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ZS-DSU (Ver 2.0) Smart Sensor User`s Manual

1. Sy gt ge U m 10 80 x lt ZS DSU User s Manual 6 5 Section 6 APPENDIX Item I O type ZS DSU11 ZS DSU41 NPN type PNP type Number of connected Sensor Heads Cannot be connected Number of connected controllers Max 15 units ZS MDC 1 unit ZS LDC 9 units ZS ZFV 5 units The Controller Link Unit is needed for gang mounting Connectable controllers ZS LDC__ ZS MDC__ ZFV A__ Exte Connection method Serial I O is connector type rnal Otherwise prewired standard cable length 2 m VE Serial I O USB2 0 1 port FULL SPEED 12 Mbps MINI B RS 232C 1 port max 115200 bps Output HIGH PASS LOW 3 outputs NPN HIGH PASS LOW 3 outputs open collector DC30V 50 mA max PNP open collector DC30V residual voltage1 2V or less 50 mA max residual voltage1 2V or less Input ON Short circuited with OV terminal ON Supply voltage short or 1 5 V max circuited or within sup OFF Open leakage current 0 1 mA ply voltage 1 5 V max OFF Open leakage current 0 1 mA max Data resolution 32 bits Func Trigger function tions Start end trigger can be set individually External trigger data trigger self trigger time trigger Other functions External bank function ala
2. CHO CH1 CH2 CH3 Gs 5 hours i i ec TEERETETER time Sampling data Logging start trigger e i Data to be saved in a file Logging end trigger tt Sampling interval gt U D T O gt O Z 7 z 9 m lt gt U m 7 ave a For details on how to connect and install the Sensor Heads and controllers refer to the ZS L Series User s Manual CHECK ZS DSU 5 2 User s Manual Section 5 Periodic Continuous Logging First of all set the image logging to OFF and the following to the ZS MDC For details on operation and setup methods refer to the User s Manual for the ZS MDC Setting item Setting SEL CH Input A 2CH Input B 3CH TASK1 OPERA Expression type THICKNESS TION Calculation parame Input A ter X Calculation parame Input B ter Y ZS DSU settings gt FUN Mode LOGING SOURCE SourceA Select the source to save data from HSourceA BSourceB BSourceC Set the following details to source A SELECT TASK1 SAVE ON LABEL any letters a v v gt FUN Mode LOGING TRIGGER START BUTTON o fa 2 Select the BUTTON to use as the start trigger START BUTTON o Complete m J gt FUN Mode LOGING TRIGGER END HOUR 5 3 Set th i x Set the end trigger to 5 hours EhOOMOOS lt DIG HVAL SETOK A
3. AJAN lis data acquired at 1 logging Stores data in direction line direction until line feed is input xt IInputting a label to each line or row is handy for data identification and management O ee aeons nee Source settings p 3 15 i ZS DSU 3 32 User s Manual Section 3 Setting Banks Setting Banks The ZS DSU Series can hold up to four sets of settings These settings can be switched externally when changing the device setup A set of these settings is called a bank Switching banks Bank 1 is selected as the default Banks 2 and 4 are also available atl x Banks can be switched from an external device by communication commands For details on command formats refer to the Communication Command Reference provided separately CHECK gt FUN Mode BANK CHANGE n m Cc vu Setting Description CHANGE Selects the target bank Range BANK1 BANK2 BANK3 BANK4 default BANK1 Clearing banks Clearing initializes the settings of the currently selected bank gt FUN Mode BANK CLEAR wu Settings in SYSTEM and settings displayed in the RUN mode are not initialized CHECK ZS DSU User s Manual 3 33 Section 3 External Bank Function External Bank Function A maximum of 128 sets of bank data can be saved on Memory Card Bank Data can be loaded from Memory Card to gang mounted controllers as ne
4. ZS XCN Multi Controller Sensor Controller Amplifier Unit Unit for gang mounting ZS MDC11 MDC41 ZS LDC11 LDC41 ZFV A controller Max 9 units can Max 5 units can ME p 2 4 be gang mounted be gang mounted Q e Max 15 controllers ZS DSU 1 unit ZS MDC 1 unit ZS LDC 9 units ZFV 5 units can be aie gang mounted When a multi controller is connected image data cannot be logged e When ZFV and ZS series are connected check that software from the following version onward is installed 2 000 ZS LDC 2 100 ZS MDC 2 100 ZS DSU 2 000 Memory Card Collection of tools for Data Storage Unit A CD ROM attached to ZS DSU11 41 lt CSV File Converter for Data storage Unit Wwe CSV file conversion software Smart Analyzer Macro Edition Excel macro for analyzing acquired data Ay Recommended parts Model Capacity F160 N64S S 64Mbyte Power supply QM300 N128S_ 128Mbyte E DC24V 10 F160 N2565 256Mbyte a sr anen iad Pale EZ 1 When 1 Sensor Controller is connected S82K 01524 DC24V 0 6 A 2 When 2 or 3 Sensor Controllers are connected S82K 05024 DC24V 2 1 A 3 When 4 to 15 Sensor Controllers are connected Prepare the required number of 1 and 2 power supplies above ZS DSU User s Manual 1 9 nv m gt Cc a m wn 1 10 Section 1 Basic Configuration E Application expansion c
5. FUN Mode The LCD screen displays the setup menus The No at the top of each menu corresponds to a function key e gt displayed at the top right of the LCD screen indicates that the setup menu is made p of two or more pages Scroll pages by the LEFT or RIGHT key Top menu in FUN mode D The currently selected bank No will be displayed on N 4 the display md 8 HLOGING AIO SET Pressing the MENU key in the FUN mode returns to KIBANK LISYSTEM the display Key Operations Key FUN Mode Function keys 1 2 Directly sets the No preceding the items displayed on the LCD screen 3 4 lt LEFT key The function changes depending on the settings RIGHT key Scrolls pages in list menus Selects the digit of numerical values T UP key Changes numerical values during numerical value input J DOWN key ZS DSU User s Manual 3 5 Section 3 About Setup Key FUN Mode MENU key MENU Displays the top menu of the FUN mode SET key SET Applies the item you are setting up ESC key ESC Returns to the previous menu The following describes basic operations for example when setting external input sig nal O0OFF ON as the logging start trigger Press function key 1 representing 1 O2 ioana AO SET LOGING 4 RIBANK ASYSTEM 30 04 on m Cc U 2 Press function key 2 representing 1O 2 TRISOURCE ATRIGGER TRIGGER a
6. Logging SourceA Stopping 1 START Stopping 1 START on m Cc U 3 8 S Display Customize Menu DIGITAL HHELP BANK GLCD Details displayed on the upper section of the LCD screen Display Details Description Available MB Available TIME Available DATA Displays the amount of space remaining on the Memory Card Displays the remaining logging time when the end trigger is set to TIME Displays the remaining number of logging points when the end trigger is set to QUANT RoN When ONE SHOT is set the remaining number of logging S points is displayed according to the remaining amount of space emer in the internal buffer even when the end trigger is set to other than QUANT Displays the remaining number of logging repeats when the sampling mode is set to REPEAT Displays the measured value of the currently selected source Available TRIG LOGGING Source A to N ZS DSU User s Manual Details displayed on the lower section of the LCD screen Display Details Section 3 About Setup Description StoppingT START This indicates a stopped state The Data Storage Unit is standing by for the start trigger by the TUP key Waiting STOP This indicates that sampling has started and that the Data Storage Unit is standing by for the logging start trigger To stop sampling press the LDOWN key Key Operations Waitin
7. Setting the Logging Conditions e o nnn Set the conditions for logging data lt Source settings Overview of the Assign the controller or data to be logged as the source lt lt lt lt x cross header gt FUN Mode LOGING SOURCE SourceA to J lt Setting Description SELECT Assigns a GH No or dala as The selected source Movement AM When the Data Storage Unit is connected to the ZS LDC only the j th h 9 CH selection is displayed When the Data Storage Unit is connected rou g menus u p to setting items cHeck to the ZS MDC only the data selection is displayed Assigns the CH No of the ZS LDC to be logged Range None 1CH onwards largest gang mounted CH Assigns the data of the ZS MDC to be logged Range TASK1 to TASK4 Input A to Input Index label Sources that are used Solely as logging triggers Range OFF ON default value OFF Indicates the section Sets the label for the logging data Call up the initial character of each character group using function keys 1 to number and title 4 Other signals are assigned to the latter half of each group 1 AtoZ 2atoz 3 KANA 4 Numbers lt gt Switch the characters in order using the UP or DOWN key Move the digits by the LEFT or RIGHT key eh i E EA Explanation of options ZS DSU User s Manual Helpful information regarding operation and reference pages a
8. 5 1 CF power indicator 2 CF access indicator 3 Error indicator 4 ii 10 OUT indicator a l ___ 5 Display I 6 LCD screen it 7 Control keys I z 0 9 Threshold switch 8 Mode switch 7 aN 11 Coupler 12 RS 232C connector am Yocom m f 13 I O Cable CF power indicator Indicates that power is being supplied to the Memory Card Lits when power is ON and is out when power is OFF CF access indicator Lits when the Memory Card is being accessed Error indicator This indicator lits when there is a Memory Card read write error Memory Card slot Insert the Memory Card into this slot Display Displays measured values during logging and remaining free space on the Memory Card for example I pa 6 LCD screen RUN mode Displays the content of the main display and the setup menu for dis play related information The external bank function also is set up in this mode TEACH mode Displays the threshold setup menu for the alarm outputs FUN mode Displays the logging condition setup menu ZS DSU User s Manual 7 8 9 Section 1 Part Names and Functions Control keys The Control Keys are for setting logging conditions and other information The func tions assigned to the Control Keys change according to the operating mode
9. m Time gt 4 50ms 5 m x lt Timing signal ON gt toZS MDC OFF z m 72 Logging end trigger i Sampling data Logging start trigger e ij Data to be saved in a file 4 Sampling interval For details on how to connect and install the Sensor Heads and controllers refer to the ZS L Series User s Manual CHECK ZS DSU User s Manual 5 5 Section 5 Multi point Simultaneous Logging First of all set the image logging to OFF and the following to the ZS MDC For details on operation and setup methods refer to the User s Manual for the ZS MDC Setting item Setting SEL CH Input A 2CH Input B 3CH Input C 4CH Input D 5CH TASK1 OPERA Expression type MAX MIN all input A to D are valid TION ZS DSU settings gt FUN Mode LOGING SOURCE SourceA Select the source to save data from SRST EFE BSourceC Set the following details to sourceA SELECT Input A SAVE ON LABEL any letters Set Input B to Input D in the same way to SourceB to SourceD Set TASK1 to SourceE gt FUN Mode LOGING TRIGGER START 1 0 2 Set the start trigger SOURCE Al O SEL BACTIVE BIDELAY SOURCE SourceA I O SEL INO ACTIVE OFF gt ON gt U D T O gt O Z 7 z 9 m lt gt U m 7 gt FUN Mode LOGING TRIGGER END QUANT 3 Set the number of data points to use as the
10. Ve LA Displays and Key Operations p 3 5 Mode Switch The Mode Switch selects the operating mode RUN mode Select this mode when performing regular logging TEACH mode Select this mode when setting the judgment thresholds for alarm output FUN mode Select this mode when setting logging conditions Threshold Selector Switch The Threshold Selector switch selects whether to set or display the HIGH or LOW threshold 10 OUT indicator Lits during alarm output 11 Coupler This connector is for connecting the Multi Controller or the Sensor Controller 12 RS 232C connector Connect the RS 232 cable when you are connecting the Data Storage Unit to a per sonal computer that does not have a USB port 13 I O Cable The I O cable connects the Data Storage Unit to the power supply and external devices such as timing sensors or programmable controllers 14 USB port Connect the USB cable to the USB port to connect to a personal computer ZS DSU User s Manual nv m gt 4 Cc m wn 1 13 Section 1 Brief Description of Logging Function Brief Description of Logging Function How logging works The following illustrates how data is logged on the ZS DSU as y Sampling start Sampling stop N p 3 26 External input signal IN2 Stop condition UP key External input signal IN3 m DOWN key i Es I Save to Memory Card Morera to Memory Card o HITTI PPE ron iis i
11. n m Cc U 3 37 Section 3 Setting the System Environment Setting the display language Set the display language of the LCD screen gt FUN Mode SYSTEM LANGUAG Setting Description Japanese Displays menus in Japanese default value English Displays menus in English wn m Cc uv ZS DSU 3 38 User s Manual Section 3 Setting the Display Method Setting the Display Method Set what you want to display on the Data Storage Unit during logging in the RUN mode To set the display method switch to the RUN mode and display the top menu Setting the display Set what is displayed on the display in the RUN mode E Number of digits past the decimal point Set the number of display digits past the decimal point When five or less digits are set the digits are disabled from the rightmost digit first n m Cc U gt RUN Mode MENU key DIGITAL DOT Setting Description 5th 4th 3rd 2nd 1st 0 Sets the number of display digits past the decimal point default value 3rd E Setting the ECO display Set the brightness of the display gt RUN Mode MENU key DIGITAL ECO Setting Description NORMAL Sets the display to normal brightness default value ECO Suppresses the display brightness by reducing current consumption OFF Turns the display OFF ZS DSU User s Manual 3 39 Section 3 Setting the Display Method Setting the
