User Manual - Offer Inspector
Contents
1. Hose Barb 3 8 x 1 8 NPT s How DO NOT OPERATE WITHOUT PERSONAL SAFETY EQUI PMENT AirVerter Automatic Spray Equipment Cleaning System WARNING Disconnect all air and fluid hoses prior to performing any maintenance operation Daily Maintenance When the unit is not in use drain solvent from Always inspect the solvent storage the cleaning tank into the solvent container compartment of the unit to ensure there is no Then close the drain valve Keep spray gun leakage from the solvent containers Open the cleaner and surrounding area clean at all times drain to the solvent container before operating Automatic Spray Equipment Cleaning System Troubleshooting Guide 1 Low air pressure 1 Increase air pressure to 75 85 P S I Filter screen inside air inlet 2 Disconnect air supply and clean the filter fitting clogged with debris screen Blocked spray jet nozzles Remove and clean Filter pad too dirty Clean or replace filter pad Drain valve is closed and Turn drain valve to open vertical solvent is not draining position Dirty solvent Replace solvent Pump defective Repair replace pump Poppet in combination valve Repair replace combination valve is stuck in closed position Trigger Lock Spring is not Install Trigger Lock Spring ensure paint properly installed or paint valve valve is open Little or no washing action Inside of spray of spray gun is closed gun is not clea2. vertical Any paint left in the gun cup or paint pot should be emptied into a waste paint container for proper disposal Lock trigger of paint gun in open position with the trigger lock spring provided Open lid of cleaning tank and install adapter nozzle onto taper nozzle Fit paint inlet of spray gun onto nozzle adapter a The flexible nozzle adapter may be used to clean a spray gun by fitting a taper adapter into the paint inlet of the flexible adapter b Paint cup of gravity or siphon type sray gun may be cleaned by placing it upside down over the taper nozzle and spray jet 6 Close the lid and turn Timer Knob clockwise to start wash cycle The automatic wash cycle is complete in about 45 seconds Push Air Flush Button for about 3 seconds to send air through inside passages of spray gun and to inside of paint cup This helps flush out contaminated solvent Push Clean Rinse Button for about 5 seconds to rinse inside passages of spray gun and paint cup with about 100cc of clean solvent The solvent is followed by a flow of air for extra cleaning DO NOT OPERATE WITHOUT PERSONAL SAFETY EQUI PMENT AirVerter Automatic Spray Equipment Cleaning System Cleaning Paint Feeder Hose This equipment can clean a Paint Feeder Hose up to 100 feet long Inlet and outlet fittings are ya NPT female threads If the hose to be cleaned is fitted with a quick connector you should install matching Male and F
3. efficiently replace contaminated solvent and clean or replace filters regularly Dirty solvent will decrease the performance of the equipment OPERATING INSTRUCTIONS Before cleaning remove excess paint from spray guns cups paint pots and hoses Open the lid of the cleaning tank fully Always place paint pot upside down over the center spray post and paint cups upside down over the low spray jets that protrude through the work screen Release air cap of spray gun two full turns and lock trigger in open position with a trigger lock spring Install spray gun onto appropriate cleaning nozzle with gun facing corner jets 6 Guns can be washed with or without air cap installed The air cap can be stored inside the cleaning cabinet The cleaning tank is not recommended for the storage of spray guns Press the Air Flush Button for no more than 2 3 seconds Excessive use of the air flush will cause solvent loss through atomization Although the rinse function may be used repeatedly wait 30 seconds for the Rinse Pump to fully recharge DO NOT OPERATE WITHOUT PERSONAL SAFETY EQUI PMENT AirVerter Automatic Spray Equipment Cleaning System 10 After the cleaning operation has been from the cabinet and wipe dry completed remove guns and paint cups DO NOT OPERATE WITHOUT PERSONAL SAFETY EQUI PMENT AirVerter Automatic Spray Equipment Cleaning System Cleaning Spray Guns and Cups Set the valve handle to equipment
