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Platinum User Manual Standard Mode

1. 24 DEVICE MENU 25 4 4 2 Water on Demand 25 dT Rel Go EEE E 25 22 SN 26 4 1 3 Water on Demand Help Set Definitions 27 Temp amp Timer Setting MM7 AD Temp amp Timer NNN 28 O Munters AB 2015 4 43 Csdfbgde ee 4 3 1 NVE 30 4 4 Foggers G C AA NTN 31 4 5 Water amp Feed ANN 4 5 1 Water and Feed Help Set Definitions eee 32 4 6 light NNN 3 AOA EN Ser DS TH MINS iisisti aiaee ainia 34 4 Extra System s 1 lll 35 4 8 Emergency Setting 36 4 8 1 Emergency Setting Help Set Definitions 97 4 9 Variable Speed Fan Setting 37 4 9 1 Variable Speed Fan Help Set Definitions sss 38 4 10 Water on Demand 89 ATO Relay C 30 osse ee MEM 39 4 102 Sensor Ole lspci ser anes Dou DUR UNITED SN AO 4 10 3 Water on Demand Help Set Definitions sssse AO MANAGEME
2. 45 10 2 WI DUI BURG EE EN Mierensv a rer en Terr 75 10 2 2 Relay Layout Help Set Definitions 77 10 3 Analog Sensors J44 10 4 Digital Sensors 44 10 5 Analog Output 78 10 5 1 Analog Output Help Set Definitions see 78 10 6 Vent Curtain Setu p 1 77 10 6 1 Using Time to COMI FGI S saessces2ccsssversensseas sess eeernorasveivecnnvcsenssctooenes toaswansesaueecavenneemeenseanmenuads 79 10 6 2 Using a Potentiometer to Calibrate see 79 10 6 3 Vent Curtain Help Set Definitions 80 10 7 Temperature Definition 8 10 8 Fan Air Ca pacity 81 10 9 House Dimensions 82 10 10 Communication 9
3. 67 9 9 1 Nipple Flushing Help Set Definitions 68 9 10 Feeders amp Drinkers 68 Munters AB 2015 6 10 11 12 13 9 10 1 Feeders amp Drinkers Help Set Definitions 69 9 11 Save Settings 9 69 9 12 Saving to a Data Plug 69 SAA Sevingdocih DAG gt EE 70 9 13 Load Settings 70 9 14 Loading from a Data Plug 70 9 14 1 Loading from an SD Card EEE 7 9 15 Current Sense Relay Calibration 7 1 9 16 Wind Direction Calibration 72 9 17 WOD Calibration 9 72 9 17 1 WOD Calibration Help Set Definitions see 73 INSTALL MENU 74h KOM EESO 44 10 2 Relay Layout
4. 51 6 5 Bird Curve 52 6 6 History 52 6 7 Feed Conversion 58 6 8 KE 53 Munters AB 2015 5 6 9 Ca b ration er 6 9 1 Scale Calibration seemed 54 6 9 2 Silo Calibration cccccccccsccecsccsssccescecssccesscecssccsscccsscecssceessecseceseecsececstecesssessseesseecssessueessecessseesees 54 6 10 Silo Auger Layout 55 HISTORY MENU 56 7 1 Temperature 56 7 2 Humidity 56 7 3 CO2 56 4 Water
5. 82 APPENDIX A OUTPUT DATA 83 APPENDIX B DEVICE SETUP SUMMARY 86 12 1 Stir Fans 86 12 2 Attic Ventilation amp 86 12 3 Heaters Control 86 WARRANTY 88 O Munters AB 2015 7 1 Introduction 1 1 Disclaimer Munters reserves the right to make alterations to specifications quantities dimensions etc for production or other reasons subsequent to publication The information contained herein has been prepared by qualified experts within Munters While we believe the information is accurate and complete we make no warranty or representation for any particular purposes The information is offered in good faith and with the understanding that any use of the units or accessories in breach of the directions and warnings in this document is at the sole discretion and risk of the user 1 2 Introduction Congratulations on your excellent choice of purchasing an Farm Premium In order to realize the full benefit from this product it is
6. 56 7 5 Feed gt 7 6 Mortality 57 Heaters 7 7 8 Radiant Heaters 57 7 9 Alarms 57 7 10 Table of Events 57 7 11 Power Consumption 58 TEST MENU SD 8 1 Switches amp Relays 59 8 2 Alarm C C 8 3 Analog Sensors 60 8 4 Digital Sensors 61 8 5 Analog Output A
7. 61 8 6 Stati c Pressute lll 61 8 Communication 9 62 8 8 Hardware Checklist 62 8 9 Emergency Status 2H i AAA 62 SERVICE MENU 68 9 1 Temperature Calibration 63 9 2 Humidity Calibration 9 64 9 3 CO2 Sensor 64 9 4 Static Pressure Calibration 64 9 5 Light Sensor Calibration 66 9 6 Feed Calibration 66 9 7 Water Calibration 67 9 8 Potenti om eter Calibration 67 9 9 Nipple Flushing
8. This cooling device works according to the on off temperature only no cycling e When the temperature is above the ON temperature the fans operate e When the temperature is below the OFF temperature the fans cease to operate 3 Define the help settings as required 4 2 TEMP amp TIMER SETTINGS HELP SET While viewing the Temp amp Timer Settings menu Press HELP select SET and press ENTER TEMP amp TIMER SETTINGS Minimum Tunnel Fans On Tunnel Exit Delay minutes Non Brood Area Diff From Heat OFF Cycle Delay Time sec ON Time sec ON Temp Output MV Variable Stir Output RADIANT HEATERS Radiant Heater High Diff Radiant Ignition Time sec e Minimum Tunnel Fans On The minimum number of fans in tunnel entry If not enough fans exist for operating according to temperature the fans with the lower temperatures will be added in order to reach that number If not enough fans that can operate in tunnel exist an alarm will be activated e Tunnel Exit Delay minutes The time Farm Premium waits after satisfying tunnel exit conditions e Non brood Area Diff From Heat Set point for non brood heaters Can be either positive or negative where positive warmer and negative cooler 99 heaters not operating Si a gt In Installation gt Relay Layout or Installation gt Analog Output define stir fans e OFF Cycle Delay Time sec Stir fans continue to run this amount of time after minimum ven
9. 9 12 Standard Display 13 Main Menu Icons 15 CONTROL MENU 1 6 3 1 Temperature Curve 9 16 3 1 1 Temperature Curve 1 17 3 2 Humidity Treatment 17 3 2 1 Humidity Treatment Help Set Definitions sse 18 3 3 Minimum Vent Timer 18 3 3 1 How Does Minimum Ventilation Work sse 18 332 Selingup Minimum G Oise teer tenenti vtpote tite citet tetti tenet 20 9 9 9 Ramping Timer Hele o eiennenn a E AANS 20 3 3 4 Additional Details see tetttnetettteteetetetete teet 21 3 4 Timer Settings 3 5 Static Pressure 22 sou H NA 22 3 5 2 Static Pressure Help Set Definitions 23 3 6 Control Mode 28 3 7 System Parameters
10. e On sec On time for the Extra System If set to O the extra system does not operate e Off sec Off time for Extra System after completion of on time If you have values in both ON and Off the extra system cycles If you have zero OFF time and any ON time the system simply stays on as long as the other parameters are satisfied NOTE All parameters must be satisfied for an Extra System to operate If the temperature is below the From Temperature or the Humidity below the From Humidity for example the system is OFF You can assign specific temperature sensors fo an Extra System in Install Temp Definition The Extra System uses the Inside Humidity not the Outside Humidity If there is no humidity sensor the Extra Systems ignore the humidity parameters 4 8 Emergency Setting This selection applies to optional emergency cards These cards are battery backed and operate as standard switch and relay cards during normal operation If an emergency occurs the cards continue to operate according to their emergency settings This function requires installing an Emergency card DEVICE SETTING EMERGENCY SETTING 1 TEMP amp TIMER SETTINGS Rela Function 2 COOL PAD Heat 4 3 FOGGERS Exh Fan 1 4 WATER amp FEED Tun Fan 5 LIGHT Tun Fan 7 6 EXTRA SYSTEMS Tun Fan 8 7 EMERGENCY SETTING 8 V SPD FANS SETTING 9 WATER ON DEMAND Diff 5 0 0 0 2 0 4 0 6 0 Da 10 20 30 0 Operate Min Vent Te
11. Non Heat 1 Function 33 lt Tun Fan 1 34 lt Tun Fan 2 35 lt Tun Fan 3 00 lt None gt 53 lt Exh Fan I 54 lt Exh Fan 2 00 lt None gt 01 Heat 1 02 Heat 2 00 lt None gt I o Q lt o a lt lt Non Heat 1 Non Heat 1 Non Heat 1 Non Radiant 1 L lt Non Radiant 1 H 0050 00500 NN e Enter relays according to equipment installation I O list of technician using up down arrow keys e If you have installed Current Sense relays Farm Premium defines them automatically Current sense relays transmit to the user s PC the amount of the current being passed to the relay and send alarms when the current is too low or too high In addition you can view the daily electricity consumption in History Refer to Current Sense Relay Calibration page 71 for calibration instructions NOTE The Current Sense Relays support single phase electricity only 10 2 1 OUTPUT FUNCTION LIST 0 TbyNme i OweySepeted 0 amp ben mo O Munters AB 2015 75 eo o Genysppemd DC o fo 1 n D D D O Munters AB 2015 76 10 2 2 RELAY LAYOUT HELP SET DEFINITIONS While viewing the Relay Layout menu Press HELP select SET and press ENTER RELAY LAYOUT Relay Operation Mode NOTE AC Relay Mode Recommended e Define relay operation mode DC or AC NOTE AC mode produces less heat in the controller box 10 3 A
12. None gt 04 lt None gt 05 lt None gt 06 lt None gt 07 lt None gt 08 lt None gt S Input Function None Water Meter 1 Water Meter 2 Water Meter 3 Water Meter 4 Cool Pad Water Meter Fogger Water Meter Feed Count 1 Feed Count 2 Auger 1 Overtime o Oo ch 0 N50 o och wn e Enter sensors wired to each input setup according to technician e Farm Premium automatically numbers the sensors according to their function O You cannot define more than the permitted number of any particular sensor For example you can define one function as Cool Pad Water Meter not two 10 5 Analog Output Install analog output cards This selection controls light dimmers and variable speed fans Select the desired Output Function from the menu list and insert the approximate output voltages NOTE Enter sensors wired to each input setup according to technician ANALOG OUTPUT ANALOG OUTPUT Min Max Min V Out V Out SQUtputitunctisn V Out Light Dimmer light Dimmer 1 Light Dimmer 0 0 Light Dimmer light Dimmer 2 Light Dimmer 0 0 lt None gt light Dimmer 3 lt None gt 0 0 lt None gt light Dimmer 4 lt None gt 0 0 lt None gt Var Stir Fan 1 lt None gt 0 0 lt None gt Var Stir Fan 1 lt None gt 0 0 lt None gt lt None gt 0 0 lt None gt lt None gt 0 0 Output Function ON QURON e Enter sensors wired to each Input se
13. Signal During Feed seconds Light Sensor Active e Sunrise Time minutes The amount of time required for the light intensity to rise from O to the designated level e Sunset Time minutes The amount of time required for the light intensity to decline from the designated level to 0 e Allow Spiking from Day The day spiking begins e Spike Cycle minutes The time length that the spike is at its maximum level Reaching the maximum level and returning to the preset level both take one minute For example if the spike duration is 10 minutes the spike cycle is 8 minutes e Spike Durations minutes The total amount of time of the spike cycle including the rise and fall times e Spike Increase Amount Set the increase in intensity for the spike in relation to the current light intensity e Signal Light Is Only one light operates during feeding times Select which light is lit or choose None NOTE After the feeding period ends all lights selected in the Light Parameters screen relight e x ina Before Feed seconds Amount of time before the feeding starts that all other lights go off e Signal During Feed seconds Amount of time that the selected light remains on after feeding ends NOTE The above two parameters are disabled on no feed days e Light Sensor Active The light sensor turns off all lights when sufficient outside lights exists refer to Light Sensor Calibration page 66 If a l
14. e Off Always off e Auto The relay operates according to its set parameters Figure 3 Emergency Relay Switches Figure 4 Winch Switches O Munters AB 2015 11 2 4 Hot Screens Many of the keys serve as shortcuts Here are the main ones Software version Return to standard main screen Temperature humidity status and wind chill temperature Curve status Curtain position curtain tunnel vent and attic opening positions Version 5 0x only Bird Scale and Feed Bin Status Light Status Analog Output Status Temperature sensors Silo Status Water and Feed status Scan through Hot Screens for five seconds each Air Status refer to page for details on this screen Increase decrease offset settings 00990000000000008 O Munters AB 2015 2 5 Standard Display The main screen consists of five parts SENSORS AV TEMP ACTIVE Temp2 16 2 Heat Hi Temp3 28 2 STATUS Tun Fan E Tmp1 28 8 08 53 06 Exh Fan E Tmp2 28 4 Day 5 Stir Press 23 Set Cool P Out T 20 95 Level Fogger Hum In 58 7 Min Curt 1 Hum Out 61 9 FanOff Curt 2 0 000 Curt 3 Curt 4 4 MESSAGES Ext Sys 2 Low Feed At Bin 2 Alarm 1 Shows individual sensor readings Temperature sensors marked with dark squares form the current average temperature SENSORS Temp I Temp2 Temp3 E Tmp 1 E Tmp2 Press Out T Hum In Hum Out Weight Weights e Filled square Indicates the sensor participate
15. fans run Munters AB 2015 19 o Atminimum ventilation if the temperature is rising o Atthe calculated on off time if the temperature is dropping e Between 80 85 the fans run at the calculated on off time e Above 85 the fans run continuously 3 3 2 SETTING UP MINIMUM VENTILATION This procedure describes the setup for a house using powered minimum ventilation MINIMUM VENT TIMER Fans sec On Off CONTROL 1 TEMPERATURE CURVE 2 HUMIDITY TREAMENT 3 MINIMUM VENT TIMER 4 TIMER SETTINGS 5 STATIC PRESSURE 6 CONTROL MODE 7 SYSTEM PARAMETERS 1 In Installation gt Setup enable Minimum Vent 2 In Device Setting gt Temp amp Timer Setting for the required fans set the parameters as required 3 In Control gt Minimum Vent Timer define o Day Set the growth day o Fans On Off Set the on off cycle times 4 Set the Ramping Timer Help parameters as required 3 3 3 RAMPING TIMER HELP SET While viewing the Minimum Vent Timer Press HELP select SET and press ENTER SYSTEM PARAMETERS RAMPING TIMER EE Ramping Enable NO Increase Decrease Time sec 60 Ventilation Change 30 Minimum OFF Time sec 60 Diff Above SET to Start Rampi 1 0 Ramping means a temporary change in the minimum ventilation Ramping operates in two manners e Increase When the temperature rises above Set Temperature Difference above Set the minimum ventilation increases by the amount percentage set
16. 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND 13 NATIIRAI PROGRAM 1 2 3 4 5 6 7 8 9 1 In Installation gt Relay Layout designate up to four relays as WOD valves relays 179 to 182 Refer to page 75 for details 2 In Device gt Water on Demand configure the following parameters o Day Specifies the day to activate the selected WOD valve o From Time To Time Specifies the time to activate and deactivate the specified WOD valve o Relay Specifies the WOD valve to be activated 3 Set the WOD alarms in Alarm Setting Help Set Definitions page 44 O Munters AB 2015 39 4 10 2 SENSOR CONTROL NOTE When using sensor control WOD status appears on the Main Screen Hot Screen 7 and Hot Screen O WATER ON DEMAND From To Ti Day Time me WoD hh mm Press IN hh mm W C To add precision measurements 1 To control the water valve opening In Installation gt Analog Output a designate one output device as Water on Demand Precision b set the minimum input and output voltages 2 In Installation gt Analog Sensor designate one sensor as Water of Demand Pre This setting enables a sensor to measure the water flow 3 In Device gt Water on Demand configure the following parameters o Day Specifies the day to activate the selected WOD valve o From Time To Time Specifies the time to activate and deactivate the specified required pressure o Pressure Specifies the required
