ORP Controllers - Aquarius Technologies Pty Ltd
Contents
1. WATER QUALITY CONTROL 282. i that Aquarius via its customer service department is contacted promptly ii that the Buyer supplies to Aquarius sufficient proof of purchase the model number and serial number of the Product 26 iii that if necessary the Product is returned by prepaid freight to Aquarius Technologies P L factory headquarters a within fourteen 14 days of detection of the alleged fault and b in the same order and condition as that in which it was delivered packaged to prevent any damage in transit d that the product contains the return authorisation number customer identification number and return delivery details AND iv if any alleged defect or failure to correspond with description has not arisen from alleged defect or failure to correspond with description e improper or incorrect installation or site preparation improper maintenance adjustment modification or contamination caused or induced by the Buyer the Product being used or attempted to be used in a manner which is beyond normal commercial capacity and application of the Product any abuse or misuse of the Product including operation of the Product in circumstances where there may be subject to irregular electrical supply then Aquarius will at its option either repair any part of the Product which is proven to be defective in material or workmanship upon the Aquarius examination The repairs will be carried out by Aqua
3. value 1 4 14 00 pH Corrosion Rates as umPY1 O 1000 value 1 4 1000 umPY as PIT1 O 1000 value 1 4 1000 PIT asumPY2 0 1000 value 1 4 1000 umPY as PIT2 O 1000 value 1 4 1000 PIT Note value DC volts input 4 00 Volts Example pH 4 1 4 14 00 3 4 14 00 0 75 14 00 10 50 pH Aquarius Technologies Pty Ltd ABN 94 010 393 254 Technical Support Phone 617 3274 4750 Fax 617 3274 4736 email info aquariustech com au Postal Address PO Box 71 Coopers Plains Q 4108 Australia Delivery Address 1 21 Richland Avenue Coopers Plains Q 4108 Australia Trading hours 08 00 to 17 00 Monday Friday Australian EST Record details of your controller here Controller Serial Number cccsesseeeeeeeeeeeeeeeeeeees Date Installed Pumps 4 Serial number a czc05ice 0205340362056406 2 Serial number ccccccccciceeeeee 3 serial number cccericoiias 4 serial number cccccccce erre 5 serial number ccccccicrreciiaas 6 serial number ccccericoiaae 25 Manufacturer s Product Warranty gt AQUARIUS TECHNOLOGIES PTY LTD Manufacturer s Product Warranty Definitions Aquarius means Aquarius Technologies Pty Ltd ABN 94 010 393 254 Product means i goods purchased from Aquarius that h
4. Minimum 12 litres minute supply flow to ensure proper operation of sample readings dosage and bleed off rates Adequate bunding is provided for the system and chemical drums to prevent spills causing damage Availability of approved connection to power A clean 220 250 vac 50 Hz 10 amps supply some options may need more than one outlet or increased current capability The terminal strips supplied with the controller activate a 240V AC supply rated 7A combined These terminals are active when the Relay Output for the specific function is activated eg pH terminal will go active 240Vac when the pH monitored value is outside the set point These outputs should be wired by a qualified electrician The Neutral and Earth connections for each output must be connected to the commoning blocks using the terminals To install Unpack the equipment and check for any damage Ensure all parts are accounted for Assemble the inlet and outlet PVC valves on the sensor manifold Remove the protective cap and fit the pH ORP probe into the manifold Connect a 20 mm line from the circulating pump discharge line or system common discharge header to the inlet of the manifold Connect a return line from the manifold outlet valve preferably in PVC pipe to the pump suction or common suction header or to the tower basin If installing a BCD Feeder assemble the BCD feeder as per its separate instructions and floor mount in the vicin
5. FLOW CON OFF ALM Will flash a value if alarmed LOCK Lockout period in minutes or OFF For descriptions and information on setting these items refer to the section Set ORP screen Note If LOCK is flashing the controller is exercising lockout This can only be released after correcting the cause and visiting the Set ORP Screen The reset is achieved by toggling the lock OFF then re entering the lock value Water Usage Meter WUM Read Screen This screen displays the total water usage readings for Makeup Bleed amp their Difference These values can be reset in the Calibration menu The corresponding screens display the Makeup Bleed and BackWash water meter readings It also shows the usage as a Month to Date MTD amp Year to Date YTD figure MTD figure will reset automatically on the 1st day of the new month YTD figure will reset automatically on 1st Jan The measurements in litres of each water meter will be data logged for the selected datalog period Note Changing of log intervals within the time period will result in inaccurate readings in AquaGuard 2 Log intervals is recommended at 30min which allows for 1 month worth of data 19 Conpresson 1 ia Weipt ri Wiring into Cortrotier V System Configuration 4 20mA Read Screen This screen displays the current rating of the independent device installed and the reading as defined by user Protocol Read Screen This screen displays the selec
