Instruction Manual Speed Controller for Small Geared
Contents
1. 9 Feed motor T 0 0 rated voltage Unidirectional rotation 1 Spark killer SW1 ae O O O Feed motor 2 woe rated voltage 2 OM dA S 7 o 5 t Ga t 8 4 Spark killer 5 no _ _ SW1 100 V supply system 5 or more at 125 VAC SW2 200 V supply system 5 more at 250 VAC Spark killer R1 C1 DVOPOO8A option For optional accessories see p 30 Pin No Precautions Normal Stop Reverse When using independent relay RUE s contacts for SW2 to change over SW1 OFF ON ni 1200 normal reverse interlock both Sw2 CW contacts so that they will not CCW sw1 ON OFF close simultaneously SW1 Power switch Note To change rotation direction of Se ois ca cid _ This wiring diagram causes the motor to induction motor Rotatingdireetonviewed rotate clockwise when viewed from the motor i a di d hae stop of the motor cw Clockwise shaft end m di ro ion o jan e weed TEN CCW Counterclockwise To tun the motor count rclockwise v is pee ein e i s a i en oi S interchange the connecting point of black gt en configuring with relay contacts use a relay having large gap between contacts e g HL relay Panasonic to prevent malfunction due to and gray leads short circuited capacitor 20 4 Wiring diagram Unidirectional rotation and electric brake lt Precautions2. electric shock or malfunction After correctly connecting leadwires insulate the live parts with insulator Incorrect wiring will result in short circuit electric shock fire or malfunction Don t clog or put an object into the radiating hole of the motor Failure to heed this instruction will result in fire Don t turn off and on power so frequently Failure to heed this instruction will result in fire personal injury malfunction or damage Ground the motor ground to the earth Floating ground circuit will cause electric shock Don t pull leadwires with an excessive force Failure to heed this instruction will cause fire electric shock or personal injury AN Caution Don t move the product by holding leadwires or motor shaft Don t put the machine into unstable operation Once power failure occurs don t come close to the machine that will unexpectedly start upon recovery of the power Provide secure mechanism so that the restarting of the machine will not cause personal injury Failure to heed these precautions will cause bodily injury Don t use the equipment in highly intensive electric field Don t use the equipment under direct sunshine Don t use the equipment in an environment where electrostatic voltage potentials may be produced Failure to heed these instructions will cause personal injury or fire Induced malfunction
3. STOP motor temperature rises excessively 4 Wiring diagram Normal reverse rotation and electric brake lt Precautions gt The number of start stop operations should be 6 min or less 25 W or less 2 o o Feed motor 1 rated voltage 5 7 o o 8 o RUN 3 STOP 3 STOP External braking 6 576 resistor SW3 RUN 4 5 Rotating direction viewed Pin No is shaft end Cw Clockwise CCW Counterclockwise SW1 SW2 100 V supply system 5A or more at 125 VAC SW4 SW5 200 V supply system 5A or more at 250 VAC Sw3 10 mA at 10 VDC Spark killer R1 C1 DVOPO008A option External braking resistor R2 DVOP003 option For option refer to p 29 p 30 onward 24 40 W or higher Feed motor 1 rated voltage External braking resistor 5 5 8 e o o E op 3 6 G Braking Braking 4 y Normal StoP Reverse 5 K SW1 ON Pin No swa lt Precautions gt sw3 RUN STOR RUN When SW2 and SW3 are SWA Switched from RUN to STOP SW5 cw electric braking is applied for CCW approx 0 5 sec and the motor 0 7 sec or longer gt stops instantly W1 Power switch Difference in switching time S ba SW2 RUN STOP switch between SW2 and SW3 must be SW3 Braking start switch 0 1 sec or smaller SW4 SW5 Normal Reverse
4. V system 19100 120 V 200 V system 19200 240 V lt Precautions gt The input voltage must be in the range of rated voltage compatible with the motor specification Install a noise filter and surge absorber to protect against NS external noise and lightning surge 3 Noise filter Molded case circuit breaker MCCB 5A Caution Install ground fault circuit interrupter in the power supply Ll 22 7 Surge absorber SW power option oy Ground the return circuit to the earth terminal Should be class D earthing 100 Q or less 91 6 mm or more 18 Speed control knob This knob adjusts the rotating speed of the motor from 2 90 min to 1400 1700 at 50 60 Hz Miniature DIN terminal block AT7803 Panasonic See Section 6 References Dg 27 TG Pink Capacitor cap l Motor U a Capacitor supplied with the motor For wiring connection of Ground the return circuit to the earth the capacitor see the terminal motor instruction manual Should be class D earthing 100 Q or less 91 6 mm or Tightening torque 1 0 1 5 N m 19 4 Wiring diagram Standard electrical wiring diagram Normal reverse rotation Speed change only 51 _ 4 2 0
