User Manual Bandsaw N4400
Contents
1. M 6 1 7 le 7 TEN eee cere er ee 8 2 1 Intended IR eee 8 2 2 Manu l cont nis m 8 2 3 Making changes and modifications to the machine 8 2 4 Responsibilities of the operatot n derer Re CHR PUER OR 9 2 5 What is required of the personnel c ete bec iat 9 VEO IJ HX 9 2 7 CREER 10 2 8 Hazards arising from the machine eee 10 VES MSK 10 3 Declaration of Conformity eee eere ee 11 Technical dela 12 4 1 Dimensions and Weight ee 12 4 2 Operation and storage conditions eee 12 4 3 Electrical connecti n 12 WEE 13 4 5 DUS SKOON m 14 5 Setting up the machine au 15 Ded aeree oe iae oxi ioa Dok Done inne E s 15 5 2 Data m 16 6 Setup and installation 17 Ol 99 instructions Lurer 17 OA POSIMOMING pt 17 6 2 RTE 18 6 2 2 Setfing up the work table ruit reete ed deinen 18 7 19 7 1 Safety EE 19 7 2 Switehing on the ma hine 20 7 3 Authorised work techniques ne inte 20 7 4 A2. H User Manual Translation Bandsaw 4400 Keep this manual handy and in good condition for continual reference Dok ID 503 15 4502 Englisch 2010 10 01 Bandsaw ammer 3 Attention Upon arrival the machine must be inspected immediately If the machine was damaged during transport or if parts are missing a written record of the problems must be submitted to the forwarding agent and a damage report must be drawn up Be sure to also notify your supplier straight away putting the machine into operation This manual must be kept in good condition as it is considered to be a part of the machine Furthermore keep the manual handy in the vicinity of the machine so that it is acces sible to personnel when they are using maintaining or repairing the machine i For the safety of all personnel it is necessary to conscientiously study this manual before assembling and HAMMER A product of the FELDER GROUP Felder KG KR FELDER STR 1 A 6060 Hall in Tirol Tel 43 0 5223 45 0 90 Fax 43 0 5223 45 0 99 E Mail info hammer at Internet www hammer at 4400 Table of contents Bandsaw Table of Contents Econo C 5 1 1 Explanations of the Symbols aaa a 5 1 2 Information regarding the manual 5 1 3 lability and warranty ii tert tree e etre e pee ob 6 1 4 eu 6 Ese M
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4. e Ensure that there is sufficient space for working and tools that are not fixed or have been left lying around the machine Ensure there is ample distance around may be the cause of accidents between the machine and other solid contructions e Install the safety equipment according to the instruc such as a wall or other machines tions and check that it functions properly Keep the work area orderly and clean Components Warning Danger electric current Work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions Before assembling and installing the machine check to make sure it is complete and in good condition Warning Risk of injury An incomplete faulty or damaged machine can lead to serious bodily injury or equipment damage Assemble and install the machine and other units only if they are complete Attention Risk of material damage Only operate the machine in ambient temperatures from 10 to 40 C If the instructions are not followed damage may occur during storage 6 2 Positioning Characteristics of the installation site e Operation room temperature 10 to 40 e Ensure that the work surface is sufficiently stable and has the proper load bearing capacity e Provide sufficient light at the workstation e Ensure there is sufficient clearance to or shield neigh bouring workstations e Risk of injury Keep machines tools and accessorie
5. 11 Spare parts 11 1 Machine base frame Pos Teilenummer Teilebezeichnun Pos Teilenummer Teilebezeichnung 1 504 15 469 INBUSSCHRAUBE M412 26 504 15 482 B rstenausleger 2 406AA SCHEIBE M4 VERZINKT 27 504 15 481 B rste 3 504 15 534 Schalterschutzabdeckung 28 423BB INBUSSCHRAUBE M6X10 SCHWARZ 4 504 15 470 SCHRAUBE M4X40 29 406C SCHEIBE M4 VERZINKT 5 504 15 525 Sicherheitsschalter 30 401D SKT MUTTER M6 VERZINKT 6 504 15 483 Einspann Mutter 31 Erdungskabel 7 504 15 475 Bands gerahmen 32 418EA SKT SCHRAUBE M10X20 SCHWARZ 8 504 15 457 T rscharnier NA400 FB 33 504 15 458 Exzenterhandrad T rschlie er N4400 9 406AA SCHEIBE M4 VERZINKT 34 406EA SCHEIBE M10 VERZINKT 10 401C SKT MUTTER M4 VERZINKT 35 440C SICHERHEITSSECHSKANTMUTTER M10 11 504 15 543 obere T re 36 504 15 503 unteres F hrungsaggregat 12 504 15 487 durchsichtige Scheibe 37 401F SKT MUTTER M10 VERZINKT 13 504 15 514 Flachkopfschraube 38 504 15 538 Tischhalterung 14 423BB INBUSSCHRAUBE M6X10 SCHWARZ 39 504 15 478 Winkel 15 504 15 489 Verbindungsst ck 40 504 15 523 Andruckrolle 16 418CJ SKT SCHRAUBE M6X20 SCHWARZ 41 504 15 530 Sprungplatte 17 504 15 541 Schlauch 42 418CP SKT SCHRAUBE M6X40 SCHWARZ 18 440A SICHERHEITSSECHSKANTMUTTER M6 43 401D SKT MUTTER M6 VERZINKT 19
6. 504 15 465 Fl gelgriff M6x20 44 417DC SKT SCHRAUBE M10X70 SCHWARZ 20 404D SCHEIBE M8 VERZINKT 45 504 15 520 gef hrter Anschlusswinkel 21 504 15 497 Schutzabdeckung 46 504 15 476 groBe Scheibe 22 504 15 502 untere T r 47 41801 SKT SCHRAUBE M6X16 VERZINKT 23 504 15 522 Gewindemutter 48 401E SKT MUTTER M8 VERZINKT 24 504 15 472 Blechschraube st 4 8x16 49 504 15 493 Flugring 25 4041 SCHEIBE M5 VERZINKT N4400 E01 01 g ltig ab Eigentum der Firma Felder KG Es darf Stand 09 2008 Maschinenst nder 11114 ohne Erlaubnis weder ver ert kopiert 10 2007 noch 3 Personen mitgeteilt werden 34 Bandsaw wee ammer Spare parts 14 11 2 Machine table 15 lt gt Pos Teilenummer Teilebezeichnun Pos Teilenummer Teilebezeichnung 1 423BB INBUSSCHRAUBE M6X10 SCHWARZ 26 504 15 498 F hrungsschiene 2 504 15 539 Drehzapfenausleger 27 504 15 540 Drehzapfenausleger 3 504 15 464 Klemmhebel Euromodel M12 28 440C SICHERHEITSSECHSKANTMUTTER M10 4 404F SCHEIBE M12 VERZINKT 29 504 15 501 Abdr ckschraube 5 406C SCHEIBE M4 VERZINKT 30 504 15 484 Schlossschraube 6 504 15 499 F hrungsachse 31 504 15 474 Winkelanzeige 7 504 15 496 Zahnradwelle 32 504 15 521 Gewinde 8 504 15 494 Zahnrad 33 402C SKT MUTTER M12 VERZINKT FLACH 9 504 15 515 Bolzen 34 504 15 468 SKT SCHRAUBE M12X35 10 504 15 527 Schraub
