800-2400-30
Contents
1. Table 2 5 Console Port Connector E 2 7 Table 2 6 Ethernet Port CGonnechor 2 7 Table 2 7 E1 ATM Port 0 Connector Pin Aeslonments nana nn nano cnc rn rn naar nn 2 8 Table 2 8 E1 ATM Port 1 Connector Pin Aeslonments nano cnc nn rn nnan cnn 2 8 Table 3 1 CPCI 817 Initialization and Self Test LEDS mernrrnnnrrrvnnnnrrnnnnrvnnnnnrnnnrnrennrnrrnnnnrrerrnnrnntennnen 3 1 Table 3 2 CPCI 821 Initialization and Self Test LEDS eernrrnnnrrrvnnnnvrnnrnrvnnnnnrnnnrnrennrnrnnnrnrrrnrnrrnnnennren 3 2 Tabe ALn Ar Ater ReplacoMe divina 4 1 Table 5 1 CLEI Number and Barcode c cccccesceeceeeeeeeeeeeeceeeeeeaaeeseeeeeeaaeeseeeeeesaaeeeseaeesseaeeeseaeeeeaees 5 1 iv 2400 30 FEP Maintenance amp Support Guide Revision 1 0 March 2005 ld CYCLONE Microsystems CHAPTER 1 PRODUCT OVERVIEW 1 1 INTRODUCTION The 2400 30 Front End Processor is a system featuring two ATM SARs for dual El line interface and two Ethernet ports The system uses two PowerPC processors The 2400 30 is available in AC or DC versions and features two redundant hot swappable power supplies The 2400 30 system also monitors power supply fan status and temperature in an effort to detect and provide early alert to component failures The part numbering system for the 600 2400 series of FEPs is as shown in Figure 1 1 600 2400 30 0 Dual E1 ATM Line Power Supply Interface A Dual AC D Dual DC Figure 1 1 FEP Part Numbering 1 22. power supply loosen the two retaining screws at either end of the power supply Eject the power supply from the FEP by prying outward on the ejector handle Pull the power supply from the unit 5 4 2 Power Supply Installation With the printed circuit board of the power supply aligned with the card guides of the FEP unit slide the power supply into the FEP Fully seat the power supply and tighten the retaining screws 5 2 2400 30 FEP Maintenance amp Support Guide Revision 1 0 March 2005 Zi CYCLONE Microsystems CHAPTER 6 RELIABILITY PREDICTIONS 6 1 METHODOLOGY Reliability predictions were completed using the Bellcore 5 reliability standard developed by AT amp T Bell Laboratories Component failure rates are calculated based on technology stress levels gate or transistor density ICs package style and quality level Failure rates provided by the component manufacturer have been used in some cases where available Failure rates are expressed in FITs which is failures per billion hours Mean Time Between Failures MTBF is the inverse of the failure rate and is the average time between failures 6 2 ASSUMPTIONS e Ambient input air temperature does not exceed 30 deg C e Ground Fixed Controlled Environment e Components are Quality Level I e Component stress levels do not exceed rated limits i e power dissipation junction temperature etc In other words components are used within specification limits The parts count p
3. 0817 CPCI 817 User s Manual 2400 30 FEP Maintenance 8 Support Guide A 1 Revision 1 0 March 2005
4. Board 2 Port ATM E1 GCP8PLMFAA 135437 370 1301 2 DC Power supply 2400 Chassis GCPUCSOJAA 272075 370 1300 1 Fan Filter Assembly 2400 Chassis GCNYAANFAA 436784 370 1303 Filter only 2400 Chassis 5 2 BOARD REMOVAL AND INSTALLATION 5 2 1 The CPCI 821 is not hot swappable and should only be removed or installed with power OFF All cables should be disconnected from the boards during installation and removal CPCI 817 board is hot swappable and can be removed from the FEP when the power is ON Board Removal FEP Boards can be damaged with electrostatic discharge Consequently all boards should be handled in an environment with preventive Electro Static Discharge ESD measures Specifically boards should only be actively handled with a ground strap and transported in an ESD shielded bag Turn power off Disconnect cables from the board Loosen the two retaining screws on the boards front panel The retaining screws are located on each edge of the front panel between the ejector handles and the end of the front panel Eject the board by prying outward on both the ejector handles 2400 30 FEP Maintenance 8 Support Guide 5 1 Revision 1 0 March 2005 SERVICEABLE COMPONENTS ld CYCLONE Microsystems 5 2 2 Board Installation Insert the board into the FEP unit opening and align the printed circuit board card edge with the card guides inside the unit Care should be taken to insert the board horizontally as flat as possible so as no
