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HGM9200/9300/9400 Series

1. 120 C resistor type If select the SGD 120 C resistor type the temperature sensor curve is SGD curve 2 When there is difference between standard sensor curves and using sensor user can adjust It in curve types 3 When input the sensor curve X value resistor must be input from small to large otherwise mistake occurs 4 If select sensor type as None sensor curve is not working 5 If corresponding sensor has alarm switch only user must set this sensor as None otherwise maybe there is shutdown or warning 6 The headmost or backmost values in the vertical coordinates can be set as same as below HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 49 of 65 HGM9200 9300 9400 Series Gen set Controller 32 64 96 128 160192 224 2 omh Normal Pressure Unit Conversion Form O a o os Ion 9 8x10 6 89x10 7 03x10 b 689xto 11 COMMISSIONING Please make the under procedures checking before commissioning 1 2 Ensure all the connections arefcorrectand wires diameter is suitable Ensure that the controller DC power has fuse controller s positive and negative connected to start battery are correct Emergence stop must be connected withpositive of start battery via scram button e normal close point andifuse Take proper action to prevent engine to crank disconnect e g Remove the connection wire of fuel value If checking is OK make the start battery power on c
2. Start relay output iia dad IOA B is supplied by 2 2 deta points rated 7A 2 2 B is supplied by 2 Connect to charge generators D WL Charger D 1 0mm terminals Being hang up If there is no the terminal HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 27 of 65 7 Aux Output 2 1 5mm eg EE RE Details see form 2 points rated 7A HGM9200 9300 9400 Series Gen set Controller active Aux Input 2 Sound zm IS active 12 Aux Input 3 1 0mm Ground SE e active B Details see form 3 13 Aux Input 4 donna Ground connected is active B Mc TEE A Ground connected is ae active B Ground connected Aux Omm ux Input 6 1 0mm active B 1 Magnetic Pickup Connect to Speed sensor shielding line is Magnetic Pickup 2 0 5mm recommended B has already connected rr Pickup 1 with Speed sensor 2 roun na 19 Aux Aux Input a W r Gi e Details see form 3 ED ECH outputs ED 7A a Output 4 1 5mm Publicypoints of relay Details see form 2 Normally open outputs CAN L 5 Impedance 1200 shielding wire is ECU CAN H recommended its single end earthed controllers without ECU CAN function have no this terminal Impedance 120Q0 shielding wire is recommended its single end earthed i RS485 0 5mm controllers without RS485 function have no this terminal Normally close outputs 37 Aux Output 5 ae a open outputs rated 7A i
3. frequency and number of poles HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 48 of 65 HGM9200 9300 9400 Series Gen set Controller 9 PARAMETERS SETTING In HGM9x10 series controller there are no items of mains in setting and also no mains items in configurable ports of input output ACAUTION Please change the controller parameters when generator is in standby mode only e g Start conditions selection configurable input configurable output various delay otherwise alarming to stop and other abnormal conditions may happen NOTE Maximum set value must over minimum set value in case that the condition of too high as well as too low will happen NOTE When setting the warning alarm please set the correctsreturn value otherwise maybe there is abnormal alarm When setting the maximum value the return value must less than setting When setting the minimum value the return value must Over setting AnoTE Please set the generator frequency value as low as possible when cranking in order to make the starter be separated quickly as soon as Crank disconnect NOTE Configurable input could not be set as same items otherwise there are abnormal functions However the configurable output can be set as same items 10 SENSORS SETTING 1 When reselect sensors the sensor curve will be transferred into the standard value For example if temperature sensor is SGX 120 C resistor type its sensor curve is SGX
4. ji Si BI a a lt x 3 3 lt Eis O Lu O Oo p i MAGNETIC PICKUP LL HL EL d es God HGM9410typical application diagram Pp U i i cn L1 U 0 uN gl O Ow oe zi L30 Pp Lt N N 48 47 46 45 6 7 8 9 60 56 57 61 10 m F a of o E UI 2 a a ul E 2 iT S zZ oO H x Y ju e x T A e HGM9200 9300 9400 Series Gen set Controller AUX INPUT2 U WS WR U NIE 37 AUX AUX wn ae OUTPUT OUTPUT2 OUTPUTS 49 5051 62 64 12 13 14 15 19 3 34 35 H EI amp EI 5 dp Lack KS D D D D D w z z z 2 2 z g X La X X x lt gt a 20 2 SL e lt lt lt lt lt al zs Col GC el a Vision 1 2 2013 01 14 Page 52 of 65 HGM9200 9300 9400 Series Gen set Controller HGM9420 typical application diagram LOAD SWITCH2 ae U ojo R BV oe s2 VW T O ss ER N S 38 OUTPUT1 OUTPUT2 GUTPUTS 07 40 OUTPUT4 49 50 51 52 38 87 48 45 6 7 8 WEE YT 6 64 19 23 24 25 33 34 35 ech o ad N ef w ek A a a CONFIG 2 a e gt AUX INPUT1 AUX INPUT2 AUX INPUT3 AUX INPUT4 AUX INPUTS5 AUX INPUT6 gt AUX INPUT7 A H U CHARGER D SG72 Module A Y V fl Al A y Fuel y 13INSTALLATION Controller is panel built in design it isfixed by clips when installation The controller s overall dimensions and cutout dimensions for panel please refers to as following cutout 214mm 160mm 1
5. Closed to active 1 Open to active 0 From safety on 1 From starting 2 Always 3 Never 0 Warn 1 Shutdown 2 Trip and stop Contents Setting ed 2 Active Type 0 1 Arming 0 3 Active Actions 3 Trip 4 Andication Active Delay 0 20 0 s 2 0 Time from detecting active to confirm LCD display detailed contents when the input is active o 5 Description Description Flexible Input Port 5 1 EE 0 50 User defined See form 3 Setting 0 Closed to active 2 Active T 0 From safety on 1 From starting 4 Active 0 4 0 Warn 1 Shutdown 2 Trip and stop Actions 3 Trip 4 Indication Active Delay 0 20 0 s Time from detecting active to confirm F exible Input Port 6 Contents Setting 7 LCD display detailed contents when the input is active User defined See form 3 0 Closed to active 1 Open to active 0 From safety on 1 From starting 2 Always 3 Never Active 0 Warn 1 Shutdown 2 Trip and stop Actions 3 Trip 4 Indication Active Delay 0 20 0 s 2 0 Time from detecting active to confirm LCD display detailed contents when the input is active HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 37 of 65 NO Active Type 0 1 Arming 0 3 o 2 5 Description HGM9200 9300 9400 Series Gen set Controller Flexible Input Port 7 Contents Setting eo 2 Active Type 0 1 Flexible Output Ports Flexible
6. AA rra E Gen Under Freq Shut shutdown O S conundervt wam Jaama Y A Gen Under Volt Warn warning o ng ma ss WE Gen Under Volt Shut shutdown Gen Loss of Phase Action when gens loss phase Gen Reverse Phase Action when generator reverse phase 19 Reserved bLA A O Action when controller detects 120 Over Power generator Nave over power Action when controller detects gens reverse power OEA 125 Mains Inactive ef 12 MainsOverFreg Tf MN MainsQver Vot o 18 MaimsUnderFreg 1 129 y Mains Under ut fF mso Mains Beverse Phase S 131 Mains Loss of Phase 132 IES ci High Temp Warn Action when hi temperature warning Low Temp Warn Action when low temperature warning 141 Action when high temperature High Temp Shutdown Shutdown alarm Reserved Low OP Warn Action when low oil pressure warning 144 Action when low oil pressure Low OP Shutdown shutdown HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 42 of 65 bh HGM9200 9300 9400 Series Gen set Controller open circult AA Reserved le Action when controller has low oil 147 Low Level Warn level alarm um Resev um Seene CdS SSS wm Config High Wa un Contetonen e Cogit Ja 158 Configr LowShut amp a 154 Comfige High Wam A a 155 Comfig2LowWam mn gt 158 Comfige High Shut er ComfigelowsShut ZA 1 229 Stop Mode 234 Generator OnLoad o Z o 235 Ma
7. Battery Voltage Input NOTE HGMg9000series controller can suit for widely range of battery voltage DC 8 35 V Negative of battery must be connected with the engine shell The diameter of wire which from power supply to battery must be over 2 5mm If floating charge configured please firstly connect output wires of charger to battery s positive and negative directly then connect wires from battery s positive and negative to controller s positive and negative input ports in order to prevent charge disturbing the controller s normal working HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 53 of 65 HGM9200 9300 9400 Series Gen set Controller 2 Speed Sensor Input Anote speed sensor is the magnetic equipment which be installed in starter and for detecting flywheel teeth Its connection wires to controller should apply for 2 cores shielding line The shielding layer should connect to No 16 terminal in controller while another side is hanging in air The else two signal wires are connected to No 17 and No 18 terminals in controller The output voltage of speed sensor should be within AC 1 24 V effective value during the full speed AC12V is recommended in rated speed When install the speed sensor let the sensor is spun to contacting flywheel first then port out 1 3 lap and lock the nuts of sensor at last 3 Output And Expand Relays CAUTION all outputs of controller are relay contact output type need to
8. Detail f Public points of relay etails see form 2 Normally open outputs 2 5mm Aux Output 6 rated 7A Public points of relay Mains A ph odious ocd 1 Omm Connect to A phase of mains 2A fuse is ae E recommended HGM9X10 without HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 28 of 65 gt B Q 0 oO O VO HGM9200 9300 9400 Series Gen set Controller Cable Size Mains B ph Neie hna Lomm Connect to B phase of mains 2A fuse is mae J recommended HGM9X10 without Ma ph l a omr Connect to C phase of mains 2A fuse is gong J recommended HGM9X10 without DEE TT ET E TE Lomm Connected to N wire of mains HGM9x10 P without A ph y Gense Ve ee Connect to A phase of gen set 2A fuse is mee J recommended B ph ena pao i Onan Connect to B phase of gen set 2A fuse is bett 9 recommended Dh jer con 1 Omm Connect to C phase of gen set 2A fuse is eae 9 recommended N wi geg re Connected to N wire of gen set 9 CT A phase Kee Outside connected to secondary coil of sensing input current transformer rated 5A 50 CT B phase erm Outside connected to secondary coil of sensing input current transformer rated 5A 5 CT C phase Y de Outside connected to secondary coil sensing input current transformer rated 5A CT COM See following installation instructions 1 Omm Connect to temperature oll 57 Aux sensor 2 Homm pressure or fuel level sensors 58
9. Fuel relay output 3 Start relay output Connect to engine ignition lock Connect to starter coil directly CAN GND CAN EEN shielding line connect with controller s this terminal only CAN H o Impedance 1200 connecting line L IS recommended IS CAN 10 Impedance 1200 connecting line recommended Engine type Scania 15 16VOLVO EDC3 Suitable engine control mode is TAD1240 TAD1241 and TAD1242 Terminals of Stand alone Remark controller connector Fuel relay output H Li e OO Start relay output E Y a o o oo oo Configurable EGU power output 1 Set configurable output 1as ECU power Terminals of Data bus Remark controller connector CAN communication shielding line connect to vue En controller s this terminal only CAN H 1 Impedance 1200 connecting line is Engine type Volvo Impedance 1200 connecting line is recommended ANOTE When this engine type is selected preheating time should be set to at least 3 seconds 15 17VOLVO EDC4 Suitable engine types are TD520 TAD520 optional TD720 TAD720 optional TAD721 TAD722 and TAD732 Terminals of Connector Remark controller HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 62 of 65 HGM9200 9300 9400 Series Gen set Controller Fuel relay output Expanded 30A relay and relay offers battery voltage to terminal 1 Fuse is 16A Connect to starter coil directly Start relay output Connect t