7. 504 15 486 Sicherungsring 11 432G RILLENKUGELLAGER 6205 ZZ 12 504 15 528 Distanzscheibe 13 504 15 545 oberes Antriebsrad 14 406EA SCHEIBE M10 VERZINKT 15 407EA FEDERRING M10 VERZINKT 16 418EA SKT SCHRAUBE M10X20 SCHWARZ 17 418CP SKT SCHRAUBE M6X40 SCHWARZ 18 440A SICHERHEITSSECHSKANTMUTTER M6 19 401D SKT MUTTER M6 VERZINKT 20 406C SCHEIBE M4 VERZINKT 21 4180 SKT SCHRAUBE M6X16 22 504 15 459 2 Speichen D 160 23 504 15 529 Felder 24 504 15 512 Nadellager 25 504 15 473 Justierstange lti Eigentum der Firma Felder KG E rf N4400 E04 01 Oberes Laufrad oe FELDER ahne GE EE Stand 09 2008 10 2007 noch 3 Personen mitgeteilt werden 37 Bandsaw Hammer Spare parts 11 5 Lower wheel Pos Teilenummer Teilebezeichnung Pos Teilenummer Teilebezeichnung 1 504 15 509 Motor 3x400V 50Hz 1 504 15 507 Motor 1x230V 50Hz 1 504 15 508 Motor 1x230V 60Hz 2 401F SKT MUTTER M10 VERZINKT 3 406EA SCHEIBE M10 VERZINKT 4 504 15 510 Motorhebel 5 406EA SCHEIBE M10 VERZINKT 6 418EJ SKT SCHRAUBE M10X60 SCHWARZ 7 418 SKT SCHRAUBE M10X20 SCHWARZ 8 407EA FEDERRING M10 VERZINKT 9 504 15 504 unteres Antriebsrad 10 504 15 486 Sicherungsring 11 504 15 528 Distanzscheibe 12 432G RILLENKUGELLAGER 6205 ZZ 13 504 15 456 S gebandauflage 4400 It Zg 503 007 028 14 504 15 506 untere Antreibsachse 15 504 15
8. Warranty After sending in your warranty card you will receive Hammer Info Zentrum A certificate of the expanded HAMMER warranty KR FELDER STR 1 HAMMER Info Zentrum Tel 0 52 23 45090 Business hours Fax 0 52 23 45099 099 129 H H 95 12 6060 HALL in Tirol Email info hammer at http www hammer at Sa 09 1120 Austria First Name Name Company Name Important For company orders please provide registration number Street House No Post Code City Phone No Area Code Fax No Area Code Mobile No Code Availability time 0 Yes please send me your Newsletter Email Address TB RT Please fill in the following information your data plate on your machine Machine type Machine Number Electrical DC V PH Hz KW Year of Manufacture Received on Machine was bought from Machine Location 0 Cellar basement First or ground floor 0 Loft Attic Machine setup and training HAMMER Qualified personnel YES sende dan nas en HAMMER Operation manual HAMMER catalog
9. as the accident prevention regulations and general safety regulations applicable to the operative range of the machine shall release the manufacturer and their authorised representatives from any and all liability and compensation claims Hammer Safety 2 7 Personal safety When working on or with the machine the following must be strictly observed Persons with long hair who are not wearing a hairnet are not permitted to work on or with the machine e When working on or with the machine the following must always be worn by personnel Protective gear overalls safety goggles dust mask hairnet to contain long hair etc Sturdy tight fitting clothing tear resistant no wide sleeves Protective footwear That protects the feet from heavy falling objects and prevents sliding on slippery floors Ear protection To protect against loss of hearing 2 8 Hazards arising from the machine The machine has undergone a hazards analysis The properly design and construction of the machine are based on Nevertheless there are some residual risks that must be results of this analysis and correspond to state of the art considered technology The machine runs with high electrical voltage The machine is considered operationally safe when used Warning Danger electric current Electrical energy can cause serious bodily injury Damaged insulation materials or defective individual components can cause a life thre
10. by a competent and qualified person with the appropriate training Ensure that the mains supply is correct for the machine and use connecting cables with a cross section appropri ate to the power consumption of the drive motor The minimum conductor cable size is 2 5 mm for 400V supply If the mains voltage is 230V or has a rated cur rent above 15 A it is necessary to use higher capacity cabling Connect the 3 phases with the R S T clamps L1 L2 L3 and the yellow green electrical conductor with the earth ing clamp When the machine is first switched on check the rota tional direction and if incorrect exchange two phases in 4 4 Noise emissions The given values are emission values and not safe work place values Although there is a correlation between emission and immission levels it is not possible to state whether increased safety measures are required Factors which can considerably influence the present immission level at the workplace include the duration of exposure the character of the work area and other influ ences in the neighbouring area Acceptable workplace values may also vary from country to country However this information should help the user Type Model L Aeq N4400 84 7 dB A LW 97 1 dBw A 5 1 mW the connection box The rotational direction of one phase motors has been set correctly by the manufacturer After connection check that the connection box and cable gland ha
11. is the appointed agent for the compilation of the technical information Jem ete Hall in Tirol 1 1 2010 Johann Felder Managing Director FELDER KG KR FELDER STR 1 A 6060 Hall in Tirol Bandsaw Hammer zs Technical data 4 Technical data 4 1 Dimensions and weight Maschine Bandsaw Total size 800 x 650 x 1900 mm Cutting height 275 mm Package size 780 x 660 1900 mm capacity 420 mm Net weight 140 kg Rip capacity with parallel cutting fence 370 mm Saw blade length min 3950 mm Saw blade length max 4000 mm Saw blade width min 6 mm Saw blade width max 20 mm Saw blade speed 20 m min Wheel diameter 440 mm Table size 420 x 575 x 950 mm Table tilt left 10 Table tilt right 22 3 4 2 Operation and storage conditions 10 to 40 C 10 to 50 C Operation room temperature Storage temperature 4 3 Electrical connection The following electrical requirements must be fulfilled Earth the machine using an electrical conductor The voltage regulation in the electricity network must not exceed 10 of the rated voltage The current supply has to be protected against dam ages e g armoured conduit Connected vacuum hoses have to be earthed to avoid electrostatic charges A All operations may only be executed by an authorised electrical technician Bandsaw N4400 Technical data Hammer ammer The electrical connection may only be carried out