17. Fans appear even though the Device Stir Fan Levels apply to them because they simultaneously operate according Device Stir Fan Programs where specific sensor assignments are required in Program B and recommended in Program C 10 8 Fan Air Capacity This option enables defining the capacity of fans air Insert fan air capacity for both the exhaust and tunnel fans The units are as chosen in INSTALL SETUP FAN AIR CAPACITY e Define air capacity for exhaust tunnel fans default setting shown above NOTE This information enables the display of air capacity for each level in the Levels of Ventilation table Precision ONLY Munters AB 2015 81 10 9 House Dimensions The selection allows the user to set its house dimensions Set it according to actual house size These dimensions are used for calculating the wind chill factor the chilling effect of the wind that can significantly lower the temperature e CET TOTAL AREA 450 0 sq ft e Define height width and length of house Controller calculates total area NOTE This information enables the calculation of the Wind Chill factor displayed in Hot Screen Key 2 Tunnel mode ONLY 10 10 Communication This menu defines the communication baud rate COMMUNICATION SETUP Baud Rate 9600 House Number 1 e Baud rate This parameter is a measure of the communication speed for local or remote communications to a PC The default is 9600 represents a data ra
18. Pressure Diff PSI Sends an alarm when the difference between the current WOD pressure and the defined pressure reaches these levels O means that the alarm is disabled e Shutdown Pressure Diff PSI Shuts down the Water on Demand system when the pressure reaches this level o Shutdown pressure must be equal to or higher than the High Low Pressure Difference o However to disable this alarm set it to O zero even if the High Low Pressure is above O Feed Alarms e Allow Feed Alarm From To Set a starting time from which the controller can send feed shortage alarms e Silo 1 2 3 4 Low Feed Alarm Limit Alarm if feed in Bin 1 2 is below this limit and time is between From and To limits Water Overflow Alarms e Overflow According to Light Table Change overflow alarm level when the lights are off e First Day Curve for Overflow Overflow on the FIRST day applies to the first day operation You can define a first day at which to start increasing the overflow limit automatically Days prior to the First Day use the First Day overflow limit days following the first day have an incremental curve toward the LAST DAY OVERFLOW parameter setting e Overflow at First Day Number of gallons liters per minute that generate an overflow alarm on the first day e Last Day Curve For Overflow Set the last day for the overflow curve e Overflow on Last Day Overflow Gallons Liters on the last day sets the maximum overflow limit wil
19. Vents Calibration Proximity to Edge Close Below This Temp out e From To Time Time period in which calibration is enabled e Number of Steps number of steps for automatic calibration Set calibration point for curtain after desired amount of curtain opening closing steps During calibration if the curtain is open more than 50 it opens to 100 calibrates and returns to the previous position If the curtain is open less than 50 it closes to 0 calibrates and returns to the previous position Default 99 e Power Vents Calibration This parameter enables automatic calibration of air inlets when recovering from a power outage In many installations the backup system such as Munters FBU 27 may have opened the air sources When the Farm Premium takes over control again the air inlets are incorrectly positioned The calibration at power up feature synchronizes the actual position and the controller e Proximity to Edge Curtain will open or close based on this proximity to the edge For example when set to 10 the curtain closes when the opening is less than 10 and opens completely when the opening is greater than 90 e Close Below This Temp out Curtains close when the outside temperature reaches this point This parameter requires defining a temperature sensor as an outside sensor refer to Temperature Definition NOTE The Proximity to Edge parameter takes priority over the Close Below This Temp parameter M
20. YES 15 MINUTE Ventilation Mode Language Temperature Unit v v v v 6 CURTAIN SETUP 7 TEMP DEFINITION 8 FAN AIR CAPACITY 9 HOUSE DIMENSIONS 10 COMMUNICATION vvvvvyv History Resolution Set the following e Temperature Unit Celsius Fahrenheit e Static Pressure Unit Milibar Inches of WC Water Column Pascal cm of WC mm of WC none e Wind Speed Unit Km Per Hour Mile per Hour Meter per Sec Feet per Sec e Fan Air Capacity Unit Cubic feet per minute CFM Cubic meter per hour M3 H e Length Unit Meter Feet e Weight Unit Pounds LB Kilograms KC e Growing Zones 1 2 3 4 e Minimum Vent Power YES power NO Munters AB 2015 74 e Tunnel YES NO e History Resolution I minute 5 minute 10 minute 15 minute 30 minute 1 hour 2 hours 10 2 Relay Layout Use this menu to define the devices connected to the controller There are up to 40 available relays 1 Select the requested choice from the menu list by using the up down cursor keys refer to Output Function List page 75 2 IF the required code is 100 and above use the keys before selecting and then press a 2 digit number For example 135 would be 35 3 To duplicate relays use the As Relay X where X stands for a relay number defined already in the system RELAY LAYOUT RELAY LAYOUT Function None 00 lt Non Heat I 00 lt Non Heat I lt Non Heat 1 lt Non Heat 1 lt
21. down menu 5 4 Growth Day amp Flock This menu defines the number of growth days and flock number Growth Day amp Group Current Growth Day 27 Group No 1 New Group NO e Current Growth Day Enter current growth day if necessary It is possible to enter negative growth days up to 2 If you reset the growth day for a new flock using this tool your old history data does not clear Use New Flock function to clear out old history in preparation for new birds e Flock No The controller automatically increments the flock number each time you choose New Flock You can edit the flock number Since this field accepts six digits some producers enter a flock number that is made of the day month and year the birds arrived e New Flock Use the new flock function on arrival of a new set of birds to set the growth day back to 1 O 1 or 2 and to clear out old history data 5 5 Alarm Setting This menu defines the various alarm settings MANAGEMENT 1 BIRD INVENTORY 2 FEED INVENTORY 3 TIME amp DATE 4 GROWTH DAY amp GROUP ALARM SETTING Global Alarm Delay sec Alarm Reminder min 0 Disable Sensor Low Temp Range Sensor High Temp Range Sensor Alarm Diff From Lo Alarm Sensor Alarm Diff From Hi Alarm 5 ALARM SETTING 6 ALARM RESET 7 FAIL SAFE SETTING 8 PASSWORD 9 RELAY CURRENT ALARM Alarm Test At Time hh mm Day Of Alarm Test gt Alarm Test Duration sec AUGER OVERTIME ALARM Auger Overtime
22. e Alarm Test Duration sec Choose a specific duration for the Alarm Test Auger Overtime Alarm e Auger Overtime Delay minute Set the maximum auger run time for your cross fill system If you have a monitor connected to the digital inputs programmed as Feeder 1 Overtime or Feeder 2 Overtime the Farm Premium sends an alarm after this delay e Feeder Off During Overtime Choose whether to shut the feed systems off after a feeder overtime alarm Options o No All augers and feeders remain on o All Al augers and feeders shut down o Related Only the specific auger from which the alarm originated and it feeders shut down NOTE If you choose All or Related the feed system turns off and does not resume until activating Reset Alarm in the Management Menu Auger Empty Alarm e Condition Detection Delay sec Farm Premium sends an alarm when the current goes to the level set in the following parameter after this delay e Below Nominal Current 76 Send an alarm when the nominal current drops to the level set here NOTE This alarm is operative only if 1 Current Sense Relays are installed and calibrated 2 augers have been calibrated 5 5 ALARM SETTING HELP SET DEFINITIONS SYSTEM PARAMETERS ALARM SETTING Advanced Alarms Munters AB 2015 AA e Advanced Alarms When selecting YES the following additional alarms appear on the ALARM SETTINGS screen press MENU and then ENTER to reenter the screen e High Low
23. each individual sensor The unique Table of Events records the moment of every significant action taken by the Farm Premium and optionally its operator Communication software is available to users who wish to access their Farm Premium controllers from their computers at Munters website www munters com Munters provides technical support on the website as well as through the large dealer and agent network e Front Panel page 10 e Keypad page 10 e Relay Switches page 11 e Hot Screens page 12 e Standard Display page 13 e Main Menu Icons page 15 Munters AB 2015 9 2 1 Front Panel Figure 1 shows the Farm Premium P XL front panel and its elements All controllers have similar elements oeoo JE 0660 j gt X Keypad 0000 due Relay Switches FARM PREMIUM P KL Munters Figure 1 Farm Premium P XL Front Panel The following sections detail the front panel elements 2 2 Keypad Enter main menu also acts as ESC or Back keys Access help screens and graphs Erase typing mistakes Enter menus values open windows O Munters AB 2015 10 Scroll up down left and right Enter values select options and make selections Toggle between positive and negative values and mark check boxes 2 3 Relay Switches On On Off l Off Auto eo e z u C ml e Auto Figure 2 Standard Relay Switches Figure 2 illustrates a row of standard relay switches Set each relay to e On Always on
24. important that it is installed commissioned and operated correctly Before installation or using the fan this manual should be studied carefully It is also recommended that it is kept safely for future reference The manual is intended as a reference for installation commissioning and day to day operation of the Munters Controllers 1 3 Notes Date of release May 2009 Munters cannot guarantee to inform users about the changes or to distribute new manuals to them All rights reserved No part of this manual may be reproduced in any manner whatsoever without the expressed written permission of Munters The contents of this manual are subject to change without notice O Munters AB 2015 8 2 Introduction to Standard Mode Computerized electronic controllers such as the Farm Premium enable farmers to raise high quality poultry by controlling the environment accurately and simply For example instead of struggling with individual thermostats for heat zones and ventilation Farm Premium brings these functions together into one convenient place Simplicify and Ease of Use are important benefits of Farm Premium Standard Mode Each fan and heater has its own on and off temperature The light and feed clocks are easy to understand and apply The Farm Premium Controller provides a variety of Management and History utilities You can choose from simple overviews or fully detailed by the minute records of minimum maximum and average temperatures for
25. in Ventilation Change e Decrease When the temperature is below Set Temperature 0 59 F the minimum ventilation decreases by the amount percentage set in Ventilation Change e Ramping Enable Set to No Yes e Increase Decrease Time When ramping ventilation begins the fans operate at the increased or decreased rate for this amount of time e Ventilation Change This parameter determines the amount of change in the Fan Air Capacity For example if the capacity is 20 000 CFM and the change is 2076 the CFM s increases to 24 000 CFM The second time the CFM will increase to 28 800 CFM Range 5 5076 default 2076 Munters AB 2015 20 e Minimum OFF time sec This parameter determines the minimum ventilation off time Range 10 300 seconds default 60 seconds e Diff Above SET to Start Ramping The differential above the Set Temperature point at which ramping increase begins 3 3 4 ADDITIONAL DETAILS e When the temperature begins to decrease the fans remain at the same cycle until the temperature reaches the off temperature For example in Figure 5 if the fans are running continually when the temperature drops to 80 they continue to run continually until the temperature reaches 75 If the temperature is 78 when the temperature begins to drop the fan cycle remains the same until the temperature reaches 75 e If a heater goes on all fans begin working at Minimum Ventilation automatically e After a power outage
26. set to 2 F Cool Pad Assigned Sensor roleg Geel feet Actual ON Temperature q Average 00980 4 4 Foggers This menu sets the operating conditions for the Foggers NOTE Foggers and cooling pads operate according to the same parameters DEVICE SETTING ay Start End 1 TEMP amp TIMER SETTINGS Time Time 2 COOL PAD 3 FOGGERS 4 WATER amp FEED 5 LIGHT 6 EXTRA SYSTEMS 7 EMERGENCY SETTING 8 V SPD FANS SETTING 9 WATER ON DEMAND OOQO 0000 na 1 In Installation gt Relay Layout define a relay s as fogger 2 In Device gt Foggers define the parameters below 3 In Device gt Temp amp Timer Settings scroll to each fogger 4 Under Option select Prog NOTE To enable this screen you must select Prog Munters AB 2015 30 5 Set the Help parameters as required o Day Set growth day o Start Time amp End Time Time of day you want foggers to start and stop tis possible to set multiple start and stop times for single day In the screen above the first programmed line is at day 47 The foggers do not operate before growth day 47 in this case Since there are no entries other than day 47 the day 47 program lines apply from then on o On Temperature Difference Set difference from tunnel temperature to use this setting You can use negative differential temperatures Note the settings for Day 14 Farm Premium uses the maximum temperature differential that applies to choose the corr
27. the cycle runs at Minimum Ventilation 3 4 Timer Settings This section enables setting the timer schedule Timers control the cooling devices foggers cooling pads on off schedule CONTROL 1 TEMPERATURE CURVE 2 HUMIDITY TREAMENT 3 MINIMUM VENT TIMER 5 STATIC PRESSURE 6 CONTROL MODE 7 SYSTEM PARAMETERS A TIMER SETTINGS 1 3 2 3 0 0 4 2 7 1 Define the number of seconds the timer is ON and OFF 2 In Device gt Temp amp Timer Settings scroll to each cooling device 3 Under option select a timer setting NOTE Unlike the Min Vent Timer this cycle timer also operates above the set temperature Munters AB 2015 21 3 5 Static Pressure This section controls air pressure during minimum ventilation Set the static pressure parameters in the following screen CONTROL 1 TEMPERATURE CURVE 2 HUMIDITY TREAMENT 3 MINIMUM VENT TIMER STATIC PRESSURE Minimum Ventilation 1st Low Pressure 1st High Pressure 2nd Low Pressure 4 TIMER SETTINGS 5 STATIC PRESSURE 6 CONTROL MODE 7 SYSTEM PARAMETERS 2nd High Pressure Low Pressure Alarm High Pressure Alarm Tunnel Ventilation Low Press High Press Low Pressure Alarm High Pressure Alarm Low Pressure Setting High Pressure Setting Minimum Ventilation e 1st Low Pressure Set desired static pressure for low outside temperature conditions Be sure that there is proper airflow at this setting e 1st High Pr
28. the maximum than the minimum 7 2 Humidity The humidity history menu stores minimum average and maximum inside humidity by growth day The average is weighted so if most of the day has been humid the average is closer to the maximum than the minimum NOTE This feature requires installing a humidity sensor 73 CO2 The CO2 history menu stores minimum average and maximum inside CO2 levels by growth day The average is weighed so if most of the day has seen high CO2 levels the average is closer to the maximum than the minimum 7 4 Water The water menu records daily water consumption and shows the daily differential change from the previous day in percent You must have the water monitor digital inputs connected You can monitor up to two drinking water meters total drinking water total water cool pad fogger and cold pad flush consumption Munters AB 2015 56 7 5 Feed The feed menu records daily feed consumption and shows the daily differential change from the previous day in percent for two silo systems You must have a silo weighing system installed for the feed system or monitor the auger system The feed data can be based on one of the following inputs If more than one input is installed priority is according to the order of the bulleted list e Feed Bin If feed bins load cells are installed feed consumption data of each bin is based on the feed bin weight e Current Sense If Current Sense Relays for Auge