10. Output Port 1 Contents 2 Setting eo 2 Active Type 0 1 Flexible Output Port 2 om one 0 239 35 ldle control output See Form A setting 2 Active Type 0O 1 0 Normally open 1 Normally close Flexible Output Port 3 Contents 2 2 Setting EES y 2 Active Type 0 1 Flexible Output Port 4 Contents 1 2 1 2 Active Type 0 1 Flexible Output Port 5 Contents 1 2 Setting U gl oe 2 Active Type 0 1 Programmable Output Port 6 1 om elle 02239 48 Common alarm See form 4 Setting Active Type 0 1 NS 0 Normally open 1 Normally close 8 2ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS 5 Lamp test See form 3 0 Closed to active 1 Open to active ON User defined periods output default output is in preheating See Form 4 0 Normally open 1 Normally close SE SE Gen closed output See form 4 HI O Normally open 1 Normally close Mains closed output See form 4 0 Normally open 1 Normally close ETS solenoid hold See form 4 0 Normally open 1 Normally close Form 2 D Net Used EE Custom Period 1 Custom Period 2 Custom Period 3 mae rag description please Custom Period 4 g Custom Period 5 HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 38 of 65 HGM9200 9300 9400 Series Gen set Controller lt Series Gen set Controller E ee as AN Y zech Action when over speed shutdow
11. higher than the set value 1 Over Current SA and the action select trip will send trip signal When controller detects reverse power value power is 2 Reverse Power negative is lower than the set value and the action select trip it will send a trip signal When controller detects the over power value power is 3 Over Power positive is higher than the set value and the action select strip it will send a trip signal When digital input port is set as trip and the action is active 4 Digital Input Ports oo it will send a trip signal HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 26 of 65 HGM9200 9300 9400 Series Gen set Controller 7 WIRINGS CONNECTION HGM9000 series controller s rear as following INNER DIAGRAM 1 2 3 4 s e 7 3 MAINS BUS VOLTAGE 3 ve Ce WAC z e PAZSOVAC Li E2 E c a E SE COM E a il d ed Dee Les Lal Se E 38 39 40 41 42 43 44 49 50 51 52 EE 0 Description of terminal connection NO Functions Cable Size DC input B Connect to negative of starter battery Connect to positive of starter battery If wire 2 DGinput B 2 5MM length is over 30m better to double wires in parallel Max 20A fuse recommended Emergency stop 2 0mm Connect to B via emergency stop button 4 AEuelrelay output B is supplied by 3 points rated 16A 2 2 B is supplied by 3 Connected to coil 1 5mm 5
12. into stop delay and mains indicator lights also can be into this mode when remote start on load is inactive HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 18 of 65 N 8 5 5 1 HGM9200 9300 9400 Series Gen set Controller HGM9X10 generator enters into stop delay as soon as Remote Start is inactive When stop delay is over close generator relay is un energized generator enters into cooling time relay After transfer rest time close mains relay is energized Generator indicator extinguishes while mains indicator lights Idle relay is energized as soon as entering stop idle delay If enter ETS hold delay ETS relay is energized Fuel relay is deactivated and decides whether generator is stopped or not automatically Then enter gen set Completely stop time auto decides whether generator is stopped or not automatically Enter after vstop time if configured as soon as generator stops Otherwise controller will send Fail to stop alarm If gen set stopped suceesstully after warning of Failedto Stop it will enter after stop time and remove alarm Enter generator standby as soon as over stop time is over MANUAL START STOP OPERATION MANUAL START Press D controller enters into Manual mode and its indicator lights Press to start generator can automatically detect crank disconnected and generator accelerates to high sp
13. when battery s over voltage warning alarm Acti h battery s It Battery Low Volts uon when batterys low voltage warning alarm Acti h h fail rnin Charge Alt Fail ction when charge tall warning alarms Reserved LE Reserved LE Reserved oS a Da ECU Shutdown ladicate ECU sends a shutdown signal ECU Com Fail Indicate controller not communicates with EGU st se ss szo am am o e Reseed LL e i Rend a 65 Reserved O O o reserved Le er Beeeneg SSCS 68 Reserved Al 68 seu f eg yl Action when input port 1 is active 0 Aux Input 2Actiye 7 aen when input port 2is active o n As pl Active 1 P Action when input port 3 is active Oo m ux input Active Action when input port 4 is active 73a ff Aukinput 5 Aetive Action when input port 5 is active Limpia Active Action when input port 6 is active rs Fux input pctive Action when input port 7 is active om 100 Ha 402 403 Reserved E Jm Reserved l O AI 108 Reserved li HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 41 of 65 51 52 53 54 55 56 57 58 59 61 62 63 64 65 67 70 71 72 73 74 75 6 98 100 101 102 103 105 107 108 HGM9200 9300 9400 Series Gen set Controller t warning shutdown alarm A on eet 6 ota Gen Over Volt Warn warning O og nn S 0o Gen Over Volt Shut shutdown 9 conundertca wan on gin Gen Under Freq Warn warning
14. 0 2 Mode Module 0 1 Password 0 65535 0 Stop mode 1 Manual mode 2 Auto mode Controller s address during remote sensing 0 2 stop bits 1 1 stop bit O Simplified Chinese 1 English 2 Others lt is used for entering advanced parameters setting 0031 zech zech 00 O N 0 1 Scheduling And Maintenance Setting Scheduled Scheduled 0 1 Analog Sensors Setting Temperature Sensor 1 Curve Types 0 15 Open Circuit 0 2 Action O Disable 1 Enable Its national and area s cods must be added e g China 8613666666666 M5 0 Disable 1 Enable 0 Disable 1 Enable O O sch O 0 Disable 1 Enable SGX See form 5 0 Warn 1 Shutdown 2 No action shutdown when sensor temperature NO High Temp 0 300 C higher than this value Detecting only Shutdown after safety delay is over The delay value also can be set High Temp Warn en sensor temperature higher Warn 0 300 C 9 than this value Detecting only after safety delay is over The delay and HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 35 of 65 HGM9200 9300 9400 Series Gen set Controller items Parameters Low Temp Oil Pressure Sensor Defaults Description return value also can be set 0 Disable 1 Enable 1 Curve Types 0 15 7 SGX See form 5 SE SR 0 2 0 Warn 1 Shutdown 2 No action Action Shutdown when oil pressure highe
15. Auto mode all the keys except 17 Auto Mode Lock 0 IEPS i inactive and will show in the first line of LCD display When input is active controller won t work under Auto Mode Invalid Auto mode z and simulate auto key input does not work 19 Reserved A D 20 Reserved A ao zech zech 8 All shutdown alarms are prohibited except emergence stop Means battle mode or override Inhibit Alarm Stop mode Aux Instrument Mode All outputs are prohibited in this mode Reseved On UY Controller will set maintenance time and date as Reset Maintenance defaultewhen input is active Reserved 1 eh DA Y y o Connected sensor digital input Aux High Temp Aux Low OP Connected sensor digital input In Auto mode when input active genset can be started and with load after genset is OK when input inactive genset will stop automatically In Auto mode when input is active genset can be started and without load after genset is OK when input is inactive genset will stop automatically In Auto mode when input active genset will start Aux Manual Start automatically when input inactive genset will stop automatically Reserved YAA Reserved Simulate Stop key An external button can be connected and pressed Simulate Manual key as simulate panel Reserve SS Simulate Auto key An external button can be connected and pressed simulate Start key as simulate panel This is sim
16. Curve Defined resistance s lee oo EUNE range is 0 6KQ 3 SGD 4 SGH default is SGH sensor 5 15 Reserved Anote User should make special declare when order controller if your gen set equip with sensor of 4 20mA 8 5CONDITIONS OF CRANK DINSCONNECT SELECTION 6 Zwerg 1 There are 3 conditions to make starter disconnected with engine that is speed sensor generator frequency and engine oil pressure They all can be used separately We recommend that engine oil pressure should be using with speed sensor and generator frequency together in order to make the starter motor is separated with engine immediately and can check crank disconnect exactly 2 Speed sensor is the magnetic equipment which be installed in starter for detecting flywheel teeth 3 When setas speed sensor must ensure that the number of flywheel teeth is as same as setting otherwise over speed stop or under speed stop may be caused 4 If genset without speed sensor please don t select corresponding items otherwise start fail or loss speed signal maybe caused 5 If genset without oil pressure sensor please don t select corresponding items 6 If not select generator in crank disconnect setting controller will not collect and display the relative power quantity can be used in water pump set if not select speed sensor in crank disconnect setting the rotating speed displayed in controller is calculated by generator
17. N 60 OS De MI PA cM ge a ea a a a a arated anata aaah des arias athe ee 60 15 13 MTU ADEG SAM MODULE c cccsececescscecececeecscscececeesevevececececetececescsvsvceseecevavereees 61 TSA PERKING EH 61 T CANA E REE E E EEE 62 EE ee E KI 62 o E 62 ISS VOLVO EMS EE 63 A o A 63 HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 5 of 65 HGM9200 9300 9400 Series Gen set Controller LO META A E a O E OO 64 16 FAULT FINDING o cucuta 64 S amp HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 6 of 65 HGM9200 9300 9400 Series Gen set Controller 1 SUMMARY HGM9200 9300 9400 series genset controllers are used for genset automation and monitor control system of single unit to achieve automatic start stop data measure alarm protection and three remote remote control remote measuring and remote communication The controller adopts large liquid crystal display LCD and selectable Chinese English or other languages interface with easy and reliable operation HGM9200 9300 9400 controller adopts 32 bits micro processor technology with precision parameters measuring fixed value adjustment time setting and threshold adjusting and etc The majority of parameters can be set using front panel and all the parameters can be set using PC via USB port and can be adjusted and monitored with the help of RS485 and Link ports It can be widely used in a number of automatic genset control syste
