MT090318 - H08M000251 - AF-305 AF-605 User Manual
Contents
1. 5 AG TEECHNIGAIE CONSULTING U kaa 5 2 OPERATING MODEL L u ua aqsu sus sasa 6 2 1 PRELIMINARY OPERATIONS cccccccececececececececececececececececececueaeanaeaeauaeaeauaeaeaeauanaeaeaeaeanaeaeananananananananananans 6 2 25 Iya awa 6 23 COMPRESSED AIR CONNECTION n iter irse irse sese eren iren ster 7 2 4 FLEX CUTTING HEAD INSTALLATION esr drin irse 7 3 PUNGH GUTTING 1 u a E Uo prn Ei ch Cu Ou mi ci Cu mu si ci mu mu Rl Ch mh ma RU UR Or me Ei Di Gu Ga Ri Un C Ru Ri En Cu au RU ma OU Du Ei Gi Gu au RU C C RR E D OE 8 3 1 PREEIMINARY OPERATIONS ux na uy a un un Suni s akush 8 3 2 FLEXBUNGCLHOCUTTIINGOPERATIONS uuu uuu Eden ett eene re ED Con Ce ene ee eei deben bae rra rena er 11 4 ASSISTANGE u dees rx os ca vh n Conca u eee mu mh u mx m C uu Dion e cu Cu Da Eu E Or x a s Qa Q a uwa cR Gu EH Ci 12 4 1 FAULTS 12 4 2 KNIFE REPLACEMENT ON THE CUTTING HEAD rhet etsi sese nn 12 43 ieri ficat cater tetro ate2. Mua x Gg xs awas Mus x Bg XO gas Use and maintenance manual AF 305 0 manual punch cutter for flex h abast ZA AF 305 0 amp AF 605 0 Manual punch cutter for flex Spare parts manual and machine diagrams 555 Use and maintenance manual 555 AF 305 0 manual punch cutter for flex habasit 52 6 Preface Habasit thanks you for purchasing the PM 09 160W 458 range press If treated with care the PM 09 160W 458 series press is able to guarantee reliability and junction quality for many years In order to ensure correct and safe press use the user must carefully read this manual and strictly follow the instructions before installation and use For any question or problem concerning your press please contact Habasit Customer Care You can find the Habasit branch or dealer near you at www habasit com 1 7 Manufacturer s address For further information contact our headquarters at the following address Habasit Italiana S p A Via del Lavoro 50 31016 Cordignano TV Tel 199 199 333 Fax 199 199 555 For international calls only Phone 39 0438 911444 Fax 39 0438 912374 1 8 Technical consulting Our experts are available for all consultations For technical questions regarding equipment operations and conditions please contact the manufacturer paragraph 0 555 Use and maintenance manual 555 AF 305 0 manual punch cutter for flex habasit A 7 Regulations and
3. BALL SCREW VCS 16X10 L 845 WORM SCREW RU1610 VCS VALVE SUPPORT PNEUMATIC VALVE 14952 VL 5 3 8 B6 0 LEFT HEAD PULLEY PIN 48 WELD PIN FOR CRANK WASHER DIN 125 A 5 3 ALLEN SCREW DIN 933 M5 X 10 SCREW UNI 5739 M8X35 GALVANIZED UNI 6592 8 5X21 GALVANIZED WASHER ALLEN SCREW DIN 912 M6 X 45 PARALLEL PIN ISO 8734 5 16 A AF 305 SUPPORT PROFILE ITEM 40X80 ART 0002604 AF 605 SUPPORT PROFILE ITEM 40X80 ART 0002604 GASKET 8 80X40PE 0 0 420 80 ITEM LUBRICATION NOZZLE CONIC TYPE A DIN 71412 AM 6 ALLEN SCREW DIN 912 M5 X 25 ALLEN SCREW DIN 912 M6 X 12 AF 305 GUIDE HGR15R 640 HIWIN AF 605 GUIDE HGR15R 640 HIWIN ANGULAR CONTACT BALL BEARINGS DIN 628 SKF SKF 3201 A 2RS1 ANGULAR CONTACT BALL BEARINGS DIN 628 SKF SKF 3200 A 2RS1 TOOTHED BELT AT 5 500 16 START BUTTON BRACKET COUPLING A L 533850 QSL F M5 66 0 MUFFLER 2309 U 3 8 REDUCTION 153042 QS 8H 66 0 Habasit Italiana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 912374 User manual AF 305 AF 605 habasit Bg Author Page 24 of 33 Edition 08 Save modifications Substitutes 58 2 INO20099 VALVE 3 2 PANEL 6817 SV 3 M56 0 59 2 1 020251 BLACK BUTTON 9290 T 22 GE6 0 67 1 INO10140 ELASTIC STOP RING 69 1 XNO000055 PULLEY FLANGE B19 Habasit Italiana S p A i Vittorio Veneto 31029 TV gt E Tel 39 0 438 9113 a Fax 39 0 438 912374 ww mE Author Edition 08 Save modifications Substitutes
