ZFV-C Smart Sensors with Ultra-High-Speed Color CCD
Contents
1. 52 5 cable 6 2 dia standard length 2 m 6 36 CUR PS i 3e T zx 39 E 52 5 i 8 5 4 6 2 dia 35 5 T 8 Ear J C 30 3 l 1 4 20UNC 34 Depth 6 p 20 pe e N Two M4 Depth 6 2040 1 ye S pF 83 7 Mounting Hole Dimensions 33 4 9 8 I 35 5 f F T T Y 39 O 35 51 1 M Ex EX i J J i L 9 His 5 6 Heat resistive vinyl L 1 L 3025 1 insulated cable6 2dia 8 5 gs 7 525 Mounting Bracket can be standard length 2 m attached to any side 110 2 59 5 140 n o E o EL 4 140 M m 2n LJ li j Ate 73 2 8 sl FI 8 5 o o Heat resistive vinyl insulated 12 35 cable 6 2 dia 85 UL 7 Mounting standard length 2 m 33 L 57 gt surface Two M4 T MN 2020 1 Mounting Hole Dimensions 13 BAmplifier Units ZFV CA4 EXC OMRON zrv caso 11 7 dia 43 10 24 22. A maximum of two Extension Cables can be connected to extend the cable length of each Sensor Head There are no restrictions on the combinations of the two Extension Cables to be used Note 1 The ZFV XC8BV2 Extension Cable can be used only with ZFV SC10 SC50 SC50W Sensor Heads External Lighting Appearance Power supply Output type Model NPN ZFV CA40 24 VDC E PNP ZFV CA45 Accessories Data Storage Units Appearance Power supply Output type Model NPN ZS DSU11 24 VDC E PNP ZS DSU41 Controller Link Unit Panel mounting Adapter Appearance Model Appearance Model ZOKON XS ZS XPM1 First Unit Sensor Head Extension Cable Cable length Model gt gt Additional Unit R itional Units 3m ZFV XC3BV2 E 7 ZS XPM2 for expansion ZFV XC8BRV2 xn 3m Robot cable type 8m ZFV XC8BV2 See note 1 Appearance Type Model eS Bar Lighting ZFV LTLO1 D Bar Double Lighting ZFV LTLO2 Bar Low angle Lighting ZFV LTL04 lt D Light Source for Through beam Lighting ZFV LTF01 10 11 Specifications llGensor Heads Mem ZFV SC10 ZFV SC50 SC50W ZFV SC90 SC90W ZFV SC150 SC150W Narrow View Type Standard Type Wide View Type Ultra wide View Type Setting di L 34 to 49 mm 31 to 187 mm 67 to 142 mm 115 to 227 mm etting distance L variable variable variable variable 5 x 4 6 mm to 10x 9 2 mm to 50 x 46 mm to 90 x 83 mm to Sensing range he 9 x 8 3 mm
3. RS 232C 1 port 115200 bps max Inspection items Patterns PATTERN Brightness BRIGHT Area AREA Width WIDTH Position POSITION Count COUNT Color inspection HUE Character CHARA Teaching area size e Patterns PATTERN Brightness BRIGHT Any rectangular area 256 x 256 max e Area AREA Width WIDTH Position POSITION Count COUNT Color inspection HUE Character CHARA Any rectangular area full screen max Sensing area Full screen Resolution 468 x 432 H x V max Bank selection Supported for 8 banks Image input cycle 13 ms Standard 8 ms FAST mode 5 ms MAX mode Other functions Control output switching ON for OK or ON for NG ON delay OFF delay One shot output ECO mode Image logging trigger Stores NG images or all images Sampling rate ZFV measurement cycle See note 1 Connecting Number of logged images to ZS DSU Logs up to 128 images in series See note 2 Number of connected Units 15 max ZFV 5 Units max External bank function Amplifier Unit setting data can be saved to the memory card as bank data Reading bank data enables bank switching Output signals 1 Control output OUTPUT 2 Enable output ENABLE 3 Error output ERROR Input signals 1 Sync measurement input TRIG Continuous measurement input TRIG switched from menu 2 Bank selection input BANK1 3 3 O
4. of each color can be distinguished OK NG NG Reference Color E E BN EEE E T H IN E d iG IN te iG Area The area of The area of this color is P this color is different f different Smart Sensor ZFV Seven High level Matching 3 Area Capabilities for a Wide Range of 2 T Applications Mes OK NG OK NG Le gt Measure difference or presence gt Measure the area of shapes and of patterns to match shape of compare against model to detect object broken cookies OUTPUT Position OK NG gt Measure width between leads OK NG NG gt Measure the edge position of labels or sheets Number v Character AR CH gt Count the number of cookies gt Detecting dirt on battery gt Match entire character string or surfaces detect one missing character Additional Special Features Wider Field of View of 150 mm With an FOV from 5 to 150 mm you can inspect even large workpieces that could not be previously handled Narrow View Type Standard Type Wide View Type Ultra wide View Type ZFV SC10 ZFV SC50L ZFV SC90L_ ZFV SC150 FOV 5 to 9 mm FOV 10 to 50 mm FOV 50 to 90 mm FOV 90 to 150 mm Adjustable View Optimize Lighting Pattern Simple Focus Adjustment Gea Bele 7rv 5c10 SC50 7 SC900 An easy to use manual focus adjustment on The lighting pa