18. ODGE 16 17 18 19 20 21 22 23 24 20 26 27 Digital Input Port active it will send a shutdown signal 6 3TRIP AND SHUTDOWN ALARM When controller detects shutdown alarm signal it will shutdown generator quickly and stop after high speed cooling Trips shutdown alarm as following When controller detects the value is higher than the set value 1 Over Current and the action select trip and shutdown it will send trip and stop signal HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 25 of 65 HGM9200 9300 9400 Series Gen set Controller r Maintenance When count down time is and the action select trip and Due shutdown it will send a trip and stop signal When controller detects reverse power value power is 3 Reverse Power negative is lower than the set value and the action select trip and shutdown it will send a trip and stop signal When controller detects the over power value power is 4 Over Power positive is higher than the set value and the_action select trip and shutdown it will send a trip and stop signal When digital input port is set as trip and shutdown and the 5 Digital Input Ports a Oe action is active it will send a trip and stop signal 6 4TRIP ALARM When controller detects stop alarm it will break close generator signal quickly but genset not stop Trip and not stop alarm as following When controller detects the value is
19. Oil pressure sensor 1 0mm Connect to oll pressure Details see form 4 l sensor 59 Temperature 1 Omm Connect to sensor l temperature sensor Fuel level sensor 1 0mm Connect to fuel level l sensor 61 Sensor COM J Public terminals of sensor B have already connected RS232 0 5mm Connect to GSM module RS232 RX controllers without GSM function dont have 64 RS232 TX 0 5mm this terminal A NOTE USB ports in controller rear panel are programmable parameter ports user can IO NO N oO IO O1 N N e 00 O 4 directly configure controller via PC When the unit use CAN port communication with gen set HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 29 of 65 HGM9200 9300 9400 Series Gen set Controller gen set is not the conventional type it only in shutdown mode and in standby mode can use the USB port to configure parameters Anote LINK ports in controller rear panel are programmable parameters ports user can program SG72 via PC directly Only HGM9210 HGM9210 with this port Anote Please refer to the MODULES COMPARISON in this manual for more products functions 8 SCOPES AND DEFINITIONS OF CONFIGURABLE PARAMETERS 8 1CONTENTS AND SCOPES OF PARAMETERS Form 1 e en Pots ost Mains Setting 0 3P4W 1 3P3W 1 AC System 0 3 gt 2P3W 3 1P2W Standard tor checking mains gt Rated 30 30000 V 930 over under voltage It is primary Voltage vo
20. Shutdown 200 speed and delay value also can be set wech mb N Under Speed Shutdown Over Speed 0 200 0 200 Lk O Setting value is percentage of rated speed and delay 4 return values also can beset N Standard for detecting over under voltage of battery 120 Setting value is percentage of rated voltage of battery and delay amp return values also can be set Ol In normal running when charger D WL voltage under this value charge failure alarms Max Crank times of crank attempts When reach this number controller will send start failure signal See form 5 There are 3 conditions of disconnecting starter with engine Each condition can be used alone and simultaneously to separating the start motor and genset as soon as possible When generator frequency higher Disconnect 17 0 200 D Generator l than the set value starter will be HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 32 of 65 1 10 times o 2 NO 00 HGM9200 9300 9400 Series Gen set Controller Disconnect O 0 1000 kPa Oil Pressure zech zech 00 disconnected See the installation instruction When generator oil pressure higher than the set value Starter will be disconnected See the installation instruction When generator speed higher than Disconnect l the set value starter will be Engine 0 200 disconnected See the installation S
21. Smartgen HGM9200 9300 9400 Series HGM9210 HGM9220 HGM9310 HGM9320 HGM9410 HGM9420 Automatic Genset Control Module USER MANUAL SmartGen SmartGen Smartgen Technology yt a FA F Chinese trademark Smartgen English trademark Smartgen make your generator smart Smartgen Technology Co Ltd No 28 Jinsuo Road Zhengzhou Henan Province P R China Tel 0086 371 67988888 67981888 0086 371 67991553 67992951 0086 371 67981000 overseas Fax 0086 371 67992952 Web http www smartgen com cn http www smartgen cn Email sales smartgen n All rights reserved No part of this publication may be reproduced in any material form include photocopying or storing in any medium by electronic means or other without the written permission of thescopyright holder Applications for fe Copyright holders written permission to reproduce any part of this publication should be addressed to Smartgen Technology at the address above Any reference to trademarked product names used within this publication is owned by their respective companies Smartgen Technology reserves the right to change the contents of this document without prior notice Software Version 2012 03 08 Original release 2012 6 11 Modify some parameters 2013 1 14 Modify some parameters Clarification of notation used within this publication SIGN INSTRUCTION nor Highlights an essential element of a procedure to ensure correctness 1 Ind
22. TE Pass back information from SMS DETAIL including working mode mains voltage generator voltage load current mains frequency generator frequency active power apparent power power factor battery voltage D voltage water temperature oil pressure oil level engine speed total running time genset status and alarm status NOTE Its national and area s cods must be added e g China 8613666666666 15 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE 15 1CUMMINS ISB ISBE Terminals of Connector B Remark controller Fuel relay output 39 LK ab 22 Start relay output ES Connect with starter coihdirectly Expand 30A relay Auxiliary output battery voltage of ECU power port 1 01 07 12 13 is Set configurable output 1 as ECU power supplied by relay alli a 9 pins connector Remark controller CAN GND SAE 31939 shield CAN pommunication shielding line connect with ECU terminal only CAN H SAEW1939 signal Impedance 1200 connecting line is recommended 7 r CAN L SAE J1939 return Impedance 1200 connecting line is recommended Engine type Cummins ISB 15 2CUMMINS QSL9 It is suitable for CM850 engine control module Terminals of 50 pins connector Remark controller Fuel relay output 2 Start relay output A Connect to starter coil directly Terminals of controller CAN GND SAE J1939 CAN communication shielding line connect with HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 56 o
23. can accumulate to max 65535 times 4 Protection automatic Start amp Stop gen set ATS Auto Transfer Switch controhwith perfect fault indication and protection function All output ports are relay out 4 Parameter setting parameters can be modified and stored in internal FLASH memory and cannot be lost even in case of power outage most Ofethem can besadjusted using front panel of the controller and all of them can be modified using PC via USB or RS485 ports 4 More kinds of curves of temperature pressure fuel level can be usedidirectly and users can define the sensor curves by themselves 4 Multiple crank disconnect conditions speed Sensor Oil pressure generator frequency are optional Widely power supply range DC 8 35 V suitableto different starting battery voltage environment 4 Event log real time clock scheduled start amp stop generator can be set as start gen set once a day week month with load or not Can be used for the pumping unit as an indicating instrument indicate and alarm are enable only relay is inhibited d Withemaintenance function Actions warning only or shutdown can be set when maintenance time out 4 All parameters adopt digital adjustment instead of conventional analog modulation with normal potentiometer more reliability and stability Waterproof security level IP55 due to rubber seal installed between the controller enclosure and panel fascia 4 Metal fixing clips enable perfec
24. commended Battery 2 pins connector of Remark engine Negative power Wire diameter is 2 5mm Wire diameter is 2 6mm Engine type BOSCH 15 20WEICHAI Suit for Weichai common rail electrically controlled engine Terminals of Connector Remark controller Start relay output 161 ie O CAN GND CAN communication shielding line connect with TT controller s this terminal only CAN H 1 35 Impedance 1200 connecting line is recommended CAN L 1 34 Impedance 1200 connecting line is recommended Engine type GISC1 ANOTE If there is any question of connection between controller and ECU communication please feel free to contact Smartgen service 16FAULT FINDING SYMPTOM POSSIBLE REMEDY Unit is inoperative Check battery and wiring to unit i Check DC fuse Uinikshuidown Check the water cylinder temperature is too high or not Check DC fuse Check the function of emergence stop button is correct or not Check a positive is present on this input Check wiring on emergency stop switch or switches Low oil pressure fault Check oil pressure switch and wiring operates after engine has fired Unit trips on emergency stop HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 64 of 65 HGM9200 9300 9400 Series Gen set Controller High water temperature fault Check water temperature switch and wiring operates after engine has fired running Check relevant programmable input port Chec
25. dance 1200 connecting line is X4 1 r CAN L X4 2 Impedance 120Q connecting line is recommended Engine type MTU ADEC 15 13MTU ADEC SAM MODULE It is suitable for MTU engine with ADEC ECU7 and SAM module ASES pi ADEC X1port Remark controller X1 43 X1 Terminal 28 Connected to negative ot Fuel relay output battery Start relay output X1 37 X1 Terminalm22 Connected to negative of battery Terminals of SAM X23 port Remark controller CAN GND X23 3 CAN KOTT TO shielding line connect with controller s terminal only CAN H X23 2 Impedance 1200 connecting ine iS recommended CAN L X23 1 Impedance 1200 connecting line is recommended Engine type common J1939 15 14PERKINGS It is sultable jor ADEM3 ADEM4 engine control module Engine type is 2306 2506 1106 and 2806 Terminals of Connector Remark controller Fuel relay output 1 10 15 33 34 Start relay output PY MN Connect to starter coil directly CAN communication shielding line connect in iia tis ECU this terminal only i CAN H 37 Impedance 1200 connecting line is recommended 3 i CAN L 39 Impedance 1200 connecting line is recommended Engine type Perkins HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 61 of 65 HGM9200 9300 9400 Series Gen set Controller 15 15SCANIA It is suitable for S6 engine control module Engine type is DC9 DC12 and DC16 Terminals of Connector B1 Remark controller
26. ectromagnet s power on time when genset is stopping k O 10 Safety On Delay 0 3600 s Start Idle Time 0 3600 s Pe farming UP 9 3600 s Time 10 Cooling Time 0 3600 s 0 y Stop Idle Time ETS Solenoid 0 3600 s Hold 0 3600 s NO Time between over of genset idle delay and stopped when ETS time is set as 0 Time between over of ETS hold delay and stopped when ETS Hold output time is not O Time between genset stopped and standby Fail to Stop Delay k N 0 3600 s After Stop Time 0 3600 s Engine Setting Default Conventional genset not 41939 WE e When connected to J1939 engine choose the corresponding type f gt Flywheel 10 300 118 ZER number of the engine Wel Teeth judging of starter separation HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 31 of 65 HGM9200 9300 9400 Series Gen set Controller conditions and inspecting of engine speed see the installation instructions 3 Rated Speed 0 6000 RPM 1500 HI standard to Judge over under loading speed setting value is percentage of rated speed Controller detects when it is ready to load It won t switch on when Speed is under loading speed Loss Of Time from detecting speed is 0 to Speed Signal eae i confirm the action speed ON 9 400 L f OSS O 0 1 0O Warn 1 Shutdown Speed Action Setting value is percentage of rated
