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Leica iCONexcavate iCP41 User Manual

1. Avoid subjecting the product to mechanical stress If the product is improperly disposed of the following can happen e If polymer parts are burnt poisonous gas are produced which may impair health e If batteries are damaged or are heated strongly they can explode and cause poisoning burning corrosion or environmental contamination e By disposing of the product irresponsibly you may enable unauthorised persons to use it in contravention of the regulations exposing themselves and third parties to the risk of severe injury and rendering the environment liable to contamination Precautions The product must not be disposed with household waste Dispose of the product appropriately in accordance with the national regulations in force in your country Always prevent access to the product by unauthorised personnel Product specific treatment and waste management information can be downloaded from the Leica Geosystems home page at http www leica geosystems com treatment or received from your Leica Geosystems dealer 7 6 Description A Warning A caution A caution Electromagnetic Compatibility EMC The term Electromagnetic Compatability is taken to mean the capability of the product to func tion smoothly in an environment where electromagnetic radiation and electrostatic discharges are present and without causing electromagnetic distur bances to other equipment Electromagnetic radiation can cause disturb
2. Esc iCONexcavate iCP41 Setting the Direction of X 15 iCONexcavate iCP41 Setting the Direction of X 16 3 Turn the machine so that the boom points towards the Direction of X 4 Press the Enter button lt to save the Direction of X Two point method This is how you set the X direction using the Two point method 1 Press the button which will open the Direction of X menu 2 Select Two point method by pressing the up PDI BUCKETO1 arrow 0 00 3 Press the Enter button lt to enter the Two point method REACH X SLOPE 0 00m__0 0 Esc 2 Point X dir Touch the string on the left side of the machine with center of bucket Press Enter to continue 4 Place the center of the bucket on point 1 left side of the machine 5 Press the Enter button lt to save point 1 a Point 1 left side of the machine b Point 2 right side of the machine iCONexcavate iCP41 Setting the Direction of X 17 iCONexcavate iCP41 Setting the Direction of X 6 Place the center of the bucket on point 2 right side of the machine 7 Press the Enter button lt to save point 2 The Direction of X has now been set to be exactly between the two points that were touched 18 2 Point X dir Touch the string on the right side of he machine with center of t bucket Press Enter to continue Esc a Point 1 left side of the mach
3. 7 8 Applicablility A Warning A Warning FCC Statement Applicable in U S The grayed paragraph below is only applicable for products without radio This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio commu nication However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and the receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help Changes or modifications not expressly approved by Leica Geosystems for compliance could void the user s authority to operate the equipment iCONexcavate iCP41 Safety Directions 109 iCONexcavate iCP41 Safe
4. Transformation p Upload FW Upload meas FW Select the appropriate localisation from the Transformation list Observe that available options in the list are read from trfset dat which is stored in the PowerBox K If the localisation is being performed in the machine control software Transforma tion must be set to WGS84 iCONexcavate iCP41 3D Run Mode 95 iCONexcavate iCP41 3D Run Mode 96 Transferring a geoid model to the system Geoid models must be stored in the global folder Upgrade files with geoid models and coordinate systems are stored in the USB memory which is supplied with the system or they can be downloaded via iCONnect or from http www sbg se download umc 3d html 1 Create a folder in a USB stick and name it system Removable Disk F You can use any USB stick 2 Copy the DAT file and paste it into the system D folder E gt out In the machine control software go to Tools gt B system About gt Upgrade Press USB Select the appropriate DAT file from the list Press OK Follow the instructions on the screen Ww NOUD CT Dat upgrade 5 16 Remote file transfer iCON sync iCONnect iCONnect allows for remote version upgrading remote file transfer remote screen sharing controlling and live monitoring of the machine s position for fleet management This functionality requires a iCONnect license iCONnect allows for remote version upgrading
5. iCONexcavate iCP41 2D Run Mode 45 iCONexcavate iCP41 2D Run Mode 46 4 6 6 PROFILE General information The basic idea of making profiles is either to copy save a job that is already carried out or to pre define various distances with a slope to match After defining the distances or copying a job you can then dig the job at a stretch cE When you work in profile mode you will only be able to work with slope in one direction and a laser as reference line cannot be used So before you start make sure that Dual Slope mode is disabled How to copy save a job 1 Turn on the iCONexcavate iCP41 Control Box that already exists 2 Enter the User Menu by pressing the Enter button lt 3 Select the menu option PROFILES by pressing the left right arrows qp 4 At the menu option PROFILES you can select a BUCKETO1 profile number by pressing the up down arrows A small icon will indicate which profile is activated for example Gp Profile number 0 indicates that iCONexcavate iCP41 is not running in profile mode Profile number 11 is a Demo profile that cannot be changed 5 Ov CON O 10 11 12 13 When you have selected a profile from 1 10 press the Enter button lt to activate the selected profile Place the bucket at the farthest point of the profile you want to copy save Press the button to LOG Save this point as the first point of the profile Place the bucket at t
6. icP41_007 a Bucket s current cross slope and model s slope Symbol on the left shows direction of slope b CUT FILL value for left bucket edge Background is blue for fill green for inside tolerance and red for CUT c Zoom keys touch screen to view keys d Bucket s reference point toggle right left arrows on the navigation key e Switch between 2D 3D in plane view f Reference point s stationing in the centre line g Reference point s side distance to centre line h Distance to guide line Line selection depends on the active reference iCONexcavate iCP41 3D Run Mode 63 iCONexcavate iCP41 3D Run Mode 64 i CUT FILL value for right bucket edge Background is blue for fill green inside tolerance and red for CUT j Guide line viewed as a dashed blue line in the cross section view k Centre line viewed as a black amp white line in the cross section view I Elevation of bucket reference point m GPS status on the right e CQ precision for PowerBox and iCON gps 60 e DOP for other receivers n Reference model s height in bucket reference point s position Description of buttons Button Description a These buttons displace the reference model upwards or downwards One push of the button equals 1 cm Opens the excavator s internal system with the select bucket menu open Opens a display window for the excavator s internal system It is not r5 possible to adjust the excavat
7. 5 Use the Back key to go back Vertical offset 0 000 ml Active layer 5 10 Working with String Line Models Selecting a guide line 1 Press Tools 2 Select Guide line options Configure model Store point options Monitor screen Guide line options Fi gt 7 sauna Vert offset View o Calibrate excavatord Exit 3 Check the box to the right of Guide line Guide line options ies ET 4 Select guide line as Centre line Closest Guide Ine SEE TT z element or Horizontal intersection 5 By entering a value for Horiz offset the line will be displaced horizontally at the entered value 6 Press Match to set the horizontal offset to the bucket s current distance from the Guide line 7 Use the Back key to go back BO amoits 1e 0 903 mil iCONexcavate iCP41 3D Run Mode 81 iCONexcavate iCP41 3D Run Mode 82 Terrace offset Locking the slope You can move the terrace vertically not the whole reference surface as is the case with vertical offset This is practical when building up a road bank with fixed levels 1 Press Tools gem1_strings Imd 2 Select Configure model 3 Enter the distance the terrace is to be moved Activo layor a _ Use special slope When the terrace is to be moved downwards the value must be negative Parallel ottset ETTA 4 Use the Back key to go back Terrace offset 0 000 m Vertical offset 0 000 m Lock on code IA15_1 4 Use There are two ways
8. 116 8 1 iCONexcavate iCP41 Technical Data 116 8 2 General Technical Data 118 8 3 Conformity to National Regulations 122 9 International Limited Warranty Software License Agreement 124 General Power Supply and Communication iCONexcavate iCP41 Product Overview Product Overview Product Description and Features The iCONexcavate iCP41 has a key pad and touch screen for user input The display is a 7 wide screen and has state of the art brightness making it possible to use in sunny environ ments The rugged IP56 enclosure is designed for harsh environments For utmost reliability in harsh and dusty environment no connecting cables or power supply plugs are used at the iCONexcavate iCP41 CS Cradle will be used as a short form for MMB1300 cradle throughout this manual The iCONexcavate iCP41 is wirelessly powered over the cradle via induction Data are transferred wirelessly via IR between the MMB1300 cradle and the iCONexca vate iCP41 The icCONexcavate iCP41 has WLAN hardware support for future use On the bottom of the iCONexcavate iCP41 are connectors for SIM card and USB iCONexcavate iCP41 Product Overview iCONexcavate iCP41 icP41_001 a Keypad f Reverse SMA Connectors b 7 LCD wide screen display g Ventilation cap c WiFi antenna h SIM card connector d IR Port for data transfer i USB 2 0 connector e HSPA antenna j Cover for communication ports Do not cover th
9. OMIS mM indicators to the left side of the control box Q set Prof i indicate the direction in which the sensor is to be moved in order to detect the laser beam 4 Press the LZ button to set the reference point When the display flashes the message LASER the reference point Pha has been accepted The values of actual Offset and desired Offset depend on the actual position of stick and bucket 4 4 Dual Slope Mode Description Turn on the display Press the Enter button lt You will now enter the User Menu 1 2 3 Press the right arrow to select the option DUAL SLOPE 4 5 6 Press the up arrow to turn DUAL SLOPE ON or OFF Leave the User Menu by pressing the button Adjustment of Y slope Press the or button until the display shows the desired value Setting the Direction of X Turn the machine so that the bucket points towards the Direction of X Press the button which sets the Direction of X K It is very important to set the Direction of X in Dual Slope Mode 8 9 Adjustment of X slope Press the or button until the display shows the desired value Adjust the offset underneath the laser beam by pressing the or button until the display shows the desired value iCONexcavate iCP41 2D Run Mode 29 iCONexcavate iCP41 2D Run Mode 30 The display to the right indicates 1 The bucket selected is No 1 SQ BUCKETO1 2 The value in red 4 14 indicates the di
