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1/4 DIN Auto/Manual Station User`s Manual

1. 4 4 Recommend use of both MOV and snubber Recommend use of both MOV and snubber 20 Chapter 4 Installation amp Wiring 532 User s Manual Install amp Wire amp Wire Wiring the Serial Communications Option Refer to Figure 4 5 for Wiring Diagram e Use a twisted shielded pair of wires to connect the host and field units Belden 9414 foil shield has superior noise rejection characteristics 8441 braid shield 22 gauge wire has more flexibility e maximum recommended length of the RS 485 line is 4000 ft e Termination resistors are required at the host and the last device on the line Some RS 485 cards converters already have a terminating resis Figure 4 5 tor We recommend using RS 232 RS 485 converter prod no 500 Serial Communications Terminals 485 532 Terminals To Comm terminal of next Powers device PC Twisted shielded COMM or other host To Comm terminal of next Powers device Use a60ohm to 1000hm terminating resistor connected to the two data terminals of the final device on the line The shield needs to be connected continuously but only tied to one ground atthe host Failure to follow these proper wiring prac tices could result in transmission errors and other communications Where to Go Next For a step by step guide on setting up the software features for your controller see Chapter 5 532 User s Ma
2. m 2 21 1 4 DIN Auto Manual Station User s Manual moore INDUSTRIES M532 V5 SEPTEMBER 2003 amp i CHAPTER 1 INTRODUCTION 2 dai 1 GeneralDescriptioria u n 1 532 Auto Manual Backup Station 2 1 Confirming What Is Included 2 Where TOB er 2 Overview of the 532 2 Where TOGO NeXt 2 Order er m 3 CHAPTER2 2 2 raa un me 4 532 Operator Interface 2 20022020 0 4 BIETET 4 uo pe CE 5 KEYS 5 532 Operating Procedures 4 42000 000 6 532 Alarm Operation ea i LEE coe nai 7 Alarm 7 Alarm 7 Eatching Alarms eee tender tre fert tane 8 Limit SC QUONCE 8 More on Alarms xii 1 2 8 CHAPTER3 HARDWARE SET UP 9 Hardware Setting 9 A Process Variable Indicator 10 B M
3. D 2 Thermocouple amp Cold Junction Calibration D 3 Milliamp Output Calibration D 4 Hardware Stali iieri D 6 APPENDIX E SPECIFICATIONS iaaiiai E 1 APPENDIX F ISOLATION BLOCK DIAGRAM F 1 532 User s Manual Table of Contents iii Figure ive Page sees 582 Operatorlnterface tt enr eet n enun 4 2 20 Before and After Acknowledging an Alarm 8 Bil Location of Printed Circuit Boards 9 EE Microcontroller Circuit Board 10 The Option 10 The Power Supply Circuit Board 10 3 5 Representation of Module view of bottom 13 1 532instrument panel and cutout dimensions 15 4 2 Mounting Brackets sev tu tos 16 4 3 532 Rear ene 17 Output Wiring forthe 532 sss 20 4 5 Serial Communications Terminals
4. 21 oh Merc Menu 222 22 D2 aries Independent Parameters versus Dependent Parameters 23 XC Keys to Enter and Move through Set Up Mode 23 iui Alarm Examples T 46 0 2 isset Square RootLinearization Formula 50 6 9 cg Custom Linearization Curve 2 7 51 Flowchartto Access the Calibration Menus D 1 Ba sou Microcontroller Circuit Board 2 D 2 RTD VmA Calibration Wiring 7722 D 3 Thermocouple amp Cold Junction Calibration Wiring D 3 D 5 Milliamp Calibration Wiring D 5 D ie Flowchartfor Access to Resetand Hardware Scan Menus D 6 Table of Contents 532 User s Manual Introduction _ CHAPTER 1 INTRODUCTION INPUTS p p OUTPUTS ax 1 Two Process Variables aia Control Outputs Remote Setpoint KKNK IX Alarm s Digital Inputs gt gt Retransmission Serial Communications Serial Communications General Description The 532 Auto Manual Station ensures the integrity of your processes with Thank you for selecting the 532 maximum reliability Isolated inputs and outputs guard against electrical Backup Station interference the front faces m
5. LOCAL OUT PARAMETER DESCRIPTION VALUE 1 LOW LIMIT Lowest adjustable output value 2 HIGH LIMIT Highest adjustable output value 3 PWR UP MODE Selects power up mode 4 PWR UP OUT Selects power up output in local mode PV INPUT PARAMETER DESCRIPTION VALUE 1 PV TYPE Sensor type selection 2 DEG F C K Temperature engineering unit 3 DECIMAL Decimal point position 4 LINEARIZE Type of input linearization 5 LOW RANGE Engineering unit for lowest input value 6 HI RANGE Engineering unit for highest input value 7 FILTER Setting for the low pass input filter 8 PV OFFSET Offset to the PV in engineering units 9 PV GAIN Gain to the PV 532 User s Manual Chapter 5 Software Set Up Software Set Up Set Up CUST LINR PARAMETER DESCRIPTION 1 1ST INPUT Input signal corresponding to 1st point 2 1ST PV Eng unit value corresponding to 1st point 3 2ND INPUT Input signal corresponding to 2nd point 4 2ND PV Eng unit value corresponding to 2nd point 5 3RD INPUT Input signal corresponding to 3rd point 6 3RD PV Eng unit value corresponding to 3rd point 7 4TH INPUT Input signal corresponding to 4th point 8 4TH PV Eng unit value corresponding to 4th point 9 5TH INPUT Input signal corresponding to 5th point 10 5TH PV Eng unit value corresponding to 5th point 11 6TH INPUT Input signal corresponding to 6th point 12 6TH PV Eng unit va
6. Milliamp Module 16 3 Milliamp Loop Power and SSR Drive modules in output positions 1 2 3and4 are not isolated from each other 4 Inputs are not isolated from the analog output due to the failsafe pass through circuit V Mechanical Relay SSR Driver Loop Power SSR Output 532 Addendum RETURN PROCEDURES To return equipment to Moore Industries for repair follow these four steps 1 Call Moore Industries and request a Returned Material Authorization RMA number Warranty Repair If you are unsure if your unit is still under warranty we can use the unit s serial number to verify the warranty status for you over the phone Be sure to include the RMA number on all documentation Non Warranty Repair If your unit is out of warranty be prepared to give us a Purchase Order number when you call In most cases we will be able to quote you the repair costs at that time The repair price you are quoted will be a Not To Exceed price which means that the actual repair costs may be less than the quote Be sure to include the RMA number on all documentation Provide us with the following documentation a Anote listing the symptoms that indicate the unit needs repair b Complete shipping information for return of the equipment after repair The and phone number of the person to contact if questions arise at the factory Use sufficient packing material and
7. Appendix B Page B 1 shown with bezel insert in place With the modifications to the case and addition of the mounting collar the parts drawings have been modified Also note the new parts numbers OPERATOR CIRCUIT CIRCUIT BOARDS BEZEL CONTROLLER BODY MOUNTING INTERFACE BOARD SUPPORT GASKET shown with mounting COLLAR ASSEMBLY BEZEL INSERT collar in place ITEM PART ITEM PART Output Modules Repair Replacement Parts Mechanical Relay Module 535 600 532 Operator Interface Assembly 532632 532 Analog mA module 532600 Power Supply Circuit Board 535730 Solid State Relay Module 535602 532 Microcontroller Circuit Board 535 731 DC Logic SSR Drive Module 535603 Option Circuit Board w no Options 535720 Loop Power Module 535604 532 Option Circuit Board w 5 Digital Contacts 535721 RS 485 Communications Module 535705 532 EPROM 532740 Lithium Battery 093044 Jumper Kit Set of All Jumper Connectors 535660 Gasket Kit 1 Panel Gasket amp 1 Bezel Gasket 535662 Mounting Kit Mounting Collar amp 4 screws 535761 Bezel Retention Screw Kit 535663 Module Retention Kit for Outputs 1 3 Includes Retention Plate 535664 Module Retention Kit for Output 4 Set of 5 Tie Wraps 535665 Circuit Board Support Bezel Insert 535075 Engineering unit labels 1 sheet 535 106 532 Bypass board 532 100 Addendum 532 7 7 Appendix C Page 1 Changes and additions to the trou
8. e Precision 5 1 2 or 6 1 2 digit multimeter e g Fluke 88429 or HP3478A9 a 4 1 2 digit meter will sacrifice accuracy e Four small pieces of wire Testleads with clips 2 Phillips screwdriver Additional equipment for thermocouple input e Precision thermocouple calibrator e g Micromite II by Thermo Electric Instruments e Speciallimits grade Type T thermocouple wire Disconnectpowerto the instrument Remove chassis from case Onthe Microcontroller Circuit Board locate jumpers locations marked PV 1 and 2nd near the edge connector Reposition both jumper connectors in the 2nd location onto pins for V and TCA as shown in Figure D 2 Connecthookup wires between terminals 31 and 32 as shown in Figure D 3 andthe multimeter Set the meter for DC volts Reinsertchassis into the case and apply power The 2nd and 3rd display should read CALIBRATE ANALOG IN Allow the controller to warm up for at least 30 minutes Press the ACK key to get to the first step parameter The 2nd display should show CAL VREF the 3rd display should show a value close to 5 0000 Themultimeter should read a value in the range 4 9750 5 0250 Use the A and V and FAST keys on the controller until the display on the controller matches the meter reading Press MENU key The 2nd display should show CAL 120mV The 3rd display should show a value close to 120 000 Addendum 10 Press MENU three mo
9. 31 RID l KB 32 DO NOT connect 4th leg Same color 3 Voltage Input Use terminals 31 and 32 as shown VOLTAGE INPUT 4 Milliamp Input External Power Supply Use terminals 31 and 32 as shown mA INPUT 2 Wire transmitter with separate power supply Power Supply Transmitter 18 Chapter 4 Installation amp Wiring 532 User s Manual Install amp Wire amp Wire C Digital Inputs NOTE Digital input s can be activated by closure of a relay a switch or an Digital inputs require wetting voltage to open collector transistor Signal type relay is recommended function properly 1 Digital Inputs with a switch For 1 to 3 digital inputs use terminals 17 to 20 as shown DIGITAL INPUT 1 17 DIGITAL INPUT 2 18 2 DigitalInputs with Open Collector resistor Relay dry contact DIN X represents DIN 1 to DIN 3 use corresponding terminals OPEN COLLECTOR RELAY Three Digital Inputs 47 11 Typical 50ohm maximum resistance cH Ed 50ohm maximum loop resistance D Setpoint or Valve Position Indicator Use terminals 28 and 29 as shown SETPOINT OR VALVE POSITION INDICATOR 532 User s Manual Chapter 4 Installation amp Wiring 19 Install amp Wire amp Wire Output Wiring for the 532 e Output 1 is av
10. A Make the panel cutout The station fits in a standard 1 4 DIN cutout You may mount your station in any panel with a thickness from 06 to 275 inches 1 5mm to 7 0mm See Figure 4 1 for dimensions If you make a mistake in the panel cutout you can use a Goof Plate Repair Part 512 014 1 180 in 29 97mm PANEL F 3 770 in 95 76mm KKK E ERI ER ERE EI 3 770 in 95 76mm GASKET FRONT SIDE 532 User s Manual Chapter 4 Installation amp Wiring CAUTION For safety consideration DO NOT run low power sensor input lines in the same bundle as AC power lines Figure 4 1 532 instrument panel and cutout dimensions a 7 180 in 182 37mm OVERALL LENGTH gt 4 3 585 in 91 06mm gt BEZEL E 9 6000 in 152 40mm EE 3 622 in 92 00mm MIN 3 653 in 92 80mm MAX CUTOUT z XVIN ww0g Z6 65976 NIIN 00 26 22976 15 Install amp Wire amp Wire B Establish a waterproof seal The station front face keys display and bezel are NEMA 4X rated waterproof To obtain a waterproof seal between the station and the panel make sure 1 The panel cutout is precise 2 You use a fresh gasket 3 The edge of the cutout is free from burrs and waves 4 The case of the station are centered in the cutout If you require a waterproof seal but have difficulty w
11. menu Next value A 532 User s Manual Chapter 6 Applications 47 Applications Process Variable Setpoint and Valve Position Indication The 532 can be set up to display the process variable This can be a direct input of a thermocouple RTD mA or voltage signal Milliamp and voltage signal can be displayed as 0 100 or scaled in Engineering units Custom linearization is also available A Choose the Type of Display s You need to define what indicators you want to display NONE the PV the SP the VP the PV and the SP or the PV and the VP Because the 532 can show two values at once the operator has complete information concerning the Host device this eliminates the need for other indicators By tying these features to the 532 alarm capability the operator may establish alarms independent of the Host system 1 Press FAST MENU to toggle to the CONFIG menu 2 Press MENU to access the INDICATOR parameter Use and to choose the indicator display NONE PV 2ND activated 2nd second input or PV 2ND both PV and 2ND input 3 Press MENU to access the 2ND INPUT parameter Use and to choose the 2ND type of indicator display VP or SP See Chapter 2 for information about displaying and adjusting the CV B Select the Process Variable Display Range 1 Pressthe FAST MENU keys to toggle to the PV INPUT menu Press MENU to access the following parameters and use the and W keys to assign
12. Manufacturer s Name Moore Industries International Inc Manufacturer s Address 16650 Schoenborn Street North Hills CA 91343 6196 USA Declares that the product s Product Name 500 Series MODEL INPUT OUTPUT POWER OPTIONS HOUSING Model Number s 500 Series 24 Vdc Hor J E Indicates any input output option and housing as stated on the product data sheet Indicates CE Compliant Conforms to the following EMC specifications EN61326 1 1998 Electromagnetic Compatibility requirements for electrical equipment for control use Conforms to the following safety standard EN 61010 1 2001 Supplemental Information CE option requires CE KIT PN 535 766 Date Fred Adt Robert Stockham Quality Assurance Director Moore Industries International Inc European Contact Your Local Moore Industries Sales and Service Office The Interface Solution Experts www miinet com United States info miinet com Belgium info mooreind be China sales mooreind sh cn 00 Tel 818 894 7111 FAX 818 891 2816 Tel 03 448 10 18 FAX 03 440 17 97 Tel 86 21 62481120 FAX 86 21 62490635 IND USTRIES Australia sales mooreind com au The Netherlands sales mooreind nl United Kingdom sales mooreind com Tel 02 8536 7200 FAX 02 9525 7296 Tel 0 344 617971 FAX 0 344 615920 Tel 01293 514488 FAX 01293 536852 Declaration of Conformity C 4 EMC Directive 89 336 EEC Manu
13. 3 CRC Whether to calculate the CRC OPERATIONS PARAMETER DESCRIPTION VALUE 1 HOST BREAK Output choice if host CV signal is lost 2 R L XFER R to L transfer output change type 3 R L RAMP R to L transfer output change time 4 HOST RESTR Mode when CV signal is restored 5 L R XFER L to R transfer output change type 6 L R RAMP L to R transfer output change time 7 PRESET 1 Output value for 1st preset 8 PRESET 2 Output value for 2nd preset 40 Chapter 5 Software Set Up 532 User s Manual Applications CHAPTER 6 APPLICATIONS NOTE The 532 has a variety of user programmable control features and capabili Available capabilities depend upon the ties This chapter describes their applications hardware option you specified and ordered 532 Station ines ect ite ere dennoch 41 Alarm Set UP EE 42 Digital INputs is d aie eim IR ee Seeds 47 Process Variable Setpoint and Valve Position Indication 48 input BITE NN NET 49 NOTE Ramp to Control Value gasean aeeai an a 52 this chapter the following SEGUY PE 52 abbreviations are used Process Variable Reading Correction 53 CV Control signal Serial Communications e t ipee tere std 54 SP Set point VP Valve Position PV Process Variable 532 Auto Manual Station The 532 Auto Manual Station provides automatic and manual control backup for critical control loops It is normally
14. Tel 03 448 10 18 FAX 03 440 17 97 The Netherlands sales 9 mooreind nl Tel 0 344 617971 FAX 0 344 615920 United States info miinet com MO ORE Tel 818 894 7111 818 891 2816 INDUSTRIES rei 02 8535 7200 rix 02 9525 725 2006 Moore Industries International Inc Specifications and Information subject to change without notice
15. andthen press MENU key within two seconds 8 Whencomplete power down and return jumpersto their original positions HARDWARE SCAN Usethis read only featureto identify the outputhardware andinstalled options of the controller 1 Set the jumpers to V and TCA on the Microcontroller Circuit Board see Figure D 3 Powerupthe controller Press MENU until HARDWARE SCAN is displayed Press ACK to initiate the hardware display When complete power down and return jumpers to their original positions Addendum 532 Figure D 6 Milliamp Output Calibration Wiring hook up OUT 2 wires to mult meter QUT 24 15 Appendix F Page F 1 The Isolation Block Diagram has been modified PV L Output 1 em Multiplexer Iso Ground e 9 Referenced SP Input Output2 P Iso Ground Referenced CV Input Output 3 ISO Ground 9 Slidewire Input Out 4 V Iso Ground Referenced ud Vd Digital gt Th Inputs 1 5 RS485 Serial Communications xs Interface L Ve Line N lI Isolated output ground 1 Each of the internal ground circuits are isolated from ground to 1 Earth referenced ground withstand a potential of 500 volts for 1 minute or 600 volts for 1 E second d Internal ground 2 CV Slidewire and the PV SP VP inputs are isolated to withstand 50 volts peak between each other for 1 mnute