29. this percentage of the average as uniform Default is 10 e Curve Selector for mixed There are three standard pairs of pre programmed weight curves If you use the mixed weighing method edit the curves to match your expected growth profile BROILER TURKEY or BREEDER 6 2 1 GENERAL SETTINGS HELP SET DEFINITIONS While viewing the General Settings menu Press HELP select SET and press ENTER BIRD CURVE Factory Default Curve e Factory Default Curve Select YES to return bird curves to the factory default settings 6 3 Bird Scale Setting There are two different weighing options available the option can be selected in the previous section SCALE General Settings SCALE 1 SCALE LAYOUT 2 GENERAL SETTINGS 4 FEED BIN SETTING 5 BIRD CURVE 6 HISTORY 7 FEED CONVERSION 8 TEST 9 CALIBRATION 10 SILO AUGER LAYOUT BIRD SCALE SETTING SEXED BIRD SCALE SETTING MIXED Start Time Start Time End Time End Time Range 0 100 Reference Weight 1 Upper Reference Weight 2 Lower Upper Lower e Start Time Set the hour you e Start Time Set the hour would like the scale to begin you would like the scale to weighing begin weighing e End Time Set the hour you would e End Time Set the hour like the scale to stop weighing you would like the scale to stop weighing Munters AB 2015 50 e Upper Range Band above e Male Range Band above reference weight and below male reference weight e Lower Ran
30. water is delivered D on No Feed Days Select up to two time periods when water is delivered on non feed ays NOTE On feed days water is delivered when feed is delivered Munters AB 2015 32 4 6 Light This menu sets the operating conditions for lights The controller has a capacity for up to four channels of On Off Lights and up to four channels of Dimmer Lights DEVICE SETTING LIGHT 1 TEMP amp TIMER SETTINGS Light Intensity 76 2 COOL PAD 3 FOGGERS 4 WATER amp FEED 5 LIGHT 6 EXTRA SYSTEMS 7 EMERGENCY SETTING 8 V SPD FANS SETTING 9 WATER ON DEMAND The configuration of this menu is dependent on the Water and Feed Help Set Definitions page 32 configuration e If you select Daily the above screen appears when you select Light configure the Light menu once e If you select 2 6 Days or Week the screen below appears Please Select Light Table for Feed No Feed Days Select Table NO FEED 1 Select Feed and press Enter The Light parameters screen appears These parameters configure the Light functions on feed days 2 Configure the parameters 3 Select No Feed and press Enter The Light parameters screen appears These parameters configure the Light functions on non feed days 4 Configure the parameters e Day Set Growth Day In the example the brood lights channel 1 and bright center lights channel 2 turn on from day 1 while the grow end lights channel 3 are of
31. water pressure The unit that appears is the unit defined in Installation gt Setup pressure unit page 74 4 In Device gt Water on Demand gt Help set the parameters optional 5 In Service gt WOD Calibration a Enter the first pressure and voltage data points b Repeat for second data point c Set the Help definitions optional refer to WOD Calibration Help Set Definitions page 73 6 Set the WOD alarms in Alarm Setting Help Set Definitions page 44 4 10 3 WATER ON DEMAND HELP SET DEFINITIONS SYSTEM PARAMETERS Water Pres During Flush Relay Active During Flush e Water Pressure During Flush Designate the system water pressure when nipple flush is operative e Relay Active During Flush Designate which WOD relays remain active during flushing Munters AB 2015 AO 5 Management Menu This section details the Management Menu e Bird Inventory page 41 e Feed Inventory page 42 e Time amp Date page 43 e Growth Day amp Flock page 43 e Alarm Setting page 43 e Alarm Reset page 46 e Fail Safe Setting page 46 e Password page 47 e Relay Current page 47 5 1 Bird Inventory Maintain your bird inventory by entering data into the controller MANAGEMENT BIRD INVENTORY 1 BIRD INVENTORY Male Female Total 0 2 FEED INVENTORY Add Dead Birds 0 0 E amp FLOCK S i Birds Moved 0 0 0 5 ALARM SETTING 6 ALARM RESET Birds Placed 10000 5000 15000 7 FAIL SAFE SE
32. 000 Factor PPM 22 CO2 ppm 482 e Pom at 4 mA 1 VDC Parts per million for 4 mA or I VDC e Pom at 20 mA 5 VDC Parts per million for 20 mA or 5 VDC e Factor ppm ppm shift from the current reading e CO2 ppm Current CO2 readings 1 In Installation gt Analog Sensor define an analog sensor as a CO2 sensor 2 In Service gt CO2 Calibration adjust the Farm Premium reading as needed using the left right arrow keys 3 In Manage gt Alarm Setting Set the CO2 Sensor Alarm 9 4 Static Pressure Calibration The Static Pressure should be O when there is no ventilation and the house is closed When the controller reads 130 A D counts this is O static pressure Check for blocked air hoses or wind interference for inaccurate readings Munters AB 2015 64 NOTE Allow Farm Premium to run for a few hours so that the temperature in the box becomes stable and only then may you calibrate There are two ways of calibrating the sensor to O e Software calibration 130 40 e Hardware calibration Adjust trimmer STATIC PRESSURE CALIBRATION STATIC PRESSURE CALIBRATION A D Counts 126 A D Counts 126 Disconnect air hoses from the Farm GOOD CALIBRATION Premium to zero the pressure Press MENU to exit Then Press ENTER to calibrate NOTE A D Counts of 130 40 is considered a good calibration Calibrate the static pressure physically using the calibration screw on the sensor card prior to completing the sof
33. ARAMETERS EMERGENCY SETTING Diff Above Target For Emergency Diff Below Target For Emergency Min Vent On Time Day 1 sec Min Vent Off Time Day 1 sec Min Vent On Time Day 21 sec Min Vent Off Time Day 21 sec Delay Time to Start Fans sec e Diff above target for emergency Set a value above temperature target at which the emergency card enters emergency operation e Diff below target for emergency Set a value below temperature target at which the emergency card enters emergency operation e Min vent on time day 1 sec Set the minimum ventilation on time for 1 day old birds in this parameter The card calculates run times between days 1 to 21 e Min vent off time day 1 sec Set the off time for minimum ventilation cycle timer during emergency for growth day 1 e Min vent on time day 21 sec Set the on time for minimum ventilation for three week old birds e Min vent off time day 21 sec Set the off time for minimum ventilation cycle timer during emergency for growth day 21 e Delay time to start fans sec Set a delay time for the card to wait upon entering emergency before starting fans This delay gives air inlet devices time to pre position before fans turn on and build static pressure Otherwise the static pressure could cause air inlet curtains to stick to wire mesh barriers 4 9 Variable Speed Fan Setting This section details the configuration procedure This function requires an Analog Output card
34. CALIBRATION Function Measure Current ON Heat 6 Start 0 0 Heat 7 Start 0 0 Heat 8 Start 0 0 Exh Fan 5 Start 0 0 Exh Fan 6 Start 0 0 Warning The selected equipment will be turned ON now for current reading adjustment WAIT till operation completion for 15 sec Verify that the relay switch is AUTO 3 Select a relay and click Enter NOTE The relay must be set to Auto 4 Repeat for each current sense relay RELAY CURRENT CALIBRATION Function Measure Current ON Heat 6 Done 0 2 Heat 7 Done 0 2 Heat 8 Done 0 2 Exh Fan 5 Done 3 8 Exh Fan 6 Done 4 3 Warning The selected equipment will be turned ON now for current reading adjustment WAIT till operation completion for 15 sec Verify that the relay switch is AUTO 5 To set the minimum and maximum voltages alarms and 110 220 voltage refer to Relay Current page 47 9 16 Wind Direction Calibration Use this screen to calibrate a wind direction sensor gt Define an analog output sensor as wind direction WIND DIRECTION CALIBRATION Sse Direction Calibration 9 17 WOD Calibration gt Define an analog output sensor as WOD Munters AB 2015 7 2 WATER ON DEMAND CALIBRATION Volt Pressure PSI WOD 1st Calib 2 50 14 50 WOD 2nd Calib 7 50 43 50 READ ME Enter output voltage for first point Enter water meter measure pressure Repeat this for second point 1 In Installation gt Setup set the Length Unit o Metric Ba
35. Delay minute Munters AB 2015 43 NOTE See Fail Safe Setting page 46 e Global Alarm Delay sec Alarms without a separate alarm delay use this global delay before signaling the alarm e Alarm Reminder min O Disable Set a reminder after a period of time in minutes if the situation has not yet been corrected Sensor Alarm e Sensor Low Temperature Range Sets the minimum reading a sensor can have to be considered a valid sensor reading Sensor readings below this are rejected This generates a sensor out of range alarm This does not apply to the special Circuit Breaker Sensor or Outside Temperature Sensor e Sensor High Temperature Range Sets the maximum reading a sensor may have to be considered a valid sensor reading Sensor readings above this reading are rejected This generates a sensor out of range alarm This does not apply to the special Circuit Breaker Sensor or Outside Temperature Sensor e Sensor Alarm Differential from Low Alarm Individual sensor or zone alarm if any active sensor reads this much or more below the Control Temperature Curve Low Alarm Temperature e Sensor Alarm Differential from High Alarm Individual active growth area sensors alarm if they read this much or more above the Control Temperature Curve High Alarm Temperature e Alarm Test at Time Schedule an alarm test at a particular time e Day of Alarm Test Choose Daily or a particular day of the week for the scheduled alarm
36. EXED weighing the history includes average data for the combined scales and on the next screens separate data for each scale e If you select MIXED weighing the history includes average data for all birds and separate male and female data for Scale 1 and for Scale 2 o Use the arrow keys to scroll to the separated scale data or up and down for data that is off screen o The average and the number of weights are the usual definition The Standard Deviation is the usual biased estimator see a suitable textbook on statistical measurements The Uniformity is the industry standard 10 uniformity number of birds per 100 within 10 of the average weight and the Coefficient of Variation or C V is the normalized standard deviation standard deviation divided by average times 100 Munters AB 2015 52 6 7 Feed Conversion This screen displays the amount of feed converted into the bird s weight SCALE 1 SCALE LAYOUT 2 GENERAL SETTINGS 3 BIRD SCALE SETTING 4 FEED BIN SETTING FEED CONVERSION D Bird Daily Feed n Weight Feed Conversion 17 5 BIRD CURVE 6 HISTORY 8 TEST 9 CALIBRATION 10 SILO AUGER LAYOUT O0000000o006 6 8 Test This section is a real time table to show the status of all scales connected to the controller 1 In Scale gt Scale Layout refer to page 49 select the required scale types 2 In Scale gt Test test the scales as required SCALE TEST SCALE LAYOUT A D Weight Statu
37. Farm Premium User Manual Controllers Farm Premium Premium P Premium AL P XL limate Controllers Standard Mode aber I5 Rev TO Munters Farm Premium Premium P Standard Mode User Manual Revision N1 0 of 07 2015 Product Software Version 5 09 This manual for use and maintenance is an integral part of the apparatus together with the attached technical documentation This document is destined for the user of the apparatus it may not be reproduced in whole or in part committed to computer memory as a file or delivered to third parties without the prior authorization of the assembler of the system Munters reserves the right to effect modifications to the apparatus in accordance with technical and legal developments Munters AB 2015 3 Chapter 1 INTRODUCTION 8 1 1 1 2 1 3 FE Sa aaa Iniroducilofieeee e eee eee 6 We eee INTRODUCTION TO STANDARD MODE 9 2 1 2 2 2 3 2 4 2 5 2 6 Front Panel M 10 STe e Relay Switches 11 Hot Screens
38. India Munters India Phone 91 20 3052 2520 Indonesia Munters Phone 62 818 739 235 Italy Munters Italy S p A Chiusavecchia Phone 39 0183 52 11 Japan Munters K K Phone 81 3 5970 0021 Korea Munters Korea Co Ltd Phone 82 2 761 8701 Mexico Munters Mexico Phone 52 818 262 54 OO Russia Munters AB Phone 7 812 448 5740 Singapore Munters Pte Ltd Phone 65 744 6828 South Africa and Sub Sahara Countries Munters Pty Ltd Phone 27 11 997 2000 Spain Munters Spain S A Phone 34 91 640 09 02 Sweden Munters AB Phone 46 8 626 63 00 Thailand Munters Co Ltd Phone 66 2 642 2670 Turkey Munters Form End stri Sistemleri A Phone 90 322 231 1338 USA Munters Corporation Mason Phone 1 517 676 7070 Vietnam Munters Vietnam Phone 84 8 3825 6838 Export amp Other countries Munters Italy S p A Chiusavecchia Phone 39 0183 52 11 Munters AB 2015 Aa MIS UmGB 2252 07 15 Rev 1 0
39. NT MENU A1 5 1 Bird Inventory 4 5 2 Feed Inventory 4A42 5 2 1 Feed Inventory Help Set Definitions 42 5 9 Time amp Date A3 5 4 Growth Day amp Flock 9 43 5 5 Alarm Setting 43 5 5 1 Alarm Setting Help Set Definitions eee 44 5 6 Alarm Reset 5 7 Fail Safe Setting 46 5 8 Password 5 9 Relay Current 47 SCALE MENU AD 6 1 Scale Layout 49 6 2 General Settings re G 6 2 1 General Settings Help Set Definitions ses 50 6 3 Bird Scale Setting 9 50 6 4 Silo Setting
40. TEM PARAMETERS V SPEED SETTING Diff to Turn Fan Off Day to Disable Fan Off O Munters AB 2015 38 e Diff to Turn Fan Off If required the variable fan can operate at minimum ventilation below the Target Temperature This parameter configures the temperature below the Target Temperature at which ventilation runs at minimum In Figure 7 the F MV Off is 7 F Default is O F e Day to Disable Fan Off The growth day at which the variable speed fan ceases to operate 4 10 Water on Demand The Water on Demand WOD function enables regulating the pressure of all nipple lines in the house from one central point ensuring uniform pressure in all lines The function also enables immediate transitioning between different preset pressures of all nipple lines in the house by closing and opening of valves at the central point manual or solenoid according to the mode installed Farm Premium enables controlling the water cycle times using relays and controlling the water pressure using analog input and output sensors The two methods are complimentary user can use either one alone or both e Relay Control e Sensor Control NOTE The two methods are complimentary 4 10 1 RELAY CONTROL You can specify up to 50 time periods WATER ON DEMAND From Day Time DEVICE LEVELS OF VENTILATION SPEED FAN LEVELS VENT amp CURTAIN LEVELS STIR FAN LEVELS STIR FAN PROGRAM COOL PAD FOGGERS LIGHT WATER amp FEED