12. lead to severe bodily injury or material damage For this reason these works may only be carried out by authorised trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions Before starting work Before assembling and installing the machine check to make sure it is complete and in good condition Ensure that there is sufficient space for working around the machine Keep the work area orderly and clean Components and tools that are not fixed or have been left lying around may be the cause of accidents Ensure that all safety devices have been properly installed Adjustments to the machine or tool replacement may only be conducted once the machine has stopped Only clamp authorised tools to the machine Install the vacuum system according to the instructions and test its function Only process workpieces that can be safely placed on the machine and guided Carefully inspect workpieces for foreign matter nails screws which might impair processing Support long work pieces with additional surface equipment e g Table extensions Roll supports Ensure that each unit is rotating in the proper direc tion Keep tools for handling short and narrow workpieces close at hand Before switching on the machine always check to make sure that there are no other persons in the immediate vicinity of the machine During operation When changing to another workpiece or whe
13. table 28 Spare parts Storage conditions 12 Switching off the machine 20 Switching on the machine 20 T Technical data 12 Tension saw blade 22 U Upper blade guide 26 W Warranty 6 Warranty notice 6 Weight 12 What is required of the personnel 9 What to do after rectifying the fault 29 What to do in case of a fault 29 Working techniques 20 Work safety 9 r KR Felder Str 1 A 6060 Hall in Tirol Tel 43 0 52 23 45 0 90 Fax 43 0 52 23 45 0 99 Email info hammer at Internet www hammer at ORDER FAX D 435223 45090 43 5223 45 0 99 info 9 hammer at Order No Article Description Pcs E x er ten L YES send me the new First Name Name Company Name HAMMER catalog Important For company orders please provide the VAT registration number Street Post Code City Phone No Area Code Fax No Area Code Mobile No Code Availability time Yes please send me your Newsletter Email Address Send to my address subject to your delivery and payment conditions Date Signature H Please stamp WARRANTY In this position is your
14. the saw blade Change blunt blades and have them sharpened by a specialist workshop or purchase a new saw blade It is recommended to use only high quality saw blades The following saw blades may be used Art No Blade width Tooth spacing 13 7 3406 6 mm 4 mm 13 7 3410 10 mm 6 mm 13 7 3415 16 mm 8 mm 13 7 3420 19 mm 8 mm Blade width Radius cut Tooth spacing 25 Hammer ammer Operation 7 5 2 Adjusting the saw blade guide 7 5 2 1 Upper blade guide Fig 19 Guide rollers 7 5 2 2 Lower blade guide Fig 20 Saw blade guide 26 Do not change settings whilst the machine is in opera tion The upper saw blade guide has to be lowered as closely as possible to the work piece 5 10 mm To set the height open the clamping screw and turn the hand wheel until the desired height has been reached Tighten the clamping screw once again Guide rollers Support roller Clamping screw The side guide rollers should touch the saw blade slightly so as to obtain a straight and vibration free cut The rear support roller prevents the saw blade thrusting backwards whilst cutting To adjust the position of the rollers simply loosen the clamping screw Guide rollers Support roller Clamping screw Hammer Maintenance 8 Maintenance 8 1 Safety instructions Warning Risk of injury Improper adjustment and setup work can lead to serious bodily injury or materia
15. 0 13 504 15 522 Gewindemutter 14 504 15 519 Schutzabdeckung 15 504 15 488 durchsichtige Scheibe 16 504 15 514 Flachkopfschraube 17 401C SKT MUTTER M4 VERZINKT 18 406AA SCHEIBE M4 VERZINKT 19 504 15 542 oberes Klingenf hrungsaggregat 20 406C SCHEIBE M4 VERZINKT 21 406C SCHEIBE M4 VERZINKT 22 504 15 492 fixer Anschlag 23 418DC SKT SCHRAUBE M8X20 SCHWARZ 24 401E SKT MUTTER M8 VERZINKT 25 504 15 460 Randelschraube D60 M12x45 N4400 E03_01 Stand 09 2008 H henverstellbare Schutzeinrichtung g ltig ab FELDER 10 2007 Eigentum der Firma Felder KG Es darf ohne Erlaubnis weder ver ert kopiert noch 3 Personen mitgeteilt werden 36 Bandsaw N4400 Spare parts 11 4 Upper wheel Pos Teilenummer Teilebezeichnung Pos Teilenummer Teilebezeichnung 1 504 15 463 Klemmgriff M12 26 504 15 477 Block 2 504 15 461 R ndelschraube D80 M12x60 27 404D SCHEIBE M8 VERZINKT 3 504 15 549 oberer Antriebsachsenausleger 28 418DQ SKT SCHRAUBE M8X16 SCHWARZ 4 401HA SKT MUTTER M14 VERZINKT 29 504 15 526 Auslegerachse 5 418EC SKT SCHRAUBE M10X30 SCHWARZ 30 401E SKT MUTTER M8 VERZINKT 6 401F SKT MUTTER M10 VERZINKT 31 504 15 544 obere Achse 7 504 15 548 oberes Antriebsachsenscharnier 8 504 15 547 obere Antriebsachse 9 504 15 456 S gebandauflage N4400 It 29 503 007 028 10
16. 28 7 Foul M 29 9 1 Safety insir efions arie extet ete D ead ree RAE eae AERA Gr 29 9 2 NWh t to do in fault aree 29 9 3 What to do after rectifying the fault sss 29 9 4 Faults causes nd repairs u a 30 10 Circuit 32 10 1 Safety instr ctlons run 32 11 Spare ERE nse ares 34 11 2 Machine PER bart 34 111 2 Machine table eher 35 11 3 Height adjustable protection 36 11 4 Upper wheel 37 pedro 2 38 11 6 Satety TEE 39 12 Index ae NN 40 Bandsaw ____ ammer General 1 General 1 1 Explanations of the symbols Important technical safety instructions in this manual are marked with symbols These instructions for work safety must be followed In all Warning Risk of injury or death manent impairment or death Warning Danger electric current by a trained electrical technician Attention Risk of material damage and or machine breakdown Attention ib ee operation of the machine 1 2 Information regarding the manual This manual describes how to operate the machi
