltage of the power supply 3 23 PS 3650A PS 3651A S
53. nd the ambient humidity are within their designated ranges When installing the PS A unit on the panel of a cabinet or enclosure Ambient operation temperature indicates both the panel face and cabinet or enclosure s internal temperature Unit mm in 50 1 97 30 1 18 Panel Inside of the face enclosure Be sure that heat from surrounding equipment does not cause the PS A unit to exceed its standard operating temperature When installing the PS A unit in a slanted panel the panel face should not incline more than 30 30 or less When installing the PS A unit in a slanted panel and the panel face inclines more than 30 the ambient temperature must not exceed 40 C You may need to use forced air cooling fan A C to ensure the ambient operating temperature is 40 C or below The PS A unit does not support longitudinal mounting 3 4 E Installing the PS A unit 1 Insert the PS A unit into the panel cut as shown 2 Insert the installation fasteners into the PS A unit insertion slots at the top and bottom of the unit total 4 slots Mia Insert each installation fastener securely into the slot s recess shaded area Cc 3 Insert each of the fasteners shown below Be sure to pull the fastener back until it is flush with the rear of the attachment hole Chapter 3 Installation and Wiring
54. ng peripheral equipment Use a screwdriver to loosen or tighten the screws Be sure not to tighten screws too tightly since it may damage the unit When removing or replacing screws be careful that they do not fall inside the PS A unit s chassis When installing the PS A unit or when attaching an optional item to the PS A unit do not hold the PS A unit s rear face Fan Unit while performing the work Doing so may damage the fan cover or cause the cover to fall off 3 2 1 Main Memory Installation E PS 3650A Series 1 Turn OFF the power switch of the PS A unit and remove the power cable Place the PS A unit on a flat level surface facing the display face downwards 2 Unscrew the screws 2 as you see on the following figure and remove the Fan Unit PS 3650A PS 3651A Series Hardware Manual 3 Install the Main Memory where the following figure shows Insert the optional DIM module into the connector completely then gently press it downward until it is locked into the stopper Connector Main Memory Stopper 4 Reinstall the Fan Unit and attach with two screws The torque required to tighten these screws is 0 5 to 0 6Nem m PS 3651A Series 1 Turn OFF the power switch of the PS A unit and remove the power cable Place the PS A unit on a flat level surface facing the display face downwards 2 Unscrew the screws 2 as you see on the following figure and remove the Memory Slot Cover 3 8
55. operation procedures requiring special attention These icons indicate the following levels of danger A WARN N Indicates situations where severe bodily injury death or major equipment G damage can occur A CAUTI ON Indicates situations where slight bodily injury or minor equipment damage can occur QO nias actions or procedures that should NOT be performed A actions or procedures that MUST be performed to ensure correct unit operation Z WARNING System Design S Do not create PS A unit touch panel switches that could possibly endanger the safety of personnel or equipment A malfunction of the PS A unit its 1 O unit s cable s or other related equipment can cause unexpected output signals leading to a serious accident Be sure to design all important machine operation switches so they are operated via a separate control system and not via the PS A unit S Do not create PS A unit touch panel switches to control machine safety operations such as an emergency stop switch Install these switches as separate hardware switches otherwise severe bodily injury or equipment damage can occur Q Be sure to design your system so that a communication fault between the PS A unit and its host controller will not cause equipment to malfunction This is to prevent any possibility of bodily injury or equipment damage S Do not use the PS A unit as a warning device for critical alarms that can cause serious operator injury machin