41. TTING Today s Dead Birds 35 33 68 8 PASSWORD Today s Culled 12 10 22 9 RELAY CURRENT Total Dead Birds 35 33 68 Total Culled 12 10 22 Total Birds Moved 1020 510 1530 Bird Count 8933 4447 13380 e Maintain bird inventory by entering quantities in the upper half of the screen There are separate columns for male and female If you do not wish to keep separate data simply enter the data into one or the other e Initially enter the number of birds placed Thereafter enter the quantity found dead culled Add Culled or moved as needed The Farm Premium shows totals and subtotals in the lower portion of the screen e You can correct an error so long as you correct it on the same day before midnight by entering a negative quantity press the key after the number to subtract the error After midnight the information transfers to the HISTORY Menu Munters AB 2015 41 5 2 Feed Inventory Maintain your feed inventory by entering data into the controller MANAGEMENT 1 BIRD INVENTORY 2 FEED INVENTORY 3 TIME amp DATE 4 GROWTH DAY amp FLOCK FEED INVENTORY Silo 2 2 Jan 12 7800 0 5 Jan 12 0 9000 13 Jan 12 8000 0 0 Oo 5 ALARM SETTING 6 ALARM RESET 7 FAIL SAFE SETTING 8 PASSWORD 9 RELAY CURRENT 3 0 0 0 0 0 0 0 0 0 0 0 0 9 os Feed a Acnve 5800 000 50000 V V 100 000060 0000 S To enter feed inventory manually 1 Type the day of the month and pres
42. When the defined fan turns on Farm Premium switches to the second static pressure parameter NOTE Refer to menu Install gt Curtain Setup Help gt Set for defining additional settings 3 6 Control Mode Choose house operating modes turn temperature curves on or off and select which type of min max level method to use CONTROL 1 TEMPERATURE CURVE 2 HUMIDITY TREAMENT 3 MINIMUM VENT TIMER CONTROL MODE House Mode FULL HOUSE Empty House Mode NO Temperature Curve ON Minimum Vent Curve OFF 4 TIMER SETTINGS 5 STATIC PRESSURE 6 CONTROL MODE 7 SYSTEM PARAMETERS Tunnel ALLOWED e House Mode Select whether the house is in one of the brood set ups or in full house e Empty House Mode Select YES in order to disable all alarms Munters AB 2015 23 e Temperature Curve Select NO to disable curve Temperature settings become fixed values e Minimum Vent Curve Set ON OFF for automatic minimum ventilation ramping o On curve according to days o Off Time changes at start day of each line in Min Vent tables e Tunnel Select either to NOT ALLOW or ALLOW tunnel ventilation 3 7 System Parameters CONTROL 1 TEMPERATURE CURVE 2 HUMIDITY TREAMENT 3 MINIMUM VENT TIMER 4 TIMER SETTINGS 5 STATIC PRESSURE 6 CONTROL MODE 7 SYSTEM PARAMETERS System Parameters consolidate all of the HELP SET menus into one scroll screen We V Tope Cone a2 o meet aa veden O m Tepa Terso wo mmegens
43. age temperature 4 In Control gt Temperature Curve define the required target temperature curve e Set up to 20 lines 999 growth days When a curve is not required for example when growing layers enter temperatures in the first line only e Define o Day Set Growth Day o Temp Set the temperature that triggers heating to begin o Alarm Low amp High Set alarms for when the temperature is too LOW and too HICH Munters AB 2015 16 3 1 1 TEMPERATURE CURVE HELP SET While viewing the Temperature Curve menu Press HELP select SET and press ENTER SYSTEM PARAMETERS TEMPERATURE CURVE 0 0 3 0 Temperature Curve Offset Set Temp Change Reminder Diff e Temperature Curve Offset Adjustment of all curves either by warmer or cooler temperatures than the one programmed in the curve This enables the user to set only this parameter instead of defining all the other parameters once again e Set Temp Change Reminder Diff Sets the change in set temperature triggering a reminder to set backup thermostats Often producers forget to set backup thermostats as their birds grow from baby chicks to market age so the Farm Premiumreminds you When you press Enter to acknowledge the reminder the Farm Premium logs it in the Table of Events NOTE O disables this parameter if value is changed an appropriate message is displayed 3 2 Humidity Treatment Humidity treatment enables keeping humidity levels within detined level
44. ale Setting page 50 e Feed Bin Setting page 51 e Bird Curve page 52 e History page 52 e Feed Conversion page 53 e Test page 53 e Calibration page 53 6 1 Scale Layout Use Scale Layout to define the scales or feed bins connected to the controller SCALE GENERAL SETTINGS BIRD SCALE SETTING SILO SETTING BIRD CURVE HISTORY FEED CONVERSION TEST CALIBRATION 10 SILO AUGER LAYOUT 11 SILO AUGER LAYOUT LUNN COON AAR WD Define weighing device attached to each channel of the scale option card t is possible to program either bird scale and or silo scale 6 2 General Settings This menu sets general weighing parameters SCALE 1 SCALE LAYOUT 3 BIRD SCALE SETTING 4 FEED BIN SETTING 5 BIRD CURVE Bird Scale Mode Uniformity Range 5 30 gt 10 Curve Selector for mixed gt BROILER 6 HISTORY 7 FEED CONVERSION 8 TEST 9 CALIBRATION 10 SILO AUGER LAYOUT e Bird Scale Mode Select the weighing method Munters AB 2015 49 o SEXED Considers all birds to be the same sex or unisex as in mixed broilers It computes its own reference weight or acceptable range from the weighed birds o MIXED Considers the flock to be mixed males and females with the goal of identifying each bird weight as male or female which is classifying it according to a pre programmed pair of expected weight curves e Uniformity Range 5 30 Controller classifies bird weights within
45. ameters optional 5 In Service gt WOD Calibration a Enter the first pressure and voltage data points b Repeat for second data point c Set the Help definitions optional refer to WOD Calibration Help Set Definitions page 71 6 Set the WOD alarms in Alarm Setting Help Set Definitions page 41 Munters AB 2015 26 4 1 3 WATER ON DEMAND HELP SET DEFINITIONS SYSTEM PARAMETERS Water Pres During Flush Relay Active During Flush e Water Pressure During Flush Designate the system water pressure when nipple flush is operative e Relay Active During Flush Designate which WOD relays remain active during flushing e page 39 4 2 Temp amp Timer Setting This section enables the user to set the temperature and the timer setting for all heating and cooling devices NOTE Refer to Appendix B Device Setup Summary DEVICE TEMP amp TIMER SETTINGS 1 TEMP amp TIMER SETTING ON OFF MT Option 2 COOL PAD Tunnel Fan 2 TN 3 FOGGERS Tunnel Fan 1 Min V 4 WATER amp FEED TUNNEL SETTING 5 LIGHT Fogger 1 Fur 6 EXTRA SYSTEMS Exhaust Fan 2 Timer I 7 EMERGENCY SETTING haua Fan 8 V SPD FANS SETTIG SET TEMPERATURE 9 WATER ON DEMAND Heat 2 Heat 1 1 Define devices as required in the Installation Menu Relay Layout Analog Sensors and Analog Output 2 Define the fields as required e Device Read only This column lists the devices defined in the Installation Menu e On Off Set
46. ased on the average 2 If required go to Service gt Humidity Calibration and calibrate the sensors refer to Humidity Calibration page 64 Munters AB 2015 17 3 In Control Humidity Treatment set the parameters as required o Day Growth day Can set multiple programs for same day Maximum number of programs 20 o Humidity Relative humidity target at which to begin treatment o Ventilation Change Increase minimum ventilation ON time by this percentage 4 Set the Help parameters 5 Set the Humidity Sensor Alarm page 46 3 2 1 HUMIDITY TREATMENT HELP SET DEFINITIONS While viewing the Humidity Treatment menu Press HELP select SET and press ENTER Humidity Treatment Band Below Target Delay Before Treatment Sec Cycle Minimum OFF Time sec Humidity Below Heat e Band Below Target Once treatment begins it continues until the relative humidity drops to target band e Delay Before Treatment Sec Once the relative humidity rises about the permitted level Farm Premium waits this amount of time before beginning treatment e Cycle Minimum OFF Time sec The minimum amount of time treatment ceases in each cycle e Humidity Below Heat Enable humidity treatment when the temperature is below the target heat 3 3 Minimum Vent Timer This option enables the user to set the minimum ventilation timing e How Does Minimum Ventilation Work e Setting up Minimum Ventilation e Ramping Timer H
47. ays Extension page 60 e Alarm page 60 e Analog Sensors page 60 e Digital Sensors page 61 e Analog Output page 61 e Static Pressure page 61 e Communication page 62 e Hardware Checklist page 62 e Emergency Status page 62 8 1 Switches amp Relays This menu displays a screen of identified switches and relays installed in the controller Use this option to determine faulty hardware The Farm Premium supports a maximum of e 20 relays Farm Premium P e 30 relays Farm Premium P XL e 40 relays Farm Premium Farm Premium XL e 50 relays Farm Premium XL 50 e Up to 40 extra relays using a Farm Premium Extension The following screen illustrates a system having 80 switches and relays O Munters AB 2015 59 TEST 2 ALARM 3 ANALOG SENSORS 4 DIGITAL SENSORS 5 ANALOG OUTPUT SWITCHES amp RELAYS 6 STATIC PRESSURE 7 COMMUNICATION 8 HARDWARE CHECKLIST 9 EMERGENCY STATUS 8 2 Alarm Press Enter to toggle the Alarm Relay ON indicates Alarm OFF indicates No Alarm Note that the alarm relay is powered for the NO ALARM condition to provide automatic Power Fail Alarm in case of power failure to the Farm Premium That is the Normally Open side is closed during NO ALARM ALARM TEST Relay Alarm Press ENTER For On Off 8 3 Analog Sensors ANALOG SENSORS In Sensor A D Valve Temp Sensor 1 457 82 4 Temp Sensor 2 1023 Temp Sensor 3 461 81 5 Temp Sensor 4 1023 Temp Senso
48. bration progress bar reaches 100 5 Ensure Good Calibration Munters AB 2015 54 SCALE CALIBRATION CALIBRATION PROCESS CHANNEL 3 Channel Scale Weight Factor Offset Press ENTER for Tare Registration CHANNEL 1 CALIBRATION PROCESS CHANNEL 3 Press ENTER to Calibrate or 25 RIGHT ARROW to change Factor or Offset CALIBRATION PROCESS CHANNEL 3 CALIBRATION PROCESS CHANNEL 3 Place a Known Weight or start Filling And Press ENTER 100 CALIBRATION PROCESS CHANNEL 3 GOOD CALIBRATION 6 10 Silo Auger Layout This menu maps augers to a specific silo Map up to four augers to four silos one each NOTE Only Broilers Layers mode supports this function SCALE SCALE LAYOUT GENERAL SETTINGS BIRD SCALE SETTING SILO SETTING BIRD CURVE HISTORY FEED CONVERSION TEST CALIBRATION 10 SILO AUGER LAYOUT SILO AUGER LAYOUT Auger O Munters AB 2015 55 7 History Menu e Temperature e Humidity e CO2 e Water e Feed e Mortality e Heaters e Radiant Heaters e Alarms e Table of Events e Power Consumption e HISTORY 2 HUMIDITY 3 CO2 4 WATER 5 FEED 6 MORTALITY 7 HEATERS 8 RADIANT HEATERS 9 ALARMS 10 TABLE OF EVENTS 11 HISTORY VIEW 12 POWER CONSUMPTION 7 1 Temperature The temperature history menu stores minimum average and maximum temperatures by growth day The average is weighted so if most of the day has been warm the average is closer to
49. ct SET and press ENTER SYSTEM PARAMETERS STATIC PRESSURE Wind Gust Delay Time sec Static Pressure During Tunnel Transitional Tunnel Minimum Vent Using Emergency S Press Delay sec Curt Pos In Emerg S Press Min Tunnel Curtain Level Min Tunnel Curt 6 To Start Fan 2nd S P At This Fan Temp ON e Wind Gust Delay Time sec Set length of time seconds before starting Static Pressure control after an unexpected change in air pressure e Static Pressure During Tunnel Select YES or NO for using Static Pressure control when in Tunnel mode e Transitional Tunnel Select YES or NO for using tunnel inlets when static pressure is high and vents are already at 10076 e MinVent Using Select Vent or Tunnel for controlling static pressure when in minimum ventilation e Emergency S Press Delay sec Length of time Farm Premium waits before taking emergency action when static pressure remains above the high pressure alarm setting Note that chronologically it is important to open and go to the next setting e Curtain Position in Emergency Static Pressure Set the position non active curtains should go to in an emergency pressure situation e Min Tunnel Curtain Level 95 When using static pressure in tunnel mode tunnel inlet opens at least this far in tunnel mode e Min Tunnel Curtain to Start Fan Set a value that serves as a minimum to begin fan operation in tunnel mode e 2nd S P At This Fan Temp ON
50. ctory performance but cannot be guaranteed free of faults although they are reliable products they can develop unforeseeable defects and the user must take this into account and arrange adequate emergency or alarm systems if failure to operate could cause damage to the articles for which the Munters plant was required if this is not done the user is fully responsible for the damage which they could suffer Munters extends this limited warranty to the first purchaser and guarantees its products to be free from defects originating in manufacture or materials for one year from the date of delivery provided that suitable transport storage installation and maintenance terms are complied with The warranty does not apply if the products have been repaired without express authorisation from Munters or repaired in such a way that in Munters judgement their performance and reliability have been impaired or incorrectly installed or subjected to improper use The user accepts total responsibility for incorrect use of the products The warranty on products from outside suppliers fitted to Farm Premiums for example sensors analog inputs cables etc is limited to the conditions stated by the supplier all claims must be made in writing within eight days of the discovery of the defect and within 12 months of the delivery of the defective product Munters has thirty days from the date of receipt in which to take action and has the right to examine the p
51. d 5 In Device gt Temp amp Timer Settings define the parameters as required 6 In Device gt Temp amp Timer Settings gt Help define the Stir Fan parameters as required 12 3 Heaters Control Regular and Radiant Heaters Control is based on the following settings 1 In Installation gt Relays select the heating devices 2 In Installation gt Temperature Definitions map a temperature sensor to each heating device NOTE If a heater shares the same temperature sensor with a brood sensor Farm Premium assigns the heater automatically to Brood Area and operates accordingly 3 At Control gt Temp amp Timer Settings define the heating parameters as required o On Temp specifies the Heater On temperature always below or equal to set temperature o Off Temp specifies the Heater Off temperature could be higher than the Set temperature Munters AB 2015 86 4 In Device gt Temp amp Timer Settings gt Help define the Non Brood Area Difference Below Heat and Radiant Heater Specs as required Notes o When regular heater is activated the low pressure alarm is disabled since heaters produce positive static pressure Heater Off Temperature must be at least 0 59 F higher than the Heater On Temperature Heater On Temperature must be equal or less than the Set Temperature O Munters AB 2015 87 13 Warranty Warranty and technical assistance Munters products are designed and built to provide reliable and satisfa
52. ean up meals and other options similarly as shown earlier in the light programs 4 5 WATER AND FEED HELP SET DEFINITIONS These parameters define the feed and water delivery schedule through the week NOTE The Water and Feed parameters work in conjunction with the Lighting parameters e Daily Same schedule for every day of the week e 2 6 Days Select a cycle that lasts the number of days chosen and then repeats itself For example 2 Days means that the cycle lasts two days and then repeats itself SYSTEM PARAMETERS WATER amp FEEDS Feed Day Cycle 2 DAYS ES DAYS CYCLE Day 2 Feed Vv WATER ON NO FEED DAYS Start Stop Start Stop 10 00 10 30 11 30 12 30 e Week Select which days in the week that feed and water are delivered SYSTEM PARAMETERS WATER amp FEEDS Feed Day Cycle SEE en DAYS CYCLE Day SUN MON TUE WED THU FRI SAT Feed V Vv Vv V WATER ON NO FEED DAYS Start Stop Start Stop 10 00 10 30 11 30 12 30 NOTE If you choose Daily the Scale function is always enabled If you choose 2 6 Days or Week the Scale function is disabled on non feeding days NOTE f you want to provide feed every day select Daily Selecting Week and marking each day causes problems with this function IF you select the 2 6 Day schedule or the Week schedule configure e Days Cycle 2 6 Days Select which days in the cycle that feed and water is delivered e Week Cycle Select the days that feed and
