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SIXTRAK user manual
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1. b gt to 6A PB RoHS compliance S JJ O SE ep These devices comply with the RoHS directive and are consider lead and other hazardous substance free Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net ON Hazardous Locations e CE per ATEX directive and EN60079 0 EN60079 15 Zone 2 For T4 rating please see unit label or Declaration of Conformity e UL per UL1604 Class I Div 2 Groups A B C D UL File E192531 e CSA per C22 2 213 Class 1 Div 2 Groups A B C D cUL File E192531 See warnings below Consultez les avertissements ci dessous EE WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY EXPLOSION HAZARD FOR CLASS 1 DIVISION 2 ZONE 2 WARNING WHEN IN HAZARDOUS LOCATIONS DISCONNECT POWER EXPLOSION HAZARD BEFORE REPLACING OR WIRING UNITS DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN WARNING SWITCHED OFF OR THE AREA IS KNOWN TO BE EXPLOSION HAZARD NONHAZARDOUS IN HAZARDOUS OR POTENTIALLY HAZARDOUS LOCATIONS WARNING DO NOT SEPARATE ANY PART OF THE UNIT WHEN EXPLOSION HAZARD ENERGIZED USE THE UNIT FOR INTERNAL CONNECTIONS ONLY USE THE FOLLOWING POWER SUPPLIES RM PS 024 01F AND WARNING ST PS 024 02 WITH SIXNET S RECOGNIZED PROGRAMMABLE CONTROLLERS OR THEIR EQUIVALENT LA SUBSTITUTION DE TOUT COMPOSANT PEUT NUIRE A LA pion pe CONFORMIT DE CLASSE DIVISION 2 ZONE 2 LORSQUE DANS DES E
2. ST IPm gt 0 840 Lbs Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net Section 6 Maintenance Information Local Local diagnostics can be performed through any available port while the controller or RTU is DIETS nostics responding to messages from the other port Diagnostic software such as the Sixnet I O Tool Kit can be used to display the status of the I O registers Refer to the software s on line help for details Status LED The Status LED on the controller or RTU indicates its operational status ON The controller or RTU is operating properly OFF There is no power to the controller or RTU or service is required Contact Red Lion technical support FAST BLINK This may occur when the controller or RTU is being reset or firmware is to be downloaded from the I O Tool Kit software SLOW or PERODIC This indicates that the internal watchdog has detected a problem Try clearing the memory and BLINK reloading the project from the I O Tool Kit Controller or These Sixnet controllers and RTUs have nonvolatile battery free memory for storing RTU Memory configuration data from the I O Tool Kit utility They also have battery backed memory for storage of program variables and logged data The battery is a rechargeable lithium cell that is kept fresh by the power circuitry in the controller or RTU The memory retention period for an unpowered controller or RTU is at le
3. s Electronic help System accessible from within the Sixnet I O Tool Kit software A typical Sixnet station consists of an AC to DC power supply a Sixnet controller or RTU controller or RTU and modular I O modules The I O modules can be interfaced via Ethernet EtherTRAK RS485 RemoteTRAK or the ST BUS SixTRAK Just about any combination of these components along with third party hardware and software can be used to make a system Supervisory PCs Ethernet Network RS232 to laptop radio modem TT seem SixTRAK IPm Modbus device GR SEMAGA SIXTRAK IO apotti Controller or and more VersaTRAK IPm oe area RS485 Lee EE abani 1a RS485 ie Other Modbus Devices Up to 32 Up to 20 full load modules Modbus Devices more with an ET GT ST I O concentrator These Sixnet products offer practically unlimited I O expansion and communication connectivity Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net SixTRAK IPm Open Controller VersaTRAK IPm RTU ST IPM VT IPM Red Lion Products Covered by this Manual Red Lion Red Lion supplies the mission oriented tools you need for every step of your project from Software Tools the initial specification through startup and years of trouble free operation Configuration information flows between Sixnet Windows saving you time you don t have to enter data multiple tim
4. Bias Resistors On a RS485 2 wire network a pair of bias resistors 1K ohm typically acting upon the transmit receive wires may be required If bias resistors are not present the receive inputs on some RS485 devices may react to noise on the floating wires The bias resistors will force the transmit receive wires to a known non floating state when none of the RS485 devices are transmitting data Some RS485 devices have bias resistors built in and are enabled through DIP switch or jumper settings Make sure there is only one pair of bias resistors acting upon the network Note If your RS485 network is made up exclusively of Sixnet devices then these bias resistors are not necessary Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net RS232 Port D Ethernet Port 1 Primary Ethernet Port 2 with Built in Switch This port 1s found only on the VersaTRAK IPm Five screw terminals for TD RD RTS CTS and GND are provided to make your connections Note The 5 terminal is signal ground and is shared by the adjacent RS485 Port C Refer to figure 4 2 for the exact connections This port is found on all units It is a 10 100BaseTx auto detecting and auto crossover Ethernet port This means it will auto detect the speed and work with either a straight thru or cross wired Ethernet cable A standard shielded RJ45 connector is provided See the figures below for the pin outs This port h
