ifu_tra-200_h5528-e_..
Contents
1. 4 Items to be duly noted during use 1 Never use the equipment for treatment or diagnosis more than necessary or for longer than necessary 2 Maintain a constant vigilance for abnormal conditions in both the equipment and the patient 3 Appropriate steps such as shutting the equipment down should be devised to protect the safety of the patient in case any abnormalities in the equipment or the patient are observed 4 Make sure the patient does not handle or manipulate the equipment 5 Items to be duly noted after use 1 Turn the power off after returning dials switches etc back to their original positions in the prescribed order pi FC i i Operation 2009 03 23 Introduction 2 Do not use excessive force or pull the cord itself to disconnect cords 3 The following items should be considered when storing the equipment 1 The storage area should protect the equipment from getting wet 2 The storage area should protect the equipment from any possible damage due to atmospheric pressure temperature humidity wind direct sunlight dust or air containing salts or sulfur 3 The equipment should be protected from tilting vibrations percussive shocks etc including when it is being moved 4 The storage are should be free of chemicals and gases 4 All accessories cords etc should be cleaned properly arranged 5 Before storage the equipment should be cleaned so that it is ready for use again 6 In case of a malfuncti2. 2 512 6099 J MORITA CORPORATION Australia and New Zealand Suite 2 05 Aero 247 Coward Street Mascot NSW 2020 Australia TEL 61 2 9667 3555 FAX 61 2 9667 3577 PUB H5528 E Printed in Japan
3. Operation 2009 03 23 Maintenance lt Connect gt Connect motor to tube lt Operate gt Run the motor for about 15 seconds to eliminate excess spray J MORITA MFG CORP Operation 2009 03 23 Maintenance lt Disconnect gt Take the motor off its tube lt Packaging gt Wipe the motor with a piece of gauze dampened with Ethanol for Disinfection Ethanol 80 vol and put it in a sterilization pouch J MORITA MFG CORP Operation 2009 03 23 Maintenance lt Sterilization gt Recommended temperature and time minimum of 5 minutes at 132 C in a sterilization pouch Minimum drying time after sterilization 10 minutes AN WARNING To prevent the spread of serious life threatening infections such as HIV and hepatitis B the motor must be autoclaved after the treatment of each patient NNOTE Instruments are extremely hot after autoclaving do not touch them until they cool off Operation 2009 03 23 Maintenance NNOTE e Do not sterilize in any way except autoclave e The handpiece could be damaged if it is not properly cleaned and lubricated before autoclaving e Autoclave and drying temperatures must not exceed 135 C e High autoclave temperatures can damage the o rings etc Put the motor in a sterilization pouch to keep it from directly contacting heat sources or the inside of the autoclave e Do not leave the motor in the autoclave over night e Never wipe the
4. the attachment off the motor Connection Buttons J MORITA MFG CORP Operation 2009 03 23 Maintenance Maintenance lt Disconnect gt TRA 200 CP3 TRA 200 CP4 TRA 200 Take the motor off its tube Hold the ring on the tube and pull Pull the coupling slightly towards the the handpiece straight off tube and then pull the handpiece off I MORITA MFG CORP Operation 2009 03 23 Maintenance lt Cleaning gt Use the brush and running water to clean the air motor lt Disinfection gt Use a piece of clean gauze and brush to disinfect the whole surface of air motor with Ethanol for Disinfection Ethanol 80 vol e Do not use anything other than ethanol e Do not use too much ethanol it could seep inside and damage the motor e Do not wipe the o rings on the connection cylinder with ethanol This will remove their lubricant and result in damaging them Eventually this will lead to air and water leakage e Do not let debris get in the lines This will cause poor rotation and spray delivery I MORITA MEG CORP Operation 2009 03 23 Maintenance lt Lubrication gt TRA 200 Clean and lubricate the motor with AR Spray once a day or before autoclaving Take the motor off its tube Set the speed adjustment ring on the forward F side Insert the AR Spray nozzle into the drive air line cover the exhaust line with a piece of gauze and spray for 2 or 3 seconds Spray Nozzle