17. 468 SKT SCHRAUBE M12X35 16 401G SKT MUTTER M12 VERZINKT 17 500 12 008 Keilriemen SPZ 1000 f r Bands ge N4400 18 418EC SKT SCHRAUBE M10X30 SCHWARZ 19 504 15 511 Motorriemenscheibe 20 4180 SKT SCHRAUBE M6X16 N4400 E05 01 Stand 09 2008 Unteres Laufrad g ltig ab 10 2007 FELDER GRUPPE Eigentum der Firma Felder KG Es darf ohne Erlaubnis weder kopiert noch 3 Personen mitgeteilt werden 38 Bandsaw N4400 Spare parts 11 6 Safety equipment eel 2 5 3 z 7 4 Pra Pos Teilenummer Teilebezeichnung Teilenummer Teilebezeichnung 1 Maschinenst nder 2 Deckel E Schalter 3 504 15 533 Schalterabdeckplatte 4 504 15 471 Blechschraube 5 418AC SKT SCHRAUBE M4X16 VERZINKT 6 504 15 454 Elektroschaltger t f N4400 3x400 50Hz 6 504 15 455 Elektroschaltger t f N4400 1x230 50Hz 7 504 15 505 unteres Antriebsaggregat 8 504 15 524 Gummimanschette schlauch 9 504 15 536 Tischaggregat 10 Blattschutz Baugruppe 11 504 15 518 Anschlussstecker 3x400V 12 504 15 546 oberes Antriebsaggregat 15 504 15 509 Motor 3x400V 50Hz 16 504 15 517 Anschlussstecker 1x230V 19 504 15 517 Anschlussstecker 1x230V N4400 E06_01 Stand 09 2008 Schutzeinrichtungen
18. another Irregularities on the wheel s run ning surface e g accumulated dust resulting from cutting resin ous materials 31 Bandsaw N4400 Circuit diagram 6 8 L 9 5 0 UOA ps 17543 105 1 UJON HOE 140 04 KE 500 AOEZX 00991 NOEZXL 101 NOH IH 50021002 quved 6001002 00 5N Jauump D4 SHON unjpg Sun unjng BunJepuy punjsnz 8195 915420 BungisJu258011018 bunqiaJu5saqjya 04d 31185 ab JauJo para aa A444 441441 1 JOJON Lu j 4s 49030 9 34DJ0 0809 3440165849 5 DICH 56 pun UT HW 5 5 1404204002 AQEZIN 70 84 7 2 gv 1 u0 23 04d poopuano 211425150139 6 e i dE ed RN 207 1 0 91519 1 z 7 37 alu 0054 2snpyen I usn 1900 aJsijuajuauoduocy 5 i LA a Suz 31233255 i 2 ES 5 m M m ll 2 5 HOO gt E Wo enc
19. atening electrical shock e Before carrying out any maintenance cleaning and Do not remove any safety devices or alter them to put repair work switch off the machine and secure it them out of commission against being accidentally switched on again e When carrying out any work on the electrical equip ment ensure that the voltage supply is completely cut off 2 9 Other risks e Hearing damage as a result of high noise levels particles especially when working with beech and e Health impairments due to the inhalation of airborne oak wood 10 Hammer Declaration of Conformity 3 Declaration of Conformity EG Declaration of Conformity according to Machine Guidelines 2006 42 EG We hereby declare that the machine indicated below which corresponds to the design and construction of the model we placed on the market conforms with the safety and health requirements as stated by the EC Manufacturer Felder KG KR FELDER STR 1 A 6060 Hall in Tirol Product designation Bandsaw Make HAMMER Model designation N4400 The following EC guidelines were applied 2006 42 EG 2006 95 EG 2004 108 EG The following harmonised norms were applied EN 1807 1 This EC Declaration of Conformity is valid only if the CE label has been affixed to the machine Modifying or altering the machine without the express written agreement of the manvfacturer shall render the warranty null and void The signatory of this statement
20. damaged or unreadable must be replaced promptly Bandsaw f we ammer Safety 2 4 Responsibilities of the operator This manual must be kept in the immediate vicinity of the machine and be accessible at all times to all persons working on or with the machine The machine may only be operated if it is in proper working order and in safe condition Every time before the machine is switched on it must be inspected for visible defects and general intactness All instructions in this manual must be strictly followed without reservation Besides the safety advice and instructions stated in this manual it is necessary to consider and observe local ac cident prevention regulations general safety regulations 2 5 What is required of the personnel Only authorized and trained personnel may work on and with the machine The personnel must be briefed about all functions and potential dangers of the machine Specialist staff is a term that refers to those who due to their professional training know how experience and knowledge of relevant regulations are in a position to assess delegated tasks and recognise potential risks If the personnel lack the necessary knowledge for work ing on or with the machine they must first be trained Responsibility for working with the machine installation service maintenance overhaul must be clearly defined and strictly observed Only those persons who can be expected to carry out the
21. disposed of by specialized licensed firms Bandsaw ammer T Safety 2 Safety At the time of its development and production the ma chine was built in accordance with prevailing technologi cal regulations and therefore conforms to industry safety standards However hazards may arise should the machine be operated by untrained personnel used improperly or em ployed for purposes other than those it was designed for The chapter entitled Safety offers an overview of all the important safety considerations necessary to optimise 2 1 Intended use The 4400 bandsaw is solely for the use of sawing wood and other similar machinable materials The machine should only be used to cut wood and wood like panels Operational safety is guaranteed only when the machine is used for the intended purposes safety and ensure the safe and trouble free operation of the machine Additionally in order to further minimize risks the other chapters of this manual contain specific safety instruc tions all marked with symbols Besides the various instructions there are a number of pictograms signs and labels affixed to the machine that must also be heeded These must be kept visible and readable and may not be removed Attention Any other application above and beyond the intended purposes is considered improper use and is therefore not permitted All claims regarding damage resulting from improper use that are made against the manv
22. e ee s m S I inui R x ie 1 24 Co Ai 5 z NU PEDE 3 v ET BENE 5 B i i Cn 5 t T 5 Bt 5 1 5 off 55052 5 55 a i gi i ol La S g 1 i D i m 1 i el d E FA A i i 5 Cx 5 1 T T D te WI MEN Garg o d Cx C P E ot to m 7 Bm E 5 3 T SS R Z82532 5 48353555 gt x Ilium Pe S peso GE MOS eau LC 6 8 L 9 5 0 10 1 Safety instructions 10 Circuit diagram Fig 22 Circuit diagram 1x 230 V 32 Hammer 6 8 L 5 0 L psu 543 20540 UJON L