5. Figure 3 2 7 Line DC OUT Q 1 Ba 7 N oL DC OUT ow E E A 7 Line D Discrete DN A Output a ee 000 i VA RE li 0O 20000000000000000 Q 7 Neutral DC OUT 7 lbDiscrete 1234567 8 910111213141516 17 18 7 Chassis DC OUT 7 D Input a DC Power for controllers np su Wiring Base 2 RTUs I O and user loops RM PS 024 01F The RM PS 024 01F allows you to connect auxiliary 24 VDC power from another RM PS Redundant Power 024 01F or other source to terminals 17 and 18 When auxiliary power is connected the RM PS 024 01F will source most of the power under normal operating conditions If the primary power fails then the auxiliary power will immediately take over To calculate the current requirements add the wattage required for the Sixnet controller or RTU and modules in use Then divide the total wattage by the DC power source voltage Then add any current needed for user instrumentation loops Current Requirements Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net DC Power Wiring All Sixnet units and user instrumentation loops may be powered from a single DC source Refer to Figure 3 3 and 3 4 for typical DC power connections The user DC power source must be between 10 to 30 volts Redundant Power The SixTRAK IPm and VersaTRAK IPm have redundant power input terminals There is Inputs one common power terminal This allows you to conne
6. IPm Communication Connections Figure 4 1 Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net Ethernet ji Ethernet RS232 RJ45 RJ45 1 TX RS232 1 RI DSR in 2 TX Port A 2 DCD in 3 RX VersaTRAK IPm 3 DTR out 6 RX Remote Terminal Unit 4 GND RS232 5 RXD in Port B 6 TXD out 7 CTS in 8 RTS out EIA TIA 561 gt 12345 6 7 8 9 10111213 14 15 16 17 DOO0000600000000600 DEC NONN e e O G T These ports share RS232 RS485 a common GND Port D Port C VersaTRAK IPm Communication Connections Figure 4 2 Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net Section 5 Technical Specifications Technical Here are the technical specifications for the SixTRAK IPm Open Controller VersaTRAK IPm Specifications RTU and SixTRAK I O Industrial PowerPC 32 bit data bus Compatibility with legacy VersaTRAK RTU and SixTRAK Fully except there is no on board I O Programmable I O Gateway Operating system Embedded LINUX Unique station addresses unit Ids 16 000 Sixnet or 247 Modbus Dynamic memory RAM 32bit O wait states for program execution dynamic variables dynamic file XT IPM 1 gt 16 Megabytes system etc XT IPM 2 gt 16 Megabytes XT IPM 6 gt 64 Meg
7. cm T Pf 3 00 ST IPM E 2 49 o 7 63 cm Side View 2 55 6 33 cm VT IPM 2 04 6 48 cm Side View 5 19 cm 7 ja 4 je 3 17 8 05 cm 3 17 8 05 cm 1 38 3 5 cm ST GT DIN EN50022 Side View 1 65 not included with units 1 85 4 19 cm not shown to scale i 4 70 cm for reference only 7 Ta 0 30 0 76 cm 3 17 8 05 cm 06 2 7 cm IPm Controllers and RTU Dimensions Figure 2 2 Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net Section 3 Power and ST Bus Wiring Power Sixnet Pm controllers and RTU accept 24 VDC power from a Sixnet power supply ST PS Requirements 024 02N or RM PS 024 01F or from a user DC power source of 10 to 30 VDC ST PS 024 02N The SixTRAK power supply operates on 90 to 260VAC 47 to 63 Hz Refer to Figure 3 1 24VDC 2A for connections Tighten these screw terminals to a maximum of 3 48 in lbs 90 260 VAC 24 VDC Line Power for controllers Neutral RTUs I O expanders pa ion or user loops L 29000 ST PS 024 02N Power Connections t 2 8 Input 4 5 6 7 8 ER 90 260 VAC Output pclociocioc MET 90 260 VAC AZ VAF DC IDC DC DC L UNTIL 7OW max E VDE JGNDIGND FT Figure 3 1 47 63 Hz OUW Max POWER EPT EG GRI Gai Shenoy by X
8. net INSTALLATION AND HAZARDOUS AREA WARNINGS These products should not be used to replace proper safety interlocking No software based device or any other solid state device should ever be designed to be responsible for the maintenance of consequential equipment or personnel safety In particular Red Lion disclaims any responsibility for damages either direct or consequential that result from the use of this equipment in any application All power input and output I O wiring must be in accordance with Class I Division 2 wiring methods and in accordance with the authority having jurisdiction WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS 1 DIVISION 2 WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS DISCONNECT POWER BEFORE REPLACING OR WIRING MODULES WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS AVERTISSEMENTS POUR INSTALLATION ET POUR ENDROITS DANGEREUX Ces produits ne doivent pas tre utilis s pour remplacer le verrouillage de s curit appropri Aucun dispositif bas sur un logiciel ou tout autre dispositif l tat solide devraient jamais tre con us pour tre responsable de l entretien de l quipement cons cutifs ou la s curit du personnel En particulier Red Lion d cline toute responsabilit pour les dommages directs ou indirects r sultant de l utilisat