5. vacuum created If it doesn t move back at Stops No Good all the one way valve is defective and needs to be replaced Usage Note e The motor will malfunction without regular AR Spray maintenance e Make sure the syringe fits tightly against the gasket without any gap whatsoever otherwise a vacuum will not be created inside the syringe and the plunger will not be pulled back even if the one way valve is in good condition and working properly AORIT FG CORP Operation 2009 03 23 BRAT Service Replacement Spray One way Valve Use a needle or something to take the gasket off Then take the one way valve out and replace it with a new one Put the gasket back in its original position g e The fat part of the spray pipe has a critical role in making a good seal do not scratch or damage it Gasket JRITA MFG CORP Operation 2009 03 23 Service Storage Ambient Storage conditions Temperature 10 70 C Humidity 10 85 RH without condensation Atmospheric pressure 700 1 060 hPa No frequent or continuous exposure to direct sunlight Ifthe motor will not be used for awhile first autoclave it and then store it in a clean dry place The safe and effective working life of the motor is 7 years after manufacture provided it is properly inspected and maintained CORP Operation 2009 03 23 A A A a A ANAK a rr Y a J SS Pe Ga SF i ALAAN IT E Dg NAG D Di He A XJ a I Servi
6. 9 03 23 A Yeh L me GS LF ELE o BALA I7 E Dg A f K P o A XJ a I Technical Information man e aw a OO ao Handpiece Coupling ISO3964 1982 only for attachments without lights ISO9168 1991 P EN29168 1994 Type C SFSO 1 SFS 1 CP3 O CP4 CP4 O CP4 WO CP5 O SFSO 1 SFS 1 is Morita original connection tubing CP3 O is Morita original coupling CP4 CP4 O CP WO CP5 O is Morita original coupling Operation 2009 03 23 Technical Information Ambient conditions for use Temperature 10 40 C Relative Humidity 30 75 R without condensation Atmospheric pressure 700 1 060 hPa VAN Noj Excessive air pressure could impair the instrument s performance It could also result in an injury e Drive air should be clean and dry Specifications may be changed without notice due to improvements Operation 2009 03 23 Technical Information Terminology and Symbols CE 0197 marking Conforms to European medical device Operation Instructions Directive 93 42 EEC tiil Manufacturer Authorized representative in the European Community Model Autoclavable up to 135 C Serial Number The first character of the serial number specifies the year of manufacture as follows X 2009 Y 2010 Z 2011 TA MFG CORP Operation 2009 03 23 Technical Information Any medical devices which could possibly be contaminated must be first decontaminated by the
7. Air Motor AIR TZ F TRA 200 TRA 200 CP3 TRA 200 CP4 Operation Instructions 0197 MORITA Manufactured by J MORITA MFG CORP CONTENTS E eae ee oy cfenceneoeessetenseee eer eee DPS eters ersten ac egene ete A A 32 Parts Identification and Accessories s sseeseeeeeeeees 10 Paris REPlaCemGnt ecarten n EE 32 E EEE EE EEE 12 Troubleshooting oeri ren aseran eeN ASE SST 40 Connect Ait MOOT raana 12 Technical Information EEA EAEE A eee 43 Connect Attachment cccccccssssssssseeeeeeeeeeeeeeeeeeeeeeees 15 Specifications ccccccceeeeeseeesesseesessesessessseeeeeeeeeeeeeees 43 Inspectiong and Sterilizing before Use eee 17 Terminology and Symbols cccccececeeeeseeeeeeseeeeeeees 47 Rotation Direction and Speed ccccessssssssteeseeeeeeeees 20 Service and Other Contacts cccccccceeseeseseseeeeeeees 48 Disconnect Attachment cccccccssssssssssssssssssteeeeeeeees 22 Disposal of Medical Devices cccccccccccccccccceeeeeeeeeeees 48 a 23 Aer USG is osavtenaa oust E E 23 Operation 2009 03 23 Introduction Introduction Thank you for purchasing a AIR TORX handpiece This instrument is designed for dental treatment such as grinding drilling and polishing teeth For optimum safety and performance read this manual thoroughly before using the unit and pay close attention to the warnings and notes Keep this manual at hand for read