56. power supply prior to installing the HDD unit Ma Since the HDD unit and the PS A unit s circuit board are precision instruments that have a low resistance to shocks be sure they are neither hit by nor pressed strongly against another object when installing the HDD Even when the screen display of the monitor connected to the PS A unit is blank the power might be distributed internally for example in the Standby state Make sure that the power supply of the PS A unit is off when installing or removing the HDD unit E PS 3650A Series 1 Turn OFF the power switch of the PS A and remove the power cable Place the PS A unit on a flat level surface facing the display face downwards 2 Unscrew the Expansion Board Cover s screws 2 and remove the Expansion Board Cover 3 Unscrew the Expansion Board Base s screws 4 and remove the Expansion Board Base Chapter 3 Installation and Wiring 4 Remove the DISK cover Serial ATA Interface 5 Mount the HDD unit vertically on the circuit board and plug the HDD unit cable connector in the Serial ATA interface Ma Be sure to mount the HDD unit slowly and vertically and not to hit the circuit board with the HDD unit Contact may cause a malfunction or damage the HDD unit and PS A unit 6 Attach the HDD unit with the screws 4 which are contained in your package The torque required to tighten these screws is 0 5 to 0 6 Nem 7 Reversing the s
57. rd Cover The necessary torque is 0 5Nem to 0 6Nem NOTE After backlight replacement is completed turn the PS A unit s power ON and check if the screens display is normal If the display is not correct please contact the Pro face distributor from whom you purchased the backlight unit 4 11 PS 3650A PS 3651A Series Hardware Manual 4 5 2 Backlight Replacement Procedure for PS 3651A Series Be sure to wear gloves when exchanging the backlight and follow the following procedures 1 Turn OFF the power switch of the PS A unit and remove the power cable 2 Remove the PS A unit from the equipment panel etc to which the unit has been incorporated and place the PS A unit on a flat level surface facing the display face downwards Mid lt Be sure to perform the backlight changeover on a flat level surface This will prevent damage to the PS A unit and the accidental cutting of any of its power cords Be sure to protect the display surface to prevent damage during the operations 3 Unscrew the screws 3 of the Master Cover and remove the Mask Cover 4 Chapter 4 Maintenance 5 Open the PS A unit as the figure below indicates Backlight Unit SN 6 Disconnect the Backlight Unit cable from the connector on the inverter board Remove the cable from the cable clamp Cable Clamp Cable 7 Loosen the Backlight Unit setscrew 1 and lift the edge of the Backlight Unit Remove the
58. ries are the same Unit mm in 3015 11 0770 gt r lt 3 0 12 re A 2275 18 909 NOTE Please read 3 1 1 Installation Procedures page 3 2 before designing the Panel Cut 2 5 4 Installation Fasteners Unit mm in 16 0 63 m O E GT 11 0 43 16 6 0 65 lt M M6 31 1 22 4 gt Y o mM C1 S 2 Q py 2 23 PS 3650A PS 3651A Series Hardware Manual 2 24 3 Installation and Wiring 1 Installation 2 Peripheral Devices Installation 3 Wiring Precautions 3 1 PS 3650A PS 3651A Series Hardware Manual 3 1 3 1 1 Installation Installation Procedures This section describes the procedures and precautions for installing the PS A unit Follow the steps given below when installing the PS A unit m Check the Installation Gasket s Seating It is strongly recommended that you use the installation gasket since it absorbs vibration in addition to repelling water For the procedure for attaching the installation gasket refer to the following 4 4 Replacing the Installation Gasket page4 6 Mara Before installing the PS A unit into a cabinet or panel check that the installation gasket is securely attached to the unit A gasket which has been used for a long period of time may hav
59. rved Reserved Factory Settings OFF Disable enable Access to the PEEN 6 Front USB port Disabled Enabled Factory Settings OFF T Used for the system Reserved Reserved Factory Settings OFF Disable enable Detecting the 8 middle point during touching Disabled Enabled Factory Settings OFF two points simultaneously 9 Used for the system Reserved Reserved Factory Settings OFF Changes COM1 s 9 pin RI lt gt 5V 5V Wana 10 Enabled only when RS 232C Output dl Factory Settings OFF mode Change Hardware Reset Switch mode Table 1 System Set SW 1 Power button mode When the Hardware Reset Switch on the front of the PS A unit is pressed the Windows power button operation setting is executed For Windows XP the option selected in When I press the power button on my computer from Control panel Power Options Advanced occurs Reset SW mode The PS A unit restarts when pressing the Hardware Reset Switch on the front of the PS A unit Disable Enable Hardware Reset Switch When disabled you cannot reset using Hardware Reset Switch while the system is running When enabled Hardware Reset Switch operates in the mode set on Switch No 3 1 In SOFT OFF state pressing Hardware Reset Switch will start the PS A unit regardless of settings For more details about SOFT OFF state please refer to 1 4 2 Power Supply page 1 7 2 15 PS 3650A PS 3651A Series Hardware Manual