9. 2 unique MAC amp IP addresses allow for 2 unique network connections Yes multiple modules can interface to the same I O an internal discrete bit reports on line status of each module Yes automatic controller switch over 1s supported user application programming required Backup RS485 communications Yes especially with EtherTRAK modules Watchdogs and Monitors CPU watchdog CPU automatically resets if error is detected status LED flashes error code Communications watchdog Settable timeout and output action force off or freeze Connection Independent networks VT IPm amp ST GT 1 w unique MAC amp IP address ST IPm 2 w unique MAC amp IP addresses Network port 1 1 shielded RJ45 connector 4 shielded RJ45 connectors linked via integrated Ethernet switch Integrated Ethernet switch features RS232 Port B RJ45 TD RD CTS RTS CD DTR DSR RI GND RS485 Port C Screws GND 485 485 termination 2 wire half duplex GND common With port D RS485 network Up to 32 full load stations RS485 distance Up to 0 5 miles 1 km RS232 Port D VT IPm only Screws TD RD RTS CTS GND Protocols master amp slave Sixnet amp Modbus RTU and ASCII Many others available in LINUX Scan time 5 mS minimum varies depending on quantity and type of I O modules Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net Cable length 50 ft 16 m Wiring c
10. IL A IK ST PS 024 O02N POWER SUPPLY OIAIVE Made in USA RM PS 024 01F The RM PS 024 01F operates on 85 264 VAC 47 63 Hz or 120 370 VDC Refer to Figure 24VDC 1A 3 2 for connections Tighten the screw terminals to a maximum of 3 48 in lbs Optional Auxiliary O DC Power Input AC Line Optional rr DCH DC GND DC Power Line Auxiliary DC Power amp Chassis DC GND Input Neutral DC Input per Output he Neutral DC rec Cr Chassis GND Chassis GND DC GND DCGND 7 Extra terminals assis Q O DC OUT DC GND O for 4 20 loops 1718 24 25 26 27 28 DC OUT DC GND fields devices eeeeelQ DC GND and more RM PS 024 Opt Auxiliary DC GND z Power Input DC GND m 01 F Power o DC GND DC GND Remote I O Power Supply Connections gt DC IN DC GND 7 4 20 DC OUT o 7 Input POWER DC OUT D D Field O _ H AC Power Input DC OUT 7 o 7 Device RM PS p24 01 24 VD Paer Supply SIXNET made in usa
11. NDROITS DANGEREUX D BRANCHEZ AVERTISSEMENT LE CORDON D ALIMENTATION AVANT DE REMPLACER OU DE RISQUE D EXPLOSION BRANCHER LES MODULES NE DEBRANCHEZ PAS L EQUIPEMENT A MOINS QUE AVERTISSEMENT L ALIMENTATION AIT ETE COUPEE OU QUE L ENVIRONNEMENT RISQUE D EXPLOSION EST CONNU POUR ETRE NON DANGEREUX DANS LES ENDROITS DANGEREUX OU POTENTIELLEMENT AVERTISSEMENT DANGEREUX NE PAS SEPARER UNE PARTIE DE L UNITE SOUS as at TENSION SEULEMENT UTILISEZ L APPAREIL POUR LES CONNEXIONS INTERNES UTILISEZ LES ALIMENTATIONS SUIVANTES RM PS 024 01F ET ST PS 024 02 AVEC CONTROLEURS PROGRAMMABLE SIXNET eae RECONNUS OU LEUR EQUIVALENT gt gt ppo PRPRE Pe Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net Section 2 Assembly and Installation SixTRAK Panel Most Sixnet components snap onto DIN rail strips fastened to a subpanel Figure 2 1 shows a Assembly sample panel with DIN rail strips and wire duct attached Recommended DIN rail spacing is 8 inches This spacing allows room for wire duct to be installed without obstructing field wiring installation The Sixnet components are typically installed against one another but space may be left between modules to accommodate other DIN rail mounted components such as terminal blocks and fuse holders End clamps are recommended to restrict side to side movement Figure 2 2 shows the physical dimensions of the units covered by this manual Si
12. T AB CD SixTRAK I O module SixTRAK I O module SixTRAK I O module Use the supplied ST Bus jumpers between adjacent SixTRAK components Otherwise use the recommended cable Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net Section 4 Communications Communication The Sixnet controllers and RTUs covered by this manual have various combinations of ports Ethernet and serial ports See the chart below Product RS232 RS232 RS485 RS232 Ethernet Ethernet Built in Port A Por B Me C i D SO ae 2 DE _ST IPM X X O x ee E E RS232 Ports These ports are identical in connection and functionality A RJ45 female connector is provided A and B for each The pin outs follow the EIA TIA 561standard See figures 4 1 and 4 2 A pre wired DB9F to RJ45F adapter is included with these units Use this adapter along with a RJ45 male to RJ45 male straight thru wired patch cable not included to make a connection between a com port on your PC DB9 male and either Port A or B RJ45 female Refer to the Sixnet Electronic catalog for more information on connecting to other equipment e tm RJ45 Pin Locations 1 1 for RS232 or Ethernet RS485 This port is found on all units It provides a RS485 2 wire half duplex only connection to Port C Sixnet s RemoteTRAK I O modules or other equipment Four terminals for signal gnd 485 485 am