16. the shipping instructions furnished in your documentation WARRANTY DISCLAIMER THE COMPANY MAKES NO EXPRESS IMPLIED OR STATUTORY WARRAN TIES INCLUDING ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY GOODS OR SER VICES SOLD BY THE COMPANY THE COMPANY DISCLAIMS ALL WARRAN TIES ARISING FROM ANY COURSE OF DEALING OR TRADE USAGE AND ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY ACKNOWL EDGES THAT THERE ARE NO WARRANTIES IMPLIED BY CUSTOM OR USAGE IN THE TRADE OF THE BUYER AND OF THE COMPANY AND THAT ANY PRIOR DEALINGS OF THE BUYER WITH THE COMPANY DO NOT IM PLY THAT THE COMPANY WARRANTS THE GOODS OR SERVICES IN ANY WAY ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY AGREES WITH THE COMPANY THAT THE SOLE AND EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY CONCERNING THE GOODS OR SERVICES SHALL BE FOR THE COMPANY AT ITS OPTION TO REPAIR OR REPLACE THE GOODS OR SERVICES OR REFUND THE PURCHASE PRICE THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES EVEN IF THE COMPANY FAILS IN ANY ATTEMPT TO REMEDY DEFECTS IN THE GOODS OR SERVICES BUT IN SUCH CASE THE BUYER SHALL BE ENTITLED TO NO MORE THAN A REFUND OF ALL MONIES PAID TO THE COMPANY BY THE BUYER FOR PURCHASE OF THE GOODS OR SERVICES ANY CAUSE OF ACTION FOR BREACH OF ANY WARRANTY BY THE COMPANY SHALL BE BARRED UNLESS THE COMPANY RECEIVES FROM THE BUYER A WRITTEN NOTICE OF THE ALLEGED DEFECT OR BREACH WITHIN
17. 2 Slide the chassis out of the case by pulling on front face plate assembly at the bezel Remove the two screws now 3 Locate the retention clips holding the front face assembly to the rest of the chassis Pry apart these retention clips gently with a screwdriver to separate the printed circuit board group from the front face assembly Photo 2 Take care not to break the clips or scratch the circuit board The Microcontroller Board and Power Supply Board remain attached to the Operator Interface Assembly by wired connectors 4 TheMicrocontroller and Power Supply board are attached to either side of the Option board by male female pin connectors Use a gentle rocking motion and carefully apply pressure to separate the larger two boards from the Option Board Photo 3 Figures 3 2 3 3 and 3 4 show the Microcontroller Board Option Board and Power Supply Board 5 Aretention plate and tie wrap hold Output modules 1 2 and 3 onthe Power Supply board firmly in place Toremove the retention plate snip the tie wrap with wire cutter Photo 4 CAUTION Always snip the tie wrap on top of the Retention Plate to prevent damage to the surface mountcomponents 6 Adisposable tie wrap holds Output 2 Pry Clips 12 Chapter 3 Hardware Set Up 532 User s Manual Hardware Set Up Set Up module 4 on the Option board in place To remove the module snip tie wrap Photo 5 Inspect each module before installation to make sure
18. 20 532 User s Manual Table of Contents About This Manual For your safety and information when using this Manual we have high lighted NOTEs CAUTIONs and WARNINGs Please heed these safety and good practice notices for the protection of you and your equip ment page Wiring the Serial Communications 21 Where to Go Next nennen nnne nnne nnne 21 CHAPTER5 22 Mode Overview Ra 22 MONIS c 22 Smart 22 Set Up em ren esce e 23 Step by Step Guide to Software Set 24 eren cm Eaa 24 Kee eg ERE 25 26 CUST UIN Risinn iina 27 SP INPUT m 28 RASA UI 29 eie deeds 29 seigneur 33 33 oajnwepe E 34 Software Set Up 36 CHAPTER6 APPLICATIONS 2 cerne trnce cie enero acoso onn ea kane 41 532 Auto Manual Station 41 Alarmi 42 A Set the Alarm 4
19. 555 632 555 Display Assembly Kit Output and Communications Module Kits 532 600 531 532 Analog Module Kit 535 600 Mechanical Relay Module Kit 535 601 Milliamp Module Kit 535 602 SSR Module Kit 535 6037 SSR Drive Module Kit 535 604 Loop Power Module Kit 535 705 RS 485 Communications Module Kit Power Supply Kit 535 790 usns 90 to 250VAC Power Supply Kit 585 782 uus 24VAC NDC Power Supply Kit Mounting Kit 535 761 Mounting Kit Miscellaneous Kits 532 100 531 532 Bypass Board Kit 535 188 Rear Terminal Upgrade Kit 535 660 531 532 535 545 555 Jumper Kit 535 6627 Gasket Kit 1 Panel Gasket 1 Bezel Gasket 535 763 Bezel Retention Screw Kit 535 664 Module Retention Kit Retention Plate and Tie Wrap 535 665 Module Retention Tie Wrap Kit 093 128 Lithium Battery Universal Kit can be used with all 500 Series Controllers EPROM Kits 531 740 531 EPROM Kit 532 740 532 EPROM Kit 595 741 535 EPROM Kit RSP 585 775 535 Profiler EPROM Kit No RSP 585 770 535 Profiler EPROM Kit RSP 535 740 535 EPROM Kit No RSP 545 740 545 EPROM Kit No RSP 545 744 545 EPROM Kit RSP 555 740 555 EPROM kit Microcontroller MCU Board Kits 585
20. 7315 MCU Board Kit 545 738 MCU Board Kit with CE Option Option Board Kits b8b 720 inane 531 532 535 545 Option Board Kit No Options 585 721 531 532 535 545 Option Board Kit Digital Inputs 595 722 535 545 Option Board Kit Slidewire Feedback 585 729 535 545 Option Board Kit Digital Inputs and Slidewire Feedback 545 724 531 532 535 545 555 RSP 545 725 iis 531 532 535 545 555 Option Board Kit Digital Inputs and RSP 545 726 535 545 555 Option Board Kit Slidewire Feedback and RSP 545 727 535 545 555 Option Board Kit Digital Inputs Slidewire Feedback and RSP HOW TO USE THIS MANUAL A CAUTION Static discharge will cause damage to equipment Always ground yourself with a wrist grounding strap when handling electronics to prevent static discharge B Before removing or inserting any hardware on the controller copy down all configuration parameters Also replacing the battery EPROM or MCU Board will erase parameter settings and they will need to be reset C Forall hardware adjustments perform steps 1 2 and 3 D Follow the guide and complete any additional steps as required by your particular application E Complete your hardware adjustments with steps 15 16 17 18 19 amp 20 EQUIPMENT To make any hardware changes to the units you will need the following equipment e Wrist
21. FAST to enter the selection and move to next digit Press MENU to advance to next parameter D ALARM 1 ALM TYPE 2 Defines the type of alarm for alarm 2 D OFF Deactivates the second alarm LOCAL Causes an alarm when in local control HIGH ALRM LOW ALARM RATE Selects a rate of change alarm BAND DEVIATION ALARM SP 2 Specifies the alarm set point for alarm 2 If ALM TYPE 2 RATE R 9999 to 99999 D Dependent on the LOW RANGE value IF ALM TYPE 2 is any other type R process variable range D Dependent on the HIGH RANGE value DEADBAND 2 Defines the deadband for alarm 2 1 to 9999 D 2 RELAY 2 Defines the state of the relay in the alarm condition for alarm 2 D RELAY ON RELAY OFF LATCHING 2 Defines the latching sequence of alarm 2 D LATCH e NO LATCH Escape to Operation Mode DISPLAY Next Parameter menu NextBlock mew Next value A or vi 532 User s Manual Chapter 5 Software Set Up 31 Software Set Up Set Up 14 15 16 17 ALARMS ACK 2 Defines whether alarm 2 may be acknowledged D ENABLED Allows the alarm to be acknowledged ENABLED DISABLED Prevents the alarm acknowledgment while alarm condition exists POWER UP 2 Defines how alarm 2 will be treated on power up POWER UP 2 D NORMAL Alarm depends on process variable NORMAL ALARM Always power up in alarm regardless of process variable DELAYED Must l
22. Figure 3 2 BATTERY Remote SP Configuration PV1 Input Jumper Location 0909000000000 090000000000 090900000000 090900000000 ASS Y 535 607 Chapter 4 Page 20 Figure 4 2 A mounting collar replaces the old mounting brackets Collar Clip 10f 2 Mounting Collar Collar Screw 1 of 4 Addendum 532 3 4 20 2c Slidethe mounting collar overthe back ofthe case The collar clip edges will lock with matching edges on the controller case 2d Insertthe four mounting collar screws from the rear of the collar Gradually tighten the screws to secure the controller againstthe panel Chapter 5 Pages 42 44 In the ALARMS Menu four new types of alarms have been added HIGH and LOW have been removed 1 ALM TYPE 1 D OFF e LOCAL LOW PV RATE BAND DEVIATION HIGH CV LOW CV Separate High and Low setpoints one alarm HI LO PV Separate High and Low PV setpoints in one alarm 2 ALARM SP 1 Specifies the alarm set point for alarm 1 For RATE alarms For HIGH CV or LOW CV alarms R 9999 to 99999 R 0 0 to 100 0 D 0 D 0 0 For any other type except HI LO CV HI LO PV or HIGH LOW R The PV range D Dependent on LOW RANGE value 3 DEADBAND 1 Specifies the high alarm set point for HI LO or HIGH LOW alar
23. HOST Mode 1 The 532 returns to Host Mode due to a Return of Host signal if configured to do so b Keypad selection c Digital contact or d Commands through the RS 485 port 2 Upon return of the Host signal the 532 can be programmed to a Return control to the Host immediately b Ramp to the new CV at a predetermined rate or c Remain in Local mode In Local mode the operator can determine whether or not the Host signal is valid Alarm Set Up The 532 has 2 available alarms It indicates alarm conditions by e Lighting up the alarm icon s e Displaying a custom message in the 3rd display e Illuminating the ACK key if the alarm is acknowledgeable On the 532 you assign one of 6 different types to each alarm Also by adding an output module one of the alarms can be tied a relay output A Set the Alarm Type 1 Press FAST MENU to toggle to the ALARM menu NOTE 2 Press MENU to select the first parameter ALM TYPE 1 and select its Refer to Chapter 4 for information on type choose one of the following using the amp and keys wiring for alarms LOCAL If tied to a relay output a Local alarm notifies the Host that the 532 NOTE hastaken over manual control You can choose LOCAL for only one Refer to Chapter 2 for information on ofthe 532 alarms This alarm is useful when the Host performs log operating alarms ging functions for Statistical Process Control SPC orto prevent reset windup HIGH ALRM The h
24. RELAY ON 1 ENABLED DEVIATION ALARM POWER UP ALARM C SP A SP CONDITION RELAY RELAY DE ENERGIZED ENERGIZED ACKNOWLEDGE ENERGIZED ENERGIZED ENERGIZED TO SHUT OFF ICON OFF ICON ON ICON AND ICON ON ICON ON ICON ON DE ENERGIZE RELAY NO ALARM MAY MAY CANNOT MAY ACKNOWLEDGE ACKNOWLEDGE ACKNOWLEDGE ACKNOWLEDGE PARAMETER SETTINGS PARAMETER SETTINGS ALM TYPE 1 DEVIATION LATCHING 1 LATCH ALARM SP 1 lt 0 ALM TYPE 1 HIGH ALM LATCHING 1 LATCH POWER UP 1 ALARM RELAY 1 RELAY ON ACK 1 ENABLED RELAY 1 RELAY ON ACK 1 DISABLED Escape to Operation Mode DISPLAY Next Parameter mew Next Block FAST mew Next value o v 46 Chapter 6 Applications 532 User s Manual Applications Digital Inputs This optional feature is only available if ordered originally from the factory Forasetof3 digital inputs can be ordered order Product 532 xxxxxxDx00 If more than one digital input is closed then the last one closed generally has priority over the others Aclosed digital input may be overridden by another digital input akeyboard operation or an automatic function A closed digital input that was overridden must be opened in order to be rearmed If one digital input is closed and selects the LOCAL and then REMOTE is keyboard selected the keyboard selection takes precedence 1 2 Press FAST MENU to toggle to the CONFIG menu Press MENU to access first parameter CO
25. TYPE SPLOW H SPHIGH Hep DISPLAY VP INPUT VP TYPE VP LOW VP HIGH ALARMS ALM TYPE 1I ALARM SP 1 HDEADBAND I RELAY LATCHING 1 ACK 1 POWER UP 1 MESSAGE 1 Harm TYPE 2 ALARM 5 2 2 RELAY LATCHING 2 POWER UP 2 MESSAGE 2 RATE TIME l pd m E War c Pe c SEC CODE REM LOCAL LCOAL OUT 1ALARM OPERATION 7 1 CONFIGURE SECURITY 532 User s Manual Appendix A Menu amp Parameter Flowcharts A 1 APPENDIX B PARTS LIST CIRCUIT BOARD SUPPORT BEZEL INSERT ig MOUNTING BRACKET BEZEL INSERT OPERATOR INTERFACE ASSEMBLY Terminal Circuit Board Not Shown CIRCUIT BOARDS _ Description Part Description Part OUTPUT MODULES Mounting kit Mechanical relay module 535 600 including mounting brackets and screws 535 661 532 Analog mA module 532 600 Bezel retention screw kit 535 663 Solid State Relay triac Module 535 602 Module retention kit DC Logic solid state relay drive module 535 603 PAAS 6 WIS D TOIDUIRUISE IS 84 808 Loop Power Module 535 604 22 idi RS 485 serial communications board 535 605 Terminal block 535 031A Circuit board support Bezel Insert 535 025 Sheet of engineering unit labels 535 106 REPAIR PARTS 532 Bypass board 532 100 Operator interface assembly 532 532 632 Goof Plate 512 014 Power supply circuit bo
26. appropriate input range e g 4 00mA 4 2ND PV Specifies engineering unit value corresponding to the second point 2ND PV R 9999 to 99999 D D Dependent on the LOW RANGE value 5 XTH INPUT Specifies the input signal corresponding to the Xth point up to 15 XTH INPUT R Any value greater than the previous XTH 1 input D D The high end of the appropriate input range e g 4 00mA 6 XTH PV Specifies engineering unit value corresponding to Xth point up to 15 XTH PV R 9999 to 99999 D D Dependent upon the LOW RANGE value SP INPUT SP INPUT For configuring the setpoint indicator 1 SPTYPE Specifies type of input signal that will be used for the setpoint indicator SPTYPE If the jumper is in the mA position D D 4 20mA 0 20mA If the jumper is in the V position D 1 5V 0 5 2 SPLOW SP LOW Specifies the engineering unit value corresponding to the lowest setpoint in dicator input value e g 4mA R 9999 to 99999 D 0 Escapeto Operation Mode DISPLAY Next Parameter menu NextBlock FAST menu Next value A or vi 28 Chapter 5 Software Set Up 532 User s Manual Software Set Up Set Up SP INPUT SP HIGH Specifies the engineering unit value corresponding to the highest setpoint indicator input value e g 20mA R 9999 to 99999 D 1000 4 SPDISPLAY Selects whether to display SP as an actual setpoint SP or as a deviation from the current PV indicator
27. are defined the station interpolates the values between the points using a straight line relationship between them Escapeto Operation Mode DISPLAY Next Parameter menu NextBlock menu Next value A or vi 532 User s Manual Chapter 6 Applications 51 Applications Ramp to Control Value The ramp to control value function is especially useful in processes where the rate of change from Remote to Local or Local to Remote of the control value must be limited or under any circumstances where there is likely to be a significant difference between control values at mode transition time Under normal operating circumstances the 532 passes the Host device signal to the final control element without modification and stores the current CV value with each cycle of the CPU When the 532 switches to Local mode see page 2 for details it will provide a CV based on the last known good value from the Host It can also however go to one of two preset outputs These values may be considerably different from the Host value soasudden change in the output value is possible The ramp feature enables the operator to select how long it will take the output to change from one value to the other The 532 has provisions for ramping from Remote to Local and from Local to Remote 1 Press the FAST MENU keys to toggle to the OPERATIONS menu 2 For Remote to Local mode transfer set the parameter R L XFER remot
28. grounding strap Phillips screwdriver 2 e Small flat blade screwdriver Wire cutters e Extractor if changing the EPROM 2 500 Series Installation Guide Installation INSTRUCTIONS one of the larger two boards from the Option Board Photo 4 Be careful not to bend the To Disassemble the Unit connector pins Separate the other board in the same manner Figure 2 opposite page shows the Microcontroller Board Option Board and Power Supply Board For any hardware modifications disassemble the unit 1 With power off loosen four captive front screws with a Phillips screwdriver Remove the four screws p To Add or Change Output Modules The 500 Series units have provisions for four output modules The units come factory configured with specified modules installed in appropriate locations You can make field modifications by properly remov ing and or adding the modules into the appropriate Sockets Three of the output sockets are located on the Power Supply Circuit Board A fourth output socket is located on the Option Board refer to Figure 2 5 Aretention plate and tie wrap hold Output modules 1 2 and 3 on the Power Supply board firmly in place To remove the retention plate snip the tie wrap with wire cutters Photo 5 OPTION BOARD Figure 1 Location of Printed Circuit Boards for Hardware Configuration 2 Slide the chassis out of the case by pulling on front face plate assembly at t
29. modules in their output sockets Attach the test leads from the multimeter to the wires and then plug the test leads into the meter Set the meter for DC milliamps Reinsert chassis into the case and apply power The 2nd display should read CALIBRATE while the 3rd display reads ANLG IN Press MENU twice to get to the ANLG OUT menu Use the flowchart in Figure D 1 as a guide to this procedure Press ACK The 2nd display will read OUTPUT X where X is the output number 1 2 3 or 4 with a milliamp output module Press MENU until the output you wish to calibrate is displayed The flowchart in Figure D 7 illustrates how to move through the selection for each output module that needs to be calibrated The 3rd display should read 4 mA Your meter should read a value close to 4 00 mA Wait one minute Then press and V key on the station until the meter s display reads 4 00 mA You may press FAST with A and W key to change the value at a faster rate Press MENU The 3rd display should read 20 mA Let this setting stabilize for one minute Repeat the procedure from Step 7 calibrate another analog output move your wires and test leads to the new output terminals Press MENU until you see 4 mA for the corresponding output in the 2nd display Repeat Steps 7 through 9 To complete calibration press ACK and disconnect the power Remove the station from its case and place the jumpers in their correct operating positions as specifi
