Valve Gate Controls.........................................................69 to 72
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1. U S 800 626 6653 Canada 800 387 6600 www dme net Technical Support TECHNICAL SUPPORT CURRENT LISTING OF ONLINE DOCUMENTS Integrity Temperature Control Related NTEGRITY Control System User s Guide TECHNICAL SUPPORT MISCELLANEOUS General Transformer Rules of Thumb Typical 3 Phase 3 Wire Delta Type Power Connection Heavy Duty Main Frame Stands required with Transformer Kits above 15 KVA 1 KVA transformer rating 1000 Watts of Resistance Heater Loads Jypical Modules Requirements 15 amp 240 VAC modules rated at 3600 Watts Maximum 10 amp 240 VAC modules rated at 2400 Watts Maximum 5 amp 240 VAC modules rated at 1200 Watts Maximum Effects of Line Voltage Supply If resistive heater is rated 1 000 Watts at 240 Vac its Effective Wattage will be 750 Watts at 208 VAC drawing 3 6 amps 840 Watts at 220 VAC drawing 3 82 amps 1 000 Watts at 240 VAC drawing 4 17 amps 1 210 Watts at 264 VAC drawing 4 58 amps each 100 amp breaker uses 45 KVA minimum for full available power to frame can supply 15 KVA or 15 000 Watts per phase zones balanced on the 3 phases 45 KVA 12 zones 3 750 Watts available per zone 45 KVA 24 zones 1 875 Watts Average available per zone 45 KVA 48 zones 937 5 Watts Average available per zone each 70 amp 3 phase breaker uses 30 KVA minimum for full available power to frame can supply 10 KVA or 10 000 Watts per phase zones balanced on the 3 phases 30 KVA 12 zones2. DSS 15 11 DSS 15 12 amp DSS 30 12 Temperature Control Module User s Manual Qld DSS 15 01 DSS 15 02 amp DSS 30 02 Temperature Control Module User s Manual 222KB DSS15G Temperature Control Module User s Manual 681KB CSS 15 02 amp CSS 30 02 Temperature Control Module User s Manual 242KB CSS 15 amp CSS 30 Temperature Control Module User s Manual 750KB CIM 01 01 amp CIM 01 02 Computer Interface Module User s Manual 114KB CIM 10 G amp CIM 10 GS Computer Interface Module User s Manual 743KB SSH 10 01 amp SSH 10 02 Temperature Control Unit User s Manual 522KB SSH 10 21 SSH 10 22 amp ESH 10 22 Temperature Control Unit User s Manual 427KB SSH 10 11 SSH 10 12 amp ESH 10 12 Temperature Control Unit User s Manual 427KB TAS 05 02 Temperature Alarm amp Stand by Heat Module User s Manual 310KB TAS 05 11 TAS 05 12 Temperature Alarm amp System Control Module User s Manual 284KB SMP CMP Microprocessor Temperature Control Modules Technical Manual obsolete product 1 24MB SMP CMP Calibration Procedure Series 965 1 16 DIN Microprocessor Based Auto tuning Control User Manual 1 97MB Frequently Asked Questions Temperature Controls Temperature Control Guides Frequently asked questions Temperature Controls Not Heating Up SHI Anti Arc Clips Problems selecting Connectors for a 2 Zone MFPR2G Selecting Connectors for a SSH Hookup Diagram
3. E Valve Gate VCTH4000 4 ZONE HYDRAULIC CONTROLLER EE eee ae VCTH8000 8 ZONE HYDRAULIC CONTROLLER p VCAH1500 15 FT LONG HYDRAULIC HOSE ASSEMBLY EA Note Hydraulic hose assemblies and trigger signal cable included with each controller cycle energy savings and more accurate time settings Compact 4 zone pneumatic or hydraulic control unit The VCTB4000 Valve Gate Controller is designed to provide timer based control of up to four 24 volt DC valves used to actuate pneumatic valve gate cylinders as well as some hydraulic valves and features a user friendly auto reset feature Its compact size makes It extremely portable and requires minimal space A single DB 025 cable connects the controller to up to four remotely located valves minimizing wiring and air connections lt lt oD ep 9 mp ge O mp 77 P IN 5 D av P IN D 3 D Tr JJ Q N D Q WY D Ke D O D 3 n ITEM NUMBER DESCRIPTION VCTB4000 4 ZONE PNEUMATIC HYDRAULIC CONTROLLER Highly accurate VCPT0100 100 FT LENGTH OF PNEUMATIC TUBING D M E solid state Note Trigger signal cable included with controller timers feature resolution to 1 100 of a second far exceeding the industry standard of 1 10 of a second U S 800 626 6653 Canada 800 387 6600 www dme net Valve Gate Controls VCAP Air Valve Assemblies Valve Gate Controls VCAP Air Valve Assemblies VCAP mult