8. ForTRA 200 IA MFG CORP Operation 2009 03 23 A t e A AJT S o AN Air Exhaust Spray exhaust Drive Air Spray in here Spray Nozzle ALAAN IT E Di NAG D D P o A XJ a I TRA 200 CP3 TRA 200 CP4 N amp i B M vi D LP i ws i By oI VENZEAI Maintenance Clean and lubricate the motor with AR Spray once a day or before autoclaving Take the motor off its tube Set the speed adjustment ring on the forward F side Attach the spray nozzle to the spray can Insert the nozzle into the handpiece connection end and spray for 2 or 3 seconds M For TRA 200 CP3 a For TRA 200 cp4 A MFG CORP Operation 2009 03 23 Nr ay 4 q y f i h like rA vi CJ WUT Maintenance A WARNING e Do not point the spray nozzle at anyone and do not use the spray near an open flame e For the TRA 200 spray will come out of the exhaust line cover it with gauze before spraying If spray accidentally gets into your eyes wash them out with plenty of water and see a doctor Use soap and water to wash off any spray on your skin e The motor will malfunction without regular AR Spray maintenance e Always use the AR Spray can in an upright position e Shake the AR Spray can 2 or 3 times before using it e The motor cannot be lubricated if the speed adjustment ring is set on zero e Do not use any spray nozzle other than the one designed for the Air Torx motor J MORITA MFG CORP
9. by cellular phones transceivers remote controls and similar transmission devices could cause the equipment to operate in a random and possibly dangerous manner All devices which transmit electromagnetic waves near the treatment area should be turned off J MORITA MFG CORP Operation 2009 03 23 Introduction Medical Device Safety and Accident Prevention Before using this equipment carefully read the following 1 Only fully trained and qualified personnel may operate equipment 2 Items to be duly noted when installing equipment 1 Locate the unit in a place where it will not get wet 2 Install the unit in a location where it will not be damaged by air pressure temperature humidity direct sunlight dust salts or sulfur compounds 3 The unit should not be subjected to tilting excessive vibrations or shocks including during shipping and handling 4 Do not install the unit where chemicals are stored or where gas may be released 3 Items to be duly noted before use 1 Inspect all switch connections polarity dial settings meters etc to confirm that the equipment will operate properly Operation 2009 03 23 Introduction 2 Confirm that all cords are connected properly 3 Take into consideration that simultaneous use of more than one instrument or device can create a dangerous situation or lead to a mistake in diagnosis 4 Reconfirm the safety of external circuits or systems which are connected directly to the patient
10. ce Inspection Regular Inspection Use the Inspection Check List provided to inspect the instrument every 3 months Itis assumed that the user will perform regular maintenance and inspection procedures However if necessary or desired these may be performed by a trained professional qualified to repair medical devices Contact your local dealer or the J Morita Office Yaa ED IA MFG CORP Operation 2009 03 23 BALA I7 E Dg A f K P o A XJ a I Service Regular Inspection Check List Check that attachment can be securely connected to motor Attachment Connection Operate the motor and make sure air pressure does not cause the attachment tocome off Repeat 3 times Run the motor without an attachment or load at maximum speed for 3 minutes Air Motor Overheating Then see 1f it feels too hot Do the same thing with an attachment connected Motor Rotation Direction Control Make sure the motor changes rotation direction properly Switch from forward to reverse rotation three times Operation 2009 03 23 Service Air Motor Rotation and Spray Run the motor at maximum speed by itself without a load and check the following 1 Runs smoothly without unusual noise 2 Cooling air is emitted from the connection cylinder Connect an attachment run the motor at maximum speed and check the following 1 Runs smoothly without unusual noise Fine misty spray is emitted 2 No air or water leakage at
