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1. 4 2 5 Follow these steps to inspect all surfaces for abrasions and dents 4 2 5 1 Open the front door of the cabinet 4 2 5 2 Verify that all the transformers inductors electrical and electronic devices are firmly mounted 4 2 5 3 Verify that the transformer coils and terminal lugs are free of contact with any grounded metal surface and that the transformer terminal wires are securely connected 4 2 5 4 Verify that the internal Wiring is not damaged 4 2 5 5 Verify that all wires to and from the output filter assembly input filter assembly inverter assem bly and bypass switch are securely connected 4 2 5 6 Verify that the circuit breakers are firmly seated and that the wires are securely connected 4 2 5 7 Inspect all batteries for damage cracks leaks loose connections etc 4 2 5 8 Reinstall all panels covers and close all doors 4 3 LOCATION AND PLACEMENT 4 3 1 Before starting check the load tolerance of the floor and verify that the floor will be able to support the UPS at its final destination and the route to get it there After verifying the weights verify that when the unit is placed in its final position that the minimum clearances required have been met Install the Emergency Lighting Inverter System in a protected area with adequate airflow and free from excessive dust Do not operate the Emergency Lighting Inverter System where the temperature and humidity is out of the specified limits Water Dots are placed
2. DSPM INC Price Each Defender 1 Online Emergency Lighting Inverter Eternalight 1 Online Emergency Lighting Inverter Cobra 1 Standby Emergency Lighting Inverter Eternalight 1 Standby Emergency Lighting Inverter User s Manual 018 3000 00 Phone 1 877 DSPM POWER 1 877 377 6769 Fax 909 930 3335 Website www DSPManufacturing com E Mail techsupport dspmanufacturing com PM Single Phase Emergency Lighting Inverter User s Manual TAL SIGNAL POWER MA bur 01 8 3000 00 www DSPManufacturing com c e TABLE OF CONTENTS TABLE OF CONTENTS 2 REVISION HISTORY 4 REPRODUCTION OR DISTRIBUTION FORBIDDEN 5 ABOUT THIS MANUAL 6 SECTION HOW TO USE THIS MANUAL 6 SECTION TECHNICAL ASSISTANCE 6 IMPORTANT SAFETY INSTRUCTIONS 7 SECTION NOTES AND SAFETY INFORMATION 7 CHAPTER 1 INTRODUCTION 11 SECTION 1 1 GENERAL 11 SECTION 1 2 DEFINITIONS 11 SECTION 1 3 THEORY OF OPERATION 12 SECTION 1 4 OUTPUT LOADS 13 SECTION 1 5 OPTIONS 13 SECTION 1 6 OVERVIEW 13 FIGURE 1 SINGLE LINE DRAWING NORMAL OPERATION 13 SUBSECTION 1 6 4 NORMAL OPERATION 13 SUBSECTION 1 6 B MANUAL BYPASS OPERATION 13 FIGURE 2 SINGLE LINE DRAWING MANUAL BYPASS 14 SUBSECTION 1 6 C AC LOSS BATTERY OPERATION 14 FIGURE 3 SINGLE LINE DRAWING AC LOSS BATTERY OPERATION 14 SUBSECTION 1 6 D EXTERNAL MAINTENANCE BYPASS OPERATION OPTIONAL 15 FIGURE 4 SINGLE LINE DRAWING EXTERNAL MAINTENANCE BYPASS OPERATION 15 CHAPTER2 SPECIFICATIONS 16 TABLE 1 SPECIFICATIONS 16
3. Frant View Front View l 7 5 O DPooDosO _ J gt e TT Figure 5 Front View 5 DESCRIPTION 5 1 DESCRIPTION OF UPS CABINET 5 1 A SYSTEM COMPONENT LAYOUT Figure 12a and b are the layouts that will help you find the parts and components in your Emer gency Lighting Inverter Maintenance should only be performed by factory trained or qualified personnel Do not attempt to service If you need technical assistance please contact DSPM LETHAL VOLTAGES EXIST WITHIN THE CABINET EVEN WHEN THE UNIT IS DEENER GIZED ONLY QUALIFIED SEVICE PERSONNEL WITH ADEQUATE TRAINING MUST eras SERVICE THIS EQUIPMENT piece Hazard 5 2 DESCRIPTION OF AC INPUT AND AC OUTPUT TERMINALS BLOCKS The AC Input AC Output Terminals Blocks are provided for the connection of incoming power and the con nection of the load equipment intended to be powered by the UPS Refer to Figure 12 Component layout for these connections and their locations in the UPS Cabinet 5 3 MANUAL BYPASS SWITCH DESCRIPTION In most units this switch is located on the inside of the left door of the system see Figure 12b System Component Layout for exact location The bypass switch is used in case of a failure of the lighting in verter If the lighting inverter fails place the bypass switch in the MAN position In this position the in verter section is bypassed
4. SECTION 2 1 POWER RATING 16 SECTION 2 2 INPUT 16 SECTION 2 3 OUTPUT 16 SECTION 2 4 BATTERIES 16 SECTION 2 5 LAMPS AND LOADS 16 SECTION 2 6 CODES 16 SECTION 2 7 PROTECTION 16 SECTION 2 8 DIAGNOSTICS AND MAINTENANCE 17 SECTION 2 9 CABINET 17 SECTION 2 10 INSTALLATION 17 SECTION 2 11 SPECIAL APPLICATIONS 17 SECTION 2 12 WARRANTY 17 CHAPTER 3 FIELD REPLACEABLE UNITS FRUS 17 Single Phase Emergency Lighting Inverter User s Manual DSPM 018 3000 00 m Www DSPManufacturing com e e SECTION 3 1 MOTHER MAIN BOARDS 17 SECTION 3 2 ALL OTHER PARTS 17 CHAPTER 4 TRANSPORTATION INSPECTION AND INSTALLATION 18 SECTION 4 1 HOW TO TRANSPORT THE SYSTEM 18 SECTION 4 2 INSPECTION 18 SECTION 4 3 LOCATION AND PLACEMENT 18 FIGURE 5 UPS DIMENSION DRAWING 19 CHAPTER 5 DESCRIPTION 19 SECTION 5 1 DESCRIPTION OF UPS CABINET S 19 SECTION 5 2 DESCRIPTION OF AC INPUT AND AC OUTPUT TERMINALS BLOCKS 19 SECTION 5 3 MANUAL BYPASS SWITCH DESCRIPTION 19 FIGURE 6 MANUAL BYPASS SWITCH 20 SECTION 5 4 INPUT AND OUTPUT POWER REQUIREMENTS CONNECTIONS 20 SECTION 5 5 SYSTEM CURRENT RATINGS 20 SECTION 5 6 GROUNDING 20 CHAPTER 6 INSTALLATION 20 SECTION 6 1 INSTALLING BATTERIES 20 FIGURE 7 BATTERY CONNECTION 21 SECTION 6 2 INPUT POWER CONNECTIONS 22 SECTION 6 3 OUTPUT POWER CONNECTIONS 22 FIGURE 8 INPUT OUTPUT CURRENT RATINGS 23 SECTION 6 4 COMMUNICATIONS INTERFACE 24 FIGURE 9 COMMUNICATION INTERFACE 24 CHAPT
5. CONSE QUENTIAL OR EXEMPLARY DAMAGES OF ANY KIND WHATSOEVER INCLUDING WITHOUT LIMITA TION LOST PROFITS BUSINESS INTERRUPTION OR LOSS OF DATA WHETHER ANY CLAIM IS BASED UPON THEORIES OF CONTRACT NEGLIGENCE STRICT LIABILITY TORT OR OTHERWISE Additional Limitations amp Conditions for Batteries A battery will only be considered defective if it fails to deliver at least 80 percent of its rated capacity during the warranty period Rated capacity is that which is published in the manufacturer s official product literature for the specific product at the time of shipment Batteries must be charged discharged operated stored and serviced in accordance with applicable manufacturer s instruc tions Each battery must be the proper size design and capacity for its intended UPS application at 25 degrees Centigrade The purchaser end user shall give a freshening charge to the battery every six months after the date code on the battery until final installation Temperature 1 Average annual temperature shall not exceed 25 degrees Centigrade 77 degrees Fahrenheit 2 Cell temperature shall not exceed 32 degrees Centigrade 90 degrees Fahrenheit for any 30 day period 3 Operation or storage of any product for any length of time in an environment having a temperature above 40 de grees Centigrade will void the warranty with respect to those products The warranty period shall be adjusted based on actual operating conditions such as t
6. Inverter System for shipping damage and reporting any such damage to the carrier it is vital that the input power be connected correctly at the required voltages It is highly recom mended that a qualified electrician make all input and output power connections It is vital that a true ground be brought into the unit not a neutral The ground conductor should be the same size as the two input pri mary voltage phase conductors The input power connections to the UPS come from building supplied ser vices 5 5 SYSTEM CURRENT RATINGS All circuit breakers provided by the end user that are connected to the inputs and outputs need to be of the High Inrush type This is to prevent the breakers from tripping during the startup of the unit and its load DSPM uses only the High Inrush type of breaker in its units Refer to Figure 8 when determining the size of your input and output breakers 5 6 GROUNDING The Ground Terminals centralize the system grounds for routing back to the building service entry panel and the output load The equipment grounding electrode terminals are all tied to a single point within the cabinet along with all grounds from within the UPS cabinet This single point functions as a true single point ground The output neutral point equipment ground transformer core cabinet and system ground are all tied together at one point GROUND SYSTEM SUCH A CONNECTION WOULD RESULT IN A SAFETY HAZARD AND UNDER GROUND FAULT COND
7. PRIOR TO CONNECTING OR DISCONNECTING BAT TERY TERMINALS DETERMINE IF BATTERY IS INADVERTENTLY GROUNDED IF SO RE MOVE THE SOURCE OF THE GROUND CONTACT WITH ANY PART OF A GROUNDED BATTERY CAN RESULT IN ELECTRICAL SHOCK THE LIKE LIHOOD OF SUCH SHOCK WILL BE REDUCED IF SUCH GROUNDS ARE RE MOVED DURING INSTALLATION AND MAINTENANCE LEAD ACID BATTERIES CAN PRESENT A RISK OF FIRE BECAUSE THEY GENERATE HYDROGEN GAS THE FOLLOWING PROCEDURES SHOULD BE FOLLOWED DO NOT SMOKE WHEN NEAR BATTERIES DO NOT CAUSE FLAME OR SPARK IN BATTERY AREA DISCHARGE STATIC ELECTRICITY FROM YOUR BODY BEFORE TOUCH ING BATTERIES BY FIRST TOUCHING A GROUNDED SURFACE CAUTION IN CASE OF FIRE INVOLVING ELECTRICAL EQUIPMENT ONLY CARBON DI OXIDE FIRE EXTINGUISHERS OR THOSE APPROVED FOR USE ON ELECTRI CAL EQUIPMENT SHOULD BE USED USE OF WATER ON FIRES INVOLVING LIVE HIGH VOLTAGE ELECTRICAL CIRCUITS COULD PRESENT AN ELECTRO CUTION HAZARD DANGER TO REDUCE THE RISK OF ELECTRICAL SHOCK DISCONNECT THE EMER GENCY LIGHTING INVERTER SYSTEM FROM THE MAIN SUPPLY BEFORE IN REN STALLING AN INTERFACE SIGNAL CABLE RECONNECT THE POWER ONLY N AFTER SIGNALING INTERCONNECTIONS HAVE BEEN MADE DO NOT DISMANTLE THE EMERGENCY LIGHTING INVERTER SYSTEM Single Phase Emergency Lighting Inverter User s Manual 10 ITAL SIGNAL POWER MANUFACTURES 0 18 3000 00 1 INTRODUCTION 1 1 GENERAL The principles of operation described herein are applicable to all
8. allowing the load to be powered by the utility until the inverter can be repaired In case of system failure contact factory for service The Manual Bypass Switch is used to bypass the electronic inverter when the system have failed The Manual Bypass Switch should never be operated when the UPS is supporting the load The rotation of this switch will turn off the inverter The Load will be fed from the Utility until the switch is place back into the UPS position and the inverter is returned back to opera tion LETHAL VOLTAGES EXIST WITHIN THE CABINET EVEN WHEN THE UNIT IS ON BY PASS ONLY QUALIFIED SEVICE PERSONNEL WITH ADEQUATE TRAINING MUST seria SERVICE THIS EQUIPMENT Electrical Hazard Single Phase Emergency Lighting Inverter User s Manual 19 018 3000 00 INC DIGITAL SIGNAL POWER MANUFACTURER Www DSPManufacturing com DO NOT OPEN EXCEPT QUALIFIED TECHNICIAN Figure 6 WARNING Only an Authorized Service Technician should remove this cover NOTE Operation of the bypass switch will cause the inverter switch to static bypass and turn off the inverter if it was running NOTE If the cover over the manual bypass switch is not secured properly the inverter will not start and there will be an audible beep every one 1 to two 2 minutes WARNING The manual bypass switch should only be operated by authorized personnel 5 4 INPUT AND OUTPUT POWER REQUIREMENTS CONNECTIONS After unpacking and inspecting the
9. and supersedes all prior or contemporaneous oral or written communications representations understandings or agreements relating to this subject VRLA Battery amp Cabinet Warranty 4 30 12 Single Phase Emergency Lighting Inverter User s Manual 38 DIGITAL SIGNAL POWER MANURCTURES 018 3000 00 Www DSPManufacturing com 10 3 NOTES R U Single Phase Emergency Lighting Inverter User s Manual DIGITAL SIGNAL POWER MANUFACTURER 0 1 8 3000 00 www DSPManufacturing com w v e