6. and Date Screen The current time day week and date are important for managing the treatment program and timing of ORP biocide control and for time stamping the data log Only two values are adjustable but each contains several components CLK denotes clock time in 24 hour format Hours and minutes are set separately DATE denotes the current date Day month and year are set separately This screen also displays the day of the week which it calculates from the date and the week number according to the following outline The week is determined by the controller and changes at midnight between Saturday and Sunday Week is used in the set up of biocide dosing programs Set Data Logger Screen This screen is used to set the data logging options The options are shown below Log interval 30 mins Options 1 2 5 10 15 30 60 120 240 Expressed in minutes Use the arrow keys to cycle these selections Log period is a calculated value that the controller computes and is expressed in days The data log file will hold approximately 2400 entries which means that the duration is a function of the log interval E g a log interval of 30 minutes will produce a total log period of 35 days Set Alarms Screen Allows the user to configure various alarm functions within the controller IGNORE FLOW OFF When set to ON disables loss of flow alarm Options OFF ON Use arrow keys to cycle these selections REPEAT Every Morni
7. arrow keys to cycle these selections Value for Makeup Bleed Bkwash can be set from Disabled to 1000 ltr per Pulse Eg 1 Plse 0 251 would be used if Water Meter Cable Connection Water Meter for Makeup line is to be connected to mainboard d r meter provides 4 pulses through the terminals for WM amp Gnd per litre Water Meter for Bleed line is to be connected to WUM board 1 Plse 10 01 would indicate 1 through terminal WM1 pulse per 10 litres Water Meter for Backwash line is to be connected to WUM board through terminal WM2 4 20mA User Set Screen This screen allows user to set up an independent device which can be monitored through an Aquarius controller USER SET can be changed to a suitable name eg pH 4mA is the min value and 20mA i Saran Use arrow keys to cycle these will be the max Alarm can also be set with a range selections ALM Options alarmifabovespecified value alarm ifbelow specified value alarm if outside specified range OFF Alarm disabled Use arrow keys to cycle these selections Set Protocol Screen Allows user to select either of two protocol options for interfaces to external features MODE AquaGuard Options AquaGuard MODBUS Use arrow keys to cycle these selections 17 W System Configuration 18 The Read Status Mode Aquarius controllers offer a number of read only screens that show the status of the current treatment pr
8. 20 line alphanumeric display ORP Verification Temperature Cal Buttons ti The six button key pad is the primary user Erase Calibr interface The buttons provide the means to Panel Selection navigate the screens and set the operational parameters for your desired treatment program READ Used to display READ only screens SET Used to display SET screens CAL Used to access sensor calibration screens t Up amp Used to scroll between screens J Down arrows or alter values for input ENT Enter Used to complete or confirm an action This will move the process to the next programmable function 10 System Configuration 2 Default Screen The factory setting is to show the default screen on power up The Aquarius default screen displays Company Name name identifier of the equipment firmware version and the current system date and time If there is an active system alarm details will be displayed on the fourth line Users may also configure the controller to show the current sensor readings instead of the default screen If the sensor readings screen is selected all current values of measured parameters are displayed Calibration Access from the CAL button Press the CAL button on the front panel The calibration mode selection screen will appear on the alphanumeric display By pressing the t Up and Down arrows the user can cycle all of the calibration modes indicated in the menu tree diagram ise Water
9. Models for Cooling Systems using Oxidising Biocides ORP100 ORP100WP ORP101 ORP103 ORP100BCD ORP Controllers USER MANUAL Ni Q UARIU S Dec 2008 Version 3 0 7 MB WATER QUALITY CONTROL Congratulations Where to find the serial number Section contents Installation guidelines Section 1 oon amp Ww System configuration Section 2 1 Manufacturer s Warranty Section 3 26 Unit 1 23 Richland Avenue t 617 3274 4750 C PI LD 410 ee ae 8 f 617 3274 4736 Coopers Plains QLD 4108 bale Mu ectanuslech Comey AUSTRALIA e info aquariustech com au This document is subjected to Aquarius Technologies Pty Ltd trading terms and conditions which can be obtained from the following link http www aquariustech com au terms html Cooling Water Treatment Controllers Congratulations We know you will be happy with your decision to purchase a new Aquarius Technologies Controller These units are now supplied with standard features that are considered optional extras in most other systems if available at all The updated software now incorporates our newly released Aquarius Proprietary Logic APL which has capabilities to control monitoring and responses to much tighter tolerances that were ever possible in earlier models You also have the comfort of knowing that these models are capable of being upgraded by connecting to a notebook computer locally or via the optional cellular communications packag
10. Usage Meter WUM Totals Mode JM total value can be reset from here Pressing ENT will bring to a second screen for confirmation ORP Verification Mode To verify ORP separately press ENT for ORP verification Then place the probe in the requested solution and press ENT The screen will display the message PROBE STABILISING PLEASE WAIT Then rinse the probe in fresh water and place it in the second solution requested press ENT when ready The screen will display the message PROBE STABILISING PLEASE WAIT When this is completed the user will be prompted to press ENT and will be returned to the CHOOSE CAL MODE screen Part Number AS7250 250 mV Part Number AS7475 475 mV Temperature Mode To calibrate Temp press ENT for Temp calibration Press the ENT key on the key pad to access the temperature calibration sub menu Steps in Temperature Calibration Conductivity is calibrated by first setting temperature and this is important or invalid performance may result To set the water temperature sensor enter the actual temperature as read from a thermometer or accept the temperature value displayed on the screen The temperature value is changed via the t Up and Down arrows on the key pad To accept the reading displayed press the ENT key on the key pad The message screen changes to indicate PLEASE WAIT When the calibration is complete the screen will display TEMPERATURE CAL OK press ENT on t