5. against idling of electro magnetic brake or gear head or grease leakage from gear head Lack of protection will cause personal injury damage pollution or fire 1 Introduction Verify that the model No matches your order sheet Damage in transit is not found Should you find any discrepancy in the product consult your local dealer General description of the speed controller The MGSD type speed controller is designed to operate with a small geared motor to adjust and vary its speed The speed is adjusted from the speed setting knob The input voltage can be single phase 100 120 VAC or single phase 200 240 VAC The speed controller is compatible with EC directive and UL standard Compatible with DIN terminal block which is convenient to install on the distribution board and small timer common option available from Panasonic Corporation pp 32 37 Read this manual thoroughly so that you will become gradually ac quainted with the excellent features of your speed controller for small geared motor and understand how to fully utilize these functions The speed controller is designed to be integrated into a general control board The product must be handled by experienced personnel familiar with the product 10 Designation and rating on the nameplate Rated Panasonic SPEED CONTROLLER Mogel input voltage Model No MGSDB2 name Input current Input 50 60Hz 1Ph 200 24
6. gt The number of start stop operations should be 6 min or less 25 W less 0 9 Feed motor O 9o rated voltage CW p White 5 t o o o Q 4 External braking resistor Pink Pink TG Pin No Note This wiring diagram causes the motor to rotate clockwise when viewed from the motor shaft end To run the motor counterclockwise interchange the connecting point prblackand SW1 100 V supply system 5 Aor more at 125 VAC gray leads SW2 200 V supply system 5 A or more at 250 VAC SW3 10 mA at 10 VDC Spark killer R1 C1 DVOPOO8A option External braking resistor R2 DVOPOO3 option For option refer to p 29 p 30 onward 22 40 W or higher External braking resistor RUN STOP R2 O Speed controller Pi No Braking Braking lt Precautions gt Run Y Stop Run Y When SW2 and SW3 are ems p Switched from RUN to STOP electric braking is applied for approx 0 5 sec and the motor stops instantly ON SW1 Power switch Difference in switching time SW2 RUN STOP switch between SW2 and SW3 must be 0 1 sec or smaller SWS Braking start switch lt Precautions gt If SW2 is in RUN position while SW3 is in STOP abnormal operation occurs full speed rotation for a short time or if SW3 is in RUN position while SW2 is in
7. replacement No reference can be established since components and parts should be replaced based on operating condition and method Replace or repair defective or malfunctioning parts DON T Consult us when it is necessary to overhaul the assembly Product Category Life expectancy Remarks Life expectancy is reference for replacement Potentially defective part must be replaced before expected lifetime Motor gear See motor instruction manual Speed Electrolytic Approx controller capacitor 5 years 44 Troubleshooting If a problem occurs with your system use the following procedure for locating and remove the cause In the event the problem cannot be isolated or the speed controller is suspected or if you have any questions please contact us or your local agency N NC o Review wiring against the wiring Wiring is correct gt diagram see pp 17 27 Yes o Voltage across 1 and 7 Prospect of speed controller failure changes as the speed setting is Protect against noise changed Noise filter Y i N MR 2043 NEC Tokin Corp o SUP EQ5 ER 6 DVOP3611 5 External noise Okaya Electric Industries Co Ltd Yes SUP EQ5 ER 6 is a recommended noise filter for use in high noise level Proper load factor environment Ale Yes Reduce the load or use a higher Moto
8. selector Switch lt Precautions gt If SW2 is in RUN position while SW3 is in STOP abnormal operation occurs full speed rotation for a short time or if SW3 is in RUN position while SW2 is in STOP motor temperature rises excessively lt Precautions gt Never attempt to change direction SW4 SW5 while motor is running or electric brake is being applied 95 4 Wiring diagram Peripheral wiring Motor wiring with cooling fan motor F or thermal protector TP The thermal protector TP is an automatic reset type To prevent hazards caused by restarting of TP operate it by connecting wiring as shown below Don t connect TP directly to the power supply Speed controller Pin No Connect the Ry Motor M and tacho generator TC should be connected according to corresponding wiring diagram pp 20 25 C4 Ry TP cooling fan cet Blue or yellow SWB motor F M pim i tp across pins Blue or yellow 1 and 2 1810 Relay the power terminal TG Pink Feed motor rated It swa ciska cbsa 9 SWB Closed Gpdn Ry ON ON ON TP Closed Run Continue Once the TP operates cooling period is required until the operation can start Wiring to electromagnetic brake 40 W or below Variable speed motor with electroma