10. ends of most wires cables are labels that indicates their locations When ordering replacement parts from the factory supply the information from the System Label refer to Technical Assistance section in this manual Include the model number serial number input output voltages and power rating when ordering parts Replacement parts must be replaced by qualified factory trained service personnel only Circuit boards and IGBTs contain ESDS Electro Static Discharge Susceptible components Handle and package ESDS devices in accordance with JEDEC standard JESD625 A Usea grounded ESD wrist strap when handling the devices and circuit boards Always package ATTENTION Components and circuit boards in static dissipative plastic bags or the static dissipative ATTENTION us material that the FRUS came in before transporting Even if a device has failed Failure to Mc DEVICES do so could result in further damage complicating repair and failure analysis DEVICES 3 1 MOTHER MAIN BOARDS The Mother Main Boards are located on the three middle shelves and mounted with 10 screws Verify that all con nectors are matches with their designations and pins 1 2 etc Note all plugs and connections are not used Un plug jumper on daughter board and all connectors from on Mother Board Install the new board Reconnect all plugs and connections returning them to their original orientations 3 2 All Other Parts Verify that the cables are marked before dis
11. for the input power for the UPS 8 1 3 Turn on the DC circuit breaker CB2 Set the Input Breaker CB1 to the ON position and verify that each of the following items takes place 8 1 3 1 The fans come on 8 1 3 2 The Processor perform a series of checks These checks will be indicated by the display panels see Figure 10 cycling through their LED s 8 1 4 After the cycling of the LED s press the On Key until it beeps Note With the Batteries properly connected about 20 Second after unit is up and running the batteries will auto matically be placed online to the UPS 8 1 5 Wait for the Displays to switch to the Inverter 8 1 6 Set the OUTPUT BREAKER CB3 to the ON position 8 1 7 Verify the output voltage is correct BEFORE POWERING the intended load 8 1 8 Power up all electrical equipment connected to the UPS as specified by the equipment manufactur ers 8 2 SHUT DOWN PROCEDURE 8 2 1 Power down all electrical equipment connected to the UPS 8 2 2 Press and hold the Off Key until the inverter beeps 8 2 3 Set all OUTPUT BREAKERS to the OFF position 8 2 4 Set the INPUT CB1 to the OFF position 8 2 4 Set the BATTERY CB2 to the OFF position 8 2 5 De energize the input feeder breaker 8 3 BATTERY RUN AUDIBLE ALARM When the system is running on Battery Backup mode the system will emit an audible alarm The alarm stops when the Emergency Lighting Inverter System returns to Normal mode operatio
12. in the manual contract DSPM Inc 1921 S Quaker Ridge Place Ontario CA 91761 Work Hours 8 a m 5 p m Pacific Standard Time Phone 1 877 DSPM POWER 1 877 377 6769 After Hours 5 p m 1 a m Pacific Standard Time 1 951 840 0811 Fax 1 909 930 3335 Email techsupport dspmanufacturing com Internet http www DSPManufacturing com To expedite assistance if required Please have the following information from your units System Label lt found on the right side and inside door panel available SN f Model Model Number S O Number Input Voltage Output Voltage Power Rating and Frequency Single Phase Emergency Lighting Inverter User s Manual 6 DIGITAL SI SIGNAL POWER ma Lu 0 1 8 3000 00 DSPManufacturing com IMPORTANT SAFEGUARDS READ AND FOLLOW ALL SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS SAFETY Notes and Safety Information Following safety precautions is important when operating or servicing electrical equipment Always heed these precautions since they are essential to the safe operation and servicing of this product This Manual contains warning symbols which alert the user to check for hazardous conditions The symbols are used extensively throughout this manual and are defined below To ensure the safety of operating performance of this electrical equipment these instructions must be adhered too A Warning notice icon conveys information to protect the user and servic
13. models The DSPM Inc Single Phase Emergency Lighting Inverters are manufactured to provide critical power for lighting during a power outage The Single Phase meets or exceeds the life safety codes of UL924 and UL1778 These codes were estab lished to allow the emergency lighting inverters to provide critical power to the lighting circuits during a power failure The emergency lighting inverter will then provide power for 90 minutes that will allow safe and orderly evacuation from the facility The product is an advanced Emergency Lighting Inverter System based on Intelligent Microprocessor Control The Emergency Lighting Inverter System is an intelligent protector and provides pure reliable AC power to the emergency loads protecting them from utility power blackouts swells sags surges and interference All types of lamps are supported by our lighting inverter Under normal power conditions this design enables the system to adjust and filter power fluctuations continuously and automatically In the event of a power failure it can immediately provide back up power from the batteries without any interruption When the utility power is connected or reconnected the charger will automatically recharge the batteries When input power to the Single Phase is lost during a power outage the system will automatically draw power from its internal battery supply without any interruption The critical load will receive only clean sine wave power The i
14. of the service and will be subject to an available field engineer DSPM will provide all replacement parts for parts that are found defective during emergency service calls If Replaced parts are used from any Customer spare parts kit DSPM will replace them to the Customer owned spare parts kit with no charges to the Customer DSPM will include installation of any changes for safety reasons and at DSPM option install any factory enhancements and upgrades and reliability changes or improvements during the preventive maintenance service call Uninterruptible Power Systems UPS and Emergency Lighting Inverter s batteries are NOT warranted under this plan unless specified DSPM will provide the maintenance and testing for the batteries at DSPM s the hourly rates in effect for DSPM DSPM unless specified otherwise will NOT provide Battery replacements but will assist the customer in the replacement of the batteries through the battery manufacturers warranty Plan COVERAGE LABOR PARTS Type swa X TRAVEL EXPANSES EMERGENCY CALLS PREVENTIVE MAINTENANCE swiss X Included with Plan Type x Included If Performed During Warranty Period or With Unit Under a Service Contract Coverage for parts must be from other coverage such as an Extended Warranty or Service Contract n indicates the number of Preventive Maintenance Calls per year Must be purchased during an active original factory warranty during an active Extended Warr
15. 00 00 Www DSPManufacturing com Transfer Switch Internal Bypass line operator controls batteries up to 30kVA models only and internal control systems required to provide specified AC power to a load 1 2 3 UPS MODULE The Rectifier Charger and Inverter assemblies which under the direction of the inter nal control system and operator controls provide specified AC power to a load 1 2 4 RECTIFIER CHARGER The UPS components which contain the equipment and controls neces sary to convert input AC power to regulated DC power required for battery charging and for supplying power to the Inverter 1 2 5 INVERTER The UPS components which contain the equipment and controls necessary to convert DC power from the Rectifier Charger or the battery to AC power required by the critical load 1 2 6 STATIC TRANSFER SWITCH The device that connects the critical load to the bypass line when the Inverter cannot supply continuous power 1 2 7 BYPASS LINE The line which conducts electricity directly from the input power source to the critical load during Maintenance or whenever the UPS is not completely operational 1 2 8 AC INPUT POWER Is the power provided by the electrical utility company or auxiliary generator which is connected to the UPS for supplying the critical load and recharging the battery 1 2 9 BATTERY The rechargeable battery strings that supply DC power to the inverter to maintain con tinuous AC power to the load d
16. 100 43 4 1167 50 6 a 0 Battery Circuit 167 50 150 65 18 0 150 75 150 65 166 7 722 200 480 41 12 0 21 0KW 66 7 83 Single Phase 667 72 175 758 210 438 75 87 5 75 75 8 120 240 116 7 58 Breaker HIizIo cow EE bo NJ N O pa in No Ro Gs C Consult factory for other wattages Figure 8 Single Phase Emergency Lighting Inverter User s Manual 23 DIGITAL SIGNAL POWER MA bur 01 8 3000 00 um WWW DSPManufacturing com e 6 4 COMMUNICATIONS INTERFACE Software interface kits can be used with this Emergency Lighting Inverter System The RS 232 inter face uses a 9 pin female D sub connector The information provided to the connector consists of data about utility load and the Emergency Lighting Inverter System The interface port pins and their func tions are identified in Figure 9 Contact the factory for optional kits supplied or approved by DSPM If used connect the interface cable to the 9 pin computer interface port RS 232 Standard Interface Port on the Main PCB Control Board in the door refer to Figure 9 of the Emergency Lighting Inverter Sys tem NOTE Software Interface Kit s connection is optional The Emergency Lighting Inverter System works properly without an optional interface connection Use only factory supplied or authorized Emergency Lighting Inverter System monitoring cable Pin Signal 5 Signal Ground 4 Data Terminal Ready 3 Transmi
17. 8 3000 00 Www DSPManufacturing com Extended Warranty is for one 1 year onsite parts and labor OCB Output Circuit Breaker s 120Vac or 27 Vac Output Circuit Breaker s are an excellent feature for separating and controlling the load in the UPS Furthermore the controlling of the individual branches that constitutes your load can be done while the UPS is running giving the customer multiple options or ways to use their UPSs Subject to change without notice Single Phase Emergency Lighting Inverter User s Manual DIGITAL SIGNAL POWER MANURCTURES 0 1 8 3000 00 Www DSPManufacturing com 9 2 SERVICE PROGRAM DESCRIPTIONS TOS Cl SW58 Equipment Turn On Service WITHOUT On Site Warranty Equipment Turn On Service is for customer that would like to have start up performed without adding additional coverage to the of the equipment warranty This coverage can be performed as an On Site Startup Service for any DSPM product All parts and labor to repair if NOT covered under a current Warranty or Service Plan and will be billed from DSPM current rates unless covered by a current warranty or service plan Certification Inspection Visit The Certification Inspection is a service provided to certify equipment capable is placed under a warranty service plan The Certification Inspection 1s complete when all repairs are completed The Certification Inspection is billed at DSPM current hourly rates based on time of day and d