11. ave been manufactured in whole by Aquarius and ii the Aquarius manufactured components in third party goods Buyer means any person or entity who buys product for consideration from Aquarius The Law means and includes the Trade Practices Act Commonwealth 1974 and relevant State and Territory fair trading or other consumer protection legislation and includes any statute amending consolidating or replacing the same from time to time Warranty 1 Aquarius warrants that i all Product is produced under a Quality Assurance System to 1S09001 2001 standards ii the Product conforms to the written description in the purchase order quotation and related purchase documentation accepted by Aquarius in writing except for such defects that are normally regarded as being commercially acceptable iii the Product will be reasonably fit for the purpose of use described by Aquarius however Aquarius accepts no responsibility for third party misrepresentation iv the Product will be of merchantable quality and free from defects in material and workmanship 2 If within twelve 12 months from either the date of purchase by the Buyer or the date of installation whichever is the earliest the Buyer gives to Aquarius written notice that the Product does not correspond with the description or is defective and such defect could not have been detected at the time of delivery and Aquarius agrees then PROVIDED
12. bers may change depending on your software configuration The relay numbering for each software configuration is easily obtained by running the Test Outputs routine To enter the Test Outputs routine press and hold the READ key for 5 seconds Now press the ENTER key to move the cursor to the MAN AUTO selection Press the DOWN arrow key to select AUTO Test outputs operation The controller will now cycle the output relays from REL1 through all available relays for 5 seconds each As each output turns ON the module and relay number are displayed in the Test Outputs window as follows Line 3 RL1 pH ON 5 Flow and Alarm relays are common across all controllers and are clearly labelled on the BMS Connector Board Relays COM Relay O P lt _ Aupuariiis l BMS Coniroller Computer The COMMON of each Event Output relay can be supplied by a USER signal 5 12 etc from BMS into RLY S COM or use an internal 12 volt DC signal from the controller for isolated inputs This selection is made by placing the jumper on JP2 to either 12V or RLYS COMM The jumpers on JP1 are connecting each Event Output relay COMMON to the supply selected with JP2 to save on external wiring in most cases a common supply is sufficient By removing these jumpers the user can choose to individually wire each relay providing true clean contact switching for all outputs System Configuration 2 Conversions to Engineering Units Ea
13. ch 1 5 volt DC analog input will need to be converted back into its appropriate unit of measurement Conversions for each input are as follows Testing Once all connections have been made and all conversions entered into the BMS the BMS interface must be verified For all analog inputs the reading on your BMS display should be within 1 of the reading displayed in the data display window on the controller If the BMS allows these readings can be calibrated to more accurately represent the controllers reading If one or more readings is out of tolerance or cannot be calibrated check your conversions and record voltages at the input If the voltage is OK the problem is most likely in the conversion If the voltage is not OK check the sense resistor value and all cabling LED s L1 thru 8 on the 4 20 Interface Board illuminate to highlight open circuit or high resistance current loops For testing of Event Outputs run the Test Outputs routine whilst watching the BMS display You should see each relay output cycle ON for 5 seconds them OFF Turn Flow ON and OFF and watch for the flow indication at the BMS Set an Alarm in the controller remove sensor alter SET point etc and look for an Alarm indication at the BMS Useful Contact Information ParameterConversion Units Temperature 0 99 9 value 1 4 100 wc Conductivity 0 9 99 value 1 4 10 mS cm ORP 0 999 value 1 4 1000 mV pH O 14 00
14. cycle these selections MODE FLOW Unsafe maximum Options FLOW CON TIM ORP warning OFF Use arrow keys to cycle these selections Unsafe minimum ORP warning Default Values ALM Options When the cursor is on one of the alarm modes press ENT to change alarm if above specified the numerical values associated with that alarm Select from the value values of 25 50 100 150 200 300 and 400 These values are the alarm if below specified range from the set point that will trigger an alarm Press the ENT value again to move to the next set ORP item alarm if outside specified Warning Alarm defaults Min 400 Max 750 range f The controller has factory defaults which will issue alarms when 7 F Alan a aiee P m these values are exceeded Ise arrow keys to cycle these selections LOCK OER Options Preferred lockout period Value In the range of 10 to 990 minutes OFF disabled Use arrow keys to cycle these selections If the lockout time is greater than 10 the lockout function is active The controller will then lock out output after the selected time has elapsed without the controller having reached its nominated set point for ORP This is a safety feature to prevent overdosage in case of sensor failure 16 System Configuration 2 Set Water Usage Meter WUM Screen Allows user to set amount of water per impluse Use the ENT key to switch between the items Then use the