12. Data Storage Unit 2 3 x Attaching the ferrite core 2 3 a Installing the Data Storage Unit 2 4 Gang mounted with Logging Target Controller 2 9 O ij About the I O cable 2 11 Z How to Insert and Remove the Memory Card 2 15 O zZ ZS DSU User s Manual 2 1 Section 2 About Installation and Connection About installation and Connection E Checking the installation environment Read Precautions for Safe Use at the beginning of this manual and check the instal lation environment E Checking the installation site Read Precautions for Correct Use at the beginning of this manual and check the installation site E About the power supply Before installing and connecting the Data Storage Unit be sure to turn it OFF Also read Precautions for Safe Use and Precautions for Correct Use at the begin ning of this manual and check the power supply and wiring zZ 92 gt m m gt 2 O Z Ro Q O Z Z m QO O Z ZS DSU 2 2 User s Manual Section 2 Data Storage Unit Data Storage Unit This section describes installation of the Data Storage Unit and connection of the I O cable Bs A Before connecting disconnecting peripheral devices make sure that the Data Storage Unit is turned OFF The Data Storage Unit may break down if it is connected or disconnected while the power is ON CHECK Attaching the ferrite core Attach the ferrite core provided with the Data
13. PWR ACCESS ERR oo o an RUN TEACH Mode Description FUN Mode Mode for setting the logging conditions TEACH Mode This mode is for setting the threshold values for alarm output RUN mode This mode is for executing logging This mode is for setting the details of the main display and other display related items and when using the external bank function When you switch the operating mode after changing the measurement conditions you will be 9 prompted to save the settings Save the settings as required If you turn off the Digital Storage Unit CHECK without saving these settings the newly set measurement conditions will be cleared from memory You can also save all the settings later on A Saving setup data p 3 35 ZS DSU 3 4 User s Manual Section 3 About Setup E Displays and Key Operations The Digital Storage unit has digital displays and an LCD screen The details displayed on these differ according to the operating mode MEMORY CARD PWR ACCESS ERR O o Display LCD screen Alphabet characters that appear on the digital displays A Bal G BoE IF G H l Control keys a Pa ee ee G mu oe Ef oe ET em a a JK WE Ma UN OF TEs e r ir r H re mo ome w rc SERN x m aXe Ne oe j uv
14. Setting the Logging Conditions E DATA WINDOW This item is for setting the change in the state of the data measured value as the log ging start trigger Set the upper lower limit value When the measured value falls inside or outside of that range this is taken to be the start trigger gt FUN Mode LOGING TRIGGER START WINDOW Setting Description SOURCE Select the source to be used as the logging start trigger Range SourceA to N UPPER Sets the upper limit value of the specified range Range 999 999 to 999 999 LOWER Sets the lower limit value of the specified range Range 999 999 to 999 999 MODE Select either of the measured value inside or outside the specified range is to be used as the start trigger Range IN OUT default IN on m Cc U Measured value ji Specified range At IN Logging Start At OUT Logging start DELAY Set the delay time when you want to start logging a little before or a little after the start trigger Range 9999 to 9999 ms default value 0 ms 9999ms Delay time 9999ms gt Measured value i ee il Specified range 4 e J Start trigger At 9999ms aian ooa Logging start At 9999ms gt Logging start When set to image logging ON set the delay time using the no of images Range 127 to 127 Page No of images default value 0 images rier Logging 127 lt gt Start trigg
15. ee When Error is displayed on the Troubleshooting p 6 2 Main Display p 6 3 Want to know the meaning of terms hes A Glossary p 6 4 on m Cc U Setting banks Set up the banks External bank function Transfer bank data from the controller to the Memory Card or from the Memory Card to the controller Applied Use of Functions Setup up the system environment E Removing the Memory Card E Initializing the setup data E Checking the system information E Setting the system clock E Initializing the Memory Card E Setting the save start No E Setting key operations E Setting the display language Set up the system environment External I O Set the alarm outputs and the thresholds for ne alarm judgement Setting the display method Set what is to be displayed on the Data Storage Unit during measurement in the RUN mode N o o u So s cs lt ZS DSU User s Manual 3 3 Section 3 About Setup Ab Setup Basic Knowledge for Operation The following describes basic operation of the Data Storage Unit before you set it up E Switching Modes The ZS DSU has the following 3 operating modes Switch to the desired mode before n m Cc ge you start operation Basically the RUN mode is switched to and logging starts after log ging conditions are set in the FUN mode To switch the operating mode use the Mode Switch MEMORY CARD Y
16. on m Cc U 3 26 Section 3 Setting the Logging Conditions Sampling Settings Set the sampling interval stop conditions save format to Memory Card etc E At image logging ON gt FUN Mode LOGING SAMPLE Setting Description MODE Sets the save method to the Memory Card 1SHOT Store data in ZS DSU RAM then save together to memory card T Logging T eooo OT o neh e i i Sampling Store in Save together Interval ZS DSU RAM to memory card Busy ON output OFF Sampling data Logging start trigger e Data saved to file Logging end trigger vit The next start trigger is not accepted until saving of the file to Mem a ory Card is completed When the save is completed BUSY output cHecx turns ON e Data can be sampled at high speed during logging as data is buff ered to internal RAM on the ZS DSU without the Memory Card being accessed The size of data that can be saved continuously without any omis sions is affected by the size of the internal RAM on the ZS DSU CURRENT After end trigger save data for the latest 128 images Image data is buffered to internal RAM from start trigger to end trigger When buffering more than 128 images data for the latest 128 images will be continu ously buffered 128 gt Start trigger 128 End trigger NORMAL After start tri
17. LCD display Set how the LCD screen is displayed in the RUN mode E Setting display ON OFF Set whether or not to display the LCD screen gt RUN Mode MENU key LCD ON OFF n m Cc U Setting Description ON Displays the LCD screen at all times default value AUTOOFF Turns the LCD screen display OFF when no operations are performed for one minute OFF Turns the LCD screen OFF This setting is valid only in the RUN mode Note however that pressing the MENU key displays the display customize menu E Setting the backlight ON OFF Set whether or not to turn the LCD screen s backlight ON or OFF gt RUN Mode MENU key LCD B LIGHT ON Setting Description Turns the LCD screen backlight ON at all times default value AUTOOFF Turns the backlight OFF when no operations are performed for one minute OFF Turns the LCD screen backlight OFF m Customizing the LCD display Set this item to display customized characters on the LCD screen gt RUN Mode MENU key LCD CUSTOM Setting Description ON OFF Set this item to ON to display characters set at CUSTOM on the LCD screen default value OFF CUSTOM Use this setting to edit characters to display on the LCD screen max 16 digits Call up the initial character of each character group using function keys 1 to 4 Other signals are assigned to the later half of each group 1 AtoZ 2 ato
18. LCD screen SYSTEM ERROR The controller is not connected Connect the Controller CONNECT SYSTEM ERROR Internal bank data is in error Hold the UP key down for 3 sec BANK DATA onds and then hold the DOWN key down for 3 seconds The Data Storage Unit is turned ON again and restored after it is initialized SYSTEM ERROR Internal error Turn the Data Storage Unit ON MAIN COM again E Others LCD screen Disp range Error The measurement result Change the decimal point digit exceeds the number of dis setting played digits ZS DSU User s Manual 6 3 Section 6 APPENDIX Q amp A Question Answer What is the minimum sampling interval This changes according to the number of assigned sources and mode IE p 3 26 Can I use third party Memory Cards Operation of some types has been verified Contact your OMRON representative Term Explanation Memory Card Storage media for saving logging data CompactFlash is used on the Data Storage Unit CSV file An abbreviation for text delimited with commas In this text file data elements are delimited by a comma which allows the data to be browsed on general purpose spreadsheet soft ware gt v v m Z z gt x lt ZS DSU 6 4 User s Manual Section 6 APPENDIX Specifications and External Dimensions Data Storage Unit ZS DSU11 DSU41 Unit mm
19. ON or OFF of the timing signal that logging is to end Range OFF ON ON gt OFF default value OFF gt ON RS ve Delays end of logging by about 1 2 ms at most from input of the che external trigger Timing i t ON iming inpu i one pe C e 1 a i 1 2ms n 1 2ms AtOFF ON A gt Logging end o At ON gt OFF Logging end E DATA SLOPE This item is for setting the change in the state of the data measured value as the log ging end trigger Set the trigger level When the data falls above or below this preset trigger level value this is taken to be the end trigger gt FUN Mode LOGING TRIGGER END DATA Setting Description SOURCE Select the source to be used as the logging end trigger Range SourceA to N EDGE Select whether above or below the trigger level is to be used as the end trigger Then also set the trigger level Range UP DOWN default UP Trigger level Measured value At up edge Logging end At down edge Logging end ZS DSU User s Manual Section 3 Setting the Logging Conditions E DATA WINDOW This item is for setting the change in the state of the data measured value as the log ging end trigger Set the upper lower limit value When the measured value falls inside or outside of that range this is taken to be the end trigger gt FUN Mode LOGING TRIGGER END WINDOW Setting Description SOURCE Select t
20. Storage Unit to the I O cable of the Data Storage Unit MEMORY CARD PWR ACCESS ERR o 17 gt rm gt a O Qo O O Z Z m O a O Z Ferrite core ZS DSU User s Manual 2 3 z wn gt i gt a O Z Qo O O Z Z m O a O Z 2 4 Section 2 PECES CIECA IIi Installing the Data Storage Unit E Installing on the DIN track The following describes how to attach the 35mm wide DIN track by quick easy opera tion MEMORY CARD v LDON ZERO ENABLE LD ON ZERO ENABLE PWR ACCESS ERR oO Eo DIN track sold sepa rately PFP 50N 0 5m PFP 100N2 1m End plate sold sepa rately PFP M Installation procedure The following describes how to install the Data Storage Unit and controllers on the DIN track 1 Hook the connector end of the device onto the DIN track Hook on connector 2 Push the device down onto the DIN track until Hook on I O cable the hook on the I O cable side is locked Push down until you hear it snap into place a a Always hook the connector end of the device on the DIN track first Hooking the I O cable end on the DIN track first may impair the mounting strength of the DIN track attachment CHECK ZS DSU User s Manual Section 2 Data Storage Unit Co
21. TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR ZS DSU User s Manual Introduction SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES Please refer to separate catalogs for OMRON s safety rated products OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document Nuclear energy control systems combustion systems railroad systems aviation systems
22. Unit system Setting the System Clock Set the clock on the Data Storage Unit system gt FUN Mode SYSTEM CLOCK Setting Description DATE Sets the date HOUR Sets the hour ZS DSU 3 36 User s Manual Section 3 Setting the System Environment Initializing the Memory Card Format the Memory Card gt FUN mode SYSTEM CF FORMAT Setting Description OK Initializes the Memory Card CANCEL Does not initialize the Memory Card Setting the save start No Logging files to be saved on Memory Card are automatically given a file name made up of a running number That start No can be changed Note that already existing Nos will be overwritten if specified gt FUN Mode SYSTEM CF FILE NO Setting Description 0 to 999 Sets the start No The current start No is displayed as the default start No Setting key lock The key lock function disables all Data Storage Unit keys Once the keys have been disabled no key input will be accepted until the lock is released This function is useful to prevent inadvertent changes to settings Moving to the key lock menu or moving between menu hierarchies by the MENU or ESC keys are possible even when the key lock function is ON gt FUN Mode SYSTEM KEYLOCK Setting Description OFF Cancels the key lock function default value ON Turns the key lock function ON ZS DSU User s Manual
23. ZS DSU with an NPN output the GND terminal is also the common I O terminal for all I O except for the linear output OUTO HIGH output This outputs judgment results HIGH OUT1 PASS output This outputs judgment results PASS OUT2 LOW output This outputs judgment results LOW OUT3 ERR output This output turns ON when there is a Memory Card read write error ZS DSU User s Manual z 7 gt m m gt a O Qo O O Z Z m O a O Z 2 11 Section 2 About the I O cable 7 OUT4 BUSY output This output turns ON during data logging or saving of data to the Memory Card The next start trigger is ignored even if it is generated while the BUSY output is ON 8 INO external trigger timing input This input is for externally controlling the logging trigger 9 IN1 line feed row feed input This input is for performing a line feed row feed on the logging data at any desired posi tion 10 IN2 sampling start This input is for starting sampling from a sampling stopped state 11 IN3 sampling forced end This input is for forcibly stopping sampling logging from a sampling state or logging state zZ 92 gt T m gt 2 O Z Ro Q O Z Z m QO O Z ZS DSU 2 12 User s Manual Section 2 About the I O cable E I O Circuit Diagrams NPNtype ZS DSU11 l Brown DC24V Red OUTO Load Green OUTI