4. User manual AF 305 AF 605 8 3 Support beam and carriage movement group 10004763 Page 25 of 33 Habasit Italiana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 912374 Author Edition 08 Save modifications Substitutes Flex punch cutter AF 305 0 amp AF 605 0 POS QTY CODE 17 1 10004722 20 1 10004720 21 1 XN000003 28 8 IN011641 30 6 XN000023 32 2 ID004777 32 2 ID004761 33 4 XN000009 36 2 IN010064 37 2 XN000051 37 2 XN000010 40 2 ID004776 40 2 ID004730 42 12 IN011744 49 1 XN000015 50 1 XN000013 51 3 XN000014 53 1 XN000041 54 2 IN020110 72 1 ID004732 75 1 XN000060 User manual AF 305 AF 605 Page 26 of 33 Support beam and carriage movement group H081D004763 AF 305 H08D004714 AF 605 DESCRIPTION RIGHT HEAD VALVE SUPPORT PNEUMATIC VALVE 14952 VL 5 3 8 B6 0 SCREW UNI 5739 M8X35 GALVANIZED ALLEN SCREW DIN 912 M6 X 45 AF 305 SUPPORT PROFILE ITEM 40X80 ART 0002604 AF 605 SUPPORT PROFILE ITEM 40X80 ART 0002604 GASKET 8 80X40PE 0 0 420 80 ITEM ALLEN SCREW DIN 912 M6 X 12 AF 305 GUIDE HGR15R 640 HIWIN AF 605 GUIDE HGR15R 640 HIWIN AF 305 REINFORCEMENT PLATE FOR SUPPORT AF 605 REINFORCEMENT PLATE FOR SUPPORT ALLEN SCREWRICA DIN 912 M4 X 25 TUBE SECTION 8 MUFFLER 2309 U 3 8 REAR CARRIAGE LOCK SHIM COUPLING FESTO 11955 LCN 1 8 PK 3 Habasit Italiana S p A i Vittorio Veneto 31029 TV gt User manual Tel 39 0 438 9113
5. Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 912374 User manual AF 305 AF 605 habasit Bg Author Page 33 of 33 Edition 08 Save modifications Substitutes 9 Product and product use liabilities The customer is liable for correct product selection and use according to his industrial and or commercial needs unless use was recommended by Habasit technicians duly informed by the customer on operating needs In this case special instructions for use must be indicated in the order and confirmed by Habasit The customer is always liable for product use safety ALL THE TECHNICAL INDICATIONS IN THIS CATALOGUE ARE ACCURATE AND RELIABLE THEY ALWAYS REFER TO STANDARD USE AND ARE THE RESULTS OF TESTS CONDUCTED ON EQUIPMENT IN REDUCED SCALE THEY SHOULD BE CHECKED BY THE CUSTOMER ACCORDING TO INTENDED INDUSTRIAL USE AND ESPECIALLY FOR SPECIAL APPLICATIONS FOR WHICH ANY MANUFACTURER RECOMMENDATIONS NOT INDICATED IN THE ORDER AND ORDER CONFIRMATION ARE MERELY INDICATIVE WITHOUT ANY GUARANTEE ON THEIR ABILITY TO PROVIDE THE DESIRED RESULT NOR ANY LIABILITY REGARDING END PRODUCT QUALITY OR HABASIT PRODUCT S CORRESPONDENCE TO THE CUSTOMER S PRODUCTION NEEDS AND FINAL RESULTS WHICH ARE NOT UNDER THE MANUFACTURER S CONTROL THEREFORE IN THIS CONTEXT HABASIT SHALL NOT BE LIABLE FOR FAULTS DEFECTS OR DAMAGES ASSOCIATED WITH THE USE OF THEIR PRODUCTS
6. 1 IN010189 GROOVED ROUNDED NUT DIN 981 2 Habasit Italiana S p A i Vittorio Veneto 31029 TV gt E Tel 39 0 438 9113 a Fax 39 0 438 912374 ww mE Author Edition 08 Save modifications Substitutes 8 5 Group 10004674 frame group User manual AF 305 AF 605 Page 29 of 33 Habasit Italiana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 912374 Author Edition 08 Substitutes Save modifications Flex punch cutter AF 305 0 amp AF 605 0 POS QTY CODE 1 1 10004769 1 1 10004748 2 10004771 2 10004750 4 1 10004770 4 1 10004749 5 2 10004756 6 1 10004774 6 1 10004755 7 4 10004757 8 4 13010271 11 4 13010020 13 2 10004751 14 4 10004752 15 4 XN000034 18 4 XN000050 19 4 XN000057 21 4 10004753 22 4 10004754 23 4 1 011785 25 1 XN000038 1 33 1 10004779 33 1 10004747 01 34 2 10004780 36 4 XN000061 User manual AF 305 AF 605 Page 30 of 33 10004764 frame group DESCRIPTION NYLON CUTTING PAD AF 605 NYLON CUTTING PAD CUTTING PAD GUIDE AF 605 CUTTING PAD GUIDE EXTRUDED ALUMINIUM PROFILE BOSCH 45X270 COD 3842992927 643 AF 605 EXTRUDED ALUMINIUM PROFILE BOSCH 45X270 COD 3842992927 643 WELD LID REINFORCEMENT AND SUPPORT PLATE AF 605 REINFORCEMENT AND SUPPORT PLATE STUD LOCK ALLEN NUT DIN 934 M10 ALLEN SCREW DIN 912 M6 X 20 FIXED GUIDE THREADED STUD SPRING 16X30 PROFILE CAP 0037011 40X20