15. e They are also scalable in terms of adding modules to expand capacity over time Models covered by this Manual Let us help you learn about your new Controller This manual will take you through all of the functions available from the keyboard to the display and provide a clear and logical sequence for processing the configuration settings Please also take the time to send us details of the Installation on the Registration Form provided This will enable us to provide the very best level of technical support should you need to contact us for any reason Models for Cooling Systems using either Sodium Hypochlorite or BCDMH as Oxidant ORP Series Where to find the serial number Model ORP101 Serial Identification Label All Aquarius Technologies Controllers are manufactured with a Serial Identification Label SIL This will be affixed to the wall of the controller on the outside face on the right side The label is the best reference for making inquiries for service or Technical Assistance Any controller that does not show evidence of the SIL may have the warranty voided Key data being Model e g ORP101 This is actual Controller model and indicates the configuration Build e g OCT 05 Would indicate this controller was manufactured in October 2005 Serial No e g 0510CT1000011 Is the specific serial number for this Controller Section Contents 1 Installation Guidelines I2 Sys
16. e Data Log The data in the data log can be retrieved in a numbers of ways namely 1 The data log can be down loaded locally to a laptop using the Free Hyper Terminal program available in Microsoft Windows program via a Serial cable attached to a laptop and to the DB9 connector fitted internally in the controller 2 If a GSM modem and a SIM data card have been fitted the data log can be retrieved remotely by again using Hyper Terminal Both of these methods retrieve the data log in text format which will need further importation into an Excel spreadsheet for trending and graphing for reporting means 3 Using AquaGuard 2 30 day trial version or AquaGuard 2 Activation Key allow for the data to be download into a database and with direct importation into an Excel spreadsheet CWT_Graphs xlt template to automate the graphing summary and trending charts and speed up reporting Use of a serial cable and a laptop allows for local download as in No 1 above 4 Where a GSM modem with a SIM data card has been fitted full remote control is available using AquaGuard 2 software as in 3 above plus alarms to 3 phones and remote start up of disinfection or changes to set points all from the PC or laptop in your office or car HyperTerminal Setup 1 Start Programs Accessories Communica tion HyperTerminal to start the program the program that is run is hypertrm exe 2 Start a session called Download or another m
17. e inquiries Please print all details except for signatures Model aeee eee ANER annee eue Ie aree Seral No raae R ege eE The above equipment was satisfactorily commissioned for Owner Company Name Semena usses EE NERA Re Sen ca CAE ee sans Ree Seen rne Ades Address t E E A e E eE EA E A Ae Address 2 FE P 9 R e 2 A A2 AAS E R rA D E S State aveecsyeeevuvessreverncseresst GUNNERY 2222137220023720 Eene EEEE Signed for and on behalf of the Equipment OWNER Names U gt gt eR ea St eS ae ee este cabet 0 BYE oh ea E E Signature erect er e ree E de AE ee e ende sete Commissioning Company Name eeren e E erra se RN SR E Address U e e eee cn e E te eae ees GUL ee os DEA UE Tana State gt ee eade nacien COUMY 2 Sdn At ett EE Technician Name naines inserted eerx eae ERE Dateren Signature iamen e E Thank you for your very valuable support purchase and installation Aquarius Technologies Pty Ltd _ Warranty Registration gt gt gt gt gt Faxing Instructions for Registration Fax this form immediately to Aquarius Technologies Pty Ltd 617 3274 4736 Upon receipt your controller will be regis tered in our equipment database This will provide a ready confirmation of the actual equipment installed and the configuration characteristics at your specific installation This information will assist greatly with our treatment of technical and service inquiries in the future TECHNOLOGIES PTY LTD
18. eaningful name 3 Select using Direct to Com 1 the most likely communications port It will then ask for settings of COM1 Select 9600 baud 8 bits no parity 1 stop bit and no flow control 4 Select Transfer Capture Text and name your file as normal download file names i e Site month year txt e g XYZ0406 txt for a April 2006 download at site XYZ 5 Press then downloads will start as normal 6 At the end of the download select Transfer Capture Text Stop 7 The file with a ht extension will be saved by selecting File Save 8 Make a short cut on the desktop to this file All the settings will then be configured so when you go into it from the short cut start from step 4 We now have the downloaded data from the controller in text form The txt file can now be imported into an Excel spreadsheet to obtain trend graphs etc 9 Open up the Excel spreadsheet it will ask you what file you would like to import Select the file as named in step 4 10 The data will import into the spreadsheet and you can commence to set up trend reports graphs etc 21 V System Configuration GSM MODEM SET UP SIM Card setup Provider 1 Aquarius recommends using Telstra as a Service Provider for Data Communications in Australia between AquaGuard and the Water Treatment Controller 2 When requesting a new account from your Service Provider the following information should be given to them in ord