30. of the individual station Lee LI appear as a black on white box Figure 5 2 right portion NONE D Be aware that changing one parameter s selection or value may affect another parameter See the PV INPUT menu section for an example on how Figure 5 2 this can affect your low and high range values Independent Parameters versus Dependent Parameters Set Up Procedures On the bottom of each page is a guide to the keypad to use during the Set Up procedure To Enter the Set Up Mode 1 Hold down the FAST and press MENU see Figure 5 3 The MENU key will illuminate The first menu CONFIG appears alone in the 2nd display To Advance through Menus 2 Press FAST MENU to advance to the next menu The name will appear in the 2nd display To Enter a Menu and Advance through Parameters 1 When you reach your chosen menu press MENU The first parameter ofthis menu appears in the 2nd display replacing the menu name The Figure 5 3 first values selection for the particular parameter appears in the 3rd Keys to Enter and Move through display Set Up Mode 2 Press MENU to advance to next parameter To Advance through Values Selections for a Parameter 1 PressAor V To Return to Operating Mode 1 Ifyouare in Set Up Mode press the DISPLAY key The 532 will return to Operation Mode WARNING Scrolling through the choices to make selections will affect the operation ofthe instrument since cha
31. selected a predetermined CV you may specify during Set Up the rate of change from the remote value to the new value also known as a RAMP 2 Tochange from LOCAL to REMOTE mode a C Pressthe LOCAL key to shiftfrom Local to Remote The LOCAL key will extinguish The 532 will stop transmitting its own signal and pass the signal from the Host device to the final control element The transfer will be direct unless a ramp rate was chosen during setup 3 Tochange output values in LOCAL mode a b Press LOCAL key to shift from Remote to Local Press A to increase or W to decrease the CV value 4 Tooverride security a If someone attempts a locked operation the word SECURITY appears in the 2nd display and the security code starting value 0 appears in the 3rd display Selectthe security code using A and V To enter the displayed value as a code leave the keys inactive for 2 seconds If no code was entered value left at 0 the Security message disappears and the station resumes operation Ifthe code is incorrect INCORRECT appears in the 3rd display After 2 seconds the station returns you to step 4b to enter another code If the code is correct CORRECT appears in the 3rd display After 2 seconds the displays clear and you have temporary access to all previously locked features Security will automatically rearm lock the station once you leave the keys inactive for 1 minute If the
32. station matches your meter s reading Note that the FAST key is active should you decide to use it to move more quickly Press MENU The 2nd display reads CAL 120mV and the 3rd display will now read a value close to 120mV Repeat step 7 Press MENU again and repeatthis procedure forthe remaining voltages 90mV 60mV 30mV and OmV Each time you should match the displays of the station and your meter Continue press MENU if you want to check your settings Press ACK when done If you will be calibrating milliamp outputs power down then up again Wait at least 5 minutes then continue on to Milliamp Output Calibration Step 5 If you are finished calibrating power down and place the jumpers in their correct operating positions as specified in Chapter 4 IMPORTANT Youmustpress ACK atthe end of any calibration procedure to return to the calibration menu before powering down Thermocouple amp Cold Junction Calibration for indication feature We recommend that you always perform the input calibration before the cold junction calibration 532 User s Manual Equipment e Precision 5 1 2 or 6 1 2 digit multimeter such as a Fluke 8842 or Hewlett Packard HP3478A Two small pieces of wire e Test leads with clips 2 Phillips screwdriver e Precision thermocouple calibrator such as a Micromite I by Thermo Electric Instruments e T thermocouple wire 2 pieces Special Limits grade of wire Di
33. subject to alteration misuse accident ne glect or improper application installation or operation THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSE QUENTIAL DAMAGES WORLDWIDE Www miinet com China sales mooreind sh cn Tel 86 21 62491499 FAX 86 21 62490635 United Kingdom sales 9 mooreind com Tel 01293 514488 FAX 01293 536852 United States info miinet com moore Tel 818 894 71 11 FAX 81 8 891 2816 INDUSTRIES 8536 7200 Fax 02 9505 7296 2005 Moore Industries International Inc Belgium info 9 mooreind be Tel 03 448 10 18 FAX 03 440 17 97 The Netherlands sales mooreind nl Tel 0 344 617971 FAX 0 344 615920 Specifications and Information subject to change without notice 500 SERIES Form M500 V6 Process Controllers Hardware Installation and Modification Manual for Electronic Products Series 531 532 535 545 555 Model 2 moore INDUSTRIES M500 V6 JUNE 2005 Installation INTRODUCTION This technical brochure provides hardware installation and modification instructions for our controllers Series 531 532 535 545 and 555 Use these instructions with the following kits Display Assembly Kits 531 632 531 Display Assembly Kit 532 692 532 Display Assembly Kit 535 632 535 Display Assembly Kit 545 634 545 Display Assembly Kit
34. success ful RESET COMPLETED will appear in the display If you failed to press MENU in time RESET SKIPPED will appear To try again press ACK and then press MENU within two seconds Hardware Scan This procedure identifies the internal parts of the station Should you need to determine the hardware inside your station press ACK to enterthis read only menu see Figure D 6 for the flowchart The station will display the types of output hardware and installed options Press MENU to return to the beginning of the Calibrate menu cycle The information displayed should match the information on the product label on top ofthe controller You can compare this information to the Order Code in Chapter 1 However any hardware modifications will render the order code on the product label invalid Appendix D Calibration 532 User s Manual Specifications APPENDIX E SPECIFICATIONS ACCURACY TYPICAL MAXIMUM LINEAR Voltage 0 025 full scale 0 100 full scale Current 0 050 full scale 0 150 full scale RTD 1 0 050 of span 0 150 of span 0 1 0 095 of span 0 225 of span THERMOCOUPLE J K N E gt 0 C J K N E lt 0 C T gt 0 C T lt 0C R S gt 500 C R S lt 500 C 0 060 of span 0 150 of span 0 100 of span 0 250 of span 0 150 of span 0 375 of span 0 150 of span 0 375 of span 0 250 of span 0 625 of span 0 375 of span 0 925 of spa
35. terminals must align the notch facing the front of the unit BATTERY 5 Pin Connector o Female 22 Pin Connector NOTE The 5 and 22 Pin connnectors on the boards are all keyed so they will only align one correct way Male 22 Pin Remote Setpoint Jumper Male 22 Pin Connector Connector Output 4 4 Male 12 Pin I Male 22 Pin Connector Connector Figure 2 12 Pin Female 56 22 Pin Female Microntroller Board Connector Connector Option Board and Power Supply Board 5 Pin Connector Module Retention Plate over Outputs 1 2 3 NOJ1NC NOJ2NC NOJ3NC 4 500 Series Installation Guide Installation 8 Replace tie wraps for the Retention Plate and for Output Module 4 with new ones Failure to use these devices may result in a loosening of the module and eventual failure If you ordered a module separately it should have come with a tie wrap An extra set of tie wraps is available by order ing Part 535 665 Note For greatest accuracy milliamp modules added for retransmission must be calibrated per instructions in Operator s Manual To Change the Option Board 9 See Photos 3 and 4 Replace the existing Option board with the NEW one Note When adding Option board for 5 digital inputs associated screw terminal in the rear terminal block must be installed See information on page 1 for ordering a Screw Kit To Change the Power Supply or Microcontroller CPU Board 10 For
36. the pins are straight see Figure 3 5 Align the pins with the socket holes and carefully insert the module Press down on the module to seat it firmly on the board Photo 6 Replace tie wraps for the Retention Plate and for Output Module 4 with new ones Failure to use these devices may result in a loosening ofthe module and eventual failure If you ordered a module sepa rately it should have come with atie wrap An extra set oftie wraps is available by ordering Part 535 665 Toreassemble the unit Align the connector pins on the Option Board with the 10 3 Separate Boards 4 Remove Retention Plate connector sockets on the Microcontroller and Power Supply boards Squeeze them together making certain all three are properly seated against one another Check along the side edges for gaps Also check that the cable assemblies are not pinched Align the board assembly with the front face assembly with the Option board at the bottom see Figure 3 1 Reinstall the retention clips Align the boards 5 Snip Tie Wrap 6 Add Change Module 532 User s Manual Chapter 3 Hardware Set Up CAUTION Do not scratch the boards or bend the pins of the connectors Figure 3 5 Representation of Module view of bottom 13 Hardware Set Up Set Up into the slots of the front face assembly and the clips will snap into place 11 When you are ready to reassemble the unit align the boards on the chassis with the top and
37. those suggested Also if you move a station chassis into an alternate case or change its hardware configuration and you choose to use thermocouple input you may want to recalibrate the cold junction for optimal accuracy Failure to do so may result in small junction temperature not more than 0 6 C 1 1 F CALIBRATE CAL VREF ANLG IN 5 0000 50000 a PRESS MENU PRESS ACK PRESS MENU Figure D 1 Flowchart to Access the Calibration PRESS ACK PRESS ACK PRESS ACK COLD JUNC PRESS MENU PRESS MENU 1 PRESS MENU PRESS RESET priced RESET PUSH MENU After two RESET SKIPPED PRESS MENU SCAN PRESS ACK PRESS MENU PRESS ACK PRESS ACK PRESS MENU 532 User s Manual Appendix D Calibration D 1 Calibration Figure D 2 Microcontroller Circuit Board WARNING ELECTRIC SHOCK HAZARD Terminals 1 and 2 carry live power Do not touch these terminals when AC power is on D 2 Before you Begin The 532 comes from the factory with one milliamp output module installed in position output 2 and relays in position outputs 3 and 4 These must not be modified You may install a mechanical relay solid state relay or DC logic module in position output 1 for alarm functions Terminals 1 and 2 carry live power Do not touch these terminals when AC power is on RTD VmA Input Calibration fo
38. value PV SP SETPOINT D SETPOINT e DEVIATION SP HIGH KS SP DISPLAY VP INPUT VP INPUT For configuring the valve position indicator VP TYPE VPTYPE Specifies type of input signal that will be used for the valve position indicator D If the jumper is in the mA position D 4 20mA 0 20mA NOTE If the jumper is in the V position You may configure you station for SP D 1 5V Input or VP Input but not both 0 5V VPLOW VP LOW Specifies the engineering unit value corresponding to the lowest valve posi tion indicator input value e g 4mA R 9999 to 99999 D 0 VP HIGH Specifies the engineering unit value corresponding to the highest valve positon indicator input value e g 20mA R 9999 to 99999 D 1000 VP HIGH ALARMS ALARMS KI EIN ALM TYPE 1 For configuring alarms 1 ALM TYPE 1 Defines the type of alarm for alarm 1 D OFF Deactivates the first alarm Escapeto Operation Mode DISPLAY Next Parameter menu NextBlock FAST Next value A or vi 532 User s Manual Chapter 5 Software Set Up 29 Software Set Up Set Up LOCAL Causes an alarm when in local control NOTE e HIGH ALRM Band and Deviation Alarm choices ap g LOW ALARM pear only if you use SP Indication RATE Selects a rate of change alarm BAND DEVIATION 2 ALARM SP 1 Specifies the alarm set point for alarm 1 ALARM SP 1 If ALM TYPE 1 RATE R 9999
39. 0 532 User s Manual THERMOCOUPLES RANGE F RANGE C W5 32 to 4172 0 to 2300 Platinel 148 to 2550 100 to 1399 RTD S RANGE F RANGE C 100 Pt DIN 328 to 1562 200 to 850 328 0 to 545 0 200 0 to 285 0 1000hm JIS 328 to 1202 200 to 650 328 0 to 545 0 100ohm Pt SAMA 328 to 328 0 to 545 0 TRANSMITTER SIGNAL INPUT RANGE Milliamps DC 4 to 20 0 to 20 1105 005 0 to 10 0 to 30 0 to 60 0 to 100 25 to 25 200 0 to 285 0 1202 200 to 650 200 0 to 285 0 Voltage DC Millivolts DC LINEARIZATION Thermocouple and RTD inputs are automatically linearized Transmitter inputs may be linearized with a square root function or user defineable 15 point straight line linearization function INPUT IMPEDANCE Current Input 250ohm Voltage Input 1 Mohm UPDATE RATE Input is sampled and output updated 5 times per second Display is updated 5 times per second Passage of the HOST signal through the 532 is continuous INPUT FILTER Single pole lowpass digital filter with selectable time constant from 0 to 120 seconds CALIBRATION The station comes fully calibrated from the factory and continuously calibrates itself for component aging due to temperature and time except for reference voltage Field calibration can be performed easily with a precision multimeter and thermocouple simulator Process variable offset and gain factors are provided to correct for sensor errors OUTPUT MODULES One analog out
40. 2 Set the Alarm Parameters 43 Digitellnpllis ien rue enr e Et 47 PV SP and VP Indication 48 A Choose the of Display s 48 B Select the Process Variable Display Range 48 C Set Point Display 49 D Valve Position Display Range 49 Input 49 A Thermocouple and RTD Linearization 49 B Square Root Linearization 50 C Custom Linearization 8 50 Ramp to Control Value 52 SOCUMILY UI 52 Process Variable Reading 53 Serial Communications ceci eere n csi uai aedi 54 APPENDIX A MENU amp PARAMETER FLOWCHARTS A 1 APPENDIX B e ce ires nao B 1 APPENDIX C TROUBLESHOOTING C 1 APPENDIX D CALIBRATION e D 1 ii Table of Contents 532 User s Manual page Regarding Calibration ennonn naaninag D 1 RTD VmA Input Calibration 2 22
41. 5 manual Cover The 532 station body has been modified to a 1 piece design with a new face plate 4 screws instead of 2 securing it to the body rm Chapter 1 Page 1 Figure 1 1 also Chapter 2 Page 5 Figure 2 1 Chapter 2 Page 11 Figure 2 3 Chapter 4 Page 19 Figure 4 1 Addendum This drawing shows a basic detail of the new faceplate Please refer to this drawing for any detail of the controller face MANUAL DISPLAY SETPT A Cw 532 1 Chapter 1 Page 3 New Order Code for 532 532 2 1 11 ojlo Output 1 Alarm Order Code NONG eese r te s 0 Mechanical 1 Solid State Relay triac 1 amp 3 DC Logic SSR 4 Options Enter 0 if not desired 24 VAC 24 VDC Operation F Set of 5 Digital Inputs D C Certification H Set of 5 Digital Inputs w C Certification J Serial Communications Enter 0 if not desired RS 485 Serial Communications S Price includes universal input remote setpoint and 1mA output 2 532 Addendum EEE Chapter 3 Page 13 Figure 3 1 This drawing has been modified to incorporate the new controller body Chapter 3 Page 14
42. ATIONS To make adjustments to the transition between Remote Host and Local control functions of the station Smart Menus This chapter outlines in sequence all menus parameters and selections available for the 532 station However the smart menu feature of the stations allows only those menu and Parameters to appear that are relevant to your hardware and software configuration i e parameters which do not apply to your application will not appear on your station s display 22 Chapter 5 Software Set Up NOTE TO ALL USERS Be sure to read and understand the next two pages which contain important in formation on how to use this guide to help you to set up the instrument The Parts of the Menu section explains the graphic used in the Set Up and Tuning configuration sections Figure 5 1 Menu Flowchart for Set Up OPERATING DISPLAY A MENU for Operating for Operations OPERATIONS MENU FAST Y for Set Up MENU FAST for Set Up CONFIG LOCAL OUT DISPLAY or ACK to return to Operating m ze gt o 3 2 gt oz oc 9 E 9 4 co 9 5 n 2 79 532 User s Manual Software Set Up Set Up 1 Parameters that apply to all configurations of the 532 appear in this manual as a white on white box Figure 5 2 left portion These parameters are independent of your configuration INDICATOR 2 Parameters that depend on the configuration
43. E GROUNDED 532 TOP AC LINE EARTH DIN NC 1 r3 9 GND GND 17 AC NEUTRAL 2 r3 COMM OUT 1 COMM OUT 1 SP IND CV OUT LOC OUT CALIB SP IND LOC OUT CALIB 6 RTD 3RD NC PVIND CV OUT 66 PV IND A AC Power Terminals 1 and 2 are the power terminals Terminal 9 is the earth ground terminal AC POWER 9 GROUND 532 User s Manual Chapter 4 Installation amp Wiring NOTE All wiring and fusing should conform to the National Electric Code and to any locally applicable codes Figure 4 3 532 Rear Terminals A special PC Board covers terminals 5 6 7 8 13 14 15 and 16 17 Install amp Wire amp Wire B Process Variable Indicator The station accommodates the following types of process variable inputs Thermocouple RTD Voltage Milliamp external power supply and Milliamp internal power supply NOTE Use a 0 5 Amp 250 V fast acting fuse The following wiring diagrams show how to wire the stations for these in line with your AC power connection different types of process variable terminal 1 1 Thermocouple Input Use terminals 30 31 and 32 as shown T C INPUT elso 31 2 RTDInput For2 30r4 wire RTD use terminals 30 31 and 32 as shown RTD INPUT 2 WIRE RTD INPUT 3 WIRE RTD INPUT 4 WIRE Same color Jumper wire Same color Third leg i f RTD Third leg 3019 z of RTD Sr