9. using a potentiometer DON T tool with the knob removed Danger 16 4 Wiring diagram Considerations for wiring Use a terminal block or socket for connection Do not solder the lead to the pin When using a transformer or variable transformer its capacity must be larger than the rated current of the product by the factor of 2 or more to assure reliable operation f the input lead is longer than 1 m e g lead from a tachometer generator seal it or replace it with shielded cable to prevent induc tion of noises lt Precautions gt Don t ground the shielding The length of the wiring between the speed controller and the motor should be 3 m or shorter Wiring from the tachometer generator TG carries current at a high voltage Risk of electrical shock When using a cooling fan motor or a motor with thermal protector also see p 26 cx 4 Wiring diagram Wiring diagram The motor speed can be adjusted from the speed setting knob on the controller front panel The thick continuous lines represent main circuit Use conductor of size 0 75 mm AWG 18 or larger for the main line The thin continuous lines represent signal circuit Use conductor of size 0 3 mm AWG 22 or larger in the signal circuit When the distance from the tachometer generator TG is long use shielded twisted pair cable Caution Do not ground the shielding material o Power supply 100
10. will cause malfunction or personal injury Don t drop or cause topple over of something during transportation or installation Failure to heed this instruction will result in personal injury or malfunction Don t use a variable transformer or transformer having capacity insufficient to feed the load Failure to heed this instruction will cause fire electric shock or malfunction Don t apply excessive shock to the motor shaft Don t apply excessive shock to the product Excessive shock will cause failure Don t get on the product Don t place heavy object on the product Failure to heed this instruction will result in electric shock personal injury fire malfunction or damage Don t use the equipment outside the limits described on the nameplate and user s manual Failure to heed this instruction will result in electric shock personal injury fire malfunction or damage Never attempt to perform modification dismantle or repair Failure to heed this instruction will cause fire electric shock or personal injury Safety Precautions Please observe safety precautions fully Perform installation by taking into consideration the mass of the body and rated output of the product Adjust ambient environmental condition of motor and speed controller to match the motor operating temperature and humidity Exactly follow the installin
11. 0V mp Rated speed Input Current 1 0A u Rated Speed 1400 1700min Rated output Rated Output 6 90W Serial No H 06110001G production No aon C58401 Description of model No MGSDBe2 1 4 6 Series Input power supply Output 1 Single phase 100 120 VAC n A 8 40W 2 Single phase 200 240 VAC B 60 90 W 200V B 6 90 W Serial number production No The Ser No on the nameplate contains the following codes Example SerNo 06 11 0001 Sequential number Manufacturing month Manufacturing year This product was manufactured in November 2006 and assigned a sequential number 0001 zu 1 Introduction Motor Part Number 4 L M 9 1 Size M6 Sq 60 mm M7 Sq 70 mm M8 Sq 80 mm M9 Sq 90 mm Series Z90G V 3 5 6 Output Shape of shaft G Pinion S Round Variable speed V Variable without brake BV Variable with electromagnetic d No of poles 10 G 1 Induction motor brake R Reversible motor Voltage Series L 100 V X 40 W or lower D 110 115 V Z 60 W or higher Y 200V G 220 230 V Version Blank Pinion shaft motor Japanese standard S Round shaft motor Japanese standard G International standard approved motor CE UL CCC 0