23. e guide lower blade guide Q Blade guide height adjustment Work table Wheel door Height adjustable protection device Table insert B Guide fence Saw blade track Adjuster hand wheel and clamping lever B Lock wheel Blade guide height adjustment Blade tension hand wheel Mitre fence Accessories D Saw blade tension indicator window 19 On Off switch Lock wheel Wheel door Vacuum connector Table tilt clamping lever Table tilt Hammer ammer Bandsaw N4400 Setting up the machine 5 2 Data plate TYPE KW Baujahr year of constr annee de constr OG Maschinen Werkzeuge f r Holz Machines tools for wood a m m e r Machines Outillage pour le bois Made by Hammer AUSTRIA EUROPE A 6060 HALL KR FELDER STR 1 Tel 05223 45090 Fax 05223 45099 Fig 3 Data plate The data plate displays the following specifications Manvfacturer info Model designation Machine number Voltage Phases Frequency Capacity Electricity Year of construction Particulars for the motor Hammer Setup and installation 6 Setup and installation 6 1 Safety instructions Warning Risk of injury Improper assembly and installation can lead to serious bodily injury or equipment damage For this reason these works may only be carried out by authorised trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions
24. enschl ssel 11 504 15 532 St tzseil 12 504 15 469 INBUSSCHRAUBE M412 13 4021 SKT MUTTER M4 VERZINKT FLACH 14 504 15 537 Tischeinsatz 15 504 15 535 Tisch 16 406EA SCHEIBE M10 VERZINKT 17 401F SKT MUTTER M10 VERZINKT 18 504 15 491 Anschlagsbolzen 19 504 15 513 Kunststoffschraube 20 504 15 467 R ndelschraube D40 M8x120 21 504 15 466 Klemmhebel Euromodel M10x20 Messing 22 504 15 490 Anschlaggeh use 23 504 15 516 Bolzen 24 504 15 479 Winkel 25 406EA SCHEIBE M10 VERZINKT N4400 E02_01 Stand 09 2008 Maschinentisch Eigentum der Firma Felder KG Es darf ohne Erlaubnis weder ver ert kopiert noch 3 Personen mitgeteilt werden g ltig ab 10 2007 E GRUPPE 35 Bandsaw Hammer Spare parts 11 3 Height adjustable protection device 21 Pos Teilenummer Teilebezeichnung Pos Teilenummer Teilebezeichnung 1 504 15 462 R ndelschraube 080 M10x60 26 504 15 500 gef hrter Anschlusswinkel 2 504 15 495 Zahnrad 27 504 15 485 Sicherungsring 3 406EA SCHEIBE M10 VERZINKT 4 440C SICHERHEITSSECHSKANTMUTTER M10 5 407EA FEDERRING M10 VERZINKT 6 504 15 480 Winkel 7 418CJ SKT SCHRAUBE M6X20 SCHWARZ 8 406C SCHEIBE M4 VERZINKT 9 423BB INBUSSCHRAUBE M6X10 SCHWARZ 10 504 15 531 Sprungplatte 11 418Cl SKT SCHRAUBE M6X16 VERZINKT 12 504 15 465 Fl gelgriff M6x2
25. ent preparation It is only permitted to switch on the machine if for the work at hand the required preconditions are fulfilled and any preliminary work is completed For this reason the instructions for adjusting fitting and operating see the corresponding chapters must be read before switching on the machine The bandsaw has an On and Off switch The switch has to be opened to be able to switch on the device Lid Fig 6 On and Off switch 7 3 Authorised work techniques If the switch lid is closed then the machine is switched off automatically 20 Hammer Operation 7 4 Authorised work techniques 7 4 1 Positioning the 90 end stop on the work table Disconnect the machine from the mains supply Loosen clamping lever Tilt the work table until it rests on the stop screw Determine the exact angle using a 90 triangle If the 90 in the initial position is not correct adjust the stop screw accordingly Check the 90 angle once the clamping lever is back in place Work table Secure clamping lever Stop screw Fig 7 End stop 7 4 2 Parallel cutting fence e Use a nut to mount the fence rail to the machine ta ble e Slide the premounted fence onto the track Nu Fence rail p Fig 8 Parallel cutting fence 21 Hammer ammer 7 4 3 Saw blade replacement tension Fig 9 Saw blade replacement Fig 10 Scale Disconnect the mach
26. ent your ERE hands from coming too close to the saw blade e Push stick 7 4 7 Cutting work pieces on the upright edge Use an auxiliary fence with the minimum measurements to guide work piece safely Fig 14 Auxiliary fence 23 Hammer Operation 7 4 8 Angular cuts Use auxiliary equipment as depicted in the figure Fig 15 Angular cuts 7 4 9 Circular cuts Use auxiliary equipment as depicted in the figure Fig 16 Circular cuts 7 4 10 Diagonal cross cuts of rectangular work pieces Use auxiliary equipment as depicted in the figure Fig 17 Cross cut 24 Operation Hammer 7 5 Applications 7 5 1 Blade selection and maintenance Selecting the type of saw blade and its width depends on the material to be cut and the type of cut Narrow saw blades are designed for curved and circular cuts whereas wide saw blades are desig ned for straight cuts A fine toothed saw blade is required for hard wood whereas a coarse toothed saw blade is re quired for soft wood The gap between the individual teeth should be large enough to carry the material chips and to throw them away If the gap is too small the blade will overheat and rupture Do not use kinked ruptured or bent saw blades 150 100 Fig 18 Saw blades For soft wood the set should be a max of twice the thickness of the saw blade and for hard wood a max of 1 5 times the thickness of
27. facturer and its authorized representatives shall be rejected The operator shall be solely liable for any damage that results from improper use of the machine The term proper use also refers to correctly observing the operating conditions as well as the specifications and instructions in this manual 2 2 Manual contents All those appointed to work on or with the machine must have fully read and understood the manual before com mencing any work This requirement must be met even if the appointed person is familiar with the operation of such a machine or a similar one or has been trained by the manvfacturer Knowledge about the contents of this manual is a prerequisite for protecting personnel The machine may only be operated with parts and origi nal accessories from the manvfacturer from hazards and avoiding mistakes so that the machine may be operated in a safe and trouble free manner It is recommended that the operator request proof from the personnel that the contents of the manual have in fact been read and understood 2 3 Making changes and modifications to the machine In order to minimize risks and to ensure optimal perform ance it is strictly prohibited to alter retrofit or modify the machine in any way without the express consent of the manufacturer All the pictograms signs and labels af fixed to the machine must be kept visible readable and may not be removed Pictograms signs and labels that have become
