Grand Fire Side Burner Manual
Contents
1. Below is a summary of important safety warnings It is not a complete list Read this Entire instruction booklet before installation or operation of your barbecue INSTALLATION SAFETY Warning Contact your local municipality for any building codes regulating the installation of outdoor barbecue appliances Outdoor installations must conform to local codes or in the absence of local codes with the following AUST NZ Australian Standards Code AS 5601 as well as the requirements of any local council gas electricity authority or other statutory regulation Spanner tightens all gas fittings as per instructions SAFE LOCATION Do not use barbecue indoors This is an outdoor cooking appliance It must only be used outdoors and must not be used in a building garage or any other enclosed area Do not store combustible materials gasoline or flammable liquids or vapors within 45 cm of barbecue This barbecue is not designed for marine use and shall not be installed on a boat or any marine craft Keep the barbecue and cylinder well ventilated Do not obstruct the flow of air around the barbecue as this is required for proper combustion For built in situations allow adequate ventilation for the barbecue and cylinder and adequate protection from adverse weather Allow clear access to the entire gas supply hose and regulator Use your barbecue only on a level surface GAS CYLINDER SAFETY2. GRANO FIRE GRAND FIRE BUILT IN SIDE BURNER ACCESSORY CARE amp USE INSTALLATION FOR THE DISCERNING ENTERTAINER ser wa ve 2 m a u mn lt TT AMESSAGE TO OUR CUSTOMERS Thank you for selecting aGRANDFIRE Professional Grill Your grill has been designed and built with every attention to detail and offers unique and powerful features We have developed this Users Manual to assist you on the use and maintenance requirements It contains valuable information on how to properly install operate and maintain your new appliance for safety and best performance Thanks again for your choice Enjoy TABLE OF CONTENTS SAFETY AND 1 5 5 BUNTAN INSTALLATION 5 7 CONNECTIONS sss sk 9 CHECKLIST BEFORE EACH S i aga men 11 LIGHTING THE SIDE men 11 CLEANING AND MAINTENANCE ncn tu 13 WARRANTY SERVICE 44 4444 14 LIMITED WARRANTY INFORMATION 14 EXPLODED PARTS VIEWS amp PARTS LISTS mm men 16 NOTE TO INSTALLER This manual must remain with the grill An installer supplied gas shut off
3. MANIFOLD NG OUTLET SHUT OFF VALVE SIDE BURNER gt MANIFOLD GRANDFIRE BUILT IN GRANDFIRE BUILT IN SIDE BURNER SIDE BURNER Figure 06 Connections W LP amp NG Gas 10 CHECKLIST BEFORE EACH USE Do you smell gas If yes shut off everything and call the gas company or qualified plumber to check for leaks Will you stay with the side burner during the entire cooking process If not gather what you need before starting the lighting process Is your cooking area free and clear of any combustibles besides your food which might ignite If no clear the area before starting the lighting process Do all control knobs turn freely If not call for service If you are using a portable propane cylinder is it connected and leak tested If not check the connection before continuing Do you know where your side burner s main gas supply shut off valve is located If not locate it before continuing Are all burners properly seated in the side burner If not seat the burners properly before continuing Is the wind blowing just lightly and not blowing on the side burner If not wait until the wind subsides or turn your free standing grill so the wind goes into the front of the grill LIGHTING THE SIDE BURNER Before proceeding you need to establish the gas type which your barbecue will run on and the style of installation you need Natural Gas or Propane Before beginning installation or
4. Natural Gas Natural gas installation should be carried out by a qualified technician plumber Fit the natural gas regulator supplied directly to the barbecue inlet located on the right side of the appliance using a minimum inner diameter of 13mm no more than 1200mm length Class A flexible hose connected to a bayonet point Refer to local installation code for pipe sizing details Secure all joints spanner tight but not over tighten them Test gas pressure by removing the last burner from the left hand side of the barbecue and attaching a hose and pressure gauge to the end of the gas valve Turn on 2 burners on high and check the pressure Inlet pressure should be 4 0 WC or 1 00 KPa For built in island installations that use flexible hosing to connect to natural gas a chain or similar restraining device must be fitted to prevent strain on the gas supply line One end of the chain should attach to the barbecue the other end should attach to a fixed structural point close to where the hose connects to the gas piping The chain must be at least 30 shorter than the gas supply line In this way if the barbecue is accidentally moved the chain stops the barbecue from stretching the hose The appliances must be isolated from the gas supply piping system by closing its manual shutoff valve during any pressure testing of the gas supply piping system PROPANE HOOK UP NATURAL GAS HOOK UP NATURAL TIRO 3X TI3G 3UHONVUS TINS IUHANVED