24. default value 0 images ser Logging 127 a gt Start trigger gooono i For 127 images e a For 127 images py ZS DSU 3 20 User s Manual Section 3 Setting the Logging Conditions E HOUR This item is for setting the time hours minutes seconds that logging is to be started The system clock must be set on the ZS DSU beforehand nes Setting the System Clock p 3 36 gt FUN Mode LOGING TRIGGER END HOUR lt When set at 9 00 00 gt 8 00 8 30 9 00 9 30 Logging start Setting the end trigger n m Cc U Set the conditions for ending logging si Select one of BUTTON EXT DATA WINDOW I O HOUR TIME QUANT as the end trigger A When LOGING TRIGGER END is selected the first No that is blinking indicates the current cHEex end trigger The default value is BUTTON Time cannot be selected at image logging ON E BUTTON This setting item is for inputting the end trigger by key operation on the ZS DSU Log ging ends when the UP key is pressed gt FUN Mode LOGING TRIGGER END BUTTON The TUP key is pressed Y Logging end ZS DSU User s Manual 3 21 n m Cc ge 3 22 Section 3 Setting the Logging Conditions E EXT INPUT SLOPE This item is for setting the external input signal as the logging end trigger gt FUN Mode LOGING TRIGGER END EXT Setting Description EDGE Select at which timing
25. end POINT 7 000001 trigger to one point gt DIG VAL SETOK ZS DSU 5 6 User s Manual Section 5 Multi point Simultaneous Logging gt FUN Mode LOGING SAMPLE 4 Set the sampling conditions MODE BESTOP FILE ZICYCLE MODE REPEAT STOP Desired number of repeated logs FILE ADD CYCLE 10 ms gt RUN Mode 5 Either press the TUP key once or input the external input signal IN2 to switch to start trigger standby state 6 Logging is started when the state of the timing input of ZS MDC changes from OFF to ON Set any desired value as the sampling interval To set the deviation from the trigger input to a mini Q mum set the fastest speed 10 ms CHECK The input to be used as the trigger must be set to an ON state longer than the sampling interval Allow at least one second for the interval between the start trigger and the start trigger of the next repeat ZS DSU User s Manual gt U D mm O gt O zZ 7 z 1 m lt gt U m 7 5 7 Section 5 Logging the Shape for Each Detected Workpiece Logging the Shape for Each Detected Workpiece This is an example of data obtained by sampling for each workpiece e g shape logging at high speed The following describes an example of how to measure at the maximum speed of the ZS LDC and log all measurement data for the duration that the timing signal of ZS LDC is ON Set up logging on the ZS DSU and ZS LDC
26. occurred can be saved by setting a CHECK minus delay or number of delays a eg yf roe Judgement i value A NG lt _ __ _ Logging A Logging is started back from before the NG was generated ZS DSU User s Manual Section 1 Data Storage Unit Capabilities High speed logging extended logging can be selected ZS series only The Data Storage Unit allows you to adapt to instances where you may want to confirm whether data has been saved and detected correctly at high speed for example in test verifications or where you may want to collect data periodically over an extended period for quality assurance reasons To save data at high speed use the one shot mode LA Sampling settings one shot mode p 3 26 nv m gt Cc m wn To log data over an extended period use the repeat mode LA Sampling settings repeat mode p 3 26 ave a When image logging ON operate in one shot mode However sampling is executed for measure ment cycle of logging target CH ZFV thus intervals cannot be set CHECK Logging data can be easily analyzed The Data Storage Unit is bundled with analysis software with programmed Excel mac ros This software is useful in performing analyses after logging data is imported to a personal computer Logging data can be collected in an easily manageable format Logging data can be converted to the manageable CSV format by the CSV
27. of the HIGH or LOW threshold values is displayed changes according to the set ting of the threshold selector switch OO ot 8 tt THRESH 250 000 lt gt DIG TI VAL SETOK Key Operations Key DIRECT IN Function keys 1 2 Not used ve LEFT key Selects the digit in the threshold numerical value RIGHT key D T UP key Changes the threshold numerical value J DOWN key O MENU key MENU Not used SET key Applies the newly set threshold value n m 4 ESC key Cancels the newly set threshold value ZS DSU User s Manual List of Setting Items Section 3 About Setup E FUN Mode This is the mode for setting the measurement conditions Settings peit Option Range Pages Value SOURCE SOURCE SELECT p 3 15 AtoN CH 1CH to max gang mounted ZS LDC and ZFV channel No DATA TASK1 to 4 Input A to ZS MDC only SAVE OFF OFF ON LABEL LABEL START BUTTON p 3 16 TRIGGER default value BUTTON EXT a p 3 17 EDGE OFF2ON OFF gt ON ON OFF DELAY 9999 to 9999 ms C 127 to 127 Page 2 DATA a p 3 18 SOURCE fF Source A to N EDGE UP DOWN DELAY 0 ms 9999 to 9999 ms D 127 to 127 Page 2 WINDOW p 3 19 SOURCE Source A to N UPPER 999 999 to 999 999 LOWER 999 999 to 999 999 MODE IN OUT DELAY 9999 to 9999 ms C 127 to 127 Page 2 1 0 oo
28. 34 CONT gt CF i ele pag CTR gt CF B1 to B4 Poe SEL CTR gt CF BANKO to BANK127 FILE SEL n m Cc U E e E NORMAL NORMAL ECO OFF p 3 39 LCD ON OFF ON AUTOOFF OFF p 3 40 B LIGHT JON Jon AUTOOFF OFF p 3 40 CUSTOM C ON OFF CUSTOM p 3 40 HELP p 3 41 E TEACH Mode This is the mode for setting the threshold values TEACH Mode Settings sit Option Range Pages DIRECT IN p 4 3 ZS DSU 3 14 User s Manual Section 3 Setting the Logging Conditions Setting the Logging Conditions Source settings Assign the controller or data to be logged as the source E Data logging source gt FUN Mode LOGING SOURCE SourceA to N Setting Description SELECT Assigns a CH No or data as the selected source aul When the Data Storage Unit is connected to the ZS LDC or ZFV only the CH selection is displayed When the Data Storage Unit is avec connected to the ZS MDC only the data selection is displayed n m Cc vu CH Assigns the CH No of the ZS LDC or ZFV to be logged Range None 1CH onwards largest gang mounted CH DATA Assigns the data of the ZS MDC to be logged Range TASK1 to TASK4 Input A to Input SAVE Set this item to ON to save logged data Set this item to OFF in the case of sources that are used solely as logging triggers Range OFF ON default value OFF LABEL Sets the label for the logging data Call up the initial char
29. 4 Setting the Communication Specifications 4 5 Section 5 APPLICATION SETTING EXAMPLES 5 1 Periodic Continuous Logging 5 2 Multi point Simultaneous Logging 5 5 Logging the Shape for Each Detected Workpiece 5 8 Simultaneous Logging Images and Measured Values for Multiple Controllers 5 11 Save NG Images for 1 Day 5 14 Logging of Images Before and After NG 5 16 Section 6 APPENDIX 6 1 Troubleshooting 6 2 Error Messages and Countermeasures 6 3 Q amp A 6 4 Glossary 6 4 Specifications and External Dimensions 6 5 Data Storage Unit 6 5 Panel Mount Adapters 6 7 RS 232C Cable for Connecting to a Personal Computer 6 8 Controller Link Unit 6 9 Version Up Information 6 10 INDEX 6 11 Revision History 6 16 ZS DSU User s Manual ss a so enero 13 READ AND UNDERSTAND THIS DOCUMENT MEMO Q e m wo ZS DSU 14 User s Manual Section 1 FEATURES n m gt po m io Features of the Data Storage Unit 1 2 Data Storage Unit Capabilities 1 4 Logging Functions 1 4 External Bank Function 1 8 Alarm Output Function 1 8 Basic Configuration 1 9 Part Names and Functions 1 12 Brief Description of Logging Function 1 14 How logging works 1 14 Sampling interval at image logging ON OFF 1 14 System configuration and logging operations 1 15 Format of Data Logged on Memory Card 1 16 File configuration in memory card 1 16 ZS DSU User s Manual 1 1 Section 1 Features of the Data Storage
30. DE CHO CH1 ZS DSU settings gt FUN Mode IMAGE SOURCE Set the channel where logging images ISEL CH AIMGSAVE IMAGE SAVE ON SELECT CH 1CH gt U D T O gt O Z 7 z 9 m lt gt U m 7 gt FUN Mode LOGING SOURCE Source A 2 Set the channel where logging measured values SELECT BSAVE LABEL SELECT 1CH SAVE ON LABEL any letters ZS DSU 5 14 User s Manual Section 5 Save NG Images for 1 Day gt FUN Mode LOGING TRIGGER START 3 Set the end trigger to 5 00am WINDOW Ao BHOUR gt HOUR Time for system start gt FUN Mode LOGING TRIGGER END 4 Set the end trigger GUANT ETNE QUANT 128 gt FUN Mode LOGING SAMPLE 5 Set the sampling conditions MODE STOF OFILE ACYCLE MODE 1SHOT CURRENT STOP NONE FILE NEW CYCLE NG gt FUN Mode LOGING FORMAT 6 Set data format ODATA BALIGN RIL ODATA Optional ALIGN Optional LINE FEED OFF gt RUN mode 7 Press the T UP key one time or input external input signal IN2 to switch to start trigger standby state gt U D mm O gt O zZ 7 z 1 m gt lt gt U m 7 8 Start NG image logging from specified time 9 When logging of NG image reaches 128 images logging ends and data is saved to the memory card When there are less than 128 NGs input external input signal IN3 to end logg
31. ECT 2CH SAVE ON LABEL any letters Set the following details to source C SELECT 3CH SAVE ON LABEL any letters gt U D mm O gt O Z 7 z 9 m lt gt U m 7 gt FUN Mode LOGING TRIGGER START I O 3 Set the start trigger TSOURGE BO SEL RIACTIVE FIDELAY SOURCE Source C I O SELECT OUTO ACTIVE OFF gt ON DELAY No of images checked in reverse ZS DSU User s Manual 5 17 Section 5 Logging of Images Before and After NG gt FUN Mode LOGING TRIGGER END 4 Select the QUANT to use as the end trigger GUANT TIME QUANT No of total images to be saved before and after NG 5 IU When saving 127 images before NG and 10 images after NG S Start Trigger Delay 127 images CHECK End Trigger Data Count 138 images 127 images NG image 10 images gt FUN Mode LOGING SAMPLE 5 Set the sampling conditions IMODE ESTOP RIFILE ZICYCLE MODE 1SHOT CURRENT STOP NONE FILE NEW CYCLE ALL gt FUN Mode LOGING FORMAT 6 Set data format ODATA BALIGN ELF ODATA Optional ALIGN Optional LINE FEED OFF gt RUN mode 7 Press the t UP key one time or input external input signal IN2 to switch to start trigger standby state 8 Log images before and after NG gt U D T O gt O Z 7 z 9 m lt gt U m 7 9 Store specified data count to the memory card 10 check logging imag
32. GE SOURCE SourceA to N p 4 2 HYS 0 to 999 999 ZS DSU 3 12 User s Manual BANK Section 3 About Setup Default Settings VENE Option Range Pages CHANGE BANK1 BANK2 BANK3 p 3 33 BANK4 CLEAR Initializes the bank settings EJECT Ejects the Memory Card p 3 35 SAVE Saves the Data Storage Unit p 3 35 settings INIT Initializes the Data Storage p 3 36 Unit settings CF SIZE Displays the RAM size p 3 36 VERSION shortest measurement cycle Displays the Data Storage Unit version 9600A19200A38400A57600 A115200 DATE Data Storage Unit system p 3 36 HOUR clock RS 232C LENGTH 8BIT 7BIT p 4 5 0 0 to 16 p 4 5 p 4 5 1 When IMAGE SOURCE IMGSAVE is ON 2 When IMAGE SOURCE IMGSAVE is OFF FORMAT FILE No current start 0 to 999 No KEYLOCK OFF OFF ON p 3 37 LANGUAG Japanese English p 3 38 ZS DSU User s Manual n m Cc vu 3 13 Section 3 About Setup E RUN Mode In the RUN mode you can customize the details that are displayed in the digital dis plays To call the display customize menu press the MENU key in the RUN mode 7 Default RUN mode Settings Value Option Range Pages CF gt CONT BANKO to BANK127 p 3 34 BANK CF CONT FILE SEL CF sCONT 1CH to 10CH CH SEL 1CH to 10CH 3
33. Input A CHO CH1 Sampling start Sampling stop Repeat count reached Timing signal ON to ZS LDC OFF Sampling data Logging start trigger e i Data to be saved in a file Logging end trigger gt g U Cc O gt O a 2 J Z q m x lt gt ge m wn tt Sampling interval 5 8 ave For details on how to connect and install the Sensor Heads and controllers refer to the ZS L Series lt User s Manual CHECK ZS DSU User s Manual Section 5 Logging the Shape for Each Detected Workpiece First of all set the image logging to OFF and the following to the ZS LDC For details on operation and setup methods refer to the User s Manual for the ZS LDC Setting item Setting ZS DSU settings gt FUN Mode LOGING SOURCE SourceA 1 Select the source to save data from esumek BSourceB BSourceC Set the following details to source A SELECT 1CH SAVE ON LABEL any letters gt FUN Mode LOGING TRIGGER START EXT 2 Set the start trigger HOFF ON HON OFF EDGE OFF gt ON gt FUN Mode LOGING TRIGGER END EXT 3 Set the end trigger HOFF ON HON OFF EDGE ON gt OFF gt U D mm O gt O zZ 7 z 1 m lt gt T m 7 ZS DSU User s Manual 5 9 Section 5 Logging the Shape for Each Detec
34. Load Fo can b b fw Black OUT2 Load l i Pink OUTS oad Gray OUT4 j 7 f ran O Blue GND OV Yellow INO a 1 O Light Mi e o AW AN d Blue i Wy J Pupi N2 lt o l AW AW Internal circuits S l grhit IN3 eo r orange z 7 gt rm gt a O Qo O O Z Z m O a O Z ZS DSU User s Manual 2 13 z 7 gt rm gt O Z Qo O O m O a O Z 2 14 Section 2 About the I O cable PNPtype ZS DSU41 DC24V Internal circuits Green OUTI i Load a b Black OUT2 1 Load i h Pink _OUT3 l is 7 Load 4 Gray _OUT4 Lad DG I Load ee geu GND 0V L Yellow INO AN gt Tam lt ANY Blue N1 ee o N dy Purple IN2 ae o ANY Gp White _IN3 oe NW Orange i i ZS DSU User s Manual Section 2 How to Insert and Remove the Memory Card How to Insert and Remove the Memory Card Inserting the Memory Card 1 Press the EJECT button on the Memory Card slot and remove the protective dummy card Dummy card lt LZ EJECT button 2 Insert the Memory Card Insert the Memory Card with its label surface fac ing up