11. motor with corrosive solutions such as electrolytic acid strong alkaline solutions or other commonly available cleaning solutions e Do not autoclave the motor with an attachment connected Operation 2009 03 23 Service Parts Replacement m Replace the parts listed in the Regular Inspection List separate document as necessary depending on degree of wear and length of use m Order replacement parts from your local dealer or the J Morita Corp One way Valve TRA 200 only Gasket TRA 200 only RITA MFG CORP Operation 2009 03 23 Service lt O ring Replacement gt The o rings eventually wear out resulting in air or water leakage or both Connection Cylinder Replace all three o rings at the same time Z WARNING Do not fail to take the old o rings off Leaving them on could O rings cause the motor to come off its tube and this could injure the patient Py m G CORP Operation 2009 03 23 Service lt One way Valve Replacement TRA 200 only gt Ifthe one way valve for the spray is defective contamination could get in the water lines Inspect this valve once a month Gasket Pull Inspect the One way Valve for the Spray Use a disposable plastic syringe with no needle Slide the end of the syringe over the spray pipe and press it flush up against the gasket Pull Ps the plunger out slightly and see if it goes back towards the motor by Spray Pipe Returns OK itself because of the partial
12. o spray from attachment Take the attachment off the motor Disconnect motor iHave main tube and chair Step on the pedal and see if water comes out gt Step on the pedal and see if water inspected and repaired Pt pac tet ee meg a comes out of the main tube FP a ere Yes SO a peewee eee see ease eae Have Air Torx motor age lea an aadiatigs oe wa a Yes Inspected and repaired Inspect connection cylinder o rings Oe eee eee Defective o rings Clean out the air and water nozzles gt eo nie all inspected Replace all 3 O rings i po the attachment Still no water L ee Pp EEA Coat o rings with a little AR Spray Refer to user s manual for attachment Ly O rings are OK ee oe MORITA MFG CORP Operation 2009 03 23 Technical Information Technical Information Model AIR TORX Type TRA 200 TRA 200 CP3 TRA 200 CP4 J MORITA MFG CORP Operation 2009 03 23 Technical Information Air Pressure Range 0 2 0 3 MPa Recommended Air Pressure Range 0 25 MPa Water Pressure Range 0 05 0 2 MPa with attachment Tip Air Pressure 0 2 0 3 MPa with attachment Exhaust Pressures Recommended 0 07 MPa max 0 25 MPa at output end Maximum Rotation Speed At 0 25MPa 20 000 2 000 rpm Usage Speed Range At 0 25MPa 5 000 20 000 rpm Stop Torque At 0 25MPa 3 5 N cm Air Flow At 0 25MPa 46 NL min TA A AF gT nF Nn 2 l A M F G COR a Operation 200
13. on the operator should attach a written notice indicating that the equipment is out of order without attempting to repair the equipment himself repairs should be referred to a qualified serviceman Operation 2009 03 23 Introduction 7 Equipment should not be modified in any way 8 Maintenance and Inspection 1 All equipment and components should be inspected regularly 2 Equipment which has not been used recently should always be inspected to confirm that it functions properly and safely before being put back into use J M O R i TA M G C O R P Operation 2009 03 23 a Introduction Parts Identification Connection Cylinder Tube Connector Connection Buttons I MORITA MF GC O R D Operation 2009 03 23 Introduction Accessories Spray Nozzle AR Spray Ethanol disinfectable Ethanol disinfectable For TRA 200 For TRA 200 CP3 For TRA 200 CP4 i Standard Accessory AR Spray Can Accessory Standard Accessory arm ADD MAAC CORP Operation 2009 03 23 e Qu eo Aa AST A F Operation Operation Connect Air Motor ANWARNING e After connecting the motor give it a light tug to make sure it is securely connected otherwise air pressure might force it off the tube and result in an injury e Before connecting CP 3 and CP 4 models check the lamp cover and o ring on the tube Make sure that the lamp cover is securely tightend up and that the o ring is not pushed back out of place other
14. on direction while the motor is actually running Operation 2009 03 23 Operation Simple put the straight handpiece or shank attachment on the motor until it clicks into place The attachment is free turning e Attachments with lights cannot be used e If attachments are hard to put on and take off apply a little AR Spray to the o rings on the connection cylinder J f h VA O R i TA M G C O R P Operation 2009 03 23 AALY Operation The air motor is not autoclaved before shipping Do not fail to autoclave the motor before using it Initial Inspection 1 Make sure that no parts are loose and that the motor is not scratched or damaged 2 Make sure the motor is securely connected to its tube 3 Make sure that the cutting tool for the attachment is securely installed AAQYRITA AALS CORD i 03 J MORI A MrUG CORP Operation 2009 03 23 B Operation 4 Run the motor only at maximum speed without a load and check the following points Do this with the spray turned off Runs smoothly and without any unusual noise m Cooling air is coming out of the connection cylinder 5 Run the motor only at maximum speed at maximum speed See if it feels hot Connect an attachment and repeat the above test Do this with the spray turned off MNN ojiz Operation without cooling air can cause the attachment to heat up and result in a burn Operation 2009 03 23 Operation 6 Connect an attachment run