60. sure to wait at least 5 seconds before turning it ON again The PS A unit may not operate correctly if it is restarted too quickly Q Due to the possibility of unexpected accidents be sure to back up the PS A unit s data regularly LCD Panel Usage Precautions The LCD panel s liquid contains an irritant If the panel is damaged and any of this liquid contacts your skin immediately rinse the area with running water for at least 15 minutes If the liquid gets in your eyes immediately rinse your eyes with running water for at least 15 minutes and consult a doctor The PS A unit s LCD screen may flicker or show unevenness in the brightness of certain images or at some contrast settings This is an LCD characteristic and not a product defect Some LCD screens may have differences in brightness and tone Please be aware of this difference when using multiple units side by side Depending on the ambient temperature LCD screens may sometimes look whitish at high temperatures or blackish at low temperatures This is an LCD characteristic and not a product defect Some of PS A unit s LCD screens may contain light and dark pixels This is an LCD characteristic and not a product defect Extended shadows or Crosstalk may appear on the LCD screen This is an LCD characteristic and not a product defect The color displayed on the PS A unit s LCD screen may appear different when seen from outside the specified viewing angle T
61. t is turned OFF If you do not CF Card internal data may be damaged or lost or the OS may stop S While a CF Card is being accessed HDD IDE Access lamp Lit in green NEVER turn OFF or reset the PS A unit or insert or remove the CF Card If you do not CF Card internal data may be damaged or lost Q Prior to inserting a CF Card familiarize yourself with the CF Card s front and rear face orientation as well as the CF Card connector s position If the CF Card is not correctly positioned and inserted into the PS A s CF Card Interface the CF Card it s internal data and the PS A unit may be damaged or broken Q Be sure to use only CF Cards manufactured by Pro face The CF Card s internal data may be damaged when using another manufacturer s CF Card Q Once PS A data is lost it cannot be recovered Since accidental data loss can occur at any time be sure to back up all PS A unit screen and CF Card data regularly O Be sure to follow the instructions given below to prevent the CF Card s internal data from being destroyed or a CF Card malfunction from occurring DO NOT bend the CF Card DO NOT drop or strike the CF Card against another object e Keep the CF Card dry DO NOT touch the CF Card connectors DO NOT disassemble or modify the CF Card Chapter 3 Installation and Wiring E Inserting the CF Card Use the following steps to insert the CF Card in the PS A unit 1 Confirm that the PS A unit is turned OFF 2
62. teps above return the DISK cover Expansion Board Base and Expansion Board Cover to the PS A unit respectively The torque required to tighten these screws is 0 5 to 0 6 Nem 3 15 PS 3650A PS 3651A Series Hardware Manual m PS 3651A Series 1 Turn OFF the power switch of the PS A unit and remove the power cable Place the PS A unit on a flat level surface facing the display face downwards 2 Unscrew the DISK cover s screws 3 and remove the disk cover Serial ATA Interface 3 Mount the HDD unit vertically on the circuit board and plug the HDD unit cable connector in the Serial ATA interface Mia Be sure to mount the HDD unit slowly and vertically and not to hit the circuit board with the HDD unit Contact may cause a malfunction or damage the HDD unit and PS A unit 4 Attach the HDD unit with the screws 4 which are contained in your package The torque required to tighten these screws is 0 5 to 0 6 Nem 5 Reversing the steps above return the disk cover to the PS A unit The torque required to tighten these screws is 0 5 to 0 6 Nem 3 16 Chapter 3 Installation and Wiring EA AAA 3 2 6 USB Holder Attachment Removal When using a USB device attaching the USB holder to the USB Interface located on the side of the PS A unit prevents the USB cable Interface from becoming disconnected E Attachment 1 Attach the USB holder to the USB Interface on the side of the PS A unit Hook the
63. the figure below indicates Backlight Unit oN 7 Disconnect the Backlight Unit cable from the connector on the inverter board Remove the cable from the cable clamp Cable Clamp Connector 4 10 Chapter 4 Maintenance 8 Loosen the Backlight Unit setscrew 1 lift the edge of the Backlight Unit and remove the unit by sliding it along the groove 9 Insert a new Backlight Unit by sliding it along the groove and fasten the setscrew The necessary torque is 0 166Nem Be sure that no dust or dirt adheres to the backlight surface or to the backlight holder Be sure not to soil the Backlight with moisture oil content or finger prints otherwise the life duration of the Backlight will be shortened 10 Insert the Backlight Unit cable to the connector on the inverter board Secure the cable with the cable clamp Be sure to insert the cable into the backlight connector securely Failure to do so may damage the connector The cable clamp is used to prevent the cable from being caught inside in the PS A unit and possibly damaged Be sure to insert the cable into the cable clamp before closing the PS A unit 11 Return the PS A unit to the original condition and tighten the screws 6 Ma f any of the screws is missing check if it fell inside the PS A unit s chassis If the power is turned ON while a screw is inside it may cause a malfunction 12 Re attach the Mask Cover and then the Expansion Boa