5. WARRANTY All other components are warranted to be free from defects in material and workmanship when subjected to normal domestic use and service for a period of one year from the date of purchase LIMITATIONS AND EXCLUSIONS 1 Warranty applies to the original purchases and may not be transferred 2 Warranty is in lieu of all other warranty expressed or implied and all other obligations or liabilities related to the sale of use or use of its grill products 3 Warranty shall not apply to damage resulting from misuse abuse alteration of or tampering with the appliance accidental hostile environment flare up fires improper installation or installation not in accordance with the instructions contained in this manual or local code 4 Company shall not be liable for incidental consequential special or contingent damages resulting from its breach of this written warranty or any implied warranty 5 No one has the authority to add to or vary this warranty or to create any other obligation or liability in connection with the sales or use of the company s products Warranty shall not apply to cosmetic imperfections not affecting the structural integrity of the appliance having been caused by fair wear and tear or as a result of extreme seasonal or marine conditions Warranty shall not apply to damage caused by acts of God neglect of the product or failure to maintain the product in full accordance with the User s Manual The term
6. assembly check the gas type which the barbecue is designed for In most countries the choices are natural gas or propane You will find the gas type label on the side of your barbecue If your barbecue uses the incorrect gas type or if you are unsure consult your dealer before going any further Using the wrong type of gas for a barbecue is extremely dangerous Natural Gas Conversion If a newly purchased barbecue is made for propane A natural gas conversion kit may be available to allow your barbecue to run on natural gas NATURAL GAS Important Do not try to convert your barbecue by yourself It may cause serious injury or death with improper operations Please contact your local dealer or authorized gas fitter Hauland Limited PO Box 305 308 Triton Plaza North Shore 0757 New Zealand AGA 7821 Gas Type NG Pressure 1 00KPa Builtin Side Burner Model GFKSA1 Input 1x18 5MU Hr Injector 2 06mm 18 5Mi hr GFKSA 2x18 5 Mi Hr 2 06mm 37MJ Ht f Clearances from combustible materials Sides and Rear 455mm Top 1200mm A minimum of 15mm gap gt 15mm clearance must be remained under the appliance FOR OUTDOOR USE ONLY Made in China Figure 07 Rating Plate Sample Ensure that the gas supplied meets with the minimum pressure requirements Do not operate the grill on any gas other than that for which the grill has been set 11 Min Under Ful Load 1 75 kPa 1 00 kPa 3 5
7. kPa 2 75 kPa Both the regulator and the burner injectors have been set for the type of gas specified on the rating plate LEAK TESTING DANGER To prevent fire or explosion hazard DO NOT smoke or allow any potential source of ignition sparks electrical arcing etc in the area while performing a leak test Leak test should be conducted outdoors only Never conduct a leak test using fire or flame Perform a leak test at least once each year whether the gas supply cylinder has been disconnected or not In addition anytime the gas cylinder is connected to the regulator or any part of the gas system is disconnected or replaced conduct leak test Use only a leak testing solution as specified below DETAILED PROCEDURE 1 Prepare a leak testing solution of sudsy water by mixing in spray bottle half liquid soap and half water Check and make sure all the control knobs are in the OFF position Turn cylinder valve knob counter clockwise one turn to open Apply leak testing solution by spraying on joints of the gas delivery system Blowing bubbles in the soap solution indicates that a leak is present Stop a leak by tightening the loose joint or by replacing the faulty part with a replacement part recommended by the manufacturer Do not attempt to repair the cylinder valve if it should become damaged The cylinder must be replaced 7 Ifyou are unable to stop a leak shut off the gas supply at the cylinder valve Remove the cylinder from the