15. ponents other than those specified by the J Morita Mfg Corp and other than in their original condition operating the equipment in ways other than the operating procedures described in this manual or resulting from the safety precautions and warnings in this manual not being observed workplace conditions and environment or installation conditions which do not conform to those stated in this manual such as improper electrical power supply fires earthquakes floods lightning natural disasters or acts of God Operation 2009 03 23 Introduction The J Morita Mfg Corp will supply replacement parts and be able to repair the product for a period of 10 years after the manufacture of the product has been discontinued Warranty is honored only when a claim is accompanied by the warranty agreement with purchase date product name and model serial number inscribed on the body of the product and name of the distributor The user 1 e clinic hospital etc must perform the inspection procedures specified in the Regular Inspection Check List every three months Parts must be replaced periodically as necessary The Regular Inspection Check List includes a replacement parts list Attachments such as the straight handpiece shank and contra head have separate user manuals Do not fail to read these manuals before using the instruments Operation 2009 03 23 Introduction NPROHIBITION Electromagnetic wave interference caused
16. responsible doctor or medical institution and then be disposed of by an agent licensed and qualified to handle medical and industrial waste fh A A f f foe OP 7 l A M rc CU R pP Operation 2009 03 23 4 A vV a t e A AST A BALA I7 E Dg A f K P o A XJ a I EU Authorized Representative under the European Directive 93 42 EEC Ec REP MEDICAL TECHNOLOGY PROMEDT CONSULTING GMBH AltenhofstraBe 80 66386 St Ingbert Germany TEL 49 6894 581020 FAX 49 6894 581021 The authority granted to the authorized representative MEDICAL TECHNOLOGY PROMEDT Consulting GmbH by J Morita Mfg Corp is solely limited to the work of the authorized representative with the requirements of the European Directive 93 42 EEC for product registration and incident report ud J MORITA MFG CORP 680 Higashihama Minami cho Fushimi ku Kyoto 612 8533 Japan www jmorita mfg com Distributors J MORITA CORPORATION Tokyo Office 11 15 2 Chome Ueno Taito ku Tokyo 110 8513 Japan Osaka Office 33 18 3 Chome Tarumi cho Suita Osaka 564 8650 Japan J MORITA USA Inc 9 Mason Irvine CA 92618 U S A TEL 1 949 581 9600 FAX 1 949 465 1095 J MORITA EUROPE GMBH Justus Von Liebig Strasse 27A D 63128 Dietzenbach Germany TEL 49 6074 836 0 FAX 49 6074 836 299 SIAMDENT CO LTD 444 Olympia Thai Tower 3rd Floor Ratchadapisek Road Samsennok Huay Kwang Bangkok 10310 Thailand TEL 66 2 512 6049 FAX 66
17. the motor s joints 3 Light works if equipped with a light Operation 2009 03 23 Service Repairs For repairs contact your local dealer or the J Morita Corp Troubleshooting Use the check list below if the motor does not seem to be working properly Contact your local dealer or the J Morita Corp if the apparatus does not work normally even after inspection adjustment or parts replacement or if the dentist cannot perform maintenance procedures himself Before inspection and adjustment check to see if the main switch is on and if the main water and air valves are open I MORITA MEGC CORP Operation 2009 03 23 Service Burr does not rotate Make sure the speed adjustment ring is not on 0 Take the attachment off the motor Lubricate with AR Spray Doesn t run ee Step on the pedal and see if the Reconnect and make sure connection is securely tightened up motor runs Pe i cea as tC ttt tC cata csi ar ee ce eae Runs OK Doesn t run Runs OK Reconnect attachment and see if it works See if air comes out of the main tube ee se eee a A Pe ee ee te iin ey eas Gees Se em ft ee ea a A ERA E a a tah as Ae Doesn t work Yes EE EE E N Have Air Torx inspected Have main tube and chair Have attachment inspected and repaired and repaired inspected and repaired N A R J A MF G C OF p Operation 2009 03 23 Service N