5. Controllers can now be directly connected to prevent delays in response By altering the connection multiple areas can be simultaneously processed measurement items can be combined and the output from two Sensor Heads can be integrated This also provides sufficient response to Expanded application connection Result integration connection Composite connection future workpiece changes Convenient for Personal Computer Operation and Management Smart Monitor ZFV Support Software Smart Monitor ZFV Support Software This software allows settings and image data to be saved and loaded with a personal computer P Es gt For details on the Smart Monitor ZFV Support AA Software please contact your OMRON representative Easy Operation Achieved by Considering the Operator s Viewpoint In addition to offering easy basic operation the ZFV has been designed to provide the best possible operation in a variety of situations It helps your quality control system evolve and become smarter by allowing machines to handle the bothersome tasks Handy for Maintenance Visually Check Judgment Settings Flexible Controller Installation I O Monitor Function Adjustment Mode Flexible installation meets the specific needs of each production line In addition to DIN The parallel O status eem Judgment settings are displayed in bar rail mounting installation is easy in control can be displayed on format so judgment conditions can be panels
6. Operating and storage 35 to 85 with no condensation Ambient atmosphere Must be free of corrosive gas Connection method Prewired Standard cable length 2 m Degree of protection IEC 60529 standard IP65 ZFV SC ZFV SC IPe5 W IP67 Case ABS Mounting bracket PBT Materials Approx 200 g Approx 270 g Approx 300 g Approx 600 g including mounting including mounting including mounting including mounting Weight bracket and cord bracket and cord bracket and cord bracket and cord packaged condition packaged condition packaged condition packaged condition approx 300 g approx 350 g approx 380 g approx 780 g Mounting bracket Mounting bracket Mounting bracket ZFV XMF 1 ZFV XMF2 1 ZFV XMF2 1 Ferrite core 2 Accessories Ferrite core 2 Ferrite core 2 Instruction sheet Ferrite core 2 Instruction sheet Instruction sheet Instruction sheet LED class See note Class 1 Class 2 Class 2 Class 1 Note Applicable standards IEC 60825 1 1993 A1 1997 A2 2001 EN 60825 1 1994 A1 2002 A2 2001 Smart Sensor ZFV Amplifier Units Item ZFV CA40 ZFV CA45 Output method NPN open collector 30 VDC 50 mA max residual voltage 1 2 V max PNP open collector 50 mA max residual voltage 1 2 V max Serial I O USB2 0 1 port full speed 12 Mbps MINI B
7. omnon ZFV CA40 Color or position differences are a good example A person can see these with a glance but it s both costly and labor intensive to set up a system that will allow a sensor to detect these differences If only there were a simpler way something that resembled human vision Now there is because we have added color capabilities to the Smart Sensor In addition to being able to distinguish colors the new Smart Sensor also offers stable detection for ordinary conventional workpieces It goes a long way toward answering many of the problems that today s production lines are facing Smart Sensor ZFV From sensing points to sensing areas The Color Filter function also improves contrast for more stable detection of even faint text v Freshness date 2009 6 20 With optical sensors The color ZFV It distinguishes shapes so its measurements V maintain stability There s a chance they will fail to detect due to problems like a shift in the position of printed text Smart Sensor inspects objects using both shape and color the two main criteria used by people Check by shape 8 x fo Check by color ox o JG Start setting PATTERN Menu window Select inspection item Specify area Simple menu selection using icons One touch teaching function Just select the icon for the app
8. be free of corrosive gas Degree of protection IEC 60529 IP20 Materials Polycarbonate Weight Approx 300 g including cord packaged condition 450 g Accessories Ferrite core 1 Instruction sheet Note 1 This is the sampling rate when logging images To log measurement data only use the ZS DSU settings 2 Connection with the ZS DSU will be possible with a future upgrade 12 Dimensions Unit mm 1 4 20UNC Depth 6 n Sensor Heads ZFV SC1 pL f 30 1 Mounting Hole Dimensions Mounting Bracket can be attached to any side 33 2020 1 3 Two M4 Focus adjustment dial ae N 30 34 Heat resistive vinyl insulated cable 5 8 dia standard length 2 m 32 ooo Ly 4 m 5 6 67 90 0 8 17 9 6 36 4 5 33 6 o 3 i 4 5 i J i 6 el 85 mmn 23 30 4 12 8 dia 1 4 20UNC 34 4 Depth 6 20 ZFV SC50 SC50W 26 5 34 38 9 Pa Two M4 Depth 6 Q X 1 30 1 rrr Mounting Hole Dimensions L 34 4 Mounting Bracket can be attached to any side i nea r Two M4 Heat resistive vinyl insulated