8. 9 Do not install the gas cylinder beneath the barbecue unless in conjunction with an approved trolley Keep the cylinder protected from heat Only one gas cylinder may be attached to the appliance at any one time When using an LPG supply system e g portable LPG cylinder in an enclosure ventilation must be provided Keep ventilation opening of any cylinder enclosure clear and free of any debris Gas vapor is highly explosive and can cause serious bodily injury or damage to property if allowed to accumulate in a confined space and ignited Have the gas cylinder filled by an authorized LPG supplier Close the gas cylinder valve after each use Do not smoke or use a naked flame near the gas cylinder while disconnecting the gas line between the appliance and gas cylinder Do not use a rusty or dented gas cylinder or cylinder with a damaged gas valve Do not fill the gas cylinder beyond 80 capacity Do not store gas cylinder indoors or in any enclosed area Do not lay the gas cylinder down SAFE OPERATION This barbecue becomes very hot during use so 9 Keep young children away When handling hot components the use of protective gloves is recommended Do not allow the flexible gas supply hose or any electrical cord to come in contact with any heated surface of the appliance DO NOT wear loose garments or sleeves when using the barbecue Do not leave your barbecue unattende
9. d whilst in use Do not use plastic or glass utensils on the barbecue Do not operate barbecue in strong winds Do not move the appliance during use Do not allow children to operate this appliance Do not operate window roasting hoods in the rain Do not disconnect any gas fittings while the appliance is operating SAFE LIGHTING Always leak test with a solution of soapy water Do not test for gas leaks with a naked flame Always fully open the roasting hood or remove the metal lid of the appliance before lighting Visually check burner flames to confirm lighting Do not lean over barbecue when lighting Do not use charcoal or any other solid fuel in this appliance SAFE CARE AND MAINTENANCE Always keep your barbecue clean When you have finished cooking turn the grill burners to high for up to 10minutes to burn off any excess grease Make sure your grease pan is clean to avoid a grease fire Let the barbecue cool before replacing lid or cover Empty and clean grease tray Clean the barbecue at least twice annually Check main opening throat and vent to each burner and pilot flame tube regularly for insect nests e g wasp ants or spiders Nests are dangerous and must be cleaned out thoroughly Do not use caustic based cleaning agents on the barbecue Check all gas hoses and line connections for damage cuts or cracks each time the appliance is to be used Do not attempt
10. grill Call an authorized gas appliance service technician or LP gas dealer Do not use the appliance until the leak is corrected 8 Push in and turn any control knob to release pressure in the hose and manifold 9 Turn off the control knob ve BUBBLES LEAK LEAK TEST POINTS To an To propane tank H To side burner Figure 09 Test Points on Joints Figure 10 Gas Cylinder Connection BEFORE YOU LIGHT THE SIDE BURNER Perform the following checks sure all gas connections are tight and leak tested You do not smell gas before you light the appliance If you do smell gas shut everything off and get a qualified plumber to check for leaks Ensure the cooking surfaces are clean and hygienic Check the control knobs are on the off position Do not attempt to light the burners if the smell of gas is present Check that the gas supply is turned on Ensure the lid of the side burner is removed If not gases can build up inside the hood and create a dangerous 900 0 12 situation Make sure the drip tray in place Do not leave the appliance unattended while cooking A WARNING NEVER attempt to light a burner if you smell gas Always keep the lid open side burner lids must be completely removed when lighting your grill Releasing fuel into a closed grill before lighting will increase the risk of explosion property damage personal injury or death Keep your face and body as far from the gril