10. Rotation Sensor Parameter Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 2 x CAN M12 Dimensions 7 cm hight incl Mast 80 cm Weight 0 500kg canJuncton Box Parameter Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 2 x CAN M12 Dimensions 8x12x3cm Weight 0 750kg Angle sensor Parameter Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 2 x CAN M12 Dimensions 8x12x3cm Weight 0 750kg iCONexcavate iCP41 Technical Data iCONexcavate iCP41 Technical Data 122 8 3 Conformity to national regulations Frequency band Output power Conformity to National Regulations e FCC Part 15 22 and 24 applicable in US e Hereby Leica Geosystems AG declares that the iCONexcavate iCP41 is in compliance with the essential requirements and other relevant provisions of Directive 1999 5 EC and other applicable European Directives For the declaration of conformity please contact your Leica Geosystems distributor Class 1 equipment according European Directive 1999 5 EC R amp TTE C can be placed on the market and be put into service without restric tions in any EEA member state e The conformity for countries with other national regulations not covered by the FCC part 15 22 and 24 or Europ
11. operated with connecting cables attached at only one of their two ends for example external supply cables interface cables the permitted level of electromagnetic radiation may be exceeded and the correct functioning of other products may be impaired Precautions While the product is in use connecting cables for example product to external battery product to computer must be connected at both ends Use of product with radio devices Electromagnetic fields can cause disturbances in other equipment in installations in medical devices for example pacemakers or hearing aids and in aircraft It can also affect humans and animals Precautions Although the product meets in combination with radio devices recommended by Leica Geosystems the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed or that humans or animals may be affected e Do not operate the product with radio devices in the vicinity of filling stations or chemical installations or in other areas where an explosion hazard exists e Do not operate the product with radio devices near medical equipment e Do not operate the product with radio devices in aircraft ICES 003 Statement Applicable in Canada This Class A digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe A est conforme a la norme NMB 003 du Canada
12. profile 10 Press the or button to state the length of the next stretch of the profile 11 Press the or button to state the slope of the next stretch of the profile The length and slope between the points are shown in the display Repeat the procedures 10 and 11 until you have stated all the stretches you want to include in the profile You can state up to 10 stretches in the profile iCONexcavate iCP41 2D Run Mode 51 iCONexcavate iCP41 2D Run Mode You can get a graphic view of your profile by pressing the left arrow 4 and subsequently the button 12 Press the Enter button lt two times to save and leave the profile 52 4 6 7 CABLE DETECTION Description Please refer to the Cable Detection EZiDIG User Manual regarding the settings for CABLE DETECTION iCONexcavate iCP41 2D Run Mode 53 iCONexcavate iCP41 2D Run Mode 4 6 8 SERVICE MENU 54 Description Password protected menu for support personnel only 4 7 Reversed Bucket Description You can mount a reversed bucket Calibrate the reversed Bucket as standard bucket and the graphic will reverse the bucket on the screen w 6 C T Standard bucket view Reversed bucket view iCONexcavate iCP41 2D Run Mode 55 iCONexcavate iCP41 2D Run Mode 56 4 8 General How to make a Quick Setting Quick Settings The basic idea of Quick Settings is to make it possible for the
13. remote file transfer remote screen sharing controlling and live monitoring of the machine s position for fleet tracking This functionality requires an iCONnect license For more detailed information on how to setup iCONnect visit the iCONnect homepage iCON view synchronizes the files on the machine with Data transfer 1 2 those on the iCONnect server meaning that new design files are synchronized to the machine control Dek erare Let TIENE software and survey files from the machine control software are synchronized to the server USB Syne 1 In the machine control software go to Tools gt E Data Transfer 2 Press ICON sync 3 When done press OK iCONexcavate iCP41 3D Run Mode 97 iCONexcavate iCP41 3D Run Mode 98 Remote Support iCON ICON view activates remote viewing controlling of the screen from the iCONnect server view meaning that support personnel can share the same screen as the operator 1 In the machine control software go to Tools from the main menu Press iCON view 3 When screen is shared a pop up will inform of ere ee 4 When done press the same button again to exit N atus Not Active iCON view ie RemoteSewe _ RemoteServe 6 6 1 General information Periodic checks 6 2 Transport in the field Transport in a road vehicle Shipping Care and Transport General Notices Servicing the system only requires a minimum of time All electronic co
14. to the bucket s current position 4 Use the Back key to go back iCONexcavate iCP41 3D Run Mode Configure model Store point options Monitor screen Guide line options Hold slope options Hold slope mode From center line BOCE E CRCR N O 360 M Match _ Show 75 iCONexcavate iCP41 3D Run Mode 76 User defined 1 Select User defined in Hold slope mode Hold slope options mE 2 Enter a constant slope setting Refer to User defined page 74 for more information Hold slope mode Userdefined 3 Use the Back key to go back Holding slope at 4 In run mode press Hold slope to hold the cross slope according to the settings specified above Elevation 5 500 m STA 4428 636m DistCL 1 786m Design 5 454 2 00 5 9 Working with MBS Volume Calculation Model 5 9 1 Selecting a Guide Line Selecting a guide line 1 Press Tools 2 Select Guide line options Z Ketual 1 7 Target 4 4 Configure model Store point options a Monitor screen Guide line options 3 Check the box to the right of Guide line 4 Select guide line as Centre line Closest Guide ine ENTE a ono element or Horizontal intersection oa 5 By entering a value for Horiz offset the line will ointe peT be displaced horizontally at the entered value 6 Press Match to set the horizontal offset to the bucket s current distance from the Guide line 7 Use the Back key to go back iCONex
15. user to change between 10 different settings Each setting includes values for Offset Slope in X direction Tilt Slope Datum Height Direc tion of X and the bucket selected 1 Turn on the iCONexcavate iCP41 Control Box 2 Enter Quick Setting by pressing the button 3 Select the Quick Setting number you want to make by pressing the up down arrows The green bar indicates which Quick Setting will be active when you return to working mode alaks BUCKETO1 a i a a amp 4 Press the Enter button lt to enter the values for the selected Quick Setting You will return to working mode 5 Enter the values by using the normal buttons for Offset Slope Bucket etc The values will be stored as a Quick Setting and you can start to dig How to change 1 Enter Quick Setting by pressing the button You will see a green and a red bar PERICEN QUICK Setimgs The red bar indicates the settings you had before entering Quick Setting 3 The green bar indicates the settings that you will have when leaving Quick Setting and N return to working mode by pressing the F button 4 To select a Quick Setting move the green bar up or down by pressing the up down arrows iCONexcavate iCP41 2D Run Mode 57 iCONexcavate iCP41 2D Run Mode 58 4 9 Special Working Situations 4 9 1 Tilt Sensor Description Under special circumstances you may experience that the option Tilt sensor cannot follow the
16. want a slope where the excavation is getting shallower as the bucket comes nearer the excavator press the right button until the display shows the desired slope Y Positive slope 1 Make sure that OFF is selected in the menu option SETUP HEIGHT gt LASER MODE 2 Put the bucket at a place that can be reached again after moving the excavator 3 Press the tA button to store the position The red display will flash to indicate that the position is stored 4 Move the excavator and put the bucket at exactly the same place where the position above was stored 5 Press the button again to load the position 4 3 Single Slope Mode with Laser Basic operation 1 Make sure that INTEGRATED is selected in the menu option SETUP mnStruetions HEIGHT gt LASER MODE G3 2 Make sure that the rotation laser is activated 3 Move the Laser Sensor so that it can detect the laser beam When the sensor detects the beam the message NEW REF 0 00 PRESS L S KEY is shown in the display BUCKETO1 REACH LONG SLOPE When the sensor approaches the beam the 0 1 sm 0 0 indicators to the left side of the control box Q set Prof indicate the direction in which the sensor is to be moved in order to detect the laser beam 4 Press the tA button to set the reference point e When the display flashes the message LASER the reference point has been accepted The values of actual Offset and desired Offset s depend o
17. when locking an element An element can be moved parallel at a right angle from the locked element Observe that this is not the same as vertical offset where the reference surface is displaced vertically upwards or downwards Elevation 32 681 m Dist CL 3 549 m Design 32 413 m Fix 2 00 OJTools oO Lock FWD Exit 1 Press Tools gem1_strings Imd 2 Select Configure model 3 At Parallel offset enter the distance the locked athe ba element is to be parallel displaced E ai pen 4 Use the Back key to go back Parallel offset SERA Terrace offset 0 000 m Vertical offset 0 000 m When creating a line model it is possible to add information about which build up layers are available for the model and their thicknesses If this information is available it is possible to choose which layer the calculations will be based on Selecting a layer l Press Tools gem1_strings Imd 2 Select Configure model 3 In Active layer select which capping layer you Aca eyar wish to work with CUT FILL values refer to the Aer ore Lock on code 4 Use selected layer Parallel offset SISSIES 4 Use the Back key to go back Terrace oftset 0 000 m Vertical offset 0 000 m Special slopes are used for minimising the consumption of expensive material You can use a cheaper inferior material The slope of the special slope is set when you create the string line model In the example below the surface layer is in blue and the