18. Battery is defective within the initial one year warranty period DSPM will replace the Warranty VRLA Battery with a functionally equivalent battery During the pro rata portion of the warranty period DSPM will replace a Warranty VRLA Battery that DSPM determines to be defective based on the below pro rata formula The formula yields a pro rata credit value which shall be applied against the battery manufacturer s current published list purchase price of a new product of equal or greater Ampere Hour capacity Non Warranty VRLA Batteries With respect to non Warranty VRLA Batteries procured by DSPM for Users DSPM makes NO REPRESENTATIONS as to the effectiveness or extent of warranties that may be assigned to Users for such non Warranty VRLA Batteries assumes NO RESPONSIBILITY for any matters that may be warranted by manufac turers or suppliers of non Warranty VRLA Batteries and extends no coverage under this Warranty to such non Warranty VRLA Batteries PRO RATA CALCULATION FOR CREDIT Battery Manufacturer s Current Published List Purchase Price for the Warranty VRLA Battery X of Months of Total Warranty of Months of Un Expired Warranty of Months of Total Warranty Pro Rata Price Warranty Performance of Component Manufacturers It is DSPM S practice consistent with its desire remedy Warranty defects in the most prompt and effective manner possible to cooperate with and utilize the services of component manufacturers and th
19. ER 7 DISPLAYS 25 SECTION 7 1 FRONT PANEL DESCRIPTION 25 CHAPTER 8 OPERATION AND PROCEDURE 26 SECTION 8 1 START UP PROCEDURE 26 SECTION 8 2 SHUT DOWN PROCEDURE 26 SECTION 8 3 BATTERY RUN AUDIBLE ALARM 26 SECTION 8 4 LOW BATTERY RAPID ALARM 26 CHAPTER 9 SYSTEM OPTIONS 27 SECTION 9 1 UNIT OPTIONS 27 SECTION 9 2 SERVICE PROGRAM DESCRIPTIONS 30 TABLE 2 SERVICE COVERAGE 32 CHAPTER 10 APPENDIXES 33 TABLE 3 TROUBLESHOOTING 33 FIGURE la f PERFORMIX PLASTI DIP PROCESS 34 FIGURE 12a b SINGLE PHASESYSTEM LAYOUT 35 SECTION 10 1 LIMITED WARRANTY 36 SECTION 10 2 NOTES 39 Single Phase Emergency Lighting Inverter User s Manual DSPM 018 3000 00 m Www DSPManufacturing com REVISION HISTORY REV DATE PRIMARY REASON FOR CHANGE B May 17 2012 Renovation Release C July 10 2012 Separate into User and Maintenance Manuals LIST OF EFFECTIVE PAGES PAGE PAGE PAGE PAGE PAGE Single Phase Emergency Lighting Inverter User s Manual 4 DIGITAL SI SIGNAL POWER ma Lu 01 8 3000 00 DSPManufacturing com Reproduction or Distribution forbidden NOTICE THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION This document contains proprietary and confidential information of Digital Signal Power Manufacturer Inc Digital Signal Power Manufacturer In consideration of the receipt of this document the recipient agrees not to copy any of its contents nor to disclose them to or allow them to be used by any person not cur
20. ER MANUFACTURER Www DSPManufacturing com SERVICING COULD RESULT IN ELECTROCUTION FIRE EXPLOSION OR EQUIPMENT FAILURE CAUTION ALL POWER CONNECTIONS MUST BE COMPLETED BY A LICENSED ELEC TRICIAN WHO IS EXPERIENCED IN WIRING THIS TYPE OF EQUIPMENT WIRING MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE NATIONAL AND LOCAL ELECTRICAL CODES IMPROPER WIRING MAY CAUSE DAM AGE TO THE EQUIPMENTS INJURY OR DEATH OF PERSONNEL VERIFY THAT ALL HIGH AND LOW VOLTAGE INPUT POWER CIRCUITS ARE DE ENERGIZED AND LOCKED OUT BEFORE INSTALLING CABLES OR MAKING ANY ELECTRI CAL CONNECTIONS NOTE THIS EQUIPMENT GENERATES USES AND CAN RADIATE RADIO FREQUENCY ENERGY AND IF NOT INSTALLED AND USED IN ACCORDANCE WITH THIS MAN lt lt UAL MAY CAUSE INTERFERENCE TO RADIO COMMUNICATIONS IT HAS BEEN x TESTED AND FOUND TO COMPLY WITHIN THE LIMITS FOR A COMPUTING DE VICE PURSUANT TO SUB PART J OF PART 15 OF FCC RULES WHICH ARE DE SIGNED TO PROVIDE REASONABLE PROTECTION AGAINST SUCH INTERFER ENCE WHEN OPERATED IN A COMMERCIAL ENVIRONMENT DANGER LETHAL VOLTAGES EXIST WITHIN THE EQUIPMENT DURING OPERATION EX TREME CAUTION IS REQUIRED WHEN PERFORMING MAINTENANCE OB SERVE ALL WARNINGS AND CAUTIONS IN THIS MANUAL FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY OR DEATH OBTAIN QUALIFIED SERVICE FOR THIS EQUIPMENT AS INSTRUCTED gt DANGER BE CONSTANTLY AWARE THAT THE UPS SYSTEM CONTAINS HIGH DC AS WELL AS AC VOLTAG
21. ES WITH INPUT POWER OFF AND THE BATTERY DISCONNECTED HIGH VOLTAGE AT THE FILTER CAPACITORS AND POWER CIRCUITS SHOULD DISCHARGE WITHIN 30 SECONDS HOWEVER POWER CIRCUIT FAILURES CAN OCCUR SO YOU SHOULD ALWAYS ASSUME THAT HIGH VOLTAGE MIGHT STILL EXIST 30 SECONDS AFTER SHUTDOWN VERIFY THAT POWER IS OFF USING AC AND DC VOLTMETERS BEFORE MAKING CONTACT gt gt DANGER SOME COMPONENTS WITHIN THE CABINETS ARE NOT CONNECTED TO CHASSIS GROUND ANY CONTACT BETWEEN FLOATING CIRCUITS AND THE CHASSIS IS A LETHAL SHOCK HAZARD gt gt Single Phase Emergency Lighting Inverter User s Manual 8 DIGITAL SIGNAL POWER MANUFACTURES 0 1 8 3000 00 Il DANGER OBSERVE ALL BATTERY SAFETY PRECAUTIONS DURING SERVICE OF THE UPS OR BATTERIES EVEN WITH THE BATTERY CIRCUIT BREAKER IN THE OFF POSITION THE DANGER OF ELECTROCUTION MAY STILL BE PRESENT THE BATTERY POWER TO THE UNIT MUST BE LOCKED AND TAGGED OFF BEFORE PERFORMING ANY SERVICE OR WORK ON THE UNIT FAILURE TO FOLLOW THOSE INSTRUCTIONS AND THE INSTRUCTION LISTED ABOVE AND ELSEWHERE IN THIS MANUAL COULD RESULT IN AN EXPLOSION FIRE EQUIPMENT FAILURE OR ELECTROCUTION CAUTION EXERCISE EXTREME CARE WHEN HANDLING UPS AND BATTERY CABINETS TO AVOID EQUIPMENT DAMAGE OR INJURY TO PERSONNEL CABINETS WEIGH SEVERAL HUNDRED POUNDS CAUTION TEST LIFT AND BALANCE THE CABINETS BEFORE MOVING MAINTAIN MINIMUM TILT FROM VERTICAL AT ALL TIMES THE BOTTOM STRUCTURE WIL
22. ITIONS OR LIGHTNING STRIKES MAY CAUSE SEVERE SYSTEM DAMAGE 6 INSTALLATION 6 1 INSTALLING BATTERIES Please refer to the following when installing and maintaining batteries DO NOT CONNECT THE UPS GROUND WIRE TO ANY FORM OF AN ISOLATED PM Single Phase Emergency Lighting Inverter User s Manual 20 DIGITAL SIGNAL POWER MANURCTURES 01 8 3000 00 Www DSPManufacturing com 6 1 1 Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries When installing or replacing batteries install or replace with the same number and type 6 1 2 Do not dispose of battery or batteries in a fire The battery may explode 6 1 3 Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes and may be toxic 6 1 4 A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working on batteries 6 1 4 1 Remove watches rings or other metal objects 6 1 4 2 Use tools with insulated handles 6 1 4 3 Wear rubber gloves and boots 6 1 4 4 Do not lay tools or metal parts on top of batteries 6 1 5 6 1 6 Make sure the proper polarity is observed DC bus should be between 240 and 272 Vdc as tested at the top of the Battery Circuit Breaker CB2 Refer to Figure 12a System Component Layout All battery are hou
23. L SUPPORT THE UNIT ONLY IF THE FORKLIFT FORKS ARE COM PLETELY UNDERNEATH THE UNIT CAUTION INTERNAL BATTERY STRAPPING MUST BE SECURED BY THE CUSTOMER PRIOR TO CONNECTING THE BATTERY CABINETS TO THE UPS UNIT THIS UNIT CONTAINS NON SPILLABLE BATTERIES KEEP THE UNIT UPRIGHT DO NOT STACK DO NOT TILT ALWAYS FOLLOW THE BATTERY MANUFAC TURER S SAFETY INFORMATION TO PREVENT AN ACCIDENT THAT COULD RE SULT IN INJURY OR DEATH WARNING LEAD ACID BATTERIES CONTAIN HAZARDOUS MATERIALS BATTERIES MUST BE HANDLED TRANSPORTED AND RECYCLED OR DISCARDED IN ACCORDANCE WITH FEDERAL STATE AND LOCAL REGULATIONS BE CAUSE LEAD IS A TOXIC SUBSTANCE LEAD ACID BATTERIES SHOULD BE RECYCLED RATHER THAN DISCARDED O DO NOT DISPOSE OF BATTERIES IN A FIRE THE BATTERIES MAY EX PLODE DO NOT OPEN OR MUTILATE THE BATTERIES RELEASED ELECTROLYTE IS HARMFUL TO THE SKIN AND EYES AND MAY BE TOXIC A BATTERY CAN HAVE A HIGH SHORT CIRCUIT CURRENT AND PRESENT A RISK OF ELECTRICAL SHOCK THE FOLLOWING PRECAUTIONS SHOULD BE OBSERVED WHEN WORKING ON BATTERIES 1 REMOVE WATCHES RINGS OR OTHER METAL OBJECTS lectrical Hazar d DSP M Single Phase Emergency Lighting Inverter User s Manual fer pe 018 3000 00 DIGITAL SIGNAL POWER MANUFACTURER Www DSPManufacturing com Il Gn dw por gt USE TOOLS WITH INSULATED HANDLES WEAR RUBBER GLOVES AND BOOTS DO NOT LAY TOOLS OR METAL PARTS ON TOP OF BATTERIES DISCONNECT CHARGING SOURCE
24. alue and the facility power remains off then the system will assume a FAILURE mode Response To Input Power Failure For A Standby System When the input power fails the charger is turned off and the battery bank is transferred becomes a DC supply source used to drive the inverter circuit maintaining a uninter rupted AC supply to the protected load When the facility power returns stabilizes and is in phase with the backup power the system controller closes the input contactor and the system returns to the Standby mode If the battery voltage drops below 26 of its nominal value and the facility power remains off then the system will assume a FAIL URE mode 1 3 4 UPS Failure The System controller will issue a FAILURE message on the LCD screen if any of the following conditions happen e Internal failure System overheats e Battery bank undervoltage During a FAILURE the system stops its backup operation inverter SCRs are switched OFF and bypass SCRs are switched ON A summary alarm 5V signal is sent to the hardwired interface The system remains in this mode until power is cycled or system has been repaired when needed 11 3 5 UPS Problem The System controller will issue a UPS PROBLEM message on the LCD screen if any of the follow ing conditions occur Single Phase Emergency Lighting Inverter User s Manual 12 DIGITAL SIGNAL POWER MANUFACTURES 0 1 8 3000 00 Www DSPManufacturing com e Input power failure e Output ove
25. anty during an active Service Contract or After a CI with DSPM Management approval Multiple Unit discount for more then one unit at a single location only and startups are all at the same time SERVICE AND SUPPORT AT ALL TIMES Single Phase Emergency Lighting Inverter User s Manual 32 DIGITAL SIGNAL POWER m 0 1 8 3000 00 Www DSPManufacturing com 10 APPENDIX 10 1 FIGURES AND TABLES l Check the input power Input power source not avail able Main input circuit breaker open Check Emergency Lighting Inverter System input circuit breaker is ON Doesn t operate after pressing ON OFF switches No lights on lime of pressing the ON but Keep pressing ON button for 1 second no warning sounds ton may be too short PP g Output short circuit or overload Turn off Emergency Lighting Inverter System take on Emergency Lighting In off all load to make sure there are no problems on it verter System or any internal short circuits Fault light is on The alarm Emergency Lighting Inverter keeps beeping System is broken Alarm keeps beeping Unit is overloaded Reduce some of the load The voltage of utility is exceed Utility indicating light is blinking ing Emergency Lighting In Verify input voltage verter input range Contact DSPM Inc for service or help Batteries haven t been charged Emergency Lighting Inverter Available time of batteries is too System is overloaded Keep Emerge
26. ay of week service is per formed All part needed to complete the repairs are billed from DSPM current list prices Extended On Site Warranty 8 5 Mon Fri This Extended Warranty Plan is to be purchased while the equipment is still under current warranty coverage or after ap proval by DSPM and a Certification Inspection by DSPM This plan covers all replacement parts and labor including travel time and expenses for all emergency calls to ser vice the unit All service calls will be made between 8 00 a m and 5 00 p m and will be limited to Monday through Friday with the exception of the DSPM s designated holidays If the Customer requests remedial maintenance outside of the contracted coverage or preventive maintenance DSPM will provide this service This service will be charged to the Customer at DSPM s standard hourly rates in effect at the time of the service and will be subject to an available field engineer DSPM will provide all replacement parts for parts that are found defective during emergency service calls If replaced parts are used from any Customer spare parts kit DSPM will replace them to the Customer owned spare parts kit with no charges to the Customer DSPM will include installation of any changes for safety reasons and at DSPM option install any factory enhancements and upgrades and reliability changes or improvements during the emergency service call Uninterruptible Power Systems UPS and Emergency Lighting Inv