13. Workbench allows you to write an IEC 61131 control program for a Sixnet 1121 ISaGRAF controller or RTU All 5 of the TEC 61131 languages are supported including Ladder Logic and Function Blocks Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net Getting Started Following these steps will make installation and start up easier with Red Lion Hardware O Mount the Hardware If you purchased a TrakPak packaged system the complete enclosure 1s ready for installation on any flat surface If you purchased individual components refer to the following sections of this or the appropriate user manuals for information on installing them into an enclosure Install ST BUS or Communication Wiring to I O Modules Make ST BUS wiring connections to any SixTRAK I O modules Refer to a following section for ST BUS wiring guidelines Make the necessary communication connections to any EtherTRAK or RemoteTRAK I O modules If you have a TrakPak packaged system all these connections have already been done for you Connect Power and I O Wiring to the Modules Connect AC power to the Red Lion or user supplied power supply Make DC power connections from the power supply to the Red Lion components Make field wiring connections to the Sixnet I O modules and any peripheral equipment Refer to the appropriate user manuals for I O connection details Install Communication Cabling The units covered
14. abytes Program memory Flash XT IPM 1 gt 16 Megabytes for Linux OS program storage and file system xT IPM 2 gt 16 Megabytes XT IPM 6 gt 16 Megabytes Datalogging memory RAM Battery backed Rechargeable Lithium for datalogging and retained variables XT IPM 1 gt 512K bytes XT IPM 2 gt 2 Megabytes XT IPM 6 gt 2 Megabytes Real time clock accuracy 1 O expansion Maximum local I O via ST Bus port 1 024 128 SixTRAK modules expander required after every 20 modules Maximum distributed I O application dependent 50 000 Datalogging support Yes Sixnet Sixlog Datalogging modes Trending alarm logging sequence of events event initiated client transfers and others LINUX capabilities Practically unlimited standard option for ST IPm and VT IPm OEM only option for ST GT Programming Number of applications allowed Available FREE source code Languages supported Ladder logic function chart function block instruction list Structured text and flow chart Number of programs allowed to be run in Pm at same 1 for ST GT time 2 for VT IPM 4 for ST IPM 10 mS minimum user settable and more Ethernet telemetry telephone dialup and leased line radio dumb and smart other wireless fiber optic short haul and more Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net Redundancy Various levels supported Yes
15. as a fixed unique MAC address The IP address can be set with the Sixnet I O Tool Kit software Refer to the on line help for details This port is found on only the SixTRAK IPm It is internally tied to an industrial Ethernet switch equivalent to Sixnet s ET GT 5ES 1 This provides four switched ports standard shielded RJ45 connectors to connect to peripheral equipment such as Sixnet s EtherTRAK Ethernet I O modules All are 10 100BaseTx auto detecting and auto crossover Ethernet ports This means they will auto detect the speed and work with either a straight thru or cross wired Ethernet cable This port has a fixed unique MAC address The IP address can be set with the Sixnet I O Tool Kit software Refer to the on line help for details Note The primary Ethernet port is not internally tied to the internal Ethernet switch or the second Ethernet port The first and second Ethernet ports act independently from each other Refer to the Sixnet Electronic Help system for more details and usage tips Ethernet 5 ports Ethernet RJ45 1 TX 2 TX 3 RX 6 RX e 7 opm RJ45 RS232 1 RI DSR in E Port A 2 DCD in SixTRAK IPm 3 DTR out OPEN CONTROLLER 4GND RS232 5 RXD in Port B 6 TXD out 7 CTS in 8 RTS out EIA TIA 561 1234567891011121314151617 DNS o ON SO G T RS485 Port C SIXTRAK