44. FIGURE Defines lockout status of the configuration parameters UNLOCKED D UNLOCKED LOCKED SER COMM SER COMM For configuring the serial communications features 1 STATION STATION Defines the unit s station address OFF disables the communications function D 1 Escape to Operation Mode DISPLAY Next Parameter menu NextBlock Next value A or vi 532 User s Manual Chapter 5 Software Set Up 33 Software Set Up Set Up BAUD RATE Defines the baud rate 1200 BPS 2400 BPS 4800 5 D 9600 BPS 19200 BPS CRC Defines whether CRC cyclic redundancy check is being calculated D YES OPERATION For modifications to the transition functions HOST BREAK Selects the output value upon loss of the host CV signal D LAST PRESET 1 PRESET2 R L XFER Selects the output change algorithm for a Remote to Local mode transfer D DIRECT R L RAMP Selects the output change time ramp rate for a Remote to Local mode transfer R 5 seconds to 120 seconds D 10 seconds HOST RESTR Selects the controller mode upon restoration of the host CV signal REMOTE D LOCAL L R XFER Selects the output change algorithm for a Local to Remote mode transfer D DIRECT RAMP SER COMM BAUD RATE OPERATION d m o HOST BREAK R L XFER DIRECT R L RAMP HOST RESTR L R XFER DIRECT Escapeto
45. Host signal the 532 is not a point of failure 532 User s Manual Chapter 1 Introduction 1 Introduction you should have received You can determine which outputs have been installed in your station by comparing your product number to the Order Code on the next page This 1 532 User s Manual product numberis printed on the label located on the top of the controller case 2 Mounting hardware Testsheet Where to Begin 4 Engineeringunitadhesive labels 1 sheet If you are a first time user of a 532 Auto Manual Station we recommend that you read through the entire manual A variety of special functions to enhance your control capability are detailed throughout the manual 5 Terminal label Overview of the 532 Modes NOTE Operating 532 is in Operating Mode when you turn it on and usually This manual may refer to the 532 while operating From this mode you can initiate the transition Auto Manual Station as the 532 or between Remote and Local modes acknowledge alarms and either simply as the station monitor conditions You can also access parameters that directly relate to the transfer functions Set Up This sometimes referred to as configuration In Set Up you configure the basic function of the station like input and output assignments alarm types and special functions NOTE If you alterthe factory configuration ofthe Where To Go Next modules this product label code will n
46. MPANY FAILS IN ANY ATTEMPT TO REMEDY DEFECTS IN THE GOODS OR SERVICES BUT IN SUCH CASE THE BUYER SHALL BE ENTITLED TO NO MORE THAN A REFUND OF ALL MONIES PAID TO THE COMPANY BY THE BUYER FOR PURCHASE OF THE GOODS OR SERVICES ANY CAUSE OF ACTION FOR BREACH OF ANY WARRANTY BY THE COMPANY SHALL BE BARRED UNLESS THE COMPANY RECEIVES FROM THE BUYER A WRITTEN NOTICE OF THE ALLEGED DEFECT OR BREACH WITHIN TEN DAYS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DE FECT OR BREACH AND NO ACTION FOR THE BREACH OF ANY WAR RANTY SHALL BE COMMENCED BY THE BUYER ANY LATER THAN TWELVE MONTHS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DEFECT OR BREACH RETURN POLICY For a period of thirty six 36 months from the date of shipment and under normal conditions of use and service Moore Industries The Company will at its option replace repair or refund the purchase price for any of its manu factured products found upon return to the Company transportation charges prepaid and otherwise in accordance with the return procedures established by The Company to be defective in material or workmanship This policy extends to the original Buyer only and not to Buyer s customers or the users of Buyer s products unless Buyer is an engineering contractor in which case the policy shall extend to Buyer s immediate customer only This policy shall not apply if the product has been
47. NTACT 1 Use and V to toggle to the desired function choose one of the following ALARM ACK Upon contact closure all active alarms are acknowledged The digi tal input must be opened before it is rearmed If the input remains closed it does not continue to immediately acknowledge alarms as they become active UP KEY and DOWN KEY Contact closure mimics the and keys If the station is mounted behind a window this digital input allows you to use momentary contact push button to change the station s output COMM ONLY Renders digital input status readable through communications It will have no effect on the functions of the station itself LOCAL LAST Upon contact closure the station switches to Local mode and uses the last good control value CV from the Host as its output LOCAL PRE1 Upon contact closure the station switches to local mode and uses preset output value 1 as the output control value LOCAL PRE2 Upon contact closure the station switches to local mode and uses preset output value 2 as the output control value OUT LOCK Upon contact closure the station switches uses the LOCKED OUT value as the CV and prevents changing it from the keypad Press MENU to access second and third parameters CONTACT 2 and CONTACT 3 Use the and keys to toggle to the desired function for these as well choose one of the following Escape to Operation Mode DISPLAY Next Parameter menu NextBlock
48. ON VALUE 1 VP TYPE Type of input signal for VP indicator VP LOW Eng unit value for lowest VP input value VP HIGH Eng unit value for highest VP input value ALARMS PARAMETER DESCRIPTION VALUE 1 ALM TYPE 1 Type of alarm for alarm 1 2 ALARM SP 1 Alarm 1 setpoint 3 DEADBAND 1 Deadband for alarm 1 4 RELAY 1 State of the relay for alarm 1 5 LATCHING 1 Latching sequence of alarm 1 6 ACK 1 Whether alarm 1 may be acknowledged 7 POWER UP 1 Treatment of alarm 1 upon power up 8 MESSAGE 1 Message for alarm 1 9 ALM TYPE 2 Type of alarm for alarm 2 10 ALARM SP 2 Alarm 2 setpoint 11 DEADBAND 2 Deadband for alarm 2 12 LATCHING 2 Latching sequence of alarm 2 13 RELAY 2 State of the relay for alarm 2 14 ACK 2 Whether alarm 2 may be acknowledged 15 POWER UP 2 Treatment of alarm 2 upon power up 16 MESSAGE 2 Message for alarm 2 17 RATE TIME Time that determines rate of change alarm 532 User s Manual Chapter 5 Software Set Up 39 Software Set Up Set Up SECURITY PARAMETER DESCRIPTION VALUE 1 SEC CODE Security code to temporarily unlock station 2 REM LOCAL Lockout of LOCAL key 3 LOCAL OUT Lockout of A keys no changes to output 4 ALARM ACK Lockout of ACK key 5 OPERATION Lockout of OPERATIONS parameters 6 CONFIGURE Lockout of CONFIGURATION SER COMM PARAMETER DESCRIPTION VALUE 1 STATION The unit s station address BAUDRATE The baud rate
49. Operation Mode DISPLAY Next Parameter menu NextBlock FAST menu Next value or vi 34 Chapter 5 Software Set Up 532 User s Manual Software Set Up Set Up OPERATION 6 L R RAMP L R RAMP Selects the output change time ramp rate for a Local to Remote mode trans fer R 5 seconds to 120 seconds D 10 seconds 7 PRESET 1 PRESET 1 Selects output value for the 1st preset R 5 0 to 105 0 D 0 0 8 PRESET 2 PRESET 2 Selects output value for the 2nd preset R 5 0 to 105 0 D 100 0 Escape to Operation Mode DISPLAY Next Parameter menu NextBlock Next value A or vi 532 User s Manual Chapter 5 Software Set Up 35 Software Set Up Set Up SOFTWARE SET UP CHARTS Record the values for the various Set Up parameters in this section You may want to photocopy these pages instead of entering the values on the master sheets CONFIG PARAMETER DESCRIPTION VALUE 1 INDICATOR Enables indicator and or 2nd input 2 2ND INPUT Chooses type of 2nd input 3 LINEFREQ Chooses power source frequency 4 OUTPUT 1 Defines function of 1st output 5 CONTACT 1 Operation of 1st digital input 6 CONTACT 2 Operation of 2nd digital input 7 CONTACT 3 Operation of 3rd digital input 8 STN NAME Message for naming the station 36 Chapter 5 Software Set Up 532 User s Manual Software Set Up Set Up
50. REF 5 0000 PRESS MENU CAL 120mvV etc CALIBRATE ANALOG IN PRESS mA CALIB COMPLETED Power Down Attach 20mA Attach 20mA CALIBRATE SET BOTH Move Jumpers PV 20mA to PV SP 20mA to SP If mA calibration values are ANA mA IN 5559 A JUMPER ma Powe PRESS PessAKylpRess PessACKy Ok PRESS MENU mA CALIB D FAILED PV 150 If mA calibration values are COLD PRESS ACK out of range PRESS MENU pondo Figure D 1 Calibration Menu Flowchart CALIBRATE ANLG OUT PRESS ACK PRESS MENU lt RESET RESET SKIPPED MENU DATA PRESS MENU HARDWARE SCAN PRESS MENU OUTPUT X PRESS ACK a mA PRESS MENU OUTPUT X etc After two 177 PUSH MENU seconds TO RESET PRESS MENU before two RESET seconds COMPLETED PRESS ACK i PRESS ACK A DISPLAY ONLY Addendum 532 11 Figure D 2 Jumper Locations on the Microcontroller Circuit Board Pv PV Figure D 3 Input Calibration Wiring WARNING ELECTRIC SHOCK HAZARD Terminals 1 and 2 carry live power Do not touch these terminals when AC power is on 12 Locations for the jumpers for Analog Thermocouple and Milliamp calibration CALIBRATION JUMPERS SELECT V AND TCs PREPARATION for all Input Calibration Equipment for analog input calibration
51. Security Override Code is entered RESET appears in the 3rd display After 2 seconds the displays clear and the station s security functions are all reset to their factory defaults all unlocked Chapter 2 Basic Operation NOTE For more information on Security functions see Chapter 6 532 User s Manual Operation 532 Alarm Operation NOTE Powering down the controller IMPORTANT NOTICE acknowledges clears all latched 7 alarms When powering up all alarms Alarms can be used to provide warnings of unsafe conditions will be reset according to their power Therefore all 532 operators must know how the alarms are config up configuration see Chapter 6 ured how to react to alarm conditions and the consequences of acknowledging noting and clearing an alarm Alarm Indication The 532 indicates alarms by NOTE e Lighting icons All alarms are internal alarms unlesstied Displaying messages and to an output relay in the Set Up mode e Lighting the ACK key if an alarm is in an acknowledgeable state Alarm Acknowledgment An alarm is acknowledgeable only when the ACK key is illuminated To acknowledge an alarm 1 Press the ACK key to acknowledge Alarm 1 This clears the alarm and releases the relay if applicable 2 Boththeiconand message indicators disappear and the relay if applicable changes state 3 Ifasecond alarm is active and acknowledgeable press the ACK key again to acknowle
52. TEN DAYS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DE FECT OR BREACH AND NO ACTION FOR THE BREACH OF ANY WAR RANTY SHALL BE COMMENCED BY THE BUYER ANY LATER THAN TWELVE MONTHS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DEFECT OR BREACH RETURN POLICY For a period of thirty six 36 months from the date of shipment and under normal conditions of use and service Moore Industries The Company will atits option replace repair or refund the purchase price for any of its manu factured products found upon return to the Company transportation charges prepaid and otherwise in accordance with the return procedures established by The Company to be defective in material or workmanship This policy extends to the original Buyer only and not to Buyer s customers or the users of Buyer s products unless Buyer is an engineering contractor in which case the policy shall extend to Buyer s immediate customer only This policy shall not apply if the product has been subject to alteration misuse accident ne glect or improper application installation or operation THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSE QUENTIAL DAMAGES WORLDWIDE www miinet com China sales mooreind sh cn Tel 86 21 62491499 FAX 86 21 62490635 United Kingdom sales 9 mooreind com Tel 01293 514488 FAX 01293 536852 Belgium info 9 mooreind be
53. TH THE COMPANY THAT THE SOLE AND EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY CONCERNING THE GOODS OR SERVICES SHALL BE FOR THE COMPANY AT ITS OPTION TO REPAIR OR REPLACE THE GOODS OR SERVICES OR REFUND THE PURCHASE PRICE THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES EVEN IF THE COMPANY FAILS IN ANY ATTEMPT TO REMEDY DEFECTS IN THE GOODS OR SERVICES BUT IN SUCH CASE THE BUYER SHALL BE ENTITLED TO NO MORE THAN A REFUND OF ALL MONIES PAID TO THE COMPANY BY THE BUYER FOR PURCHASE OF THE GOODS OR SERVICES ANY CAUSE OF ACTION FOR BREACH OF ANY WARRANTY BY THE COMPANY SHALL BE BARRED UNLESS THE COMPANY RECEIVES FROM THE BUYER A WRITTEN NOTICE OF THE ALLEGED DEFECT OR BREACH WITHIN TEN DAYS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DE FECT OR BREACH AND NO ACTION FOR THE BREACH OF ANY WAR RANTY SHALL BE COMMENCED BY THE BUYER ANY LATER THAN TWELVE MONTHS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DEFECT OR BREACH RETURN POLICY For a period of thirty six 36 months from the date of shipment and under normal conditions of use and service Moore Industries The Company will at its option replace repair or refund the purchase price for any of its manu factured products found upon return to the Company transportation charges prepaid and otherwise in accordance with the return procedures established by The Compan
54. UT to Preset 1 value LOCAL PRE2 Switch to Local set LOCAL OUT to Preset 2 value ALARM Acknowledges alarms Remote function DOWN KEY Remote W function COMM ONLY Makes status readable through communicatoins Escape to Operation Mode DISPLAY Next Parameter menu NextBlock FAST menu Next value v 24 Chapter 5 Software Set Up 532 User s Manual Software Set Up Set Up CONFIG CONTACT 2 6 CONTACT 2 Defines the operation of the 2nd digital input LOCAL PRE1 LOCAL LAST Switch to Local hold last out value seen from host D LOCAL PRE1 Switch to Local set LOCAL OUT to Preset 1 value LOCAL PRE2 Switch to Local set LOCAL OUT to Preset 2 value ALARM ACK Acknowledges alarms UP KEY Remote A function DOWN KEY Remote W function COMM ONLY Makes status readable through communications 7 CONTACT 3 CONTACT 3 Defines the operation of the 3rd digital input LOCAL PRE2 LOCAL LAST Switch to Local hold last out value seen from host LOCAL PRE1 Switch to Local set LOCAL OUT to Preset 1 value D LOCAL PRE2 Switch to Local set LOCAL OUT to Preset 2 value ALARM Acknowledges alarms e UP KEY Remote A function DOWN KEY Remote V function COMM ONLY Makes status readable through communications 8 STN NAME STN NAME Allows you to enter a nine character message to name the station The first character of the 3rd display will be flashing Pr
55. V e If only 2nd input option is chosen shows SP or VP valve position f PV and 2nd input options are chosen automatically alternates between CV and the SP or VP at 2 second intervals Pressing the A or v key to change the output value immediately stops the alternating and displays the CV Alternating resumes if there is no key activity for 2 seconds e During Set Up displays configuration information 3rdDisplay Ocharacters 14 segment 6mm 0 25 in high f no alarm messages are queued displays user selectable station name e lferrorsoralarms are queued displays messages that alternate every 2 seconds e During Set Up displays configuration information 4 Chapter 2 Basic Operation NOTE Any modifications to the factory settings of the output modules will render the product label code invalid NOTE The 532 features smart menus only those messages relevant to your hardware and software configuration will appear See Chapter 5 for details Figure 2 1 532 Operator Interface NOTE If the station loses the PV SP or VP signal will appear in place of the numeric value in the 1st or 2nd display Refer to Appendix C for more information 532 User s Manual Operation ALM 12 LOCAL HOST DISPLAY FAST or a FAST FAST FAST 532 User s Manual MENU gt is Icons ALM1 and ALM2 Icons Indicates respective
56. ailable for use as an alarm with installation of a Mechanical relay or Solid State Relay Triac module e 532 is factory configured with an Analog module in Output 2 e 532 is factory configured with Mechanical relays in Outputs and 4 532 cannot be wired for retransmission e Asmall PC board fits over rear terminals 5 6 7 8 13 14 15 4 16 The following instructions explain how to properly wire the 532 for any particular output module If you do not know which module s have been installed in your station compare the product number on the product label NOTE with the Order Code in Chapter 1 Any modifications to the factory settings m of the output modules will render the e see change position of jumpers or output modules refer to product e code invalid apter 3 A CV Output e Use terminals 5 and 8 for CV Output as shown in Figure 4 4 Useterminals 14 and 15 for CV Input B Mechanical Relay Output Useterminals 3 and 4 as shown in Figure 4 4 e Jumper J1 can be set to normally open NO or normally closed NC as desired C Solid State Relay Triac Output Use terminals 3 and 4 as shown in Figure 4 4 e Jumper Ji must be set to normally open NO D DC Logic SSR Drive Output e Use terminals and 4 as shown in Figure 4 4 5 e Jumper J1 must be set to normally open MECHANICAL RELAY SSR TRIAC DC LOGIC SSR DRIVE Line Power Line Power E