4. You ll See Why We re an Essential Resource to Thousands of Customers Worldwide D M E Mold Bases amp Plates Choose from the world s widest selection of mold bases from uniquely featured off the shelf solutions to full featured custom configured offerings An array of standard and specially machined mold plate sizes gives you unlimited options CATALOG 308 PAGES CATALOG 156 PAGES D M E Mold Components With the largest selection of mold components available around the globe the D M E Mold Components Catalog has the products that will help you meet the unprecedented demands you face for speed cost reduction and performance CATALOG 316 PAGES CATALOG 174 PAGES D M E Equipment gt and Supplies From high speed cutting tools and finishing and polishing systems to a vast array of maintenance repair and operation related products the D M E Equipment and Supplies Catalog is an invaluable resource for mold technology professionals CATALOG 76 PAGES CATALOG 68 PAGES MUD Quick Change Systems From D M E Reduce downtime by as much as 75 percent with an innovative approach to fast production changeovers Master Unit Die is the leader in quick change systems and the MUD Catalog offers many systems that will maximize your production volume D M E Hot Runner Systems Moldmakers molders and a mold designers worldwide look to the D M E Hot Runner systems Catalog for essential hot runn
5. 2 500 Watts Average available per zone 30 KVA 24 zones 1 250 Watts Average available per zone 30 KVA 48 zones 625 Watts Average available per zone each 50 amp 3 phase breaker uses 22 5 KVA min for full available power to frame can supply 7 5 KVA or 7 500 Watts per phase zones balanced on the 3 phases 22 5 KVA 12 zones 1875 Watts Average available per zone 22 5 KVA 24 zones 916 Watts Average available per zone 22 5 KVA 48 zones 468 Watts Average available per zone Returning Items to D M E U S for Repairs You can send temperature control repairs and modules needing calibration to D M E Repairs 1419 State Route 45 South Austinburg Ohio 44010 Please enclose contact information and a description of what problems you have been experiencing with the product Module repairs are a fixed price Cable and main frame repairs depend on what needs to be serviced Warranty service is also covered via this method however module fuses and triacs are not covered Return for Credit Call D M E USA at 1 800 626 6653 or D M E Canada at 1 800 387 6600 toll free D M E U S Custom Quote Procedures Cables Special Mainframe Requirements Contact Thom Linehan at 248 544 5027 or email at thom_linehan dme net U S 800 626 6653 Canada 800 387 6600 www dme net D M E Your Complete Mold Technologies Provider Check Out All of the D M E Mold Technology Catalogs D M E gt Hk VE er Every step of the way And
6. 77 6370 te www dme net web 800 461 9965 toll free fax info dme net e mail dme canadaQdme net e mail O Copyright 2008 D M E Company All rights reserved MOLD TECHNOLOGY CATALOGS www dme net D M E Europe G V B A Industriepark Noord B 2800 Mechelen Belgium 32 15 215011 tel 32 15 218235 fax salesQdmeeu com e mail Printed in U S A
7. ENERGY EFFICIENT RELIABLE AND COMPACT HYDRAULIC AND PNEUMATIC CONTROLS Valve Gate Controls 5J011U09 3185 IAEA Valve Gate Controls 4 Zone and 8 Zone Timer Based Sequencers Valve Gate Controls 4 Zone and 8 Zone Timer Based Sequencers Solid state timers and relays have a life rating of 10 million cycles Robust power supply User friendly auto reset function Individual test buttons for each zone provide precise time control to 01 second Compact design takes up minimal space Air powered operation runs on 120 VAC and an air line Accumulator stores precharged oil allowing for instantaneous operation D M E Valve Gate Controls can operate any valve gate system including the new Polivalve Simplicity Drop In System pictured above i Ce nie 2 D Hydraulic and pneumatic valve gate controls provide reliable accurate and efficient control Valve gate sequencers from D M E are available in pneumatic or hydraulic control for timer based actuation of up to eight valve gates Offering faster response than typical valve gate controllers and greatly reduced electrical use over the life of the unit D M E Valve Gate Controls provide reliable accurate highly efficient time control for years of use Controllers feature highly accurate resolution to 1 100 of a second DIN style solid state timers individually fused against faults to provide long life and high reliability Each tim
8. er is capable of dual time functions allowing each zone to be programmed with a delay time and an on time Test functions for each zone assist in determining the correct hookup of each valve The controllers operate from a wide supply of operating voltages 88 to 264 volts AC making them easy to relocate between different plants or even different countries The standard product is offered with a 125 volt AC plug North American Standard This plug can be removed and replaced with any number of 240 VAC plugs a Gj X U S 800 626 6653 Canada 800 387 6600 www dme net Valve Gate Controls 4 Zone and 8 Zone Timer Based Sequencers VCTH4000 and VCTH8000 4 zone and 8 zone hydraulic control The VCTH4000 provides four zones of hydraulic actuation and the VCTH8000 provides eight zones of actuation Hydraulic connections on the back of each controller allow for quick connect and disconnect of the hydraulic lines from the controller This air powered unit runs on 88 to 264 volts with a single air line Because the VCTH pumps only when pressure build up is required operation is energy efficient providing a low cost energy solution This style of pump also prevents degradation of hydraulic oil A hydraulic accumulator stores precharged oil which provides on demand flow for fast actuation of hydraulic cylinders This powerful hydraulic system can provide up to 10 times the incoming air pressure ITEM NUMBER DESCRIPTION D M