5. El 5 gt er 2 P IS S I NG O H Dh eg Ze sal 90 ru I is ARA V RS AL s 1NY a Ne d de o dd OG yo Figure 2 3 600 2400 30 FEP Front Panel LEDs Figure 2 3 shows the FEP front panel LEDs Table 2 3 briefly describes each item Table 2 3 600 2400 30 FEP Front Panel LED Description No SLOT Name Description 1 0 CPCI 821 PWRO Turns on and remains on for power good condition of power supply A and turns off for power failure 2 0 CPCI 821 PWR1 Turns on and remains on for power good condition of power supply B Turns on and remains on for FANO good condition and S i CECI en ENG turns off for FANO failure 4 0 CPCI 821 FN1 Turns on and remains on for FAN1 good condition and turns off for FAN1 failure Turns on and remains on for local PCI bus running PCI X 5 S SE and turns off for local PCI bus not running PCI X z Turns on and remains on for Compact PCI bus running PCI S p BELT X and turns off for Compact PCI bus not running PCI X 2400 30 FEP Maintenance amp Support Guide 2 3 Revision 1 0 March 2005 CONFIGURATION amp CONNECTORS I CYCLONE Microsystems Indicates status 0 for CPCI 821 and will light And remain on 7 0 CPCI 821 STO for some time after a reset or power on and turn off 8 0 CPCI 821 ST1 Indicates status 1 for CPCI 821 and will light and remain on for s
6. LEDs ld CYCLONE Microsystems User LED Pattern Initialization Stage Passed ACT External Bus Controller Initialized STO Local Bus Priorities Set ST1 Interrupt Controller Initialized IOP UART Initialized ACT amp STO Reset Status Check Done ACT 8 ST1 12C Bus Initialized ACT amp IOP System Clocking Initialized STO 8 ST1 System Strapping Valid STO amp IOP DC Bus Reinitialized ST1 8 IOP SDRAM Initialized ACT 8 STO amp ST1 BSS Section Cleared All LEDs OFF Breeze or user application entry 2400 30 FEP Maintenance 8 Support Guide Revision 1 0 March 2005 Zi CYELONE CHAPTER 4 PERIODIC MAINTENANCE 4 1 PERIODIC MAINTENANCE The only element of the FEP unit requiring periodic maintenance is the air filter located on the left hand side of the unit The filter should be replaced or cleaned every 12 months in normal operating environ ments It should be replaced more often in dusty environments The replacement of air filter or fan can be done without turning off the power supplies The fan and air filter assembly is located on the left hand side of the FEP unit Replacement filters can be purchased from Cyclone Microsystems Cyclone part number 370 1303 Table 4 1 Air Filter Replacement 1 Loosen the four screws retaining the Fan amp Air Filter assembly 2 Remove the Fan amp Air Filter assembly The air filter element slides out the narrow opening in
7. SPECIFICATIONS Table 1 1 lists the specifications for the 2400 30 series Front End Processor Cooling air input is on the left side of the unit and the air exhaust is on the right side Airflow should not be restricted a minimum of one inch clearance on each side is required 2400 30 FEP Maintenance amp Support Guide 1 1 Revision 1 0 March 2005 PRODUCT OVERVIEW 14 CYCLONE Microsystems Table 1 1 600 2400 30 Specifications Electrical DC version Physical Height 5 25 inches Width 17 5 inches Depth 12 inches Other 19 inch rack mountable Weight 15 Ibs Electrical AC version 600 2400 30 A0 Voltage 90 264 Vac Current Max 3A Power Dissipation 205 BTU hr Frequency 47 63 Hz Connector 10 100 BaseTx RJ45 RJ11 750hm BNC Transmit Receive Ethernet ports Console Serial ports E1 ATM ports 600 2400 30 D0 Voltage 36 72 Vdc Current Max 6 5A Power Dissipation 205 BTU hr Connector Ethernet ports 10 100 BaseTx RJ45 Console Serial ports E1ATM ports RJ11 750hm BNC Transmit Receive Environmental Operating Temperature 0 to 55 Degrees Celsius Relative Humidity 0 to 95 non condensing Storage Temperature 55 to 125 Degrees Celsius Regulatory Compliance UL1950 CUL C22 2 No 950 CE Marking FCC Class A Note This equipment has been tested and found to comply with the limits for a Class A digital device pursu