57. alarm is active Keys LOCAL Press key Transfers station between Local and Remote modes Illuminated Station is in Local mode HOST Press key Has no effect used for indication only Illuminated 532 senses CV signal from the Host DISPLAY Press key Exits the configuration menus and returns station to operation mode Key does not light MENU Press key Accesses the Operation menus Illuminated Station is in Set Up configuration mode ACK Press key Acknowledges alarms Illuminated When an acknowledgeable alarm exists FAST Press key Functions as a shift key for use with other keys Key does not light Aor Y Press key Increases or decreases the value or selection of the current parameter Keys do not light FAST A FAST V Press keys Changes parameter value or selection with a larger increment FAST MENU Hold down FAST press MENU In Local or Remote mode provides entry into the Set Up mode In Set Up advances from Menu to Menu Chapter 2 Basic Operation 5 Operation 532 Operating Procedures This is a quick guide to key operating functions of the 532 1 To change from REMOTE to LOCAL mode a b C Press the LOCAL key to shift from Remote to Local The LOCAL key remains lit while in Local mode The 532 stops passing the Remote Host signal andtransmits its own signal This will be either the last known Host signal or one of two predetermined outputs If youhave
58. ard 535 630 Microcontroller circuit board 532 535 632 Option circuit board 535 620 Option circuit board w 3 digital inputs 532 532 621 EPROM 532 532 640 Lithium battery 093 128 Jumper kit set of all jumper connectors 535 660 Gasket kit w panel and bezel gaskets 535 662 532 User s Manual Appendix B Parts List B 1 Troubleshooting APPENDIX C TROUBLESHOOTING Message When does it occur Whatto do DEFAULTS Wheneverthe memoryisclearedandall Changing any Set Up parameter will parameters revertto factory default clearthe message If due to some settings This may be done by purposely thingotherthanthe user purposely clearing the memory or when the unit is clearing the memory call factory for powered up for the first time or if the assistance software version is changed NEEDS CAL Indicates that calibration values are at Recalibrate the unit factory defaults LOST CAL Indicates that the calibration data has Problem should never occur Must been lost Occurs when the memory is correctthe problem then recalibrate wiped clean Call factory for assistance ERROR ROM On power up a problem with the ROM is Call factory for assistance CHECKSUM detected This is a fatal error and requires an EPROM change Controller locks up until fixed OUT1 CONF Upon power up controller sensesthatthe Mustpowerdown andinstall correct modules needed for control as deter module combination or must mined by software confi
59. bleshooting error messages When does it occur Whatto do DEFAULTS Wheneverthe memory is cleared and all parameters revert to factory default settings This may be done by pur posely clearing the memory or when the unitis powered up for the first time or if the software version is changed Changing any Set Up parameter will clear the message If due to something otherthanthe userpurposely clearingthe memory call factory for assistance LOST CAL or ERROR BAD CAL DATA Indicates thatthe calibration data has been lost Occurs when there is a to tal loss of memory Problem should never happen Must correct the situation and recalibrate Call factory for assistance ERROR ROMCHECKSUM On power up a problem with the EPROM is detected Controller locks up until fixed Call factory for assistance Upon power up controller senses that the modules needed for control as de Must power down and install correct module combination or must QUELCONE termined by software configurationare reconfigure the controllerto match the not present current module combination LOSTCJC Call factory for assistance The cold junction is sensed as lost ERROR BAD EEPROM During power up an EEPROM failure is detected Controller locks up until fixed This is a fatal error and requires an EEPROM change Callfactoryforassis tance NEEDS CAL When the controller is powered up with default
60. bottom grooves on the case Press firmly to slide the chassis into the case If you have difficulty check that you have properly oriented the chassis and there are no screws interfering with the case 12 Carefully insert and align screws Tighten them until the bezel is seated firmly against the gasket After you have configured the hardware you may go onto Chapter 4 for installing and wiring the controller 14 Chapter 3 Hardware Set Up 532 User s Manual Install amp Wire amp Wire CHAPTER 4 INSTALLATION amp WIRING The 532 Auto Manual Station is thoroughly tested calibrated and burned in at the factory so your station is ready to install But before you begin read this chapter thoroughly and take great care in planning your system A properly designed system can help prevent problems such as electrical noise disturbances and dangerous conditions System Planning A Consider the Noise Factor For improved electrical noise immunity install the station as far away as possible from motors relays and other similar noise generators e Donotrunlow power sensor input lines the same bundle as AC power lines Grouping these lines in the same bundle can create electrical noise interference B Wiring Practice Resources An excellent resource about good wiring practices is the IEEE Standard No 518 1982 and is available from IEEE Inc 345 East 47th Street New York NY 10017 212 705 7900 Installation
61. calibration data input and out put accuracy specifications may be met Enter calibration menu and recalibrate the controller Call factory for assis tance ERROR BAD MODEL NUM During power up a discrepancy was found between the EEPROM s and controller s model numbers Control ler locks up until fixed This is a fatal error and requires an EPROM or EEPROM change Callfac tory for assistance 10 The following pages replace Appendix D of the 532 manual 532 Addendum APPENDIX D CALIBRATION To maintain optimum performance once a year calibrate the analog input the cold junction and milliamp output when used To achieve published ac curacy specifications follow directions carefully and use calibrated instru ments of like quality to those suggested e Ifthe controlleris moved into an alternate case orthe hardware configuration is changed andthe thermocouple inputis needed recalibrate the cold junc tion for maximum accuracy Failure do so may result in small junction tem perature 0 6 C 1 1 F Access the parts of the calibration menu as shown in Figure D 1 Important The 532 comes from the factory with one milliamp output module installed in position output 2 and relays in positions outputs 3 and 4 These must not be modified You may installa mechanical relay solid state relay or DC logic mod ule in position output 1 for alarm functions CAL V
62. carefully pack the equipment in a sturdy shipping container 4 Shipthe equipmentto the Moore Industries location nearest you The returned equipment will be inspected and tested at the factory A Moore Industries representative will contact the person designated on your documentation if more information is needed The repaired equipment or its replacement will be returned to you in accordance with the shipping instructions furnished in your documentation WARRANTY DISCLAIMER THE COMPANY MAKES NO EXPRESS IMPLIED OR STATUTORY WARRAN TIES INCLUDING ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY GOODS OR SER VICES SOLD BY THE COMPANY THE COMPANY DISCLAIMS ALL WARRAN TIES ARISING FROM ANY COURSE OF DEALING OR TRADE USAGE AND ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY ACKNOWL EDGES THAT THERE ARE NO WARRANTIES IMPLIED BY CUSTOM OR USAGE IN THE TRADE OF THE BUYER AND OF THE COMPANY AND THAT ANY PRIOR DEALINGS OF THE BUYER WITH THE COMPANY DO NOT IM PLY THAT THE COMPANY WARRANTS THE GOODS OR SERVICES IN ANY WAY ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY AGREES WITH THE COMPANY THAT THE SOLE AND EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY CONCERNING THE GOODS OR SERVICES SHALL BE FOR THE COMPANY AT ITS OPTION TO REPAIR OR REPLACE THE GOODS OR SERVICES OR REFUND THE PURCHASE PRICE THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES EVEN IF THE CO
63. cknowledged whenitis outofthe alarm condition POWER UP 1 and POWER UP 2 If you want the controller to always power up in alarm regardless of the alarm condition then select ALARM This is an excellent way to activate an alarm if there has been a power failure If you never wantthe controllerto power up in alarm regardless of alarm condition select DELAYED The system must leave and reenter the alarm condition before the alarm will activate This is typically used to avoid alarms during start up If you want the system to power up in alarm only if it is in an alarm condition select NORMAL MESSAGE 1 and MESSAGE 2 Allows you to enter a nine character message to display when the respective alarm is active The first character of the 3rd display will be flashing Use amp and keys to scroll through character set for each character Press FAST to enter the selection and move to next digit Press MENU to advance to next parameter Escapeto Operation Mode DISPLAY Next Parameter mew NextBlock mew Next value o v 44 Chapter 6 Applications 532 User s Manual Applications 11 RATE TIME Defines the time period over which a specific change in process variable must occur for the rate alarm to be activated The amount of change is defined by the alarm setpoint The rate of change is defined as the amount of change divided by the time period In general fora given rate of change the shorter the t
64. dge Alarm 2 Figure 2 2 shows the controllerface during an alarm condition and then afterthe alarm has been acknowledged 532 User s Manual Chapter 2 Basic Operation 7 Operation BEFORE moore inoustaies MOORE INDUSTRIES Figure 2 2 Before and After Acknowledging an Alarm ___ N LOCAL DISPLAY LOCAL HOST HOST MENU Latching Alarms Alatching alarm will hold its alarm state even after the process leaves the alarm condition This is useful for stations that will not be continually monitored by an operator A latching alarm can be configured to be acknowledgeable while in the alarm condition OR only after the process leaves the alarm condition A non latching alarm will clear itself as soon as the process leaves the alarm condition Limit Sequence Analarm canbe configuredto be both latching and non acknowledgeable In this case the alarm is acknowledgeable only after the process has left the alarm condition This is often referred to as a limit sequence because it behaves like a limit controller More on Alarms For more on alarm types and set ups see Chapter 6 8 Chapter 2 Basic Operation 532 User s Manual Hardware Set Up Set Up CHAPTER 3 HARDWARE SET UP Theconfiguration ofthe 532 hardware determines which outputs are available and the types of indicator signals that will be used Your station comes fact
65. e distinguished from another Each controller on the same RS 485 interface must have a unique station address 3 BAUDRATE Choose a baud rate from 1200 to 19 200 In general you wantto select the highest baud rate However every station on the RS 485 interface must be set to the same baud rate 4 CRC Indicates if you are going to take advantage of the Cyclic Redundancy Checksum feature If your Host program supports it we highly recom mend that you activate it NOTE For further details on the station s communications protocol contact one of our application engineers Escapeto Operation Mode DISPLAY Next Parameter mew NextBlock mew Next value o v 54 Chapter 6 Applications 532 User s Manual o Flowcharts APPENDIX A MENU amp PARAMETER FLOWCHARTS OPERATING OPERATIONS HOST BREAK R L XFER RAMP 4HOST RESTR L R XFER L R RAMP PRESET 1 PRESET 2 SET UP CONFIG INDICATOR 2ND INPUT LINE FREQ OUTPUT 1 CONTACT 1 CONTACT 2 STN 1 plene pcc UE Ue LOCAL OUT LOW LIMIT HIGH LIMIT HPWR UP MODEHPWR UP OUT HLOCKED OUT iMm cc cic CM MS cA ME oN CREE 1 PV INPUT PV TYPE DEG F C K H DECIMAL LINEARIZE LOW RANGE HI RANGE FILTER H PV OFFSET PV GAIN ricco eot m ru e Te ores heo ee CUST 1ST INPUT 1ST PV 2ND INPUT 2ND PV 15TH INPUT I 15TH PV SP INPUT SP
66. e operator from placing the 532 in Local mode parameters in order to view the Transfer to Local mode is accomplished by loss of Host signal digital SEC CODE again contact closure or Serial Communications only Escape to Operation Mode DISPLAY Next Parameter mew NextBlock Next value o v 52 Chapter 6 Applications 532 User s Manual Applications NOTE The Process Variable Reading Correction feature is provided as a convenience We recommend that the condition causing the erroneous reading be corrected NOTE PV GAIN is only available if using a linear voltage or current input 4 LOCALOUT Selects whether the raise and lower keys should be LOCKED or UNLOCKED in Local mode This selection prevents the operator from changing the output value when in Local mode 5 ALARM ACK Selects whether the ACK key should be LOCKED to prevent an operator from acknowledging any alarms or UNLOCKED 6 OPERATION Selects whether the operation menu should be LOCKED or UNLOCKED This selection prevents the operator from accessing the OPERATION menu 7 CONFIGURE When LOCKED allows access to the configuration menus but prevents any unauthorized changes to the configuration parameters You must lock CONFIGURE if you want full security If left UNLOCKED the operator has access to the security code Whenever a locked function is attempted the operator has the opportunity to enter a security code to o
67. e terminals forthe 532 local output terminals 5 and 6 The PC circuitry board does not have to be removed to perform this calibration see Figure D 6 Attach the test leads from the multimeter to the wires and then plug the test leads into the meter Set the meter for DC milliamp 7 Press ACK The 2nd display will OUTPUT2 8 The 3rddisplay should read 4 mA The multimeter should read a value close to 4 00 9 Wait one minute Use FAST on the controller to change the meter s display to exactly 4 00 mA 10 Press MENU The 3rd display should read 20 mA 11 Let this setting stabilize for 5 minutes Use and V and FAST on the con troller to change the meters display to exactly 20mA 12 Tocomplete calibration press ACK key disconnectthe power and place the jumper connectors back into their original position see Chapter 3 RESET MENU DATA Thisfunction resets all parameter values backto theirfactory default values ex cept for calibration information Refer to the flowchart in Figure D 2 1 Disconnect power to the instrument 2 Remove chassis from case 3 Onthe Microcontroller Circuit Board setjumpers at the 2nd PV location to V andTCA 4 Press MENU until the display shows RESET MENU DATA Press ACK 6 Press MENU key within two seconds to reset the menu data If successful RESET COMPLETED will appear in the display If failed RESET SKIPPED will appear instead 7 Totry again press ACK key
68. e to local transfer type to type RAMP 2 ForLocalto Remote mode transfer setthe parameter L R XFER local to remote transfer type to type RAMP 3 Either the R L RAMP remote to local ramp parameter and or L R RAMP local to remote ramp will now be available Enter the transition time 5 120 seconds When this function is active the controller will automatically ramp the control value at the desired rate during the transition from remote to local control or local to remote control It will also work if preset values have been chosen when transferring between remote and local control Security The security function contains parameters that allow the user to selectively lock out the various functions of the station Security only locks out the keypad commands Digital Inputs or Serial Communications are not affected 1 Press the FAST MENU keys to toggle to the SECURITY menu Press MENU to access each of the following parameters and the amp and W keys to set their values 2 SEC CODE Define the security code using the amp and W keys This parameter does NOTE not appear unless all functions are unlocked The security function is Besuretosetthe SEC CODE before compromised if the security code is left at zero 0 a 2 adis will nO Isplay Is parameter any REMOT LOCL others have been LOCKED You Selects whether the LOCAL key should be LOCKED or UNLOCKED This would have to unlock all other function would prevent th