16. ast 6 months at room temperature The retention time will be shorter at higher temperatures The life expectancy of the lithium battery is approximately 10 years or more Product To obtain support for Red Lion products call Red Lion Support Phone 1 877 432 9908 Fax 1 518 877 8346 E mail support redlion net Visit us on the Web www redlion net Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net Section 7 Service Information Warra nty The warranty for Red Lion products 1s stated previously in this manual Information We sincerely hope that you never experience a problem with any Red Lion product If you do need service call Red Lion at 1 877 432 9908 for Technical Support A trained specialist will help you to quickly determine the source of the problem Many problems are easily resolved with a single phone call If it is necessary to return a unit to us an RO Repair Order can be obtained on the Red Lion website Service Information Red Lion tracks the flow of returned material with our RO system to ensure speedy service You must include this RO number on the outside of the box so that your return can be processed immediately Be sure to have your original purchase order number and date purchased available We suggest that you give us a repair purchase order number in case the repair is not covered under our warranty You will not be billed if the repair is cov
17. by this manual come with communication accessories Snap the pre wired RJ45 to DB9 adapter to the RJ45 patch cord not supplied Connect this cable between one of the serial RS232 ports RJ45 connector on your controller or RTU and a serial RS232 port DB9 connector on your PC Fabricate and install RS232 and RS485 cables as needed to connect to other devices If you are using Ethernet units install the correct cabling and peripherals Refer to the documentation for your Ethernet communication devices for details O Apply Power Power up the Red Lion components and related peripherals Observe the status LED on each unit Typically a solid ON indicates proper operation A blinking LED may indicate that the unit needs to be configured Refer to the appropriate Red Lion user manual for details O Configure Using the Sixnet I O Tool Kit Refer to the steps on the next page to create a hardware configuration for each Sixnet station Refer to the on line help in the I O Tool Kit for details Testthe Hardware Use the Test I O window in the I O Tool Kit program to verify proper I O operation of all Sixnet stations Refer to the I O Tool Kit on line help system Configure Your PC Software to Communicate with the Sixnet station s Refer to the documentation for your software If You Have Difficulty If you experience startup trouble refer to a following page in this document for some troubleshooting tips or go to www redlion net If you sti
18. ct two separate power supplies If one fails then the other will take over powering your hardware The SixTRAK I O Controller can also have redundant power inputs but requires an externally wired diode See figure 3 4 Note In the SixTRAK IPm and VersaTRAK IPm the ST C and ST D of the SIXTRAK ST BUS are internally connected to only the primary power input terminals 2 and 4 Therefore when running on only auxiliary power terminals 3 and 4 then there will be no power on terminals 16 and 17 ST C and ST D If redundant power is desired for the ST BUS it is recommended that the auxiliary power be connected to terminal 16 through an external diode The diode should be appropriately sized current rating for the number of SIXTRAK I O modules being powered See figure 3 3 SIXTRAK IPm or VersaTRAK IPm o CT To internal circuitry ii These diodes and connections are internal to the unit e 4234567 8 91011121314151617 SHPO NKHAHHHHHHHAggag i e STD Chassis GND e e STC Power Input Primary e Optional external e Shield GND Power Input Auxiliary diode required e STB Power Input e for ST BUS e STA Redundant Power Inputs redundant power SIXTRAK I O ST BUS SixTRAK IPm and VersaTRAK IPm Powe
19. ding on newer models Contact Red Lion for latest info gt Sixnet LLC is an 509001 2000 certified company FM 65232 since 1996 These devices are design developed and manufactured per an 1509001 quality management system Electrical safety e CE per Low Voltage Directive and EN IEC 61010 1 e UL recognition per UL508 UL File E179490 e CSA per C22 2 14 cUL File 4 E179490 ON Markings C E Direct Current 10 30VDC minimum maximum 5 1 D Protective Conductor Terminal See warnings below Install the Managed Switches in accordance with local and national electrical codes Lightning Danger Do not work on equipment during periods of lightning activity Do not connect a telephone line into one of the Ethernet RJ45 connectors EMC emissions and immunity e CE perthe EMC directive EN 55022 or IEC 61326 1 or EN 61000 6 2 4 e FCC part 15 and ICES 003 Class A See FCC statement on previous page Marine maritime and offshore These devices when installed in an appropriately IP rated enclosure comply with the ABS standards which is similar to DNV No 2 4 and equivalent Lloyds See warning below For marine and maritime compliance do not install this product within 5 meters of a standard or a steering magnetic compass WEEE compliance These devices comply with the WEEE directive Do not throw away these devices in the standard trash Contact Red Lion regarding proper disposal