27. com connect charging source prior to connecting or disconnecting battery terminals For the best re sults charge the battery for 24 hours after they are hooked up and the ELI is brought on line 6 2 INPUT POWER CONNECTIONS It is highly recommended that a qualified electrician make all input power connections The input power should be connected correctly at the required voltages and the ground cable should be of the same gauge as the input power cables Ensure that the utility power to be connected is rated as on the system label Make sure the hots neutral and grounds are correctly identified and wired to the input terminal block as designated The input power connections to the UPS come from the building supplied services These connections are made inside the UPS cabinet refer to Figure 12 System Component Layout The input cables are con nected to a three 3 pole terminal block TB1 which is comprised of one 1 input power neutral and ground connections 6 3 OUTPUT POWER CONNECTIONS It is highly recommended that a qualified electrician make all input power connections The output power should be connected correctly at the required voltages and the ground cable should be of the same gauge as the output power cables Ensure that the loads to be connected are as listed on the system label and the hots neutrals and grounds are correctly identified and are wired to the output terminal block as designated Loads not powered by the system ca
28. connecting Replace the defective part with the new part Re connect wiring the same way as it was disconnected DSP M Single Phase Emergency Lighting Inverter User s Manual 17 m E 018 3000 00 DIGITAL SIGNAL POWER MANUFACTURER Www DSPManufacturing com 4 TRANSPORTATION INSPECTION AND INSTALLATION 4 1 HOW TO TRANSPORT THE SYSTEM Note Do not transport in a horizontal position Cabinets should be maintained upright within 15 of the vertical during handling 4 2 INSPECTION 4 2 1 Upon receipt inspect the container and pallet for shipping damage If there was any dam age during transportation Do Not turn on the unit Immediately notify the shipping agent transportation carrier and DSPM If no damage is evident move the gt Z packed DSPM UPS to its installation location lt The packaging is recyclable keep it for reuse or please disposed of it Using care to avoid puncturing the shipping material with any sharp objects which would damage the contents open the shipping material by carefully removing any banding and shipping material from the sides ends and top 4 2 3 Remove the packing and vapor barrier and inspect the equipment for any obvious shipping damage It is recommended that the units not be loosened from the shipping pallet until after all handling by forklift or pallet jack is completed 4 2 4 Immediately file a claim with the shipping agency if any damage as a result of shipping is observed
29. ct Output UL1778 1200 1428 Free AGM Circuit NFPA 101 Consult 8 0 1427 71 22 5 Not required 1450 2176 Calcium standard NEC 42 71 22 5 3750 4896 42 71 22 5 4375 5712 2 1 POWER RATING The Single Phase units comes in power rating from 4 7 to 21 0 KW Consult factory for other power rat ings They use the latest DSP PWM technology to provide the most advanced performance and reliabil ity features 2 2 INPUT 120 208 240 277 or 480 VAC input 60Hz 2 3 OUTPUT 120 208 277 480 120 240 or 120 277 VAC True on line design is 292 efficient at 100 linear load 2 4 BATTERIES 2 4 1 Sealed maintenance free lead calcium AGM batteries 2 4 2 10 Year prorated warranty 2 4 3 DSP PWM Smart Battery Monitoring System is TEMPERATURE COMPENSATED maintaining maximum runtime and battery life 2 4 4 Microprocessor controlled recharge and DSP PWM overcharge protection standard 2 5 LAMPS AND LOADS 2 5 1 Emergency power provides FULL LIGHT OUTPUT from all lamps and fixtures for the entire runtime 2 5 2 Operates fluorescent compact fluorescent incandescent quartz H I D LED and other lamp types 2 5 3 Standard or electronic ballasts dimming devices or panels sensors and most control equipment 2 5 4 Standard or LED Exits and other safety equipment 2 6 CODES 2 6 1 Meet UL 924 NFPA 101 NFPA 70 NEC and OSHA standards 2 6 2 Cities of Chicago and New York approved 2 6 3 Complies with the Buy Amer
30. d herein each DSPM manufactured battery cabinet is war ranted to be free of defects in material and workmanship for a period of 1 one year from the start up date provided start up is per formed by DSPM personnel occurs within six 6 months of the DSPM shipping date and the product has been stored in a suitable environment prior to start up or 11 in any event a maximum of eighteen 18 months from date of product shipment from DSPM The warranty duration shall be whichever period described in the preceding sentence expires first The start up date will be determined only from the completed inspection and start up sheet provided DSPM to User The product shipment date will be determined only from the DSPM bill of lading If any part or portion of the DSPM product fails to conform to the Warranty within the Warranty period DSPM at its option will furnish new or factory remanufactured products for repair or replacement of that portion or part and reinstall the replacement product Ten 10 Year Design Life VRLA Batteries DSPM does not manufacture batteries but does warrant certain ten 10 year design life VRLA batteries Subject to the further conditions and limitations set forth in this document ten 10 year design life VRLA batteries the Warranty VRLA Batteries that are purchased from DSPM and used in DSPM manufactured battery cabinets are warranted to be free of defects in material and workmanship for a period of 1 one year from date
31. e per WARNING M sonnel against hazardous conditions A Danger notice icon conveys that there is a risk of electric shock personal in AN DANGER de jury or death to the user if instructions are not followed A Caution notice icon conveys to the user or service personnel information mak CAUTION s ing them aware that there is a possibility of equipment damage A Note notice icon indicates when the user should make a reference of informa tion regarding the UPS operation load status and display status Such informa tion is essential if DSPM Inc field service assistance and correspondence is re quired NOTE CAUTION ENSURE THAT NO FLUIDS OR OTHER FOREIGN OBJECTS CAN ENTER THE IN VERTER SYSTEM NOTE y READ THIS MANUAL IN ITS ENTIRETY BEFORE PERFORMING THE IN ee STALLATION START UP OPERATION OR MAINTENANCE OF THE UPS X Uninterruptible Power System OR BATTERY SYSTEMS FAILURE TO DO SO COULD RESULT IN ELECTROCUTION FIRE EXPLOSION OR EQUIPMENT FAIL URE WARNING ONLY FACTORY TRAINED OR AUTHORIZED PERSONNEL SHOULD ATTEMPT TO INSTALL OR REPAIR THE UPS OR ITS BATTERY SYSTEM IMPROPER IN STALLATION HAS PROVEN TO BE THE SINGLE MOST SIGNIFICANT CAUSE OF me START UP PROBLEMS HIGH AC AND DC ELECTRICAL VOLTAGES ARE PRESENT THROUGHOUT THE UNIT S AND INCORRECT INSTALLATION OR Single Phase Emergency Lighting Inverter User s Manual f 018 3000 00 INC DIGITAL SIGNAL POW
32. eir authorized representatives in the performance of work to correct defects in the DSPM components Accordingly DSPM may utilize third parties in the performance of Warranty work including repair or replacement hereunder where in DSPM S opinion such work can be performed in less time with less expense and in closer proximity to the DSPM product Items Not Covered By Warranty THIS WARRANTY DOES NOT COVER DAMAGE OR DEFECT CAUSED BY misuse improper application wrong or inadequate electrical current or connection inadequate water or drain services negligence inappropriate on site operating conditions repair by non DSPM designated personnel accident in transit tampering alterations a change in location or operating use exposure to the elements Acts of God theft or installation contrary to DSPM S recommendations or specifications or in any event if the DSPM for cabinets or other manufacturer s for batteries serial number has been altered defaced or removed THIS WARRANTY DOES NOT COVER shipping costs installation costs circuit breaker resetting or maintenance or service items and further except as may be provided herein does NOT include labor costs or transportation charges arising from the re place ment of the product any part thereof or charges to remove same from any premises of User THIS WARRANTY IS VOID if User allows any battery for the DSPM UPS product to discharge below the minimum battery voltage cutoff point Further
33. emperature and frequency of discharge as published and specified by the battery manufacturer The warranty period will be reduced 50 for every 8 degrees Centi grade increase in operating temperature above 25 degrees Centigrade base temperature Batteries in the same string must be the same manufacturer same model If not the warranty is void The warranty does not apply to batteries used in cycle applications Miscellaneous NO SALESPERSON EMPLOYEE OR AGENT OF DSPM IS AUTHORIZED TO ADD TO OR VARY THE TERMS OF THIS WARRANTY Warranty terms may be modified if at all only in writing and signed by a DSPM official DSPM obligations under this warranty are conditioned upon timely receipt of full payment of the product pur chase price and any amounts due from User under this Warranty DSPM reserves the right to supplement or change the terms of this Warranty in any subsequent warranty offering to User or others In the event that any provision of this Warranty should be or becomes invalid and or unenforceable during the warranty period the remaining terms and provisions shall continue in full force and effect User shall complete the attached User Warranty Card and forward it to DSPM within thirty 30 days of receipt of the DSPM product This Warranty shall be governed by and construed under the laws of the State of California This Warranty represents the entire agreement between DSPM and User with respect to the subject matter herein
34. erter s batteries are NOT warranted under this plan unless specified DSPM will provide the maintenance and testing for the batteries at DSPM s the hourly rates in effect for DSPM DSPM unless specified otherwise in contract will NOT provide Battery replacements but will assist the customer in the replacement of the batteries through the battery manufacturers warranty Extended On Site Warranty 24Hr day 7Days week Except Holidays This Extended Warranty Plan is to be purchased while the equipment is still under current warranty coverage or after ap proval by DSPM and a Certification Inspection by DSPM This plan covers all replacement parts and labor including travel time and expenses for all emergency calls to service the unit All service calls will be made Seven 7 days a week exception of the DSPM s designated holidays If the Customer requests remedial maintenance outside of the contracted coverage or preventive maintenance DSPM will provide this service This service will be charged to the Customer at DSPM s standard hourly rates in effect at the time of the service and will be subject to an available field engineer DSPM will provide all replacement parts for parts that are found defective during emergency service calls If Replaced parts are used from any Customer spare parts kit DSPM will replace them to the Customer owned spare parts kit with no charges to the Customer DSPM will include installation of any changes for safe