35. Memory Card E Removing the Memory Card a Before removing the Memory Card make sure that both the CF power LED and CF access LED are out Removing the Memory Card with these LEDs lit might cause data recorded on the Memory HEC Card to be lost or damage the Memory Card or the Data Storage Unit z 7 gt m m gt a O Qo O O Z Z m O a O Z 2 15 Select FUN Mode SYSTEM EJECT Make sure that the CF power LED is out 2 Press the EJECT button on the Memory Card slot and remove the Memory Card Memory card K 7 EJECT button 3 When the Memory Card is not to be inserted for a long time insert the protective dummy card Dummy card ZS DSU User s Manual Section 2 How to Insert and Remove the Memory Card MEMO Zz 17 par gt rm gt J O Z Qo O O Z Z m O a O Z ZS DSU 2 16 User s Manual Section 3 SETUP Setting Flow 3 2 About Setup 3 4 Basic Knowledge for Operation 3 4 List of Setting Items 3 11 Setting the Logging Conditions 3 15 Source settings 3 15 Setting the start trigger 3 16 Setting the end trigger 3 21 Sampling Settings 3 26 Setting the Data Format 3 31 Setting Banks 3 33 Switching banks 3 33 Clearing banks 3 33 External Bank Function 3 34 x Setting the System Environment 3 35 Ejecting the Memory Card 3 35 Saving setup data 3 35 Initializing setup data 3 36 Checking system information 3 36 Sett
36. ND Note 1 Connector is socket type ZS XRS2 Applicable controller ZS Series Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 RH with no condensation Dialectic strength 1 000 VAC 50 60 Hz for 1 min Insulation resistance 100 MQ by 500 VDC megger Vibration resistance 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions Shock resistance 300 m s 3 times each in six directions up down left right forward backward Materials Cable sheath PVC Weight Approx 50 g ZS DSU 6 8 User s Manual Section 6 APPENDIX Controller Link Unit ZS XCN 18 Unit mm 11 50 1 ir ARAARAAARAA ARRAARAAARA a D 13 40 EHEEEHEEEE f HEHEEHEEHEEE 39 50 a 4 60 Item ZS XCN p Applicable controller ZS Series ZFV Series v Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 RH with no condensation x lt Vibration resistance 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions Shock resistance 300 m s 3 times ea
37. O to 4 2 11 2 12 Output cable 2 11 P PASS output 2 11 PROTOCOL 4 4 ZS DSU 6 12 User s Manual Section 6 INDEX MEMO gt ae vu m zZ z x lt ZS DSU User s Manual 6 13 Section 6 INDEX MEMO gt ae A m z x lt ZS DSU 6 14 User s Manual Section 6 INDEX MEMO gt ae vu m zZ z x lt ZS DSU User s Manual 6 15 Section 6 Revision History Revision History A manual revision code appears as a suffix to the catalog number at the bottom of the front and back covers of this manual Cat No Z210 E1 03 Revision code Revision code Date Revised contents 01 October 2004 Original production 02 March 2005 Functions added as per software version upgrade Ver2 00 02A March 2012 Additions for Notice for Korea Radio Law 03 August 2015 Additions corresponding to change of EN standard gt U U m zZ z x lt ZS DSU 6 1 6 User s Manual Authorized Distributor
38. OMRON Smart Sensor 0000o E ZS DSU Ver 2 0 User s Manual Data Storage Unit Cat No Z210 E1 03 Introduction This manual provides information regarding functions performance and operating methods that are required for using the ZS DSU When using the ZS DSU be sure to observe the following e The ZS DSU must be operated by personnel knowledgeable in electrical engineering e To ensure correct use please read this manual thoroughly to deepen your understanding of the product e Please keep this manual in a safe place so that it can be referred to whenever necessary About Trademarks e Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corp in the United States and or other countries e CompactFlash is a trademark of SanDisk Corporation e Other product and company names herein may be either registered trademarks or trademarks of their respective owners E How to Switch the Display Language to English Turn the power ON with the MENU key held down This displays the display language selection screen Select Language HJapanese English The Controller will start up with the messages displayed in English when it is next started up Moto APPLICATION CONSIDERATIONS Please Read Sao a FEATURES Sia 2 INSTALLATION amp CONNECTION Seale SETUP Sailo EXTERNAL I O Si a APPLICATION SETTING EXAMPLES Sai o APPENDIX User s Manual Sm
39. ON This setting item is for inputting the start trigger by key operation on the ZS DSU Log ging starts when the TUP key is pressed gt FUN Mode LOGING TRIGGER START BUTTON The TUP key is pressed v _ _ _ _ _ gt Logging start ZS DSU 3 16 User s Manual Section 3 Setting the Logging Conditions E EXT INPUT SLOPE This item is for setting the external input signal as the logging start trigger gt FUN Mode LOGING TRIGGER START EXT Setting Description EDGE Select at which timing ON or OFF of the timing signal that logging is to be started Range OFF ON ON OFF default value OFF gt ON lt 8 v Delays start of logging by about 1 2 ms at most from input of the che external trigger PEON ON Timing input l OFF 1 2ms 1 2ms At ON OFF Logging start Logging start on m Cc U DELY Set the delay time when you want to start logging a little before or a little after the start trigger Range 9999 to 9999 ms default value 0 ms 9999ms Delay time 9999ms lt gt Start trigger At 9999ms Logging start At 9999ms p gt Logging start When set to image logging ON set the delay time using the no of images Range 127 to 127 Page No of images default value 0 images 12r Logging 127 lt __ _ gt Start trigger v i O i Oe For 127 images ng For 127 ima
40. Sampling data Logging start trigger A p 3 16 Data to be saved in a file Logging end trigger tH Sampling interval LZ A p 3 21 Sampling interval at image logging ON OFF When ZFV is connected the measured value sampling interval varies according to ON OFF E Operations at image logging ON Sampling is executed at the measurement cycle of image logging target CH ZFV in order to log images and measured values at the same timing In ZS DSU synchronize to timing which image data is transferred at and acquire measured value from logging target CH 1 O At image logging ON image data inputs from ZFV are set to logging timing thus the ZS DSU cycle cheg display SYSTEM DATA CYCLE is set to undefined ZS DSU 1 14 User s Manual Section 1 Brief Description of Logging Function E Operations at image logging OFF Execute sampling at sampling interval set with ZS DSU ZFV measured values are also acquired at this timing wu Sampling is executed at the interval set with ZS DSU at image logging OFF even when ZFV is con EA nected Note that this does not depend on the ZFV measurement cycle System configuration and logging operations Logging targets and sampling intervals based on system configuration at gang mounting as shown in the following table Controller to be connected Logging target Sampling Interval ZS MDC
41. UTTON m Complete m 2 ZS DSU 5 12 User s Manual Section 5 Simultaneous Logging Images and Measured Values for Multiple Controllers gt FUN Mode LOGING SAMPLE 5 Set the sampling conditions IMODE ASTOP RIFILE FICYCLE MODE 1SHOT Latest STOP Trigger count 1 FILE NEW INTERVAL ALL gt FUN Mode LOGING FORMAT 6 Set data format ODATA BALIGN BLF ODATA SAVE ALIGN COLUMN LINE FEED OFF gt RUN mode T Press the T UP key one time to switch to start trigger standby state 8 Press the T UP key again to start logging 9 Input TRIG to ZFV of CH2 and measure 10 Press the DOWN key to finish logging Logging data is saved to the memory card 11 check logging image and data Images and data are associated using ID numbers ale a 9 When more than 128 data are logged data from 129 is not saved CHECK gt U D mm O gt O Z 7 z 9 m lt gt U m 7 ZS DSU User s Manual 5 13 Section 5 Save NG Images for 1 Day Save NG Images for 1 Day Setting example where only NG images measured by ZFV are logged Logging images and their measured values can be logged Log NG images for day 1 to check for inconsistency trends The following describes setting examples when logging these NG images and measured values here when 1 test is performed with 1 camera Use ZS DSU to set logging conditions Max 128 loggings Search detection ABC
42. Unit Features of the Data Storage Unit The Data Storage Unit is an exclusive data collection unit It gets measurement and image data and from ZS and ZFV Series Controllers while they are still installed at the site and saves that data to Memory Card CompactFlash The Data Storage Unit shares the high reliability of the ZS Series and reliably collects data from on site devices through simple and high speed operation Data saved on Memory Card can be easily loaded to a personal computer so that collected data can be easily analyzed and operated on wu A The smart sensor series that can be connected include ZS LDC ZS MDC and ZFV These 3 target items are generically labeled as controller in this manual CHECK nv m gt Cc a m wn Data Storage Unit ZS DSU Perssonal Computer Controller 1 Enables image data logging When ZFV is connected images and measured data can be logged together A maxi mum 128 images can be acquired continuously achieving full image logging combined with various logging trigger functions 2 Optimum Data Logging A wide range of logging trigger functions are available allowing you to save only the valid data you require out of the immense volume of data during operation Example e External input driven trigger e Button entry driven trigger e Measurement val
43. ZS LDC ZFV No Yes No ZS LDC measured value Sampling interval set with ZS DSU ZFV image data and measured value Measurement cycle set with ZFV No No Yes ZFV measured value Sampling interval set with ZS DSU ZS LDC measured value Sampling interval set with ZS DSU ZFV image data and measured value Measurement cycle set with ZFV No Yes Yes ZS LDC measured value ZFV measured value Sampling interval set with ZS DSU Results where ZS LDC measured Sampling interval set with ZS DSU Yes Yes No i values are calculated with ZS MDC Ves No Ves Results where ZFV measured values Sampling interval set with ZS DSU are calculated with ZS MDC Results where ZS LDC measured Sampling interval set with ZS DSU values are calculated with ZS MDC Yes Yes Yes Results where ZFV measured values are calculated with ZS MDC ry lt When ZS MDC is used to log calculation results images from ZFV cannot be logged z CHECK ZS DSU User s Manual nv m gt 4 Cc a m wn 1 15 Section 1 Brief Description of Logging Function Format of Data Logged on Memory Card Logging data is saved on Memory Card in a proprietary binary file format extender log to increase data writing speed So that this logged data can be browsed on a personal computer convert the data to CSV file using the PC based conversion software CSV file converter for Data Storage Unit bundled with the Data Storage Unit A CSV f
44. a Label B I O LabelA Data 7 7 ie Cline feed XC Line feed XC Line feed gt Line feed XC Line feed_ Label B Data Label B I O Cine feed Line feed gt Line feed gt L lis data acquired at 1 logging Stores data in J direction column direction until line feed is input Line direction I O data save OFF line feed input OFF Count 1 2 3 4 5 6 LabelA Data Label B Data on m Cc U L lis data acquired at 1 logging e I O data save ON line feed input OFF Count 1 2 3 4 5 6 LabelA Data LabelA I O Label B Data Label B I O L lis data acquired at 1 logging I O data save OFF line feed input ON Count Label A Label B Label A Label B Label A Label B Label A Label B Data Data Data _ Data _ Data _ Data_ Data Data 1 Line feed 2 Line feed 3 Line feed 4 Line feed 5 Line feed L is data acquired at 1 logging Stores data in direction line direction until line feed is input I O data save ON line feed input ON Count Label A Label A Label B Label B Label A Label A Label B Label B Label A Label A Label B Label B Data VO Data VO Data VO Data VO Data VO Data VO Line feed Line feed Line feed Line feed Line feed
45. acter of each character group using function keys 1 to 4 Other signals are assigned to the latter half of each group 1 AtoZ 2 atoz 3 KANA 4 Numbers lt gt e Switch the characters in order using the UP or DOWN key e Move the digits by the LEFT or RIGHT key To clear a character select a space ZS DSU User s Manual 3 15 Section 3 Setting the Logging Conditions E image logging source Set when saving images with measurement data gt FUN Mode IMAGE SOURCE Setting Description SELECT CH Assigning channel numbers for ZFV where image data will be logged Only one channel can be assigned Range 1CH to max gang mounted channel No wu Q Assign CH numbers of amplifier units with sensor heads connected CHECK IMAGE SAVE When logging image data set to ON Range ON OFF default value ON wl n m Cc ge N When a Multi Controller is connected ON cannot be selected CHECK aul x e When ALL CLEAR is executed with ZFV reset ZS DSU conditions Do not change ZFV IMAGE RATE within image logging z CHECK Setting the start trigger Set the conditions for starting logging S Select one of SW EXT DATA WINDOW I O HOUR as the start trigger When LOGING TRIG GERJ START is selected the first No that is blinking indicates the current start trigger The default oHe Value is SW E BUTT
46. als input externally When OFF is set line feeds or row feeds are performed each time When ON is set line feeds or row feeds are not performed until there is a line feed row feed input Range OFF ON default value OFF E Data format The format of logging data differs according to the direction of alignment and line feed input Row direction I O data save OFF line feed input OFF Count Label A Label B Data Data JAAN L lis data acquired at 1 logging I O data save ON line feed input OFF Count Label A Label A Label B Label B Data VO Data VO fon foo po L is data acquired at 1 logging I O data save OFF line feed input ON Count 1 2 3 4 5 6 7 8 LabelA Data Label B Data LabelA Data Label B Data LabelA Data Label B Data Label A Data Cline feed C Line feed X C Line feed Line feed gt Line feed gt Label B Data Cline feed Line feed Line feed X L lis data acquired at 1 logging Stores data in J direction column direction until line feed is input ZS DSU User s Manual on m Cc U 3 31 Section 3 Setting the Logging Conditions I O data save ON line feed input ON Count 1 2 3 4 5 6 7 8 LabelA Data Label A I O Label B Data Label B I O LabelA Data LabelA I O Label B Dat