11. inder This connector is always offered by manufacturer Figure 04 T connector 5 8 UNC Figure 03 Connect GFKSB with Gas grill W Gas Cylinder Connection with Gas Cylinder LP amp NG LP GAS Connect the hose and regulator to the gas inlet at the right hand side of the back grill The gas inlet of the barbecue is 5 8 UNC male flare fitting Figure 04 Do not subject the hose to twisting Secure all joints soanner wrench tight but do not over tighten Check for leaks per leaking test procedure Grills set up for LP gas come equipped with an LP hose regulator assembly for connection to a standard 9kg cylinder The most flexible arrangement is a portable LPG propane gas cylinder attached by a special hose and regulator to your barbecue Although the cylinder needs to be refilled or exchanged when empty this installation has the advantage of being more mobile and not requiring the services of a licensed gas fitter Figure 05 CAUTION Before connecting LP cylinder to regulator check that all grill burners and rotisserie valves are in the OFF position and open grill lid Ah WARNING DO change the regulator hose assembly or use any other assembly than the one supplied with your grill DO not store a spare LP gas cylinder under or near this appliance Never fill the cylinder beyond 80 percent full If the information above is not followed exactly a fire causing death or serious injury may occur
12. ing each burner up 2 Wire brushing the outer surface of the burner to remove food residue and dirt Clean any clogged ports with a stiff wire or an opened paper clip 3 Inspect the burner for damage cracks or holes If any damage is found replace burner before use 4 Upon reinstallation inspect gas valve orifices for cleanliness and the condition and location of igniters CARE OF STAINLESS STEEL Do NOT use wire wool pads scrappers harsh abrasive scoring materials bleaches or harsh cleaners on your cart or grill or allow salt and vinegar mixtures to remain in contact for a long period of time This will cause scratching scoring rusting and pitting We recommend that you clean stainless steel components with a cleaner that is approved for stainless steel and only clean when the grill is cool and in indirect light Never use steel wool HOOD AND BODY Wipe the inside hood and body with detergent and hot water The external surfaces may be cleaned in the same fashion Wipe all areas dry before storing STORAGE Please ensure that all units of the grill are clean before storing WARRANTY SERVICE HOW TO OBTAIN SERVICE For warranty service please contact your local dealer Before you call please have the following information available e Model Number see rating plate e Serial Number see rating plate e Proof of purchase by the original owner e Date of installation e Brief description of problem Your satisfaction is imp
13. l as possible when lighting Any time a burner doesn t light within 5 seconds turn off the control wait 5 minutes for gas to dissipate and repeat the lighting procedure LIGHT YOUR SIDE BURNER Remove the Lid Keep your face as far away from the burners as possible Slowly rotate the burner knob counter clockwise to the high position You will hear a loud click as the electronic lighter produces a spark Listen for the sound of the gas igniting If the burner does not light on the first try repeat immediately Ifthe burner does not light in 5 seconds then wait five minutes until the gas clears before attempting to light it again Repeat the procedure or try the manual lighting procedure below Upon successful lighting repeat the process on the other burners you wish to light To shut off the burners rotate the knob and turn to OFF Itis normal to hear a popping sound when the burners are turned off A COLD WEATHER WARNING PROPANE Extremely cold temperatures may cause your burner to light inside the burner instead of outside Once lit if you hear whooshing sound immediately turn the burner knob off to extinguish the flame and then immediately re light the burner LOW HEAT BURNER ADJUSTMENT To adjust the burner low setting Make sure the appliance is cool Remove racks so that you can see the flames clearly while adjusting the burners Light the burner and set it to LOW Pull off the c