27. ed Raise Speed Action in warming up delay Action between the period trom stop D id idle to failed to stop Used for engines with ETS ETS Control electrontagnet Close when Sop idle is over and open when pre set ETS delay is over Active 0 1s when it enters into shutdown tdling used for control part Of ECU dropping to idle 40 ECU Stop Used for ECU engine and control its stop 41 ECU Power Used for ECU engine and control its power Active 0 1s when controller enter into warming up delay used for control part of ECU raising to normal speed Close when detects a successful start Crank Success sianal Generator OK Action when gens are normal Generator Available AGNON in period of gens ok to hi speed cooling Mains OK Action when mains normal Reserved H Action when genset common warning Common Alarm common shutdown common trips alarm Action when common trip and sto Common Trip and Stop p p alarm Action when common sh n Common Shutdown Set SEN HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 40 of 65 29 30 31 32 33 34 35 36 37 8 3 39 Pulse drop speed NO Pulse raise speed 4 4 4 4 4 48 4 3 4 5 6 7 9 0 2 HGM9200 9300 9400 Series Gen set Controller Common Trip Alarm Action when common trips alarm Common Warn Alarm Action in common warning alarm Reserved Acti h It Battery High Volts ction
28. eed running automatically With high temperature low oil pressure and abnormal voltage during generatonrunning controller can protect genset to stop quickly Press O HGM9X20 or and HGM9X10 to control switch on or off please refer toyNo 4 9 of Auto star Operation for detail procedures the procedure is same except for Switch open ways and close ways are different MANUAL STOP Press can stop the running generators please refer to No 3 8 of Auto stop operation for detail procedures NOTE In manual mode the procedures of ATS please refer to corresponding contents in this manual 5 6SWITCH CONTROL PROCEDURES 5 6 1 HGM9X20 SWITCH CONTROL PROCEDURES Manual transfer procedures When controller is in Manual mode the switch control procedures will start through manual transfer Users can control the loading transfer of ATS via pressing button to switch on or off A HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 19 of 65 If Open breaker detect is SELECT Disable HGM9200 9300 9400 Series Gen set Controller Press generator switch on or off s if generator has taken load will send unload signal if taken no load generator will send load signal if mains has taken load mains will unload and then generator will take load Open Press mains switch on or off coy Di mains has taken load will send unload signal if taken no load mains will send load signal if genera
29. eed valuesis higher than the set 2 Over Speed o value it will send a stop signal When controller detects the speed value Is lower than the set 3 Under Speed o value it will send a stop signal ji Loss Of Speed When controller detects speed value equals to 0 and the Signal action select Shutdown it will send a stop alarm signal When controller detects the frequency value is higher than Over Frequency w i i the set value itwill s nd a stop signal When controller detects the frequency value is lower than the Under Frequency ON l set valueit will send a stop signal When controller detects the voltage value is higher than the Over Voltage A set value H will Send a stop signal When controller detects the voltage value is lower than the Under Voltage Don set value It will send a stop signal 5 H genset start fail within setting of start times controller will Fail To Start send a stop signal When controller detects the current value is higher than the 10 Over Current a Set value it will send a stop signal When count down time is O and the action select Shutsown 11 Maintenance Due it will send a stop alarm signal When controller gets stop signal from engine via J1939 it will 12 ECU shutdown send a stop signal When controller NOT gets data from engine via J1939 it will 13 ECU Com Fail send a stop signal When controller detects reverse power value power is Reverse Power negative
30. en set Warnings as following When controller detects the speed is higher than the set 1 Over Speed Warn a value it will send warn signal When controller detects the speed slower than the set value 2 Under Speed Warn a it will send warn signal When controller detects the speed Island the action select 3 Loss of Speed Warn o Warn it will send warn signal Fi Over Frequency When controller detects the frequency is higher than the set Warn value it will Send warn signal 5 Under Frequency When controller detects the frequency is lower than the set Warn value it will send warn signal When controller detects Une voltage is higher than the set Over Voltage Warn value it will send warn signal When controller detects the voltage is lower than the set 7 Under Voltage Warn 3 value Lwill send warn signal When controller detects the current is higher than the set Over Current Warn ON value i will send warn signal o Fail to Stop When generator not stops after the stop delay is over When controller detects the charger voltage is lower than the 10 Charge Alt Fail o set value it will send warn signal When controller detects the battery voltage is higher than the 11 Battery Over Voltage SE set value it will send warn signal Battery Under When controller detects the battery voltage is lower than the Voltage set value it will send warn signal When count down time is O and the act
31. erations information Controllers only execute the HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 54 of 65 HGM9200 9300 9400 Series Gen set Controller orders by pre set Detail orders as following SMS Orders Re back Information stopping alarm SYSTEM IN STOP MODE At rest status in GENSET AT REST stop mode SYSTEM IN MANUAL Arrastre le MODE GENSET AT REST A GENSET GENSET AT REST Auto mode GENSET IS RUNNING stop mode SYSTEM IN MANUAL MODE GENSET IS RUNNING SYSTEM IN AUTO MODE Running status GENSET AT RUNNING In Auto mode Generator is GENSET ALARM shutdown alarm or Ip alarm SMS STOP MODE NOT START C2motstart in 2 stop mode Start gen set STAR Start in manual mode Cannot start in AUTO MODE NOT START auto mode SMS STOP MODE SMS STOP OK Set as stop mode SMS Running status in manual mode 4 MANUAL SMS MANUAL MODE OK Set as manual mode MODE 5 no AUTO SMS AUTO MODE OK Set as auto mode MODE Pass back information can SE be set via controller Gets details information of gen set DETAIL H software SMS 7 INHIBIT INHIBIT START OK Set as start prohibit START SMS PERMIT PERMIT START OK Remove start prohibit START HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 55 of 65 HGM9200 9300 9400 Series Gen set Controller Anote When sending orders users need to follow SMS orders in above form and all the letters must be capital NO
32. expand the relays please add freewheel diode to both ends of expand relay s coils when Coils Ofwrelay has DC current or increase resistance capacitance freturn circuit wien coils of relay has AC current in order to prevent disturbance to controller or others equipment 4 AC Input Current input of controller must be connected to outside current transformer And the current transformer s secondary side current mustebe SA At the samestime the phases of current transformer and input voltage must correct Otherwise the current of collecting and active power maybe not correct Anote ICOM port must be connected to negative pole of battery O WARNING When there isiload current transformer s secondary side prohibit open circuit 5 Withstand Voltage Test ARCAUTION When controller had been installed in control panel if need the high voltage test please discomect controller s all terminal connections in order to prevent high voltage into controller and damage it 14GSM SHORT MESSAGE ALARM AND REMOTE CONTROL 14 1GSM SHORT MESSAGE ALARM When controller detects alarm it will send short message to phone automatically Anote All alarms about shutdown trip and stop and trip will be sent to the pre set phone Warnings are sent to the phone according to the pre set 14 2GSM SHORT MESSAGE REMOTE CONTROL Users send order message to GSM module then controller will make actions according to this SMS order and pass back corresponding op
33. f 65 9 pins connector Remark HGM9200 9300 9400 Series Gen set Controller CAN H SAE J1939 Impedance 1200 connecting line is signal C recommended CAN L SAE J1939 Impedance 1200 connecting line is return D recommended Engine type Cummins CM850 15 3CUMMINS QSM11 IMPORT It is suitable for CM570 engine control mode Engine type is QSM11 G1 Q5M11 G2 er El C1 connector Remark controller Outside expand relay when fuel Output making Fuel rel EEN port 5 and port 8 of G1 be connected Start relay output a Connectito starter coll directly Terminals of 3 pins data link Remark controller connector CAN GND c CAN pomunication shielding line connect with ECU terminal only r CAN H A Impedance 1200 connecting ine is recommended CAN L Impedance 1200 connecting line is recommended Engine type Cummins ISB 15 4CUMMINS QSX15 CM570 It is suitable for CM570 engine control mode Engine type is QSX15 Terminals of controller Fuel relay output Oil spout switch Start relay output ha Y Connect to starter coil directly Terminals of 9 pins connector Remark controller 50 pins Connector Remark SAE J1939 CAN communication shielding line connect ia shield E with ECU terminal only CAN H SAR J1939 Impedance 1200 connecting line _ is signal C recommended CAN L SAE J1939 Impedance 1200 connecting line is return D recommended Engine type Cummins QSX15 CM570 HGM9200 9300 9400 Series Gen
34. form 6 contirm setting form 7 Dexit setting form 4 Form 6 Usea S amp A to scroll settings form 5 Beontirm setting form7 exit setting Form4 Form 7 d gt Change cursor position Y 24 change cursor value confirm setting Esc exit setting form 4 Form 8 d gt Change cursor position EY 4 change cursor value O Confirm setting form 4 Dot setting form 4 NOTE Long time pressing can exit setting directly during setting HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 17 of 65 HGM9200 9300 9400 Series Gen set Controller 5 4AUTO START STOP OPERATION Press Its indicator lights and controller enters Auto mode Starting Sequence 1 HGM9X20 When Mains is abnormal over and under voltage over and under frequency loss of phase phase sequence wrong it enters into mains abnormal delay and LCD display count down time When mains abnormal delay is over it enters into start delay it also enters into this mode when remote start on load is active HGM9X10 Generator enters into start delay as soon as Remote Starton Load isnactive Start Delay timer is shown at the bottom line of LCD When start delay is over preheat relay outputs if this be configured preheat start delay XX s is shown at the bottom line of LCD When preheat delay is over fuel relay outputs 1s and then start relay Output if engine crank fails duri