19. er to receive a SIM card that is data enabled and has the correct phone number request from Service a Advise the Service Provider that you require a Data enabled SIM Card b The account should have no voice message service c The account should be stripped of all auxiliary services d Ask for the Data Telephone Number as well as the Voice Number of the account 3 Once you receive your new SIM card perform the following functions a Remove all password protection from the SIM i e no Pin Numbers to switch on This can be done by inserting the SIM card into a telephone and removing the PIN activation on start up b Insert SIM card into the modem by removing the black cover situated below the LED lifting the SIM holder and placing the SIM in the slot Remember to push the SIM card holder into the LOCK position c Record the Data telephone number in a safe place Aquarius recommends placing a sticker with the number on the modem itself 4 All messaging and other features can now be setup via AquaGuard 5 Should there be any further problems in accessing data or receiving SMS messages from the SIM card Please contact the Telstra Help Desk on 1800 010 253 Option 2 or your Service Provider who are equipped to deal with Data Accounts etc Programming a GSM modem You communicate with your modem via a serial communications program such as HyperTerminal Telix etc Plug the cable provided from the 22 modem into t
20. he key pad to end 11 2 System Configuration Erase Calibration Mode There may be times when the user decides to set the controller calibration back to factory defaults This is achieved by erasing the controller s calibration data The user will be asked to confirm this action and once accepted the menu will return to the CHOOSE CAL MODE screen The controller will then have settings that are factory defaults as outlined in the product specification sheet It is very likely that in this event the user will need to perform the calibration process again Panel Selection Mode While in calibration mode the user has the choice of viewing either the standard Aquarius default screen or having all sensor data displayed as the default screen To make this selection press ENT and there will be a prompt to select the default option Factory Alert Screen The Factory Alert Screen provides a warning function and will display when configuration is required from factory settings This screen prompts the user to start a major system setup Source Data Screen The Source Data screen is accessed by holding down the SET key when in the front Read Screen XX Series Series of Controller SN Controller Serial Number V2 01 30 Firmware Version CHK Firmware Checksum BV1 0 18 Bootloader version 19 01 05 Date of Manufacture System Configuration 2 Set Screens Menu All Aquarius controllers come loaded with preset default values f
21. he serial port of your computer Set up the communications program for direct connection to your serial port COM1 COM2 etc at 9600 Baud 8 Data amp 1 Stop Bit with no Parity or Flow Control The AT amp V command ENTER should now return the current modem settings to the screen Once you have established communications with the modem you can begin the Set Up using the following commands Modem Alarm Setup for C series controllers Check Registered phone numbers AT CPBR 1 10 Delete all registered phone numbers AT CPBW lt index gt Enable the use of text mode parameters AT CSDH 1 Set text mode parameters AT CSMP 17 167 Switch the module to text mode AT CMGF 1 Save the settings AT amp W Program the phone book AT CPBW 1 0421XXXXXX 129 Berts Mob AT CPBW 2 0419XXXXXX 129 Freds Mob AT CPBW23 0419XXXXXX 129 Toms Ph Index s 1 to 10 to be used for alarm messages You can do things like List all the phone numbers AT CPBR 1 10 To send a test sms message AT CMGS lt phone number gt lt enter gt alarm message here lt CTRL Z gt SMS call centre number If your having trouble sending an SMS from the GSM Modem it may be that the SMS Call Centre number on the sim card is incorrect To check this place the SIM card into a mobile phone then go into Messages gt Message Settings gt Message Centre Number The number here in Australia should be 61418706700 If not change the nu
22. ity of the system Plumb from the BCD control solenoid to the inlet of the BCD feeder and from feeder to the system Install chemical tanks as required and ensure each dose pump discharge tubing is connected to the manifold injection points provided Run a flow of water through the system under normal operating pressures Check for and repair any leaks The Aquarius Controller is now ready for use Liaise with your chemical specialist for advice regarding any bunding requirements floor drainage requirements and fresh water supply in the vicinity of chemical tanks In addition check on local authority regulations for discharge of trade waste chemical storage and hazards control etc Installation Guidelines 1 Maintenance and Care of Sensors Foulants can lead to inaccurate sensor readings Sensors should be cleaned and calibrated regularly using the following procedures Cleaning of Flow Conductivity Temp Sensor Isolate the flow to the manifold Remove the locking nut from the Flow Conductivity Temp sensor Abrade the sensor surface with 300 400 grade wet and dry paper until the surface is clean the two carbon electrode surfaces are clearly visible and the surface wets out freely Ensure flow paddle is free from debris Rinse the sensor in fresh water and replace it in the manifold Cleaning of pH ORP sensor Isolate flow to the manifold Remove the sensors from the manifold by loosening the lock nut and withd