18. 7 5 A Warning A Warning A caution A Warning e To ensure that the national laws regulations and conditions for the operation of e g radio transmitters are respected This product may be installed on building machinery only by an appropriately trained and qualified specialist Hazards of Use Only Leica Geosystems authorised service workshops are entitled to repair these products Unauthorised modification of building and constructions machines by mounting or installing the product may alter the function and safety of the machine Precautions Follow the instructions of the machine manufacturer If no appropriate instruction is avail able ask machine manufacturer for instructions before mounting or installing the product Installing near mechanically moving machine components may damage the product Precautions Deflect the mechanically moving machine components as far as possible and define a safe installation zone Beware of inadequate steering if machine is defective like after a crash or other damaging events or alterations to the machine Precautions Periodically perform control measurements and field adjustments on the machine as speci fied in the User Manual While working construction and grading should be checked by appropriate means for example spirit level tachymeter before and after important meas uring tasks iCONexcavate iCP41 Safety Directions 103 iCONexcavate iCP41 Safety D
19. CP41 Safety Directions 102 7 3 Environment AN Danger 7 4 Manufacturer of the product Person responsible for the product e Use with accessories from other manufacturers without the prior explicit approval of Leica Geosystems e Inadequate safeguards at the work site for example working on roads e Controlling of machines moving objects or similar monitoring application without addi tional control and safety installations Limits of Use Suitable for use in an atmosphere appropriate for permanent human habitation not suitable for use in aggressive or explosive environments Local safety authorities and safety experts must be contacted before working in hazardous areas or in close proximity to electrical installations or similar situations by the person in charge of the product Responsibilities Leica Geosystems AG hereinafter referred to as Leica Geosystems is responsible for supplying the product including the user manual and original accessories in a completely safe condition The person responsible for the product has the following duties e To understand the safety instructions on the product and the instructions in the user manual e To ensure that it is used in accordance with the instructions e To be familiar with local regulations relating to safety and accident prevention e To inform Leica Geosystems immediately if the product and the application becomes unsafe A Warning
20. CP41 onto the cradle by pressing it towards the cradle icP41_003 iCONexcavate iCP41 Commissioning 11 iCONexcavate iCP41 Commissioning 2 Turn iCONexcavate iCP41 on icP41_005 12 To turn the iCONexcavate iCP41 on and off use the power switch on the right side of the cradle This is the master switch for the entire system CS Removing the iCONexcavate iCP41 will also turn off the power To release the iCONexcavate iCP41 simply press the release key at the bottom of the cradle and pull the iCONexcavate iCP41 towards you and then lift it up 2 2 Installation a SIM Card USB Stick Insert and remove a Follow the step by step instructions to install a SIM card USB Stick SIM card USB Stick step by step K To remove the SIM card USB Stick place the instrument on a stable surface first Then follow the following instructions in reverse order icP41_019 1 Place the instrument onto a stable surface Not illustrated Step Description l Rotate the ring to the left iCONexcavate iCP41 Commissioning 13 iCONexcavate iCP41 Commissioning 14 2 3 Inspection 2 4 Power supply Step Description 2 Pull the ring to open the protection cap 3 Orientate the SIM card as illustrated 4 Insert the SIM card into the card slot and push it in until it locks in place 5 Insert the USB Stick into the USB slot and push it in until it lo
21. Leica iCONexcavate iCP41 User Manual i e Version 1 0 English when it has to be right Seica Geosystems iCONexcavate iCP41 Introduction Introduction AW Product identification Congratulations on your purchase of the iCONexcavate iCP41 The iCONexcavate iCP41 is an ideal tool for increasing productivity in all aspects of the construction earthmoving industry This manual contains important safety directions as well as instructions for setting up the system and operating it Refer to 7 Safety Directions for further information Read carefully through the User Manual before you switch on the product To ensure safety when using the system please also observe the directions and instructions contained in the User Manual and Safety Handbook issued by the e Machine manufacturer and e System manufacturer The type and serial number of your products are indicated on the label on the base of the unit Enter the model and serial number in your manual and always refer to this information when you need to contact your agency or Leica Geosystems authorised service workshop Type iCONexcavate iCP41 Serial No Symbols The symbols used in this manual have the following meanings Type Description A Danger Indicates an imminently hazardous situation which if not avoided will result in death or serious injury A Warning Indicates a potentially hazardous situation or an unintended use wh
22. UCKET 39 4 6 4 DUAL SLOPE 44 4 6 5 MEASURE 45 4 6 6 PROFILE 46 4 6 7 CABLE DETECTION 53 4 6 8 SERVICE MENU 54 4 7 Reversed Bucket 55 4 8 Quick Settings 56 4 9 Special Working Situations 58 4 9 1 Tilt Sensor 58 4 9 2 Using a Driller 60 4 10 Diagnose Screen 62 5 3D Run Mode 63 5 1 Control Box 3D 63 5 2 Storing Points 66 5 3 Resetting the Rotation Calibration Single GPS Only 67 5 4 Vertical Offset 68 5 5 Changing the Bucket s Reference Point 70 5 6 Screen Settings 70 5 7 Other Settings 71 5 8 Working with Terrain Models 72 5 8 1 Guide Line 72 5 8 2 Locking Cross Slope 74 5 9 Working with MBS Volume Calculation Model 77 5 9 1 Selecting a Guide Line 77 5 9 2 Holding Slopes 78 5 10 Working with String Line Models 81 5 11 Monitor Screen 87 5 12 Switching Between Single and Dual GPS 88 5 13 Transferring Files via USB 89 5 14 Selecting Projects and Reference Models 90 5 15 Localisation Settings Coordinate Systems 92 5 16 icCONnect 97 iCONexcavate iCP41 Table of Contents iCONexcavate iCP41 Table of Contents 6 6 Care and Transport 99 6 1 General Notices 99 6 2 Transport 99 6 3 Storage 100 6 4 Cleaning and Drying 100 7 Safety Directions 101 7 1 General 101 7 2 Intended Use 101 7 3 Limits of Use 102 7 4 Responsibilities 102 7 5 Hazards of Use 103 7 6 Electromagnetic Compatibility EMC 107 7 7 ICES 003 Statement Applicable in Canada 108 7 8 FCC Statement Applicable in U S 109 8 Technical Data
23. WEREF H K you can also select a project in Projects in the main menu Pre selected reference models and localisa tions will automatically be activated Select a Project from the list You can select a reference model in Settings gt Reference 1 Select Reference type 2 Select Reference 3 If you are working with a terrain model you can Reference type Terrain model activate and select a Centre line Locked slopes Reterence T SiteRoad TRM EN with terrain models will relate to this line Modify mode TEN 4 Center line 4 Viewing help models in Background images help models can be shown in the graphics window plane view Help models are a visual tool only and cannot be used for calculations Several help models can be viewed at the same time Examples of help models include road shoulders power cables etc Design 31 974 m Fix 2 00 OJrTools O Hold slope Exit To select a help model go to Settings gt Help Help models mod els lzi Preview Active models l Select the Type of file AR E a 2 Select the Model you wish to view 3 Check the On Off box to activate the help model Type Coordinate tile i Dwg dxf models can also be used as an ordinary help Model PTAA ooti model Select the dwg dxf model like an ordinary help model All models in Active models can be viewed in the plane view in run mode Help models Active models foye ce MELICA Grid model Road line model Terrain mo
24. ances in other equipment Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed There is a risk that disturbances may be caused in other equipment if the product is used in conjunction with accessories from other manufacturers for example field computers personal computers two way radios non standard cables or external batteries Precautions Use only the equipment and accessories recommended by Leica Geosystems When combined with the product they meet the strict requirements stipulated by the guide lines and standards When using computers and two way radios pay attention to the infor mation about electromagnetic compatibility provided by the manufacturer Disturbances caused by electromagnetic radiation can result in erroneous measurements Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that the product may be disturbed by very intense electromagnetic radiation for example near radio transmitters two way radios or diesel generators Precautions Check the plausibility of results obtained under these conditions iCONexcavate iCP41 Safety Directions 107 iCONexcavate iCP41 Safety Directions 108 A Warning Radios A Warning 7 7 A Warning If the product is
25. anties terms or conditions of merchantability fitness for a particular purpose satisfac tory quality and non infringement all of which are expressly disclaimed This product contains software that is preinstalled on the product or that is supplied to you on a data carrier medium or that can be downloaded by you online pursuant to prior author isation from Leica Geosystems Such software is protected by copyright and other laws and its use is defined and regulated by the Leica Geosystems Software License Agreement which covers aspects such as but not limited to Scope of the License Warranty Intellectual Property Rights Limitation of Liability Exclusion of other Assurances Governing Law and Place of Jurisdiction Please make sure that at any time you fully comply with the terms and conditions of the Leica Geosystems Software License Agreement Such agreement is provided together with all products and can also be referred to and downloaded at the Leica Geosystems home page at http www leica geosystems com swli cense or collected from your Leica Geosystems distributor You must not install or use the software unless you have read and accepted the terms and conditions of the Leica Geosystems Software License Agreement Installation or use of the software or any part thereof is deemed to be an acceptance of all the terms and conditions of such License Agreement If you do not agree to all or some of the terms of such License Agreemen