7. P n AF AF Fax 39 0 438 912374 aan 305 605 Author Edition 08 Save modifications Substitutes 8 4 Carriage movement group pitch indexing system detail Page 27 of 33 Habasit Italiana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 912374 User manual AF 305 AF 605 habasit Bg Author Page 28 of 33 Edition 08 Save modifications Substitutes Flex punch cutter AF 305 0 amp AF 605 0 Carriage movement group pitch indexing system detail POS QTY CODE DESCRIPTION 27 1 10004775 BALL SCREW VCS 16X10 48 2 10004724 DISC WITH NOTCH 53 4 XN000024 ALLEN SCREW DIN 933 M4 X 20 56 1 10004726 PULLEY 27 AT 5 60 6 57 1 10004727 PULLEY 27 5 48 6 58 1 10004725 SHIM WASHER 60 2 XN000006 POSITIONING RING GN 705 10 E 61 1 XN000008 TOOTHED BELT AT 5 500 16 62 1 XN000007 CRANK MT 64 AS 8X8 63 10 IN010065 WASHER DIN 125 A 6 4 64 6 IN010020 ALLEN SCREW DIN 912 M6 X 20 66 1 XN000022 PARALLEL KEY DIN 6885 A4 X4 X 16 70 1 10004728 PULLEY PIN 48 71 1 10004760 WELD FOR CRANK 73 3 XN000025 ALLEN SCREW DIN 933 M5 X 10 74 8 INO11641 SCREW UNI 5739 M8X35 GALVANIZED 77 4 XN000016 PARALLEL PIN ISO 8734 5 X 16 A ANGULAR CONTACT BALL BEARINGS DIN 628 SKF SKF 116 1 XN000021 3201 A 2RS1 ANGULAR CONTACT BALL BEARINGS DIN 628 SKF SKF 117 1 XN000020 3 200 A 2RS1 169 1 IN010140 ELASTIC STOP RING 170 1 INO11767 GROOVED ROUNDED NUT DIN 981 KM 1 171 1 XN000055 PULLEY FLANGE B19 172
8. 555 Use and maintenance manual 555 AF 305 0 manual punch cutter for flex A Author Edition AA Page 1 of 33 08 05 Substitutes AF 305 and AF 605 Punch cutter for belts and tapes The AF xx05 punch cutter range includes models AF 305 and AF 605 which can punch cut belt ends according to flex geometries thus preparing edges for subsequent hot joining The main features are a Reduced dimensions and transportable for field use Wide range of achievable flex geometries Only compressed air supply is required for operation Wide range of punch cut products tapes belts HabaSYNC timing belt Easy to use with high quality results 555 Use and maintenance manual 555 AF 305 0 manual punch cutter for flex habasit By Contents 1 GENERAL INFORMATION U U U U 3 1 1 APPEOGATION S SR a BEI UMS E asas LIE 3 1 2 SAFETY INDICATIONS u u rore iuro ro nea ed op cioe aue o Aa aba quia Aa SD aaa e eve aaa neus 3 1 3 STANDARDS AND ACCESSORIES e etit et rer 4 1 3 1 STANDARD MATERIAL 4 1 3 2 OPTIONALAGGESSOR ES denied es einn y a 4 1 4 ACCESSORY SPARE PART ORDERS n n etin EEEE EEEE En 5 1292 MVARRANTY
9. BLACK HAND WHEEL LOBI VCT 32B M6 69844 ANTI ROTATION NUT M6 THREADED BAR M6 GROOVED KNOB BT 20 FP M6 159580 LR 3 8 D MIDI6 01 RIGHT STRUCTURE PLATE AF 605 RIGHT STRUCTURE PLATE FIXED GUIDE HANDLE M 443 110 CH BLACK 37001 ELESA Habasit Italiana S p A i Vittorio Veneto 31029 TV gt E Tel 39 0 438 9113 a Fax 39 0 438 912374 ww mE Author Edition 08 Save modifications Substitutes 8 6 Group 10004764 Main frame User manual AF 305 AF 605 Page 31 of 33 Habasit Italiana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 912374 Author Edition 08 Save modifications Substitutes Flex punch cutter AF 305 0 amp AF 605 0 POS QTY CODE 16 2 10004773 16 2 10004759 17 2 10004772 17 2 10004758 19 4 XN000057 20 6 ID004778 21 6 XN000122 22 6 IN011518 27 1 XN000038 28 1 XN000038 37 28 XN000058 19 4 XN000057 User manual AF 305 AF 605 habasit Bg Page 32 of 33 ID004764 AF 305 frame group ID004714 AF 605 frame group DESCRIPTION AF 305 PLEXIGLASS SLOT GUARD AF 605 PLEXIGLASS SLOT GUARD PROFILE 5 40X20 2N180 ITEM AF 605 PROFILE 5 40X20 2N180 ITEM L HANDWHEEL LOBI VCT 32B M6 69844 PLEXIGLAS PRESS SHIM SLIDING DOWEL ITEM M4 HOUSING 5 0 0 370 06 SCREW TCSEI DIN 7991 M4x25 159580 LR 3 8 D MIDIG6 01 159580 LR 3 8 D MIDI6 02 SCREW VTBEI M8x16 HANDWHEEL LOBI VCT 32B M6 69844 Habasit Italiana S p A