53. eaning if the outside temperature mandates closing the curtain the curtains will still open if they are within the proximity defined in the Proximity to Edge parameter O Munters AB 2015 80 10 7 Temperature Definition This menu assigns specific temperature sensors for various brood setups and for heater zones Moreover assigning sensors to particular devices is possible Note that if the sensors selection remains blank the default value is assigned Choose 1 to 18 temperature sensors for each item listed by using the keys The house brooding and tunnel sensors cause the current average to apply to devices when no specific sensor is assigned to them The current average substitutes for either failed or missing sensors TEMPERATURE DEFINITION 1123456789 FULL HOUSE VVV m m we Jf m m m s s ee m c e Press key to add remove Y to assign temperature sensors to corresponding function NOTE If you are using two 2 input analog cards the screen displays Temp Sensor s 1 18 refer to above screen capture NOTE When an attic sensor is not installed the attic vent is disabled Assign Temperature Sensors as required in Install Temp Definition Devices that do not accept temperature sensors such as Exhaust Fans Tunnel Fans Feed and Light do not appear Note that Exhaust Fans and Tunnel Fans do not appear because the Ventilation Levels defined in Device Levels of Ventilation control their operation Stir
54. ect settings To Humidity Set maximum humidity allowed before stopping foggers On Sec Set the maximum on time for each cycle of fogger operation Off Sec Set the minimum off time for each cycle of fogger operation 4 4 FOGGERS HELP SET DEFINITIONS While viewing the Foggers menu Press HELP select SET and press ENTER SYSTEM PARAMETERS Humidity Band e Humidity Band Define the on off hysteresis relative to humidity 4 5 Water amp Feed This menu sets the operating conditions for water and feed devices DEVICE SETTING 1 TEMP amp TIMER SETTINGS 2 COOL PAD 3 FOGGERS 4 WATER amp FEED 5 LIGHT WATER amp FEED Time Water Feeder Auger hhimm 12 1 2 1 2 6 EXTRA SYSTEMS 7 EMERGENCY SETTING 8 V SPD FANS SETTING 9 WATER ON DEMAND E E E E E E E SEN Y 1 Go to Installation gt Relay Layout 2 Define the relays as required 3 Go to Device Setting gt Water and Feed 4 Define the parameters o Day Set growth day Munters AB 2015 31 o Time Set event times for water feeder or auger Check marks indicate ON at the event time and dots indicate OFF Toggle between check marks and dots with the keys Water Select a check mark to mark water lines to turn on dot the ones to turn off Feeder Check mark feed lines to turn on dot the ones to turn off Auger Check mark auger lines to turn on dot the ones to turn off NOTE You can implement mealtime cl
55. elp Set e Additional Details 3 3 1 How DOES MINIMUM VENTILATION WORK Ventilation time in the Farm Premium runs in two modes e Minimum ventilation MV Fans run in an on off cycle where the cycle time changes as the temperature changes Change in the cycle time only happens after a user defined delay Since temperatures can fluctuate constantly the delay ensures stable fan speeds e Continual operation Fans remain on until the temperature drops Figure 5 illustrates the ventilation modes Munters AB 2015 18 MV Cycle Diff Band i L Temp Off Temp On 80 85 Figure 5 Minimum Ventilation As shown in the graph e When the temperature is below the target temperature ventilation is off e When the temperature is between the Target and Temp Off temperatures labeled Diff in the graph refer to Figure 6 o If the temperature is rising the fans run according to the cycle settings o If the temperature is dropping the fans continue to run at the calculated on off time value When temperature is increasing When temperature is decreasing Figure 6 Minimum Ventilation Schemes e When the temperature is between the Temp Off and Temp On temperatures labeled Band in the graph the fans run according to the calculated on off time e When the temperature is above the Temp On temperature the fans run continuously In Figure 5 e Fans are off below 75 e Between 75 80
56. enog 20 E d Momm 28 Reden Fas 9 Omm x vsedem 79 Omm fm me 17 23 28 28 28 30 79 28 Munters AB 2015 24 4 Device Menu e Temp amp Timer Setting page 27 e Cool Pad page 29 e Foggers page 30 e Water amp Feed page 31 e Light page 33 e Extra Systems page 35 e Emergency Setting page 36 e Variable Speed Fan Setting page 37 4 1 Water on Demand The Water on Demand WOD function enables regulating the pressure of all nipple lines in the house from one central point ensuring uniform pressure in all lines The function also enables immediate transitioning between different preset pressures of all nipple lines in the house by closing and opening of valves at the central point manual or solenoid according to the mode installed Farm Premium enables controlling the water cycle times using relays and controlling the water pressure using analog input and output sensors The two methods are complimentary user can use either one alone or both e Relay Control e Sensor Control NOTE The two methods are complimentary 4 1 1 RELAY CONTROL You can specify up to 50 time periods DEVICE 1 LEVELS OF VENTILATION 2 SPEED FAN LEVELS 3 VENT amp CURTAIN LEVELS 4 STIR FAN LEVELS 5 STIR FAN PROGRAM 6 COOL PAD 7 FOGGERS 8 LIGHT 9 WATER amp FEED 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND 12 NIATIIPAI PROGRAM 1 In Installation gt Relay Layout des
57. ers This selection enables inserting relevant information regarding feeder and drinker lines FEEDERS AND DRINKERS Window Feeder Line Drinker Line Pos Lift inch Lift inch e Day Insert day number e Window Pos Insert the percentage of window s position e Feeder Line Lift Inch Define the specific feed line lift measured in inches e Drinker Line Lift Inch Define the specific drinker line lift measured in inches O Munters AB 2015 68 9 10 1 FEEDERS amp DRINKERS HELP SET DEFINITIONS While viewing the Feeders amp Drinkers menu Press HELP select SET and press ENTER FEEDERS AND DRINKERS Adjust At Time 12 00 FEEDER WINDOW Stop Feed Before Adjust Min Time From Close To Open sec FEED LINE Movement Time Per 10 inch sec DRINKERS LINE Movement Time Per 10 inch sec e Adjust at time Set the desired time to adjustment FEEDER WINDOW e Stop feed before adjust min Set how many minutes to stop before adjustment e Time from close to open sec Set how many seconds are needed from stop to open the feeder s window FEED LINE e Movement time per 10 inch sec Set a number of seconds needed to move the feed line in 10 inches DRINKERS LINE e Movement time per 10 inch sec Set a number of seconds needed to move the drinkers line in 10 inches 9 11 Save Settings The method used to save the controller s settings to an external memory device is dependent on the hardware emp
58. essure Set desired static pressure for high temperature conditions Normally this pressure is lower to obtain a larger air inlet opening NOTE Controller interpolates between the LOW and HIGH Temperature e Low Pressure Alarm Set alarm for low static pressure If you disable it by setting zero the Farm Premium warns you and enters a record in the Table of Events e High Pressure Alarm Set alarm for high static pressure Tunnel Ventilation e Low Pressure Set required low pressure for Tunnel Ventilation minimum opening e High Pressure Set required high pressure for Tunnel Ventilation maximum opening e Low Pressure Alarm Set alarm for low static pressure e High Pressure Alarm Set alarm for high static pressure e Low Pressure Set required low pressure for Attic Ventilation minimum opening e High Pressure Set required high pressure for Attic Ventilation maximum opening 3 5 1 DISABLING STATIC PRESSURE To disable the static pressure function 1 Go to Installation gt Setup 2 Set the Static Pressure Unit to None The main screen then stops o displaying the pressure o displaying High Pressure and Pressure Sensor Failure alarms NOTE If either of these alarms were active before disabling the static pressure the main screen continues to display the alarms Reset the alarms once Munters AB 2015 22 3 5 2 STATIC PRESSURE HELP SET DEFINITIONS While viewing the Static Pressure menu Press HELP sele
59. f The example shows two channels of light dimmer Channel 1 at 100 and Channel 2 at 0 for baby chicks in the brood zone e Time Set event times for the lights o On day 12 the center lights turn off and the dimmer lights go to 45 There are two periods of darkness from 01 00 to 03 00 in the morning and 09 00 PM to midnight This program repeats until day 25 o From day 25 the on off lights stay off and the dimmer lights provide dim light during the on periods and go out fully for two periods of darkness The dark periods total 6 hours being from midnight to 03 00 AM and from 08 00 PM 20 00 to 11 00 PM 23 00 O Munters AB 2015 33 4 6 1 e Light Check mark the desired light s you would like to turn on Apply dots for lights you would like to turn off Switch between check marks and dots by pressing the key e Intensity 76 Set intensity in percentage for light dimmer s Dimmer lights start to brighten if the intensity increases and complete dimming if the intensity decreases at the set time That is they start dimming the sunset time in advance of the set time see Help Set below LIGHT HELP SET DEFINITIONS While viewing the Light menu Press HELP select SET and press ENTER DEVICE SETTING LIGHT Sunrise Time minutes Sunset Time minutes Allow Spiking from Day Spike Cycle minutes Spike Duration minutes Spike Increase Amount Signal Light Is Signal Before Feed seconds
60. f water at the approximate temperature desired 2 Stir the reference sensor together with the Farm Premium sensor vigorously in the bucket of water Keep hands off the sensor itself so that it responds accurately to the water temperature Stirring is necessary to preclude stratification within the bucket of water 3 Call out the accurate reading to a second person standing at the Farm premium Walkie talkie radios may be a good idea 4 The individual at the controller should double check that you are calibrating the correct sensor You might warm cool the sensor temporarily to see which sensor changes temperature appropriately Munters AB 2015 63 5 Once you determine the correct temperature and allow approximately one minute for stabilization in the water adjust the sensor reading at the controller 6 Offset the factor using the left right arrow keys 9 2 Humidity Calibration To calibrate the humidity level obtain a suitable humidity test kit and use the procedures described there They are commonly available via the Internet HUMIDITY CALIBRATION 58 9 2 3 N A Press Left Right Arrows to Calibrate e Adjust the Farm Premium reading as needed using the left right arrow keys 9 3 CO2 Sensor To calibrate the CO2 level obtain a suitable test kit and use the procedures described in the kit Ensure that the house is well ventilated CO2 SENSOR CALIBRATION Value PPM at 4 mA 1 VDC 26 PPM at 20 mA 5 VDC 3
61. g o End Time The cool pad ceases to operate tis possible to set multiple start and stop times for a single day In the screen above growth day jumps from day 7 to day 14 the cool pad continues to work according to day 7 settings from growth day 7 through growth day 14 o On Temperature Difference Set difference from tunnel temperature to use this setting You can use negative differential temperatures Note the settings for Day 14 Farm Premium uses the maximum temperature differential that applies to choose the correct settings o To Humidity Set maximum humidity allowed before stopping cool pad You can enter 100 On Sec Set the maximum on time for each cycle of cool pad operation Off Sec Set the minimum off time for each cycle of cool pad operation Munters AB 2015 29 4 3 1 COOL PAD HELP SET DEFINITIONS While viewing the Cool Pad menu Press HELP select SET and press ENTER SYSTEM PARAMETERS Humidity Band Flush Cool Pad At Cool Pad Flush Duration minute e Humidity Band Define the on off hysteresis relative to humidity e Flush Cool Pad At Set time of day hh mm to start a continuous application of water to the cool cells in order clean them of any deposits e Cool Pad Flush Duration minutes Set the length of time in minutes for flushing If parameter is set flush is applied without regard to ventilation level or operating mode Example Cool Pad ON temperature 80 Diff
62. g specific contractual terms the following are directly at the user s expense preparing installation sites providing an electricity supply including the protective equipotential bonding PE conductor in accordance with CEI EN 60204 1 paragraph 8 2 for correctly connecting the equipment to the mains electricity supply providing ancillary services appropriate to the requirements of the plant on the basis of the information supplied with regard to installation tools and consumables required for fitting and installation lubricants necessary for commissioning and maintenance It is mandatory to purchase and use only original spare parts or those recommended by the manufacturer Dismantling and assembly must be performed by qualified technicians and according to the manufacturer s instructions The use of non original spare parts or incorrect assembly exonerates the manufacturer from all liability Requests for technical assistance and spare parts can be made directly to the nearest Munters office A full list of contact details can be found on the back page of this manual O Munters AB 2015 89 Munters www munters com Australia Munters Pty Limited Phone 61 2 8843 1594 Brazil Munters Brasil Industria e Comercio Ltda Phone 55 41 3317 5050 Canada Munters Corporation Mason Phone 1 517 676 7070 China Munters Air Treatment Equipment Beijing Co Ltd Phone 86 10 80 481 121 Denmark Munters A S Phone 45 9862 3311
63. ge Band below e Female Range Band reference weight above and below female reference weight e Reference Weight 1 Starting out weight for scale 1 e Reference Weight 2 Starting out weight for scale 2 6 4 Silo Setting These settings help you monitor your feed bin through weighing There are two events that take place emptying feeding and filling loading NOTE Feed Bin 1 and or 2 MUST be defined in Scale Layout for the following parameters to be functional SILO SETTING Minimum Filling Weight Filling Detection Weight SCALE 1 SCALE LAYOUT 2 GENERAL SETTINGS 3 BIRD SCALE SETTING 5 BIRD CURVE 6 HISTORY 7 FEED CONVERSION 8 TEST 9 CALIBRATION 10 SILO AUGER LAYOUT Resume Time minute e Minimum Filling Weight Default 2000 Kg Define weight required to be filled during loading in order to be recorded in History Feed History Scale Feed Conversion e Filling Detection Weight Default 300 Kg Define the weight you want your controller to detect a filling in order to stop augers e Resume Time minute Default 5 min Once loading is completed define the time you want your controller to count down for the augurs to resume normal operation The following is a typical scenario that will help in understanding how to define the Feed Bin Settings A loading truck will come to fill the bin Define the Filling Detection Weight to stop the augers from operating during a loading event Defa