26. bed is in pink Using special slopes lt Actual 0 5 gt Target 4 0 map 2 600 M Special slope is not activated Dist CL 2 600 m Design 32 005 m OJTools e Lock FWD iCONexcavate iCP41 3D Run Mode 85 86 iCONexcavate iCP41 3D Run Mode Special slope is activated cheaper material can be used outside the taper Dist CL 2 600 m Design 32 005 m OJTools oO Lock FWD Actual 1 7 Activating the special 1 Press Tools a Farget 3 0 slope 2 Select Configure model Store point options Monitor screen Guide line options gaot offset 3 Check the Use special slope box gem1_strings Imd Observe that the information about the tapered slope must be added when you create the line FETO sassis J Use special slope model in order for the function to work properly Lock on code MEE us Use 4 Use the Back key J to go back eee 0 000 m Terrace offset 0 000 m Vertical offset 0 000 m 5 11 Monitor Screen General information In the monitor screen you can see information which is useful for controlling the system and for trouble shooting This information includes GPS status skyplot map with satellite coverage measured coordinates system information etc Selecting Monitor 1 Press Tools Farget 3 0 m screen 2 Select Monitor screen z 9 3209 m u Configure model Store point options Monitor screen Guide line options ae aranma Vert offset bo 5 View lCali
27. brate excavatorp Exit 3 There are several pages in the monitor screen Monitor screen 1 4 Use the KAJ and EE arrows to toggle between them 4 Use the Back key to go back iCONexcavate iCP41 3D Run Mode 87 iCONexcavate iCP41 3D Run Mode 88 5 12 Switching Between Single and Dual GPS Switching between You can switch between single and dual GPS one or two GPS antennas in Settings gt single and dual GPS Instruments 1 Press the settings key JN to the right of Sensor in the upper part of the screen 2 Go to page 3 of this screen using the KAJ or Ey arrows 3 To activate dual GPS check the RedLine Dual GPS box GPS Dir Correction must be given a value when you are using dual GPS If the PowerAntenna is positioned at the back on the right side it normally has a value of about 90 degrees If it is at the back on the left side it is around 90 degrees CS When using single GPS one antenna the box must be empty 4 Press Send rover 5 Use the Back key to go back Receiver cont 3 5 wi RedLine Dual GPS GPS Dir Correction 0 000 Choose Script TTT 1 Use Glonass 5 13 Transferring Files via USB Transferring data to You can transfer the Example trm reference model from a personal computer for example Test Project desktop PC or notebook to a Test project using an USB stick 1 The USB stick must have a root folder named in Removable Disk F and one named out 8 Bi 2 In
28. cal Data 118 Unit Protection class All Sensors IP68 Cradle IP54 Junction Box IP68 Can Junction Box IP68 Unit Operating temperature C Storage temperature C All Sensors 20 to 70 40 to 80 Parameter Specification Voltage range 12 24 Volts dc nom Current consumption lt 2 5A with control box connected and no load at 12 V Output 2 x RS232 RX TX 12V 2Amp GND 2 x CAN and J1939 Communication Infrared 1 Mbit Dimensions 12 4 x 15 2 x 4 4 cm Weight 0 320 kg Bucket Sensor perae Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 1x CAN M12 Dimensions 2 5x2 5x5 cm Weight 0 100kg Stick Laser Sensor Parameter Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 2 x CAN M12 Range 19 cm to 150 m depended on laser Laser requirement All Rotating Lasers visible HeNe invisible Infrared diodes Laser Operating range 55 mm Dimensions 8x12x3 cm Weight 0 750kg iCONexcavate iCP41 Technical Data 119 iCONexcavate iCP41 Technical Data 120 Tilt Bucket Sensor Parameter Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 1 x CAN M12 Dimensions 2 5x2 5x5 cm Weight 0 100kg
29. cavate iCP41 3D Run Mode 77 iCONexcavate iCP41 3D Run Mode 78 5 9 2 Hold the slope Holding Slopes There are two ways to hold the slope when working with an MBS e Above the element that the bucket is currently positioned over e Hold the slope for a specific element by choosing the element s code Remember that the element must be coded when the MBS was created in order for this function to be available In run mode press Lock to hold the slope The key turns green when the function is activated e The slope above the current element will automat ically be held if none of the settings below are adjusted e The slope setting for the selected code will be held if the function is activated in the settings Refer to Holding slope for an element using a code page MLELA 79 for more information Holding slope for an 1 Press Tools ra lt Target 33 3 element using a code 2 Select Configure model P 5 011 m Store point options B Monitor screen Guide line options sanaaa Vert offset vew o Calibrate excavator ion 14 800 m 3 Check the Use box If the box is left unchecked cl 1 mbs the slope setting for the element above the bucket s current positioned will be locked ees hs 4 Select a code for the element to be locked in Lock etve layer ep Condition E Od with code Lock with code IPTS 5 Use the Back key to go back Shatt Selecting a layer 1 Press Tools 2 Select Confi
30. cavate iCP41 remembers the X direction so you do not have to change the setting for X direction until you have a task for which the direction of X differs from the present setting iCONexcavate iCP41 2D Run Mode 31 iCONexcavate iCP41 2D Run Mode 4 5 User Menu tree 2D User Menu Tree 32 sS ETUP SYSTEM UNITS LENGTH UNITS ANGLE BEEP VOLUME LIGHT INTENSITY ALARM HEIGHT REVERSED VIEW ETUP HEIGHT GREENBAND MODE GREENBAND YELLOWBAND YELLOW BEEP REFERENCE OFFSET HEIGHT DIRECTION LASER MODE ETUP BUCKET CALIBRATE BUCKET v SELECT BUCKET BUCKET LEFT RIGHT TILT BUCKET LEN BUCKET ANGLE BUCKET FLAT ANGLE BUCKET WIDTH TILT ZERO DOG BONE L4 TOOL TYPE BUCKET NAME BUCKET POINT BUCKET INDICATOR BUCKET GREENBAND TILT GREENBAND DUAL SLOPE MEASURE PROFILE CABLE DETECTION MODE RANGE MIN RANGE MAX RESPONSE ALARM VOLUME SERVICE MENU Password protected menu for support personnel only iCONexcavate iCP41 2D Run Mode 33 iCONexcavate iCP41 2D Run Mode 34 4 6 Enter the User Menu 2D User Menu To enter the User Menu press the Enter button lt Select a me
31. cks in place Inspection Prior to Commissioning 1 Check that the cradle on off switch is put into off position 2 Check that the iCONexcavate iCP41 is readily snapped into the cradle 3 Check that the cradle LEDs are operating normally The top led should blink to show that messages are being transmitted from the CANbus over the IR link The middle LED should blink to show that messages are being received from the CANbus over the IR link The bottom LED should remain on to show that the cradle has sufficient power Commissioning The iCONexcavate iCP41 is powered in the following way e Induction based power through the backside of the iCONexcavate iCP41 facing the cradle 3 Setting the Direction of X Description The Direction of X is the main direction of the excavator boom It is very important to set the Direction of X when working in Dual Slope Mode There are two ways to set the Direction of X The traditional way is to use the one point method where the correct Direction of X is already known The more advanced way is to use the two point method You can use this method when working with a string line for example One point method This is how you set the Direction of X using the One point method 1 Press the button which will open the Direction of X menu 2 Select One point method by pressing the PI BUCKETO1 up down arrows 0 00 0 0 bears AL REACH X SLOPE 0 0 00m 0 0
32. dangerous to use poles and extensions in the vicinity of electrical installations such as power cables or electrical railways Precautions Keep at a safe distance from electrical installations If it is essential to work in this environ ment first contact the safety authorities responsible for the electrical installations and follow their instructions During dynamic applications there is a danger of accidents occurring if the user does not pay attention to the environmental conditions around for example obstacles excavations or traffic Precautions The person responsible for the product must make all users fully aware of the existing dangers Inadequate securing of the work site can lead to dangerous situations for example in traffic on building sites and at industrial installations Precautions Always ensure that the work site is adequately secured Adhere to the regulations governing safety and accident prevention and road traffic If the accessories used with the product are not properly secured and the product is subjected to mechanical shock for example blows or falling the product may be damaged or people may sustain injury Precautions When setting up the product make sure that the accessories for example tripod tribrach connecting cables are correctly adapted fitted secured and locked in position iCONexcavate iCP41 Safety Directions 105 iCONexcavate iCP41 Safety Directions 106 A Warning
33. del Volume description model Type Model iCONexcavate iCP41 3D Run Mode 91 iCONexcavate iCP41 3D Run Mode 92 5 15 ee Using localisation in SBG LOK format Using predefined coor dinate systems Localisation Settings Coordinate Systems Localisation transformation from global to local coordinate systems can be performed either in the machine control software or directly in the PowerBox 1 Transfer the LOK file to the current project in the Coordinate settings regular manner for example via USB 2 Go to Settings gt Localisation Sweref 99 18 00 RH20 9 K 3 Select the appropriate Localisation from the list If a geoid model was being used when the LOK file pS was created it should be saved in the global folder 2 Refer to Transferring a geoid model to the system page 96 for more information Several national regional coordinate systems are preinstalled 1 Go to Settings gt Localisation gt Predefined Predefined localization me 2 Select Country region and Coordinate system 3 To use a geoid model check the Use Geoid Country region United Kingdom model box and select the appropriate file Coordinate system OSTN_OSGM 02 GBE O Use Geoid model The geoid model must be stored in the global folder Fie Swenotlgrd TE Refer to Transferring a geoid model to the system page 96 for more information Local transformation in l SBG TPF format uw Transfer
34. e IR Port for data transfer as this can lead to a transfer interruption Both the HSPA and the WiFi antenna are not attached to the iCONexcavate iCP41 when delivered To store the iCONexcavate iCP41 inside the transport case both antennas must be detached 1 2 Container Contents Container for instru ment and delivered accessories icP41_002 d a iCONexcavate iCP41 b UserManual c WiFi antenna c d e f d HSPA antenna e Transport case f USB memory stick iCONexcavate iCP41 Product Overview iCONexcavate iCP41 Commissioning 10 2 2 1 A Warning A Warning Commissioning Installation This product may be installed on building machinery only by an appropriately trained and qualified specialist Unauthorised modification of machines by mounting the product may alter the function and safety of the machine Precautions Follow the instructions of the machine manufacturer If no appropriate instruction is avail able ask machine manufacturer for instructions before mounting the product Installation The iCONexcavate iCP41 is ready to use when delivered from factory no installation proce information dure is needed To get the iCONexcavate iCP41 started complete the following steps 1 Snap iCONexcavate iCP41 onto cradle To connect the iCONexcavate iCP41 to the cradle 1 Put the iCONexcavate iCP41 on the holding hooks in the bottom of the cradle 2 Then snap the iCONexcavate i