12. Panasonic Instruction Manual Speed Controller for Small Geared Motors MGSD Series Thank you for purchasing the Panasonic speed controller MGSD for small geared motor Carefully read this manual thoroughly before installing and operating the product Section Safety Precautions pp 3 9 contains very important information concerning safety and reliable operation Keep this manual in a safe location where it can be easily accessed for reference The user and operator should always refer to this manual This product is for industrial equipment Don t use this product at general household Contents page Safety Precautions eere 3 T Introductioti i einen 10 Unpacklrig inei RR 10 General description of the speed controller 10 2 Names and functions eese 14 3 Installation nri cerne 15 4 Wiring diagram eene 17 Considerations for wiring 17 Wiring diagram seseeeennen 18 Standard electrical wiring 20 Speed change only 20 Unidirectional rotation and electric brake 22 Normal reverse rotation and electric brake 24 Peripheral wiring iem e oerte ce 26 Motor wiring with cooling fan motor F or thermal protec
13. Rating Compatible Power Compatible reversible motor Model No Output o d a cil d supply induction motor Compatible reversible motor with electromagnetic brake M6RX V4 M61X V4 M6RX GBV4 M7RX V 4 71 4 AC100 V M7RX GBV4 MGSDA1 3 40 W to M8RX V4 M81X V4 AC120 V M8RX GBV4 M9RX V 4 M91X V4 M9RX GBV4 MGSDB1 60 90 W M91Z V4 M9RZ V 4 M6RX V4 M61X V4 M6RX GBV4 M7RX V 4 71 4 AC200 V M7RX GBV4 MGSDB2 6 90 W to 8 4 M81X V4 AC240 V M8RX GBV4 M9RX yas M91X V4 M9RX GBV4 M91Z V4 M9RZ V 4 13 2 Names and functions Terminal block locking hook mounting hole Nameplate A Terminal block locking claw Caution plate Speed control knob lt Rear panel gt Pin Pin number Terminal block locking claw 14 3 Installation Installation location 1 Indoors free from rain and direct sunlight the product is not of a waterproof construction 2 Free from vibration 4 9 m s or more shock dust iron powder or oil mist splash of water oil and grinding fluid and away from flammable materials corrosive gas H2S 502 Cla etc or flammable gas 3 Well ventilated dry and clean location containing negligible amount of oil or dust En
14. application of this product is under such special conditions and environments as nuclear energy control aerospace transportation medical equipment various safety equipments or equipments which require a lesser air contamination We have been making the best effort to ensure the highest quality of the products however application of exceptionally larger external noise disturbance and static electricity or failure in input power wiring and components may result in unexpected action It is highly recommended that you make a fail safe design and secure the safety in the operative range Failure of this product depending on its content may generate smoke of about one cigarette Take this into consideration when the application of the machine is clean room related Please be careful when using in an environment with high concentra tions of sulphur or sulphuric gases as sulphuration can lead to disconnection from the chip resistor or a poor contact connection Take care to avoid inputting a supply voltage which significantly exceeds the rated range to the power supply of this product Failure to heed this caution may result in damage to the internal parts causing smoking and or a fire and other trouble The user is responsible for checking compatibilities of the unit with the equipment to which it is to be installed and associated parts in various aspects such as configuration dimensions characteristics life expectancy and regula
15. charge immunity test IEC61000 4 3 Radio frequency radiation field immunity test IEC61000 4 4 Electrical high speed transient burst immunity test IEC61000 4 5 Lightning surge immunity test IEC61000 4 6 High frequency conductivity immunity test IEC61000 4 11 Instantaneous power interruption immunity test Overvoltage Category II Class Il device Pollution degree 2 39 7 Compatible with international standards Peripherals layout practices 100 V system 1 100 120 V 10 50 60 Hz 200 V system 1 p 200 240 V 10 50 60 Hz Use it in environment of overvoltage category II Power specified in IEC 60664 1 source When using overvoltage category III environment connect an insulating transformer conforming to EN standard or IEC standard to the input of the speed controller Electric wire size should be compatible with EN 60204 1 INS Connect a specified UL and IEC standard approved Circuit circuit breaker or UL approved fuse between the power breaker source and the noise filter This configuration meets or fuse requirements of UL508 file No E228869 Noise When using two or more speed controllers together with filter one noise filter consult the noise filter manufacturer Connect a surge absorber to the primary side of the noise Surge filter Disconnect the surge absorber before conducting absorber withstand voltage test of machine device t