9. er solutions From best in class components to complete fully functioning hot half systems D M E has the broadest range of hot runner products and services D M E Technical Services From powerful online resources available 24 7 to our team of trained experienced experts committed to helping customers achieve maximum productivity reliable operation and better performance D M E s goal is Simple to be an essential resource for your molding challenges every step of the way U S 800 626 6653 Canada 800 387 6600 www dme net D M E an essential resource to the customers it serves worldwide offers the industry s broadest range of market leading products unsurpassed knowledge and expertise a global logistics infrastructure that ensures speed and accuracy and a support organization unrivaled for its ability to assist customers when and where they need it complete line of hot runner systems control systems mold bases MUD quick change mold systems mold components moldmaking and molding equipment supplies and technical services helps customers compete every step of the way DME gt DME Every step of the way a Milacron Company World Headquarters D M E Company D M E of Canada Ltd 29111 Stephenson Highway 6210 Northwest Drive Madison Heights MI 48071 Mississauga Ontario 800 626 6653 toll free tel Canada LAV 1J6 248 398 6000 te 800 387 6600 toll free tel 888 808 4363 toll free fax 905 6
10. i station air valve assemblies The VCAP series offers 4 station 0400 6 station 0600 8 station 0800 10 station 1000 and 12 station 1200 valve assemblies The single solenoid valves are spring returned and designed to run from 24 VDC 10 The air supply maximum rated pressure 145 PSI can be lubricated or non lubricated dry air is preferred but the valve is designed to tolerate some moisture Quick connects are provided on all air outputs to accept standard 1 4 tubing The de energized outputs used for closing valve gates feature check valves to ensure that unused valves do not leak air ITEM NUMBER DESCRIPTION VCAP0400 4 STATION AIR VALVE ASSEMBLY VCAP0600 6 STATION AIR VALVE ASSEMBLY VCAP0800 8 STATION AIR VALVE ASSEMBLY VCAP1000 10 STATION AIR VALVE ASSEMBLY VCAP1200 12 STATION AIR VALVE ASSEMBLY Note Each valve assembly includes a valve cable U S 800 626 6653 Canada 800 387 6600 www dme net Technical Support TECHNICAL SUPPORT CURRENT LISTING OF ONLINE DOCUMENTS Visit www dme net under D M E Americas North America Select Download Documents Product Application Guides Frequently Asked Questions etc for the most current listings Valve Gate Control Related Valve Gate Controller User Manual VCIH 4000 8000 Four Zone and Eight Zone Timer Based Hydraulic Valve Gate Controller User Manual Valve Gate Controller User Manual Air Valve Assemblies User Manual Ai
11. r Valve Assemblies User Manual Pressure Control Related PC 01 01 Pressure Control Unit User s Manual 625KB Sensor Cables 54KB Technical Literature for D M E Pressure Transducers Revision 1 1 16KB A Short Tutorial on Cavity Pressure Transducers Usage 06 22 93 25KB SMART SERIES Temperature Control Related Temperature Control Guides Replacement Parts Temperature Control Replacement Parts List ED 0095 PL 001 H 112KB Mainframes MFP1G MFP1G1 MFPR2G MFFPR2G amp MFHP1G Mainframe User s Manual 427KB MFP5G MFP8G amp MFP12G Mainframe User s Manual 660KB MFPSG MFP8G amp MFP12G Mainframe User s Manual Chinese Version 3 15MB MFHP2G MFHP3G amp MFHP5G High Power Mainframe User s Manual 742KB How to Calculate the Required KVA Size Needed for a D M E Single Phase Power Transformer 4KB How to Calculate the Required KVA Size Needed for a D M E Three Phase Power Transformer 6KB G Series Mainframe Replacement Parts Power and Thermocouple Cables Temperature Controls SSM 15 11 SSM 15 12 amp SSM 30 12 Temperature Control Module User s Manual 690KB SSM 15 01 SSM 15 02 amp SSM 30 02 Temperature Control Module User s Manual 447KB SSM 15 01 SSM 15 02 amp SSM 30 02 Temperature Control Module User s Manual Chinese Version 1 73MB SSM 15 G amp SSM 30 G SSMX 15 G amp SSMX 30 G Temperature Control Module User s Manual 141KB
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