35. g to Figure 3 if the input power is interrupted the battery will immediately supply the DC power required by the Inverter to maintain continuous AC power to the load A fully charged battery will provide power for the specified time at the rated load or longer at reduced load In the event of a power failure the rectifiers will de energize and the batteries will discharge into the Inverter and maintain power to the critical load until a the battery capacity expires and the inverter turns off or b input power is restored after which the rectifiers will power the inverter and simultaneously recharge the batteries Figure 3 illustrates the flow diagram during battery operation When power is restored after a low battery shutdown the rectifiers automatically restart and recharge the batteries and the Inverter is automatically restarted without operator intervention The inverter auto matically without operator intervention assumes the power from the Rectifier Figure 3 Single Line Drawings AC Loss Battery Operation DSP M Single Phase Emergency Lighting Inverter User s Manual I4 INC 018 3000 00 DIGITAL SIGNAL POWER MANUFACTURER Www DSPManufacturing com 1 6 D External Maintenance Bypass EMB Operation Optional There is an optional External Maintenance Bypass which supplies the critical load with unconditioned input power The purpose of this option is to route power to the critical load while the UPS rectifier and inver
36. ghting inverters re spond to commands send through TCP Modbus We use a gateway that converts the Ethernet physical layer into a RS232 physical layer which our control board uses With the use of MB the user will be able to monitor normal operation and know when problems occurs with the UPS or its load s FC Form C Contacts Form C Contacts is an option to be used when it is necessary to turn on or off one device by another device This is done by the Form C Contacts control of two circuits one normally open contact and one normally closed contact with a common terminal One use of Form C Contacts may be with an auto matic dialer If the output of the UPS goes off the automatic dialer hooked to the normally Off contacts will energize calling the maintenance telephone SRB Seismic Rated Bracket DSPM s Seismic Rated Brackets are built for use in seismic zone 0 through 4 DSPM s Seismic Rated Brackets are Ideal for blocking and strapping to foundation to hold UPSs in place in case of earthquake Consult your local building code or official for information about local zoning laws STU3 Onsite Startup Onsite Startup is an option that can be purchased along with all DSPM s product when the standard Telephone Startup is not what you desire When purchased we send a qualified technician to your site to do the startup EW Extended Warranty Single Phase Emergency Lighting Inverter User s Manual 28 ITAL SIGNAL POWER MANURCTURES 01
37. h the load supplied through the static bypass line The Input circuit breaker MCCB for protection of the UPS and cables are field supplied and field installed Figure 1 Single line Drawing Normal operation 1 6 A Normal Operation During normal operation the path through the inverter is used to power the load Referring to Fig ure1 two rectifiers convert Input AC power to DC DC power is utilized to charge the UPS battery system Single Phase Emergency Lighting Inverter User s Manual 13 DIGITAL SIGNAL POWER MANURCTURES 0 1 8 3000 00 Www DSPManufacturing com AC to DC Rectifier The Inverter also convert AC to DC Rectifier to be able to generate clean AC power to supply the critical load The conversion inversion process eliminates any voltage transients or fluctuations existing in A the input power before it reaches the critical load 1 6 B MANUAL BYPASS OPERATION Refer to Figure 2 A Manual Bypass Switch is provided as a standard feature of the DSPM s UPS This Switch is to bypass the inverter logic incase of failure to enable the end user function until service can be performed The advantage of this form of bypass is that the input filtering is still providing protection to the critical loads on the UPS Figure 2 illustrates the flow diagram when the UPS has been manually by passed Figure 2 Single Line Drawing Static Bypass Operation 1 6 C AC Loss Battery Operation Referrin
38. ican Act 2 7 PROTECTION 2 7 1 Provides overload surge and undercurrent protection using DSP PWM technology to protect sys tem performance and reliability 2 7 2 Surge protection against load surges as defined in ANSI IEEE C62 45 category A and B Single Phase Emergency Lighting Inverter User s Manual 16 DIGITAL SIGNAL POWER MANURCTURES 0 1 8 3000 00 Www DSPManufacturing com 2 8 DIAGNOSTICS AND MAINTENANCE 2 8 1 DSP PWM technology provides complete self diagnostic capabilities and LED Monitoring 2 8 2 Informative advanced Display and Alarms keep you in control of your emergency lighting environ ment 24 7 2 8 3 Automatically performs periodic self tests ensuring a safely lighted environment prior to an emer gency The power supplies are able to do a 5 minute battery run the first of every month except for New Year s day when the test is for 90 minute The testing can be enabled by going to the Auto run screen and selecting Yes or No with the Menu Forward or Menu Reverse button When the battery test happens the rectifier is turned off and the batteries will sustain the load on the output If the voltage dips too low the test is terminated prematurely and a entry is recorded in the alarm log accordingly Two minutes into the battery run test the voltage power date and time are logged in the battery log This is a feature that is standard in our power supplies 4 Single point of testing instead of multiple testing points w
39. ice Plan is to be purchased while the equipment is still under current warranty coverage or after approval by DSPM and a Certification Inspection by DSPM This Full Service Plan covers all emergency calls to service the unit and one 1 Preventive Maintenance call per year Additional Preventive Maintenance calls can per purchased added to the plan This plan covers all replacement parts and labor including travel time and expenses for all emergency calls and one 1 Preventive maintenance call to service the unit All service calls will be made Seven 7 days a week with exception of the DSPM s designated holidays If the Customer requests remedial maintenance or preventive maintenance outside of the contracted coverage Single Phase Emergency Lighting Inverter User s Manual 31 DIGITAL SIGNAL POWER MANURCTURES 018 3000 00 Www DSPManufacturing com DSPM will provide this service This service will be charged to the Customer at DSPM s standard hourly rates in effect at the time of the service and will be subject to an available field engineer DSPM will provide all replacement parts for parts that are found defective during emergency service calls If Replaced parts are used from any Customer spare parts kit DSPM will replace them to the Customer owned spare parts kit with no charges to the Customer DSPM will include installation of any changes for safety reasons and at DSPM option install any factory enhancements and upgrade
40. it s will immediately begin operating at full light output for a maximum of 90 min utes or other run time as required by UL924 egress codes When utility power is restored the emer gency circuit s will stay energized for up to 10 minutes depending on user setting At the end of the preset time the normally off circuit s will shutoff OCB Output Circuit Breaker s EPO Emergency Power Off Emergency Power Off option gives the user the ability to instantly turning the UPS off without having to throw the breakers The EPO option is primarily used as a personnel safety feature that will shutoff all power to the UPS output and load When pressed the input utility power is still on the terminal block but the microprocessor turns the inverter and rectifier off RSSP Remote Indicator Panel Remote Indicator Panel option enables the user to remotely monitor the UPS Through the use of re lays the RSSP allows the user to Know if the UPS is operating on the input utility power or its battery bank and if the UPS s output is On or Off This feature allows for the UPS to be located away from the load that it operates or controls SNMP SNMP Card Simple Network Management Protocol SNMP is an Internet standard protocol for managing de vices on IP networks Devices that typically support SNMP include routers switches servers worksta tions printers modem racks and more It is used mostly in network Management systems to mo
41. ith battery packs 5 Water Dots are placed on every shelf and door panel to indicate if moisture is present or has got inside the unit The Dots are originally white in color but will turn red when water is absorbed 2 9 CABINET 2 9 1 Modular design enables flexible installation 2 9 2 Forced air cooling for maximum reliability 2 9 3 All systems are self contained and require external battery cabinet s 2 10 INSTALLATION 2 10 1 oe design and small footprint allow easy installation in electrical closet or other convenient ocations 2 10 2 Phone assisted factory start up standard for all systems 2 10 3 Extended warranty available 2 11 SPECIAL APPLICATIONS 2 11 1 DSPM offers numerous UL924 optional devices to meet unusual or difficult application parameters 2 11 2 ECM Environmental Circuit Module allows fixtures and lamps on the emergency circuit s to be operated by normal switching and or dimming devices in NON emergency conditions 2 11 3 Dimming Panel Interface allows use with emergency lights controlled by common dimmer panel 2 12 WARRANTY 2 12 1 One Year full warranty on system electronics 2 12 2 Battery warranty 1 year with 9 years pro rated 2 12 3 System 1 year on site warranty labor with DSPM phone assisted start up 2 12 4 Five Year powertrain warranty 2 12 5 Maintenance contracts available 3 FIELD REPLACEABLE UNITS FRUS Each FRUS comes with detail instructions of how the part should be performed At the
42. ive maintenance call to service the unit All service calls will be made between 8 00a m and 5 00p m and are limited to Monday through Friday excluding DSPM s designated holidays If the Customer requests remedial maintenance or preventive maintenance outside of the contracted coverage DSPM will provide this service This service will be charged to the Customer at DSPM s standard hourly rates in effect at the time of the service and will be subject to an available field engineer DSPM will provide all replacement parts for parts that are found defective during emergency service calls If Replaced parts are used from any Customer spare parts kit DSPM will replace them to the Customer owned spare parts kit with no charges to the Customer DSPM will include installation of any changes for safety reasons and at DSPM option install any factory enhancements and upgrades and reliability changes or improvements during the preventive maintenance service call Uninterruptible Power Systems UPS and Emergency Lighting Inverter s batteries are NOT warranted under this plan unless specified DSPM will provide the maintenance and testing for the batteries at DSPM s the hourly rates in effect for DSPM DSPM unless specified otherwise will NOT provide Battery replacements but will assist the customer in the replacement of the batteries through the battery manufacturers warranty Full Service Contract 24Hr day 7 Days week Except Holidays This Full Serv