35. hoose manual mode and controller will executive routine set controller under manual mode press start button genset will start After the setting times as setting controller will send signal of Start Fail then press stop to reset controller Recover the action of stop engine start e g Connect wire of fuel valve press start button again genset will start If everything goes well genset will normal run after idle running if idle run be set During this time please watch for engine s running situations and AC generator s voltage and frequency If abnormal stop genset running and check all wires connection according to this manual Select the AUTO mode from controllers panel connect mains signal After the mains normal delay controller will transfer ATS if fitted into mains load After cooling time HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 50 of 65 HGM9200 9300 9400 Series Gen set Controller controller will stop genset and make it into at rest mode until there is abnormal of mains 8 When mains is abnormal again genset will be started automatically and into normal running then controller send signal to making generator switch on and control the ATS as generator load If not like this please check ATS wires connection of control part according to this manual 9 If there is any other question please contact Smartgen s service 12 TYPICAL APPLICATION HGM9310 typical ap
36. icates a procedure or practice which if not strictly observed could CAUTION result in damage or destruction of equipment Q Indicates error operation may cause death serious injury and significant WARNING property damage HGM9200 9300 9400 Series Gen set Controller CONTENTS E SUMMARY EE 7 2 MODULES COMPARISON AND MODULES ARBRBREVIATION seen 7 2A MODULES COMPARISON sat sides 7 2 2 MODELES ABBREVIATION sc isla io 8 3 PERFORMANCE AND CHARACTERISTICS ccccccccocnnccccccccnnnnnnnnnccccc cnn 8 A SPECIFICATION cunas ca ie 11 5 OPERATION WEE E 8 12 SVINDICAT ORIG NEE e i 12 5 2 KEY FUNCTIONS soii A nn 13 5 3LCD DISPLAN ae lt lt lt A DY cee 14 SA Wain DIS AA A A TT 14 5 3 2 Parameters Setting Menu She An 16 5 4 AUTO START STOP OPERATION a Woo 18 5 5 MANUAL START STOP OPERATION REENEN 19 5 6 SWITCH CONTROL PROC Gas ip 28 ENNEN 19 5 6 1 HGM9X20 Switch Gontrol Hrocedures neee 19 5 6 2 HGM9X10 Switch control pPrOCOQUEES cccoocccccocccccnccnccnccnccncononnconnnncnononcncnnncnnos 21 6 PROTECTION En Wi O iia 22 6 1 WARNING a Alsi WEEN WE 22 w aoB AnNa SO W 24 6 SARIP AN adib DORN ALARM cccccccsscsscssccssssscssesssesscssesssessessesseessessesseessessesseesareness 25 6 4 TRIP AND NOT SHUTDOWN AL ADM 26 7 WIRINGOS ON TION 00 ida dl 27 8 SCOPES AND DEFINITIONS OF PROGRAMMABLE ocoococococncncncncncncocononononnnnnnnnnononos 30 8 1 CONTENTS AND SCOPES OF PARAMETERS
37. insOnoad a ol 236 Reseved Les ss 2 237 Reserved 4 a SS 238 A 39 AAA Reserved 2 238 Deene 11 gt 8 2 1DEFINED PERIOD OUTPUT Defined Period output is composed by 2 parts period output S1 and condition output S2 S1 S2 _ ig While S1 and S2 are TRUE synchronously OUTPUT While S1 or S21s FALSE NOT OUTPUT Period output S1 can set generator s one or more period output freely can set the delayed time and output time after enter into period Condition output S2 can set as any conditions in output ports NOTE when delay time and output time both are O in period output S1 it is TRUE in this period Example Output period Start HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 43 of 65 HGM9200 9300 9400 Series Gen set Controller Delay output time 2s Output time 3s Condition output contents Output port 1 is active Close when condition output active inactive close when active disconnect when inactive Output port 1 active after enter starts time and delay Ze this defined period output is outputting after 3s stop outputting Output port 1 inactive defined output period is not outputting 8 2 2DEFINED COMBINATION OUTPUT Defined combination output is composed by 3 parts condition output S1 or S2 and condition output S3 31 TJ i S2 S1 or S2 is TRUE while S3 is TRUE Defined combination output is outputting S1 and S2 are FALSE or S3 is FALSE Definedycombination outpu
38. ion select Warn it will Maintenance Due send warn signal 13 When controller detects the reverse power value power is 14 Reverse Power SA negative is lower than the set value it will send warn signal When controller detects the reverse power value power is Over Power e Kai positive is higher than the set value it will send warn signal HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 22 of 65 HGM9200 9300 9400 Series Gen set Controller When controller gets the alarm signal from engine via J1939 16 ECU Warn it will send warn signal When controller detects the generator loss phase it will send 17 Gen Loss of Phase warn signal 18 Gen Phase When controller detects the reverse phase it will send warn Sequence Wrong signal When controller detects the switch on and oft fail and the 19 Switch Fail Warn oe action select enable it will send warn signal When controller detects the sensor is open circuit and the 20 Temp Sensor Open o action select warn it will send warn Signal When controller detects the temperature is higher than the set 21 High Temp Warn o value it will send warn signal When controller detects the temperature is lower than the set 22 Low Temp Warn a value it will send warn signal 03 Pressure Sensor When controller detects the sensor is open circuit and the Open action select warn it will send warn signal When controller detect
39. is lower than the set value and the reverse power Shutdown action select shutdown it will send a stop alarm signal HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 24 of 65 HGM9200 9300 9400 Series Gen set Controller When controller detects reverse power value power is Over Power se a a positive is higher than the set value and the reverse power Shutdown action select shutdown it will send a stop signal When controller detects sensor is open circuit and the action Open select shutdown it will send a stop signal When controller detects temperature is higher than the set Shutdown value it will send a stop signal When controller detects sensor is open circuit and the action Open select shutdown it will send a stop signal When controller detects oil pressure isslower than the set Shutdown value it will send a stop signal When controller detects sensor is openCircuit and the action Open select shutdown it will send a stop signal When controller detects sensor is open circuit and the action Open select shutdown it wilhsend a stop signal High max set value it will send stop signal Low mins set value it will send stop signal Open select shutdown yit will send a stop signal High max set value it will send stop signal Low minaset value it will send stop signal When digital input port is set as shutdown and the action is D
40. k wiring and operation of fuel solenoid Fail to start is activated after Check battery multi attempts Check wiring and speed sensor Refer to engine manual Check battery supply not transfer Check wiring between ATS and controller Check wiring Check RS485 s connections of A and B Js reverse connect or not Check RS485 transfer module whether damage or not Check communication port ofPC whethendamage or not Check wiring Check CANBUS s connections of H and L is reverse connect or not Check ECU whether damage or not Check ifthe type of engine is correct Check if the output port of ECU is correct or not Refer to alarm screen to get information Check engine according to contents if there is concrete ECU warning or shutdown contents Refer to ENGINE MANUAL according to SPN code to get informationaf there is no concrete content RS485 communication is abnormal ECU communication failed HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 65 of 65
41. l wait for switch on Otherwise switch on is completed lf transfer failed and warning SELECT Enable there is alarming signal whatever switch on or off failure B If Open breaker detect is SELECT Disable Generator load is transferred into generator unload after the delay of switch off switch off Is completed Gens unload is transferred into gens load after the delay of switch on detecting transfer failure while switch on outpuiting When detecting time out if switch on failed to wait for switch on Otherwise switch on is completed lf transfer failure warning is SELECT Enable there is warning signal that switch on fail 2 If input port isnot connected with closing breaker signal Generator un load is transferred into generator load generator switch on and output Generator load is transferred into generator un load generator switch off and output Anote When using ATS of no interposition switch off detecting is SELECT Disable When using ATS of having interposition switch off SELECT Disable or SELECT Enable are both OK If choose SELECT Enable switch off output should be configured HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 21 of 65 HGM9200 9300 9400 Series Gen set Controller When using AC contactor switch off SELECT Enable recommended 6 PROTECTION 6 1WARNINGS When controller detects the warning signal alarm only and not stop g
42. ltage when using voltage ES Rated Standard checking mains 10 0 75 0 H Frequency over under Keen DESS STI m The delay from mains abnormal to normal Abnormal 0 3600 8 The delay from mains normal to Time abnormal ae 0 1 0 Disable 1 Enable Trans PT 7 Over Voltage Over Voltage Bam 200 120 Setting value is mains rated voltage s Under percentage and return value and El Voltage 0 200 SR delay value also can be set o ee cy 0 200 Setting value is mains rated Frequency Under frequency s percentage return value KAE AS 0 200 EZ and delay value also can be set Frequency Loss 0 1 Phase 0 Disable Reverse 1 Enable 12 ec 4 DCI EE HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 30 of 65 HGM9200 9300 9400 Series Gen set Controller No tome Parameters Tou Timer Setting Start Delay 0 3600 s Time GC mains abnormal or remote start signal is active to start gen set 2 Stop Delay 0 3600 s Time HOM mains normal or remote start signal is inactive to gen set stop 3 Preheat 0 3600 s Time pi pre powering heat plug before Delay starter is powered up Cranking 3 60 s Time of starter power up Crank Rest The waiting time betore second power 3 60 s Time up when engine start fail Alarms for low oil pressure high temperature hunder speed under frequency voltage charge fail are inactive Starting on and high speed running after it unloads Stop el
43. m with compact structure simple connections and high reliability 2MODULES COMPARISON AND MODULES ABBREVIATION 2 1MODULES COMPARISON o sion CS ANE Y F Y We e Les OIE ESA mon PIM e te roe PY md lee Best Wale 7 7 7 roer 7 Number Output port mor 880 s efejo e se number Neutral earth current Schedule fren e fois te te isis fede HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 7 of 65 HGM9200 9300 9400 Series Gen set Controller Event log A NOTE 1 Two of the outputs are fixed start output and fuel output 2 HGM9200 HGM9300 HGM9400 s analog sensors are composed oy 3 fixed sensors temperature pressure liquid level and 2 configurable sensors A NOTE Functions of mentioned herein HGM9510 AGM9520 AGM9610 HGM9620 controllers can be changed please checkythe corresponding user manual for accurate e Real time EE e A information 2 2MODELES ABBREVIATION HGM9X20 All HGM9000 series AMF controllers HGM9X10 All HGM9000 series ASM Auto Start Module controllers A NOTE HGM9000 series controller mentioned in this document refer to HGM9200 HGM9300 HGM9400 series controller particularly 3 PERFORMANCEAND CHARACTERISTICS HGM9X10 Auto Start Module It controls gen set to start or stop automatically by remote start signal HGM9X20 Auto Main Failure updates based on HGM9X10 especially for automatic system comp