10. Daci vv eu Des ee vos e cive cba redes cuc iuv ea DRE sayas 12 4 44 ROUTINE MAINTENANCE a A A ded ae ceo etae pe bone de aaa 13 5 1 1 EXTRAORDINARY MAINTENANCE eren ener eres AEAEE n n n s s n n p n n n p n n p p p pn prp IpIsa 13 5 TECHNICAL SPECIFICATIONS cena I 14 5 1 AF 305 AND AF 605 PUNCH CUTTER TECHNICAL SPECIFICATIONS a a 14 AF 05 SERIES PUNCH CUTTER PNEUMATIC DIAGRAM a n nn 15 6 PREFAGE uuu E E SS Ea E Eur ERE usata aqsu 17 1 7 MANUFACTURER S ADDRESS uz ceteri serbe A pre hs eerie i veg ev aS Aneel 17 1 8 TECHNICAL CONSULTING ena re crier AAEN aS sam al a se ever an de sere 17 7 REGULATIONS AND GENERAL WARNINGS eese enne 18 7 1 MANUAL LAYOUT CRITERIA n e e rere terere e 18 Tid MANUAL USE GRITER A eonia a aaa aE a a a EEE a Ereni 18 TAE DIMENSIONS E E E E E E E E E 19 8 SPARE PARTS Ck Eu On ed wa Eg n ca tude a d ON ca RN dO u qu 20 8 1 COMPLETE MACHINE GROUP esci an qa 20 20 8 2 SUPPORT BEAM AND CARRIAGE MOV
11. Description Flex cutting head AF 10 80 10 x 50 mm Flex cutting head AF 10 50 Ho8b004129 Flex cutting head AF 16 80 TB 16x80mm 10x30mm H08D006115 Flex cutting head AF 10 30 Knives Code _ ltem Description Suitable for H080700070 Knife for AF 10 50 and 20 50 AF head 10 50and20 50 amp H080700071 Knife for AF 10 80 and 20 80 SL70 AF head 10 80 and 20 80 SL 70 H08D003642 Knife for AF 16 120 TB AF head 16 120 TB Cutting pads H Code Item Description Suitable for H08D004769 Cutting pad for AF 305 AF 305 only Aluminium cutting pad for HabaSYNC H08D004175 timing belt AF 305 AF 605 only 555 Use and maintenance manual 555 AF 305 0 manual punch cutter for flex habasit A 1 4 Accessory spare part orders Spare parts and accessories can be directly ordered from the manufacturer Address Habasit Italiana S p A Via del Lavoro 50 1 31016 CORDIGNANO TV Tel 39 438 91 13 Fax 4439 438 91 2374 Clearly specify the required parts ATTENTION The use of other branded spare parts that do not meet Habasit specifications is prohibited Habasit is not liable to consequences derived from the use of non original Habasit spare parts 1 5 Warranty All tools are subject to attentive final inspection They are guaranteed free of material and factory defects for 1 year provided they are used correctly 1 6 Technical consul
12. EMENT GROUP ID004763 22 8 3 SUPPORT BEAM AND CARRIAGE MOVEMENT GROUP D004763 25 8 4 CARRIAGE MOVEMENT GROUP PITCH INDEXING SYSTEM DETAIL cente 27 8 5 GROUP 10004674 FRAME 0 29 8 6 GROUP 10004764 MAIN FRAME n nsn sns 31 9 PRODUCT AND PRODUCT USE LIABILITIES crees eene nennen nnne nnn 33 555 Use and maintenance manual 555 AF 305 0 manual punch cutter for flex habasit A 1 General information 1 4 Application The AF xx05 punch cutter series was specifically designed to punch cut Habasit power transmission tapes and transport belts elements according flex geometries using a knife cutting process The AF xx05 punch cutter series was exclusively developed for the applications described hereto Other or unsuitable applications are prohibited Habasit shall not be liable for unintended application consequences The AF xx05 punch cutter series was professionally manufactured in accordance with EC safety instructions All assembly maintenance and repair work as well as the operation of the equipment is expected to be carried out be qualified personnel or staff under the supervision of responsible specialists and experts For space reasons these instructions for use cannot cover al
13. any action on the equipment 555 Use and maintenance manual Lss AF 305 0 manual punch cutter for flex 7 3 Dimensions Habasit Italiana S p A i Vittorio Veneto 31029 TV gt User manual Tel 39 0 438 9113 T a AF 305 AF 605 habasit 22 Fax 39 0 438 912374 Author Page 20 of 33 Edition 08 Save modifications Substitutes 8 Spare parts 8 1 Complete machine group Habasit Italiana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 912374 Author Edition 08 Save modifications Substitutes Flex punch cutter AF 305 0 amp AF 605 0 POS QTY CODE 2 1 ID004716 25 1 ID004718 35 2 110004777 35 2 ID004761 47 2 110004733 62 2 IN020251 80 1 ID004768 80 1 110004747 83 2 10004756 84 1 10004774 84 1 19004755 99 4 113011785 113 4 10004738 120 1 10004736 134 1 110004735 138 1 XNO000031 User manual AF 305 AF 605 Page 21 of 33 Complete machine group ID004762 AF 305 H08D004711 AF 605 DESCRIPTION RIGHT GUARD LEFT HEAD SUPPORT PROFILE ITEM 40x80 art 0002604 AF 605 SUPPORT PROFILE ITEM 40X80 ART 0002604 START BUTTON BRACKET BLACK BUTTON 9290 T 22 GE6 0 LEFT STRUCTURE PLATE AF 605 LEFT STRUCTURE PLATE WELD LID REINFORCEMENT AND SUPPORT PLATE AF 605 REINFORCEMENT AND SUPPORT PLATE GROOVED KNOB BT 20 FP M6 SLEEVE CARRIAGE GUIDE FASTENING PLATE CARRIAGE PLATE GUSSET CYLINDER 36489 EB 250 85 FESTO Habasit Ital