23. lines Important If the supply cord is damaged it shall be replaced by the manufacturer or its service agents or similarly qualified person in order to avoid a hazard Before you start Select a suitable location for installation preferably in close proximity to the main system protected from the public and environmental factors such as direct sunlight A wall area of approx 0 75 m wide by 1 0 m high is ideal for mounting your controller A minimum floor area of approx 1 5 m x 0 6 m below the controller is required for the chemical tanks This will vary according to the number and type of chemicals being used for dosing It is important to consider environmental elements when installing It is a requirement to provide protection for accidental spills of chemicals and that includes any leaks that can develop from pump pressure lines Some chemicals will damage materials used in construction of buildings particularly roofing Never assume that the equipment will not leak under certain conditions that will occur It is the responsibility of the installer to ensure that such events do not create damage that should have been avoided by correct site selection and the provision of adequate bunding at the time of installation System requirements There are several minimum requirements that should be established BEFORE the controller is installed Minimum 20 mm 3 4 take off and line to supply sample water to the system
24. mber and save it to the SIM card before returning it to the GSM Modem Signal Strength You can check the signal strength at your location by entering the AT CSQ command This can be done with or without the SIM Card in the Modem A 0 33 response is OK If you get 99 back there is no Network available System Configuration 2 Using AquaGuard 2 for remote Communications Installation The AquaGuard 2 Software Program CD needs to be installed on a PC or laptop to be used for communications and be within its 30 day free trial period or the AquaGuard 2 Activation Key CD must be purchased and installed on the PC to allow communication with the particular controller AquaGuard 2 can be used for communications and downloads in two modes Locally connect the laptop with AquaGuard 2 installed to the DB9 connector on the controller located internally on PCB using a serial cable Remotely with a GSM modem and SIM data card installed in the controller AquaGuard 2 can be used to communicate between a laptop equipped with a mobile phone and Bluetooth adaptor via the GSM network to the controller See AquaGuard 2 User Manual for full details Troubleshooting of AquaGuard 2 AquaGuard software has been extensively tested during both development and site trials However the rate at which PC hardware and software is developing make it impossible to ensure that AquaGuard will operate in all situations The greatest problem faci
25. ng Options Every Morning Every 4 hrs Once only Never Use arrow keys to cycle these selections IGNORE CAL ON When set to OFF enables out of calibration alarms Options OFF ON Use arrow keys to cycle these selections Note This option is only available with GSM Modem Option System Configuration 2 Set Alarm Screen Name and Phone Allows the user to enter up to three names and contact phone numbers to receive notification of system alarms via mobile phone sms alerts Only available when a Communications Kit is fitted to the controller Options three phone numbers PH1 PH2 PH3 Use the arrow keys to cycle through these selections Press ENT to place the cursor on the NAME field and use arrow keys to select characters Press ENT to select and move the cursor to the next character Pressing ENT a second time will move the cursor to the NUM field The same process applies for entering the telephone number the arrow keys cycle numbers O through 9 and ENT to move to the next number 15 W System Configuration Set ORP Screen Refer to table 2 Allows the user to set the ORP options for the controller Table 2 CT bs A amp P SET Models ORE Series Saale Series Series Series value from Table 2 Options Value range of 0 to 999 mV Options Use arrow keys to cycle these Available selections DUTY Default Mode 50 Pump Dose Duty Options Values in the range of 1 to 100 Use the arrows to
26. ng new installations is to ensure that the software can be installed and that correct communications can be made Problems with Software Installation If error messages occur while AquaGuard is being installed record the details of the error and details of the PC that AquaGuard is being installed onto such as speed RAM size operating system Windows 2000 etc serial devices fitted to the PC and free disk space Relay this information to Aquarius Technologies and our software team will endeavour to find a solution Problems with Communication If correct communications cannot be established record any error messages being shown and perform the following troubleshooting steps to ascertain the problem Determine that the modem has been set to operate at 9600 baud 8 bits 1 stop and no parity Determine that the modem is initiallising by observing flashing LEDS on the modem at the start of the connection Use HyperTerminal to communicate with an external PC such as in an IT department or within Aquarius Technologies Ascertain if the modem is connected to the site and the controller is receiving the incoming call and is auto answering Supply Aquarius with the site details to ascertain if a connection can be made from another PC 23 V System Configuration BMS 4 20 mA Interface Introduction The Building Management System output option for your controller provides a local BMS PLC SCADA system with 4 20 mA