44. mmended CAN L 13 Impedance 1200 connecting line is HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 59 of 65 HGM9200 9300 9400 Series Gen set Controller o fecommended Engine type VolvoEDC4 15 10JOHN DEERE Terminals of 21 pins connector Remark controller Fuel relay output GJ Start relay output CAN communication shielding line connect in iain pe ECU this terminal only CAN H Y Impedance 1200 connecting ine is recommended CAN L U Impedance 12094 connecting line is recommended Engine type John Deere 15 11MTU MDEC It is suitable for MTU engines 2000 series and 4000series Terminals of X1 connector Remark controller Fuel relay output Start relay output CAN communication shielding line connect sais with EGU terminal only CAN H G Impedance 1200 connecting line is recommended CANIL AW Yi 1200 connecting line is recommended Engine type MTU MDEC 303 15 12MTUADEC It is suitable for MTU engine with ADEC ECU8 and SMART module Terminals ofa ADEC X1port Remark controller X1 10 X1 Terminal 9 Connected to negative of battery X1 Terminal 33 Connected to negative of battery Terminals of SMART X4 port Bemark controller CAN GND CAN communication shielding line connect with HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 60 of 65 HGM9200 9300 9400 Series Gen set Controller controller s terminal only Impe
45. n shutdown alarm and shutdown immediately Trip and stop alarm generatorsunloads and shutdown after hi speed cooling Users Configured qu Trip alarm generator unloads but not shutdown Never input inactive Always input is active all the time From crank detecting as soonas start From safety on detecting after safety on run delay 1 Reseved a aa hit h e gt Alarm Mute L prohibits Audible Alarm output when input is active h n alarm and trip alarm when 3 Boece Aam can resehys utdown alarm and trip a W Input is active 4 60HZ Active Use for CANBUS engine and it is 60Hz when input Is active 5 Llamo Tesi indicators are illuminating when input is All buttons in panel is inactive except Panel Lock d OS and there is i in the left of first row in LCD when input is active EA Under voltage frequency speed protection is Idle Control Mode inactive In Auto mode during generator normal running when input is active prohibit generator shutdown automatically 10 Inhibit Auto Start In Auto mode prohibit generator start automatically when input is active 11 Inhibit Scheduled In Auto mode prohibit fixed timing start genset when input is active 12 Reserved o O 13 14 15 HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 45 of 65 InhibitAuto Stop HGM9200 9300 9400 Series Gen set Controller When input is active controller enters into
46. n and emerggay Stop It also can close Die ar inflow to stop the engine as soon as possible Action when warning shutdown trips Can be Connected annunciator Audible Alarm externally When alarm mute configurable input port is active it can remove the alarm Action in genset starting and Louver Control disconnect when genset stopped completely 0 Fuel P C It is controlled by fuel pump of level ue t umon sensor s limited threshold It is controlled by heating of Heater Control temperature sensor s setting threshold lt is controlled by cooler of Cooler Control temperature sensor s setting threshold Output in start period If there is no Excite Generator gens frequency during hi speed running output for 2 seconds again Pre Lubricate Actions in period of pre heating to Safety run Remote PC Output als por as comuolied by communication PC Power for GSM module GSM module 2 GSM Power is reset when GSM communication failed 28 ICI o O HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 39 of 65 k O NO NO A E ad Je OO B W PO NO NO NO O N EN HGM9200 9300 9400 Series Gen set Controller Fuel Rela Action when genset is starting and disconnect when stop is completed Used for engine which has idles Close before starting and open in Idle Control warming up delay Close during stopping idle mod and open when stop is complet
47. ng cranking time the fuel relay and start relay deactivated and enter into crank rest time and wait for next crank lf generator crank fails within setting times controller will send Fail to start and the warning will be shown on LCD at the same time In case of successful crank attempt safety on timer starts During this period low oil pressure high water temperature underspeed charge failure alarms are disabled As soon as this delay is over start idle delay Is initiated if configured During start idle delay under speed under frequency under voltage alarms are inhibited When this delay is over warming up delay starts if configured When warming up delay is Over if generator state is normal its indicator will be illuminated If voltage andmirequency has reached on load requirements the closing relay will be energised generator will accept load generator power indicator will turn on and generator will enter Normal Running state if voltage and frequency are abnormal the controller will initiate alarm alarm type will be displayed on LCD alarm page NOTE In case of Remote Start off Load the procedure is the same except for step NO 9 the closing relay will NOT be energised generator will NOT accept load Stopping Sequence 1 when mains return normal during gen set running enters into mains voltage Normal delay When mains normal delay are over enter
48. o cccccccccccccccccnnncccnnnnnnnncnnononononccncnnnnnnnos 30 8 2 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTIER 38 8 2 1 Defined Penrod KI e DEE 43 8 2 2 Defined Combination QUO UM EE 44 8 3DEFINED CONTENTS OF PROGRAMMABLE INPUT PORTS ALL ACTIVE WHEN CONNECT TO GROUND B EE 45 HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 4 of 65 HGM9200 9300 9400 Series Gen set Controller 6 4 SELEG TION OF SENSORS E 47 8 5 CONDITIONS OF CRANK DISCONNECTSELECT ION ccc cecceececeeeeeeeeaeeeseees 48 9 GE TECH RR Hl EE 49 10 SENSORS SETTING cc eones 49 T COMMISSIONING cursi 50 AZ TYPICAL APPLICATION sosna A E duseie 51 13 INSTALLATION coi cid 53 14 GSM SHORT MESSAGE ALARM AND REMOTE CONTROL 4itsicmo 0 0000 ia 0 54 14 1 GSM SHORT MESSAGE ALARM NNN KANN un unn gilt O 54 14 2 GSM SHORT MESSAGE REMOTE CONT RO ba 2 a EEN 54 15 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE c ccoo oooooo0oo20000 00 00 00 0 56 15 1 CUMMINS ISB ISBE ccccccccccccccnnnncc EE a O 56 15 2 CUMMINS QSL EEN ccoo REN 96 15 3 CUMMINS QSM11 wpcopr 7 ff fg kk 57 15 4 CUMMINS QSX15 CM570 SBR cece Mes eccsssccssccssscussessseeeseeetenecutsousseersaeens 9 15 5 CUMMINS GCS MODBIU Mi 2 ee 58 15 6 CUMMINS QSM11 SA a E 58 15 7 CUMMINS QSZ 00 u EEN 58 15 8 DETROIT AMA O D ECIV CEBA EEN 59 E O Ed RT A A 59 TERO JOHN DEERE si ad 60 E _ e Wf EE
49. o starter coil directly Connected to negative of battery Impedance 1200 connecting line is CAN GND Ro CAN EEN shielding line connect with controller s this terminal only recommended Impedance 1200 connecting line is recommended Engine type VolvoEDC4 15 18VOLVO EMS2 Volvo Engine types are 1AD734 TAD940 TAD941 1AD1640 TAD1641 and TAD1642 controller output 1 Set configurable output 1as ECU stop output 2 a ECU power CAN GND PRO Set configurable output 1as ECU power 3 1 A Negativepower S 4 g Ff CAN H CAN L 2 L0 Impedance 1200 connecting line is Engine type Volvo EMS2 CAN communication shielding line connect to controller s this terminal only 5 3 4 1 Hi Impedance 120Q connecting line is Lo A NOTE When this engine type is selected preheating time should be set to at least 3 seconds 15 19YUCHAI Suit for Yuchai common rail electrically controlled engine Terminals of 42 pins connector Remark controller of engine Fuel relay output Connect to ignition switch of engine Start relay output e Connect to starter coil directly CAN GND CAN communication shielding line connect with HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 63 of 65 HGM9200 9300 9400 Series Gen set Controller Ka controller s this terminal only CAN H 1 35 Impedance 1200 connecting line is recommended CAN L 1 34 Impedance 1200 connecting line is re
50. or settings Digital input settings Relay output settings X Module settings Scheduling and maintenance settings GSM settings Example Advanced Parameters a Form1 Use e amp to scroll settings to enter settings gt Mains gt Timers form2 to exit settings menu gt Engine gt Generator Generator Form 2 gt Return Use e amp to scroll settings Form3 Select Return and gt AC System gt Poles gt Rated Voltage previous menu form 1 press O back to previous menu form 1 back to HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 16 of 65 HGM9200 9300 9400 Series Gen set Controller Generator gt Under voltage shutdown gt Over freq shutdown gt Under freq shutdown gt Over voltage warn Over Voltage Warn Enable choice Disable Set value 00110 Return value 00108 Delay 00005 Over Voltage Warn Set value 00110 Return value 00108 Delay 00005 Over Voltage Warn Setting value 00110 Return value 00108 Time lag 00005 Over Voltage Warn Enable choice Enable Setting value 00110 Return value 00108 Time lag 00005 Over Voltage Warn Enable choice Disable Setting value 00110 Return value 00108 Time lag 00005 Form 3 Use e amp to scroll settings O contirm setting form4 back to previous menu form 1 Form 4 enter setting menu formb Brack to previous menu form 3 Form 5 Use Y amp to scroll settings
51. osed by gens and mains Main characteristics With ARM based 32 bit MCU highly integrated hardware new reliability level 132x64 LCD with backlight multilingual interface including English Chinese or other languages which can be chosen at the site making commissioning convenient for factory personnel 4 Improved LCD wear resistance and scratch resistance due to hard screen acrylic HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 8 of 65 HGM9200 9300 9400 Series Gen set Controller Silicon panel and pushbuttons for better operation in high temperature environment RS485 communication port enabling remote control remote measuring remote communication via ModBus protocol controller with RS485 port only 4 Equipped with SMS Short Message Service function When gen set is alarming controller can send short messages via SMS automatic to max 5 telephone numbers User can control or check gen set by sending Short Message controller with GSM port only 4 Equipped with CANBUS port and can communicate with J1939 genset Netronly can users monitoring frequently used data such as water temperature oil pressure speed fuel consumption and so on of ECU machine but also control starting up Shutdown raising speed and speed droop via CANBUS port controller with CAN BUS port only 4 Suitable for 3 phase 4 wire 3 phase 3 wire single phase 2 wire and 2 phase 3 wire systems with voltage 120 240V and f