69. e to return to the calibration menu before powering down Milliamp Output Calibration If your station uses milliamp outputs then it is usually not necessary to calibrate them If you are using milliamp output for accurate retransmission of data you should calibrate each output whenever an analog module is installed Once a year recalibrate to maintain optimal performance Equipment e Precision 5 1 2 or 6 1 2 digit multimeter such as a Fluke 8842 or Hewlett Packard HP3478A e Two small pieces of wire for each milliamp output e Test leads with clip ends 2 Phillips screwdriver Disconnect power to the instrument Remove chassis from case Locate jumpers marked PV 1 and 2nd near the edge connector of the Microcontroller Board refer to Figure D 2 Relocate both jumper connec tors so that one is positioned on the pins marked V of the 2nd jumper and the other on the pins marked TCA of the 2nd jumper Appendix D Calibration 532 User s Manual Calibration 12 ATTENTION The 532 local output should be calibrated at terminals 5 OUT2 and terminals 6 OUT2 The bypass circuitry PC board does not have to be removed to perform the calibration Connect the small pieces of wire to the terminals assigned to the milliamp output s you are calibrating Figure D 5 shows the hook up wires applied to OUT3 positive and OUT3 negative Hook up wires need to be applied to all terminals that have corresponding milliamp output
70. eave alarm condition and reenter before activating the alarm MESSAGE 2 Allows you to enter a nine character message associated with alarm 2 The MESSAGE 2 first character of the 3rd display will be flashing To enter message press arrow keys to scroll through character set Press FAST key to enter the se ALARM 2 lection and move to next digit Press MENU key to advance to next param eter D ALARM 2 RATE TIME Defines the time period in seconds over which a rate of change alarm con RATETIME dition will be determined 1 to 3600 D 5 R 9999 to 99999 D Dependent on the process variable range Escapeto Operation Mode DISPLAY Next Parameter menu NextBlock FAST menu Next value A or vi 32 Chapter 5 Software Set Up 532 User s Manual Software Set Up SECURITY SECURITY SECURITY For configuring the security function SEC CODE SEC CODE Defines security code for temporarily unlocking the station 07 9999 to 99999 D 0 2 REM J LOCAL REM LOCAL Defines lockout status of the LOCAL key UNLOCKED D UNLOCKED LOCKED 3 LOCAL OUT LOCAL OUT Defines lockout status of the and W keys for changing the output UNLOCKED D UNLOCKED 5 LOCKED 4 ALARM ACK ALARM ACK Defines the lockout status of the ACK key UNLOCKED D UNLOCKED LOCKED 5 OPERATION OPERATION Defines lockout status of the operations parameters UNLOCKED D UNLOCKED LOCKED 6 CONFIGURE CON
71. echanical n 11 Hardware Adjustments cottura utn 11 A Accessing and Changing Jumpers 11 B Adding or Changing Output Modules 12 CHAPTER4 INSTALLATION amp WIRING 15 System Planning 1 15 A Consider the Noise 15 B Wiring Practice Resources 15 er 15 A Make the panel 15 B Establish a waterproof 16 C Mount station into 16 Input Wiring for tlie 532 cierre tacere tae 17 WO I M 17 B Process Variable 18 C Digital Inputs 19 D Setpoint or Valve Position 19 Output Wiring for the 532 00044 04 20 A CV 20 B Mechanical Relay Output 20 C Solid State Relay Triac 20 D DC Logic SSR Drive Output
72. ed in Chapter 4 IMPORTANT Youmustpress ACK atthe end of any calibration procedure to return to the calibration menu before powering down Reset Menu Data Figure D 6 shows the flowchart for access to this function that resets all parameter values back to their factory defaults except for calibration information Once insidethe Reset Menu Data menu 1 2 532 User s Manual Press MENU until the display shows RESET MENU DATA Press the ACK Appendix D Calibration OUT 1 OUT 1 OUT 2 OUT 2 OUT 3 OUT 3 hook up wires to multi meter Figure D 5 Milliamp Calibration Wiring NOTE If your multi meter display does not register a response check that the jumpers J1 J2 and J3 on the Power Supply Board are positioned as Normally Open NO D 5 Calibration Figure D 6 Flowchart for Access to Reset and Hardware Scan Menus D 6 4 CALIBRATE CAL VREF ANLG IN ANLG IN 5 0000 ie PRESS ACK PRESS MENU PRESS MENU PRESS MENU PRESS ACK PRESS ACK PRESS ACK PRESS ACK PRESS MENU PRESS ACK PRESS MENU PRESS MENU i PRESS MENU before 2 seconds pane RESET RESET SKIPPED PRESS MENU 08 PRESS PRESS MENU The display will prompt you to press MENU to resetthe menu data You have two seconds to press MENU to accomplish the reset If
73. ed information depends upon chosen options Upper display five digit seven segment If the PV option is chosen displays PV Normally displays CV in 0 1 increments Height is 15mm 0 6 in 2nd display nine character 14 segment alphanumeric If 1st display indicates PV 2nd indicates SP or valve position VP transmitted from host or CV If the SP option is chosen display will automati cally altemate between SP and CV every 2 seconds During set up displays configuration information Height is 6mm 0 25 in 3rd display nine character 14 segment alphanumeric When no alarm messages are queued indicates a user selectable station name During set up displays configuration information Height is 6mm 0 25 in All displays are vacuum fluorescent Color is blue green STATUS INDICATORS ALM 1 icon illuminated alarm status HOST key illuminated CV signal from HOST is present LOCAL key illuminated 532 is in LOCAL mode ACK key illuminated alarm is acknowledgable MENU key illuminated 532 is in configuration mode E 2 Appendix E Specifications DIMENSIONS Meets 1 4 DIN designation as specified in DIN standard number 43 700 See diagram for details MOUNTING Panel mounted See diagram for details WIRING CONNECTIONS 29 screw terminals in the rear of the instrument POWER CONSUMPTION 15VA at 120Vac 60Hz typical WEIGHT Approximately 1 kg 2 2 Ibs AMBIENT TEMPERATURE Operative Limits 0 to 50 C 32 to 122 F St
74. eet NEMA 4X standards for watertight opera is the most sophisticated instru tion and solid metal housings and sturdy rubber keys enhance durability ment in its class and will provide The station has three digital display areas two of which offerupto9 characters you with years of reliable trouble of true alphanumerics The bright crisp vacuum fluorescent displays offer free performance better readability than any other display technology Additional operator friendly features include custom programmable alarm messages keys that illuminate when in use and an easy to use menu system 532 Auto Manual Backup Station The 532 has been engineered to be the industry s most user friendly and comprehensive Auto Manual Backup Station The 532 provides automatic and manual control backup for critical control loops In Auto or Remote mode the control signal passes from the Host device through the 532 without any degradation AHost device may be a PLC DCS or process controller The 532 switches to Local mode upon keypad selection digital input or loss of the Host signal The 532 generates a control signal based on a predetermined control value CV or the last known CV from the Host The operator can modify the CV with the A and w keys The 532 will transfer to Remote mode upon keypad selection opening ofthe digital input or return of the Host signal Removal of the 532 from its case or powering down while in Remote mode will not disturb the
75. efer to the flowchart in Figure D 1 for guidance Your meter should read a value between 4 9750 and 5 0250 Press A and V keys on the station until the 3rd display on the station matches your meter s reading Note that the FAST key is active should you decide to use it to move more quickly Press MENU The 2nd display reads CAL 120mV and the 3rd display will now read a value close to 120mV Repeat step 7 Press MENU again and repeatthis procedure for the remaining voltages 90mV 60mV 30mV and OmV Each time you should match the displays of the station and your meter Upon completing the entire cycle press ACK The 2nd display reads CALIBRATE while the 3rd display will read COLD JUNC Power down then up again Wait at least 5 minutes before continuing Press MENU once The 2nd display will read CALIBRATE while the 3rd display will read COLD JUNC Press ACK Disconnectthe test clips from the hook up wires on terminals 31 and 32 Connect T C wires to the thermocouple calibrator instrument Set the thermocouple calibrator instrument to Output 150 C for T Type Allow the calibrator to stabilize for a few minutes Press ACK to initiate calibration of the cold junction If you will be calibrating milliamp output move on to Milliamp Output Calibration Step 5 Otherwise power down and place the jumpers in their correct operating positions as specified in Chapter 4 IMPORTANT You must press ACK atthe end of any calibration procedur
76. erature unit if using a thermocouple or RTD D FAHR CELSIUS KELVIN 3 DECIMAL Specifies the decimal point position For V mA Input For RTD Input D XXXXX D XXXXX XXXX X e XXXX X XXX XX XX XXX X XXXX CONFIG PWR UP OUT LAST OUT PV INPUT PVTYPE D CAUTION Changing certain parameter selections may affect other param eter values Be careful when changing parameters out of pre sented order DEG F C K DECIMAL XXXXX Escape to Operation Mode DISPLAY Next Parameter menu NextBlock FAST menu Next value A or vi 26 Chapter 5 Software Set Up 532 User s Manual Software Set Up Set Up PV INPUT LINEARIZE LOW RANGE D HI RANGE D FILTER PV OFFSET PV GAIN CUST LINR NOTE If you make any modifications to a set curve you must re enter all points in order from 1 to X Use the Set Up Charts on page 36 to record your data 1ST INPUT D LINEARIZE Specifies how to linearize the input For V mA Input only Thermocouple and RTD inputs are automatically linearized D NONE Normal linearization 2 point SQR ROOT Square root linearization CUSTOM 15 point custom linearization curve LOW RANGE Specifies the engineering unit value corresponding to the lowest input value e g 4mA For V mA input only 9999 to 99999 Maximum value is HI RANGE D Dependent on the input selection HI RANGE Specifies
77. ess arrow keys to scroll through character set Press FAST to enterthe selection and move to next digit Press MENU to advance to next parameter D BYPASSER BYPASSER PWR UP MODE LOCAL OUT LOCAL OUT To configure the local output control LOW LIMIT Selects how low the output can be manually adjusted R 5 0 to 105 D 0 0 2 HIGH LIMIT Selects how high the output can be manually adjusted R 5 0 to 105 D 100 0 3 PWR UP MODE Selects the power up mode D LAST LOW LIMIT HIGH LIMIT Escapeto Operation Mode DISPLAY 532 User s Manual Next Parameter menu NextBlock FAST mew Next value A v Chapter 5 Software Set Up 25 Software Set Up LOCAL REMOTE 4 PWR UP OUT Selects the power up output for the 532 in local mode 5 0 to 105 0 D LASTOUT PV INPUT For configuring the process variable PV input The whole menu appears only if PV indicator is enabled 1 PVTYPE Selects the particular sensor or input range USE THE ARROW KEYS TO MAKE APPROPRIATE SELECTION BASED ON YOUR PROCESS VARIABLE TYPE T C Input RTD Input Voltage Input Current Input JT C D DINRTD D 1 5V D 4 20mA JISRTD e 0 5V 0 20 SAMARTD 0 10mV B T C e 0 30mV N T C 0 60mV R e 0 100mV S T C e 4 25mV D TT C W5 T C PLAT II T C o 2 DEG F C K Selects the temp
78. facturer s Name Moore Industries International Inc Manufacturer s Address 16650 Schoenborn Street North Hills CA 91343 6196 USA Declares that the product s Product Name 500 Series MODEL 1 INPUT OUTPUT POWER OPTIONS HOUSING Model Number s 500 Series T Universal Power H or J Indicates any input output option and housing as stated on the product data sheet Indicates CE Compliant Conforms to the following EMC specifications EN61326 1 1998 Electromagnetic Compatibility requirements for electrical equipment for control use Conforms to the following safety standard EN 61010 1 2001 Supplemental Information CE option requires CE KIT PN 535 765 Date Fred Adt Robert Stockham Quality Assurance Director Moore Industries International Inc European Contact Your Local Moore Industries Sales and Service Office The Interface Solution Experts www miinet com United States info miinet com Belgium info mooreind be China sales mooreind sh cn 00 Tel 818 894 7111 FAX 818 891 2816 Tel 03 448 10 18 FAX 03 440 17 97 Tel 86 21 62481120 FAX 86 21 62490635 IND USTRIES Australia sales mooreind com au The Netherlands sales mooreind nl United Kingdom sales mooreind com Tel 02 8536 7200 FAX 02 9525 7296 Tel 0 344 617971 FAX 0 344 615920 Tel 01293 514488 FAX 01293 536852 RETURN PROCEDURES To return equipment to Moore Industrie
79. g RTD Defective RTD Replace RTD Inputjumper selection improperly set Move jumperto proper location Improper wiring Wire properly Nocontrol output Output module not installed Installproperoutput modules Output wiring and module location do not match Check and correct wiring or module location If SSR SSR Drive of Milliamp output jumpers J1 J2 and J3 are not set properly Move jumperto proper location Software configuration does not match hardware OUTx CONF message Reconfigure software to match hardware See OUTx CONF mesage Can t switch to Host control Host CV signal is not connected or valid Check wiring Check that Host is supplying a valid CV signal Erratic display Resetting action due to electrical noise on powerline Filter powerline C2 Appendix C Troubleshooting 532 User s Manual Calibration APPENDIX D CALIBRATION The first three sections of this chapter provide information on calibration for RTD and VmA inputs Thermocouple Cold Junction Compensation and Milliamp Output Access these parts of the calibration menu as shown in Figure D 1 Regarding Calibration To maintain optimum performance once a year calibrate the analog input cold junction when a thermocouple is used and mA Out when used To achieve published accuracy specifications follow directions carefully and use calibrated instruments of like quality to
80. guration are not reconfigure the controllerto match the present current module combination LOST CJC If the cold junction is sensed to be lost Call factory for assistance 532 User s Manual Appendix C Troubleshooting C 1 Troubleshooting SYMPTOM PROBLEM SOLUTION Display will not light up Defective power source Check power source and wiring Improper wiring Correct wiring Blownin line fuse Check wiring replacefuse Unit notinserted in case properly or screws have notbeen tightened Removeunitfrom case and remove bezel screws then reinsert unit and properlytighten screws Improper Lost PV reading Voltage current Inputjumper selection improperly set Move jumperto proper location Inputrange improperly selectedin software Selectproperrange Reverse polarity Checkandcorrect sensor wiring If station powered up improperly wired Check and correct wiring If internal supply for transmitter not installed Install module Defective transmitter Replacetransmitter Transmitter signal out of range Select proper range in software Improper Lost PV reading Defectivethermocouple Replacethermocouple Thermocouple Inputjumper selection improperly set Move jumperto proper location Wrong TC type selected in software Selectproperthermocouple type in software Improperwiring Wire properly Improper Lost PV readin
81. he 532 As the control setpoint changes the band changes ac cordingly RATE The rate alarm occurs when the process variable changes at a rate greaterthan that specified by the alarm setpoint and time base For example if you have an alarm setpoint of 10 and a time base of 5 seconds an alarm occurs if the VP changes greater than 10 in 5 seconds Use RATE to signal an alarm before the PV reaches an undesirable level 3 Pressthe MENU key to select the second parameter ALM TYPE 2 and select its type using the keys B Set the Alarm Parameters Eachalarmtype exceptthe 532 LOCAL alarm has a number of correspond ing parameters that must also be set up in the ALARM menu Smart Menus feature only those parameters that apply to your particular alarm type will appear as you toggle through the parameters Press the MENU key to select the rest of the parameters in the ALARM menu and choose their values with the and W keys 4 ALARM SP 1 and ALARM SP 2 Specifies in engineering units the point at which the alarm occurs Fora rate of change alarm it specifies the amount of change that must occur before the alarm activates A negative value specifies a negative rate of change Escapeto Operation Mode DISPLAY Next Parameter menu NextBlock menu Next value A o Y 532 User s Manual Chapter 6 Applications 43 Applications NOTE You can specify whether the relay is Normally Open or Nor
82. he bezel see Figure 1 3 Locate the retention clips holding the front face assembly to the rest of the chassis Pry apart these retention clips gently with a screwdriver to separate the printed circuit board group from the front face assembly Photo 3 Photo 5 Remove Retention Plate CAUTION Always snip the tie wrap on top of the Retention Plate as shown in photo 5 to prevent damage to the surface mount components 6 Adisposable tie wrap Take care not to Photo 3 Pry Clips holds Output module break the clips or 4 on the Option scratch the circuit board board in place To The Microcontroller Board and Power Supply Board remove the module remain attached to the Operator Interface Assem snip the tie wrap bly by wired connectors Photo 6 7 Inspect each module before installation to make sure the pins are straight Align 22 the pins with the Photo 6 socket holes and Snip Tie Wrap on Mod 4 carefully insert the module Press down on the module to seat it firmly on the board 4 The Microcontroller and Power Supply board are attached to either side of the Option board by male female pin connectors Use a gentle rocking motion and carefully apply pressure in a uniform direction to separate Photo 4 Separate Boards Installation Guide 500 Series 3 Installation NOTE Front of Unit Back of Unit If you replace the EPROM chip you toward Operator Interface toward rear