64. ts PCMCIA slot 1 2 2 Maintenance ltems ProductName Name ModelNo No Description installati n Fastener CA3 ATFALL 01 Used to install the PS A unit into a solid panel 4 pieces per a set Provides dust and moisture resistance Installation Gasket CA3 WPG12 01 when PS A unit is installed into a solid panel Replacement Backlight CA8 BLU12XGA 01 Backlight for replacement Disposable sheet that protects the PS A Protective panel sheet CA5 DFS10 01 unit s screen from dust 5 sheets set Hard type DC Power Supply DC Power Supply Connector Connector Straight CAT DCENIEO 5 connectors set AC Power Supply 3 A AC Power Supply Connector Connector Straight OSUNA 5 connectors set 1 3 PS 3650A PS 3651A Series Hardware Manual 1 3 Part Names and Functions The following images are of a PS 3650A PS 3651A Series unit A Power LED RAS Status lamp POWER This status LED indicates the power current and operation status The following table shows the display colors and corresponding status i Sats f B Green lit Normal operation power is ON Green System is NOT running Soft OFF blinking state Orange lit System monitor error a Orange Hed Backlight error E blinking Not lit Power is OFF Front Common in PS 3650A PS 3651A Series B HDD IDE Access lamp DISK Green lit HDD or IDE is accessed it Not lit Neither HD
65. unit by sliding it along the groove 8 Insert a new Backlight Unit by sliding it along the groove and fasten the setscrew The necessary torque is 0 166Nem e Be careful that no dust or dirt adheres to the backlight surface or to the backlight holder Be careful not to soil the Backlight with moisture oil content or finger prints otherwise the life duration of the Backlight will be shortened 4 13 PS 3650A PS 3651A Series Hardware Manual 9 Insert the Backlight Unit cable to the connector on the inverter board and secure the cable with the cable clamp Midi Be sure to insert the cable into the backlight connector securely Failure to do so may damage the connector The cable clamp is used to prevent the cable from being caught inside in the PS A unit and possibly damaged Be sure to insert the cable into the cable clamp before closing the PS A unit 10 Return the PS A unit to the original condition and tighten the screws 6 Mv fany of the screws is missing check if it fell inside the PS A unit s chassis If the power is turned ON while a screw is inside it may cause a malfunction 11 Put the Mask Cover back in place and tighten the screws 3 The necessary torque is 0 5Nem to 0 6Nem NOTE After backlight replacement is completed turn the PS A unit s power ON and check if the screen display is normal If the display is not correct please contact the Pro face distributor from whom you purchase
66. witch If you want to restrict access or prevent unintentional access from the Front USB port or Hardware Reset Switch change the settings of the DIP Switch on the circuit board in PS A unit for Front Access Mask See the following for DIP Switch details 2 4 DIP Switches page2 14 14 2 Power Supply The PS A unit s power supply has three states Non energized Active State Normal and Soft OFF State Each state is outlined in the following Power State Non energized Active State Normal i Soft OFF Screen of PS A OFF ON OFF Power LED OFF Green Lighting i Green Blinking PS As PS A s system Shut down by Hardware Reset Windows program Switch ON or m gt forNormal State RAS Input Start 2 Power Switch OFF Remove Power Cable I gt for Non energized State 1 The Soft OFF refers to the state that Windows has been shut down and the power is provided only for the electric circuit to boot system This Soft OFF State is different from what is System Standby set by Windows 2 See ERAS Input Start page2 12 for details This feature is only available for RAS port type 1 7 PS 3650A PS 3651A Series Hardware Manual 1 8 Specifications 1 General Specifications 2 Performance Specifications 3 Interface Specifications 4 Dimensions This chapter describes the general functional and interface specifications of the PS A unit as well as external dimensions 2 1 PS 3650A PS 36

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