8. 1 0 March 2005 ld CYCLONE Microsystems 2 3 1 3 CONFIGURATION amp CONNECTORS Ground Studs There are two 10 32 threaded studs with hex nuts flat washers and star washers included attached to the chassis of the 600 2400 30 A0 and 600 2400 30 DO Ring lugs should be used to attach chassis ground to the ground studs Table 2 4 shows AMP Tyco part numbers for typical ring lugs for 10 studs Table 2 4 Ring Lugs for 10 Studs Wire Gauge AMP Tyco Part 14 16 AWG 320630 10 12 AWG 36161 2 3 2 2 3 3 CPCI 821 Console Connector The CPCI 821 Console Connector is a narrow RJ11 6 positions phone jack The console port is an RS232 serial port using a simple three wire connection transmit data receive data amp ground The connector assignment is as shown in Table 2 4 Normal system operation does not require a connection to the CPCI 821 console connector Diagnostic or debug activity may require connecting to the CPCI 821 console connector A cable connecting the console port to a standard DB25 connector is available from Cyclone Microsystems P N 530 2006 A terminal or PC running a terminal emulation program should be set up for any band up to 115K band 8 bits no parity and 1 stop bit Table 2 5 Console Port Connector Pin Signal Description 1 N C 2 GND Ground 3 TXD Transmit Data 4 RXD Receive Data 5 N C 6 N C Ethernet Port Connector The Ethe
9. 2400 30 FRONT END PROCESSOR MAINTENANCE amp SUPPORT GUIDE The information in this document has been carefully checked and is believed to be entirely reliable However no responsibility is assumed for inaccuracies Furthermore Cyclone Microsystems Inc reserves the right to make changes to any products herein to improve reliability function or design Cyclone Microsystems Inc neither assumes any liability arising out of the application or use of any product or circuit described herein nor does it convey any license under its right or the rights of others Revision 1 0 March 2005 Cyclone P N 800 2400 30 Copyright 2005 by Cyclone Microsystems Inc l CONTENTS CYCLONE Microsystems CHAPTER 1 14 ANTRODUCTION coria Ai it 1 1 1 2 SPECIFICATION SS Oi 1 1 CHAPTER 2 2 1 PHYSICAL CONFEIGUDRATION nn nn anar rr enn rana aa aA aa a rr nn rr ARREA SERIA 2 1 22 SWITCHES utse ET 2 4 2 2 1 FEP Power Supply Switches oooonocccnnnnicinncccccocncnnnonncnnnncnn nn nn nc rca rra 2 4 2 22 FEP Reset SWIN iuris tt 2 5 2 3 CONNEC TORS urnen td ab eden sa ea arne das 2 5 E NR ee e 2 5 2 3 1 1 DC Power Connectors 600 2400 30 D0 coooooncninicccnnoncnnnccccononnnnancccnannnnnnnncccnnn ranas 2 5 2 3 1 2 AC Power Connectors 600 2400 30 A0 rrrrnanvvnnnnnvnnnnnvrnnrnrrvnennrenrnnrrnnrnnnnerrrrneennnenn 2 6 2 319 Ee ele RTE 2 6 2 3 2 CPCI 821 Console Connector cooconcccnnnnncnnnnncccnccnnnnnncn cnn non 2 7 2 3 3 Ethernet Port Conpnechor rc