16. d J parallel holes AT7823 Silver gray q D l 39 3 13 mm or more 58 2 94 5 R2 MHPM Gra 76 0 below 0 3 type y 88 ES Distance between parallel holes Compatible panel thickness 21 mm or more 1 0 3 5 mm 34 35 6 References 1 Insert the mounting frame from the front panel of the cutout Note Insertion of the mounting frame with the body into the panel is impossible 2 After mounting the frame on the panel insert the body from the rear 836 3 Engage the hook with the base to fix it to the mounting frame Arm Hook BP cap 7 Note As the body touches the mounting frame rib push upper and lower hooks in the direction of arrow for locking For connecting wirings use 8P cap AD8013 and rear panel terminal block segi 99 ll t Rear panel terminal block Mounted state Protection cover Mounting Dimension Dimension Dimension frame A B C H type MHP type 287 7 Compatible with international standards EC directives cover all general consumer electronics having specific functions and to be directly delivered to European Union EU These electronic products must meet safety standards commonly ap plicable to all EU member nations and must bear CE marking Our speed controllers are compatible with
17. erminal block 8 pin ATC180031 24 Unit mm 50 19 M3 5 1 Y 4 045 q uo E f Y E 4 4 To prevent contact failure and loose connection Locking hook positively engage the locking hooks ll Compact timer protection cover Rear panel terminal block AT7881 AT78041 Unit mm Unit mm 21 TY M3 5 38 16 SS r 45 6 41 1 Prevents accidental operation after Speed setting and also serves as a dustproof cover 2 Use the cover together with the flush mounting frame described later 33 6 References Flush mounting frame Panasonic Pp kart No Color Control board mounting Mounting hole dimensions unit mm AT7851 Gray H ds below D 50 5 5 1 AT7852 Black 1 Distance between parallel holes AT7853 Silver gray Ee 6 5mmor more AT7811 Gray 1 below K 53 03 type AT7812 Black Distance between parallel holes AT7813 Silver gray 27997024 11 50 AT7821 Gray d b M below 53 03 AT7822 Black type Distance between mo w
18. flammable gas or flammable material Don t place flammable materials near the motor including the controller Don t make soldering joint on a round pin of the speed controller To prevent possibility of fire Use overcurrent protection device ground fault circuit interrupter overtemperature protecting device and emergency stop device After an earthquake first verify safety Failure to heed these requirements will result in electric shock personal injury or fire Before transferring wiring or checking product disconnect the power source for safe isolation Incomplete power disconnection will cause electric shock Don t damage leadwires or subject leadwires to excessive stress such as strong pressure heavy object and clamping load Don t use leadwires soaked in water or oil Will cause electric shock malfunction or damage Securely install the equipment to prevent bodily injury or fire in case of earthquake Provide emergency stop circuit externally for instantaneous interruption of operation and power supply Failure to heed these requirements will result in electric shock personal injury fire malfunction or damage Don t use the controller in a place subject to excessive vibration or shock Will cause electric shock personal injury or fire Don t remove the speed controller setting knob Will cause burn injury or electric shock In
19. g method and direction specified Failure to heed these instructions will result in personal injury or malfunction Don t place any obstacle object around the motor and peripheral which blocks air passage Temperature rise will cause burn injury or fire Correctly run and arrange wiring Maintenance must be performed by an experienced personnel Wrong wiring will cause personal injury or electric shock Use the speed controller in combination with the specified motor Failure to heed this instruction will result in fire Connect the motor electromagnetic brake control relay in series with a ground fault interrupter circuit breaker and relay so that they turn off the circuit upon emergency stop Lack of connection will cause malfunction Always keep power disconnected when the power is not necessary for a long time Improper operation will cause personal injury Scraps must be treated as industrial waste Test run the securely fixed motor without loading to verify normal operation and then connect it to the mechanical system Operation using a wrong model or wrong wiring connection will result in personal injury Level of input voltage to the speed controller should correspond to the motor rated voltage Operation from a voltage outside the rated voltage will cause electric shock personal injury or fire Provide protection device