43. l be subject to an available field engineer DSPM will provide all replacement parts for parts that are found defective during emergency service calls If Replaced parts are used from any Customer spare parts kit DSPM will replace them to the Customer owned spare parts kit with no charges to the Customer DSPM will include installation of any changes for safety reasons and at DSPM option install any factory enhancements and upgrades and reliability changes or improvements during the emergency service call Uninterruptible Power Systems UPS and Emergency Lighting Inverter s batteries are NOT warranted under this plan unless specified DSPM will provide the maintenance and testing for the batteries at DSPM s the hourly rates in effect for DSPM DSPM unless specified otherwise will NOT provide Battery replacements but will assist the customer in the replacement of the batteries through the battery manufacturers warranty Full Service Contract 8 5 Mon Fri This Full Service Plan is to be purchased while the equipment is still under current warranty coverage or after approval by DSPM and a Certification Inspection by DSPM This Full Service Plan covers all emergency calls to service the unit and one 1 Preventive Maintenance call per year Additional Preventive Maintenance calls can per purchased added to the plan This plan covers all replacement parts and labor including travel time and expenses for all emergency calls and one 1 Prevent
44. manuals published as of the date of product shipment Descriptions DSPM does not control the use of any product Accordingly it is understood that the Descriptions are NOT WARRANTIES OF PERFORMANCE AND NOT WARRANTIES OF FIT NESS FOR A PARTICULAR PURPOSE Warranty Claims Procedure Within a reasonable time but in no case to exceed thirty 30 days after User s discovery of a defect User shall contact DSPM at 1 909 930 3353 All defective products an component parts replaced under this warranty become the property of DSPM Single Phase Emergency Lighting Inverter User s Manual 36 DIGITAL SIGNAL POWER MA bur 0 1 8 3000 00 Www DSPManufacturing com DSPM Manufactured Battery Cabinet Subject to the terms and conditions specified herein should DSPM determine that the bat tery cabinet is defective a DSPM field service representative will repair or replace at DSPM S option the non conforming DSPM product warranted hereunder without charge for material or labor provided start up of the DSPM product was performed by DSPM personnel In all other instances User will be charged for labor performed at DSPM then current rates Warranty cov erage will be extended only after DSPM inspection discloses the claimed defect and shows no signs of treatment or use that would void the coverage of this Warranty Ten 10 Year Design Life VRLA Batteries Subject to the terms and conditions specified herein should DSPM determine that a War ranty VRLA
45. market The DSPM difference is the patented ECM which is connected to selected fixtures and or lamps which allows normal operating parameters to be maintained In the event of an AC power outage the fixtures lamps and or loads connected to the ECM will continue or immediately begin operating at full light output for a maximum of 90 minutes or other run time as required by UL924 egress codes NOF Normally OFF Circuit 120 Vac or 277Vac Normally OFF Circuit output is an excellent option when the customization needs is to provide in addi tion power only in cases of emergency i e exiting lighting or evacuation power In the event of an AC power outage the fixtures lamps and or loads connected to the emergency circuit s will immediately begin operating at full light output for a maximum of 90 minutes or other run time as required by UL924 egress codes NOH Normally OFF Hold On Circuit 120Vac or 277Vac Normally OFF Hold On Circuit outputs are basically the same as our Normally Off Circuit option Both are excellent options when the customization needs is to provide in addition power only in cases of emergency i e exiting lighting or evacuation power The difference between the two is that the NOH feature allows the emergency circuit up to 10 minutes to remain energized after the utility power is re stored This means that in the event of an AC power outage the fixtures lamps and or loads connected to the emergency circu
46. more the warranty is void if the user does not start recharging a discharged battery within forty eight hours REPAIR OR REPLACEMENT OF A DEFECTIVE PRODUCT OR PART THEREOF DOES NOT EXTEND THE ORIGINAL WAR RANTY PERIOD THE PRODUCTS LISTED IN THIS WARRANTY ARE NOT FOR USE IN THE CONTROL AREA OR ANY REACTOR CON NECTED OR SAFETY APPLICATIONS OR WITHIN THE CONTAINMENT AREA OF A NUCLEAR FACILITY OR WHERE THE PRODUCTS HAVE POTENTIAL FOR DIRECT PATIENT CONTACT OR WHERE A SIX 6 FOOT CLEAR ANCE FROM A PATIENT CANNOT BE MAINTAINED AT ALL TIMES THE PRODUCTS LISTED IN THIS WARRANTY MAY BE USED IN APPLICATIONS INVOLVING LIFE SUSTAINING OR LIFE SUPPORTING DEVICES ONLY WHERE THE END USED CUSTOMER HAS SIGNED DSPM S HEALTHCARE APPLICATION SALES AGREEMENT OTHERWISE THE WARRANTY IS VOID Limitations e THIS WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES EXPRESS OR IM PLIED INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE e USER S SOLE AND EXCLUSIVE REMEDY IS REPAIR OR REPLACEMENT OF THE PRODUCT AS SET FORTH HEREIN Single Phase Emergency Lighting Inverter User s Manual al DIGITAL SIGNAL POWER MA bur 0 1 8 3000 00 Www DSPManufacturing com IF USER S REMEDY IS DEEMED TO FAIL OF ITS ESSENTIAL PURPOSE BY A COURT OF COMPETENT JURISDICTION DSPM S RESPONSIBILITY FOR PROPERTY LOSS OR DAMAGE SHALL NOT EXCEED ONE TIMES THE NET PRODUCT PURCHASE PRICE IN NO EVENT SHALL DSPM ASSUME ANY LIABILITY FOR INDIRECT SPECIAL INCIDENTAL
47. n Press ing the On key button can silence the alarm during backup mode In the backup mode the alarm oc curs every 4 seconds until low battery 8 4 LOW BATTERY RAPID ALARM In the Backup mode when the energy of the battery is 5 10 the system beeps rapidly until the system shuts down NOTE The Low Battery alarm condition cannot be silenced S Single Phase Emergency Lighting Inverter User s Manual 26 DIGITAL SIGNAL POWER MANUFACTURES 018 3000 00 Www DSPManufacturing com 9 SYSTEM OPTIONS 9 1 UNIT OPTIONS The following is a brief description of the available options for the Single Phase inverter ECM120 and ECM277 Environmental Control Module Environmental Control Module ECM provides superior dependability and security to commercial and industrial environments It can operate individual fixtures lamps circuits or be daisy chained for con trolling multiple loads One ECM is used per switching device or circuit qty The ECM is perfect for hall ways classrooms corridors meeting rooms or individual offices The ECM was designed specifically for the egress emergency lighting market It is a small module that has many applications The dimensions are 1 25 x1 x2 and comes in two voltage sensing ranges a 100VAC which has a range of 100 140VAC and a 200VAC which has a 200 300VAC range This small and powerful unit is the most versatile module for many applications in the egress emergency lighting
48. n it for future reference To the best of our Knowledge and at the time written the information contained in this document is technically cor rect and the procedures accurate and adequate to operate this instrument in compliance with its original advertised specifications While every precaution has been made to ensure accuracy and completeness in this manual DSPM assumes no responsibility and disclaims all liability for damages resulting from the use of this information or for any errors or omissions This instrument is designed to prevent accidental shock to the operator when properly used However no M 2 design can render safe an instrument which is used carelessly Therefore this manual must be hae dk and completely before making any measurements Failure to follow directions can result in a serious or fatal accident How to use this Manual This manual is designed for ease of use giving the user easy and quick reference to information This manual uses notice icons to draw attention to the user important information regarding the safe operation and installation of the UPS The notice icons used in this manual are explained below and should be taken into account and adhered to whenever they appear in the text of this manual Technical Assistance Safety Recommendations If any problems are encountered while following this manual DSPM assistance and correspondence is recommended For technical support or help with any questions not covered
49. ncy Lighting Inverter System ON for short over 20 hours to recharge the batteries Batteries are aged and need to be replaced The charger is out of order Check out batteries part of the Emergency Lighting The voltage of batteries Is too Inverter System make sure they are well con low or batteries haven t been connected Battery s light is on when the power is supplied by utility nected If there is any damage to batteries contact DSPM immediately Table 3 Single Phase Emergency Lighting Inverter User s Manual 33 DIGITAL SIGNAL POWER MANUFACTURER 01 8 3000 00 WWW DSPManufacturing com When insulated grip tools are not available a method for insulating grips on tools that we use at DSPM using Plasti Dip by Performix is illustrated in Figures 10a f The illustration is only an example of how to insulate your tools i e you may want to insulate the open end of the wrench The product give the user a lot of flexibility when it comes to how many coats to apply as many as you want Apply ing multiple coats by following the instructions on the can should insulate sufficiently Figures la f DSPM cannot control use of this product and will not accept liability Single Phase Emergency Lighting Inverter User s Manual 34 DIGITAL SIGNAL POWER MA bur 01 8 3000 00 um WWW DSPManufacturing com The following layout will help you find the parts and components in your Emergency Lighting Inverter D
50. nitor network attached devices for conditions that warrant administrative attention UPS and Emergency Lighting Inverter manufacturers have adopted the SNMP standard to allow users Single Phase Emergency Lighting Inverter User s Manual 27 DIGITAL SIGNAL POWER MANUFACTURES 0 1 8 3000 00 Www DSPManufacturing com to easily communicate with their UPS systems SNMP makes it possible for one node on a network to communicate with another node enabling the power supply to send out emails to anyone on the net work if an email server is available DSPM will remain at the cutting edge of technology and convenience by having SNMP as an option on its power supplies The SNMP will be able to send emails to interested parties when a problem with the power supply occurs The SNMP will host a java webpage that shows all the relevant voltages cur rents powers energies times alarms associated with the power supply The operator will also be able to remotely operate the power supply as if they are standing in front of it pushing buttons FAX Fax Modem Facsimile Modulator Demodulator Fax Modem is a Telephone line managing devices on an IP net works Its standard features allow users to send a fax by using the telephone access of an E mail ser vice and receive incoming and send outgoing faxes via E mail with the Fax content presented as a file attachment Devices that typically support FAX include routers switches servers workstations