4. Automatic Spray Equipment Cleaning Sins System User s Manual UG 45V Smith Eastern Corporation 10630 S Riggs Hill Road e Jessup Maryland 20794 9425 USA 301 497 7600 e 800 937 HVLP 4857 e Fax 301 497 7613 cleaner airverter com www airverter com Compliance e Quality e Performance e Reliability 2001 Smith Eastern Corporation AirVerter Automatic Spray Equipment Cleaning System DO NOT OPERATE WITHOUT PERSONAL SAFETY EQUI PMENT AirVerter Automatic Spray Equipment Cleaning System Please Read This Owner s Manual BEFORE Using Your Automatic Spray Equipment Cleaning System DO NOT OPERATE THIS EQUIPMENT WITHOUT USING PROPER PERSONAL SAFETY EQUIPMENT INCLUDING RESPIRATOR GOGGLES AND SAFETY CLOTHING OBSERVE ALL PRECAUTIONS RELATED TO SPRAYING WARNING THIS EQUIPMENT IS OPERATED USING PRESSURIZED AIR ALWAYS DISCONNECT THE SYSTEM FROM AIR AND FLUID HOSES AND DEPRESSURIZE SYSTEM PRIOR TO ANY MAINTENANCE OR DISASSEMBLY PROCEDURE WARRANTY Smith Eastern Corporation warrants to the Purchaser that the Automatic Spray Equipment Cleaning System is free from defects in material or workmanship under normal use and service for a period of twelve 12 months from the date of purchase Should any failure appear during this period Smith Eastern shall if given prompt written notice by the Purchaser correct such nonconformity by repair or replacement of the nonconforming part F O B Smith Eastern s repair f
5. acility Repair parts are warranted for ninety 90 days from the date of shipment but repairs or replacements to original equipment shall not renew or extend the warranty period of such equipment Equipment and parts furnished by Smith Eastern but manufactured by others shall be limited to the warranty offered by the manufacturer thereof Smith Eastern reserves the right to limit this warranty in cases of misuse or abuse Any modifications to equipment or recommended procedures will void the warranty The foregoing warranty is exclusive and in lieu of other warranties of quality or performance expressed implied or statutory including any warranties of merchantability or of fitness for a particular purpose DO NOT OPERATE WITHOUT PERSONAL SAFETY EQUI PMENT AirVerter Automatic Spray Equipment Cleaning System BEFORE USING Carefully inspect the shipping carton for any signs of transport damage Damage to the transport carton often indicates damage to the unit inside In case of damage call 1 800 937 4857 for instructions Carefully remove the equipment from the shipping carton Check the equipment immediately and carefully to insure that it is not damaged particularly the adjustable legs on the bottom of the unit Report any damage to the carrier without delay to initiate claim procedures Smith Eastern Corporation is not responsible for damage to the equipment after it leaves our warehouse A Serial Number Label complyin
6. e air pressure must be 75 85 P S I Smith Eastern Corporation recommends the use of an inline moisture separator filter Maintenance when service or maintenance is required be sure to disconnect the air supply or release pressure at source Open the door of the Base Cabinet Check to ensure the Drain Valve Handle located under the Cleaning Tank is in the closed horizontal position 10 11 12 13 14 15 16 17 18 19 Prepare two 5 gallon pails full of clean and good quality gun cleaner solvent and remove spout caps Disconnect Quick Coupler of Siphon Pipe Assembly from Drain Valve and bring it to outside of Base Cabinet Bring Rinse Pump to outside of Base Cabinet Fully insert Rinse Pump into the first solvent pail Move the pail into the Base Cabinet on the right hand side Assemble Taper Adapter supplied in Accessory Kit onto Siphon Pipe Assembly Remove half of the solvent from the second solvent pail Note This is required only for the initial setup Insert Siphon Pump Assembly into second solvent pail through top spout Place second solvent pail under the Drain Valve and connect Quick Coupler of Siphon Pipe Assembly to Male Connector Turn Handle of Drain Valve to Open Position vertical and close cabinet door Efficient Use of Gun Cleaner Always clean spray guns and other painting equipment after use while the paint is still wet To keep the spray gun cleaner operating
7. emale Quick Connectors to the inlet and outlet fittings before starting the hose cleaning operation 1 Set the handle to horizontal position Hose cleaning Connect one end of the hose to the outlet fitting located at the right side of the unit Connect the other end of the hose to the inlet fitting located at the upper front of the tank 4 Turn Timer Knob to start wash cycle The wash cycle stops automatically in about 45 seconds Make sure both ends of the hose are connected firmly and that no solvent is leaking at the connections Push the Air Flush Button for about 3 seconds to send air into the pot to flush out contaminated solvent Press Clean Rinse Button for about 5 7 seconds to rinse the pot with about 100cc of clean solvent This is followed by a flow of air for extra cleaning Disconnect the hose from the inlet and outlet fittings DO NOT OPERATE WITHOUT PERSONAL SAFETY EQUI PMENT AirVerter Automatic Spray Equipment Cleaning System UG 45V Illustrated Parts Breakdown 33 1 6 8 4960 61 19 16 20 47 41 3 i _ 8 99 999 DO NOT OPERATE WITHOUT PERSONAL SAFETY EQUI PMENT AirVerter Automatic Spray Equipment Cleaning System Automatic Spray Equipment Cleaning System Parts List Part Description 6 ta Door Hande 8 Lid Switch Plate Adjustable 23 Stop Cock Valve Assembly Quick Coupling Nipple male Part Description