14. d documenting all problems as thoroughly as possible even with photos 555 Use and maintenance manual 555 AF 305 0 manual punch cutter for flex habasit A 5 Technical Specifications 5 1 AF 305 and AF 605 punch cutter technical specifications TABLE 1 PNEUMATIC CHARACTERISTICS Fluid characteristics Filtered non lubricated air Minimum supply pressure 6 bar 0 6MPa or 6Kg cm Min supply diameter Rapid connector of 1 TABLE 2 DIMENSIONS AND ENVIRONMENTAL CHARACTERISTICS AF 305 AF 605 Dimensions LengthxWidthxHeight 800x770x590 mm 1100x770x590 mm including handles 31 49 x 30 31 x 28 22 in 43 3 x 30 31 x 24 8 in Total Weight kg Ibs Noise level 70 db Working temperature Between 50 45 Humidity tolerance Between 45 7096 TABLE 3 CHARACTERISTICS OF WORKABLE ELEMENTS AF 305 AF 605 Max length of belt 300 mm 47 24 in 600 mm 47 24 in Max width of belt 14 mm 0 55 in 14 mm 0 55 in habasit By Use and maintenance manual 555 AF 305 0 manual punch cutter for flex AF 05 series punch cutter pneumatic diagram Aapujj2 dn qaputa dn peaH XI SIM d XS d z e m x x l 3 3 x 2g ug x ga WW x 12 XS l EA ue zing snd 4 E usnd 4437 YUD p passauduo7 Huc apo pesseudduo Jogx5jnBa4 aanssa4dg
15. general warnings 7 1 Manual layout criteria This manual observes the organizational rules and requirements of Directive 98 37 CE duly amended being the Directive of the Council of the European Community of 14 June 1989 concerning the reconciliation of the laws of member states regarding machines also known as the Machine Directive and also all the other Directives and Regulations referred to in the said Machine Directive inspired by criteria which in addition to illustrating the technical characteristics of the machine and its use maintenance and troubleshooting methods also clearly indicate the following All the protection measures adopted on the machine fully integrating design safety planning and construction safety All protection measures to be adopted to meet those risks that cannot be completely eliminated All indications for the training of personnel using the machine while indicating where it is necessary to provide for individual safety protection devices manual is divided up into sections Each section deals with a specific subject in which every aspect of safety is considered and clearly highlighted in the text 7 2 Manual use criteria HABASIT encourages the reader to fully read this manual when receiving the equipment it comes with and in any case before handling the equipment This manual is designed to provide all the instructions indications and warnings needed by the user to learn about the e
16. iana S p A i Vittorio Veneto 31029 TV gt User manual Tel 39 0 438 9113 P n AF AF Fax 39 0 438 912374 aan 305 605 Author Edition 08 Save modifications Substitutes 8 2 Support beam and carriage movement group 10004763 Page 22 of 33 Habasit Italiana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 912374 Author Edition 08 Save modifications Substitutes Flex punch cutter AF 305 0 amp AF 605 0 POS QTY CODE 9 2 XNO000006 11 2 10004724 12 2 XNO000001 1 13 2 XN000001_2 14 1 XN000004 16 1 ID004721 17 1 ID004722 18 1 ID004775 18 1 ID004719 19 1 XN000056 20 1 ID004720 21 1 XN000003 22 1 ID004718 24 1 ID004728 25 1 ID004760 26 3 IN010061 27 3 XN000025 28 8 IN011641 29 8 IN010009 30 6 XN000023 31 4 XN000016 32 2 ID004777 32 2 ID004761 33 4 XN000009 34 1 XN000027 35 6 IN010595 36 4 IN010064 37 2 XN000051 XN000010 38 1 XN000021 39 1 XN000020 41 1 XN000008 44 2 ID004733 45 2 XN000012 49 1 XN000015 51 3 XN000014 52 1 IN020014 54 2 IN020110 56 2 XN000018 User manual AF 305 AF 605 Page 23 of 33 Support beam and carriage movement group H08D004763 AF 305 H08D004714 AF 605 DESCRIPTION POSITIONING RING GN 705 10 E DISC WITH NOTCH GN 607 1 PART1 INDEXING PLUNGERS WITH REST POSITION GN 607 1 PART2 INDEXING PLUNGERS WITH REST POSITION COUPLING 153143 3 8 86 0 BEARING PRESS RIGHT HEAD BALL SCREW VCS 16X10 AF 605