27. ogram These are read only screens and cannot be used to modify a program Moving Between Read only Screens and Set Program Screens It is possible to jump from a read only screen to the corresponding set program screen by pressing the SET key Similarly the User can move from a set program screen to the corresponding read only screen by pressing the READ key Alarm Read Screen The alarm read screen shows the configuration of the system alarms The second line of the display shows how often alarms will be re transmitted The third line displays current active alarm Note where multiple alarms are active the screen will briefly rotate each alarm into view Thus the following could appear on the third line display Temp Temp CAL ORIG OUT OF CAL Cond Cond CAL ORIG OUT OF CAL ORP ORP CAL ORIG OUT OF CAL pH pH CAL ORIG OUT OF CAL Conductivity 300s ORP 300s pH 300s Sensor Alarms have a five minute delay The 300s Seconds will count down to zero before the alarm is activated System Configuration 2 Sensors Status Screen This screen displays the status of sensors FLOW ON OFF CHEMS LO OK TEMP Current Temperature of the System in C DATALOG The Interval set for Logging ORP Read Screen This screen displays the ORP status RL relay OFF ON ORP The current value of the ORP in millivolts SET the current control setting for ORP in millivolts DUTY The current dose pump duty set MODE ORP
28. or all of the treatment program parameters On start up the controller will operate according to those defaults However every application should have a planned treatment program developed Decisions need to be made on what ORP value is the most appropriate Once the program has been determined it may be set in the Aquarius controller as described in the following sections The SET button gives access to the thirteen separate screens which may be used in setting a water treatment program as shown in the following graphic SET Menu Functions Key pad Function The convention followed here is that the t Up and Down arrow keys will cycle first through the screens and the ENT button will set the cursor position within the screen The arrow keys are then able to adjust those values highlighted by the blinking cursor Pressing ENT on completion will take the user to the next function When the cursor is returned to the top left corner of the screen the arrow keys can be used to progress to the next or previous screen Note Modes have the following meanings OFF Output is SET OFF FLOW Output only cycles while FLOW ON CON Output cycles continuously ORP Oxidation Reduction Potential Output only cycles while the ORP output is ON DUTY Regulates output capacity TIM Output only cycles while the Timer is ON TIM FLOW Output only and cycles when flow is present 13 V System Configuration Set Time
29. rawing the sensor from the manifold Rinse the sensors in fresh tap water and remove any visible fouling This should be done carefully by lightly scrubbing with a tooth brush or similar Place the sensors in the Electrode Cleaner solution AS9500 for about 5 minutes to completely dissolve any trace of inorganic foulants Remove and rinse thoroughly in fresh water before replacing it in the manifold Proceed to calibration or verification of sensors as outlined in the commissioning section Accessories and Spare Parts Reagents AS5250 250 mV ORP solution AS5475 475 mV ORP solution Sensors PR_FCT Combination Conductivity Flow and Temperature Sensor PR_pHORP Combination pH ORP and Ground reference Sensor Peristaltic Pumps AP_PERI_S_KIT AP PERI SERVICE KIT Maximum service interval 12 months Included in this Kit are the following e AP_TUBE4824 1 e AP_INJECT 1 e TUBESUCTION 2 e TUBEDISCHARGE 2 AP_PERI_O_KIT AP PERI OVERHAUL KIT Maximum service interval 2 years Included in this Kit are the following e AP_TUBE4824 1 e AP_INJECT 1 e AP_ROLLBACK 1 e AP_DWEIGHT 1 e AP_LID 1 e TUBESUCTION 2 e TUBEDISCHARGE 2 Test Meters required HI8314 Portable pH ORP meter Routine Testing The use of an Aquarius control system will automatically vary the dosages and maintain good conductivity pH ORP and disinfection control even where there are wide fluctuations in sys
30. rius personnel or persons appointed by Aquarius at Aquarius premises or at the site or premises of the supplier to Aquarius This warranty does not include removal installation costs or liability exceeding the selling price of the Product Aquarius warrants that all repairs on returned Product will be free from defects in materials and workmanship for a period of sixty 60 days or vi replace the Product 3 The Buyer will be liable to Aquarius for all reasonable costs incurred by Aquarius in relation to the investigation analysis and testing of a Product which are not defective in the reasonable opinion of Aquarius 4 Inno circumstances will Aquarius i incur liability in respect of or arising out of or in connection with harm or injury suffered or incurred by the Buyer ii incur liability in respect of any special consequential direct or indirect loss or damage iii accept liability for the cost of any repair or attempted repair by the Buyer by any unauthorised third party lt Warranty Registration Commissioning amp Warranty Registration This form should be completed by the Equipment OWNER promptly after installation amp commissioning When signed is should be faxed to Aquarius Technologies Pty Ltd on 617 3274 4736 This will ensure the equipment details are logged to our confidential Warranty Database to activate your warranty registration and assist our ability to process any future servic
31. signals proportional to measured values along with ON OFF clean contact relays for Alarm Flow and the status of all output relays Connections All connections for BMS outputs are made via the BMS Connector Board cabled through spare glands in the base of the enclosure The BMS Connector Board provides clear labelling of all 4 20 mA and relay status outputs The configuration of the event outputs is discussed below 4 20 mA Outputs The BMS output option is available in 4 channel C series or 8 channel configurations 8 channel KPI only with 4 20 mA signals proportional to Temperature Conductivity pH and ORP along with umPY and PIT rates on two metals for KPI 3 series controllers J 4 20 mA 1 5 VOC D 250 lt S GND Ohm ae Aquarius Controller GND Computer It is recommended that a 250 Ohm sense resistor is used at the BMS end of the connection for each 4 20 mA input providing the BMS a 1 5 volt DC input across the range of measurement Note In cases where the BMS requires a 2 10 volt analog input 500 Ohm sense resistor the 4 20 mA output may only be accurate up to 95 of the maximum scale Event Outputs Both the 4 channel C Series and 8 channel KPI 3 BMS options provide for ON OFF clean contact switching for the current status of Alarm 24 Flow and all available relay outputs Relay numbering is consistent within each family of controllers but dynamic across the full range so relay num