8. g with applicable Marking and Labeling System Standards is permanently affixed to the inside back of the base cabinet door Vital information such as Serial Number Model Number Air Supply Specifications etc is clearly marked on the label Check to ensure you received the following accessories a Operating Manual 1 b Trigger Holding Clamp 2 C Air Inlet Cap 2 d Nozzle Adapter 1 e Tapered Plug 1 All items listed above are packaged in a sealed clear plastic bag This manual is a very important document for the safe and effective operation of this equipment Carefully read this manual before operation Keep this manual close at hand so that it is readily available as required DO NOT OPERATE WITHOUT PERSONAL SAFETY EQUI PMENT AirVerter Automatic Spray Equipment Cleaning System EQUIPMENT SET UP Position the unit in a well ventilated area Select the installation position so that the unit is not near sparks open flame or a source of heat Set the Adjustable Legs to suit floor level and solvent container height Connect Ground Wire firmly to the bare surface of a grounded metal object The Air Inlet Fitting is located on the right side of the unit Connect the air supply firmly to the Air Inlet Fitting 1 4 female threads and ensure there is no air leakage at the connection The compressed air supply must be free of water dust grease and other foreign material and th
9. mer is turned on and stops when timer is turned off the timer is working but the pump may be defective 3 Using a hand blowgun apply air pressure to the Air Inlet of the pump If the pump works normally there may be a kink or blockage in the air line 4 When the timer is working normally and the solvent pail is full but no solvent comes out of the spray jets either the pump is defective or the suction line before the pump is blocked 5 Disconnect Suction Pump Assembly from the bottom of the tank Check the suction vacuum of the pump by testing the suction inlet of Suction Pipe Assembly for a vacuum If no vacuum is present the pump is defective and must be repaired replaced If strong vacuum is present the pump is operating correctly and the problem may be due to a blockage in the suction hose or suction pipe Disconnect the suction hose black at the suction pipe and test for vacuum by closing the end of the suction hose If no vacuum is present the suction hose is blocked and must be cleaned or replaced If strong vacuum is present the blockage is probably in the suction pipe assembly Remove the blockage by blowing air into air barb of the suction pipe assembly DO NOT OPERATE WITHOUT PERSONAL SAFETY EQUI PMENT
10. ned Spray gun not properly Ensure paint gun is firmly installed and installed onto cleaning nozzle not too loose on cleaning nozzle Use suitable nozzle adapter as required Solvent leaking 1 Main seals of pump worn 1 Repair or replace pump around tank lid 2 Air pressure too high 2 Decrease air pressure to 75 85 P S l Timer spins back 1 Timer defective 1 Replace Timer to original position Timer not clicking 1 Timer defective 1 Replace Timer 1 Rinse Pump defective 1 Replace Rinse Pump Clean rinse does not work 2 Clean Rinse Air Valve is 2 Replace Clean Rinse Air Valve defective DO NOT OPERATE WITHOUT PERSONAL SAFETY EQUI PMENT AirVerter Automatic Spray Equipment Cleaning System Dirty solvent 1 Combination Valve is moving into clean defective and leaking solvent pail One way check valve in the Combination Valve is defective One way Check Valve in the Check Valve Assembly is defective Solvent leaking from air rinse valve 1 1 Repair replace Combination Valve Repair replace Combination Valve 2 Repair replace One way Check Valve Diagnostic Procedures When the pump does not work and there is no obvious defect such as excessive air leaking out of the exhaust pipe at the top of the pump try the following 1 Disconnect the air hose from the pump Air Inlet cut close to pump if necessary Turn the timer On 2 If air blows out of air hose leading from the timer when the ti
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