83. igh process variable alarm occurs when the process variable exceeds the alarm setpoint LOW ALARM The low process variable alarm occurs when the process variable goes belowthe alarm setpoint Escapeto Operation Mode DISPLAY Next Parameter menu NextBlock FAST Next value o v 42 Chapter 6 Applications 532 User s Manual Applications BAND The band alarm creates a band twice the size of the alarm setpoint centered around the control setpoint An alarm occurs when the process variable travels outside of this band For example if your control setpoint is 500 and the band alarm setting is 25 the alarm occurs if the PV travels outside of the 475 to 525 range This alarm is dependent upon retransmission of the control setpoint to the 532 As the control setpoint changes the band changes ac cordingly DEVIATION The deviation alarm creates a band on one side of the control set point An alarm occurs when the process variable deviates from the control setpoint by an amount greater than the alarm setpoint For example if the control setpoint is 500 and the alarm setpointis NOTE 50 plus 50 an alarm occurs when the process variable exceeds Band and Deviation alarms are 550 If your alarm setpoint is 50 the alarm occurs when the pro NOt selectable without a PV and a cess variable drops below 450 retransmitted SP signal This alarm is dependent upon retransmission ofthe control setpoint t
84. ime period the more sensitive the rate alarm Example a If the alarm setpoint is set to 10 and the time base is set to 1 second the rate of change is 10 units per second The process variable would only have to experience a ten unit change over a short period of time b If the alarm setpoint is set to 100 and the time base set to 10 the rate of change is also 10 units per second The PV would require a 100 unit change over a ten second period Notice that Example A is more sensitive than Example B For graphic examples of alarm applications see next page Escapeto Operation Mode DISPLAY Next Parameter menu NextBlock menu Next value A o 532 User s Manual Chapter 6 Applications 45 Applications Figure 6 1 Alarm Examples Alarm Examples A SP Alarm Setpoint C SP Control Setpoint DB DeadbandPV Process Variable BAND ALARM HIGH PROCESS VARIABLE ALARM IN ALARM IN ALAR CONDITION OOO C SP A SP RELAY RELAY RELAY DE ENERGIZED RELAY RELAY RELAY RELAY DE ENERGIZED ENERGIZED ENERGIZED DE ENERGIZED ENERGIZED DE ENERGIZED ICON OFF ICON ON ICON OFF ICON OFF ICON ON ICON OFF ICON ON NO ALARM MAY NO ALARM NOALARM NO ALARM CANNOT ACKNOWLEDGE ACKNOWLEDGE ACKNOWLEDGE PARAMETER SETTINGS PARAMETER SETTINGS ALM TYPE 1 BAND LATCHING NO LATCH ALM TYPE 1 HIGH ALRM LATCHING NO LATCH RELAY 1 RELAY OFF ACK 1 DISABLED RELAY 1
85. installed between a Host device and the final control element The Host may be a PLC DCS or single loop controller SLC The final control element may be a valve actuator position ing device power control unit for an electric heating element pump or other control device The control signal must always be a 4 20mA proportional signal A HOST Mode Default Mode 1 In the Host mode the 532 is transparent to the control loop it passes the control signal from the Host device without any degra dation 2 The 532 constantly monitors the CV and uses the last good signal as a potential CV for the transition mode 3 In Host mode the 532 can be removed from the case without disrupting the Host signal it is not a point of failure B Transition Mode to LOCAL 1 The 532 switches to Local mode due to a Loss of the Host signal b Keypad selection c Closure of a digital contact or d Commands through the RS 485 port 2 Upon switching to Local the 532 generates a control signal based on the last known CV from the Host or selects one of two predetermined CV s Escapeto Operation Mode DISPLAY Next Parameter menu NextBlock menu Next value A 532 User s Manual Chapter 6 Applications 41 Applications 3 The 532 can ramp the last Host signal value to either of the predetermined CV value s 4 InLocal mode the operator can modify the CV signal using Y keys C Transition Mode to
86. ith these require ments apply a bead of caulk or silicone sealant behind the panel around the perimeter of the case C Mount station into panel The instrument enclosure mounting MUST BE GROUNDED according to CSA Standard C22 2 No 0 4 You will need a long Phillips screw driver 2 1 Turn the instrument with the back towards you Now slide the gasket around the back of the case all the way up to the bezel 2 With the bezel gasket in place insert the station into the panel cutout from the front of the panel 3 From behind the panel insert the mounting clips one on each side as shown in Figure 4 2 4 Gradually tighten the mounting bracket screws 5 Tighten the screws securely and check bezel gasket to ensure a tight even seal BEZEL HOUSING Figure 4 2 Mounting Brackets Slide on gasket from this end MOUNTING BRACKET 1 EA SIDE 16 Chapter 4 Installation amp Wiring 532 User s Manual Install amp Wire amp Wire Input Wiring for the 532 Figure 4 3 shows the rear terminal configuration for the 532 The actual instrument has only the top and bottom numbers of each column marked Refer to this diagram when using the following input and output wiring instructions WARNING To avoid electric shock DO NOT connect AC power wiring at the source distribution panel until all wiring connections are complete To avoid shock hazard and reduced noise immunity for your system TERMINAL 9 MUST B
87. lue corresponding to 6th point 13 7TH INPUT Input signal corresponding to 7th point 14 7TH PV Eng unit value corresponding to 7th point 15 8TH INPUT Input signal corresponding to 8th point 16 8TH PV Eng unit value corresponding to 8thpoint 17 9TH INPUT Input signal corresponding to 9th point 18 9TH PV Eng unit value corresponding to 9th point 19 10TH INPT Input signal corresponding to 10th point 20 10TH PV Eng unit value corresponding to 10th point 21 11TH INPT Input signal corresponding to 11th point 22 11TH PV Eng unit value corresponding to 11th point 23 12TH INPT Input signal corresponding to 12th point 24 12TH PV Eng unit value corresponding to 12th point 25 13TH INPT Input signal corresponding to 13th point 26 13TH PV Eng unit value corresponding to 13th point 27 14TH INPT Input signal corresponding to 14th point 28 14TH PV Eng unit value corresponding to 14th point 29 15TH INPT Input signal corresponding to 15th point 30 15TH PV Eng unit value corresponding to 15th point 38 Chapter 5 Software Set Up 532 User s Manual Software Set Up Set Up SP INPUT PARAMETER DESCRIPTION VALUE 1 SP TYPE Type of input signal for setpoint indicator 2 SP LOW Eng unit value for lowest SP input value 3 SP HIGH Eng unit value for highest SP input value 4 SP DISPLAY How to display SP SP or deviation from PV VP INPUT PARAMETER DESCRIPTI
88. m 1 For HI LO CV alarms For HI LO PV or HIGH LOW alarms R 0 0 to 100 0 R LOW RANGE to HI RANGE D 0 0 D 0 4 RELAY 1 Specifies the high alarm set point for HI LO or HIGH LOW alarm 1 For HI LO CV alarms For HI LO PV or HIGH LOW alarms R 0 0 to 100 0 R LOW RANGE to HI RANGE D 0 0 D 0 532 Addendum 9 ALM TYPE 2 D OFF LOCAL LOW PV RATE BAND DEVIATION HIGH CV LOW HI LO CV Separate High and Low CV setpoints in one alarm HI LO PV Separate High and Low PV setpoints in one alarm 10 ALARM SP 2 Specifies the alarm set point for alarm 2 For RATE alarms For HIGH CV or LOW CV alarms R 9999 to 99999 R 0 0 to 100 0 D 0 D 0 0 For any other type except HI LO CV HI LO PV or HIGH LOW R The PV range D Dependent on LOW RANGE value 11 DEADBAND 2 Specifies the high alarm set point for HI LO or HIGH LOW alarm 2 For HI LO CV alarms For HI LO PV or HIGH LOW alarms R 0 0 to 100 0 R LOW RANGE to HI RANGE D 0 096 D 0 12 RELAY 2 Specifies the high alarm set point for HI LO or HIGH LOW alarm 2 For HI LO CV alarms For HI LO PV or HIGH LOW alarms R 0 0 to 100 0 R LOW RANGE to HI RANGE D 0 0 D 0 Addendum 532 5 1 Chapter 5 Page 42 ALARMS Parameter Description Value 1 ALM TYPE 1 Type of alarm for alarm 1 2 ALARMSP 1 Alarm setpoi
89. mally Closed when configuring the hardware with jumper selection for outputs 1 2 amp 3 10 DEADBAND 1 and DEADBAND 2 Specifies the range through which the PV must travel before leaving an alarm condition see alarm examples at the end of this section This prevents frequent alarm oscillation or chattering if the process variable has stabilized around the alarm point RELAY 1 and RELAY 2 Specifies whether the relay will be on or off ON means the relay is energized while OFF means the relay is de energized when the station is in the alarm condition Most applications require the relay to energize However limit applica tions usually require the relay to de energize LATCHING 1 and LATCHING 2 If the alarm is latching YES the alarm remains active after leaving the alarm condition unless acknowledged If the alarm is non latching NO the alarm returns to its non alarm state when leaving the alarm condition without being acknowledged ACK 1 and ACK 2 ENABLED allows the operator to acknowledge an alarm at any time even if the control process is still in the alarm condition DISABLED prevents the operator from acknowledging an alarm while the process is in the alarm condition When either alarm is available to be acknowledged the ACK key will be illuminated If both alarms are acknowledgeable press the ACK key once to acknowledge alarm 1 then a second time for alarm 2 A latching alarm can always be a
90. me based on level readings for irregularly shaped vessels To define the function you must enter data point pairs the engineering units corresponding to a particular voltage or current input Square Root Linearization Formula Escape to Operation Mode DISPLAY Next Parameter mew NextBlock mew Next value o v 50 Chapter 6 Applications 532 User s Manual Applications Figure 6 3 Custom Linearization Curve NOTE The resulting linearization curve must be either ever increasing or ever decreasing NOTE If you make any modifications to a set curve you must re enter all points in order from 1 to X Use the Set Up Charts in Chapter 5 to record your data PV VALUE IN ENGINEERING 10th UNITS PV 5th 10th Input Input Input INPUT VALUE IN MILLIAMPS OR VOLTAGE Press FAST MENU to toggle to the INPUT menu 2 Press MENU to access the LINEARIZE parameters and use the and W keys to assign value CUSTOM 3 Press FAST MENU to toggle to the CUST LINR menu The parameter 1ST INPUT is fixed atthe low end of the mA or Voltage input range 5 For parameter 1ST PV define the corresponding process variable value in engineering units 6 For 2ND INPUT 3RD INPUT 15TH INPUT define the milliamp or voltage input of the corresponding data point 7 Forthe 2ND PV 3RD PV 15TH PV define the corresponding process variable value in engineering units Once the various points
91. n B gt 500 C 0 150 of span 0 375 of span lt 500 C 0 500 of span 1 000 of span W W5 amp Platinel l 0 125 of span 0 325 of span Display accuracy is 1 digit These accuracy specifications are at reference conditions 25 C and only apply for NIST ranges Detailed accuracy information is available upon request ISOLATION Inputs and outputs are grouped into the following blocks Block 1 process variable indication Block 2 outputs 1 2 and 4 Block 3 communications set of 3 digital inputs output 3 Block 4 setpoint and indicator Each block is electrically isolated from the other blocks to withstand a HIPOT potential of 500Vac for 1 minute or 600Vac for 1 second with the exception of blocks 1 and 4 which are isolated to withstand a HIPOT potential of 50 volts peak for 1 minute between each other Inputs and outputs are not isolated from other inputs and outputs within the same block PROCESS VARIABLE INDICATOR INPUTS Universal input type Any input type may be selected in the field Selection of input type thermocouple RTD voltage or current via jumper Selection of particular sensor or range is via front panel THERMOCOUPLES RANGE F RANGE C B 104 to 3301 40 to 1816 E 454 to 1832 270 to 1000 J 346 to 1832 210 to 1000 K 418 to 2500 250 to 1371 N 328 to 2372 200 to 1300 R 32 to 3182 0 to 1750 5 32 to 3182 0 to 1750 T 328 to 752 200 to 400 W 32 to 4172 0 to 230
92. nges to parameter selections occur in real time or immediately DO NOT MAKE ANY CHANGES WHILE ON LINE DURING OPERATION Escape to Operation Mode DISPLAY Next Parameter menu Next Block FasT menu Next value A o 532 User s Manual Chapter 5 Software Set Up Software Set Up Set Up Step by Step Guide to Software Set Up REMEMBER Only parameters and selections relevant to your hardware and other software selections will appear on your station D Indicates Default Setting R Indicates a range of values CONFIG CONFIG For configuring the input and output hardware assignments 1 INDICATOR Enables indicator for PV and or a 2nd input INDICATOR D NONE No display PV Display Process Variable 2ND Enable 2ND INPUT parameter PV 2ND Display PV and enable 2ND INPUT 2 2NDINPUT Chooses indicator for 2nd input a retransmitted VP or SP provided 2ND or 2ND INPUT PV 2ND selection is made in INDICATOR parameter D VP Display Valve Position SP Display Setpoint 3 LINE FREQ Specifies the power source frequency 50 Hz 4 OUTPUT 1 Defines the function of the first output OUTPUT 1 D OFF Completely deactivates output OF ALARM Digital only COMM ONLY Output addressable only through communications 5 CONTACT 1 Defines the operation of the 1st digital input CONTACT 1 D LOCAL LAST Switch to Local hold last out value seen from host LOCAL PRE1 Switch to Local set LOCAL O
93. nt alarm 1 3 DEADBAND 1 Dead bandforalarm 1 4 RELAY State ofthe relay for alarm 1 5 LATCHING 1 Latching sequence for alarm 1 6 ACK 1 Whetheralarm 1 may be acknowledged 7 POWERUP 1 How alarm 1 willbe treated upon power up 8 MESSAGE 1 Nine character message associated with alarm 1 9 ALM TYPE 2 Type of alarm for alarm 2 10 ALARMSP 2 Alarm setpoint alarm 2 11 DEADBAND 2 Dead bandforalarm2 12 RELAY 2 State ofthe relay for alarm 2 13 LATCHING 2 Latching sequence for alarm 2 14 ACK 2 Whether alarm 2 may be acknowledged 15 POWER UP 2 How alarm 2 will be treated upon power up 16 MESSAGE 2 Nine character message associated with alarm 2 17 RATETIME Time period over which a rate of change is determined 6 532 Addendum Chapter 6 Page 56 Under Alarm Set Up here are all the types of alarms OFF LOCAL HIGH PV Occurs when the process variable goes above the alarm setpoint LOW PV Occurs when the process variable goes below the alarm setpoint BAND DEVIATION RATE HIGHCV Occurs when the control value goes above the alarm setpoint LOW CV Occurs when the control value goes above the alarm setpoint HI LO CV Combination of High and Low alarms Occurs when the control value ex ceeds the individually set high or low setpoint HI LO PV Combination of High and Low alarms Occurs when the process variable exceeds the individually set high or low setpoint Chapter 6 Page 58 In conjunction with the new alarm types under B Set the Ala
94. nual Chapter 4 Installation amp Wiring 21 Software Set Up Set Up CHAPTER 5 SOFTWARE SET UP Mode Overview The 532 willbe in Operating Mode upon power up and will remain in Operating Mode most of the time it is performing its functions This is not the same as the OPERATIONS menu In Set Up Mode you can access menus of operation parameters that affect the display and adjustment of the stations Figure 5 1 illustrates the relationships between the different modes of the 532 station and the different Set Up menus Menus Amenu isa group of Set Up parameters The name of a menu appears in the 2nd display of the 532 station during your set up Once inside a menu the different parameters will appear in the 2nd display The values options for each parameters will appear in the 3rd display On the station the menuname appears in the display at the beginning of the cycle of the menu These are the possible menu for your station and their applications CONFIG To configure the input and output hardware assignments LOCAL OUT To configure the local output control PV INPUT To configure the process variable PV indicator CUST LINR Toconfigure the custom linearization curve forthe PV indicator SP INPUT To configure the set point indicator VP INPUT To configure the valve position indicator ALARMS Toconfigure alarms SECURITY To configure the security function SER COMM To configure serial communications OPER
95. o longer be valid e First time users continue to Chapter 2 for information on the operator interface and basic controller operation e Chapter 3 contains important installation guidelines e Chapter 5 details the controller menus and parameters Use the flowchart in Appendix A as a graphic guideline when you configure your controller 2 Chapter 1 Introduction 532 User s Manual introduction _ Order Codes 532 AUTO MANUAL BACKUP STATION 532 21111 0 10 10 OUTPUT 1 ALARM None 0 Mechanical relay 1 Solid state relay triac 1 amp 3 DC logic SSR drive 4 One 4 20mA output included 2 OPTIONAL INPUTS Set of 3 digital inputs D ENTER 0 IF NOT DESIRED m SERIAL COMMUNICATIONS RS 485 serial communications Sj ENTER 0 IF NOT DESIRED 532 User s Manual Chapter 1 Introduction 3 Operation CHAPTER 2 BASIC OPERATION The individual software and hardware options of your station determine which information it will display Compare the product number on the product label to the Order Code in Chapter 1 532 Operator Interface Icons 1st Display 2nd Display 3rd Display Location for identification label Displays 1st Display 5digits seven segments 15mm 0 6in high Normally displays CV in tenths of a percent f PV option is chosen will display PV 2ndDisplay e Ocharacters 14 segment alphanumeric 6mm 0 25 in high e If only PV option is chosen displays C
