Pulsarlube USA, Inc.
Contents
1. F Pulsarlube E Grease Selection Guidelines Grease Grease Type Description PL1 Multi Purpose High performance NLGI 2 grade PL2 Heavy Duty Excellent heavy duty NLGI 2 with high viscosity base fluids and additional load carrying capacity High Speed High performance NLGI 1 grade H1 Food Grade USDA H1 NLGI 2 grade for applications where food grade product is required High Temperature Synthetic high performance NLGI 2 grade with oxidation stability Multi Purpose MoS2 Dark gray colored MoS2 containing mineral based product fortified extreme pressure property Low Temperature Fully synthetic product for extreme low temperature applications NOE OEM filling is available upon request under special terms and conditions Please contact your local distributor for more information A How to Dispose 1 Turn the housing cap counterclockwise and unscrew the top to remove the battery cover Dispose of used battery pack conforming to local regulations 2 Using a hand tool such as screw driver detach the PCB Printed Circuit Board from the used unit Dispose of the PCB conforming to local regulations 3 Dispose of remaining plastic components in a designated area Comply with local regulations for recycling 4 Do not cut or puncture a used unit to avoid any potential personal injury or hazards F Shelf Life and Warranty Period The shelf life of each Pulsarlube E unit is 1 year from the date of production Pro2. Models PULSARLUBE E60 120 240 60 120 240cc Grease Lubricator ISO9001 14001 C Before Use Thank you for purchasing the Pulsarlube E To ensure the safe operation and proper installation of the Pulsarlube E unit we strongly recommend that you read the following information carefully before use If you require further information please contact your local supplier or manufacturer F Product Certifications Certifications Ex ia IIC T4 Ga IEC 60079 0 2007 10 IECEx KTL 12 0008X IEC 60079 11 2006 Housing Cap 20 C lt Ta lt 55 C C EN 60079 0 2009 Battery Cover 0344 EN 60079 11 2007 Il 1G ExiallC T4 Ga EN 60079 26 2007 Battery x INERIS 12ATEXO0062X 20 CsTas 55C Mode Selector Ex ia IIC 14 Gs 12 KB2BO 0283X PCB 20 CsTas 55C N2 Gas Generation Cell UL c UL US LISTED Piston 4UX9 Lubricant Potential electrostatic charging hazard Reservoir A Warning The cleaning from the PULSARLUBE shall be done with a wet cloth Grease Do not change inside Batteries Base Description 1 4 NPT BSPT Manufacturer KLT Co Ltd 597 2 Geumseung ri Tanhyeon myeon Paju Si Compatible Thread Address Gyeonggi Do South Korea Product Description Automatic Single Point Lubricator e Product Name Pulsarlube E Protector Type E60 E120 E240 Trademark KLT Purs ARLUBE Installation Instructions 6 Mounting Methods Direct Mount Straight amp Angle Direct Mount with Extension
3. Remote Mount up to 1m Before installing the Pulsarlube E remove contaminants around the lube point Straight amp Angle and ensure a clear passage by purging the lube point with a manual grease gun If the lube passage is restricted it may affect the performance of the lubricator Please use the same or compatible grease as contained in the Pulsarlube E Remove the grease nipple and check for hardened grease at the bearing lube point If hardened grease exists clean the lube point before mounting the Pulsarlube E unit on the bearing Set dispensing mode Turn the housing cap counterclockwise and unscrew the cap Pull out the red Mode Selector from the default OFF position To activate the Pulsarlube E unit firmly push the Mode Selector into the slot of the selected period from 1 3 6 9 or 12 months The unit will soon start dispensing self contained lubricant at the desired rate Turn the housing cap clockwise until the cap is securely locked in place The most common and preferrable For applications where a direct straight For applications not allowing any direct mounting method is a Direct Straight Mount mount or angle mount is not available use mounts or extension mounts remotely When there are space restrictions of the a straight 45 or 90 fitting with extension mount the unit securing with a bracket application that will not allow a direct pipe e g 50mm 100mm 150mm etc using an 8mm O D 5 16 pre fill
4. duct warranty is limited to original defects in material and workmanship and will not cover any collateral damage due to mishandling abuse and or any other inappropriate use of this product Warranty period is 1 year from the date of purchase A How to Order E60 PL1 E120 PL2 E240 PL3 aaa Type Lubricator Model Pulsarlube E E60 60cc E120 120cc E240 240cc Capacity Pulsarlube USA Inc 4312 Di Paolo Center Glenview IL 60025 USA TEL 1 847 795 0591 FAX 1 847 795 0119 www pulsarlube com info pulsarlube com Doc No 1122 000 REV 130103 F Product Details uns ARLUGE E USER MANUAL Cost Effective User Friendly Automatic Single Point Lubricator F Specifications Specifications Description Grease Capacity 60 120 240cc Max Operating Pressure 5kgf on 7 Opsi Operating Temp Range 20 C 55 C 4 F 131 F 60cc O77mm 3 03 x 92mm 3 62 Product Size 120cc 077mm 3 03 x 112mm 4 41 240cc 7 mm 3 03 x 157mm 6 18 60cc 245g 0 54lb 120cc 305g 0 67Ib Weight 240cc 432g 0 951b Installation Thread Size 1 4 Male NPT amp BSPT compatible Gas Type Nitrogen N2 Gas Available Dispensing Periods 1 3 6 9 amp 12 months Certifications IP code CE ATEX UL IP68 Up to 1m 3ft using a 8mm 5 16 O D pre filled lube line Remote Installation O Technical information is subject to change without prior notice
5. ed lube straight mount use a 45 or 90 fitting for line Direct Angle Mount When using extension pipes in combination with angle fittings keep the total length of A WARNING When using angle fittings ensure that the the mount as short as possible Keep the total length of the mount at total length of the mount is not excessive 1m 3ft or less To position the window properly place the Won the housing cap in the area indicated A f Dispensing Equivalents Prior to installation the installation date and scheduled date of expired lube cycle Required dispensing volume may vary with individual bearing types and operating conditions should be logged by the operator on the label of the Pulsarlube E Refer back to label of the Pulsarlube E unit for further identification Dispensing Volume NOE Dispensing Period 60cc 120cc 240cc Dispensing volumes cc day are calculated assuming 4 Month 2 00cc day 4 00cc day 8 00cc day the lubricator is operating at 20 C 68 F and at sea level 14 7 psi Remove the protector from the output thread and install on the lube point The Pulsarlube E has a resiliently engineered plastic 1 4 output thread that is compatible to both NPT and BSPT threads Use appropriate adapters if necessary and make sure that adapters are firmly tightened Do not excessively tighten the Pulsarlube E as it may result in permanent damage to the plastic thread A WARNING Do not use the Pulsarlube E unit fo
6. r multiple lube points as it is designed for single point lubrication only Please refer to 6 for preferred mounting methods and examples 3 Month 0 67cc day 1 33cc day 2 66cc day 6 Month 0 33cc day 0 67cc day 1 33cc day Output will vary with ambient temperature changes atmospheric pressure changes viscosity of lubricant patel 0 22cc day 0 44cc day 0 89cc day or any resistance or backpressure existing at the lube 12 Month 0 17cc day 0 33cc day 0 67cc day Pont bearing and passage Testing is recommended for specific applications Contact your local distributor should you need any assistance in setting proper dispensing rates
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