9. document provides information mainly for selecting suitable models Please read the User s Manual Z240 carefully for information that the user must understand and accept before purchase including information on warranty limitations of liability and precautions Note Do not use this document to operate the Unit Authorized Distributor
10. even advanced applications The Automatic Color Filter function adds stability to your images This function increases the image contrast to make measurements more stable There are a total of seven color filters in all The one that obtains the most suitable contrast is automatically selected so there s no need to worry about color setting parameters After filtering E dm e I VW l areen SLIQJ 06 N E om E The optimal filter is x ee r3 gt automatically 4 2 selected Without filtering Monochrome image Low contrast 3 wo Simply choose the candidate color to complete color extraction For items that use color extraction you simply specify the area you want The color components in that area are then analyzed and the extraction color candidates are automatically displayed All you have to do is select the color to be measured The extraction conditions for the candidate colors can also be fine tuned if necessary This is OMRON s unique human machine interface for color extraction Extraction color candidates Actual color measurement Simultaneous one touch checking of multiple colors gt Inspecting for the intermixture of Inspecting for the intermixture of different colored packages different cap types Actual colors can be measured and those differing Multiple colors can be extracted so that the surface area from the reference color can be easily distinguished
11. is used for function expansion n C Uo Saf Japanese English Selection Multi Menu The menu can be switched to Japanese or English to match the application High speed Color Processing The processing speed is approximately the same as that for monochrome even when detecting color images with high precision OMRON s image processing technologies remove the usual hesitation to use color processing due to its reduced efficiency The Industry s Fastest Even Faster 5 ms Max speed Real time Search Partial Capture Function 5 ms An original CCD drive technology The processing speed can be and image processing engine Max speed further increased by limiting the enable ultra fast response by 1 3 ms image capture to only the part that processing data as the image is is required for inspection being captured Processing requires 8 ms in FAST The actual image processing time mode and 5 ms max speed in thus becomes zero making the total MAX mode processing speed 13 ms maximum Note FAST mode Excellent Expandability Meets Even More Applications With today s rapid pace of new product development it is essential to select sensors that have future expandability The Smart Sensor provides the same level of quality control as larger sensor systems thanks to its newly enhanced application capabilities and data management and analysis Flexible Combinations High speed Digital Bus Connection
12. 0 l zx llOptional Lighting ZFV GAJ e Two M3 Depth 5 62 ooocoooooo d 000000009 7 Two sets of three M3 md Depth 5 Le P5 8 x9 52 2 e EI T F 000109 o 2 amp of 8 e 1820 1 pee 1 1 t OL gt T 0 107 so l Mounting Hole Dimensions IS 39 o 69 0 1 4 Mounting Hole Dimensions 69 74 100 0 1 100 0 1 Mounting Hole Dimensions Four M4 NE through hole m 62 2 100 29 2000 100 140 350 H 38 EF i ZFV LTLO4 Four M4 through hole 100 0 1 F 100201 Mounting Hole Dimensions 165 4 140 HME gle n ZFV LTFO1 7440 1 7420 1 7 Mounting Hole Di i 1 iounting Hole Dimensions 103 lt TU e22 agitating surtace 22 74 e E e e 70 109 ight emitting surface go T S e Jf Lr e 74 14 This