64. heck this reading eee EN ETE RE A D Counts sd Counts 126 Munters AB 2015 6 8 7 Communication This menu facilitates testing on communication networks A multiplexer in loop back mode is used to test the communication The Farm Premium follows its own communication to check for failed hardware Follow the instructions displayed on the screen To perform this test you must short RX with TX on the non priority channel of the multiplexer PRESS ENTER TO CONFIRM 8 8 Hardware Checklist Check the installed hardware that has been identified by the Plug and Play system The system detects all cards except Communication The standard optional Communication card provides lightning protection and does not have local computerized intelligence to identify itself to the system Note that if a card is missing turn the power OFF and then ON for a card rescan HARDWARE CHECKLISTE Analog Input Digital Input Analog Output Scales Static Pressure Alarm N C Emergency Card N O Switch Card N C Switch Card Vent Board Curtain Card ON SSS 8 9 Emergency Status This option views the status of emergency cards if installed EMERGENCY STATUS Emergency Card 1 Temp Emergency Card 2 Temp Set Temperature Battery 1 Level Battery 2 Level Min Vent Cycle On sec Min Vent Cycle Off sec e Emergency card sensor temperature e Current set or target temperature e Backup battery level e Minimum ven
65. igh low e Low High Static Pressure Select to trigger fail safe when the static pressure is exceptionally low high e Avg Temperature Fail Select to trigger failsafe when all sensors in house fail e AUX Select to trigger fail safe when auxiliary dry contact occurs 5 8 Password PASSWORD Owner Password User 1 Password User 2 Password User 3 Password User 4 Password User 5 Password Visitor Password The owner can set new passwords for himself all users and the Visitor The owner cannot see user passwords once entered or changed by the users The users can access the controller and make changes to all controller settings and their own password A user can see and change his password only The visitor can access the controller but cannot make changes Each time someone accesses the controller with a password an event is recorded in the HISTORY Table of Events NOTE If your controller uses passwords the controller also requires a password entry to acknowledge switch position changes If the switch change is not acknowledged the controller signals an alarm 5 9 Relay Current gt The Relay Current feature supports single phase electricity only This menu configures the relay current sense parameters You can configure e the minimum and maximum amperage flowing to the relays e the relay current alarm e voltage type Munters AB 2015 47 NOTE Configuring the amperage is not required The Farm Premium controller automa
66. ight sensor is installed enable this option to turn off the light during feeding time when there is sufficient outside light Munters AB 2015 34 Light Intensity Time Figure 7 Lighting without Spiking Light Intensity Sunset Time Figure 8 Lighting with Spiking NOTE The initial reference time for the Spike Cycle is the end of Sunrise The spike begins Spike Duration minutes before the end of the Spike Cycle and has one minute up and down ramps in intensity If Sunrise Duration is set to zero no spiking occurs 4 7 Extra Systems This menu is for setting the parameters of the other devices that are not listed in the controller DEVICE SETTING EXTRA SYSTEMS 1 TEMP amp TIMER SETTINGS 2 COOL PAD Start Time 10 30 06 15 14 20 00 00 3 FOGGERS End Time 18 45 20 30 03 15 00 00 4 WATER amp FEED From Temp 75 5 85 5 60 0 0 5 LIGHT To Temp 93 0 95 5 98 0 7 EMERGENCY SETTING To Hum 85 85 85 8 V SPD FANS SETTING On sec 45 45 300 9 WATER ON DEMAND Off sec 300 300 2000 0 0 6 EXTRA SYSTEMS From Hum 55 60 60 0 0 0 0 e Start Time Time at which this Extra System starts e End Time Time at which this Extra System stops e From Temp Temperature above which Extra System operates e To Temp Temperature below which Extra System operates e From Humidity Humidity above which Extra System operates Munters AB 2015 35 e To Humidity Humidity below which Extra System operates
67. ignate up to four relays as WOD valves relays 179 to 182 Refer to page 73 for details 2 In Device gt Water on Demand configure the following parameters o Day Specifies the day to activate the selected WOD valve Munters AB 2015 25 o From Time To Time Specifies the time to activate and deactivate the specified WOD valve o Relay Specifies the WOD valve to be activated 3 Set the WOD alarms in Alarm Setting Help Set Definitions page 41 4 1 2 SENSOR CONTROL NOTE When using sensor control WOD status appears on the Main Screen Hot Screen 7 and Hot Screen O WATER ON DEMAND om To Time Press IN Day Time TONES WOD W C hh mm To add precision measurements 1 To control the water valve opening In Installation gt Analog Output a designate one output device as Water on Demand Precision b set the minimum input and output voltages 2 In Installation gt Analog Sensor designate one sensor as Water of Demand Pre This setting enables a sensor to measure the water flow 3 In Device gt Water on Demand configure the following parameters o Day Specifies the day to activate the selected WOD valve o From Time To Time Specifies the time to activate and deactivate the specified required pressure O Pressure Specifies the required water pressure The unit that appears is the unit defined in Installation gt Setup pressure unit page 72 4 In Device gt Water on Demand gt Help set the par
68. in the controller DEVICE SETTING 1 TEMP amp TIMER SETTINGS 2 COOL PAD 3 FOGGERS 4 WATER amp FEED 5 LIGHT 6 EXTRA SYSTEMS 7 EMERGENCY SETTING 8 V SPD FANS SETTING 9 WATER ON DEMAND 1 In Installation gt Analog Output configure a analog outputs as variable speed fans b the minimum and maximum voltage output for each fan O Munters AB 2015 37 ANALOG OUTPUT Function No Min V Out Max V Out Number 1 Tunnel Fan 2 Tunnel Fan 3 Exhaust Fan 4 Stir Fan 5 lt None gt 6 lt None gt 7 lt None gt 8 lt None gt 2 In Device gt Variable Speed Fans Setting set the following parameters refer to Figure 7 VAR FAN Min Max Tun Fan3 Exh Fan3 3 4 o Min The minimum fan speed analog output in percentage o Max The maximum fan speed analog output in percentage Band Max 75 7 5 V Diff Min 30 3 0 V Target Temperature Diff to Turn Fan Off Figure 9 Variable Speed Fan Example 3 Set the Help parameters as required 4 In Device gt Tem amp Timer Settings scroll to MT 5 Enable M and or T as required 6 Under Option select the on off schedule o Min V When in minimum ventilation fans run on the schedule defined in Control gt Minimum Vent Timer o When in minimum ventilation fans run continually 4 9 VARIABLE SPEED FAN HELP SET DEFINITIONS While viewing the V SPD Fans Setting Press HELP select SET and press ENTER SYS
69. k and alarm password settings 4 Set calibrate and test Bird Scale and Silo Scale 5 View history of all controller functions 6 Test to see switches relays communication and alarms are functioning properly 7 Calibrate temperature humidity ventilation static pressure feed water read save to plug 8 Install sensors devices communication etc Munters AB 2015 15 3 Control Menu The following sections detail 3 1 e Temperature Curve page 16 e Minimum Vent Timer page 17 e Timer Settings page 2 I e Static Pressure page 22 e Control Mode page 23 e System Parameters page 24 Temperature Curve For every growth day define the desired target temperature CONTROL TEMPERATURE CURVE per 2 HUMIDITY TREAMENT 3 MINIMUM VENT TIMER Alme 4 TIMER SETTINGS 5 STATIC PRESSURE 6 CONTROL MODE 7 SYSTEM PARAMETERS Low High 1 In Install gt Analog Sensors refer to Analog Sensors page 77 designate the required number of sensors as temperature sensors When using more than one sensor Farm Premiumbegins treatments based on the average 2 If required go to Service gt Temperature Calibration calibrate the sensors refer to Temperature Calibration page 63 3 In Install gt Temperature Definition refer to Temperature Definition page 81 assign specific sensors brood setups heater zones and devices If a zone does not have an assigned sensors calculations are based on the current aver
70. l be continued after that day e Overflow At Dark Select overflow limit When it is dark controller checks every minute e Overflow Alarm Delay Define delay time before the controller generates an overflow alarm e Extra Delay At Light Start When the first light appears define the amount of minutes before the controller begins to operate according to the set overflow for that day e Fogger Water Overflow Define the water overflow for foggers per minute Water Shortage Alarms e Allow Water Shortage Alarm From To Set the period for which the controller generates water shortage alarms e Shortage During Lights Off Select whether water shortage alarm should be disabled when all lights are out e Quantity for Shortage Minimum flow rate that must be maintained or a water shortage alarm is generated e Shortage Alarm Delay Minimum period of time that the shortage must extend through before generating an alarm Bird Scales Alarms e Allow Bird Scale Alarms From To Set time frame for which the controller begins and ends generating alarms for the bird scale Auxiliary Alarms Assign auxiliary alarms in the Install menu Note that digital sensors auxiliary alarm input with related relay must always match their relay status e Related Relay For Aux Alarm 1 2 3 4 Relay for Auxiliary Alarm 1 2 3 4 Munters AB 2015 45 e AUX Alarm Delay sec Separate from the Global Alarm Delay If there is a dry contact the alarm is
71. loyed NOTE If both a data plug and SD card are inserted the data plug takes priority and that option appears on the screen e Saving to a Data Plug e Saving to an SD Card 9 12 Saving to a Data Plug This menu enables the user to save his program settings to the supplied data plug and transport them to another controller for quick programming 1 Insert data plug as shown Munters AB 2015 69 2 Save controller settings ACTION WILL OVERWRITE EXISTING DATA PLUG ARE YOU SURE 9 12 1 SAVING TO AN SD CARD This menu enables the user to save the program settings to an SD card and transport them to another controller NOTE If both a data plug and SD card are inserted the data plug takes priority and that option appears on the screen Verify that the SD card is in place The SD card must have at least 20K of free space To save settings 1 Go to Service gt Save Settings 2 In the screen that appears select YES and press Enter 3 Select the required settings and press Enter 4 Wait for the settings to download SAVE TO SD CARD 1 Setting 1 8 Jan 13 2 Setting 1 15 Jan 13 3 Setting 1 23 Mar 13 4 Setting 1 15 Jun 13 5 Setting 1 15 Nov 13 6 Setting 1 01 Jan 14 9 13 Load Settings This menu enables reading a saved program from a data plug into the controller quickly and reliably rather than configuring the settings manually 9 14 Loading from a Data Plug Verify that the prog
72. m history does not erase with the New Flock function under Management Growth Date amp Flock The last 250 alarms are saved and as the table fills new alarms push out the oldest alarms 7 10 Table of Events The Farm Premium records significant events with growth day and time stamp The Table of Events is 1000 events long and does not erase with the New Flock function under Management Growth Date amp Flock New events push out the oldest events Typical events recorded are switch changes entry into tunnel natural or minimum ventilation alarm resets ventilation mode changes etc The Table of Events is an excellent tool to determine whether your Munters AB 2015 57 controller is going in and out of tunnel due to marginal settings as well as finding and identifying problems NOTE Go to Table 6 page 84 to view all the available events 7 11 Power Consumption This menu displays the daily power consumption in Kwh of the heaters fans lights and other equipment and the change from the previous day NOTE Current sense relays are required for this function to be enabled NOTE The Relay Current feature supports single phase electricity only O Munters AB 2015 58 8 est menu The test menu screen shows internal information in order to verify that the Farm Premium is operating correctly Moreover it can help find broken wires or any other problems related to it e Switches amp Relays page 59 e Switches amp Rel
73. meter number 2 Press Enter The device relay closes and then opens As this takes place the numbers in the Close Current and Open columns change After a few minutes the process completes and a Good Calibration message appears NOTE After potentiometer calibration the times displayed in the Vent Curtain Setup screen change Refer to Vent Curtain Setup page 79 for details 9 9 Nipple Flushing To use this selection program the water solenoids using the following relay codes e 111 Water Main The control s supplementary for the usual water line e 112 Water By Pass The control s supplementary to bypass the water pressure regulator e 113 Water line 1 through 122 Water line 10 Individual water line supplementary to select the line to flush During normal operation only relay 111 water main is active During flushing relay code 112 is active together with each of the individual water line relays in turn NOTE Configure up to five flush times e Set start time duration of water flushing water lines as defined by relay layout Munters AB 2015 67 NIPPLE FLUSHING Start On Time Time min Status 9 9 1 NIPPLE FLUSHING HELP SET DEFINITIONS While viewing the Nipple Flushing menu Press HELP select SET and press ENTER FLUSH ORDER Day Flush p WM Wo p pr rji e Flush Order Set flushing according to line order e Flushing Days Set flushing per day using key 9 10 Feeders amp Drink
74. mp Temp Temp e Relay The Farm Premium determines the relay numbers automatically from the position in the controller in which the Emergency Switch card is installed e Function Assign the relay function in Install Relay Layout Your selections will likely be different from the example above The Farm Premium does not allow certain selections for the emergency functions e Differential The difference from target temperature at which the device operates during emergency operation e Day After this day the device operates continuously without regard to temperature setting during emergency operation In this example o Exhaust Fan 1 operates up to the target temperature using the Min Vent timer calculated in Help Set on the next page and continuously above the target temperature However from Growth Day 10 forward the fan operates continuously without regard to temperature o Tunnel Fan 6 is off below 2 0 Target and operates continuously if the temperature is more than 2 0 above Target Temperature However if the Growth Day is 20 or greater Tunnel Fan 6 operates continuously without regard to temperature during emergency conditions saat Choose whether the Min Vent timer applies to this device or only the temperature ditt erential O Munters AB 2015 36 4 8 1 EMERGENCY SETTING HELP SET DEFINITIONS While viewing the Emergency Setting menu Press HELP select SET and press ENTER SYSTEM P