35. ean directive 1999 5 EC has to be approved prior to use and oper ation Type Frequency band MHz WLAN 2412 2483 5 HSPA GSM GPRS EDGE 850 MHz 900 MHz 1800 MHz 1900 MHz UMTS WCDMA HSDPA HSUPA 800 MHz 850 MHz 900 MHz 1900 MHz 2100 MHz Receive diversity Optimised for diversity on 800 850 900 1900 and 2100 MHz Type Output power dBm WLAN 15 54 Mbps Type Output power dBm EGSM 900 GSM 850 Power Class 4 2 W 33 dBm GSM 1800 1900 Power Class 1 1 W 30 dBm EDGE Power Class E2 for 850 900 0 5 W 27 dBm EDGE Power Class E2 for 1800 1900 0 4 W 26 dBm Antenna WLAN Gain 2dBi at 2 4GHz HSPA Gain 2dBi at 2 4GHz iCONexcavate iCP41 Technical Data iCONexcavate iCP41 International Limited Warranty Software License Agreement 124 9 International Limited Warranty Software License Agreement International Limited Warranty Software Licence Agreement This product is subject to the terms and conditions set out in the International Limited Warranty which you can download from the Leica Geosystems home page at http www leica geosystems com internationalwarranty or collect from your Leica Geosystems distributor The foregoing warranty is exclusive and is in lieu of all other warranties terms or conditions express or implied either in fact or by operation of law statutory or otherwise including warr
36. gure model 3 Select Top layer or Bed in Active layer CUT FILL i values will point towards an active layer Active ayer T Condition FI 4 Use the Back key to go back Lock with code PTS Shaft coor iCONexcavate iCP41 3D Run Mode 79 iCONexcavate iCP41 3D Run Mode 80 Selecting conditions The angle of the outer slopes and levels of the bed will vary depending on the terrain the for outer slope and machine is working in The steepness of the slope and the distance the level is displaced is level of bed determined when you create the mbs file If the bucket is positioned above the MBS reference surface the outer slopes will be calcu lated under a CUT condition the slopes will be upwards If the bucket is under the reference surface the outer slopes will be calculated for the FILL condition point downwards 1 Press Tools CUT AC Target 333 2 Select Configure model Monitor screen Guide line options anana Vert offset vew O Calibrate excavator 3 For Condition choose between Fill Soil Rock simia User1 or User2 The angle of the outer slopes and the level of the bed will vary depending on the selected option 4 If the Shaft box is checked the outer slopes will T ae be calculated under the FILL condition even when ae the bucket is above the MBS s reference surface Se oe i Color kal This is useful when building up a road bank and a you want to fix the outer slopes to point down wards
37. h is shown in the LED display 0 05 0 16 iCONexcavate iCP41 2D Run Mode 61 iCONexcavate iCP41 2D Run Mode 4 10 Description Example of a diagnose screen Diagnose Screen 62 This is a diagnose tool to view the status of sensors and error messages If a cable breaks or a sensor is dead it is easily possible to verify where the problem is To activate this screen you must push the left right arrows qp at the same time VERS ION RS10AZ00 RS10A200 XIS1 202 XIS1L203 I83 3 01 IS2 3 01 RS10AZ00 XC16 v2 4 0 On the diagnosis screen you can see a detailed system status information The most important columns are the last two ENAB and STAT They will show if there is a deviation e ENAB tells the setting for the sensor that has been made in the technical menu When the sensor is activated YES will be shown e STAT tells if the sensor is working ON shows that the sensor is working OFF shows a failure either in the sensor or in the cable connection from the previous sensor this is meant from the cabin and out towards the bucket e tells that the Bucket Sensor needs to be recalibrated Please contact your local dealer e tells that the Tilt Sensor is not working correctly Please contact your local dealer 5 3D Run Mode 5 1 Control Box 3D Control Box Description of display
38. he red area indicates that this area is NOT included in the profile When you are at the Main Screen you can press the button to enter the settings of the selected profile 0 131100 4 PORE BUCKETO1 LONG SLOPE 4 1 iCONexcavate iCP41 2D Run Mode 49 iCONexcavate iCP41 2D Run Mode 50 How to set up change a profile by stating the length and slope 1 Turn on the iCONexcavate iCP41 Control Box 2 Enter the User Menu by pressing the Enter button lt 4 3 Select the menu option PROFILES by pressing the left right arrows qp 4 At the menu option PROFILES you can select a profile number by pressing the up down arrows A small icon will indicate which profile is activated for example Gp Profile number 0 indicates that iCONexcavate iCP41 is not running in profile mode Profile number 11 is a Demo profile that cannot be changed BUCKETO1 0 00 LONG SLOPE 0 5 When you have selected a profile from 1 10 press the Enter button lt to activate the selected profile 6 Press the right arrow to set up change the selected profile 7 Press the or button to state the length of the first stretch of the profile SLOPE 8 Press the or button to state the slope of f a the first stretch of the profile 5 0 gg 243400 4 LENGTH LENGTH 9 Press the down arrow w to get to the next stretch of the
39. he second farthest point of the profile Press the button to save this point as the second point The slope and distance between the points is shown in the display Place the bucket at the third farthest point of the profile Press the button to save this point as the third point The slope and distance between the points is shown in the display Place the bucket at the fourth farthest point of the profile Press the button to save this point as the fourth point The slope and distance between the points is shown in the display Continue this operation until you have saved all points in your profile You can save up to 10 points in a profile iCONexcavate iCP41 2D Run Mode 47 iCONexcavate iCP41 2D Run Mode 48 You can get a graphic view of your profile by pressing the button 14 Press the Enter button lt two times to save and J BUCKETO1 leave the profile LONG SLOPE 4 1 Q set The green vertical line indicates your O point the farthest point of the profile The O point can be moved the following way Enter the profile Use the up down arrows to move the red bar to the point that you want to be your new O point Press the A button SET 0 0 e The green area indicates that this area is included in the profile and your bucket is working in this area right now e The blue area indicates that this area is included in the profile but your bucket is not working in this area right now e T
40. heck the box to the right of Linework Guide line options 2 Inthe drop down list select the file containing the Linework 3 Press Pick polyline Linework gem strings geo S 4 on off Pick polyline 4 On the touch screen select the line that is to be Save line used as a Guide line 5 Press Go to activate the selected Guide line and eg 00 man return to run mode Name u iCONexcavate iCP41 3D Run Mode 73 iCONexcavate iCP41 3D Run Mode 74 5 8 2 er Possibilities to hold a slope Locking Cross Slope To use this function a centre line needs to be selected in the reference model settings In a terrain model there are two ways to hold a cross slope e From centre line a A i ji a Hold slope distance from centre line b b Centre line The slope is calculated between two points at a distance of 25 cm on each side of the distance to centre line in the current cross section e User defined a The slope is constant along the centre line and intersects the centre line at the same level as the reference surface intersects it b Centre line Enter Hold slope 1 Press Tools options 2 Select Hold slope options From centre line 1 Select From centre line in Hold slope mode 2 Enter the distance from the centre line where the slope is to be locked Refer to From centre line page 74 for more information 3 Press Match to automatically set the distance
41. ht arrows to move between bucket items Naming convention within this manual e lt 1 Enter button e p Left Right arrow buttons e amp Up Down arrow buttons Q Escape button Quick settings Up to 10 user settings can be stored F2 X direction Used for setting the X direction F6 Return to 3D main menu 4 2 Single Slope Mode without Laser Setting the desired 1 Make sure that LASER MODE is set to OFF Bucket is selected as reference gt in the offset menu option SETUP HEIGHT gt LASER MODE 2 Press the or B button until the display shows the desired offset value Example If you want to enter a offset of 5 0 m press the a button until the display shows the value 5 00 The display to the right indicates 1 The bucket selected is No 1 og BUCKETO1 2 The value in red 5 00 indicates the distance to 00 ONGRADE y 3 The desired offset is set to 5 00 00 4 The X slope is 0 0 no slope 5 The bucket tip is used as reference 6 The distance is measured vertically LONG SLOPE fo 7 REACH 0 38 means that the bucket has been L 8 0 0 7 Q set Prof moved 38 cm closer to the machine since the button was pressed iCONexcavate iCP41 2D Run Mode 23 iCONexcavate iCP41 2D Run Mode 24 Digging with slope in X direction Moving the excavator Press the or button until the display shows the slope desired Example If you
42. ibed in the section 4 3 Single Slope Mode with Laser 4 6 3 SETUP BUCKET CALIBRATE BUCKET In order to calibrate the bucket sensor you must input some information about the length and angles of the bucket to the iCONexcavate iCP41 System Follow the instructions below to do so l 2 10 11 Press the Enter button lt You will now enter the User Menu Select the menu option SETUP BUCKET You select a menu option by pressing the left right arrows 4p Press the Enter button lt to enter the menu option CALIBRATE BUCKET Press the Enter button lt to enter the menu option v SELECT BUCKET 3 4 5 6 7 Select the bucket you want to calibrate It is possible to select between 30 buckets Press the Enter button lt to enter the menu option BUCKET LEFT RIGHT Select whether the bucket sensor is placed left or right gt When making your choice you must look on the lid of the sensor If the lid is turned against the left side then you must choose LEFT and vice versa Note if you choose the wrong side the bucket and the graphics will work upside down Press the right arrow until the display shows TILT Select NO if the bucket is not a tilt bucket Otherwise select which tilt unit to use with the bucket The system allows you to associate any one out of 5 tilt units to each bucket Tilt units can be used with several buckets which is relevant when using a tilt coupling Press the right ar
43. ich if not avoided could result in death or serious injury A Caution Indicates a potentially hazardous situation or an unintended use which if not avoided may result in minor or moderate injury and or appreciable material financial and environmental damage a Important paragraphs which must be adhered to in practice as they enable the product to be used in a technically correct and efficient manner Trademarks e GSM is a trademark owned by the GSM Association All other trademarks are the property of their respective owners Validity of this manual This manual applies to the iCONexcavate iCP41 S To use the iCONexcavate iCP41 efficiently it s inalienable to refer to the manual provided together with the software running on the iCONexcavate iCP41 iCONexcavate iCP41 Introduction iCONexcavate iCP41 Table of Contents Table of Contents In this manual Topic Page 1 Product Overview 7 1 1 Product Description and Features 7 1 2 Container Contents 9 2 Commissioning 10 2 1 Installation 10 2 2 Installation a SIM Card USB Stick 13 2 3 Inspection Prior to Commissioning 14 2 4 Commissioning 14 3 Setting the Direction of X 15 4 2D Run Mode 21 4 1 Control Box 2D Mode 21 4 2 Single Slope Mode without Laser 23 4 3 Single Slope Mode with Laser 25 4 4 Dual Slope Mode 29 4 5 2D User Menu Tree 32 4 6 2D User Menu 34 4 6 1 SETUP SYSTEM 35 4 6 2 SETUP HEIGHT 37 4 6 3 SETUP B