10. L O Figure 2 1 600 2400 30 DO FEP Front Panel Figure 2 1 shows a front view of the FEP unit with DC power supplies Table 2 1 identifies each item Table 2 1 600 2400 30 DO FEP Front Panel Description No Name Power Connector A Power Connector B FEP Power supply ON OFF Switch FEP Reset Switch FEP Ground Lugs Power Supply A Power Supply B CPCI 821 CPCI 817 Fan Filter Assembly O CO NI DJ ol BY GC N o 2400 30 FEP Maintenance 8 Support Guide 2 1 Revision 1 0 March 2005 CONFIGURATION 8 CONNECTORS Zi CYCLONE Microsystems l CYCLONE Microsystems 2400 SERIES FRONT END PROCESSOR Ou conas Figure 2 2 600 2400 30 A0 FEP Front Panel Figure 2 2 shows a front view of the FEP unit with AC power supplies Table 2 2 identifies each item Table 2 2 600 2400 30 A0 FEP Front Panel Description No Power Connector A FEP Power supply ON OFF Switch A Power Connector B FEP Power supply ON OFF Switch B FEP Reset Switch FEP Ground Lugs CPCI 821 CPCI 817 o OI NI DJ ol By GC N Power Supply A Power Supply B sch 0 Fan Filter Assembly 2 2 2400 30 FEP Maintenance 8 Support Guide Revision 1 0 March 2005 l CONFIGURATION amp CONNECTORS MISIE 3
11. a 2 7 SE OR ee 2 8 CHAPTER 3 3 1 FEP INITIALIZATION AND BUILT IN SELF TEST cccccccnnoccccnoncnononcnconnnnnnnnnnnnncc naar nn 3 1 CHAPTER 4 4 1 PERIODIG MAINTENANCE sees E A a a A a a Naaa 4 1 CHAPTER 5 51 SERVICEABLE COMPONEN Tierna age teens ada 5 1 5 2 BOARD REMOVAL AND INGTALLATION nnna 5 1 521 Board He mouwal ciao di il ad ii a at 5 1 9 2 2 Board installation dad lts 5 2 5 3 FAN TRAY REMOVAL AND INGTALLATION cesses eecneeeeaaeeseeeeeesaaeeeeeeeeesaeeeeeneees 5 2 5 3 1 Fan Filter Assembly Hemoval A 5 2 5 3 2 Fan Filter Assembly Installatpon cnn rr 5 2 5 4 POWER SUPPLY REMOVAL AND INGTALULATIWON 5 2 5 4 1 Power Supply Removal comisaria GEESS EES 5 2 5 4 2 Power Supply Installation assreroorrrnonnnrvnrnrrrnannrnnnnrrrnnnnvnnnnnrrrnnnnnnnenrrennnnnnnennresnrnntsennenenn 5 2 CHAPTER 6 Bele METHODOLOGY EE 6 1 6 2 gt ASSUMPTIONS iii aa 6 1 6 3 CONFIGURATION csi nits antenna tis Maa iis indie Wan ee a eee 6 2 64 RESULTS ci eee 6 2 CHAPTER 7 Fall OVERVIEW gaa 7 1 72 HARDWARE cita A eect ie tote Ltt e ia nites ec ee Mea eel 7 1 7 3 SOFTWARE AND FIRMWARE iiia aar aea a a a cren nn nn a a aa rn anar rca a 7 1 2400 30 FEP Maintenance amp Support Guide i Revision 1 0 March 2005 CONTENTS l CYCLONE Microsystems 7 4 EFFECTIVE PERIOD OF WARRANTY eruunuvnnvvvrannnnnvernnnnnnnnnvvvrnnnnenenrennnnnsenrevnnnnnenverunnnnenenvevnnneneneern 7 1 7 5 REPAIRED OR REPLACEMENT PRODUCT OUT OF WARRANTY oooccccoo
12. ant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communi cations Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Caution Changes or modifications to this equipment not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communication Le present apparall numerique n emet pas de bruits radioelectriques depassant les limites applicables aux appareils numeriques de las classe A prescrites dans le Reglement sur le brouillage radioelectrique edicte par le ministere des Communications du Canada 2400 30 FEP Maintenance amp Support Guide Revision 1 0 March 2005 Zi sigh i CHAPTER 2 CONFIGURATION amp CONNECTORS 2 1 PHYSICAL CONFIGURATION 0 Ia si noc tnd 2400 SERIES sil AS AN ENS Fl FRONT END PROCESSOR pg E Ne ae sil d DN
13. coccncccccnnnnnccnnnnnnnccnnnnnos 7 1 6 SERVIGE POLIG Ya Lee a a a teers 7 2 APPENDIX A A 1 ADDITIONAL INFORMATION A 1 ii 2400 30 FEP Maintenance amp Support Guide Revision 1 0 March 2005 ld CONTENTS CYCLONE Microsystems LIST OF FIGURES Figure 1 1 FEF Part Numbering 0 0 0 0 ccceeeccceceeeeeeceeeeeeeeeceeeeeeeacaeeeseaeaaeeeesaaeaaeeeeseeecaeeeeeaaaaeeeeseeeaeenenees 1 1 Figure 2 1 600 2400 30 DO FEP Front Rame 2 1 Figure 2 2 600 2400 30 A0 FEP Front Panel 2 2 Figure 2 3 600 2400 30 FEP Front Panel LEDS eee cece e eee eeee cette eeeeeeeeeeeteaeeeeeeeeaeaaeeeeeeeeeaeees 2 3 Figure 2 4 DC Power Connechor 2 5 Figure 2 5 AC Power Connechor 2 6 Figure 2 6 750hm BNC Connector eesssesssssssssssssnessrnornnerintrtntsttessrenssrtnectnnoennecsnnntnnnennnsstenstennsonnsnens 2 8 Figure 4 1 Air Filter Heplacemenmt eee eee eeceeeeeeeenne cette tennessee eeaaeeeeeesaaaeeeeeeseaeeeeeeseaaeeeeeesenneaeeeseenaees 4 1 2400 30 FEP Maintenance amp Support Guide ili Revision 1 0 March 2005 ld CYCLONE Microsystems LIST OF TABLES Table 1 1 600 2400 30 Specifications isiin rnanan aataid namas 1 2 Table 2 1 600 2400 30 DO FEP Front Panel Descrppon 2 1 Table 2 2 600 2400 30 A0 FEP Front Panel Description ooccconcocncnnnnacicnccnanonnnnncnanancnnncnnnn cnn rca 2 2 Table 2 3 600 2400 30 FEP Front Panel LED Descrpton eee eeeceeeeeeenneeeeeeeeaeeeeeeeeaaeeeeeneaaas 2 3 Table 2 4 Ring Lugs for 10 Gud 2 6