17. ife in place Assemble the springs and belt press by tightening the screws 2 4 3 Maintenance ATTENTION Maintenance personnel must be aware of the mechanical and electrical safety devices Maintenance personnel must be authorized 555 Use and maintenance manual 555 AF 305 0 manual punch cutter for flex habasit A 4 4 Routine maintenance ATTENTION Before performing any maintenance make sure electrical pneumatic and water supplies are disconnected and the pneumatic circuit depressurized Table 5 3 1 Periodic maintenance Operation Period Personnel Method Cleanin Dail Operator Clean the machine after use removing residue 9 y P deposits Maintenance cutting pad wear and move or replace it as Check cutting pad wear Daily worker necessary Check compressed air Maintenance fittings and inlets Monthy worker uk asus Check Plexiglas guard Monthl Maintenance Make sure there are no breaks or cracks in the integrity y worker protective panels 5 1 4 Extraordinary maintenance Extraordinary maintenance must be conducted at a Habasit Italiana SpA branch unless otherwise specifically authorised and agreed with the customer Contact Habasit Italiana S p A Via del Lavoro 50 Zona Industriale 31016 Cordignano TV Tel 0039 0 438 9113 Fax 0039 0 438 200545 Clearly specifying the machine model serial number problems or faults found an
18. it quick carriage movement 555 Use and maintenance manual 555 AF 305 0 manual punch cutter for flex A Author AA Page 10 of 33 Edition 08 05 Substitutes Check the nylon pad and its wear If too marked by the knives move it a few mm right or left to exploit the entire surface It has a long working life if correctly used When evenly marked by the knives it can be regenerated by milling the surface 1 mm deep to eliminate knife marks HabaSYNC belt punch cutting To correctly punch cut HabaSYNC belts the following flex head models must be used For A 20 AT 20 and XH series belts the 16x80 mm flex head must be used H08D004129 Flex cutting head AF 16 80 T8 16x80mm 1 1 Additionally the nylon cutting pad must be replaced with the aluminium version Nylon cutting pad Alu cutting pad HabaSYNC cutting head widia knives are able to punch cut on aluminium cutting pads without ruining them 555 Use and maintenance manual AF 305 0 manual punch cutter for flex I m habasit Z Pa I age 11 of 33 3 2 Flex punch cutting operations Refer to the preliminary operations to prepare the machine and belt to be cut The belt can be cut once these operations are completed Always start from the zero carriage position Simultaneously press the two buttons 1 The head lowers to cut the material Release the buttons several seconds after the head reaches limit stop to be sure the cut is complete Once fa
19. l possible operating maintenance and repair aspects The indications provided concern normal machine use by qualified personnel In the event of doubt or in need of further information always contact the manufacturer see chapter 1 4 1 2 Safety indications This manual includes the terms ATTENTION CAUTION NOTE which indicate hazards or specific information to be kept in mind ATTENTION Serious injury and or serious material damages may ensue if ignored CAUTION injury and or material damages may ensue if ignored NOTE Indicates important technical information that may not be known to even expert personnel Observe all the machine assembly operating and maintenance indications as well as technical specifications This