52. peed l instruction Generator Setting AC System 0 3 Rated V Voltage 30 30000 Loading R Frequency Loading 0 200 Frequency Volt Trans PT Over Volt Shutdown HGM9200 9300 9400 Series Gen set Controller O 1 0 200 setting value is percentage of generator rated voltage When gens 0 200 voltage under load voltage wont Voltage enter into normally running during the Numbers of generator pole used for calculating starter rotate soeed when without soeed sensor To offer standards for detecting of gens over under voltage and loading voltage It is primary voltage when using voltage transformer it is line voltage when AC system is 3P3W while it is phase voltage when using other AC system period of when controller ready to detect loading over under load frequency setting value is percentage of generator rated frequency When generator frequency under load frequency it won t enter into normal running O Disable 1 Enable Setting value percentage generator rated e Delay value fe Vision 1 2 2013 01 14 Page 33 of 65 HGM9200 9300 9400 Series Gen set Controller No nems parameters Pn Under Volt S can be set Over Freq 10 0 200 114 Setting value is percentage of Shutdown generator rated freq Delay value also 11 neer ed 0 200 can be set Shutdown 0 Volt ege g 0 200 110 Setting value is percentage of Under Vol genera
53. plication diagram pa e o ro L1 pig gt d pig CS lt L3 I Lee A Re l N i HM Wl Zeite 37 AUX AUX AUX AUX sI 38 OUTPUT1 OUTPUT2 OUTPUT3 OUTPUT4 48 47 46 45 6 7 8 49 50 51 52 iw aes Icom 59 58 60 56 57 6116 17 18 10 11 12 13 14 15 19 33 34 35 a Ww i N KI a la Y o o pm El El E e E E Lop D ao HI a l ul 21 gt ai al 2 2 2 ER KO SI 4 5 aj aj ajajaja 5 e o ul o Z Z Z Z Z Z Z Z Z 3812 G Z e el 2 TI si x sl xi x xi sl Zil d lt ol A O 3 3 31 231 3 3 3 N S iig gt z E LI sl sl lt lt Ll lt o 11 R 3 STUT MAGNETIC A y PICKUP Ae mm Crank Fuel er 3 HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 51 of 65 HGM9200 9300 9400 Series Gen set Controller HGM9320 typical application diagram LOAD a 3J 4 2 SWITCH 1 SWITCH 2 EEN mge U ss es R ege aulas GA N y S Z D wi LLL IE y lt CO WS stsl i gt I 1 lt 2 o 3 00 te a ges AUX AUX iT 37 V 3g OUTPUT OUTBUTS OUTPUTS 28 E III OUTPUT4 49 50 51 52 48 47 46 45 6 7 8 41 43 44 20 62 63 hen 4 9 59 58 60 56 57 6116 17 18 10 11 12 13 14 15 19 33 34 35 wm WW 5 dd dad a ce af ele ef elel E u al 4 31 el 3 al 3 3 2 3 23 el Il oi Hi fou amp aj ajaj a a a 3 2 uj ol z 2 Z z z 2 z z z Si ol gt y OU O x x x x x x x x Zlg El si a Ol oO 2 2 2 2 2 2 3 y 2
54. r than this value Detecting only after safety delay is over The delay value also can be set Warn when oil pressure higher than this value Detecting only after safety delay is over The delay and return value also Can be Set Low OP Shutdown 0 1000 kPa 103 Low OP TE 0 1000 kPa 124 Liquid Level Sensor Curve Types 0 15 SGH Storm 5 Open Warin ASh i 2 No action Action 2 Low Level Warn when level lower than this value S Warn 0 300 10 It is detecting all the time The delay and return value also can be set Flexible Sensor 1 Flexible 1 Sensor Setting Flexible Sensor 2 Flexible 1 Sensor Setting Flexible Input Ports 0 Disable 1 Enable can be set as temperature pressure liquid lever sensor 0 Disable 1 Enable can be set as temperature pressure liquid lever sensor Flexible Input Port 1 1 EENS 0 50 28 Remote start on load See form 3 Setting 0 Closed to active echte tee Kr e 1 Open to active Flexible Input Port 2 Contents High temperature shutdown Active Type O 1 62 0 Closed to active HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 36 of 65 HGM9200 9300 9400 Series Gen set Controller 1 Open to active Flexible Input Port 3 Contents Low oil pressure shutdown S 27 Active Type 0 1 0 Closed active 1 Open active Parameters 2 ON Flexible Input Port 4 User defined See farm 3 0
55. r more than 3 seconds Set Confirm 9 e enters parameter configuration menu In settings menu confirms the set value Exit 1 Return to main menu 2 Return to previous Xi menu in setting menu HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 13 of 65 HGM9200 9300 9400 Series Gen set Controller A NOTE NOTE Pressing crank Successful start will not be judged according to crank disconnect conditions operator and simultaneously will force generator to will have to crank the starter motor manually when operator decides that the engine has fired he she should release the button and start output will be deactivated safety on delay will Start WARNING Default password is 00318 user can change it in case of others change the advanced parameters setting Please clearly remember the password after changing If you forget it please contact Smartgen services and send all information in the controller page of ABOUT to us 5 3LCD DISPLAY 5 3 1MAIN DISPLAY Main screen is divided into left and right separate viewing areas Both viewing areas show pages use d gt to scroll the pages and F amp A to scroll the screen Status including as below Status of gen set mains and ATS NOTE HGM9X10 has no mains status screen Engine including as below Speed temperature of engine engine oil pressure liquid fuel level Configure Sensor 1 Configure Sensor 2 battery voltage charger voltage acc
56. requency 50 60Hz 4 Collects and shows 3 phase voltage current power parameter and frequency of generator or mains Mains Gens Line voltage Uab Ubc and Uca Line voltage Uab Ube and Uca Phase voltage Ua Ub and Uc Phase voltage Ua Ub and Uc Phase sequence Phase sequence Frequency Hz Frequency Hz Load Current IA IB IC Each phase and iotal active power KW Each phase and totalreactive power KVar Each phase and total apparent power KVA Each phase and average power factor PF Accumulate total gens power kWh kVarh kVAh 4 For Mains controller has over and under voltage over and under frequency loss of phase and phase sequence wrong functions For generator controller has over and under voltage over and under frequency loss of phase phase sequence wrong over and reverse power over current functions 4 3 fixed analog sensors temperature oil pressure and liquid level 4 2 configurable sensors can be set as sensor of temperature pressure or fuel level 4 Precision measure and display parameters about Engine Temp WT C F both be displayed HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 9 of 65 HGM9200 9300 9400 Series Gen set Controller Oil pressure OP kPa Psi Bar all be displayed Fuel level FL unit Speed SPD r min unit Voltage of Battery VB V unit Voltage of Charger VD V unit Hour count HC can accumulate to max 65535 hours Start times
57. rmal Gens Stop Ca Fo Eo Close Mode AUTO Manual Mute Mode Mode HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 12 of 65 HGM9200 9300 9400 Series Gen set Controller 5 2KEY FUNCTIONS Stop running generator in Auto Manual mode Si Lamp test press at least 3 seconds Reset alarm Op in stop mode During stopping process press this button again to stop generator immediately Start Start genset in Manual mode or Test mode Press this key and controller enters in Manual Manual Mode mode Auto Mode Press this key and controller enters in Auto mode Manual oh Di ES VE Auto Alarm Alarming sound off If there is trip alarm pressin Mute Alarm Reset 3 8 P J the button at least 3 seconds can reset thissalarm Open Can control generator to switch on or off in manual Close Gen Close Open mode HGM9X10 without Open Gan control mains to switch on or off in manual Close Mains Close Open mode HGM9X10 without Gan close breaker in manual mode HGM9X20 Close without O D Can Open breaker in manual mode HGM9X20 p without 1 Screen scroll Up Increase 2 Up cursor and increase value in setting menu 1 Screen scroll Down Decrease 2 Down cursor and decrease value in setting menu eh 1 Screen scroll e 2 Left move cursor in setting menu 1 Screen scroll Right 2 Right move cursor in setting menu Enters help menu Pressing and holding fo
58. s the oil pressure is lower than the set 24 Low OP Warn i value it wil send warn signal When controller detects the sensor is open circuit and the 25 Level Sensor Open A action select warn Itwill send warn signal When controller detects the oil lever is lower than the set 26 Low Level Warn E value it will send warn signal 28 Flexible Sensor 1 When controller detects the sensor is open circuit and the Open action select warn it will send warn signal RN esses eT High max set value it will send warn signal Low min set value it will send warn signal a IT When controller detects the sensor is open circuit and the SR Open action select warn it will send warn signal High max set value it will send warn signal SE Es ee Low min set value it will send warn signal sete Steines 33 Digital Inout Warn sends corresponding warning signal HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 23 of 65 HGM9200 9300 9400 Series Gen set Controller O Iype TI escriptio 24 GSM Com Fail When select GSM enable but the controller couldn t detect Warning GSM model controller sends corresponding warning signal 6 2SHUTDOWN ALARM When controller detects shutdown alarm it will send signal to stop the generator Shutdown alarms as following When controller detects emergency stop signal it will send a 1 Emergency Stop stop signal When controller detects the sp
59. set Controller Vision 1 2 2013 01 14 Page 57 of 65 HGM9200 9300 9400 Series Gen set Controller 15 5CUMMINS GCS MODBUS It is suitable for GCS engine control mode Use RS485 MODBUS to read information of engine Engine types are QSX15 QST30 QSK23 45 60 78 and so on Terminals of D SUB connector Remark controller 06 Outside expand relay when fuel output making Fuel relay output port 05 and 08 of the connector 06 be connected Start relay output E Connect to starter coil directly Terminals of D SUB connector Remark controller 06 CAN communication shielding line connect nen with ECU terminal only RS4854 07 Impedance 1200 connecting line is recommended RS485 m NAN 1200 connecting line is recommended Engine type Cummins QSK MODBUS Cummins QST MODBUS Cummins QSX MODBUS 15 6CUMMINS QSM11 Terminals of OEM connector Remark controller Fuel relay output Y SS Start relay output Connect with starter coil directly CANGND CH GE line connect with controller s terminal only r CAN H AG Impedance 1200 connecting ne is recommended Engine type J1939 common used 15 7CUMMINS QSZ13 Terminals of OEM connector of Remark controller engine Fuel relay output Il Impedance 1200 connecting line is recommended Start relay output 4 Connect to starter coil directly Configurable 16841 Set as idle speed control normal open output output 1 Let 16 connect to 41during high speed r
60. sistance COS gt 0C P gt 0 Q lt 0 Outout Load is capacitance resistance COS lt 0L P lt 0 Q gt 0 Output Input Load equal to one under excitation generator L COS lt 0C P lt 0 Q lt 0 Output Output oad equal to one over excitation generator b Note 1 Input active power generator or mains send electricity to load 2 Qutput active power load send electricity to generator or mains 3 Input reactive power generator or mains send reactive power to load 4 Output reactive power load send reactive power to generator or mains Alarm NOTE For ECU alarms and shutdown alarms if the alarm information is displayed check engine according to it otherwise please check the manual of generator according to SPN alarm code Event log Records all start stop events shutdown alarm trip and shutdown alarm manual auto start or stop and the real time when alarm occurs Others including Time and Date count down time for maintenance input output ports status HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 150f 65 _ HGM9200 9300 9400 Series Gen set Controller x About Issue time of software and hardware version Example Engine Speed Generator Phase Voltage 1500 RPM Manual Mode Battery Under Voltage 5 3 2 PARAMETERS SETTING MENU Including as following Mains settings Timer settings Engine settings Generatorsettings Load settings Switch settings x Analog sens