20. ered under warranty Please supply us with as many details about the problem as you can The information you supply will be written on the RO form and supplied to the repair department before your unit arrives This helps us to provide you with the best service in the fastest manner Repairs are completed as soon as possible in two days If you need a quicker turnaround ship the unit to us by air freight We give priority service to equipment that arrives by overnight delivery We apologize for any inconvenience that the need for repair may cause you We hope that our rapid service meets your needs If you have any suggestions to help us improve our service please give us acall We appreciate your ideas and will respond to them For Your Convenience Please fill in the following and keep this manual with your Red Lion system for future reference P O Date Purchased _ Purchased From Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net
21. ers must be connected directly to the controller or RTU Expanders cannot be cascaded in series Connect up to 20 I O modules or expanders directly to the controller or RTU with a maximum total cabling of 50 feet Likewise connect up to 20 I O modules to each expander E ST BUS E E oute I da a Separately me Do E E E Power amp Control Wiring Route ST Bus wiring away from power wiring and sources of electrical interference ST Bus connections may form star configurations without any restrictions Ethernet RS 32 or Rodeo Expanders may be used in cabinets with more than 20 I O modules as long as the total length of wire stays within the 50 foot limit Extending ST Bus wiring to additional cabinets is not recommended Instead use a gateway RTU or I O concentrator in each additional cabinet and run Ethernet RS232 or RS485 wiring between the cabinets With adjacent SixTRAK I O modules For distances up to 50 ft use the supplied jumper wires use the recommended cable tr E SN ES 17 18 24 25 26 27 28 19 20 21 22 23 17 18 24 25 26 27 28 OO 00000 00000 DO OOOO OD ST dE ST ST MEL ST A du ST ABCD A BS CD A BIO CID 19 20 21 22 23 DIDO 17 18 OO STISTS STIS
22. es and dramatically reducing data entry errors Refer to the on line help in the Sixnet I O Tool Kit for complete details Sixnet The Sixnet I O Tool Kit is a configuration calibration and maintenance tool for Sixnet 1 0 Tool hardware Use the I O Tool Kit to configure I O features perform channel by channel Kit calibrations in meaningful engineering units and perform live diagnostics at each station Refer to the electronic help for details Here are the optional Feature Sets for the Sixnet I O Tool Kit SCS Scalable Control System features Includes importing tag exporting I O transfers advanced load options and the IOmap shared database The SCS option is required to develop ISaGRAF programs using the ISaGRAF Workbench Datalogging Includes Sixlog datalogging including automatic host and client transfers Open LINUX features Gain access to LINUX visible features in IPm controllers including file loading and advanced diagnostics A library of functions to access the Pm I O registers and other services is supplied with this enhanced license Sixlog is datalogging software for Sixnet controller or RTUs controllers and RTUs Data is Sixlog logged into protected memory in the unit Then Sixlog uploads the data files and saves them into ASCII format files that are easy to import into databases spreadsheets and other Windows applications Access the Sixlog functions from within the Sixnet I O Tool Kit IE The ISaGRAF
23. ion de cet quipement dans n importe quelle application Tout courant c blage entr e et sortie I O doit tre conforme aux m thodes de c blage la Classe I Division 2 et conform ment l autorit comp tente AVERTISSEMENT RISQUE D EXPLOSION LA SUBSTITUTION DE TOUT COMPOSANT PEUT NUIRE LA CONFORMITE DE CLASSE I DIVISION 2 AVERTISSEMENT RISQUE D EXPLOSION LORSQUE DANS DES ENDROITS DANGEREUX DEBRANCHEZ LE CORDON D ALIMENTATION AVANT DE REMPLACER OU DE BRANCHER LES MODULES AVERTISSEMENT RISQUE D EXPLOSION NE DEBRANCHEZ PAS L QUIPEMENT MOINS QUE L ALIMENTATION AIT ETE COUPEE OU QUE L ENVIRONNEMENT EST CONNU POUR TRE NON DANGEREUX All information in this document applies to SixTRAK IPm Open Controller SixTRAK I O Controller and VersalT RAK IPm RTU except where otherwise noted Refer to the Sixnet I O Tool Kit software online help system for detailed product specifications and configuration settings Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net Section 1 Overview Introduction The products covered by this manually are designed for use in industrial control and data acquisition systems Refer to the Sixnet Electronic catalog and the individual data sheets for complete features and benefits This user manual covers the aspects of hardware installation and maintenance For software features and capabilities please refer to Sixnet