13. 50 x 46 mm 90 x 83 mm 150 x 138 mm variable variable variable variable Sensing range V lt ____ H Relation between setting distance and sensing range Setting distance L Setting distance L Sensing range H Sensing range H Setting distance L 90 mm 50 mm Sensing range H Setting distance L Sensing range H Built in lens Focus f15 65 Focus f13 47 Focus f6 1 Object lighting method Pulse lighting Object light source Eight white LEDs Thirty six white LEDs Twenty white LEDs Seventy two white LEDs Optional lighting interface No Yes No Sensing element 1 3 inch CCD Shutter Electronic shutter shutter time 1 500 to 1 8 000 Power supply voltage 15 VDC Supplied from Amplifier Unit 15 VDC 48 VDC Supplied from Amplifier Unit Current consumption Approx 200 mA Approx 350 mA 15 V approx 150 mA 48 V approx 200 mA including current when external light is connected Dielectric strength 1 000 VAC 50 60 Hz for 1 min Vibration resistance destruction 10 to 150 Hz 0 35 mm single amplitude 10 times each in X Y and Z directions for 8 min Shock resistance destruction 150 m s three times each in six directions up down left right forward backward Ambient temperature range Operating 0 to 40 C Storage 20 to 65 C with no icing or condensation Ambient humidity range
14. bject stationary teaching TEACH Object motion teaching TEACH switched from menu Sensor Head interface Digital interface Image display TFT 1 8 inch LCD Display dots 557 x 234 Indicators e Judgment result indicator OUTPUT Color orange Inspection mode indicator RUN Color green e Error indicator ERR Color red e Ready status indicator READY Color blue Operation interface e Cursor keys up down left right e Setting key SET e Escape key ESC e Operating mode switching slide switch e Menu switching slide switch e Teaching Display switching key TEACH VIEW e Function keys A to D 4 inputs Power supply voltage 20 4 to 26 4 VDC including ripple Current consumption 800 mA max with Sensor Head connected Dielectric strength 1 000 VAC 50 60 Hz for 1 min between leads and Amplifier Unit case Noise immunity 1 kV Pulse rise 5 ns Pulse width 50 ns Burst duration 15 ms Cycle 300 ms Vibration resistance destruction 10 to 150 Hz 0 1 mm single amplitude 10 times each in X Y and Z directions for 8 min Shock resistance destruction 150 m s three times each in six directions up down left right forward backward Ambient temperature range Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation Ambient humidity range Operating and storage 3596 to 8596 with no condensation Ambient atmosphere Must
15. lication The basic settings for inspection items are made by watching you want the monitor and simply pressing the appropriate button This also speeds up resetting operations when products change Note The operational flow varies depending on the selected item Easier than image sensors in a variety of ways With image sensors With smart sensors y Su needa worry about Start up is easy because the sensor and the light source are the initial cost and the E d work to build the system integrated Of course it is also reasonably priced You don t need advanced Only the functions that your production people truly need are provided functions for simple By including the essential functions of the image sensor inspections we have achieved highly stable measurement Settings are complicated and maintenance is a chore Even new users can make settings and adjustments easily by selecting the icons while watching the LCD monitor You don t have to be an expert to use it OMRON Color Technology Provides Superior Sensing The original Smart Sensor was designed to be easy enough for anybody to use and our color model shares the same characteristic The ZFV C Color Smart Sensor is designed with the same Target Teach Go simplicity as the original ZFV The Color Filter function is completely automatic and colors can be easily extracted while watching the monitor This sensor is smart enough to handle
16. omron Smart Sensors ZFV C The Next Generation of Advanced Color Sensing For Demanding Color Critical Applications OMRON zrv caao realizing Have you heard about some of the sensor problems on your production lines Smart Sensor ZFV If you listen carefully you ll probably hear people complaining about these sensor problems With optical sensors With image sensors It takes time to It s difficult to make settings and make fine settings adjustments They re Detection is expensive unstable leading to quality problems Only people with It s difficult to reset technical the line when knowledge can products change operate them Optical sensors and image sensors The general consensus on the production line is that they both have their advantages and disadvantages Many users hesitate to introduce a full scale image sensor system but at the same time find it difficult to install and use an optical sensor system Now there is a sensor that answers these problems Not an optical sensor and not an image sensor it s a brand new type of smart sensor With the increasing importance that is being placed on quality control today you will find this sensor to be a major help in moving your production lines forward Introducing the new Smart Sensor from OMRON Simple to use Detection abilities close to human vision Smart Sensor provides the best combination of optical and image sensors