32. sors solenoid valves and wire strainers should be checked for correct operation and cleaned of any debris every month so they work efficiently Injection non return valves and pumps should be cleaned and checked at least annually Sodium Hypochlorite being highly alkaline may lead to scale formation on its dose injector and this may require acid cleaning on a frequent basis On the peristaltic dose pumps the squeeze tubes and roller block should be checked at least annually and should be replaced every 12 24 months More regular maintenance may be required for the larger 3 0 l hr pumps due to increased pumping rates Chemical suction and discharge tubes should be inspected monthly and replaced as necessary 3 Months 6 Months 1 Year 2 Years Verify Flow ON OFF Verify pH ORP Probe Test Outputs EN E V EN Test Pumps Solenoid Operation Clean and Calibrate pH ORP Probe Check Clean Injectors Inspect Suction Discharge Tubing Check Clean Solenoids Peri Pump AP Service Kit Peri Pump AP Overhaul Kit 8 Installation Guidelines f T E j Drilling Dimensions for Wall Mounting of Controller W System Configuration CAL Menu Functions a ENTER b d Aquarius Control Systems Your new Aquarius controller system features a front panel that consists of Choose Cal Mode Erase WUM Totals Screen A 4x
33. ted protocol mode of the controller BD 115200 9600 MODE AQUAGUARD MODBUS Slave Addr Current address assigned for MODBUS TX Current status of transmit RX Current status of receive ERR Current indication of communication errors For descriptions and information on setting the protocol refer to the section Set Protocol Screen For further instructions on the operation of this interface refer to AquaGuard 2 Manual Tank Alarm Tank alarms come in two sizes TANK_ALARM_SM 500mm complete with 3m suction tube drum weight and 3m connection cable or TANK_ALARM_LG 1000mm complete with 5m suction tube drum weight and 5m connection cable Tank Alarms can be configured for closed contact on empty default or open contact on empty To change remove circlip from bottom of Tank Alarm and reverse the float Designed for simple installation Simply cut or drill 25mm hole in the drum cap mount the compression gland into the cap insert the Tank Alarm through the bottom of the gland adjust height to desired depth and tighten compression gland For wiring into Tank Alarm Box refer to diagram on the left System Configuration 2 Data Logging and Communications Set up Data logging facilities are a standard in all C series controllers and with the Data Log interval set to 30 mins over 4 weeks of data logged on a 24 7 basis can be stored before it is over written See Set Data Logger Screen on page 15 Down loading th
34. tem Configuration Minimum System Requirements Read Mode Maintenance of Sensors Alarm Read Screen sa Cleaning Flow Cond Temp sensor 7 Sensors Status Screen 19 Cleaning pH ORP sensor 7 ORP Read Screen 19 Water Usage Meter Read Screen 19 Accessories amp Spare Parts 4 20mA Read Screen 20 Sensors x Protocol Read Screen 20 ST onali Pumps Tank Alarm with wiring instructions 20 Reagents 7 ere Test Meters 7 Data Logging amp Communications Setup 21 Routine Testing 7 _ Hyper Terminal Set Up 21 Regular Inspections amp Maintenance 8 GSM modem set up 22 Warnings 8 Adding a SIM card to GSM modem 22 Adding phones nos for Alarms 22 2 Using AquaGuard 2 software 23 e Adding AquaGuard 2 Activation Key 23 Aquarius Control Systems BMS 4 20 mA Interface 24 Screen Buttons 10 Default Screen 11 Calibration Access from the CAL button 11 Erase WUM totals Mode 11 ORP Verification Mode 11 Temperature Mode 11 e Steps in Temperature Calibration 11 Erase Calibration Mode 12 Panel Selection Mode 12 e Factory Alert Screen 12 e Source Data Screen 12 Set Mode 13 e Set Screens Menu 13 e Set Time amp Date Screen 14 e Set Data Logger Screen 14 e Set Alarms Screen 14 i R 3 e Set Water Usage Meter Screen 17 e Set 4 20mA User Set Screen 17 Manufacturer s Product Warranty e Set Protocol Screen 17 Commissioning amp Warranty Registration 27 gf Installation Guide
35. tem load or demand The principles of Best Practice and Duty of Care that are the responsibility of the system owner dictate that all systems should be routinely serviced and tested chemically and the results logged 4 Installation Guidelines Warnings Chemicals in use as part of the treatment program may be hazardous Please refer to the full Material Safety Data Sheets MSDS provided by your chemical supplier and ensure all personnel involved are aware of the handling and safety procedures Please read and understand all safety warnings on chemical containers before servicing any dosing equipment Wear as a minimum safety goggles and gloves when servicing the dosing equipment Do not mix concentrated acids and oxidising agents as explosion and or toxic and lethal gas may be evolved and or fire result Keep all chemical containers sealed and free from contamination Regular Inspections and Maintenance For optimum results and continued accuracy the complete operation of the controller system should be verified at least on a monthly service basis All sensors should be inspected cleaned and calibrated as necessary every month Maintenance Clean and Calibrate FCT Probe V 1 Month Both pH amp ORP sensors age with time and temperature and have a typical life span of 24 36 months depending on the application in which they are operating and should be replaced accordingly Where fitted flow sen
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