47. are saved to the memory card SOURCE Ato N_ Set source used for judgment Range OFF ON ast e Logging timing is when the image data is inputted from ZFV thus ZS DSU cycle display System A Data Cycle becomes undefined oiea A max 128 images can be logged Does not depend on ZS DSU sampling interval ZS DSU User s Manual 3 27 on m Cc U 3 28 Section 3 Setting the Logging Conditions E At image logging OFF gt FUN Mode LOGING SAMPLE Setting Description MODE Sets the save method to the Memory Card 1SHOT Sampling data is first stored in RAM on the ZS DSU at short sampling inter vals and is then batch saved to Memory Card Data can be logged at a faster speed at a sampling interval shorter than the REPEAT setting 1SHOT comes in handy when testing whether or not measurement has been performed cor rectly Ne Pe A Sampling Timing Chart p 3 29 REPEAT Sampling data is stored to RAM and saved to Memory Card simultaneously This type of logging is not affected by internal RAM size and is suited to data logging over an extended period default value Nz ner IA Sampling Timing Chart p 3 30 STOP stop conditions Sets the sampling stop start trigger standby state conditions COUNT Sets how many times the start trigger to end trigger sequence is to be exe cuted Sampling stops when the preset sta
48. art Sensor Data Storage Unit ZS DSU 53 o 2 S oO So Ss Introduction READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT
49. ata logging ends when the preset time is reached The system clock must be set on the ZS DSU beforehand IA Setting the System Clock p 3 36 gt FUN Mode LOGING TRIGGER END HOUR lt When set at 17 00 00 gt 16 00 16 30 17 00 17 30 Logging end ZS DSU 3 24 User s Manual Section 3 Setting the Logging Conditions E DATA QUANT Set the number of data points to acquire Data logging ends when the preset number of data points has been got since start of logging One cycle set at SAMPLING INTER VAL is one data item When logging measured value data 1 cycle set at SAMPLING INTERVAL becomes 1 data Range 1 to 999999 Points When set to image logging ON set the no of images Range 1 to 128 Pages gt FUN Mode LOGING TRIGGER END QUANT lt When data points are set at 7 gt i Measured value Sampling on m Cc U Logging period Start Trigger Logging end E Time Set the time hours minutes seconds from the start trigger up to the end trigger Data logging ends when the preset time is reached since the start trigger The system clock must be set on the ZS DSU beforehand LA Setting the System Clock p 3 36 gt FUN Mode LOGING TRIGGER END TIME lt When set at 1 hour gt 1 hour lt 4 Measured value Logging period Start Trigger Logging end aur a Cannot be selected at image logging ON CHECK ZS DSU User s Manual 3 25
50. cessary when changing the device setup when there are not enough banks on the controller gt RUN Mode MENU Key BANK Setting Description CF CONT Transfers the bank data on the Memory Card to the current bank of the speci CF gt CONTROLLER fied channel When CF gt CONT is selected the following setting items are subsequently displayed FILE No BANKO to BANK127 e REWRITE TARGET CH 1CH to 14CH ss The controller s current settings are changed However this does not mean that the content of the banks is saved To save current set cica tings save them on the controller in question n m Cc ge CONT gt CF Saves the data of the specified bank of the specified channel as bank data on CONTROLLER gt CF Memory Card When CONT gt CF is selected the following setting items are subsequently displayed e SAVE SOURCE CH 1CH to 14CH SAVE SOURCE BANK B1 to B8 The number of banks to be specified depends on the target controller FILE No BANKO to BANK127 ZS DSU 3 34 User s Manual Section 3 Seiting the System Environment Setting the System Environment Set the system environment Ejecting the Memory Card Before you eject a Memory Card be sure to perform this item ye IA How to Insert and Remove the Memory Card p 2 15 gt FUN Mode SYSTEM EJECT Setting Description OK Readies the Memory Card so that it can be ejected CANCEL Cancels Memory Ca
51. ch in six directions up down left right forward backward Materials Polycarbonate PC etc Weight Approx 10g ZS DSU User s Manual 6 9 Section 6 APPENDIX Version Up Information This section describes the revisions made to the software E Ver 1 00 to Ver 2 00 Description of Change Pages Gang mounted ZFV for logging image data enabled Use of external bank functions for ZFV enabled gt ae A m zZ x lt ZS DSU 6 10 User s Manual Section 6 INDEX INDEX A Installation 2 4 Part Names 1 12 ACTIVE 3 24 Specifications and I O 3 20 Dimensions 6 5 ALARM 4 2 DATA WINDOW 3 23 ALIGN 3 31 DELAY ASSIGN DATA SLOPE 3 18 DATA SLOPE 3 18 3 22 DATA WINDOW 3 19 DATA WINDOW 3 19 3 23 EXT INPUT 3 17 IMAGE 3 16 DIN track 2 4 AUTOOFF 3 40 DIRECT IN 4 3 Available display DATA 3 8 CUSTOM 3 39 MB 3 8 DOT 3 39 TIME 3 8 E TRIG 3 8 B ECO 3 39 EDGE B LIGHT 3 40 DATA SLOPE 3 18 3 22 BANK EXT INPUT 3 17 3 22 External 3 34 End trigger 3 21 CLEAR 3 33 ERR output 2 11 CHANGE 3 33 Error indicator 1 12 Basic Configuration 1 9 EXT BUSY output 2 12 END 3 22 BUTTON START 3 17 END 3 21 External Bank Function 3 34 gt START 3 16 F a c 2 Ferrite core s CF access indicator 1 12 Data Storage Unit 2 3 gt x lt CF power indicator 1 12 FILE 3 28 COM 4 5 File configuration 1 16 CompoWay F 4 4 FORMAT CONDITIONS 3 19 3 23 LOGGING DATA 3 31 Control keys 3 5 FUN Mode 3 5 Controller Link Unit H Conne
52. ction 2 4 Specifications and HELP 3 41 Dimensions 6 9 HIGH output 2 11 Coupler 1 13 HOUR 3 25 CUSTOM 3 40 HYS 4 2 CYCLE 3 36 l D O 3 20 3 24 DATA SLOPE 3 18 3 22 I O cable 2 11 DATA POINTS 3 25 I O circuit diagrams 2 13 Data Storage Unit I O DATA 3 31 Attaching the ferrite core 2 3 IMAGE 3 16 ZS DSU User s Manual 6 1 1 Section 6 INDEX INO to 3 2 12 R J REPEAT 3 28 Judgment Conditions 4 3 RS 232C K cable external dimensions 6 8 KEYLOCK 3 37 cable wiring 4 4 L Communications Specifications 4 5 LABEL 3 15 Connector 1 13 LANGUAG 3 38 RUN mode 3 8 Latest 3 26 S LCD 3 40 LCD screen 3 5 sampling interval 1 14 3 29 LINE FEED 3 31 sampling start 1 14 2 12 Line feed input 2 12 sampling stop 1 14 2 12 3 27 3 28 Logging SAVE 3 35 Data format 1 16 3 31 SAVING DATA 3 9 End trigger 1 14 START NO 3 37 How it works 1 14 Start trigger 3 16 Start trigger 1 14 Start trigger standby state 1 14 Logging source 3 15 STOP 3 26 Logging Time 3 29 Stopped state 1 14 LOW output 2 11 SYSTEM 3 35 LOWER LIMIT 3 19 3 23 T M TEACH Mode 3 10 Memory Card Threshold Selector Switch 1 13 EJECT 3 35 TIME 3 21 3 24 FORMAT 3 37 Timing input 2 How to Insert and Remove 2 wiring 2 12 7 15 trigger INIT 3 37 end 3 21 x remaining size 3 8 Start 3 16 SIZE 3 36 U MODE 3 19 3 23 Mode Switch 3 4 UPPER LIMIT 3 19 3 23 N USB port 1 13 WwW NG SAVE 3 27 Non procedural 4 4 wiring 2 11 NORMAL 3 26 0 ONE SHOT 3 28 OUT indicator 1 13 OUT
53. d analyzing inconsistencies The following describes setting examples when logging these images and measured values here when 2 tests are performed with 1 camera simultaneously Use ZS DSU to set logging conditions Max 128 loggings Square workpiece edge test This does not test the positioning but whether the workpiece fits into the area CHO CH1 CH2 ale ot Specify the amplifier unit where a sensor head is connected for the target channel of image log A ZFV without a sensor head cannot be specified CHECK gt U D mm O gt O zZ 7 z 1 m lt gt T m 7 ZS DSU User s Manual 5 11 Section 5 Simultaneous Logging Images and Measured Values for Multiple Controllers ZS DSU settings gt FUN Mode IMAGE SOURCE Set the channel where logging images ISEL CH AIMGSAVE IMAGE SAVE ON SELECT CH 2CH gt FUN Mode LOGING SOURCE 2 Set the channel where logging measured values SELECT BSAVE LABEL Set the following details to source A SELECT 1CH SAVE ON LABEL any letters Set the following details to source B ASSIGN CH2 SAVE ON gt LABEL any letters 2 O gt FUN Mode LOGING TRIGGER START BUTTON gt 9 3 Select the BUTTON to use as the start trigger START BUTTON no Complete m J zZ 2 gt FUN Mode LOGING TRIGGER END BUTTON x lt gt 4 Select the BUTTON to use as the end trigger ENG B
54. e 30 4 3 Press function key 1 representing O ISTART BEND START i a 3O14 The currently selected No is displayed flashing 1 2 Je Hw BEXT Fo0 4 KIDATA lt gt 4 Press function key 2 representing EXT 5 Press function key 1 representing EDGE 2 CE 4 6 Press function key 1 representing 1 2 NOFF gt ON BON gt OFF OFF gt ON 2 CE 4 ZS DSU 3 6 User s Manual Section 3 About Setup The Complete message is displayed MENU EDGE ONS OFF Complete T Press the MENU key to return to the top ESC menu Pressing the ESC key returns to the previous menu n m Cc ge ZS DSU User s Manual 3 7 Section 3 About Setup RUN Mode This mode displays information such as the remaining space on the Memory Card on the display The meaning of items on the display is displayed on the upper section of the LCD The current logging related status is displayed on the lower section of the LCD Pressing the MENU key displays the display customize menu Display Details 34 w a ee A AI pa E n Sa m gt lt gt lt gt H wht th 4 ho O88 8 m l t Available MB gt Available TIME Available DATA Stopping T START Stopping 1 START Stopping 1 START v o p u a 66 ak ft were tw ws os em o ARRA C m m too he 1h ENS ol a Pan D Available TRIG Stopping Logging SourceM gt t START
55. e and data Images and data are associated using ID numbers ZS DSU 5 18 User s Manual Section 6 APPENDIX 4 Troubleshooting 6 2 lt j Error Messages and Countermeasures 6 3 Q amp A 6 4 Glossary 6 4 l Specifications and External Dimensions 6 5 Version Up Information 6 10 yj INDEX 6 11 a Revision History 6 16 ZS DSU User s Manual 6 1 Section 6 APPENDIX Troubleshooting This section describes countermeasures for temporary hardware problems Check the malfunction in this section before sending the hardware for repair Problem Probable cause and possible countermeasure Pages Device restarts during operation Is the power supply device connected correctly p 2 11 Judgments are not output to e Are all cables connected correctly p 2 11 external device e Is the signal line disconnected e Are reset inputs short circuited No input signal received e Are all cables connected correctly p 2 11 e Is the signal line disconnected No communications with per e Is the USB cable connected correctly sonal computer e Is the RS 232 cable connected correctly p 4 4 The main display remains on e Is the controller assigned as the source in a non measurement state e Does the display show the remaining number of points even p 3 8 though the number of data is not set to the trigger end conditions e Does the display show the remaining time even though the time is not set to the tri
56. e hysteresis width HIGH threshold value Hysteresis hysteresis width FOS Measured value f i LOW threshold value d anes s x cian ake a g Action point ON HIGH OFF Output pass Sr ON LOW OFF Setting range 0 to 999 999 default value 20um ZS DSU User s Manual Section 4 Alarm Output Setting Judgment Conditions Set both HIGH and LOW threshold values for outputting alarms There are three judgment outputs HIGH PASS and LOW HIGH threshold value Measured value LOW threshold value HIGH OFF HIGH threshold ON when Measurement result gt ON when LOW threshold lt Out pass ue Measurement result lt put HIGH threshold LOW ope S ON when Measurement result lt L LOW threshold vt Hysteresis hysteresis width can also be set to threshold values Set hysteresis when judgments are Gq unstable to prevent chattering y coe A Selecting the Measurement Data Source p 4 2 m gt x lt m J gt m O gt TEACH Mode Method Details DIRECT IN The threshold values can be set by directly inputting numerical values L R UP DOWN keys ZS DSU User s Manual 4 3 O l TWNYALXA 4 4 Section 4 RS 232C Input Output RS 232C Input Output The Data Storage Unit is also provided with an RS 232C port for connection to a personal computer that does not have a USB port This allows communications wi
57. ed in a file Logging end trigger on m Cc U 5 1 The next start trigger is not accepted until saving of the file to Memory Card is completed When A the save is completed BUSY output turns ON EA Data can be sampled at high speed during logging as data is buffered to internal RAM on the ZS DSU without the Memory Card being accessed The size of data that can be saved continuously without any omissions is affected by the size of the internal RAM on the ZS DSU The following tables show an approximate guide to sampling intervals and logging time e When only ZS LDC only is connected e When connected to ZS MDC Num Num ber of Shortest Longest ber of Shortest Longest Chan Sampling Interval Logging Time Chan Sampling Interval Logging Time nels nels 1 150 us 10 mins 1 350 Us 20 mins 2 200 us 6 5 mins 2 400 us 12 mins 3 300 us 6 5 mins 3 450 us 9 mins 4 350 us 5 5 mins 4 500 us 8 mins 5 400 us 5 mins 5 550 us 7 mins 6 450 us 5 mins 6 600 us 6 5 mins 7 500 us 4 5 mins 7 650 us 6 mins 8 550 us 4 5 mins 8 650 us 5 mins 9 650 us 4 5 mins 9 700 us 5 mins 10 700 us 4 5 mins 10 750 us 4 5 mins typical examples typical examples ZS DSU User s Manual 3 29 Section 3 Setting the Logging Conditions Repeat Mode continuous logging over an extended period I Logging Y I t er Sampling interval Stored in RAM1 Stored in RAM2 Stored in RAM1 on t
58. er Y 0 DD For 127 images sng For 127 images geen ZS DSU User s Manual 3 19 Section 3 Setting the Logging Conditions E I O RESULT Set this item when you want to apply a trigger by the input result e g trigger input from a controller on a specific CH assigned as the source or by the output result HIGH PASS LOW etc gt FUN Mode LOGING TRIGGER START I O Setting Description SOURCE Select the source to be used as the logging start trigger Range SourceA to N V O SEL Select which I O signal on the channel assigned as the selected source is to be used as the start trigger Range INO to IN3 OUTO to OUT4 ACTIVE Sets the change in state of the signal from ON to OFF or from OFF to ON to be taken as the trigger Range OFF ON ON OFF default value OFF gt ON wn 1 ON Cc l U OFF At OFF ON d Logging start At ON OFF lt gt Logging start DELAY Set the delay time when you want to start logging a little before or a little after the start trigger Range 9999 to 9999 ms default value 0 ms 9999ms Delay time 9999ms Measured value a Ys a a ss at set aml at l Specified range ee J Start trigger At 9999ms aano ooa Logging start At 9999ms 5 Logging start When set to image logging ON set the delay time using the no of images Range 127 to 127 Page No of images