will prevent and personal or property problems and or damages Expert personnel means people authorized to perform the required operations These people have been sufficiently trained and have acquired experience in their field that lets them recognise and avoid hazards and they are aware of specific safety provisions and regulations 555 Use and maintenance manual 555 AF 305 0 manual punch cutter for flex habasit A 1 3 Standards and accessories 1 3 4 Standard material 1 The AF 305 or AF 605 comes with a user manual and spare parts manual 1 3 2 Optional accessories Cutting heads for flexproof geometries spare knives and cutting pads Flex geometry 10 x 80 mm H Code H080709541 Item
20. miliar with operations the operator will recognise when the cut is complete by the typical noise the knives make during operations The buttons can be released at that point Release one or both buttons immediately causes the head to lift After cutting lift the indexing pin 2 and rotate the cam one turn During rotation release the pin that will stop the cam at the end of the turn If foreseen pitch is double the one generated by one cam turn repeat the operation Repeat punch cutting 3 by pressing both buttons simultaneously Repeat the operations 3 and 6 until the belt is fully cut CAUTION Do not introduce hands or objects under the cutting head Injury or cutting head damage hazard 555 Use and maintenance manual AF 305 0 manual punch cutter for flex habasit 52 4 Assistance 4 1 Faults ATTENTION Maintenance and or repairs on freely accessible pneumatic parts must be performed by skilled specialized personnel Q For faults of this or other types inform the manufacturer 4 2 Knife replacement on the cutting head Follow the instructions below to replace the cutting knives on the heads Unscrew the 4 screws 1 that secure the belt press and screws 2 on the guide dowel Remove the belt press and internal pressure springs Unscrew the screws 3 that hold the knives remove the knives and insert the new ones being careful to fully insert the knife in its housing Tighten the screws 3 to lock the kn
21. p to 8 mm thick HabaSYNC series timing belts up to AT 20 or XH size can be punch cut with the specific 80 x 16 flex cutting head Follow the procedure in paragraph 2 4 to assemble the appropriate flex head with the selected cutting geometry Place the head and zero point which is at the end opposite the carriage push handle side 1 In this starting position both pitch indexing pins must be inserted in their housings on the cam 2 Q Insert the product to be punch cut in the machine resting the edge against the fixed square on both the input and output sides Rest the mobile squares against the other edge of the belt and lock them in place using the knobs 555 Use and maintenance manual 555 AF 305 0 manual punch cutter for flex A lt 6 Author AA Page 9 of 33 Edition 08 05 Substitutes Q Close the belt lock rods using the knobs Q Select the correct pitch to be used according to the type of flex head installed If the head has a 10 mm or 20 mm pitch the blue cam is used excluding the orange cam by removing the pin and rotating it 90 so that it is raised Use with 10 or 20 mm pitch Use with 8 or 16mm pitch Raise the pin 1 and rotate it 90 Raise the pin 2 and rotate it 90 Place the handle on the blue cam Place the handle on the orange cam This way only the concerned cam operates while the other freely rotates If both indexing pins are lifted and locked in position the screw rotates freely to perm