24. ll need assistance then please contact Red Lion Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net Using Red Lion Below is a quick overview of using the Sixnet I O Tool Kit It is supplied on the Sixnet CD 8 pp Windows and registering for Level 1 basic features is free Software Note An expanded version of this page has been provided as on line help To access it click on the Getting Started icon in the I O Tool Kit online help Basic Configuration Run the Sixnet I O Tool Kit program and create your panel layouts Sr Then configure operating parameters for each Sixnet component including channel tag names Link the SixTRAK I O modules if any and load your configuration to the controller or RTU Assign virtual I O modules and I O transfers for any EtherTRAK or RemoteTRAK modules you wish to have the controller or RTU poll Save this information to a project file Using the Test I O function verify that you can read and write all your I O Note Set tag name restrictions in the Sixnet I O Tool Kit program before creating tag names to ensure compatibility when exporting them for usage in other Windows applications Your Sixnet components are now ready to exchange I O data with your Windows applications via DDE OPC or direct DLL calls Refer to the How to Access Sixnet I O From a Windows Application topic in the Sixnet I O Tool Kit online help If you will be running a Wind
25. onfigurations Cable type required I O Tool Kit Windows Software Operating systems Minimum system requirements Option 1 Basic Configuration calibration diagnostics and limited exporting of I O definitions o transfers and the IOmap shared database Option 3 Datalogging Option 4 LINUX Environmental External AC DC or DC DC supplies optional Input power 24 VDC unless otherwise noted 10 VT IPm 2 4 W 110 mA typical no communications Note The power consumption variations mostly depend on 2 7 W 112 mA typical serial communications only the number of Ethernet and or serial connections 3 1 W 128 mA typical all ports communicating rated current at max voltage 30 VDC is 125 mA ST IPm 3 8 W 159 mA typical no communications 4 6 W 190 mA typical some serial and Ethernet coms 5 3 W 220 mA typical all ports communicating rated current at max voltage 30 VDC is 175 mA Redundant power inputs Yes with automatic switch over diode protection and internal voltage monitoring Temperature optional conformal coating Flammability Electrical Safety EMI emissions EMC immunity Surge withstand Vibration Class 1 Div 2 Groups A B C D Cenelec EN50021 Zone 2 Marine amp Offshore Packaging Mounting Size VT IPm gt 4 75 L x 3 25 W x 2 65 H 121mm x 83mm x 67mm ST IPm gt 4 75 L x 3 25 W x 3 15 H 121mm x 83mm x 80mm Weight VT IPm gt 0 730 Lbs
26. ows application then continue with the following steps Exporting I O Definitions optional requires the SCS feature set Some Windows applications such as ISaGRAF Citect and Intellution FIX can import Sixnet tag names If your Windows application supports this feature run the Sixnet I O Tool Kit and open your project file Export your tag names to a file using the appropriate format Note If you are exporting tag names for ISaGRAF Citect or Intellution you must create or already have a project to export tag data into c Datalogging optional requires the Datalogging feature set If you will be logging data in eats the Sixnet controller or RTU then create the appropriate datalog configuration s and load them into the unit Refer to the Sixlog topics in the Sixnet I O Tool Kit online help for details SES IEC 61131 Programming optional requires the SCS feature set If you are using the 1121 ISaGRAF IEC1131 programming software refer to the Sixnet ISaGRAF on line help for detailed instructions LINUX capabilities optional requires the IPm Advanced feature set If you are using the advanced LINUX IPm capabilities refer to the Sixnet I O Tool Kit on line help for detailed instructions Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net Safety These industrial Ethernet Switches meet the following standards plus others Standards Note Some ratings may be pen
27. p termination are provided Generally you connect to and to between units However since there is no standard for RS485 terminal designations you may need to connect to and to in some cases No damage will result if you connect incorrectly It is highly recommended that you tie the signal ground to an appropriate ground if available between all RS485 units Make sure to use a good quality communication cable with three conductors twisted 1s preferred plus a shield To prevent ground loops the shield should be connected to chassis ground on only one end of any cable run Note If you have existing wiring that has only two conductors and a shield you can use the shield to connect the signal grounds between stations This is not optimal especially for long cable runs but should work in most situations RS485 Termination All these units have RS485 termination components 150 ohm resistor and a 0 1 uF capacitor connected in series already inside To terminate your RS485 network just tie the T terminal to the RS485 terminal Make sure to use the same type and size conductor as used already used for your RS485 connection It is recommended that both end stations of your RS485 network be terminated Avoid terminating more than two stations Refer to the Remote TRAK I O User Manual on how to terminate a Remote TRAK I O Module For 3 party devices please refer to their user manual for termination instructions