51. nnot use the neutral of the Emergency Lighting In verter System DO NOT BOND THE OUTPUT NEUTRAL TO CHASSIS GROUND THE SYSTEM HAS BEEN BONDED AS REQUIRED BY THE MANUFACTURER AND NATIONAL ELECTRICAL AN CODE The output power connections are made inside the UPS cabinet refer to Figure 12 System Component Layout The output cables are connected to a three 3 pole terminal block TB2 which is comprised of one 1 input power neutral and ground connections The output over current protection from the DSPM UPS System is the responsibility of the End User gt PM Single Phase Emergency Lighting Inverter User s Manual 22 DIGITAL SIGNAL POWER MANURCTURES 01 8 3000 00 Www DSPManufacturing com All Systems Interconnect Cables to be supplied by others Internal Battery Additional external cabinet for 15 KW and over 68 6 208 396 240 343 297 480 171 76 6 44 2 208 525 240 383 E 277 552 480 98 n 5 25 ont 120 240 438 219 4 7KW 10 0KW Single Phase 400 834 480 4 7 4 7 480 191 102 59 277 44 3 480 255 1167 67 3 58 4 208 240 277 506 480 Qo _ 2 2 2 2 Er 292 120 146 X8 10 0 73 32 480 365 Oy co No 08 240 480 208 40 480 7 0 480 08 240 277 480 208 480 Internal Battery Additional external cabinet for 15 KW and over 100 43 4 12 0 100 50 120 277
52. nterface section of Please see the face Please see the Interface section the manual for more detailed information jon of the manual for more detailed iren the manual for more detailed information 4 7 7 0K W 8 0 14 0K W 15 0 2 1 0K W Figure 12 Single Phase Emergency Lighting Inverter User s Manual 35 OL GIK POWER MANUFACTURES 018 3000 00 um WWW DSPManufacturing com 10 2 LIMITED WARRANTY TEN 10 YEAR DESIGN LIFE VALVE REGULATED LEAD ACID VRLA BATTERIES amp BATTERY CABINET PRODUCTS This Warranty is given ONLY to purchasers who buy for commercial or industrial use in the ordinary course of each purchaser s business General DSPM Corporation products and systems are in our opinion the finest available We take pride in our products and are pleased that you have chosen them Under certain circumstances we offer with our products the following Warranty Against Defects in Material and Workmanship Please read your Warranty carefully This Warranty sets forth our responsibilities in the unlikely event of defect and tells you how to obtain performance under this Warranty LIMITED WARRANTY AGAINST DEFECTS IN MATERIAL AND WORKMANSHIP PRODUCTS COVERED Ten 10 Year Design Life Valve Regulated Lead VDRLA Batteries and DSPM manufactured battery cabinets for Uninterruptible Power Supply UPS system applications Terms of Warranty DSPM Manufactured Battery Cabinets not including batteries As provide
53. nternal VRLA valve regulated lead acid maintenance free batteries provide 90 min utes of backup power Upon restoration of input power the Single Phase automatically resumes normal operation and immedi ately begins to recharge the batteries The Single Phase has an internal bypass circuit which maintains the power to the load in case of internal UPS failure The Advanced Battery Management system in this unit uses a Digital Signal Processing Pulse Width Modulation DSP PWM Smart Battery Monitoring System for managing the system batteries The DSP PWM Smart Battery Monitoring System is temperature compensated resulting in maintaining maximum runtime and battery life The microprocessor controls recharge and the DSP PWM offer overcharge pro tection The Single Phase Online Emergency Lighting Inverter incorporates double conversion technology that pro vides perfect protection specifically for Egress Lighting for facilities It is designed to provide continuous and clean electrical power to a critical load The load is powered by the inverter which receives its power from the building source In the event of an input power failure the UPS will supply power to the critical load for the specified battery time The inverter uses of a double conversion principle eliminates all sources of unwanted power distur bances A rectifier converts the alternating current from the building source to Direct Current DC This DC charges the batteries and p
54. o not attempt to service If you need technical assistance please contact DSPM 1 Input Terminal Blocks 2 Input Transformer 3 Input Circuit Breaker 4 Battery Breaker 5 Output Terminal Blocks 6 Output Main Breaker 7 Output Transformer 8 TB Circuit Breaker Label 9 Batteries System Component Layout 123 456 1 Input Terminal Blocks 2 Input Transformer 3 Input Circuit Breaker 4 Battery Breaker 5 Output Terminal Blocks 6 Output Main Breaker 7 Output Transformer 8 TB Circuit Breaker Label 9 Batteries 123 456 ul y I 7 Battery Breaker B Maintenance should only be performed by ee or qualified personnel 1234567891011 12 13 14 1 8 Battery Breaker C EE 9 Output Terminal Block lii 10 Output Main Circuit Breaker 11 ECM Terminal Block u L V AAT L x W i TT m uus SEEN IN Inside Door Inside Doors Inside Doors 1 Label 2 Output 3 Bypass ich 4 Display 5 Charger Board 6 Input Filter 7 DC Caps 8 Fans 9 Main Power Board 10 Interface 1 Manufacturers Label 2 Output Filler 3 Bypass Switch 4 Display 5 Charger Board 1 Manufacturers Label 2 Output Filler 3 Bypass Swilch 4 Display 5 Charger Board 6 input Filer 6 Input Filler 7 DC Caps 7 DC Caps 8 Fans 8 Fans 9 Main Power Board 10 Interface 9 Main Power Board 10 Interface Please see the I
55. of shipment on a full replacement basis with a func tionally equivalent battery and 11 after the Ist year an additional nine years on a pro rata basis The product shipment date will be determined only from the DSPM bill of lading From time to time DSPM is requested by Users as defined below to procure non Warranty VRLA Batteries for User on a per order basis Under these circumstances DSPM assigns to User any warranties which are made by the manufacturers and suppliers of s uch non VRLA Warranty Batteries and which are assignable but DSPM makes NO REPRESENTATIONS as to the effectiveness or extent of such warranties assumes NO RESPONSIBILITY for any matters that may be warranted by such manufacturers or suppliers and extends no coverage under this Warranty to such non VRLA Warranty Batteries Warranty Extends to First Purchaser for Use Non transferable This Warranty is extended to the first person firm association or corporation for whom the DSPM product specified herein is origi nally installed for use in the United States or Canada the User This Warranty is not transferable or assignable without the prior written permission of DSPM Drawings Descriptions DSPM warrants for the period and on the terms of the Warranty set forth herein that the covered product will conform to the de scriptions contained in the certified drawings if any applicable thereto to DSPM final invoices and to applicable DSPM product bro chures and
56. on every shelf and door panel to indicate if moisture is present or has got inside the unit The Dots are originally white in color but will turn red when water is absorbed WARNING Condensation of water may occur if the system is unpacked in a very low temperature environment In this case it is necessary to wait until the system is fully dry inside before proceeding with the connection of any power otherwise an electrical shock hazards might exist Installation and wiring must be performed in accordance with the local electrical code and under the guidance or in structions of professional personnel Note Per code requirements leave 3 on each side of the cabinet including the back and 3 foot clearance in front Refer to Figure 5 otorage of the system should be in a cool and dry area with the unit being upright and covered The warranty can be affected if the unit is stored for more then 3 months without charging the batteries Operating Temperature 0 to 40 C 32 to 104 F Storage Temperature 20 to 60 C 4 to 140 F Single Phase Emergency Lighting Inverter User s Manual 18 DIGITAL SIGNAL POWER MANUFACTURES 0 1 8 3000 00 Www DSPManufacturing com a 47 5 I R 47 5 ho gt nA l s pens nIs h O NNNM anit mk ak SERd AR e L Li a ane 1 AE u ra E int i lt
57. owers the inverter With the basic DC voltage the inverter generates a sinusoidal alternating current AC voltage which continuously supplies the load In times of power out rages the 90 minute backup time that come standard in our units keep the load energized If the input power is not restored promptly backup power from the UPS battery permits the orderly shutdown of equipment supported by the UPS The UPS is simple to start up operate and maintain The Single Phase is an on line PWM inverter available in multiple output rating It is listed for compliance to UL1778 UL924 UL924A and CSA107 1 standards The Single Phase is available with a variety of in put or output voltages and power configurations This information is provided on the System Labels lo cated on the inside front door and the right side of the UPS See Chapter 2 for a complete listing of the Single Phase specifications This manual provides an overview of the Single Phase components and their functions The appearance and purpose of operator controls and indicators is described with procedures for installation operation start up and shutdown 1 2 DEFINITIONS 1 2 1 UNINTERRUPTIBLE POWER SUPPLY SYSTEM UPS All components within the UPS Module Cabi net and associated batteries which function as a system to provide continuous conditioned AC power to a load Single Phase Emergency Lighting Inverter User s Manual 11 DIGITAL SIGNAL POWER MANUFACTURES 0 1 8 30
58. print ers and more A fax modem enables a computer to transmit and receive documents A fax modem is like a data mo dem but is designed to transmit and receive documents to and from a fax machine or another fax mo dem Some but not all fax modems do double duty as data modems UPS and Emergency Lighting Inverter manufacturers have adopted the FAX to allow users to easily communicate with their UPS systems via a telephone line FAX makes it possible for node network communicate with the UPS systems to send out emails to anyone on the network if an email server is available DSPM will remain at the cutting edge of technology and convenience by having FAX as an option on its power supplies The FAX will be able to send emails to interested parties when a problem with the power supply occurs MB Modbus Interface Modbus Interface is a serial communications protocol that is simple and robust for connecting industrial electronic devices Modbus is often used to connect a supervisory computer with a remote terminal unit RTU in supervisory control and data acquisition systems Modbus allows for communication between a system that measures temperature real power load percentile battery current and frequency and communicates the measured results to a computer DSPM will remain at the cutting edge of technology and convenience by having MB as an option on its power supplies Our lighting inverter are programmed to talk Modbus DSPM s li
59. rently an Digital Signal Power Manufacturer employee or an employee of the recipient having a need to know without the express written consent of Digital Signal Power Manufac turer and further agrees to surrender this document to Digital Signal Power Manufacturer when the reason for its receipt has terminated 2012 Digital Signal Power Manufacturer Inc All rights reserved DSP M Single Phase Emergency Lighting Inverter User s Manual INC 018 3000 00 DIGITAL SIGNAL POWER MANUFACTURER Www DSPManufacturing com About this Manual Thank you for selecting this Emergency Lighting Inverter System ELI It provides you with perfect protection for connected loads and equipment This manual contains Important instructions that should be followed during maintenance of the DSPM Uninterruptible Power Supply It includes important safety and maintenance instruc tions for operating the Emergency Lighting Inverter System If you should have any problems with the Emer gency Lighting Inverter System please refer to this manual and or call technical support Your DSPM Uninterruptible Power Supply is designed to provide reliable protection from power disturbances for many years Please be sure to follow the manufacturers instructions to ensure optimum performance of the equipment This manual contains descriptions of all controls and indicators required to operate the DSPM Unin terruptible Power Supply Please read this manual carefully and retai