20. gnetic brake should be wired as shown below O o Feed motor rated voltage Speed controller Pin No R1 Spark killer Yellow SW1 SW9 Spark killer R1 C1 100 V supply system AC125V 5 Aor more 200 V supply system AC250 V 5 Aor more DVOPOO8A option For option refer to p 30 onward lt Precautions gt 1 Operate SW9 simultaneously with RUN STOP switching of other switches if any 2 For remaining wirings refer to corresponding wiring diagram SW A Momentary N O contact SW B Momentary N C contact Relay 100 V supply system AC125 V 5Aor more 3a contact Ry 200 V supply system AC125 V 5Aor more 3a contact 26 5 Options Tachometer DVOPO001 This tachometer is especially designed to operate with our speed controller so that it can provide easier displaying of motor speed Unit mm 2 03 5 hole e cle Das 5 o E i 8 48 0 3 3 0 B Panel cutout drawing Potentiometer for calibration nexo Input terminal A a aos N a THEE b T mes o 2 M3 48 65 85 122 Mounting screw lt Precautions gt Connect the tachometer in parallel with the tachometer generator TG If the tachometer TM req
21. hnologies Inc 049 283 7575 NEC Tokin Corporation 41 8 Specification General specification Part No MGSDA1 MGSDB1 MGSDB2 1 100 VAC 120 ower source 91 100 120 240 VAC Supply voltage permissible Rated voltage 10 variable range Power supply frequency 50 Hz 60 Hz Rated input current 1 0A 2 0A 1 0A Compatible motor output 3W 40W 60 W 90W 6W 90W 50 Hz A 5 90 1400 min E4400 60 Hz 90 1700 ae Speed control Speed will vary E 500 range depending on variation 0 in motor performance 2 0 2 4 68 lo and operating Controller graduation conditions temperature noise Speed variations against load 5 96 standard 1000 mint Amount of change in speed at 80 rated toque Speed setting Internal Braking 1 Active while electric braking current is flowing Electric braking time 0 5 s standard Amount of braking current is 2 3 times the rated current Parallel running Not applicable Equipment weight 80 g 1 Electric braking has no mechanical brake holding mechanism Reversible motor has simple continuous sliding brake which will provide certain mechanical holding function To provide further brake holding use our C amp B motor unidirectional only or variable speed motor containing electromagnetic brake When braking a load having excessively high
22. inertia durability and life ex pectancy of motor shaft and gear should be taken into consideration Use the motor within the allowable inertia 42 Speed controller 36 TET PACA ow Unit mm 45 9 Inspection and maintenance Periodically check and maintenance to assure safe and reliable operation of the speed controller Practical considerations for checking and maintenance Turning off on of power supply must be done by the personnel responsible for the maintenance work hecking items and period of maintenance work Under normal operating condition Ambient temperature annual average 30 C 100 load factor 20 hours max day Perform daily check and periodic check as shown below Category Frequency Check for Ambient temperature humidity dust dirt foreign material Unusual vibration shock sound Main circuit voltage Daily check Every day Smell Contaminated pin Damaged wiring Loose connection motor devices Misalignment Foreign matters on load Periodic check Once year Excessively overheating motor lt Precautions gt The frequency specified for periodic check should be changed as necessary depending on operating condition Guideline for
23. o protect the surge absorber Connect the protective earth PE to the motor and noise Ground ster connected to the speed controller Speed controller and peripherals Product Option part No Manufacturer part No Manufacturer Noise filter MR 2043 NEC Tokin Corp Surge absorber DVOP4190 R A V 781BWZ 4 ie ee ES Cid 240 Recommended circuit breakers Sensata Technologies Inc Type single phase IELH 1 11 63 5A M Rated current 5 A current breaking characteristic DELAY63 Recommended current breaking characteristic DELAY61 63 Installation environment Use the speed controller in pollution degree 2 or 1 as specified in IEC60664 1 Example Installed the controller in IP54 control board Control board Noise Circuit i Speed CJ Breaker filter controller Power t se supply i Surge c apacitor i Protective earth PE Protective earth PE The length of connection cable between the speed controller and motor should be shorter than 3 m Manufacturer of peripherals As of September 2014 Manufacturer TEL Okaya Electric Industries East Japan 03 4544 7040 Co Ltd West Japan 06 6341 8815 East Japan 03 3515 9151 West Japan 06 6263 6781 Panasonic Corporation 0120 101 550 Sensata Tec