75. nalog Sensors Install analog input cards This selection enables the user to install the analog sensors The Farm Premium regards temperature humidity and CO2 sensors and circuit breaker as Analog sensors These sensors measure a continuous range rather than just on or off ANALOG SENSORS gt ANALOG SENSORS Input Function 00 lt N 00 lt N lt None gt 00 lt N Temp Sensor 1 00 N Temp Sensor 2 00 N Temp Sensor 3 00 N Temp Sensor 4 00 lt N Temp Sensor 5 00 N Temp Sensor 6 00 N Temp Sensor 7 00 N 00 lt None gt 3 zy Input Function 01 Temp Sensor 1 02 Temp Sensor 2 03 Temp Sensor 3 04 Temp Sensor 4 05 Temp Sensor 5 06 Temp Sensor 6 Temp Sensor 7 00 lt None gt 00 lt None gt 10 Hum Sensor In 00 lt None gt 1 1 2 2 3 3 A 4 5 5 6 6 7 7 8 8 9 9 1 1 1 e Enter temperature humidity sensors wired to each input setup according to technician NOTE If sensor numbers duplicate the sensors average 10 4 Digital Sensors Install digital input cards This option enables configuring the installed digital sensors These sensors monitor both water and feed consumption if the building is equipped accordingly Digital inputs include on off and pulsing inputs such as auxiliary alarms pulsing water meters and feed O Munters AB 2015 77 DIGITAL SENSORS DIGITAL SENSORS Input Function 03 Water Meter 02 lt None gt 03 lt
76. ppears when setting at a specific time System recover O Munters AB 2015 85 12 Appendix B Device Setup Summary The following section summarizes how to setup up different devices in Farm Premium e Stir Fans e Attic Ventilation e Heaters Control 12 1 Stir Fans Stir fans mix the air to maintain a uniform temperature throughout the house It does this by mixing recycling warmer air with the rest of the house back down across the floor 1 In Installation gt Relay Layout and or Installation gt Analog Output define relays as stir fans 2 In Device gt Temp amp Timer Settings define the parameters as required 3 In Device gt Temp amp Timer Settings gt Help define the Stir Fan parameters as required 4 In Installation gt Temperature Definition map a temperature sensor to a stir fan 12 2 Attic Ventilation Attic fans maximize the amount of fresh air in cold weather by utilizing warm air found near the ceiling Air entering via the attic inlets tends to become warmer and drier than the outside air NOTE Munters recommends operating the attic vents at static pressures lower than the vent inlets 1 In Installation gt Relay Layout define relays as attic open and attic close 2 In Installation gt Temperature Definition map a temperature sensor to the attic 3 In Installation gt Vent Curtain Setup define the parameters 4 In Installation gt Vent Curtain Setup define the attic parameters as require
77. r o Non Metric PSI 2 In Service WOD Calibration a Enter the first voltage and check pressure data points b Repeat for second data points 3 Set the Help Definitions optional 9 17 1 WOD CALIBRATION HELP SET DEFINITIONS This parameter reduces the water pressure a user defined factor SYSTEM PARAMETERS WATER ON DEMAND EMEN Pressure Reducer Factor 50 00 1 In Install gt Setup define the Pressure unit 2 In Service gt WOD Calibration gt Help define the reduction factor Water pressure is reduced by 1 50 bar or PSI The factor is accurate to two decimal points O Munters AB 2015 73 10 Install Menu The Install Menu items are used when installing input and output devices as well as configuring critical parameters needed to run your controller properly e Setup page 74 e Relay Layout page 75 e Analog Sensors page 77 e Digital Sensors page 77 e Analog Output page 78 e Curtain Setup page 79 e Temperature Definition page 81 e Fan Air Capacity page 81 e House Dimensions page 82 e Communication page 82 10 1 Setup To set the VENTILATION MODE perform a cold start During the cold start select the Ventilation Mode INSTALLATION 2 RELAY LAYOUT 3 ANALOG SENSORS 4 DIGITAL SENSORS 5 ANALOG OUTPUT PRECISION ENGLISH Fe Static Pressure Unit IN W C Wind Speed Unit METER SEC Fan Air Capacity Unit CFM Length Unit NON METRIC Weight Unit LB Minimum Vent Power YES Tunnel
78. r 5 Temp Sensor 6 Potentiometer 1 lt none gt lt none gt lt none gt 00001 C09 none O Munters AB 2015 60 Observe the converter readings for analog sensors with this menu The readings can vary from O to 1023 The values displayed in the Value column indicate that the analog sensor is either operating or not connected according to the following e If a very large value is shown such a four digit number or a small value is shown such as a one digit number sensor is not connected e If the unit displays a 3 digit number usually beginning with the digit 4 sensor is operating 8 4 Digital Sensors DIGITAL SENSORS 1 2 3 4 5 6 7 8 Observe the state of the 8 digital sensors A 1 indication implies a shorted input a O an open input The digital sensors operate with dry contact inputs such as the Arad Water Meter or micro switches Applying a short open input to each channel can be done and observing the response on the display is available 8 5 Analog Output This selection controls light dimmers and variable speed fans Select the desired Output Function from the menu list and insert the approximate output voltages Analog Output 0 10V 0 0 0 0 0 0 8 6 Static Pressure Observe the converter readings for the static pressure sensor The nominal zero pressure reading is 130 Remove the air hoses from the brass connectors on the left side outside of the controller to c
79. ram data is identical to the relay layout of the controller e Follow the instructions given on the screen O Munters AB 2015 70 ACTION WILL OVERWRITE EXISTING READ DATA TO SAME CONTROLLER DATA HOUSE with Communication and Calibration ARE YOU SURE YES READ DATA TO SAME HOUSE with Communication and Calibration YES 9 14 1 LOADING FROM AN SD CARD This menu enables the user to load settings saved on an SD card into a controller NOTE lf both a data plug and SD card are inserted the data plug takes priority and that option appears on the screen Verify that the SD card is in place The SD card must have at least 20K of free space To load settings 1 Go to Service gt Load Settings 2 In the screen that appears select YES and press Enter 3 Select the required settings and press Enter 4 Wait for the settings to upload READ FROM SD CARD 1 Setting 1 8 Jan 13 15 Jan 13 23 Mar 13 15 Jun 13 15 Nov 13 01 Jan 14 9 15 Current Sense Relay Calibration NOTE The Current Sense relays supports single phase electricity only This menu calibrates the amount of current that passes through Current Sense relays Calibration enables configuring the minimum and maximum permissible currents To calibrate the current sense relay 1 Define the relay refer to Relay Layout page 75 2 Select Service gt Relay Current Cal The following screen appears Munters AB 2015 7 RELAY CURRENT
80. roduct at the customer s premises or at its own plant carriage cost to be borne by the customer Munters at its sole discretion has the option of replacing or repairing free of charge products which it considers defective and will arrange for their despatch back to the customer carriage paid In the case of faulty parts of small commercial value which are widely available such as bolts etc for urgent despatch where the cost of carriage would exceed the value of the parts Munters may authorise the customer exclusively to purchase the replacement parts locally Munters will reimburse the value of the product at its cost price Munters will not be liable for costs incurred in demounting the defective part or the time required to travel to site and the associated travel costs No agent employee or dealer is authorised to give any further guarantees or to accept any other liability on Munters behalf in connection with other Munters products except in writing with the signature of one of the Company s Managers WARNING In the interests of improving the quality of its products and services Munters reserves the right at any time and without prior notice to alter the specifications in this manual The liability of the manufacturer Munters ceases in the event of e dismantling the safety devices e use of unauthorised materials e inadequate maintenance e use of non original spare parts and accessories Munters AB 2015 88 Barrin
81. rs are installed and calibrated refer to Calibration page 71 feed consumption data of each auger is based on the current sense calculation method settings and actual auger run time The run time is calculated based on the measured current when the actual current is higher than the nominal value refer to Relay Current page 47 e Feed Count If a feed count sensor is installed feed consumption for each feed count input is based on the feed count method settings refer to Digital Sensors page 77 7 6 Mortality The mortality history menu maintains daily summaries of mortality cull and total dead It also shows the percentage dead and gives an updated count of bird inventory The history is maintained separately for male female and total Use the left and right arrow keys to switch to the next screen 7 7 Heaters The Farm Premium maintains daily total run times of each heater The table fills several screens to view the off screen data use the arrow keys to scroll The data is in hours minutes format 7 8 Radiant Heaters The Farm Premium maintains daily total run times of each radiant heater including separate data for low level and high level heaters The table fills several screens to view the off screen data use the arrow keys to scroll The data is in hours minutes format 7 9 Alarms The alarm history records the growth day and time of each alarm Alarms that are currently activate show as flashing in the screen The alar
82. running 2 Enter the quantity of feed per pulse in case you use a dry contact pulse Otherwise enter the amount of feed delivered per minute of auger operation 3 Select one of the following o Pulse Weight per pulse o Time Weight per minute O Current Sense Motor run time when the auger contains feed 4 Enter quantity weight per minute FEED CALIBRATION Method TIME TIME TIME TIME Factor 2 203 2 203 2 203 2 203 Method Pulse Weight per Pulse Method Time Weight per Minute Method Current Sense Weight per Minute Munters AB 2015 66 9 7 Water Calibration The Farm Premium supports up to four dry contact pulse output water meters Enter the quantity of water per pulse for your water meters WATER CALIBRATION Water 1 Water Per Pulse Water 2 Water Per Pulse Cool Pad Water Per Pulse Fogger Water Per Pulse 9 8 Potentiometer Calibration Use this screen to calibrate the ventilation potentiometer control Potentiometer calibration is required before ventilation can be controlled via a potentiometer POTENTIOMETER CALIBRATION Device Close Current Open 1 Vent I 152 0 1000 2 Vent 2 152 187 1000 Before calibrating the potentiometers o Disable the static pressure unit in Install gt Setup page 74 o Define at least one relay as vent inlet tunnel in Install gt Relay Outlet page 75 o Define at least one analog sensor as a potentiometer in Install gt Analog Sensor page 77 1 Select a potentio
83. s GENERAL SETTINGS Scale I 2001 0 000 BIRD SCALE SETTING pe FEED BIN SETTING one BIRD CURVE Silo 1 2001 0 HISTORY lt None gt 0 FEED CONVERSION TEST 9 CALIBRATION 10 SILO AUGER LAYOUT Make sure that all statuses are O K If any of them show a different status the scale is not installed properly Unused positions can also show O K 6 9 Calibration SCALE SCALE LAYOUT GENERAL SETTINGS BIRD SCALE SETTING FEED BIN SETTING BIRD CURVE HISTORY FEED CONVERSION TEST 9 CALIBRATION ONDARON This menu calibrates the scales connected to the controller CAUTION Do not use scales while calibrating Munters AB 2015 53 6 9 1 SCALE CALIBRATION 1 Follow instructions on the bottom section of the screen 2 Wait until the progress bar displayed shows 100 3 Place a known weight on the scale and enter its weight 4 Wait until the calibration progress bar reaches 10076 5 Ensure Good Calibration SCALE CALIBRATION CALIBRATION PROCESS Channel CHANNEL 1 Weight Factor Offset e 9 CALIBRATION PROCESS CHANNEL 1 Place a Known Weight and enter the Weight 1 000 CALIBRATION PROCESS CALIBRATION PROCESS CHANNEL 1 CHANNEL 1 100 GOOD CALIBRATION 6 9 2 SILO CALIBRATION 1 Follow instructions on the bottom section of the screens 2 Wait until the progress bar displayed shows 100 3 Place a known weight or start filling the feed bin 4 Wait until the cali
84. s ENTER 2 Select the month and press ENTER 3 Type the two digit year and press ENTER 4 Enter the quantity under the Silo 5 To delete an entry change the quantity to zero for both feed bins and press ENTER Exit the menu and the entry disappears when you enter the menu again IF you have installed load cells and connected feed bin scales to your Farm Premium it automatically maintains feed inventory including delivery dates and feed consumption data You can monitor your fill system and maintain approximate feed inventory using the Digital Inputs In this case you need to enter your own delivery dates This information transfers to the HISTORY Water amp Feed menus daily and optionally as often as selected by the minute in History View 5 2 FEED INVENTORY HELP SET DEFINITIONS SYSTEM PARAMETERS FEED INVENTORY Total Feed In Silo 1 Total Feed In Silo 2 Total Feed In Silo 3 Total Feed In Silo 4 Active Feed Bin e Total Feed in Bin 1 4 vene change or correct the amount of feed in the bins e Active Silo Select the required silo for use It is possible to select all Munters AB 2015 42 5 3 Time amp Date This menu sets the current time and date for the controller TIME amp DATE Current Time 09 19 Date 10 Mar 08 Day of the Week SUNDAY e Current Time Enter the current time in 24 hour e Date Enter the date in day month year format e Day of the Week Select the day of the week from the drop
85. s by controlling the air exchange Farm Premium uses a combination of vent openings and ventilation to maintain these levels When the relative humidity rises above the defined levels the fans minimum on time increase by the levels defined in the table below e Humidity treatment is functional only when the controller employs minimum ventilation cycle o If the temperature rises and fans switch to continual operation Humidity Treatment stops Humidity Treatment does not prevent the fans from entering continual operation o By default all fans switch from Minimum Ventilation to continual or Tunnel Mode as required However as an option a user can designate fans to run only in Minimum Ventilation refer to Option page 27 If one fan runs only in Minimum Ventilation Humidity Treatment continues even if other fans operate continually e The maximum on time is cycle time minimum off time e Treatment ends when the relative humidity drops below target band e When treatment is in progress the Main Screen displays the Humidity Status CONTROL HUMIDITY TREATMENT Da Humidity Vent Change 1 TEMPERATURE CURVE 3 CO2 TREATMENT 4 MIN MAX LEVEL 5 STATIC PRESSURE 6 CONTROL MODE 7 SYSTEM PARAMETERS 1 In Install gt Analog Sensors refer to Analog Sensors page 77 designate up one or two sensors as indoor humidity sensors outdoor sensor is for information only When using two sensors Farm Premium begins treatments b
86. s in the average calculation e Empty square Indicates the sensor does not participate in the average calculation NOTE Refer to Table 3 page 83 to view all possible sensors 2 Reports the current average temperature Munters AB 2015 13 3 Shows the output relay list The filled black boxes indicate active outputs Controller also informs the position of inlets and curtains as well as the number of operating heaters or fans NOTE Refer to Table 4 page 83 to view all possible readings ACTIVE Heat 1 Heat Hi 1 Tun Fan Exh Fan Stir Cool P Fogger Curt 1 Curt 2 Curt 3 Curt 4 NOTE The ACTIVE screen shows rectangular markers by the outputs Filled rectangles indicate operating outputs empty rectangles indicate outputs that are off 4 Status Window gives important general information such as the time and ventilation mode EXAMPLE Growth day Current level of ventilation ime until cycle ends operation 5 Displays important messages alarms The title bar shows the number of important messages and if there are several messages they each appear in turn 4 MESSAGES 2 Low Feed At Bin 2 Munters AB 2015 14 2 6 Main Menu Icons e To enter the Main Menu screen press Menu e To select an option press Enter n 8 Install 1 Control temperature humidity ventilation static pressure and system parameters 2 Define equipment settings 3 Manage inventory floc