17. the monitor to simplify intuitively set wiring checks to make maintenance and system start up faster and easier l Extend the Service Life i E E E ECO Mode fv a E T m 1 SEARCH OK oe DE IN JAPAN When not in use the LCD backlight is automatically onnon ncc turned OFF This greatly extends the service life compared with having the backlight constantly ON Panel Mounting Adaptor Purchase separately Versatile Teaching Modes Freeze screen Teaching Workpiece movement Teaching This function enables easy one button teaching The optimum lighting can be automatically selected using an image of an instantaneous event that by using an external trigger to input an image of a was Captured with an external trigger moving workpiece Ordering Information Smart Sensor ZFV Models Sensor Heads Appearance Type Setting distance Sensing area Model Narrow View 34 to 49 mm variable 5 x 4 6 mm to 9 x 8 3 mm variable ZFV SC10 Standard 31 to 187 mm variable Tae mme ZFV SC50 IP65 50 x 46 mm variable ZFV SC50W IP67 Wide View 66 to 141 mm variable 30 x 46 DU V to Zoe IP65 90 x 83 mm H x V ZFV SC90W IP67 Ultra wide View 114 to 226 mm variable 90 x 83 mm H x V to 150 x 138 mm H x V ZFV SC150 IP65 ZFV SC150W IP67 Amplifier Units
18. ttern can be varied to ensure a uniformly bright display even the camera eliminates the need to change the when the Sensor Head is mounted at an angle Also the light turns in sync with the shutter head or modify programming for different operation for excellent stability and a long service life workpiece sizes illuminates with brighter lights at the top Select auto or manual control Illuminates entire surface uniformly gt Sensor Partially dark jen emi Dark MEN Bright EM uniform Fast Mounting Ultra Fast for High speed Production Lines Wee MEIEU E ZFV SC10 5C500 SC900 High speed Random Shutter CCD c ge Mounts to either of the four Sensor Head surfaces Captures images without any blur C E gt allowing highly flexible mounting and removal even on high speed lines Even at high shutter speeds the LED lt power is automatically controlled 1 to provide crisp clear images SZ SS No blurring IP67 compliant Design Zzrv sceow sctsow High quality Data Transmission Washable Head Digital Interface Capability Featuring an IP67 equivalent design these models can The image captured by the Sensor Head is quickly be completely immersed in water for washing The entire transmitted in digital format making it immune to noise structure including the light source is water resistant Smart Sensor ZFV Optional Lighting with Easy One touch Mounting 2ZFv scso scs01 A wide varie
19. ty of optional Lighting Units are available for when the light intensity of the integrated lighting is not sufficient or when through beam lighting or some other lighting method is required Simply plug in the connector to add on There is also no need for a special power supply for lighting Plus the optional Units feature strobe lighting in sync with the Sensor Head shutter to provide stable lighting for an extended period of time anda Bar type low angle lighting Light source for through long service life ZFV LTLO4 beam lighting ZFV LTFO1 Vision Amplifier with Monitor Features Versatile Functions in a Compact Body Integrated with a 1 8 inch LCD monitor this Amp is the same compact size as our monochrome models It enables operation while viewing the image so the measurement status can be checked while the line is moving It also features USB and RS 232C interfaces for connection to a personal computer Selectable Display Patterns Quick and Easy Operation One touch Display Selection Function Keys Select the image display that is easiest to see from among color monochrome Fixed keys are allotted with various functions for easy and color extraction display patterns one touch operation Color extraction image Color extraction image After filtering red Switch the color image display Monochrome Monochrome E N TEACH a eO Go jJ Re measure C Change color extraction j STD EXP MENU RUN SE Note Button B
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