44. ine b Point 2 right side of the machine oS BUCKETO1 0 00 REACH X SLOPE 0 00m__0 0 Esc iCONexcavate iCP41 Setting the Direction of X 19 iCONexcavate iCP41 Setting the Direction of X 20 4 2D Run Mode 4 1 Control Box 2D Mode Control Box Description of display a b i d 7 J e k f 8 m h n icP41_006 a Height measurement direction g Remaining depth in red until NORMAL VERTICAL ON GRADE b Reference Method h Y slope LASER BUCKET 3D i Selected bucket c Bucket Tilt angle indicator j Desired offset above below reference height d Direction of X k Bucket s position e Shows the position of the bucket I X slope a Background is yellow for HIGH green for ON m Bucket angle indicator GRADE and red for LOW n Reach measurement f Tilt slope display Active when tilt sensor is connected iCONexcavate iCP41 2D Run Mode 21 iCONexcavate iCP41 2D Run Mode 22 Description of buttons Button Description aa Increases decreases slope in Y direction Increases decreases slope in X direction J b9 Increases decreases offset Read and save setup height Reset button Used for setting the reference level and resetting earlier values in the menu a Selecting a bucket We Navigation button Allows you to navigate through the menus Press left rig
45. irections 104 A Warning A Warning A Warning A caution While steering or navigating the machine accidents may occur due to a the operator not paying attention to the surroundings persons ditches traffic etc or b malfunctions of a system component interference etc Precautions The operator assures that the machine is operated guided and monitored by a qualified user e g driver The user has to be able to take emergency measures for example an emergency stop When working near magnetic fields or objects which might influence the magnetic field check results for plausibility The absence of instruction or the inadequate imparting of instruction can lead to incorrect or adverse use and can give rise to accidents with far reaching human material financial and environmental consequences Precautions All users must follow the safety directions given by the manufacturer and the directions of the person responsible for the product Watch out for erroneous measurement results if the product has been dropped or has been misused modified stored for long periods or transported Precautions Periodically carry out test measurements and perform the field adjustments indicated in the user manual particularly after the product has been subjected to abnormal use and before and after important operations AN Danger A Warning A Warning A caution Because of the risk of electrocution it is very
46. l offset keys Key Description A Equals a displacement of 10 cm Equals a displacement of 1 cm Equals a displacement of 1 mm The vertical offset is set so that the current CUT FILL values for the bucket s refer ence point is zero therefore the reference model moves to the bucket Pall On the panel you can adjust the vertical offset using the buttons One touch of the button equals a displacement of 1 cm iCONexcavate iCP41 3D Run Mode 69 iCONexcavate iCP41 3D Run Mode 70 5 5 Changing the bucket s reference point 5 6 Background lighting and theme Changing the Bucket s Reference Point You can change the bucket s reference point by pressing the left right arrows 4 while in run mode Screen Settings Background lighting and theme like colours of the Themes keys can be adjusted in Tools gt Themes in the main SE ee Dark Blue menu High ea Black High Contrast White Redmond 1 Select a Theme from the list Desktop 2 Adjust the screen s background lighting using the emj Brightness slider m Brightness 5 7 Other Settings Other settings Other settings such as language units angle touch Miscellaneous set screen calibration can be found in Settings gt Other in the main menu fe Data lO 7 Locale Option Description Data IO Modem settings and viewing data on ports Locale Settings for languages unit
47. mponents are enclosed in robust housings to safeguard them against mechanical damage If any iCONexcavate iCP41 components are subjected to severe impact be sure to check for proper operation prior to performing any work with the system Transport When transporting the equipment in the field always make sure that you carry the product in its original transport container Never carry the product loose in a road vehicle as it can be affected by shock and vibration Always carry the product in its transport container and secure it When transporting the product by rail air or sea always use the complete original Leica Geosystems packaging transport container and cardboard box or its equivalent to protect against shock and vibration iCONexcavate iCP41 Care and Transport 99 iCONexcavate iCP41 Care and Transport 100 6 3 Product 6 4 Product Cables and Plugs Damp products Connectors with dust caps Storage Respect the temperature limits when storing the equipment particularly in summer if the equipment is inside a vehicle Refer to 8 Technical Data for information about temperature limits Cleaning and Drying e Blow off dust e Use a clean soft lint free cloth for cleaning If necessary moisten the cloth with water or pure alcohol Do not use other liquids these may attack the polymer components Keep plugs clean and dry Blow away any dirt lodged in the plugs of the c
48. n the actual position of stick and bucket iCONexcavate iCP41 2D Run Mode 25 iCONexcavate iCP41 2D Run Mode Setting the desired Press the or button until the display shows the desired value offset B K The reference point is the laser beam Example If you want to enter a offset of 5 0 m below the laser beam press the button until the display shows the value 5 00 BI BUCKETO1 00 200m OFFSET 3 00 m REACH LONG SLOPE 0 38 0 0 Q set Prof Digging with slope in Press the or button until the display shows the slope desired X direction KE The slope you enter on the display must always be the same as the slope of the rotation laser e Example If you want a slope of 2 where the excavation is E BUCKETO1 getting shallower as the bucket comes nearer the 4 14 OFFSET excavator press the button until the display shows the value 2 0 REACH LONG SLOPE QS 2 0 Q set Prof iCONexcavate iCP41 2D Run Mode 27 iCONexcavate iCP41 2D Run Mode 28 Moving the excavator 1 Make sure that INTEGRATED is selected in the menu option SETUP HEIGHT gt LASER MODE G3 2 Move the excavator to the desired location 3 Move the Laser Sensor so that it can detect the laser beam When the sensor detects the beam the message NEW REF 0 00 PRESS L S KEY is shown in the display BUCKETO1 When the sensor approaches the beam the REACH My
49. ndicators Sets the sensitivity of the bucket angle indicator Sets the sensitivity of the tilt angle indicator This means how fast you want the lamps in the Tilt Slope display to react 0 5 corresponds to an accuracy of about 2 cm working with a bucket of 1 m iCONexcavate iCP41 2D Run Mode 43 iCONexcavate iCP41 2D Run Mode 44 4 6 4 DUAL SLOPE Description Turns the dual slope mode of the iCONexcavate iCP41 on or off Dual slope operation is described in the section 4 4 Dual Slope Mode 4 6 5 Description MEASURE With this menu option you can let the iCONexcavate iCP41 calculate slope height and length in relation to 2 reference points You can choose which of the values is to be shown in the upper display Press the up down arrows to select the value To let the iCONexcavate iCP41 calculate slope height and length follow this procedure 1 Place the tip of the bucket on the first reference point 2 Press the button to save the first reference point 3 Place the tip of the bucket on the second reference point The upper blue box shows the slope height or length according to which value you have selected If you want to work with the calculated slope height and length press the button to save the second reference point After saving the second reference point iCONexcavate iCP41 automatically leaves the User Menu and returns to working mode There is no timeout at this menu option
50. nsformations check the box on the right specify if the TPF file is stored in the global or project folder in the list on the left Select the TPF file from the list on the right If a geoid model was being used when the TPF file was created check the box on the right specify if the Geoid file is stored in the global or project folder in the list on the left Select the geoid file from the list on the right Observe that the geoid file must be stored in the global folder Refer to Transferring a geoid model to the system page 96 for more information uw N Activating localisation in the Leica PowerBox TRFSET DAT It is possible to transfer a leica localisation file transformation set trfset dat and its accompanying geoid models gem and correction grids csc to the Leica PowerBox The localisation must then be selected in the machine control software as per the instructions below The PowerBox must be connected and plugged in to the power supply pm N 7 Transfer the TRFSET DAT file to the current Sensors configuration project in the regular manner for example via USB Go to Settings gt Instruments Type S Sensor PowerBox ika Press the settings key to the right of Sensor in Sensor PeT A A the upper box Use sensor Go to page 4 of this screen using the KAJ or Ey arrows Select TRFSET Use localization in PowerBox Press Send trfset to upload the TRFSET file to the PowerBox
51. nu option by pressing the left right arrows qp Press the Enter button lt to enter the sub menus Change a value by pressing the up down arrows 4 6 1 UNITS LENGTH UNITS ANGLE BEEP VOLUME LIGHT INTENSITY ALARM HEIGHT SETUP SYSTEM This menu option is used to set in which unit the length is measured You can choose between meters inches or feet This menu option is used to set in which unit the angle is measured You can choose between per cent per thousand gon degrees or relative This menu option is used to set how loud the iCONexcavate iCP41 Control Box is to beep You can choose between off low normal and loud This menu option is used to set the light intensity in the display You can choose between the values from O to 15 This menu option is used to set how high up the pivot points are allowed to get The value is the distance from the lowest pivot point You can save the value by moving the bucket to a desired alarm height and pressing the button iCONexcavate iCP41 2D Run Mode 35 iCONexcavate iCP41 2D Run Mode REVERSED VIEW This menu option is used to reverse the view You can choose between OFF or ON DI BUCKETO1 KJ BUCKETO1 0 00 OFFSET S US SUNS LONG SLOPE 0 Q set Prof Q set Prof 4 6 2 GREENBAND MODE GREENBAND YELLOWBAND YELLOW BEEP REFERENCE OFFSET HEIGHT DIRECTION SETUP HEIGHT This menu