14. d E1 port 1 link 2 CPCI 817 This will illuminate when it is permissible to extract the CPCI 817 It also lights at power up and during reset The FEP Power Supply green POWER LED is located on the power supply It illuminates when the power supply is 22 Power Supply A ON The yellow FAULT LED will light when the power supply is removed or the power supply is faulty or there is no power supplied to the power entry module The FEP Power Supply green POWER LED is located on the power supply It illuminates when the power supply is 23 Power Supply B ON The yellow FAULT LED will light when the power supply is removed or the power supply is faulty or there is no power supplied to the power entry module 2 4 2400 30 FEP Maintenance amp Support Guide Revision 1 0 March 2005 ld CONFIGURATION amp CONNECTORS CYCLONE Microsystems 2 2 SWITCHES 2 2 1 FEP Power Supply Switches The 600 2400 30 DO DC unit has a single power switch This switch enables and disables power from both power entries to both power supplies The 1 position indicates power supply ON and 0 position indicates power supply OFF The 600 2400 30 A0 AC unit has two power switches each switch associated with one of the power entry modules AC power switch A enables and disables power entry to power supply A and AC power switch B enables and disables power entry to power supply B 2 2 2 FEP Reset Switch The FEP Re
15. e Tip 1 2 Tx Ri Transmit Ring 1 1 Tx T1 Transmit Tip 1 2 9 oa CHAPTER 3 FEP INITIALIZATION amp BUILT IN SELF TEST 3 1 FEP INITIALIZATION AND BUILT IN SELF TEST The CPCI 821 and CPCI 817 boards display on the IOP ACT STO and ST1 LEDs the status of the boards initialization and diagnostic self test FEP initialization firmware illuminates various user LED patterns after completing early stages of hardware initialization Should the board fail to boot properly the LED pattern will indicate the last successfully completed stage of the board initialization sequence The following table describes the startup LEDs Table 3 1 CPCI 817 Initialization and Self Test LEDs User LED Pattern Initialization Stage Passed ACT Memory Initialized STO Floating Point Unit Enabled ST1 Floating Point Unit Initialized IOP Instruction Cache Initialized ACT amp STO Exception Vectors Initialized ACT amp ST1 BSP Clocks Initialized ACT amp IOP MPC8240 PCI Bridge Initialized STO amp ST1 MPC8240 Internal Registers Initialized STO amp IOP PCI Device Initialization Complete ACT amp STO amp ST1 FE Diagnostics Starting ACT All FE Diagnostics Passed All LEDs OFF User application downloaded LEDs cleared 2400 30 FEP Maintenance amp Support Guide Revision 1 0 March 2005 3 1 FEP INITIALIZATION amp BUILT IN SELF TEST 3 2 Table 3 2 CPCI 821 Initialization and Self Test
16. e year from date of delivery REPAIRED OR REPLACEMENT PRODUCT OUT OF WARRANTY Cyclone Microsystems for a period of 30 days warrants that its out of warranty products that are repaired or replaced shall be free from defects in workmanship or material under normal use and service Any repair or replacement shall not extend the period within which the warranty can be asserted The above warranties do not extend to and shall not apply to e Products which have been repaired or altered by other than Cyclone unless the Buyer has properly altered or repaired the products in accordance with procedures previously approved in writing by Cyclone or e Products which have been subject to misuse neglect accident or improper installation or 2400 30 FEP Maintenance 8 Support Guide 7 1 Revision 1 0 March 2005 