28. g ltig ab 10 2007 FELDER GRUPPE Eigentum der Firma Felder KG Es darf ohne Erlaubnis weder ver ert kopiert noch 3 Personen mitgeteilt werden 39 Hammer ammer Bandsaw N4400 Index 12 Index A Adjusting the belt tension 28 Angular cuts 24 Applications 25 C Causes and problem elimination 30 Changes 8 Circuit diagram 32 Circuit diagram 1 x 230V 32 Circuit diagram 3 x 400V 33 Circular cuts 24 Cleaning 27 Conversions 8 Copyright 6 Cross cut 24 Cutting circular work pieces 23 Cutting work pieces on the upright edge 23 D Dangers 10 Data plate 16 Declaration of Conformity 11 Dimensions 12 Disposal 7 Drive belts 28 Dust extraction 14 E Electrical connection 12 Explanations of the symbols 5 F Faults 29 G General 5 Installation 17 Installation dimensions 18 L Liability 6 Longitudinal cut along a line 22 Longitudinal cut of narrow or thin work pieces 23 Lower blade guide 26 Lubrication 27 M Maintenance 27 40 N Noise emissions 13 19 Other risks 10 Overview 15 P Parallel cutting fence 21 Personal protective equipment 10 Positioning 17 5 Safety 8 Safety instructions 17 19 27 29 Saw blade maintenance 25 Saw blade replacement 22 Saw blade selection 25 Setting the 90 end stop 20 Setting the saw blade guides 26 Setting up the machine 15 Setting up the work
29. ine from the mains supply Remove table insert and positioning pin Open wheel door Unthread old blade through the machine table Place new saw blade over both wheels note the di rection of the e Release the clamping lever and using the hand wheel set the saw blade track so that it lies in the centre of both wheels thereby turning the wheels Close the clamping lever Positioning pin Table insert Q Hand wheel Clamping lever e Check the saw blade tension and if required adjust with the hand wheel The values refer to the saw blade width Scale Hand wheel 7 4 4 Longitudinal cut along the marked line Fig 11 Longitudinal cut 22 All uses which differ from the following work techniques have not been intended for this machine and are therefore not authorised Feed the work piece with constant speed and pressure for wards without applying sideways pressure Do not interrupt the cut and do not pull the work piece backwards When cutting large pieces use appropriate table extensions or roll supports Hammer ammer 7 4 5 Cutting round work pieces in the transverse direction Use an appropriate device with the minimum measure ments as depicted in Fig 12 to avoid work piece twist ing during the cutting process Fig 12 Cutting a circular work piece 7 4 6 Longitudinal cut of narrow or thin work pieces with the guide fence Use a push stick as depicted in Fig 13 to prev
30. ions and state of the art technology as well as based on our know how and experience acquired over many years This manual must be read carefully before commencing any work on or with this machine The manufacturer shall not be liable for damages and faults resulting from the disregard of instructions in the manual The texts and images do not necessarily represent the delivery contents The images and graphics are not depicted on a scale of 1 1 The 1 4 Copyright This manual should be handled confidentially It is desig nated solely for those persons who work on or with the machine All descriptions texts drawings photos and other depictions are protected by copyright and other commercial laws Illegal use of the materials is punish able by law This manual in its entirety or parts thereof may be transferred to third parties or copied in any way or 1 5 Warranty notice The guarantee period is in accordance with na tional guidelines and details can be found within our website www felder group com 1 6 Spare parts actual delivery contents are dependent on custom build specifications add on options or recent technical modifi cations and may therefore deviate from the descriptions instructions and images contained in the manual Should any questions arise please contact the manufacturer We reserve the right to make technical modifications to the product in order to further improve user friendliness and develop it
31. ir work reliably may be given permission to work on or with the machine Personnel 2 6 Work safety Following the safety advice and instructions given in this manual can prevent bodily injury and material dam age while working on and with the machine Failure to observe these instructions can lead to bodily injury and damage to or destruction of the machine Disregard of the safety advice and instructions given in this manual as as well as current environmental stipulations that apply to the operational range of the machine The operator and designated personnel are responsible for the trouble free operation of the machine as well as for clearly establishing who is in charge of install ing servicing maintaining and cleaning the machine Machines tools and accessories must be kept out of the reach of children must refrain from working in ways that could harm oth ers the environment or the machine itself It is absolutely forbidden for persons who are under the influence of drugs alcohol or reaction impairing medication to work on or with the machine When appointing personnel to work on the machine it is necessary to observe all local regulations regarding age and professional status The user is also responsible for ensuring that unauthorised persons remain at a safe distance from the machine The personnel are obliged to immediately report to the operator any irregularities with the machine that might compromise safety well