60. rload During a PROBLEM mode inverter IGBTs remain on and an alarm signal may be sent to the signal interface The system will reset itself as soon as the problems disappears 1 4 OUTPUT LOADS The Single Phase is designed to power any lighting system There are however certain types of loads that exhibit an excessive inrush current when first turned on or at other times during op eration The capacity of the Single Phase may need to be greater than what would be estimated based on the system label requirements of loads previously discussed Contact the factory directly if you have any questions about powering unusual loads from your Single Phase inverter 1 5 OPTIONS See Unit Options for details The following options are available with the Single Phase inverter 1 ECM120 and ECM277 Environmental Control Module 2 NOF Normally OFF Circuit 120Vac or 27 Vac 3 NOH Normally OFF Hold On Circuit 120Vac or 277Vac 4 OCB Output Circuit Breaker s 120Vac or 277Vac o EPO Emergency Power Off 6 EPO Emergency Power Off 7 RSSP Remote Indicator Panel 8 SNMP SNMP Card 9 FAX Fax Modem 10 MB Modbus Interface 11 FC Form C Contacts 12 STU3 Onsite Startup 13 EW Extended Warranty 1 6 OVERVIEW The UPS provides two power paths between the utility source and the critical load Figure 1 shows the path for normal operation with the load powered from the inverter Figure 2 shows the path for bypass operation wit
61. s and reliability changes or improvements during the preventive maintenance service call Uninterruptible Power Systems UPS and Emergency Lighting Inverter s batteries are NOT warranted under this plan unless specified DSPM will provide the maintenance and testing for the batteries at DSPM s the hourly rates in effect for DSPM DSPM unless specified otherwise will NOT provide Battery replacements but will assist the customer in the replacement of the batteries through the battery manufacturers warranty SF365 n Full Service Contract 24Hr day 7 Days week including Holidays This Full Service Plan is to be purchased while the equipment is still under current warranty coverage or after approval by DSPM and a Certification Inspection by DSPM This Full Service Plan covers all emergency calls to service the unit and one 1 Preventive Maintenance call per year Additional Preventive Maintenance calls can per purchased added to the plan This plan covers all replacement parts and labor including travel time and expenses for all emergency calls and one 1 Preventive maintenance call to service the unit All service calls will be made Seven 7 days a week with exception of the DSPM s designated holidays Ifthe Customer requests remedial maintenance or preventive maintenance outside of the contracted coverage DSPM will provide this service This service will be charged to the Customer at DSPM s standard hourly rates in effect at the time
62. sed in the UPS unit in the Single Phase inverter Internal Battery Pack s jumpers are provided by the factory When connecting batteries you must connect the individual batteries into string s Please see battery layout on the inside door of your inverter unit Note Layout illus trate the number of batteries in a string number of batteries per shelf and their jumpers place ments i e negative of first battery to positive of the second battery negative of the second battery to positive of third battery etc After creating each string of batteries ensure that each string consist of the number of batteries indicated by the battery layout and the measured voltage from the first to the last battery is within tolerance Connect the jumper on shelf refer to Figure 7 that is identified as B1 POS to the positive terminal of the first battery in the string Then connect the jumper on the last shelf identi fied as B20 NEG to the negative terminal of the last battery in the string If you have any further questions about battery connections please contact DSPM Service Depart ment at 1 877 377 6769 6 1 A CHARGING OF THE BATTERIES The Emergency Lighting Inverter System charges its battery whenever it is connected to utility power and the input circuit breakers CB1 is turned on Dis B1 POS EE Figure 7 Single Phase Emergency Lighting Inverter User s Manual 21 DIGITAL SIGNAL PM 018 3000 00 www DSPManufacturing
63. ter are de energized and during Start up before the system is fully operational refer to Figure 4 With the External Maintenance Bypass there is a hard wired bypass that can be operated after the Static Bypass Switch has been operated making it possible to isolate the entire UPS for service and mainte nance The internal control system determines the operation of the normal and External Maintenance Bypass paths with the load powered from the inverter being the normal operation Figure 4 Single Line Drawings External Maintenance Bypass Operation Single Phase Emergency Lighting Inverter User s Manual 15 DIGITAL SIGNAL POWER MANURCTURES 0 1 8 3000 00 Www DSPManufacturing com 2 SPECIFICATIONS The Single Phase maintains efficient AC Emergency Power to operate all emergency lighting fixtures at full light output providing superior dependability and security to commercial industrial environments in a small footprint The UPS System Label displays the rated kW as well as nominal voltages There are System La bels located on the interior side of the UPS front door and the exterior side of the unit The power rating in Table 1 are kW values when KVA is displayed on System Label divide KVA in Table 1 by 8 for correct dimen sions Table 1 ower Series Rating Cabinet Cabinet Com Thermal Type VAO Protection Approval atl Dimensions Dimensions bined Unit oe wasa 99 1200 12784 Maintenance Select Sele
64. tted Data Standard RS 232 Interface Port 2 Received Data 1 Data Carrier Detect Figure 9 CAUTION Use only factory supplied or authorized Emergency Lighting Inverter System monitoring cable PM Single Phase Emergency Lighting Inverter User s Manual 24 DIGITAL SIGNAL POWER MANURCTURES 01 8 3000 00 um WWW DSPManufacturing com 7 DISPLAYS 7 1 FRONT PANEL DESCRIPTION ce by pass eat fa d T Rete d ON LINE Isa DEC Sn NE TT Ne xe X 7 Ok ay CNS I pe glee ete f EE ig e PRD at pre EN Ope PR NS SOINS SE Uf ret BATA pik e PL PEL HRS Eds de LR e PES NO w RR o2 e 2 rh r gm Figure 10 Displays Refer to Figure 10 for descriptions of the Front Panel display s buttons and indicators 7 1 1 Line LED Green To indicate the AC Power is applied to the system input In case this LED blinks it means the main AC source is out of tolerance 7 1 2 Bypass LED Yellow To indicate the load is powered via the bypass 7 1 3 Battery LED Yellow To indicate the system is in battery backup mode when the building source power has failed 7 1 4 Inverter LED Green To indicate the system is powered through the inverter 7 1 5 9 Load amp Battery Capacity LED s a Number 5 and 8 LED s are green colored and Number 9 used as a Warning LED for overload or bat tery low is yellow b Number 5 to 8 LED s show the load of the system if the main power is a
65. ty reasons and at DSPM option install any factory enhancements and upgrades and reliability changes or improvements during the emergency service call Uninterruptible Power Systems UPS and Emergency Lighting Inverter s batteries are NOT warranted under this plan unless specified DSPM will provide the maintenance and testing for the batteries at DSPM s the hourly rates in effect for DSPM DSPM unless specified otherwise Single Phase Emergency Lighting Inverter User s Manual 30 DIGITAL SIGNAL POWER MANURCTURES 018 3000 00 Www DSPManufacturing com SW36 SF724 n will NOT provide Battery replacements but will assist the customer in the replacement of the batteries through the battery manufacturers warranty Extended On Site Warranty 24Hr day 7Days week including Holidays This Extended Warranty Plan is to be purchased while the equipment is still under current warranty coverage or after ap proval by DSPM and a Certification Inspection by DSPM This plan covers all replacement parts and labor including travel time and expenses for all emergency calls to service the unit All service calls will be made Seven 7 days a week exception of the DSPM s designated holidays If the Customer requests remedial maintenance outside of the contracted coverage or preventive maintenance DSPM will provide this service This service will be charged to the Customer at DSPM s standard hourly rates in effect at the time of the service and wil
66. uring AC input power failure conditions 1 3 THEORY OF OPERATION 1 3 1 Standby Mode After power is applied the system is placed in STANDBY mode and a self check starts During this period the start subroutine checks for the input voltage and proper operation of the inverter and bypass SCR s After the routine is completed and check confirmed OK the system stays in bypass waiting for the utility to fail When a power outrage occurs the load is transferred to the inverter 1 3 2 Online Mode The input contactor K1 receives a closing signal connecting input power to the DC sup ply transformer The DC rectifier supplies the battery charger Control Board and the DC AC inverter circuit The battery charger is then activated allowing the batteries to be continuously charged The on line DC AC inverter converts the DC voltage to a pulse width modulation PWM waveform This waveform is filtered and reconstructed to a desired AC output and the load is transferred to the inverter 1 3 3 Response To Input Power Failure For An Online System When the input power fails the charger is turned off and the battery bank becomes a DC supply source to the inverter circuit maintaining an uninterrupted AC supply to the pro tected load When the facility power returns stabilizes and is in phase with the backup power the system controller closes the input contactor and the system returns to the Online mode If the battery voltage drops below 26 of its nominal v
67. vailable in normal opera tion Each of the green LED s will indicate a of the power level for the rating of the system NOTE Depending on unit size the LED s 5 to 9 may not indicate the actual load c In the battery operation the LED s indicate the capacity of the batteries run time remaining As the batteries are depleted the LED s will extinguish from left to right When LED number 9 is only lighted then there is 0 25 left on the battery run 7 1 10 Fault LED Red To indicate that the Emergency Lighting Inverter System is in a fault condition be cause of inverter shutdown or over temperature condition 7 1 11 OFF Key This button needs to be pushed to turn the emergency lighting inverter off 7 1 12 ON Key This button needs to be pushed to turn the emergency lighting inverter on SPM Single Phase Emergency Lighting Inverter User s Manual 25 E 018 3000 00 DIGITAL SIGNAL POWER MANUFACTURER Www DSPManufacturing com 8 OPERATION AND PROCEDURE The initial startup must be done by a factory authorized technician or in conjunction with DSPM lt PLEASE CALL FOR STARTUP BEFORE APPLYING POWER TO THE UPS 8 1 START UP PROCEDURE 8 1 1 After making all power and grounding connections to the Emergency Lighting Inverter System ver ify that all system breakers are set in the OFF position and the Manual Bypass Switch MBS is in the UPS Position 8 1 2 Energize the building feeder circuit

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