WARRANTY l 7 6 7 2 CYCLONE Microsystems e Products not manufactured by Cyclone The foregoing warranty and remedies are exclusive and are made in lieu of all other warranties express or implied either in fact or by operation of law statutory or otherwise including warranties of merchantability and fitness for use Cyclone neither assumes nor authorizes any other person to assume for it any other liability in connection with the sale installation or use of its products and Cyclone makes no warranty whatsoever for products not manufactured by Cyclone or with respect to any non standard products which have been subject
17. ks Most of our FEP customers require 24 by 7 support that is far in excess of Cyclone Microsystems current or anticipated capabilities Consequently we highly recommend that FEP customers pursue high availability support from a support organization or pursue an on site sparing policy in conjunction with a Cyclone Microsystems Expedited Repair Program Please contact a Cyclone sales representative for a program proposal HARDWARE Cyclone Microsystems Inc Cyclone for the period set out below warrants that its standard products will be free from defects in workmanship or material under normal use and service Cyclone s obligation under this warranty shall not arise until the Buyer returns the defective product freight prepaid to Cyclone The only responsibilities of Cyclone under this warranty are at its option to replace or repair without charge any defective component of such products SOFTWARE AND FIRMWARE Cyclone warrants that Software and Firmware supplied shall conform to the then current published documentation applicable to such programs Cyclone for the effective period of the warranty set out below will upon written notice from the Buyer documenting the symptoms or the defect expend its best efforts to resolve software bugs and or fault This service shall be without extra charge and at Cyclone s option may include on site visit s if in its opinion the conditions justify such visit s EFFECTIVE PERIOD OF WARRANTY On
18. ome time after a reset or power on and turn off 9 0 CPCI 821 IOP Indicates IOP for CPCI 821 and will light for a short time after a reset or power on and then turn off S Indicates CPCI 821 activity and will blink and or vary in 10 o SES intensity as CPCI 821 performs different operations 41 0 CPCI 821 Ethernet 0 ACT Indicates network activity for port O and will blink during transmit and receive activity Indicates link integrity for Ethernet port O and will remain on 12 0 CPCI 821 Ethernet 0 LNK continuously if port 0 is connected to a functional network or Ethernet port Indicates network activity for port 1 and will blink during transmit and receive activity Indicates link integrity for Ethernet port 1 and will remain on 14 0 CPCI 821 Ethernet 1 LNK continuously if port 1 is connected to a functional network or Ethernet port Indicates status 0 for CPCI 817 and will light for a short time 13 0 CPCI 821 Ethernet 1 ACT 1 ERES SIN after reset or power on then turn off 16 CPCI 817 ST1 Indicates status 1 for CPCI 817 and will light for a short time after reset or power on and then turn off 17 CPCI 817 ACT Indicates CPCI 817 activity and will remain on for a short time then turn off after reset or power on 18 CPCI 817 IOP Indicates IOP for CPCI 817 and will light for a short time after reset or power on and then turn off 19 E1 Port 0 LNK Indicates valid E1 port 0 link 20 E1 Port 1 LNK Indicates vali