32. l damage For this reason these works may only be carried out by authorised trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions e Before beginning any maintenance work on ma e Ensure that there is sufficient space for working chine switch off the machine and secure it against around the machine accidentally being turned on again Keep the work area orderly and clean Components e Before commencing any work with the machine in and tools that are not fixed or have been left lying spect it to ensure that it is complete and in technically around may be the cause of accidents good condition Install the safety equipment according to the instruc tions and check that it functions properly Warning Danger electric current Work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions 8 2 Cleaning and lubrication e Regularly remove accumulated saw dust with a vacu oiled surface and this would for example hinder the glid um cleaner from the inside of the machine ing properties of the blade guide or the belt tension unit e Remove accumulated resin and dust from bearing surfaces taking care not to damage the wheel operat Check periodically that all screws are tight and also ing surfaces check the condition of the protective equipment e The wheel bearings are sealed and do not require lubricati
33. n there is a malfunction first switch off the machine and then secure it against being switched on again accidentally Do not switch off circumvent or decommission pro tective and safety devices during operation e Do not overload the machine is safer and performs better if operated within its power range When working on or with the machine the following must be strictly observed e Persons with long hair who are not wearing a hairnet are not permitted to work on or with the machine e It is prohibited to wear gloves while working on with the machine All jewellery rings bracelets necklaces etc must be removed before starting work on or with the ma chine When working on or with the machine the following must always be worn by personnel e tight fitting clothing tear resistant no wide sleeves e Protective footwear that protects the feet from heavy falling objects and prevents sliding on slippery floors e Ear protection to protect against loss of hearing Attention Risk of material damage Only operate the machine in ambient temperatures from 10 to 40 C If the instructions are not followed damage may occur during storage Warning Danger electric current Work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions Hammer Operation 7 2 Switching on the machine Warning Risk of injury due to insuffici
34. ne properly and safely Be sure to follow the safety tips and instructions stated herein as well as any local accident prevention directives and general safety regulations Before beginning any work on the machine ensure that the manual in particular the chapter entitled Safety and the respective safety guidelines has been read in its these particular cases special attention must be paid in order to avoid accidents injury to persons or material damage This symbol marks instructions that must be followed in order to avoid harm to one s health injuries per This symbol warns of potentially dangerous situations related to electric current Not observing the safety instructions increases the risk of serious injury or death Required electrical repairs may only be carried out This symbol marks instructions which if not observed may lead to material damage functional failures This symbol marks tips and information which should be observed to ensure efficient and failure free entirety and fully understood This manual is an integral part of the machine therefore it must be kept in the vicinity of the machine and accessible at all times If the machine is sold rented lent or otherwise transferred to another party the manual must accompany the machine Hammer ammer Bandsaw N4400 General 1 3 Liability and warranty The contents and instructions in this manual were com piled in consideration of current regulat
35. ng It is not necessary to lubricate other machine parts as the circulating saw dust will get caught on every greased or 27 Hammer Maintenance 8 3 Drive belts Check periodically that all screws are tight and also 3 4 kg The belt deflection should not exceed 5 6 mm check the condition of the protective equipment The drive belt tension must be rechecked after a few hours of use to correct slackening To check the tension press the belt inwards in the centre using a load up to 8 3 1 Adjusting the belt tension e Loosen nut The tension of the belt can be adjusted by tightening or loosening the nut e Screw nut on again It is important that the belts are always correctly ten sioned as belts which are too loose will weaken the drive power and the impact of the brakes Belts which are too tight will lead to overheating Nut 1 Nut 2 Fig 21 Drive belts 28 Faults Hammer ammer 9 7 A Faults 1 Safety instructions 9 2 What to do in case of a fault Stri e cktly speaking In the event of a breakdown which creates danger for either personell or equipment the machine should be stopped immediately using the emergency stop Also disconnect machine from the mains and secure it from being started up Inform those responsible of faults immediately 9 3 What to do after rectifying the fault Warning Risk of injury Before switching the machine back on The faul
36. rding to these instructions The cuts are not straight Check sharpness and set of saw blade Check the guide fence alignment The saw blade is torn at the base of the individual teeth Incorrect sharpness and constant overheating or otherwise incor rect set of saw blade Width of saw blade is too thick in relation to the diameter of the wheel Incorrectly aligned wheels Defect or soiled wheel running Contact a qualified technician surfaces The saw blade is rupturing on the rear side Feed rate or pressure is too high during cutting Poor welded joint Remove present welded joint or redo welded joint The saw blade is slipping to the back at the beginning of the cut The rear support roller of the saw blade guide is defective The saw blade is not sharp enough or is unsuitable for the type of material to be cut or the surface of the wheel is defective The blade is too thick in relation to the diameter of the wheel Incorrect blade tension 30 Faults Hammer ammer Problem The saw blade is slipping to the back at the beginning of the cut Possible cause Repair Incorrect blade guide settings poor machinability of the ma terial to be cut or due to not releasing the blade tension when machine is idle will cause the saw blade to be overloaded Can occur due to unauthorised adjustment of the lower wheel s adjuster screw The wheels are not aligned with one