14. nt hood Then adjust the burner control knob to a lower setting Reposition the grill so prevailing winds are not blowing into the rear of the grill Note Any damage caused from use in windy conditions such as melted knobs or igniter wire or control panel discoloration from heat buildup is excluded from warranty coverage BUILT IN INSTALLATION BEFORE YOU START If your dealer has had your appliance delivered please check for visible damage to the outer carton immediately Please make the delivery person aware of the damage right away and please call your dealer If the damage is not noticed until the merchandise is unpacked you should notify your dealer within 7 days of the delivery date Please remove all packing materials for securing the parts inside the unit such as plastic zip tie and friendly foam IMPORTANT NOTES This is an outdoor appliance Ensure your appliance is positioned safely away from anything that can catch fire Indoor Use Under no circumstances this appliance can be used indoors This includes garages or any other enclosed areas Clearance from Combustibles Ensure your appliance remains at a distance of at least 45 cm 18 from any combustible material such as wood gyp rock paper and plants Do not store combustible materials gasoline or flammable liquids or vapors within 45 18 of the appliance Adequate Ventilation Ensure there is adequate ventilation for both the appliance and cylinder This i
15. of this Warranty shall commence on the date of purchase and is not subject to extension of any kind as a result of any repair or replacement being undertaken during the lifetime of the warranty 15 EXPLODED PARTS VIEWS amp PART LISTS GFKSB1 PARTS LIST ITEM PART NO DESCRIPTION m s _ seiros 90 connector as Hose Assembly 9 vie SB1P10 Igniter Wire 240mm QTY ITEM PART DESCRIPTION Sereme Freu man serewe OTY 16 GFKSB2 PARTS LIST QTY ITEM PART NO DESCRIPTION QTY MEN Igniter Wire 240mm Screw M4x8 Screw M4x16 Screw M6x13 Screw M4x6 Screw M5x13 Screw M6x16 2 screw 5125 18 19 AGRANODFIRE HAULAND PTY LIMITED WEBSITE WWW GRANDFIREBBQS COM AU EMAIL INFO GRANDFIREBBQS COM AU NZ OFFICE HAULAND LIMITED UNIT B 1 DOUGLAS ALEXANDER PARADE ALBANY AUCKLAND NZ HOTLINE 0800 BUFFALO EMAIL INFO HAULAND CO NZ WEBSITE WWW HAULAND CO NZ
16. ontrol knob Hold the valve shaft with pliers insert a small screwdriver into the shaft watch the flame and adjust it to a minimum stable setting Figure 11 CLEANING amp MAINTENANCE Your new accessories must be kept clean and properly maintained to maximize its performance and longevity as the same as your gas grills Clean the internal parts of the accessories regularly as determined by the amount of use and food cooked The entire accessories should be cleaned at least twice a year TO ENSURE SAFE AND PROPER USE FOLLOW THESE DIRECTIONS CAREFULLY CLEANING THE COOKING GRATES The easiest way to clean the cooking grates is to scrub them immediately after cooking with the burners off Wear a 13 grill mitt to protect your hand from the heat and steam We recommend using a brass bristled grill brush that is dipped in water Dip the brush frequently to increase the amount of steam which makes the cleaning process easier by softening any food particles CLEANING THE DRIP TRAY The drip tray will collect grease from the main grill area The tray should be cleaned after every use to avoid the possibility of a grease fire Be sure to allow the drip tray to cool prior to cleaning You may clean it with a solution of warm soapy water Rinse thoroughly to avoid staining IMPORTANT All of the gas control knobs must be turned to the OFF position and the fuel must be off 1 Remove burners from grill by carefully lift
17. ortance to us If a problem cannot be resolved to your satisfaction please feel free to contact us anytime Hauland PTY Limited Website www Grandfirebbqs com au Email info grandfirebbqs com au NZ office Hauland Limited Unit b 1 Douglas Alexander Parade Albany Auckland Hotline 0800 BUFFALO 14 Website www hauland co nz Email info hauland co nz LIMITED WARRANTY INFORMATION LIMITED TEN YEAR WARRANTY The stainless steel body housing and cabinets are warranted to be free from defects in material and workmanship when subjected to normal domestic use and service for ten years from the original purchaser This warranty is limited to the replacement of defective parts with the owner paying all other costs including labor LIMITED FIVE YEAR WARRANTY The burners cooking grates and plates are warranted to be free from defects in material and workmanship when subjected to normal domestic use and service for a period of five years from the date of purchase This warranty is limited to the replacement of defective parts with the owner paying all other costs including labor LIMITED TWO YEAR WARRANTY The gas valves and ignitions are warranted to be free from defects in material and workmanship when subjected to normal domestic use and service for a period of two years from the date of purchase This warranty is limited to the replacement of defective parts with the owner paying all other costs including labor LIMITED ONE YEAR