19. rediction assumes parts are used at a maximum of 50 of rated electrical stress e Component failure could result in FEP failure except for the power supplies that are configured in parallel redundancy However Bellcore s architecture uses FEPs in parallel redundancy 2400 30 FEP Maintenance 8 Support Guide 6 1 Revision 1 0 March 2005 RELIABILITY PREDICTIONS 6 3 6 4 6 2 ld CYCLONE Microsystems CONFIGURATION Item Part Number Quantity Ee e pr 600 2400 30 D0 CPCI 821 CM821 064 00 T3 1 1614 619 409 CPCI 817 CM817 064 T3 1 1514 660 207 DC Power Supply 2400 Chassis 370 1301 1 2172 460405 Fan Filter Assembly 2400 Chassis 370 1300 1 100 5400 185 185 600 2400 30 A0 CPCI 821 CM821 064 00 T3 1 1614 619 409 CPCI 817 CM817 064 T3 1 1514 600 207 AC Power Supply 2400 Chassis 370 1302 1 2332 428 816 Fan Filter Assembly 2400 Chassis 370 1300 1 100 5560 179856 RESULTS ITEM MTBF at 30 Deg C ion dE 600 2400 30 DO 185 185 5400 600 2400 30 A0 179 856 5560 2400 30 FEP Maintenance amp Support Guide Revision 1 0 March 2005 14 CYCLONE Microsystems 7 1 7 2 7 3 7 4 75 CHAPTER 7 WARRANTY OVERVIEW Cyclone Microsystems is a commercial manufacturer of Single Board Computers Intelligent Commu nication Controllers and communications systems Our standard repair cycle for in warranty or out of warranty repair is two wee
20. rnet Ports Connector 10 100 Base TX is a shielded RJ45 phone jack The pin assignments are as shown in Table 2 6 2400 30 FEP Maintenance 8 Support Guide 2 7 Revision 1 0 March 2005 CONFIGURATION amp CONNECTORS I CYCLONE Microsystems Table 2 6 Ethernet Port Connector Pin Signal Description 1 TX Transmit output 2 TX Transmit output 3 RX Receive input 4 N C 5 N C 6 RX Receive input 7 N C 8 N C 2 3 4 E1 Connectors Each of the two ATM El links uses two 75 ohm BNC connectors refer to figure 2 6 one for transmit and one for receive These connectors are electrically isolated from the front panel the shield of the connector is not connected to chassis ground The shield of the connector is RING and the center conductor is TIP Pin 1 Pin 2 Figure 2 6 750hm BNC Connector Table 2 7 E1 ATM Port 0 Connector Pin Assignments Pin panel Description 2 Rx RO Receive Ring 0 1 Rx TO Receive Tip 0 2 Tx RO Transmit Ring O 1 Tx TO Transmit Tip 0 2 8 2400 30 FEP Maintenance amp Support Guide Revision 1 0 March 2005 ld CYCLONE Microsystems 2400 30 FEP Maintenance amp Support Guide h 2005 Revision 1 0 Marc Table 2 8 E1 ATM Port 1 Connector Pin Assignments CONFIGURATION amp CONNECTORS CPCI 817 Pin Signal Description 2 Rx R1 Receive Ring 1 1 Rx T1 Receiv
21. set Switch is a momentary push button switch that resets the FEP 2 3 CONNECTORS 2 3 1 Power Connector There are two power supply connectors on the right hand side of the FEP 2 3 1 1 DC Power Connectors 600 2400 30 DO The DC power connector is military style circular bayonet connector with the contact arrangement and pin assignment as shown in Figure 2 4 Mating connector part numbers backshell part numbers and cable clamp backshell part numbers are as follows Manufacturer Mating Connector Backshell mere ITT Cannon MS 3476 W14 45 057 0718 002 057 0685 002 MS 3475 W14 45 Deutsch MS 3476 W14 45 94002 14 3014 94003 14 3014 MS 3475 W14 45 2400 30 FEP Maintenance amp Support Guide 2 5 Revision 1 0 March 2005 CONFIGURATION amp CONNECTORS I CYCLONE Microsystems p 48 VDC CH 48 VDC Return Ground Figure 2 4 DC Power Connector The DC power wiring harness to 600 2400 30 DO should use 14 AWG wire and the color code as follows Color Signal Contact Red 48 VDC A Black 48 VDC Return B Green Yellow Chassis ground D 2 3 1 2 AC Power Connectors 600 2400 30 A0 The AC power connector is a 3 pin connector See Figure 2 5 The power Connector is a standard IEC type recessed power receptacle Neutral Live Ground Figure 2 5 AC Power Connector 2 6 2400 30 FEP Maintenance amp Support Guide Revision