22. quipment understand its main operating principles and be suitably informed for safe use In addition to the instructions in this manual we would ask users to observe any specific current laws This manual must be considered as an essential part of the equipment It contents must be made known to the entrusted maintenance persons and users The purpose is to provide all the information required for good correct use of the equipment The manuals must be kept throughout the equipment s life and must be updated in the event of modifications aimed at improving the equipment s performance The manuals must be available to qualified personnel Consultation of this manual is facilitated by the general index on the first page which makes it possible to immediately find the subject of interest If the subject dealt with is particularly important it is highlighted with references to the type of technical personnel required to intervene All updates HABASIT considers necessary to improve the quality of the equipment will be communicated by way of sending of further specific documentation or a new manual to replace the previous one Should the equipment be transferred to another customer manuals must be included and HABASIT informed in order to provide future modifications or updates A copy of this manual delivered with the equipment is meant for the maintenance operators who shall read and keep it near the equipment and consult it before undertaking
23. r flex FA d Author AA Page 7 of 33 Edition 08 05 Substitutes 2 3 Compressed air connection The machine is connected to the compressed air supply by the inlet fitting 1 Do not exceed maximum working pressure of 6MPa 6Kg cm The inlet fitting is 1 2 and a supply tube with at least an 8 mm internal diameter is recommended Physical compressed air specifications Filtered non lubricated air CAUTION Make sure effective pressure is at least 6 bar Kg cm 2 4 Flex cutting head installation To facilitate this operation removing the belt lock rods on both sides is recommended to have free access to the chamber Q Move the head carriage to mid work stroke to have the flex head housing accessible ATTENTION Disconnect compressed air supply before replacing the head Unscrew the two screws 1 with a Nr 13 Allen key Only two turns are required to release the lock dowel Remove the head and insert a new head pushing it fully in to limit stop 2 Tighten the two screws to lock the head in place Select the appropriate cutting head recommended by Habasit for the product to be punch cut 555 Use and maintenance manual 555 AF 305 0 manual punch cutter for flex habasi A Author AA Page 8 of 33 Edition 08 05 Substitutes 3 Punch cutting 3 1 Preliminary operations The range of Habasit products that AF 05 series punch cutters can cut is very wide in addition to all tapes and power belts u
24. ting Our experts are available for all consultations For technical questions on cutting device operations and conditions contact the manufacturer for contact information see 1 4 555 Use and maintenance manual AF 305 0 manual punch cutter for flex habasit 52 2 Operating mode Q The AF 05 punch cutter series exploits the application of a gusset cylinder to generate adequate drive to cut the belt After positioning the belt punch cut moving forward one pitch at a time using the gusset cylinder to lower the cutting head ATTENTION A preset punch cut pitch must be equal to the distance between the cutting head knives in use Inconsistency causes incorrect cuts with consequent material loss Q Head carriage pitch movement is bi directional belts can be punch cut in both directions 2 1 Preliminary operations CAUTION Punch cutter use requires the manipulation of parts with cutting blades Avoid touching or accessing the cutting head work area during operations 2 2 Transport 4 handles 1 for the AF 305 and 4 lift rings 2 eye screws with 4 support handles for the AF 605 are included to lift the punch cutter Before lifting close and even tighten any auxiliary lifting systems such as belts cords etc AF 305 AF 605 lifting rings eye screws ATTENTION Never use lifting points other than those specifically foreseen to lift the machine 555 Use and maintenance manual 555 AF 305 0 manual punch cutter fo
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