24. r with thermal protector output motor Halt the process for recovery Reduce the load or use a No higher output motor No Yes Thermal protector is active Thermal protector actuation Arrange setting so that the temperature 120 130 C motor frame temperature is i Yes kept below 90 C Motor or capacitor fails Motor is running at constant speed lt N ERA o Review wiring against the Wiring is correct wiring diagram see pp 17 27 f Yes AE NK Tachometer generator is Using jumper wire short circuit pins 2 and 7 No faulty AC voltage approx 6 5 V on pins 4 and 5 Breaking of interconnecting cable Yes Speed controller is at fault 45 After Sale Service Repair Consult to a dealer from whom you have purchased the product for details of repair When the product is incorporated to the machine or equipment you have purchased consult to the manufacuter or the dealer of the machine or equipment Cautions for Proper Use This product is intended to be used with a general industrial product but not designed or manufactured to be used in a machine or system that may cause personal death when it is failed Install a safety equipments or apparatus in your application when a serious accident or loss of property is expected due to the failure of this product Consult us if the
25. stall the unit to a nonflammable construction e g metal Installation on a flammable material may cause fire Don t touch rotating member of the motor Will cause personal injury Don t touch potentially hot motor casing Will cause burn injury Installation area should be free from excessive dust and from splashing water and oil Failure to heed this precaution will result in electric shock personal injury fire malfunction or damage Don t attempt to carry out wiring or manual operation with wet hand Will cause electric shock personal injury or fire Correctly run wirings to the tacho generator Incorrect wiring will result in short circuit electric shock personal injury etc Wiring work should be done by a qualified electrician Wiring work done by an inexperienced person will cause electric shock Turn off power upon power interruption or activation of overtemperature protecting device Unpredictable restarting will cause personal injury Safety Precauti ons Please observe safety precautions fully Install the equipment in the control board and keep the terminal block and protect it from inadvertent contact Failure to heed this precaution will result in electric shock personal injury fire malfunction or damage Don t lock the motor shaft while the motor is running Locked motor will cause fire
26. standards referenced by Low Voltage Directive so that the machines and devices incorporating these controllers will meet requirements of EC directives Conformance to EMC directives Our speed controllers have been verified to conform to standards as sociated with EMC directives by testing them using application mod els conditions representing typical installations and wiring with which these controllers will be used Of course it is impossible to simulate all actual operating conditions e g wiring and grounding Therefore any equipment incorporating our speed controller should be checked on the items required by EMC directives especially unwanted radia tion noise terminal voltage etc Pursuant to at the directive 2004 108 EC article 9 2 Panasonic Testing Centre Panasonic Service Europe a division of Panasonic Marketing Europe GmbH Winsbergring 15 22525 Hamburg F R Germany 938 UL CE Certification Standard Installation condition File No UL UL508 Standard for industrial control devices Such as motor control E228869 CE EN50178 Electronic electrical devices used in electric power facilities Low Voltage Directive EN55011 Radio interference wave characteristics of high frequency devices for industrial scientific and medical application EN61000 6 2 Immunity standard for industrial environment EMC directive IEC61000 4 2 Electrostatic dis
27. the resistance of the internal resistor is 120 When using commercially available spark killer choose one consisting of the following parts R1 C1 R1 10 200 Q 1 4 W or larger WV C1 20 1 0 33 uF AC250 WV Noise filter DVOP3611 5 Type SUP EQ5 ER 6 Okaya Electric Industries Co Ltd 100 0 2 0 Unit mm 88 0 Terminal cover clear 53 1 1 0 ed ALL 118 18 0 Surge absorber DVOP4190 Type R A V 781BWZ 4 Okaya Electric Industries Co Ltd Ab m Unit mm H 04 2 0 2 ial yf lt Circuit diagram gt N o o Es a M Ud s UL 1015AWG16 i A A Sy am 1 9 0 N y Y Hinr 41 1 Octal pin socket DVOP4560 Type AW68102 Panasonic 33 7 5 Unit mm 3 5 IN lo ES 928 5 0707070 6 References Noise filter Type MR 2043 NEC Tokin Corporation 10 49 10 27 Unit mm Marking 50 33 label 1 H Hes 12 Option common to compact timers Panasonic The following common timer option is available through your local agent for Panasonic W Miniature DIN terminal block AT7803 Unit mm E cap AD8013 _ Unit mm Cro CIO ii DIN rail t