59. er when analyzing 17 Only amplifier units with a sensor head connected ZFV can acquire image data When an ampli a A fier unit with a sensor head connected is 2CH only one of these CHs can log images When log CHECA ging multiple CHs set the logging target CH with ZS DSU bank settings and switch the bank for USG e When gang mounted to a Multi Controller only measured value data is calculated thus image data cannot be logged lt Continuous image data acquisition gt Continuous acquisition of maximum 128 workpiece images on the line Logging tO ZS DSU User s Manual nv m gt Cc m wn 1 5 nv m gt Cc a m wn 1 6 Section 1 Data Storage Unit Capabilities NGs can be logged to the trigger lt by judgment result gt Measured values when the measured values of the workpiece exceed or fall below a specific level are acquired Start logging y peeesehe Judgement value DA on lt gt eo at Logging D enen i no i lt At Save NG gt Acquiring image data when workpiece pattern alignment is judged NG Logging start gg an _ lt lt lt NG image _ e por N wl 7 A A delay or number of delays can be set to the logging start trigger For example in the case of logging by judgment result the data before a defect NG
60. file conversion software CSV file converter for Data Storage Unit that is bundled with the Data Storage Unit This software allows you collect and save data in an easy to see format as you can label collected data or reorganize it by line feed codes LabelA _ LabelB Label C ERE IL Le 2 pekk kkk okk 13 Pekk k kkk kk ZS DSU User s Manual 1 7 Section 1 Data Storage Unit Capabilities External Bank Function Max 128 sets of bank data can be saved on Memory Card Data can be transferred to gang mounted controllers whenever needed during rescheduling Data Storage Unit Bank Data TT ea nv m gt Cc a m wn OMRON zs osu omron zsmoc ZS DSU ZS MDC ZS LDC ZFV Alarm Output Function Threshold values can be set to logged data Threshold values can be output as alarms HH LL from the Data Storage Unit in addi tion to controller judgment output ZS DSU 1 8 User s Manual Section 1 Basic Configuration Basic Configuration The figure below shows the Basic Configuration of the ZS DSU Data Storage Unit ZS DSU11 DSU41 nv m gt Cc m wn Controller Link Unit c
61. g TRIG This indicates that sampling has started and that the Data Storage Unit is standing by for the logging start trigger To start logging press the TUP key only when SW is selected for TRIGGER Data Saving This indicates that data is being saved Key Measured Value Display Display Customize Menu Function keys 1 2 Not used Directly select functions 3 4 lt LEFT key Switches the details that appear The function changes depend RIGHT key on the display ing on the settings Scrolls pages in list menus e Selects digits T UP key Press the TUP key to start sam The function changes depend J DOWN key pling and set the Data Storage ing on the settings Unit to the start trigger standby Changes numerical values 0 state e Changes text To forcibly exit the start trigger standby state press the LDOWN key Note however that a file save confirmation message will be displayed MENU key MENU Displays the display customize Returns to the top of the display menu customize menu SET key SET Not used Applies numerical value settings ESC key ESC Not used Returns to the previous menu When the top menu is displayed returns to the measured value display ZS DSU User s Manual on m Cc U 3 9 n m Cc ge 3 10 Section 3 About Setup TEACH Mode Displays the measured value of the source to be output to the ZS DSU on the display Which
62. ges emp ZS DSU User s Manual 3 17 on m Cc U 3 18 Section 3 Setting the Logging Conditions E DATA SLOPE This item is for setting the change in the state of the data measured value as the log ging start trigger Set the trigger level When the data falls above or below this preset trigger level value this is taken to be the start trigger gt FUN Mode LOGING TRIGGER START DATA Setting Description SOURCE Select the source to be used as the logging start trigger Range SourceA to N EDGE Select whether above or below the trigger level is to be used as the start trigger Then also set the trigger level Range UP DOWN default UP Trigger level Measured value At up edge Logging start At down edge f Logging start DELAY ZS DSU User s Manual Set the delay time when you want to start logging a little before or a little after the start trigger Range 9999 to 9999 ms default value 0 ms 9999ms 9999ms Delay time lt 4 1 Trigger level Measured value Start trigger At 9999ms Logging start i At 9999ms Logging start When set to image logging ON set the delay time using the no of images Range 127 to 127 Page No of images default value 0 images ae Logging 127 Start trigger Y TEELS For 127 images qe For 127 images eens Section 3
63. gger save data for a max 128 images If image data for 128 images is saved after start trigger input file save to mem ory card LLLI GES A i Start trigger 128 File save ZS DSU User s Manual Section 3 Setting the Logging Conditions Setting Description STOP stop conditions Sets the sampling stop start trigger standby state conditions COUNT Sets how many times the start trigger to end trigger sequence is to be exe cuted Sampling stops when the preset start trigger to end trigger sequence count is repeated default value 1 NONE In this state sampling start trigger standby state is performed at all times Samples is not stopped TIME Stops sampling when the specified time elapses FILE Set how the file logging data is to be written to Memory Card NEW A new file is created at each start trigger default value CYCLE Set image data logging conditions st The sampling interval depends on the trigger cycle for the controller outputting images CHECK ALL Log all measurement images of amplifier unit N NG Log measurement images at NG m MODE Set judgment description for data assigned to Sources A through N For sources where ZS LDC and ZS MDC are targets OK at PASS output and NG at HIGH or LOW output Range OR AND OR When 1 judgment target source is NG results are saved to the memory card AND When all judgment target sources are NG results
64. gger end conditions Error indicator is lit e Check to see if the Memory Card is inserted correctly p 2 15 e Check the remaining amount of space on the Memory Card p 3 8 gt A vu m z gt x lt ZS DSU 6 2 User s Manual Section 6 APPENDIX Error Messages and Countermeasures E Common error messages Display Details Cause Countermeasure LCD screen NO MEDIA The Memory Card is not Insert the Memory Card inserted Insufficient There is not enough remaining Replace the Memory Card e Delete unwanted files saved on the Memory Card Format the Memory Card space in the Memory Card Dead Battery The backup battery for the clock has run down e Contact your OMRON represen tative e Set the values within the allow able setting range Setting failed The preset setting values are out of range E Error messages when the external bank function is used Display Details Cause Countermeasure LCD screen File not found The specified bank file is not on the Memory Card Change bank file No to an exist ing file name DATA ERROR The specified bank file is in Select the correct bank file error Trans failed Bank file communications error Check the connection between the controllers gt v oe k E When all digits on the displays blink 2 w Display Details Cause Countermeasure S
65. gt a O Z Qo O O Z Z m O a O Z wll S Attach two mounting fixtures each on all gang CHECK Mounted Data Storage Unit and controllers 7 Make sure that the Data Storage Unit and controllers are firmly fixed on the panel ZS DSU 2 8 User s Manual Section 2 PEIE CICO CA T Gang mounted with Logging Target Controller Up to 15 controllers can be gang mounted ZS DSU max 1 ZS MDC max 1 ZS LDC max 9 ZFV max 5 Gang mount in order from left ZS DSU ZS MDC ZS LDC ZFV For details on controllers refer to the User s Manual for the respective controller a Provide power to all connected controllers Only 1 Data Storage Unit and Multi Controller can be connected in each gang mounted group CHECK z 7 gt m m gt O Z Qo O O m O a O Z oman 2a omon omron zsive omon ZS DSU ZS MDC ZS LDC ZS LDC ZFV ZS DSU User s Manual 2 9 Section 2 DELCE COIE CACI E About channel No when controllers are ga
66. he ZS DSU on the ZS DSU on the ZS DSU i a sr Saved to Saved to Saved to Memory Card Memory Card Memory Card ON BUSY output t Sampling data Logging start trigger on m Cc U e t Data to be saved in a file Logging end trigger 1 alt e Data can be continuously stored as long as there is enough space on the Memory Card as sam A pling is performed while the sampled data is being saved to Memory Card E Allow at least one second for the interval between the start trigger and the start trigger of the next repeat The following table shows an approximate guide to sampling intervals and logging time In the case of a 64 MB Memory Card Shortest Longest Sampling Interval Logging Time 1 10 ms 20 hours 2 10 ms 10 hours 4 10 ms 5 hours 9 10 ms 2 hours typical examples ZS DSU 3 30 User s Manual Section 3 Setting the Logging Conditions Setting the Data Format Set the format that logged data is saved in gt FUN Mode LOGING FORMAT Setting Description output for example Range NONE SAVE default NONE VODATA Sets whether or not to save flag information header information for judgment ALIGN data alignment direc Set the direction that logging data is aligned tion Range COLUMN ROW default COLUMN LF line feed row feed input Sets whether or not to perform line feed or row feed by line feed row feed sig n
67. he source to be used as the logging end trigger Range SourceA to N UPPER Sets the upper limit value of the specified range Range 999 999 to 999 999 LOWER Sets the lower limit value of the specified range Range 999 999 to 999 999 MODE Select either of the measured value inside or outside the specified range is to be used as the end trigger Range IN OUT default IN n m Cc vu Measured value Specified range At IN Logging end i At OUT Logging end ZS DSU User s Manual 3 23 Section 3 Setting the Logging Conditions E I O RESULT Set this item when you want to apply a trigger by the input result e g trigger input from a controller on a specific CH assigned as the source or by the output result HIGH PASS LOW etc gt FUN Mode LOGING TRIGGER END I O Setting Description SOURCE Select the source to be used as the logging end trigger Range SourceA to N V O SEL Select which I O signal on the channel assigned as the selected source is to be used as the start trigger Range INO to IN3 OUTO to OUT4 ACTIVE Sets the change in state of the signal from ON to OFF or from OFF to ON to be taken as the trigger Range OFF ON ON OFF default value OFF gt ON A L OFF n m Cc ge At OFF ON gt 4 Logging end At ON gt OFF Logging end E HOUR This item is for setting the time hours minutes seconds that logging is to end D
68. ile is a text format file in which data is delimited by commas nv m gt Cc a m wn File configuration in memory card Image data stored in the memory card is set to a bit map format file bmp 4 Log000 log Log001 log Log002 log Measurement Data 15 000_ bmp OK Folder 3 001_ bmp 003_ bmp Image Data NG ras 4 004_ bmp 001 Folder 1 A folder is created whenever start trigger end trigger of logging trigger conditions are Satisfied 2 Measurement result 3 Folder where image data judged OK is saved 4 Folder where image data judged NG is saved 5 Image data file The file name becomes as follows e When judged OK Serial number _ date _ time_OK bmp e When judged NG Serial number _ date _ time_NG bmp Example When 003_041101_170921_OK bmp Measurement image when judged OK created at 5 09 21pm on November 1 2004 After logging starts results for Item 4 ss OK and NG judgments are made based on conditions set in Logging Sample Save NG The default is judged with OR of judgment results of all logging target CHs i e images are stored in the ieae NG folder when one of the target CHs are judged NG When ZS LDC becomes the logging target CH everything other than PASS is judged NG ZS DSU 1 16 User s Manual Section 2 INSTALLATION amp CONNECTION Z x About Installation and Connection 2 2
69. ing and save to the memory card 10 check logging image and data Images and data are associated using ID numbers ZS DSU User s Manual 5 15 Section 5 Logging of Images Before and After NG Logging of Images Before and After NG Setting example for logging before and after NGs measured by ZFV Logging images before and after NG enables checking of inconsistency occurrence process The following describes setting examples when logging images and measured values before and after NG here when 3 tests are performed with 1 camera Use ZS DSU to set logging conditions Max 128 loggings Search detection ABCDE CHO CH1 CH2 CH3 gt U D T O gt O Z 7 z 9 m 2 lt gt U m 7 ZS DSU 5 16 User s Manual Section 5 Logging of Images Before and After NG Set the following to CH3 ZFV beforehand For details on operation and setup methods refer to the User s Manual for the ZFV Setting item Setting SYS2 LINKSET OUTPUT ALL OUTPUT ON STATUS NG ON ZS DSU settings gt FUN Mode IMAGE SOURCE 1 Set the channel where logging images ISEL CH AIMGSAVE IMAGE SAVE ON SELECT CH 3CH gt FUN Mode LOGING SOURCE 2 Set the channel where logging measured values SELECT BSAVE GLABEL Set the following details to source A SELECT 1CH SAVE ON LABEL any letters Set the following details to source B SEL