87. sent after the defined AUX Alarm Delay Circuit Breaker Alarm e Temperature for Circuit Breaker Alarm Set circuit breaker alarm temperature CO2 Sensor Alarm e CO2 High Level Set the maximum allowed CO2 level above which an alarm is sent The alarm ceases when the humidity drops below this level If the user acknowledges the alarm the alarm messages temporarily cease for the reminder time Humidity Sensor Alarm e Humidity High Level Alarm Set the maximum allowed humidity level above which an alarm is sent The alarm ceases when the humidity drops below this level If the user acknowledges the alarm the alarm messages temporarily cease for the reminder time 5 6 Alarm Reset This menu functions as an alarm and siren reset MANAGEMENT ALARM RESET 1 BIRD INVENTORY Alarm Reset NO gt 2 FEED INVENTORY Yoni NO 3 TIME amp DATE 4 GROWTH DAY amp GROUP Switches Change YES 5 ALARM SETTING 7 FAIL SAFE SETTING 8 PASSWORD 9 RELAY CURRENT e Alarm Reset o NO Does not reset alarms o SIREN ONLY Resets only the siren alarms remain o YES Resets alarms Select YES to reset the alarm function e Clears the alarm relay for all current alarms The alarms may remain valid but the unit does not register new alarms If a new alarm occurs or an existing alarm clears and reoccurs the alarm relay signals again after any appropriate delay e To restore normal operation after an emergency pressure or feed o
88. te of approximately 1000 characters per second If the connection fails at this speed try a lower speed e House number Each controller on a network must have a unique number so Munters communications software can distinguish individual controllers Note that these numbers are from I to 64 O Munters AB 2015 82 11 Appendix A Output Data Sensor Temp Out T Hum In Hum Out Weight Weights E Imp E Tmp2 Breaker Table 1 Sensor Readings Table 2 Output List Active owa o Can be either active or not Note that this always appears last Heat Heat Hi Tun Fan Exh Fan Stir Cool P Fogger Tunnel Curt Ext Sys Light Water Feed O Munters AB 2015 83 Indicates operating auger number Indicates operating radiant heat low number Indicates operating radiant heat high number Table 3 Status Readings LNNNENL ICI HAN How long the cycle begins its operation Curve off Occurs when located in low curve temperature or when the Control Mode HELP SET Temperature Curve parameter is set to OFF Cool flush Indicates when occurs Nip Flush Indicates when occurs Table 4 Events capo SSS Gegen Munters AB 2015 84 WeMwmde Sudwimde Appears when the system tries to recover itself in cases such as noises Appears when either using the correct password or when using System lock i hot key 9 or automatically after 5 minutes Empty house mode A
89. ter feedback enables precise positioning on each specific device opening value In this screen assign a potentiometer to a device VENT CURTAIN SETUP Curtain Open Close sec sec Tunnel 1 POT 1 Vent 1 POT 2 Vent 2 NONE Attic 1 NONE 1 Map the analog sensors as potentiometers as required Analog Sensors page 77 2 Mop the vent tunnel to a potentiometer in this screen NOTE The number of the devices that you can map equals the number of potentiometer relays NOTE The symbol designates an analog output device 3 Calibrate the potentiometer Potentiometer Calibration page 67 4 Set the help parameters as required Munters AB 2015 79 NOTE After calibrating the potentiometer the times shown here change to reflect the calibration process In the event that the potentiometer fails meaning there is no value change during the curtains vents inlets movement e Alarm message is transmitted e The specific curtain vent inlet mapped to the failed potentiometer starts operating by time calculation using the times calculated by the calibration process However if required you can enter new opening and closing times 10 6 3 VENT CURTAIN HELP SET DEFINITIONS These parameters enable maintaining an accurate curtain position when using time to calibrate While viewing the Vent Curtain menu Press HELP select SET and press ENTER SYSTEM PARAMETERS CURTAIN CALIBRATION From Time To Time Number of Steps Power
90. the temperature at which the device starts stops operating e MT These letters stand for Minimum Ventilation Tunnel Press the key to enable each cooling device to work in the mode s required You can choose both modes if required NOTE Minimum Vent Power and Tunnel Ventilation must be enabled in Installation gt Setup for this function to operate e Option Set the timing method for each device The choices available depend on the device o Ventilation device Min V The device only works according to the On OFF schedule set in Control gt Minimum Vent Timer lt does not switch to tunnel mode fThis ventilation device works according to the on off temperature only no cycling When the temperature is above the ON temperature the fan remains on When the temperature is below the OFF temperature the fan remains off In between those two temperatures Munters AB 2015 27 o Foggers and cooling pads Timer 1 2 3 4 The cooling device operates between the temperatures set in the Temperature and Timer Settings screen according to the on off schedule defined in Control gt Timer Setting Select which timer defines the schedule Program This selection disables the parameters set in this page The cooling device works according to the device s program screen Foggers operate according to the parameters set in Control gt Foggers Cooling pads operate according to the parameters set in Control gt Cooling Pad
91. tically configures default settings MANAGEMENT 1 BIRD INVENTORY 2 FEED INVENTORY 3 TIME amp DATE 4 GROWTH DAY amp GROUP RELAY CURRENT SETTING Rly Function Min Nom Max Al VI Heat 6 Heat 7 Heat 8 6 ALARM RESET 7 FAIL SAFE SETTING 8 PASSWORD 9 RELAY CURRENT Exh Fan 6 Tun Fan 1 Tun Fan 2 Tun Fan 3 NOTE Calibrate the relay before configuring these parameters Refer to Current Sense Relay Calibration page 71 Relays that are not calibrated or if the relay is not a Current Sense relay do not display amperage readings see relays 37 and 38 in the above figure To configure the relay current 1 Using the arrow buttons select a minimum or maximum amperage setting 2 Configure the parameter as required NOTE The minimum amperage must be greater than the default minimum and the maximum amperage must be less than the default maximum For example relay 35 s amperage must be more than 2 3 and less than 5 0 amps The Nom amperage is the parameter set when calibrating the relay refer to page 71 3 Configure the alarm o No Alarms are not sent in the event of low or high current O Yes Alarms are sent in the event of low or high current o Noatzero The controller sends an alarm if the current is low or high but not if power is cut off entirely 4 Configure the voltage Select 110 or 220 volts Munters AB 2015 A8 6 Scale Menu e Scale Layout page 49 e General Settings page 49 e Bird Sc
92. tilation cycle timer ON OFF time Munters AB 2015 62 9 Service Menu The Service Menu items calibrate various Farm Premium functions e Temperature Calibration page 63 e Humidity Calibration page 64 e CO2 Sensor page 64 e Static Pressure Calibration page 64 e Light Sensor Calibration page 66 e Feed Calibration page 66 e Water Calibration page 67 e Potentiometer Calibration page 67 e Nipple Flushing page 67 e Feeders amp Drinkers page 68 e Save Settings page 69 e load Settings page 70 e Current Sense Relay Calibration page 71 9 1 Temperature Calibration The Farm Premium temperature sensors are typically accurate to approximately 0 5 F within the range of temperatures for poultry production Calibrate them in this menu by adding subtracting a constant correction factor to each sensor Adjust the sensor of your choice with the left right arrow keys SERVICE 1 TEMP CALIBRATION TEMPERATURE 2 HUMIDITY CALIBRATION CALIBRATION 3 CO2 CALIBRATION Temp 4 STATIC PRESSURE CAL 5 LIGHT SENSOR CALIBRATION 6 FEED CALIBRATION 7 WATER CALIBRATION 9 NIPPLE FLUSHING 10 FEEDERS amp DRINKERS 11 SAVE SETTINGS 12 LOAD SETTINGS 13 RELAY CURRENT CAL ERN 8 POT CALIBRATION 6 Calibrating against infrared or in air temperature sensors generally results in less accuracy than the basic sensors have without calibration To calibrate the unit 1 Obtain an accurate reference sensors and a pail o
93. tilation fans cease operating e ON Time sec Stir fans operate this amount of time when not operating according to the Control gt Minimum Vent Timer e ON Temp Output MY This parameter enables keeping the variable speed stir fans off when the temperature rises to the on temperature e Variable Stir Output Set the operating speed in voltage percentage of variable speed stir fans Munters AB 2015 28 Radiant Heaters gt In Installation gt Relay Layout define radiant heaters e Radiant Heater High Diff This parameter sets the difference from the target temperature at which the high radiant heating begins e Radiant Ignition Time sec Set time to begin ignition of radiant heater 4 3 Cool Pad This menu sets the operating conditions for the Cool Pad DEVICE COOLING PAD 1 TEMP amp TIMER SETTING Day Start End ake tome 3 FOGGERS Time Time Diff Hum A WATER amp FEED 10 00 5 LIGHT 10 00 6 EXTRA SYSTEMS 10 00 7 EMERGENCY SETTING 10 00 8 V SPD FANS SETTINGS 10 00 9 WATER ON DEMAND 10 00 10 00 10 00 1 In Installation gt Relay Layout define a relay s as cooling pad 2 In Device gt Cooling Pad define the parameters below 3 In Device gt Temp amp Timer Settings scroll to each cool pad 4 Under Option select Prog NOTE To enable this screen you must select Prog 5 Set the Help parameters as required o Day Set growth day o Start Time The cool pad begins operatin
94. tup according to technician e The above is an example of an analog output configuration 10 5 1 ANALOG OUTPUT HELP SET DEFINITIONS While viewing the Analog Ovfput menu Press HELP select SET and press ENTER RELAY LAYOUT Max Fan Speed Output Volt e Max Fan Speed Output Volt This parameter works as an override to the Maximum Voltage Output Munters AB 2015 78 10 6 Vent Curtain Setup gt In Installation gt Setup define Static Pressure unit as None Use this screen to define the ventilation opening and closing mechanism e Using Time to Calibrate e Using a Potentiometer to Calibrate e Vent Curtain Help Set Definitions If you map a curtain or vent to a potentiometer Farm Premium uses that method and not time 10 6 1 USING TIME TO CALIBRATE Enter the number of seconds to open and close from limit to limit for each of the Vents and Curtains in your installation The Farm Premium then calculates the percentage of open and closed time and adjusts the static pressure methods accordingly VENT CURTAIN SETUP Curtain Pot Open Close sec sec Tunnel 1 NONE 60 60 Vent NONE 60 60 Vent NONE 60 60 Attic NONE 60 60 Set full open full close time in seconds for Curtains Tunnel 1 amp 2 Vent and Attic Vent NOTE Default is set at 60 NOTE The symbol designates an analog output device 10 6 2 USING A POTENTIOMETER TO CALIBRATE Each vent can be mapped to a potentiometer Potentiome
95. tware calibration e Hardware Calibration With air hoses removed adjust the zero pressure reading to approximately 130 by turning the calibration screw with a small jewelers screwdriver e Software Calibration After hardware calibration follow the procedure given by the controller The calibration procedure adjusts the zero pressure reading The static pressure sensor is located inside the controller in the upper left hand corner to the left of the power supply Static Pressure Sensor O Munters AB 2015 65 9 5 Light Sensor Calibration Installing a light sensor enables turning off the lights when there is sufficient outside light To calibrate the light sensor 1 Go to Install gt Analog Sensors page 77 2 Define one sensor as a light sensor 3 Go to Device gt Light page 33 4 Press Help highlight Set and press Enter 5 Scroll down to Light Sensor Active and set to Yes 6 Place the sensor in the required location 7 Go to Service Light Sensor Calibration 8 When the outside light is bright enough press Enter 9 6 Feed Calibration The Farm Premium can use feed bin scales or less expensive digital monitoring devices to keep track of your feed This menu calibrates the digital monitoring devices To calibrate the digital monitoring device 1 Select the feed counting method Your digital monitoring device may generate a dry contact pulse for each quantity of feed or it may simply indicate that the feed is
96. ult 300 Kg Next a Minimum Filling Weight needs to be defined in order to have the filling event recorded in the Feed Inventory Default 2000 Kg Once the loading of the feed is finished the timer begins to count down for the augers to resume to normal operation Resume Time Default 5 minutes and for the filling event to be recorded as completed Define the Minimum Emptying Weight for the feeding event to be recorded in the following three locations e History Feed e History Table of Events e Scale Feed Conversion Munters AB 2015 5 6 5 Bird Curve This screen displays data according to growth day for BROILERS TURKEYS or BREEDERS previously set in SCALE General Settings SCALE 1 SCALE LAYOUT 2 GENERAL SETTINGS 3 BIRD SCALE SETTING 4 FEED BIN SETTING 5 BIRD CURVE 6 HISTORY 7 FEED CONVERSION 8 TEST 9 CALIBRATION Edit the growth days and weights for the bird curves to fit individual preference 6 6 History The scale history shows bird weight statistics You can review daily data for each scale or separately The unit records up to two bird scale data if you have more than one scale or one scale 2 their data is combined SCALE 1 SCALE LAYOUT 2 GENERAL SETTINGS 3 BIRD SCALE SETTING 4 FEED BIN SETTING 5 BIRD CURVE HISTORY Avg 6 HISTORY 7 FEED CONVERSION 8 TEST 9 CALIBRATION 10 SILO AUGER LAYOUT C 0 0 0 0 0 0 0 0 0 0 e If you selected S
97. verrun incident If the controller experiences a high pressure alarm for too long it enters emergency pressure operation by opening all known air sources Curtains open to preset amounts as set in Static Pressure Help Set page 23 If you select SIREN ONLY the alarm relay returns to the no alarm condition but the emergency pressure status continues e To restore normal operation after a feed overrun situation that calls for turning off the feeding system If the feed monitor senses the cross auger runs too long it trips a feed overrun alarm and optionally turns off the feed system If you select SIREN ONLY the alarm relay returns to the no alarm condition but the feed overrun status continues 5 7 Fail Safe Setting When there is a problem the fail safe function activates a backup system immediately to ensure that adequate ventilation continues Commonly a standard relay is held normally closed by software When Munters AB 2015 46 the controller powers off or one of these alarms occurs the fail safe triggers causing the backup to take over FAIL SAFE SETTING Select High Temp Y Low Temp Low Static Pressure Y A High Static Pressure Avg Temperature Fail AUX The Farm Premium has six options besides controller failure or power off to activate the fail safe relay Check the additional settings to apply by using the key e High Low Temperature Select to trigger fail safe when the temperature is exceptionally h

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