37. s etc out of the reach of children e Vacuum hoses and electrical wires should be layed in such a way as to avoid tripping over them Hammer Setup and installation 6 2 1 Safety instructions The following points are important for a correct and ef ficient machine installation e The machine should be bolted to the floor with M10 screws for optimum stability however take care not to overtighten the fastening bolts as this will increase vibrations It is advisable to place vibration dampen ing pads between the floor and the machine Install the machine in such a way as not to amplify the vibrations and machine noise Ensure that workplace lighting is adequate e the machine is to be installed between other ma chines leave at least 80 cm distance in order to avoid collisions when cutting large work pieces and to allow the use of equipment such as roll supports and additional tables Screws Fig 4 Screws 6 2 2 Setting up the work table The table insert and positioning pin have to be moved to set up the work table Thread the work table around the saw blade and mount to the machine using SKT screws and washers e the table insert and positioning pin d m Positioning pin Table insert Washers Screw Fig 5 Work table Operation Hammer ammer 7 Operation 7 1 Safety instructions Warning Risk of injury Improper operation may
38. s functionality form and its contents may not be used or otherwise communicated without the express written consent of the manufacturer Infringement on these rights may lead to a demand for compensation or other applicable claims We reserve all rights in exercising commercial protection laws Attention Employing counterfeit or faulty spare parts may lead to damage malfunctions or complete breakdown of the machine If unauthorized spare parts are installed in the machine all warranty service compensation and liability claims against the manufacturer and their contractors dealers and representatives shall be rejected Use only original spare parts from the manufacturer gt gt Attention list of authorised original spare parts can be found at the end of this operating manual Bandsaw mee ammer General 1 7 Disposal If the machine is to be disposed of separate the com or jeopardise people s health International environmen ponents into the various material groups in order to tal regulations and local disposal laws must always be allow them to be reused or selectively disposed of The complied with whole structure is made of steel and can therefore be separated without any problem This material is also easy to dispose of and does not pollute the environment Attention Used electrical materials electronic components lubricants and other auxiliary substances must be treated as hazardous waste and may only be
39. t and its cause are professionally repaired All safety measures have been installed according to regulations and are faultless People are not located in the danger area of the machine Warning Risk of injury Removing faults incorrectly can result in personal injury or damage the machine For this reason these works may only be carried out by authorised trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions Warning Danger electric current Work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions Type and extent of fault should be determined by an authorised professional as well as the cause and repair 29 Hammer ammer Faults 9 4 Faults causes and repairs Problem The motor will not start Possible cause Repair Safety break switches are breaking Ensure that the side doors are the electric circuit closed properly Ensure that the Emergency Off Switch if present is unlocked The On switch on the motor safety switch will not engage Check that the air brake switch is in the correct position or if a Y switch is present check that it is set to The machine is not performing One of the emergency stop buttons is pressed down Incorrect motor connection Contact an electrician Contact an electrician Loose drive belts Tension acco
40. uthorised work techniques ziii 21 7 4 1 Positioning the 90 end stop on the work 21 7 4 2 Parallel cutting fence iet ea e seed d ra voa ige 21 7 4 3 Saw blade replacement tension sse eee 22 7 4 4 Longitudinal cut along the marked ne 22 7 4 5 Cutting round workpieces in the transverse direction see 23 7 4 6 Longitudinal cut of narrow or thin workpieces with the guide fence 23 Bandsaw ammer 7 4 7 Cutting workpieces on upright 23 7 4 8 Angular E 24 7 4 9 24 7 4 10 Diagonal cross cuts of rectangular workpieces 24 75 T 25 7 5 1 Blade selection and maintenance ioo t eee be o ee ec Pc dt 25 7 5 2 Adjusting the saw blade guide 26 7 9 2 1 0 2 2 rere terreri ra ert ea eno nou ago 26 7 5 2 2 Lower blade guide urmaker aka a i 26 CHE 27 8 1 ege 27 8 2 Cleaning and lubrication esses nemen e eene enemies 27 8 3 Dive EE 28 8 3 1 Adjusting belt e Pee idet
41. ve been screwed tightly The dust extractor has to be connected to the machine in such a way as to be operating automatically when the bandsaw is switched on This can for example be achieved by an induction switch in the machine feed line to better assess the hazards and risks Depending on the installation location and other vari ables the resulting noise emission can differ by up to 4 db A from the given values Lpc lt 130 dB A Bandsaw ammer 5 4 5 Dust extraction Fig 1 Connection ports The machine has to be connected to a dust extractor The connection values and the position of the connection port are shown on the picture The air speed at the connection point has to be a mini mum of 20 m s for materials with a humidity less than 12 26 The air speed should be increased to 25 28 m s to ex tract dust from more humid materials over 12 Only flame resistant vacuum hoses can be used conform ing to DIN 4102 B1 and any other safety regulations in effect Vacuum connection 120 mm Air speed 20 m s Min depression 773 Volume flow min 814 Cubic meters per hour Connection ports 120 mm Bandsaw N4400 Setting up the machine Hammer ammer 5 Setting up the machine 5 1 Overview Fig 2 Overview Machine base frame Upper wheel Lower wheel Rising part of saw blade Falling part of saw blade Q Upper blad
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