22. t to interfere with components on the board below or interfere with the underside of the board above Fully seat the board by pressing firmly on both ejector handles or pressing at the center of the board s front panel 5 3 FAN TRAY REMOVAL AND INSTALLATION The cooling fans of the FEP are serviceable from the front of the unit The FEP does NOT have to be removed from its rack to service the fans 5 3 1 Fan Filter Assembly Removal Follow steps 1 and 2 in Table 4 1 to remove the Fan Filter assembly The Fan Filter assembly is located on the left side of the unit as shown in Figure 4 1 The Fan Filer assembly has a finger pull Pull the fan tray from the unit 5 3 2 Fan Filter Assembly Installation Align the flanges in the Fan Filter assembly with its guides after replacing the fan and slide the Fan Filter access panel into the unit 5 4 POWER SUPPLY REMOVAL AND INSTALLATION The AC power supply has 2 switches for 2 power supplies and the DC power supply has a single switch for 2 power supplies The power supplies of the FEP are serviceable from the front of the unit The FEP does NOT have to be removed from its rack to service the power supplies The FEP will operate with one power supply installed Since the power supplies are hot swappable they can be removed or installed without switching off the power 5 4 1 Power Supply Removal The two power supplies of the FEP are located above the boards at the top of the unit To remove failed
23. the Fan amp Air Filter assembly Slide a new air filter element into the narrow opening in the Fan amp Air Filter assembly 5 Install the Fan 4 Air Filter assembly Snug the four retaining screws using a Phillips screwdriver Fans The filter slides out this way Filter Figure 4 1 Air Filter Replacement 2400 30 FEP Maintenance 8 Support Guide 4 1 Revision 1 0 March 2005 ld CYCLONE Microsystems 5 1 CHAPTER 5 SERVICEABLE COMPONENTS SERVICEABLE COMPONENTS All of he Field Replaceable Units FRU of an FEP are serviceable from the front of the unit without the need to dismount an installed FEP from its rack Table 5 1 lists all the field replaceable units and the associated CLEI codes and Cyclone part numbers Table 5 1 CLEI Number and Barcode ar Qty Description CLEI Number See 600 2400 30 A0 600 2011 1 5 slot CPCI AC 2400 Chassis GCM2DCOCRA 436787 CM821 064 00 T3 1 CPCI 821 Host Processor Board GC1PFGOBAA 117503 CM817 064 T3 2 Data Link Board 2 Port ATM E1 GCP8PLMFAA 135437 370 1302 2 AC Power supply 2400 Chassis GCPUHTOJAA 272077 370 1300 1 Fan Filter Assembly 2400 Chassis GCNYAANFAA 436784 370 1303 Filter only 2400 Chassis 600 2400 30 DO 600 2010 1 5 slot CPCI DC 2400 Chassis GCM2EDOCRA 436788 CM821 064 00 T3 1 CPCI 821 Host Processor Board GC1PFGOBAA 117503 CM817 064 T3 2 Data Link
24. to misuse neglect accident or have been modified by the Buyer Cyclone shall have no liability for incidental or consequential damages of any kind arising out of the sale installation or use of its products SERVICE POLICY Out of repair warranty will be accomplished expeditiously at a charge published on the current price schedule plus shipping A full description of the failure must be enclosed with the product Shipments arriving at Cyclone without a Return Material Authorization RMA number will not be accepted and will be returned to the customer at his cost regardless of warranty status Return Procedures Upon determining that repair is required the customer must e Cal Cyclone Customer Support at 203 786 5536 for a RMA number Please have ready The serial number of the board s e The reason for return e Enclose a detailed description of the failure with the failed unit in a static shielded protective container e Ship unit to Cyclone Microsystems 370 James Street New Haven CT 06513 Attn RMA number e The RMA is valid for 30 days after issue 2400 30 FEP Maintenance amp Support Guide Revision 1 0 March 2005 CYCLONE APPENDIX A MANUALS A 1 ADDITIONAL INFORMATION Additional information for each of the boards used in the FEP can be found in their respective User s Manual These manuals are available from Cyclone Microsystems Part Number Description 800 0821 CPCI 821 User s Manual 800
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