70. ing the System Clock 3 36 Initializing the Memory Card 3 37 Setting the save start No 3 37 Setting key lock 3 37 Setting the display language 3 38 x Setting the Display Method 3 39 Setting the display 3 39 Setting the LCD display 3 40 HELP 3 41 ZS DSU User s Manual on m U 3 1 Section 3 Setting Flow Installation and Connection Gang mount the Data Storage Unit and Controller Section 2 Installation and Connection p 2 2 Preparation for Measurement Power ON v Setting the source E Data logging source Assign the controller or data to be logged as the source E image logging source Set whether to log image n m Cc ge Setting the start trigger Set the logging start condition Setting of Logging Conditions Setting the end trigger Set the logging end condition Setting sensing Set the sampling interval stop condition method for saving to Memory Card etc Setting the data format Set the format that logging data is to be saved in a ave Pp Save Setup Data Q After you have set the data be sure to Q save the setup data All settings will be h p R save the data you Naveiset cHecx deleted if you turn the power OFF without IE f ing the data amp 2 Saving setup data p 3 35 saving ZS DSU 3 2 User s Manual Section 3 Setting Flow When a Problem Occurs The Data Storage Unit An error message has appeared does not operate correctly
71. m 7 ZS DSU User s Manual 5 3 Section 5 Periodic Continuous Logging gt FUN Mode LOGING SAMPLE 4 Set the sampling conditions MODE BSTOP FILE CYCLE MODE REPEAT STOP NONE FILE NEW CYCLE 100 ms gt RUN Mode 5 Press the TUP key once to switch to start trigger Available MB standby state Waiting STOP 6 Press the TUP key once again to start logging Available MB Waiting t TRIG vw a S Logging is continued until five hours elapse Logging can CHECK be forcibly ended midway by pressing the LDOWN key gt U D T O gt O Z 7 z 9 m 2 lt gt U m 7 ZS DSU 5 4 User s Manual Section 5 Multi point Simultaneous Logging Multi point Simultaneous Logging This is an example of how to set the simultaneously logging for multiple measurement data e g flatness measurement at a specific timing The following describes an example of how to measurement flatness using the ZS MDC and four ZS LDCs and perform logging in synchronous with the logging signals of the ZS MDC Set up logging on the ZS DSU and ZS MDC Input A InputC a Dil aus p Dij Input A InputB InputC Input D gt ae Sampling start Sampling stop ge Repeat count reached 5 gt a re
72. medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON rep
73. ng mounted When collecting data from gang mounted controllers on the Data Storage Unit select the target controller by its channel No from left CHO CH1 CH2 Data Storage Z wn gt m rm gt a oO Controller Qo O O z Z m O a O Z ZS DSU 2 10 User s Manual Section 2 About the I O cable About the I O cable E Wiring the I O cable 1 2 3 4 5 6 The following shows the leads that comprise the I O cable Brown Blue Hen 3 OUTO Green 4 OUTI Black 5 OUT2 Pink 6 OUT3 Grey 7 OUT4 Yellow 8 INO Light blue 9 IN4 Purple 10 IN2 wate 11 IN3 Orange 12 Unused Power supply This connects the 24 VDC 410 power supply When using a ZS DSU with a PNP output the power supply terminal is also the common 1 O terminal for all I O except for the linear output Supply power from a DC power supply unit that has a countermeasure safety ultra low voltage circuit built in for preventing high voltages from occurring I Recommended power supply unit p 1 9 Wire the power supply separately from other devices Wiring them together or placing them in the same duct may cause induction resulting in malfunction or damage GND The GND terminal is the OV power supply terminal When using a
74. nnected to the PLC The No assigned to devices connected to 1 CREI a PLC such as this is referred to as a node No a vt For details on communication protocol refer to the Communication Command Reference pro s A vided separately For the Communication Command Reference please contact your OMRON rep resentative CHECK ZS DSU User s Manual m xs m J gt m O 4 5 O l TWNHALXA 4 6 Section 4 RS 232C Input Output MEMO ZS DSU User s Manual Section 5 APPLICATION SETTING EXAMPLES Periodic Continuous Logging 5 2 Multi point Simultaneous Logging 5 5 Logging the Shape for Each Detected Workpiece 5 8 2 Simultaneous Logging Images and Measured Values for Multiple Controllers 5 11 Save NG Images for 1 Day 5 14 Logging of Images Before and After NG 5 16 gt Uv v m O gt fe zZ 2 m Jd zZ e m x lt gt v m i ZS DSU User s Manual 5 1 Section 5 Periodic Continuous Logging T T TTE ETT T In this setting example data such as measured sheet thickness data is logged periodically over an extended period of time The following describes an example of how to measure the thickness of a sandwiched sheet by a ZS MDC and two ZS LDC and log data over five hours at 100 ms intervals Set up logging on the ZS DSU and ZS MDC Input A movable snest Input A Input B p Input B
75. ntroller Link Unit sold sepa rately 3 Open the coupler cover on the Data Storage Unit and controller Slide the cover to remove 4 insert the Controller Link Unit into the connector on the Data Storage Unit aul The connectors are designed to be connected in a S particular direction Insert the connector in the direc _o _ Indented section CHECK tion so that the indented section of the Controller Link Unit in the figure on the right matches the con nector protrusion on the Data Storage Unit 5 Slide the Controller and insert into the connector on the Controller Link Unit z 7 gt m m gt O Z Qo O O Z Z m O a O Z ZS DSU User s Manual 2 5 z 7 gt i gt a O Z Qo O O Z Z m O a O Z 2 6 Section 2 DELCE COIE CACIT Removal procedure The following describes how to remove the Data Storage Unit and controllers from the DIN track 1 Slide the controller and remove from the connector on the Controller Link Unit 2 Slide the Controller Link Unit and remove from the connector on the Data Storage Unit 3 Install the cover on the couplers of the Data Storage Unit and coniroller 4 Pull the hook on the I O cable end downwards 5 Lift up the device from the I O cable end and remove it from the DIN track ZS DSU User s Manual Controller Link Unit sold separately at Hook
76. o p 3 20 SOURCE ae Source A to N VO SEL INO to 3 OUTO to 4 ACTIVE OFF ON OFF gt ON ON OFF DELAY 0 ms 9999 to 9999 ms D 0 Page 127 to 127 Page 2 HOUR 00h00m00s p 3 21 ZS DSU User s Manual n m Cc U 3 11 Section 3 About Setup Default Settings VEIE Option Range Pages x x x ql END default i BUTTON p 3 21 value BUTTON EXT p 3 22 EDGE OFF gt ON OFF ON ON OFF DATA z p 3 22 SOURCE SourceA to N EDGE UP DOWN WINDOW ne p 3 23 SOURCE if ai SourceA to N UPPER 999 999 to 999 999 LOWER 999 999 to 999 999 MODE IN IN OUT HIO p 3 24 SOURCE SourceA to N o VO SEL INO to 3 OUTO to 4 a ACTIVE OFF gt ON ON OFF v HOUR F p 3 24 QUANT 1 to 999999 Point 9 p 3 25 F to 128 Page 2 When image log is se NORMAL 1SHOT CURRENT SAMPLE NORMAL sampling REPEAT When image log is set to OFF HOT REPEAT COONS 2 hen image log is set to ON NEW When image log is set to OFF NEW ADD OVER WR when 1SHOT is set 150us to 1 hr when REPEAT is set 10 ms to 1 hr When image log is set to ON ALL NG VODATA NONE SAVE DATA FOR MAT ALIGN ROW COLUMN IMAGE SELECT CH 1CH to max gang mounted p 3 16 LOG SOURCE channel No IMAGE SAVE ON OFF ON VOSET JUD
77. on I O cable Section 2 PEIEE CIECO CACT E Mounting on a panel The optional Panel Mount Adapters ZS XPM1 XPM2 can be used to mount the Data Storage Unit on a panel A Panel Mount Adapters p 6 7 1 Install the Data Storage Unit and controller on the DIN track When mounting on a panel be sure to install the DIN track on the rear side of the Data Storage Unit for rt cHeck Of support 2 Push out the Data Storage Unit and controller from the rear of the panel towards the front 3 Install the small Mount Adapters on the four holes on the Data Storage Unit and controller Panel Mount Ry Adapter wall R S Install the small Mount Adapters on all gang CHECK mounted Data Storage Units and controllers Adapter ZS DSU User s Manual z 17 gt rm gt a O Qo O O m O a O Z 2 7 Section 2 PECES CIECA Ti 4 Install the long Mount Adapters on the two Panel Mount Adapter holes on the small Mount Adapter wu S Install the long Mount Adapters only on both sides of CHECK gang mounted Data Storage Units and controllers 5 Install the Data Storage Unit and controllers with Panel Mount Adapters attached onto the panel from the front wu S Take care not to pinch the I O cable CHECK 6 Hook the hooks of the mounting fixture onto the two holes of the small Mount Adapters and tighten the screws z 7 gt m
78. onfiguration ZS DSU can support a wide range of data logging needs in combination with ZS MDC ZS LDC and ZFV Measured value logging system configuration e When only measured value is acquired Log measured values of each connected controller When measured value calculation results are acquired Connect the ZS MDC and log measured value results of each controller ZS DSU ZS MDC ZS LDG ZFV 1 ww 9 When ZS MDC is connected images cannot be logged CHECK ZS DSU User s Manual Section 1 Basic Configuration Image measured value logging system configuration wl 3 When images are logged ZS MDC cannot be connected CHECK e When acquired from ZFV Log image data and measured values from connected ZFV Ll ZS DSU ZFV e When ZFV and ZS LDC are connected Log image data and their measured values from ZFV as well as measured value from ZS LDC ZS DSU User s Manual nv m gt 4 Cc a m wn 1 11 nv m gt Cc a m wn 1 12 Section 1 Part Names and Functions Part Names and Functions The following describes the names and functions of parts on the Data Storage Unit 1 2 3 4
79. or make sure that the FG ter minal is grounded e If surge currents are present in the power lines connect surge absorbers that suit the operating environment e Before turning ON the power after the product is connected make sure that the power supply voltage is correct there are no incorrect connections e g load short circuit and the load current is appropriate Incorrect wiring may result in breakdown of the product e Before connecting disconnecting the Peripheral device make sure that the Multi Con troller is turned OFF The Multi Controller may break down if the Peripheral device is connected or disconnected while the power is ON e Use only combinations Sensor Controllers or Multi Controllers specified in this man ual ZS DSU User s Manual 3 o 2 So 5 7 Introduction Precautions for Correct Use 3 Orientation when Installing the Data Storage Unit To improve heat radiation install the Data Storage Unit only in the orientation shown below gt o 2 c oO So 5 Do not install the Data Storage Unit in the following Ee AN E 4 Maintenance and Inspection Do not use thinner benzene acetone or kerosene to clean the Data Storage Unit ZS DSU User s Manual Introduction Precautions for Correct Use Edit te Page Format Title of each section Section3 Setting the Logging Conditions 77 f gt n
80. ory card 1 16 Section 2 INSTALLATION amp CONNECTION 2 1 About Installation and Connection 2 2 Data Storage Unit 2 3 Attaching the ferrite core 2 3 Installing the Data Storage Unit 2 4 Gang mounted with Logging Target Controller 2 9 About the I O cable 2 11 How to Insert and Remove the Memory Card 2 15 ZS DSU User s Manual ss so enero 11 Q e m wn 12 READ AND UNDERSTAND THIS DOCUMENT Section 3 SETUP 3 1 About Setup 3 4 Basic Knowledge for Operation 3 4 List of Setting Items 3 11 Setting the Logging Conditions 3 15 Source settings 3 15 Setting the start trigger 3 16 Setting the end trigger 3 21 Sampling Settings 3 26 Setting the Data Format 3 31 Setting Banks 3 33 Switching banks 3 33 Clearing banks 3 33 External Bank Function 3 34 Setting the System Environment 3 35 Ejecting the Memory Card 3 35 Saving setup data 3 35 Initializing setup data 3 36 Checking system information 3 36 Setting the System Clock 3 36 Initializing the Memory Card 3 37 Setting the save start No 3 37 Setting key lock 3 37 Setting the display language 3 38 Setting the Display Method 3 39 Setting the display 3 39 Setting the LCD display 3 40 HELP 3 41 Section 4 EXTERNAL I O 4 1 arm Output o U Selecting the Measurement Data Source 4 2 Setting Judgment Conditions 4 3 ZS DSU User s Manual Introduction CONTENTS RS 232C Input Output 4 4 RS 232C Specifications 4
81. power lines must be wired separately from this product Wiring them together or placing them in the same duct may cause induction resulting in mal function or damage Regulations and Standards e EN61326 1 e Electromagnetic environment Industrial electromagnetic environment EN IEC 61326 1 Table 2 e Notice for Korea Radio Law Ag 7l7 AS 48507A ol 221E SSS AR MAA 2717 2 Toy at TE ASAE Ol HS Flo AAAA ASHE AS Sye RHH Others e Do not attempt to dismantle repair or modify the product e Dispose of this product as industrial waste ZS DSU User s Manual Introduction Precautions for Correct Use Precautions for Correct Use Please observe the following precautions to prevent failure to operate malfunctions or undesirable effects on product performance 1 2 Installation Site Do not install the product in locations subjected to the following conditions e Ambient temperature outside the rating e Rapid temperature fluctuations causing condensation e Relative humidity outside the range of 35 to 85 e Presence of corrosive or flammable gases e Presence of dust salt or iron particles e Direct vibration or shock Reflection of intense light such as other laser beams or electric arc welding machines e Direct sunlight or near heaters e Water oil or chemical fumes or spray e Strong magnetic or electric field Power Supply and Wiring e When using a commercially available switching regulat