52. onnecting cables Dry the product the transport container the foam inserts and the accessories at a temper ature not greater than 40 C 104 F and clean them Always close the transport container when using in the field Wet connectors must be dry before attaching the dust cap Description 7 2 Permitted use Reasonably foresee able misuse Safety Directions General The following directions should enable the person responsible for the product and the person who actually uses the equipment to anticipate and avoid operational hazards The person responsible for the product must ensure that all users understand these direc tions and adhere to them Intended Use e Determine the position of a dozer grader blade or excavator bucket e Calculate the distance between the blade bucket and a reference model surface line or point e Automatic adjustment of a dozer grader hydraulic system in order to match the blade to the reference model e Use of the product without instruction e Use outside of the intended limits e Disabling safety systems e Removal of hazard notices e Opening the product using tools for example screwdriver unless this is specifically permitted for certain functions e Modification or conversion of the product e Use after misappropriation e Use of products with obviously recognizable damages or defects iCONexcavate iCP41 Safety Directions 101 iCONexcavate i
53. option is used to set the position of the greenband centred above or below the defined on grade level Greenband is the interval in which the green light flashes This menu option is used to set when the green diode diodes in the middle of the remote display and on the Control Box respectively start to light The value is the distance from when the green diodes start to light until when the red arrow and diode start to light This menu option is used to set when the yellow diodes on the remote display and on the Control Box respectively start to light The value is the distance from when the yellow diodes start to light until when the green diodes start to light This menu option is used to enable or disable the audible indication of being in the yellow band This menu option is used to set the reference height when the button is pressed The iCONexcavate iCP41 is capable of measuring the height of the bucket point over the defined on grade plane either strictly vertical or normal to the defined on grade plane Use this option to set the desired height direction You can choose between NORMAL and VERTICAL iCONexcavate iCP41 2D Run Mode 37 iCONexcavate iCP41 2D Run Mode 38 LASER MODE This menu option is used to choose the nulling method You can choose between OFF and INTEGRATED e For OFF the method is as described in the section 4 2 Single Slope Mode without Laser e For INTEGRATED the method is as descr
54. or s system settings in this mode Press the button again to close the window Opens the excavator s internal system The system is still in 3D mode GPS The excavator s system settings can be changed Button Description y Navigation button Allows you to navigate through the menus Press left right arrows to change the bucket s reference point Naming convention within this manual e lt Enter button e qp Left Right arrow buttons e Up Down arrow buttons IS Escape button iCONexcavate iCP41 3D Run Mode 65 iCONexcavate iCP41 3D Run Mode 66 5 2 Storing Points Storing points 1 Press Tools gy CUT gt Target 3 0 cUT g _ 9 324 m_ _ 0 369 m 2 Select Store point options v i Configure model Monitor screen Guide line options ation 5 800 mj Sax anman Vert offset bes fe View olCalibrate excavatord xi 3 Select the Coordinate file you wish to store the EEE measured points in Coordinate tile ppoms geo N 4 Enter a Point name Point numbers automatically Pomigama g increase by one when a point has been stored o Average measurement 5 Press Measure to store the bucket s position Sa ae a The key is green if the measured accuracy fulfills aeaa ee a ot the requirements otherwise it is red Points can Height 5 800 meas only be stored when the key is green N 7591019 547 _ E 298122 298__ H 5800__ 6 Check the Show in run window box to use the Mea
55. pas and Pitch Roll Sensor TYPE MRS300 P N 761696 S N XXXXXXXX e Leica Leica Geosystems CH 9435 Heerbrugg Made in Denmark 20XX CE 12 24 V DC 6A max iCONexcavate iCP41 Safety Directions 113 iCONexcavate iCP41 Safety Directions Labelling Can Junction Box Labelling Tilt Bucket Sensor TYPE MJB300 P N 761697 S N XXXXXXXX 114 Leica a Geosystems AG cs 0495 Hee rr ne Made i CE 5 4 p 24 V DO 6A max P N 795200 AAMT iH MSS309 Tilt bucket sensor Power Labelling Remote Display TYPE MLB 300 P N 773702 S N 181441XX MI A Leica Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX Power 12 24 V DC 6A max iCONexcavate iCP41 Safety Directions 115 iCONexcavate iCP41 Technical Data Technical Data iCONexcavate iCP41 Technical Data 8 8 1 er Instrument ports Instrument dimensions Weight Power 116 The iCONexcavate iCP41 is designed to operate from standard vehicle power systems at 12V 24V DC check to ensure proper connection and polarity Name Description SIM card port e 1x SIM card support e This port is located at the base of the instrument USB port e 1 x USB 2 0 port e This port is located at the base of the instrument HSPA Modem e HSPA modem for GPRS GSM EDGE HSPA UMTS communication e This port is housed within the inst
56. right measure height This will affect the height value that is shown in the upper red display The value will jump This can happen during a pull please just ignore it and continue the system will then settle back and show the right height The above mentioned situation will appear when the Delta Angle is in vertical position 5 like shown in the drawing below Solution e Move the machine closer to the profile so that you do not have to open the bucket fully or e Move the machine on top of the profile and work from the bottom to the top iCONexcavate iCP41 2D Run Mode 59 iCONexcavate iCP41 2D Run Mode 60 4 9 2 How to use a driller Using a Driller l 2 Place the tip of the driller above the spot where Press 0 00 on the Control Box The Bubble is now inside the Crosshairs 0 00 0 00 Install the driller attachment on the machine Select DRILLER as tool type in the TOOL TYPE setup menu lt gt SETUP BUCKET gt CALIBRATE BUCKET gt TOOL TYPE the hole is supposed to be drilled Wait until it has stopped swinging Lower the driller so the tip is just touching the ground Check the vertical position of the driller with a spirit level in both directions 0 00 8 Start the drill and push it into the ground while keeping the bubble inside the crosshairs Any deviation is shown above X and to the right Y of the crosshair 9 The drilling dept
57. row gt until the display showsoption BUCKET LEN Measure the distance between the pivot point of T the bucket and the edge of the bucket A P P a BUCKET LEN iCONexcavate iCP41 2D Run Mode 39 iCONexcavate iCP41 2D Run Mode 40 12 13 14 15 16 17 18 Press the up down arrows until the display shows the distance between the pivot point and the edge of the bucket BUCKET LEN that you have measured in step 11 Press the right arrow p until the display shows BUCKET ANGLE Move the bucket of the excavator to a position where the line between the pivot point of the bucket and the edge of the bucket is in a straight vertical plane To make sure that the line is in a straight vertical plane we recommend that you use a spirit level In calm weather it is also possible to hold a plumb line to the pivot point and let it hang straight down Then 5 move the bucket until the leading edge touches the string a BUCKET ANGLE Press the button when the bucket is in the position described before in step 14 Press the right arrow p gt until the display shows BUCKET FLAT ANGLE Move the bucket of the excavator to a position where the bucket can be used to level the surface evenly This part of the calibration is used to set how the move ments of the bucket are shown on the Control Box The position you put the bucket into will correspond to the M middle diode of the Bucket Angle Indicator on the Control Bo
58. rument WLAN e WiFi IEEE 802 1 a g controller e This port is housed within the instrument Length mm Height mm Thickness mm 222 170 88 1 8 kg External supply voltage cradle Nominal voltage 24 V DC Range 20 V 28 V Power consumption 1 1 A 24 V cradle and iCONexcavate iCP41 Antennas e 1x WiFi antenna reverse SMA connector e 1x HSPA antenna reverse SMA connector Operating temperature C Storage temperature C Environmental specifi Temperature cations Type Instrument 25 to 55 40 to 85 Protection again st water dust and sand Type Protection Instrument IP56 IEC 60529 Humidity Type Protection Instrument Max 95 non condensing The effects of condensation are to be effectively counteracted by peri odically drying out the instrument Miscellaneous Input and buttons CPU Chipset VGA and Audio e 4 buttons on each side of the display e ADLink ETX667 423 e 6 function buttons under the display e Intel Celeron M 1Ghz 1Mb L2 e Navigation Menu Enter and ESC buttons NXP Ipc2300 microcontroller Memory The assignment of these buttons can vary e SDRAM SO DIMM depending on the software running on IDE port the iCONexcavate iCP41 e Compact FLASH iCONexcavate iCP41 Technical Data iCONexcavate iCP41 Technical Data 8 2 Protection class Temperature Cradle General Techni
59. s etc Display Advanced picture settings such as background colour in run mode point size cross hair size hide machine view in run mode etc Grid setup Settings for handling grid models modification models Services Advanced iCONnect settings Reset Reset the configurations machine settings instrument settings etc are removed Projects are left intact Logging Activate logging for trouble shooting CE This is not a function for logging of points Calibrate Calibrate the touchcreen iCONexcavate iCP41 3D Run Mode 71 iCONexcavate iCP41 3D Run Mode 72 5 8 5 8 1 How to select a Guide line Selecting a Guide line Working with Terrain Models Guide Line There are two ways to select a Guide line when working with a terrain model e froma file in LIN format e graphically by touching the screen from a file in GEO format 1 Press Tools 2 Select Guide line options Configure model Store point options Monitor screen Guide line options J aaa Vert offset Select Guide line from file 1 Check the box to the right of Guide line 2 In the drop down list select the file with the rele vant guide line 3 By entering a value for Horiz offset the line will be displaced horizontally at the given value 4 Press Match to set the horizontal offset at the Linework 4 On Off same distance as the bucket s distance to the Guide line Select Guide line by touching the screen 1 C