28. tions 46 Technical information Technical information of this product Instruction Manual CAD data can be downloaded from the following web site http industrial panasonic com ww i e 25000 motor fa e motor fa e html MEMO Fill in the blanks for reference in case of inquiry or repair aioe Model No MGSD Dealer Tel Panasonic Corporation Appliances Company Motor Business Division 7 1 1 Morofuku Daito Osaka 574 0044 Japan Phone 81 72 871 1212 Panasonic Corporation 2014 IMD98 Printed in China n P0209 3094
29. tor TP 26 Wiring to electromagnetic brake 27 5 OPUlONS pt 28 6 References osten 32 7 Compatible with international standards 38 8 Specification 32 12 cere 42 9 Inspection and maintenance 44 INSPECHON ee E 44 Troubleshooting 45 10 After Sale Service Repair 46 Safety P recaut i ons Please observe safety precautions fully Please strictly observe safety precautions described below to prevent personal injury and property damage The below explains what will happen if someone fails to heed a particular precaution statement Indicates hazards or unsafe Danger practices which could result in severe personal injury or death Indicates hazards or unsafe practices which could result in ANCaution minor personal injury or product or property damage The following symbols are used to describe the type of Do and Don t This symbol is used to indicate a practice that shall not be S attempted This symbol is used to indicate a practice that shall be done Safety Precauti ons Please observe safety precautions fully AN Danger Don t use the speed controller in or near environment containing water corrosive gas
30. uires longer connection cable use shield ed twisted pair cable Don t ground shielding of the cable Accuracy of tachometer readings will depend on variation in motor performance and operating environment temperature and noise The tachometer should be used as a rough indicator 28 Note Calibrate the scale of the tachometer TM from the potentiometer on the rear panel 1 While running the motor at its full rotation speed without load adjust to 1450 min if power supply is at 50 Hz or 1750 min if 60 Hz 2 Monitor the output signal of the TG on an oscilloscope and de termine the frequency And adjust rotating speed N min 5 x f Hz Caution Since the circuit is not isolated from the power supply use an insulated tool such as an insulated screwdriver to pro tect against electric shock External braking resistor DVOPO003 5 6 0 10W 0 Ap FE 93 8 1 19 S 3 e ER 33 3 0 0 5 4 8 0 5 92 5 S dec m T o Tw Tv NI sty Lf 48 2 150 6 Precautions The resistance of DVOP003 is 5 6 O When using commercially avail able resistor choose 4 7 6 8 10 W or larger 29 5 Options Spark killer DVOPOO8A O1gF 1200 26 1 Unit mm 17 52 Interval between center lt Precautions gt The capacitance of capacitor in the DVOPOO8A is 0 1 uF and
31. vironmental condition Item Condition Operating temperature 10 50 C Storage temperature 20 C 60 C 90 RH or below no dewing 4 9 m s or below 10 Hz 60 Hz Altitude 1000 m max Operating humidity Allowable vibration S45 3 Installation Installing method The product can be mounted in either of the following two ways but must be installed inside the control board Orientation of the product in the control board is not limited Using flush mounting frame Using miniature DIN terminal block sold separately see p 34 sold deparately see pp 32 and 33 Flush mounting frame Terminal block DIN rail Mounting plate For further information consult the manufacturer of terminal block Special care is always given to our products during manufacturing and delivery to keep quality from deteriorating Customer is also required to keep the quality by designing and providing failsafe and safety operating field and condition so that external noise electro static charge wrong wiring wrong parts are prevented or eliminated In rare instances the product may give off fume like a smoke of a cigarette if it is in a specific malfunctioning state Precaution against possible fumes should be taken into consideration when the product is used in a clean room etc S Don t turn the shaft of speed High voltage is B s applied to the control potentiometer
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