82. r death Additionally there may be significant property damage Meanings of Alert Symbols The following alert symbols are used in this manual L Indicates the possibility of explosion under specific conditions ZZ Alert statements in this Manual The following alert statements apply to the products in this manual Each alert statement also appears at the locations needed in this manual to attract your attention VAM WARNING rupture and cause serious injury in rare instances Do not disassembles deform by pressure and heat or incinerate this Unit to temperatures exceeding 100 C The Data Storage Unit has a built in lithium battery which may ignite or lA ZS DSU User s Manual 5 Introduction Precautions for Safe Use Precautions for Safe Use Please observe the following precautions for safe use of the products 1 2 3 4 Installation Environment e Do not use the product in environments where it can be exposed to inflammable explosive gas e To secure the safety of operation and maintenance do not install the product close to high voltage devices and power devices Power Supply and Wiring e The supply voltage must be within the rated range DC24V 10 e Reverse connection of the power supply is not allowed e Open collector outputs should not be short circuited e Use the power supply within the rated load e High voltage lines and
83. rd eject n m Cc vu Saving setup data Bank settings and system settings are saved internally on the Data Storage Unit 5 The settings of all banks are saved regardless of the currently selected bank No N After you have made or changed settings be sure to save the setup data All settings will be deleted if CHECK you turn the power OFF without saving the data A message prompting you to save data will be dis played if you change a mode without saving data after you have changed settings gt FUN Mode SYSTEM SAVE Setting Description OK Saves the setup data CANCEL Does not save the setup data ZS DSU User s Manual 3 35 Section 3 Seiting the System Environment Initializing setup data Return all bank settings and system settings to their factory settings r lt S The settings of all banks and system settings are initialized regardless of the currently selected bank No CHECK gt FUN Mode SYSTEM INIT Setting Description OK Initializes the setup data CANCEL Does not initialize the setup data Checking system information n m Cc ge This item displays the size of memory and the version of the Data Storage Unit system gt FUN Mode SYSTEM INFO Setting Description CF SIZE Displays the size of the Memory Card CYCLE Displays the shortest measurement cycle VERSION Displays the version of the Data Storage
84. re introduced here using symbols CHECK This page has been made purely for explanatory purposes and does not exist ZS DSU User s Manual 9 o Qa O fo Introduction Precautions for Correct Use 10 E Meaning of Symbols Menu items that are displayed on the Data Storage Unit LCD screen and windows dialog boxes and other GUI elements displayed on the PC are indicated enclosed by brackets E Visual Aids vvtr Indicates points that are important to ensure full product performance such as operational Q CHECK precautions and application procedures Ca Indicates pages where related information can be found Indicates information helpful in operation ZS DSU User s Manual Introduction CONTENTS CONTENTS Meanings of Signal Words 5 Meanings of Alert Symbols 5 Alert statements in this Manual 5 Precautions for Safe Use 6 Precautions for Correct Use 7 Editor s Note 9 Page Format 9 CONTENTS 11 Section 1 FEATURES 1 1 Features of the Data Storage Unit 1 2 Data Storage Unit Capabilities 1 4 Logging Functions 1 4 External Bank Function 1 8 Alarm Output Function 1 8 Basic Configuration 1 9 Part Names and Functions 1 12 Brief Description of Logging Function 1 14 How logging works 1 14 Sampling interval at image logging ON OFF 1 14 System configuration and logging operations 1 15 Format of Data Logged on Memory Card 1 16 File configuration in mem
85. resentative at any time to confirm actual specifications of purchased products ZS DSU User s Manual 3 o 2 So 5 53 o 2 S oO So Ss Introduction DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety ZS DSU User s Manual Introduction Meanings of Signal Words Meanings of Signal Words 3 o 2 So 53 The following signal words are used in this manual Indicates a potentially hazardous situation which if not avoided will DANA ANINE esuit in minor or moderate injury or may result in serious injury o
86. rm output function image logging func tion Save data format customize function clock function Status indicators OUT orange PWR green ACCESS green ERR red Segment display 8 segment green display 6 digits LCD 16 digits x 2 rows color of characters green resolution per character _5 x 8 pixel matrix Setting input Setting keys Direction keys UP DOWN LEFT RIGHT SET key ESC key MENU key function keys 1 to 4 Slide switch gt ae vu m zZ x lt Threshold switch H L 2 state MODE switch FUN TEACH RUN 3 state Power supply voltage 21 6 V to 26 4 V including ripple Current consumption 0 5 A max Insulation resistance Across all lead wires and controller case 20 MQ by 250 V megger Dialectic strength Across all lead wires and controller case 1000 VAC 50 60 Hz 1 min Noise immunity 1500 V peak to peak pulse width 0 1 us 1 us rising edge 1 ns pulse Vibration resistance destructive 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions Shock resistance destructive 300 m s 3 times each in six directions up down left right forward backward Ambient temperature Operating 0 to 50 C Storage 0 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 RH with no condensation Materials Case Polycarbonate PC Weight Approx 280 g excl
87. rt trigger to end trigger sequence count is repeated default value 1 NONE In this state sampling start trigger standby state is performed at all times Samples is not stopped TIME Stops sampling when the specified time elapses FILE Set how the file logging data is to be written to Memory Card NEW A new file is created at each start trigger default value OVER WR A new file is created at the 1st start trigger after the state changes from a stopped state to start of sampling and the same file is overwritten with the data at the 2nd start trigger The same file is overwritten with data until the state changes to a stopped state When the file is overwritten the original log ging data is erased ADD A new file is created at the 1st start trigger after the state changes from a stopped state to start of sampling and the data is added to the same file from the 2nd start to end trigger sequence onwards Data is added to the same file until the state changes to a stopped state CYCLE Sets the sampling interval in data logging RANGE When 1SHOT is selected 150us to 1 hour When REPEAT is selected 10 ms to 1 hour ZS DSU User s Manual Section 3 Setting the Logging Conditions E Timing Charts ONE SHOT mode high speed logging ret he PP iAt ttt eee rine Sampling Stored in RAM Batch saved to interval onthe ZS DSU Memory Card ON BUSY output OFF Sampling data Logging start trigger d t Data to be sav
88. ted Workpiece gt FUN Mode LOGING SAMPLE 4 Set the sampling conditions IMODE BESTOP FILE ZICYCLE MODE 1SHOT STOP Desired number of repeated logs FILE NEW CYCLE 0 15 ms P RUN Mode 5 Either press the TUP key once or input the external input signal IN2 to switch to start trigger standby state 6 Logging is performed for the duration that the ZS LDC timing input is ON vw Logged data can be saved at the fastest speed of 150us by setting ONE SHOT However the time lt that data can be saved continuously varies In the case of this example the time becomes roughly CHECK 10 minutes e When ONE SHOT is set saving to Memory Card begins when the start trigger changes to the end trigger For this reason the start trigger is not applied while logged data is being written to the Memory Card Do not input the next start trigger until the BUSY output turns OFF gt U D T O gt O Z 7 z 9 m 2 lt gt U m 7 ZS DSU 5 10 User s Manual Section 5 Simultaneous Logging Images and Measured Values for Multiple Controllers Simultaneous Logging Images and Measured Values for Multiple Controllers Setting example where ZFV is used for simultaneous logging of results measured with 1 camera and multiple controllers All points are logged at line adjustment for checking fluctuation trends of measured value and image conditions and can be used for checking the optimum threshold level an
89. th external devices using the OMRON proprietary communication protocol CompoWay F or non procedure NORMAL For details on command formats refer to the Communication Command Reference provided separately RS 232C Specifications E Connector pin assignments An exclusive connector is used for the connector An RS 232C cable compatible with the exclusive connector is provided Recommended part ZS XRS2 cable length 2 m ZS DSU side PC side PC AT compatible 12 3 45 Fitting 1 Signal name Pin No NC hp RS RTS CS CTS NC DO aj A 2z ojo j SG GND NC slo ZS DSU User s Manual Section 4 RS 232C Input Output Setting the Communication Specifications Set the RS 232C communications specifications Match the communication specifications of the ZS DSU to those of the external device gt FUN Mode SYSTEM COM Setting Range RS LENGTH 8BIT 7BIT default value 8BIT 232C PARITY NON OFF EVEN default value NON STOP 1BIT 2BIT default value 1BIT BAUDRAT 9600 19200 38400 57600 115200 default value 38400 DELIMIT CR LF CR LF default CR MODE COMPWAY NORMAL default COMPWAY NODE node No 0 to 16 default value 0 x17 The node No refers to the connection group No as seen from the A host device PLC Not only the ZS Series but other multiple devices are co
90. uding packing materials and accessories ZS DSU 6 6 User s Manual Section 6 APPENDIX Panel Mount Adapters ZS XPM1 XPM2 When mounting on a panel Unit mm 60 x n 12 60xn DIN track 140 Panel Mount 2 _ 37 5 A dapter Note 1 Note 1 Dimensions are shown for a panel thickness of 2 0 mm Panel cutout dimensions H o E gt v v 2 60 x n 8 o gt x lt n number of gang mounted controllers 1 to 11 Item ZS XPM1 for 1st unit ZS XPM2 for 2nd unit onwards Appearance 3 2D L z Ta Applicable controller ZS Series Vibration resistance 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions Shock resistance 300 m s 3 times each in six directions up down left right forward backward Materials Polycarbonate PC etc Weight Approx 50 g ZS DSU User s Manual 6 7 Section 6 APPENDIX RS 232C Cable for Connecting to a Personal Computer ZS XRS2 2000 150 Unit mm Fitting za gt ae vu m z x lt Item 10 pin square connector 80 20 9 pin square connector PVC insulated round cable 3 89 mm dia core conductor cross section 0 013mm2 insulator diameter 0 38 12 3 4 5 mie 6 7 8 9
91. ue change driven self trigger e Judgment value driven trigger e Time driven trigger In addition when logging images from the ZFV the following 2 logging conditions can be selected e Save all logged image and measured data e Save only NG judgment results from logged image and measured data ZS DSU 1 2 User s Manual Section 1 Features of the Data Storage Unit 3 Logging of Multi point Controller Information and Calculation Information Sup ported Data can be collected from up to 15 Controllers Calculation result data can also be col lected linked to the Multi Controller Data Storage Unit nv m gt Cc m wn T Multi Controller Sensor Controller Amplifier Unit ZS MDC 1 unit ZS LDC Max 9 units ZFV Max 5 units When a Multi Controller is connected it is set only to measured value logging ZFV image data cannot be logged CHECK I Installing the Data Storage Unit p 2 4 4 USB Connection The Data Storage Unit is provided with a USB port compliant with Full Speed USB2 0 specifications as standard Use the Omron CompoWay F communications protocol or no control sequence to change Data Storage Unit settings from a PC or other external device and acquire data within a memory card For details on command formats refer to the Communication Command Reference pro
92. vided separately Data Storage Unit OMRON zs psu OMRON zs 0c omron USB Personal Computer ZS DSU User s Manual 1 3 Section 1 Data Storage Unit Capabilities Logging Functions Data can be collected whenever you want Data can be collected at any timing or by trigger conditions lt by external input gt Measured values when the workpiece is at the specified position are batch acquired Logging start y Logging External ON l input are Loo lt by button input gt Measured values in a certain period are acquired continuously nv m gt Cc a m wn Logging start Logging end y v Press Press button button lt self trigger by change in state of measured value gt The data of a period during which the measured values of the workpiece are at a specified value or less or more is acquired continuously 1 iw Vv y ices e eked Trigger level Direction of movement A A Logging start Logging end ZS DSU 1 4 User s Manual Section 1 Data Storage Unit Capabilities Images can be logged only when ZFV is connected Image data and corresponding measured value data can be logged simultaneously Image data and measured value data is associated and saved using ID numbers which simplifies data verification lat
93. z 3 KANA 4 Numbers lt gt e Switch the characters in order using the UP or DOWN key e Move the digits by the LEFT or RIGHT key To clear a character select a space ZS DSU 3 40 User s Manual Section 3 Setting the Display Method HELP Display Help for the functions assigned to the SET or ESC keys in the RUN mode gt RUN Mode MENU Key HELP n m Cc U ZS DSU User s Manual 3 41 Section 3 Setting the Display Method MEMO n m Cc vu ZS DSU 3 42 User s Manual Section 4 EXTERNAL I O d Alarm Output 4 2 Selecting the Measurement Data Source 4 2 Setting Judgment Conditions 4 3 RS 232C Input Output 4 4 RS 232C Specifications 4 4 Setting the Communication Specifications 4 5 ZS DSU User s Manual 4 1 O l TWNYALXA 4 2 Section 4 PETA meleisolers Alarm Output On the ZS DSU you can set original judgment conditions to measurement data acquired from controllers These judgment conditions can be used as alarm outputs HH output LL output IA Wiring the I O Cable p 2 11 Selecting the Measurement Data Source Set the source and hysteresis to be judged when the judgment results of the logging data measurement data are to be output as an alarm gt FUN Mode I O SET JUDGE Return point Setting Description SOURCE Set the source to be judged Range SourceA to SourceN HYS Set th

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