60. sert the USB stick into the PC Son 3 Create a folder in the in folder of the USB stick DB and name it Test 3 out 4 Copy the Example trm file from the PC and paste it into the Test folder on the USB stick 5 Remove the stick from the PC 6 Insert the USB stick into the panel It can take up to 10 seconds for the USB stick to work 7 Go to Tools gt Data transfer in the main menu 8 Press USB Sync 9 Press OK when the transfer is complete 10 You can now work with the Example trm reference model cE e In software versions prior to the 1 5 series it is necessary to create the project in the machine control software before files can be transferred to it If the Test project can be seen in the file manager but is not available as an option it is because the project did not exist when the file was transferred Delete the Test folder in the file manager create a new project named Test upper lower case in the project name Test must be the same as on the USB stick and transfer the file again iCONexcavate iCP41 3D Run Mode 89 iCONexcavate iCP41 3D Run Mode 90 5 14 ee Selecting a project Selecting a reference model Selecting Projects and Reference Models Reference models localisations coordinate systems etc are stored in a project folder To select a project go to Settings gt Projects Projects ce Select a Project from the list Or As the Settings menu can be password protected Projects BBC TEITES
61. splay shows TOOL TYPE TOOL TYPE This menu option is to state whether you use a normal bucket or a driller You can choose between BUCKET or DRILLER When you choose Driller the system auto matically switches to Driller mode Press the right arrow p until the display shows BUCKET NAME BUCKET NAME This sub menu is used to give the various buckets a name after they have been cali brated If you state as the first letter in the name the iCONexcavate iCP41 will generate the names BUCKET 1 BUCKET 2 etc according to the number of buckets you have calibrated to the system BUCKET POINT BUCKET INDICATOR BUCKET GREENBAND TILT GREENBAND By pressing the left right arrows q you can move the position of the cursor By pressing the up down arrows amp you can change the letter 29 Press the button three times to leave the User Menu At this option you choose which bucket point is used for height measurements You can choose between 5 settings e MIDDLE LEFT or RIGHT side of the bucket as reference point The chosen bucket point is shown with a green indication There are 2 other possibilities where the bucket point auto matically changes between e Closest the bucket point that is closest to the surface or e Lowest the bucket point that is lowest without regard to the surface The chosen bucket point is shown with a blue indication a Closest b Lowest Enables or disables the bucket and tilt angle i
62. stance to 4 ONGRADE H ET 3 The desired offset is set to 5 00 4 The X slope is 4 0 5 REACH 0 61 means that the bucket has been Lox moved 61 cm closer to the machine since the button was pressed 6 The Y slope is 1 0 5 a 7 A laser beam is used as reference G3 Q set X dir 8 The distance is measured vertically Q Example The laser blue is adjusted to the following slopes 4 0 in the X direction and 1 0 in the Y direction 1 Turn on the display 2 Press the Enter button lt You will now enter the User Menu 3 Select DUAL SLOPE by pressing the right arrow p 4 Select ON by pressing the up arrow 5 Leave the Menu by pressing the F button 6 Set the desired Y Slope by pressing the or button 1 0 K Positive slope if the excavation gets deeper from the machine and to the right 7 Turn the machine so that the bucket points to the direction of X Press the button 8 Press the or button until the display shows the desired value for X Slope 4 0 K Positive slope if the excavation gets deeper from the machine and towards the bucket 9 Adjust the offset underneath the laser beam by pressing the or button until the display shows the desired value 10 Move the Laser Sensor so that it can detect the laser beam When the display reads NEW REF 0 00 PRESS L S BUTTON you must press the button and you can start digging with Dual Slope 11 iCONex
63. sure key directly in run mode E Pressing this key will bring up the selected coordinate file in the plane view Measured points are displayed in graphics on the screen IN Press this key to create a new coordinate file 5 3 S Resetting the rotation calibration Resetting the Rotation Calibration Single GPS Only Sometimes the rotation calibration is poor and needs to be redone This is noticeable when the bucket s accuracy is poor particularly when the machine has been moved 1 Press Tools 2 Select Calibrate excavator 3 The machine needs to be rotated before resuming work Actual 1 7 CUT a Target 3 0 0324m v Configure model Store point options Monitor screen Guide line options Vert offset f Calibrate excavators lation 5 800 m iCONexcavate iCP41 3D Run Mode 67 iCONexcavate iCP41 3D Run Mode 68 Vertical Offset 5 4 e Setting the vertical offset This function displaces the reference model upwards or downwards l 2 The CUT FILL values in the upper corners refer to The green line represents the original level Press Tools Select Vert offset Awindow comes up on the screen where you can adjust the vertical offset Configure model Store point options Monitor screen the displaced surface in the cross section view it is illustrated by a blue line Offset 0 230 m evation 5 800 mi Fix 2 00 E FWD Exit Vertica
64. t you may not download install or use the software and you must return the unused software together with its accompanying documentation and the purchase receipt to the dealer from whom you purchased the product within ten 10 days of purchase to obtain a full refund of the purchase price iCONexcavate iCP41 International Limited Warranty Software License Agreement 125 Total Quality Management Our commitment to total customer satisfaction 5 ot E Leica Geosystems AG Heerbrugg Switzerland has been ro E certified as being equipped with a quality system which meets a5 the International Standards of Quality Management and Quality Systems ISO standard 9001 and Environmental Management 2 ISO 9001 1S0 14001 Systems ISO standard 14001 2 N Ask your local Leica Geosystems dealer for more information about our TQM program Printed in Switzerland 2012 Leica Geosystems AG Heerbrugg Switzerland Leica Geosystems AG Heinrich Wild Strasse CH 9435 Heerbrugg e Switzerland when it has to be right etca Phone 41 71 727 31 31 www leica geosystems com Geosystems
65. the TPF file to the current project in the regular manner for example via USB Go to Settings gt Localisation gt Old SBG formats first page Select Country region and Coordinate system that the TPF file was created in Select the appropriate Transformation file TPF If a geoid model was being used when the TPF file was created check the Use Geoid model box and select the appropriate file The geoid model must be stored in the global folder Refer to Transferring a geoid model to the system page 96 for more information Country region United Kingdom o Coordinate system OSTN_OSGM_02 GBrlo Transformation file sbg050323 tpf jp N O Use Geoid model File swen01l grd o OK iCONexcavate iCP41 3D Run Mode 93 iCONexcavate iCP41 3D Run Mode 94 Coordinate systems in 1 Transfer coordinate system files to the current the old SBG formats project for example with USB a GTR CSD GRD TPF 2 Go to Settings gt Localisation gt Old SBG chen esol formats first page em P 3 o 2 of this screen using the KAJ or Ey H ocalization CUCA bo05 022 4 Specify whether the GTR file is stored in the EaR global folder or project folder in the list on the SE left Select GTR file from the list on the right Specify whether the CSD file is stored in the global or project folder in the list on the left Select the CSD file from the list on the right 6 For local tra
66. to lock a slope setting when working with a String line model e Above the element over which the the bucket s reference point is currently positioned e Lock the slope for a specific element by choosing the element s code Remember that the element must be coded when the String line model was created in order for this func tion to be available In run mode press Lock to lock the slope The key turns green when the function is activated e The slope above the current element will automat ically be locked if none of the settings below are adjusted e The slope setting for the selected code will be locked if the function is activated in the settings Elevation 5 600 ml Refer to Locking slope for an element using a Cras ise tas COA Ca Aoi ae code page 83 for more information AAAA Locking slope for an 1 Press Tools element using a code 2 Select Configure model 3 Check the Use box If the box is left unchecked the slope setting for the element above the bucket s current positioned will be locked 4 Select a code for the element to be locked at Lock on code 5 Use the Back key to go back _ Store point options Monitor screen Guide line options Vert offset gem1_strings Imd Active layer J Use special slope Lock on code 4 Use tel Reiet 1a10 000 ml Terrace offset 0 000 m Vertical offset 0 000 m iCONexcavate iCP41 3D Run Mode 83 iCONexcavate iCP41 3D Run Mode 84 Parallel offset
67. ty Directions Labelling Control Box icP41_008 110 iCP41 3D Panel Excavator w C Case P N 797048 S N XXXXX e Seica Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CE ower 12 24 V DC 6A max Labelling Cradle icP41_009 TYPE MMB1300 P N 764910 S N XXXXXXXX NAAN e Leica Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CERK Power 12 24 V DC 6A max Labelling Junction Box Labelling Boom 1 Sensor icP41_010 TYPE XJB 16 P N 779080 S N XXXXXXXX eca Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CE X icP41_011 TYPE MSS300 P N 761693 S N XXXXXXXX e Leica Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CEK Power 12 24 V DC 6A max iCONexcavate iCP41 Safety Directions 111 iCONexcavate iCP41 Safety Directions Labelling Boom 2 Sensor Labelling Stick Laser Sensor TYPE MSS304 P N 762316 S N XXXXXXXX 112 e Leica Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX C Power 12 24 V DC 6A max TYPE MSS301 P N 761694 S N XXXXXXXX e Leica Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CE X Power 12 24 V DC 6A max Labelling Bucket Sensor P N 795199 anini DAIA MSS310 360 deg bucket sensor Leica IEOS Power Labelling Com
68. x See section LED Display in the Chapter System Overview a BUCKET FLAT ANGLE Press the button when the bucket is in the position described before in step 17 arrows amp You can mount a reversed Bucket Calibrate the reversed Bucket as normal and the graphic will reverse the Bucket on the screen DI BUCKETO1 0 00 OFFSET REACH LONG SLOPE 0 00 0 0 Q set Prof Standard bucket view v os Q set BUCKETO1 0 00 OFFSET REACH LONG SLOPE 0 00 0 0 Prof iCONexcavate iCP41 2D Run Mode Reversed bucket view 19 Press the right arrow until the display shows BUCKET WIDTH 20 BUCKET WIDTH Measure the bucket width and press the up down until the display reads the width The bucket sensor has now been calibrated a BUCKET WIDTH 21 Press the right arrow gt until the display shows TILT ZERO 41 iCONexcavate iCP41 2D Run Mode 42 22 23 24 25 26 27 28 TILT ZERO This sub menu is used to calibrate the tilt bucket this way fk Move the bucket to a position where the bucket is level 0 Ll Use a spirit level to check that the bucket is level and press the button t 0 Press the right arrow p until the display shows DOG BONE L4 DOG BONE L4 This sub menu is only used when bucket sensor is mounted on the dog bone ww D w Press the right arrow p until the di

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