28. r Connections Figure 3 3 Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net ST Bus Wiring ST Bus wiring connects the SixTRAK I O modules and expanders to the controller or RTU Guidelines Follow the upcoming guidelines for reliable performance ST Bus Max modules controlled by one controller or RTU U 128 Capability Max modules or expanders connected directly to controller or RTU 20 any mix Max modules connected to expander output 20 any mix Required Cable pe Any with 2 individually shielded pairs 22AWG min Recommended cables Alpha 2466C Belden 8723 Carol C1352 Max cabling off each controller RTU or expander 50 ft 16M ST EX 001 20U See the SixTRAK I O User manual for details on using the ST EX 001 20U I O expander I O Expander Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net k Maximum cabling total combined gt directly off RTU or Controller 50 ft 16m E lo al a Ei a a g a E E E E 5 E E a a a I O I O I O le Maximum cabling total combined off each Expander 50 ft 16m All expand
29. red n USER MANUAL Six TRAK Pm Controller VersaTRAK Pm RTU a EE a Installation and Maintenance Contents at a Glance Section 1 Overview 3 Section 2 Assembly and Installation 7 Section 3 Power and ST Bus Wiring 9 Section 4 Controller or RTUs 13 Section 5 Technical Specifications 16 Section 6 Maintenance Information 19 Section 7 Service Information 20 This manual applies to the following Red Lion products ST IPM VT IPM Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net PROTECTED TECHNOLOGY POLICY Red Lion protects your investment in Red Lion systems with long term planned technology and our unique Protected Technology Policy We will continue to support the specified capabilities of standard Red Lion products for at least five years We plan each product improvement and new feature to be upward compatible with existing designs and installations Our goals are to make each new software release bring new power to your Red Lion systems and have every existing feature applications program and data file continue to work We protect your investment even further with a liberal five year trade in policy Exchange standard products for upgraded versions of the same product to take advantage of new features and performance improvements at any time for five years A prorated trade in allowance will be given for your existing equipment Red Lion protect
30. s your long term productivity with state of the art planned technology and continued support STATEMENT OF LIMITED WARRANTY Red Lion manufacturer of SixTRAK VersaTRAK RemoteTRAK and EtherTRAK products warrants to Buyer that products manufactured by Red Lion will be free from defects in material and workmanship Red Lion s obligation under this warranty will be limited to repairing or replacing at Red Lion s option the defective parts within 1 year of the date of installation or within 18 months of the date of shipment from the point of manufacture whichever is sooner Products may be returned by Buyer only after permission has been obtained from Red Lion Buyer will prepay all freight charges to return any products to the repair facility designated by Red Lion This limited warranty does not cover losses or damages that occur in shipment to or from Buyer or due to improper installation maintenance misuse neglect or any cause other than ordinary commercial or industrial applications This limited warranty is in lieu of all other warranties whether oral or written expressed or implied Red Lion s liability shall not exceed the price of the individual unit which is the basis of the claim In no event shall Red Lion be liable for any loss of profits loss of use of facilities or equipment or other indirect incidental or consequential damages Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion
31. xnet components can be installed in any orientation and order on your panel i O 8 0 Wire Duct 20 3 cm i A 8 0 Wire Duct E 20 3 cm 3 Q a C O Ma C a CDA Co C C C Pl 8 cm 8 0 Wire Duct 20 3 cm pD C C Ca Dine EFIE JE C ie ng k C A C q IE C co i 6 5 Wire Duct 16 5 cm O O 27 0 68 6 cm Sample Layout For a 30 x 30 Enclosure Figure 2 1 Red Lion Controls e 20 Willow Springs Circle e York PA 17406 USA e 1 717 767 6511 e support redlion net es 4 47 11 35 cm E 4 27 10 83 cm ER 2 92 PHSIPYSO GO YY 0 25 7 42 cm 0 64 cm DIN EN 2 92 SixTRAK IPm 50022 d 7 42 cm not VersaTRAK IPm C Inemeer and SixTRAK nm I O Controller 8 05 cm Front View El er 017 ST GT SIXNET 0 43 a 8 screw 4 47 11 35 cm 4 75 12 07
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