18. the motor at maximum speed without a load and check the following points m Make sure the attachment is securely connected m Runs smoothly and without any unusual noise A fine misty spray is emitted m There is not air or water leakage from the connection joints RAD DITA AACO CAD J MORITA MFG COR i Operation 2009 03 23 Operation Rotation Direction and Speed WARNING e Before actual use always operate the handpiece outside the oral cavity to make sure it runs smoothly in the right direction and at the right speed and that the burr does not wobble Otherwise the patient could be injured e Never touch the connection buttons while the Air Torx is actually running this could cause it to come off and injure the patient e Wait for the instrument to stop rotating before taking it out of the patient s oral cavity otherwise it could injure the patient e For CP 3 and CP 4 models take the attachment off when the air motor is not being used Leaving it on creates a risk of accidental injury J MORITA MFG CORP Operation 2009 03 23 Operation VAN Xe i Follow burr maker s recommendation rotation speed and direction Max Turn the Speed Adjustment ring to set the speed and rotation direction Speed Adjustment Ring Forward e Do not rotate the straight handpiece with its chuck open Reverse y i Operation 2009 03 23 Operation Press both connections buttons down all the way and then pull
19. wise air pressure might force the instrument off its tube and result in an injury J MORITA MFG CORP Operation 2009 03 23 Operation e Handle the motor carefully Do not drop it or bang it This could impair its performance e Make sure the motor s connection end and the o rings on the main tube are clean and free of dust and debris Otherwise the handpiece could malfunction J MORITA MFEG CORP Operation 2009 03 23 TRA 200 Tube Ring 2 Line up the pipes on the motor with the holes in the tube connector and put the motor on the tube Tighten up the tube ring fal Operation TRA 200 CP3 Ring we Hold the ring on the tube and push the handpiece in until there is an audible click rh A M d gt IT re rm fa 7 Hdl a Dae pi AALAN E FA Yat NJ UI ie TRA 200 CP4 Hold the tube and slide the handpiece over until it clicks securely into place Operation 2009 03 23 Operation Connect Attachment AN WARNING e Before use check the motor and attachment carefully give the attachment a light tug to make sure it is securely connected Otherwise it might come off and injure the patient e Never put an attachment on or take one off while the air motor is actually running e For CP 3 and CP 4 models the attachment could stick out of its holder somewhat depending on the treatment unit This creates a risk of accidental injury AN X e i e Do not change the rotati
20. y reference Caution Federal law restricts this device to sale by or on the order of a dentist for U S A Safety Precautions The instrument must be used in accordance with the instructions in this manual Read this manual thoroughly prior to operating or maintaining the instrument Operation 2009 03 23 Introduction Note the meaning of these symbols PN WARNING This warns the user of the possibility of extremely serious or irreversible injury or a fatal accident This alerts the user to the risk of light to medium injury or equipment damage Usage Note This alerts the user of important points concerning operation The user 1 e clinic hospital etc is responsible for the management maintenance and use of medical devices This instrument must not be used by anyone except legally qualified dentists and oral surgeons practitioners This instrument must not be used for any other than the intended purpose as specified in this manual Operation 2009 03 23 Introduction Disclaimers The J Morita Mfg Corp will not be responsible for accidents equipment damage or bodily injury resulting from l 25 3 4 gt 6 repairs made by personnel not authorized by the J Morita Mfg Corp any changes modifications or alterations of its products the use of products or equipment made by other manufacturers except for those procured by the J Morita Mfg Corp maintenance or repairs using parts or com
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