18. s required not only for proper combustion but also to prevent gas buildup Please leave at least 1200mm height clearance for cooking top to any ceiling above Firm Level Surface Use your appliance only on a firm level surface This barbecue is not designed for recreational vehicles and shall not be installed on a boat or any marine craft Protection from Weather Keep the appliance protected from adverse weather including rain and high winds Polyvinyl covers are available that have been specially designed for this range of appliances INSTALLATION INTO THE BUILT IN ISLAND Warning THE APPLIANCE IS TO BE INSTALLED ONLY ON A NON COMBUSTIBLE SURFACE Warning THERE MUST BE AT LEAST A 15MM gt 15MM CLEARANCE UNDER THE APPLIANCE The accessory drops into the opening shown in the cutout detail drawing and hangs from its counter top trim See below drawings for the cutout dimension Hole 100 100 Figure 01 GFKSB1 Hole 100 100 Figure 02 GFKSB2 CONNECTIONS WARNING NEVER CONNECT A GAS LINE DIRECTLY TO THE ACCESSORY A PRESSURE REGULATOR MUST BE INSTALLED ON GAS EQUIPMENT ALL LOCAL CODES REQUIRE IT AND GRANDFIRE SUPPLIES THE CORRECT REGULATOR WITH YOUR ACCESSORY REMOVING OR FAILING TO INSTALL THE PRESSURE REGULATOR CAN RESULT IN FIRE AND GFRINI IS PFRSNNAI INIIIRV AND WILL VOID THF WARRANTY CONNECTION WITH GAS GRILL A T type connector should be used to connect side burner accessory with your gas grill and gas cyl
19. to modify the appliance Any modification to this appliance may be dangerous and may void the warranty Donot attempt to dismantle or adjust control valves or regulator IF THERE IS A FIRE Most fires are caused by a buildup of grease or by an improper gas connection Ensure all people and pets are kept as far away as possible If possible turn the gas off at the cylinder or for piped installations on the on off valve 9 Use a fire extinguisher if possible If water is the only fire retardant available thoroughly soak the area around the appliance When spraying water on the barbecue itself do not use a strong jet of water as this may cause splashing of burning grease resulting in a further spreading of the fire Rather spray lightly over the frame cooking surfaces to cool the appliance below ignition temperature IMPORTANT GRILLING IN WINDY CONDITIONS Using your grill in windy conditions may disrupt the front to back air flow While grilling with all burners on high and the hood closed you notice that the temperature gauge fails to rise be careful High wind may keep hot gases from exiting the rear of the grill the control panel and knobs may have become extremely hot On breezy days be careful not to leave the front hood down for more than 15 minutes when the burners are on high Never leave the grill unattended when in operation If you suspect the grill is overheating using an oven mitt to open the fro
20. valve must be installed in an easily accessible location Outdoor installations must conform to local codes or in the absence of local codes with AUST NZ Australian Standards Code AS 4557 as well as the requirements of any local council gas electricity authority or other statutory regulation Spanner tightens all gas fittings as per instructions SAFETY PRACTICES amp PRECAUTIONS OUTDOOR USE ONLY WARNING DO NOT OPERATE THIS APPLIANCE BEFORE READING THE INSTRUCTION DO NOT STORE SPARE GAS CYLINDER IN THIS BOOKLET COMPARTMENT OR NEAR THIS APPLIANCE USE DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE ONLY THE CYLINDER STORAGE FACILITY PROVIDED DO NOT STORE CHEMICALS OR FLAMMABLE MATERIALS OR SPRAY IF THIS WARNING IS NOT FOLLOWED A FIRE AEROSOLES NEAR THIS APPLIANCE CAUSING INJURY OR DAMAGE MAY OCCUR DO NOT OPERATE THE APPLIANCE INDOORS DO NOT OPERATE IN AN ENCLOSED AREA DO NOT OPERATE THIS APPLIANCE BEFORE LEAK CHECKING HOSES AND GAS CYLINDER CONNECTION 4h DANGER N For Your Safety What to Do If You Smell Gas Do not store or use gasoline or other flammable Shut off gas to the appliance vapours or liquids in the vicinity of this or any Extinguish any open flame other appliance Open lid An LPG cylinder not connected for use shall not If odor continues keep away from the be stored in the vicinity of this or any other appliance and immediately call your gas appliance supplier or your fire department
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