61. t in high temperature environment Modular design anti flaming ABS plastic enclosure pluggable connection terminals and embedded installation way compact structure with easy mounting HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 10 of 65 HGM9200 9300 9400 Series Gen set Controller 4 SPECIFICATION Operating Voltage DC8 0V to DC35 0V Continuous Power Supply Power Consumption lt 4W standby lt 2W Alternator Input Range 3 Phase 4 Wire AC15V AC360V ph N 3 Phase 3 Wire AC30V AC620V ph ph Single Phase 2 Wire AC15V AC360V ph N 2 Phase 3 Wire AC15V AC360V ph N Programmable Relay Output 1 Programmable Relay Output 2 Programmable Relay Output 4 5 Programmable Relay Output 6 Prs S IN IP55 when waterproof rubber seal installed between controller and panel fascia IP42 when waterproof rubber seal is not installed between the controller and panel fascia ee AMA Programmable Relay Output emm NASA AAA es Protection Level Object input output power Insulating Intensity Quote standard IEC688 1992 Test way AC1 5kV 1min leakage current 3mA Net Weight 0 85kg HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 11 of 65 HGM9200 9300 9400 Series Gen set Controller 5 OPERATION 5 1INDICATOR LIGHT HGM9X20 SmartGen Mains Normal Gens AUTO Manual Mute ains Close Mode Mode Close HGM9X10 SmartGen Alarm Running Gens No
62. t is not outputting Anote S1 S2 S3 can be set as any contents except for defined combination output in the output setting NOTE 3 parts of defined combination output S1 S2 S3 couldn t include or recursively include themselves Example Contents of probably condition output S1 output port 1 is active Close when probably condition output S1 is active inactive close when active disconnect when inactive Contents of probably condition output S2 output port 2 is active Close when probably condition output S2 is active inactive close when active disconnect when inactive Contents of probably condition output S3 output port 3 is active Close when probably condition output S3 is active inactive close when active disconnect when inactive When input port 1 active or input port 2 active if input port 3 is active Defined combination output is outputting If input port 3 inactive Defined combination output is not outputting When input port 1 inactive and input port 2 inactive whatever input port 3 Is active or not Defined combination output is not outputting HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 44 of 65 HGM9200 9300 9400 Series Gen set Controller 8 3DEFINED CONTENTS OF CONFIGURABLE INPUT PORTS ALL ACTIVE WHEN CONNECT TO GROUND B Z O 7 O 3 OO Including following functions Indication indicate only not warning or shutdown Warning warn only not shutdow
63. tch on fail then wait for gens switch on If transfer fail and warning SELECT Enable there is alarming signal 2 If input port is not connected with closing breaker input Mains load be transferred into gens load after switch off and transfer interval delay gens switch on The way to transfer gens load to mains load is as same as above HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 20 of 65 HGM9200 9300 9400 Series Gen set Controller 5 6 2HGM9X10 SWITCH CONTROL PROCEDURES Manual control procedures When controller is in Manual mode manual control will be executive Users can control switch on or off by pressing corresponding key Press generator switch on wel generator will output load signal Press gens switch off Key generator will output unload signal Auto control procedures When controller is in auto mode switch control procedures will start auto transfer 1 If input port is configured as Close Mains Auxiliary A If Open breaker detect is SELECT Enable Generator load is transferred into generator un load after the delay of switch off detecting transfer failure while switch off output When detecting time out df switch off failed it will wait for switch off Otherwise switch off is completed Generator unload is transferred into generator load after the close delay detecting transfer failure while switch on outputting When detecting time out if switch on failed it wil
64. tor has taken load generator will unload and then mains will take load B If Open breaker detect is SELECT Enable To transfer load from mains to generator need to press mains switch off key firstly After switch off delay press generator switch on ey anc generator Willstake load there is no action when pressing switch on key directly The way to transfer from generator to mains is as same as above Auto transfer procedures When controller is in AUTO Test switch control procedures will start through automatic transfer 1 If input port is connected with closing breaker signal A If Open breaker detect is SELECT Enable When transferring load from mains to gens controller begins detecting fail to transfer then the open delay and transfer rest delay will begin When detecting time out the gens will not switch on if switch open failed otherwise gens switch on Detecting transfer failure while gens switch on When detecting time out switch on fail It issneed to wait for gens to switch on If transfer failed and warning SELECT Enable there is alarming signal whatever switch on or off failure The way to transfer from gens load to mains load is as same as above B If Open breaker detect is SELECT Disable Mains load is transferred into gens load after the delay of switch off and transfer interval gens switch on Detecting transfer fail while gens switch on After detecting time out if swi
65. tor rated volt Delay and return 0 200 value also can be set Warn Over Freq 14 Warn 0 200 110 Setting value is percentage of gens der 6 rated freq Delay and return value also d 0 200 can be set Warn Loss of 1 01 1 CEP JL O Disable 1 Enable 17 Sequence 0 1 1 Load Setting SEN 5 6000 5 The ratio of external CT Trans E Current 5 6000 A enn Generator s rated current standard of Rating load current Full kW 0 6000 KW 976 Generator s rated power standard of rating load power Setting value is percentage of 0 200 120 generator rated volt Delay value also can be set 0 Disable 1 Enable 0 Disable 1 Enable 5 Over Power 0 1 O 1 0 1 O k Interval time from mains switch off to Reverse Power generator switch on or from generator m switch off to mains switch on Pulse width of mains generator switch 2 Close Time 0 20 0 s 5 0 on When it is 0 means output constantly 3 0 20 0 s Pulse width of mains generator switch HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 34 of 65 a HGM9200 9300 9400 Series Gen set Controller 4 CheckTime 0 20 0 s 50 Time of detecting switch auxiliary contacts after transferred Warn Enable 0 1 0 Disable 1 Enable Check 0 Disable 1 Enable Enable Immediate O mb _ O d zech lt 0 Disable 1 Enable Mains Dropout Module Setting Power on
66. ulate G close key when HGM9610 A controller is applied Simulate M Load key This is simulate M open key when HGM9610 Vision 1 2 2013 01 14 Page 46 of 65 22 23 24 20 26 7 2 Remote Start On Load NO 00 Remote Start Off Load N O Lu 31 32 33 34 35 36 37 38 39 SS Q lt co NO O O co QO O O co A O O Y D D U Q D 2 U D F O O er o D D HGM9200 9300 9400 Series Gen set Controller Controller is applied o EI MEC AECI AECI A Reserved Aux Mains OK In Auto mode mains are normal when input is active Mal normal when input i Aa Mane Es geg mode mains are abnormal when input is Users can set different parameters to make it easy to select current configuration via Input port 50 Reseved me 4 a _ 8 4SELECTION OF SENSORS Form4 O Not used 1 Custom Res Curve 2 Custom 4 20mA curve 3VDO 4 CURTIS Temperature 5 VOLVO2EC Sensor 6 DATCON 7 SGX 8SGD 9 SGH 10 PT100 11 15 Reserved O Not used 1 Custom Res Curve 2 Custom 4 20mA curve 3 VDO 10Bar 4 CURTIS Defined resistance s Pressure Sensor 5 VOLVO EC range is 0 6KQ 6 DATCON 10Bar default is SGX sensor 7 SGX 8 SGD 9 SGH 10 15 Reserved Defined resistance s range IS 0 6KO default is SGX sensor HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 47 of 65 HGM9200 9300 9400 Series Gen set Controller O Not used 1 Custom Res
67. umulated run time accumulated start times Anote If connected with J1939 engine via CANBUS port this page also includes coolant pressure coolant level fuel temperature fuel pressure inlet temperature exhaust temperature turbo pressure total fuel consumption and so on Different engine with different parameters Gen including as below Phase voltagesLine voltage frequency phase sequence Mains including as below Phase voltage Line voltage frequency phase sequence Anote HGM9X10 has no this page Load including as below Current each phase and total active power positive and negative each phase and total inactive power positive and negative each phase and total apparent power each phase and average power factor positive and negative accumulated energy kWh kVarh kVAh HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 14 of 65 HGM9200 9300 9400 Series Gen set Controller Anote When only mains indicator on count active and inactive power apparent power but accumulate electric energy Count the generator active and reactive power apparent power power factor and accumulate electric energy under other conditions Anote Power factor shows as following Q COS lt OL COS gt OL COS lt 0C COS gt 0C Remark P stands for active power Q stands for reactive power P giel Conditions Active power Inactive power Remark factor COS gt 0L P gt 0 Q gt 0 Load is inductive re
68. unning HGM9200 9300 9400 Series Gen set Controller Vision 1 2 2013 01 14 Page 58 of 65 HGM9200 9300 9400 Series Gen set Controller L controller via external expansion relay Configurable set as pulse raise speed control normal open output 2 output Let 19 connect with 41 for 0 1s during high speed warming of controller via external expansion relay CAN GND CAN communication shielding line connect with SS IOMA controller s this terminal only AR Impedance 1200 connecting line is recommended oe Impedance 1200 connecting line is recommended Engine type common J1939 15 8DETROIT DIESEL DDEC III IV Terminals of CAN port of engine Remark controller Expand 30A relay battery voltage of ECU is supplied by relay Start relay output sg Connectito starter coil directly CAN communication shielding line connect in wegen e EGU this terminal only CAN H CAN H Impedance 1200 connecting line is recommended Impedance 1200 connecting line is recommended Fuel relay output CANIL CAN L Engine type common J1939 15 9DEUTZ EMR2 Terminals of F connector Remark controller Expand 30A relay battery voltage of 14 is supplied by relay Fuse is 16A Start relay output E Connect to starter coil directly Fuel relay output E A S Connect to battery negative pole CAN communication shielding line connect in eres BO ECU this terminal only CAN H 40 Impedance 1200 connecting line is reco

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