96. olts for 1 second 2 RSP and PV inputs are isolated to withstand 50 volts peak between each other for 1 minute 3 Milliamp Loop Power and SSR Drive modules in output posi tions 1 2 and 4 are not isolated from each other 532 User s Manual Output 1 Iso Ground Referenced Output 2 Iso Ground Referenced Output 3 Earth Ground Referenced Output 4 Iso Ground Referenced RS485 Serial Communications Interface f 4 NER p Milliamp Module V ME SSR Driver SSR Output Appendix F Isolation Block F 1 RETURN PROCEDURES To return equipment to Moore Industries for repair follow these four steps 1 Call Moore Industries and request a Returned Material Authorization RMA number Warranty Repair If you are unsure if your unit is still under warranty we can use the unit s serial number to verify the warranty status for you over the phone Be sure to include the RMA number on all documentation Non Warranty Repair If your unit is out of warranty be prepared to give us a Purchase Order number when you call In most cases we will be able to quote you the repair costs at that time The repair price you are quoted will be a Not To Exceed price which means that the actual repair costs may be less than the quote Be sure to include the RMA number on all documentati
97. on Provide us with the following documentation a Anote listing the symptoms that indicate the unit needs repair b Complete shipping information for return of the equipment after repair The and phone number of the person to contact if questions arise at the factory Use sufficient packing material and carefully pack the equipment in a sturdy shipping container 4 Shipthe equipmentto the Moore Industries location nearest you The returned equipment will be inspected and tested at the factory A Moore Industries representative will contact the person designated on your documentation if more information is needed The repaired equipment or its replacement will be returned to you in accordance with the shipping instructions furnished in your documentation WARRANTY DISCLAIMER THE COMPANY MAKES NO EXPRESS IMPLIED OR STATUTORY WARRAN TIES INCLUDING ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY GOODS OR SER VICES SOLD BY THE COMPANY THE COMPANY DISCLAIMS ALL WARRAN TIES ARISING FROM ANY COURSE OF DEALING OR TRADE USAGE AND ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY ACKNOWL EDGES THAT THERE ARE NO WARRANTIES IMPLIED BY CUSTOM OR USAGE IN THE TRADE OF THE BUYER AND OF THE COMPANY AND THAT ANY PRIOR DEALINGS OF THE BUYER WITH THE COMPANY DO NOT IM PLY THAT THE COMPANY WARRANTS THE GOODS OR SERVICES IN ANY WAY ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY AGREES WI
98. on procedure has been completed Power down then place the jumpers back into their original positions see Chapter 3 15 If the controller displays mA CALIB FAILED SP calibration was not suc cessful Check the 20mA connections and return to step 3 to recalibrate the PV and SP inputs MILLIAMP OUTPUT CALIBRATION Ifthe station uses milliamp outputs itis usually not necessary to calibrate them If the milliamp output are being used for accurate retransmission of data it is recommended that each output with an analog module be calibrated annually to maintain optimal performance Equipment needed e Precision 5 1 2 digit multimeter e g Fluke 88429 or HP3478A 4 1 2 digit meters sacrifice accuracy e Two small pieces of wire for every milliamp output Testleads with banana clips 2 Phillips screwdriver 1 Disconnect power tothe instrument 2 Remove chassis from case 3 Onthe Microcontroller Circuit Board locate jumper locations marked PV1 and 2nd near the edge connector Reposition both jumper connectors in the 2nd location onto pins for V and TCA as shown in Figure D 2 532 Addendum Eee 4 Reinsertchassis into the case and apply power 5 Allow controller to warm up for atleast 30 minutes 2 should read CALIBRATE ANALOG IN CALIBRATE Menu ANALOG IN section Press MENU three times to reach the CALIBRATE ANLG OUT Menu 6 Connecthook up wires to th
99. orage Limits 40 to 70 C 40 to 158 F RELATIVE HUMIDITY 10 to 90 non condensing POWER INPUT Universal power supply 90 to 250Vac 48 to 62Hz NOISE IMMUNITY Common mode rejection process input gt 120 dB Normal mode rejection process input gt 80 dB AC line is double filtered and transient protected snubbers are provided for each relay output CONSTRUCTION Case extruded non perforated black anodized aluminum with ABS plastic sleeve Bezel black plastic ABS Chassis assembly plug in type Keys silicone rubber with diffusion printed graphics NEMA rating front panel conforms to NEMA 4X when instrument is properly installed AGENCY APPROVALS LR 84603 dp e MEMORY RETENTION Lithium battery maintains all programming for approximately len years SECURITY There are two levels of access restricted and full A configurable code is used to enter the full access level Functions not available in the restricted level are configurable Internal Heavy Industrial Available as an option 532 User s Manual Isolation Block _ Block APPENDIX F ISOLATION BLOCK DIAGRAM PV1 Input ae p Multiplexer RSP Input ES Digital gt Th Inputs 1 5 Line N G l Isolated output ground dc Earth referenced ground L Internal ground 1 Each of the three ground circuits are isolated from each other to withstand a potential of 500 volts for 1 minute or 600 v
100. ory set with the following e Allthe specified modules and options installed see productlabel and compare to Order Code in Chapter 1 e Process variable setpoint and or valve position inputs set to accept a milliamp input e Relay outputs set to normally open If you need to change any modules or any other settings read the rest of this chapter Otherwise move on to Chapter 4 CAUTION Static discharge will cause damage to equipment Always ground yourself with a wrist grounding strap when handling electronics to prevent static discharge Hardware Settings The locations of certain jumpers and module on the printed circuit boards will allow different types of inputs and outputs to be connected to the stations Figure 3 1 shows the position of these circuit boards inside the station To access these boards 1 Withpower off loosen the two captive front screws with a Phillips screwdriver 2 Slide the chassis out of the case by pulling on front face plate assembly at the bezel Remove the two screws now OPTION BOARD 532 User s Manual Chapter 3 Hardware Set Up NOTE If you would like your controller configured at the factory please consult an application engineer NOTE Any changes you make to the output modules will render the code on the product label invalid NOTE Your hardware configuration will influence the available software options in Chapter 5 Figure 3 1 Location of Prin
101. oves Press firmly to slide the chassis into the case If you have difficulty check that you have properly oriented the chassis and there are no screws interfering with the case 7 Carefully insertand align screws Tighten them until the bezel is seated firmly against the gasket 1 Removing jumpers 532 User s Manual Chapter 3 Hardware Set Up CAUTION Static discharge will cause damage to equipment Always ground yourself with a wrist grounding strap when han dling electronics to prevent static dis charge 11 Hardware Set Up Set Up B Adding or Changing Output Modules The 532 has provisions forfour output modules The unit comes factory configured with specified modules installed in appropriate locations You can make field adjustments by properly removing and or plugging the modules into the appropri ate sockets Important Notes Output modules 2 3 and 4 and Jumpers J2 and J3 must not be changed from their factory installation e Any output module with a sold state relay or analog module MUST have its jumper set at normally open NO e Output 4 is always normally open NO Three of the output sockets are located onthe Power Supply Circuit Board A fourth output socket is located on the Option Board Equipment needed e Wrist grounding strap e Phillips screwdriver 2 e Small flat blade screwdriver Wire cutters 1 With power off loosen two captive front screws with a Phillips screwdriver
102. put CV 4 20mA into a load up 10 10000005 Also available is solid state relay DC logic or an additional mechanical relay module that can be tied to an alarm Thermocouples 10 Mohm RTDs 10 Mohm Appendix E Specifications E 1 Specifications CONTROL OUTPUTS Manually adjusted 4 20mA into a load up to 1000ohms ALARMS The 532 has two powerful software alarms It provides a LOCAL alarm that indicates when the the unit is in LOCAL mode When tied to an available output the HOST device can be flagged as to the change in status If the PV indicator option is used a PV High PV Low and Rate alarm are available If the SP indication option is also chosen a SP Band and SP Deviation alarm are also available A 9 character custom alarm message is available for each alarm DIGITAL INPUTS A set of three external dry contacts or open collector driven transistor inputs are available Each can be configured to perform one of the following functions Select LOCAL control with LAST OUT or 1 of 2 preset values Acknowledge alarms Addressable through serial communications only A V Key Emulation Output Lock SERIAL COMMUNICATIONS Isolated serial communications is available using an RS 485 interface Baud rates of up to 19 200 are selectable The protocol supports CRC data checking Output 1 can act as host controller independent of the controllers functions May be installed in the field DIGITAL DISPLAYS Display
103. r indication feature Equipment e Precision 5 1 2 or 6 1 2 digit multimeter such as a Fluke 88429 or Hewlett Packard HP3478A e Two small pieces of wire e Test leads with clips 2 Phillips screwdriver 1 Disconnect power to the instrument 2 Remove chassis from case 5 Pin Connector o o o o o Female 22 Pin Connector ooooooooooo 00000000000 3 Locate jumpers locations marked PV1 and 2nd near the edge connector of the Microcontroller Circuit Board Figure D 2 Reposition one of the jumpers on the pins marked V of the 2nd jumper location and the other on the pins marked TCA of the 2nd jumper location 4 Connectthe hookup wire as shown in Figure D 3 to terminals 31 and 32 The hook up wire connects to the multimeter Set the meter for DC volts Make sure the screws are tight 5 Reinsert chassis into the case secure the front panel screws and apply power The 2nd display should read CALIBRATE while the 3rd display will read ANLG IN Allow the station and meter to warm up for at least 45 minutes before proceeding 6 Press the ACK key for the first step in the ANLG IN Menu The 2nd Appendix D Calibration 532 User s Manual Calibration display will read CAL VREF while the 3rd display will read a value close to 5 0000 Refer to the flowchart in Figure D 1 for guidance Your meter should read a value between 4 9750 and 5 0250 Press A and V keys on the station until the 3rd display on the
104. ransmitters generate a nonlinear signal corresponding to the flow being measured The station must have the square root of this signal in order to use it The station has the capability to perform this function for itself To utilize this feature you must have a voltage or milliamp input 1 Press FAST MENU to toggle to the PV INPUT menu 2 Press MENU to access the LINEARIZE parameters and use the and 77 keys to assign value SQR ROOT For the first 1 of the input span the inputis treated in a linear fashion After that it is a value calculated using the formula in Figure 6 2 PV Low Range Hi Range Low Range input low high M low Where HiRange is the high end of the process variable Low Range is the low end of the process variable V input is the actual voltage or current value of the input V high is the high end of the input signal range e g 5 volts or 20 mA qo 15 the low end of the input signal range e g 1 volt or 4 mA Example Process variable range is 0 1000 Input signal range is 1 5 volts Input signal is 3 volts Therefore the PV will be PV 0 1000 0 3 1 5 1 1000 J 5 707 C Custom Linearization Custom linearization allows you to take virtually any nonlinear signal and linearize it using a 15 point straight line approximation curve see Figure 6 3 Typical applications are linearizing signals from nonlinear transducers or controlling volu
105. re times Each time match the displays ofthe control lerandthe multimeter Press ACK when done The2nddisplay should show CALIBRATE the 3rd display should show ANA mA IN 11 Turn off powerto the unit 12 Forthermocouple input proceedto Thermocouple Cold Junction Calibra tion 12 For analog milliamp input proceed to Analog mA Input Calibration 13 For milliamp output proceedto Milliamp Output Calibration Letthe control ler warm up for 10 minutes then skip to step 5 14 If calibration is complete place all the jumpers back in their original posi tions as specified in Chapter 3 THERMOCOUPLE amp COLD JUNCTION CALIBRATION 1 Connectthe two pairs of T C wire to terminals 28 29 31 and 32 as shown in Figure D 4 Make sure the T C wires are floating disconnect from the multim eter also andare nottouching each other 2 Turnon powertothe unit and let controller warm up for 30 minutes in the nor mal horizontal position while the unit is warming up the rear face of the con troller should be vertical not horizontal 3 Pressthe MENU key until the display indicates CALIBRATE COLD JUNC 4 Press the ACK key The display should show PV 150 C PRESS ACK 5 Connect both pairs of T C wires in parallel do not daisy chain to the Type T thermocouple calibrator Both pairs must be connected or the calibra tion will not be accurate 6 Set the thermocouple calibrator to an output value of 150 C Type T
106. rent floating 13 Figure D 5A Analog mA Input Jumpers 14 7 Reinsert the chassis into the case and apply power The controller should display PV 20mA PRESS ACK to indicate itis ready to calibrate the PV mil liamp input 8 Connecta precision 20mA inputto only the PV terminal wires 31 is PV 32 is PV Make sure the terminal connections are fastened tightly and that a 20mA currentis flowing through PV Do notconnectcurrentto the SP termi nal wires yet 9 Letthe controller warm up for atleast 10 minutes keep in normal horizontal position Make sure the current is flowing then press ACK to calibrate the PV input 10 If the controller displays SPZ20mA PRESS ACK PV calibration was suc cessful Move on to step 12 11 Ifthe controller briefly displays mA CALIB FAILED PV calibration was not successful Checkthe 20mA connections and return to step 3 to recalibrate the PV input 12 Remove the 20mA input from the PV terminals and attach itto the SP termi nals see Figure D 5 Make sure the terminal connections are fastened tightly and that a 20mA currentis flowing through SP 13 Let the controller warm up for an additional 5 minutes keep in the normal horizontal position Make sure the current is flowing then press ACK to calibrate the SP input 14 Ifthe controller displays mA CALIB COMPLETED SP calibration was suc cessful and the analog milliamp calibrati
107. rm Parameters add the following parameters after ALARM SP 5 DEADBAND 1and DEADBAND 2 High alarm setpoint For a HI LO CV HI LO PV or HIGH LOW alarm defines the high end setpoint at which an alarm occurs 6 RELAY 1and RELAY 2 Low alarm setpoint For a HI LO CV HI LO PV or HIGH LOW alarm defines the low end setpoint at which an alarm occurs Addendum 532 Appendix A Page 1 The Menu Flowchart has been modified accordingly OPERATING HOST BREAK R L XFER R L RAMP OST RESTR L R XFER L R RAMP PRESET 1 PRESET 2 SET UP EG a ee et ee ce Wen ERE 1 INDICATOR 2ND INPUT LINE FREQ OUTPUT 1 CONTACT 1 CONTACT 2 CONTACT 3 STN NAME cvv ee oe ae ee ee I LM LOW LIMIT HIGH LIMIT HPWR UP MODEHPWR UP OUTFHLOCKED OUT CONFIG LOCAL OUT SETUP PIER RGB eee eet einen ee eh ete yee ae ae ee pee yee 1 Gu NUITS 1ST INPUT 1ST PV 2ND INPUT 2ND PV 15TH INPUT 15TH PV CUST LINR BUD is ee PAREN M v RN EN S EE SP INPUT SP TYPE SP LOW SP HIGH SP DISPLAY VP TYPE VP LOW VP HIGH ALM 1 ALARM SP 1 HIGH SP 1 LOW SP 1 DEADBAND 1 RELAY 1 LATCHING 1 ACK 1 POWER UP 1 MESSAGE 1 ALM TYPE 2 7 ALARM SP 2 HIGH SP 2 LOW SP 2 DEADBAND 2 RELAY 2 LATCHING 2 ACK 2 POWER UP 2 MESSAGE 2 RATE TIME r VP INPUT ALARMS SECURITY CONFIGURE 1 8 532 Addendum
108. s MENU to access the following parameters and use and to assign values SP TYPE Defines the input signal range 0 20mA or 4 20mA SP LOW and SP HIGH These define the range ofthe set point in engineering units The correct range will be dependent on the source of the set point signal SP DISPLAY Selects whether to display SP as an actual SP SET POINT oras a deviation from PV DEVIATION This function appears only if both PV and SP indicators are enabled Valve Position Display Range The 532 can be set up to display a retransmitted valve position from the HOST device 1 Press FAST MENU to toggle to the VP INPUT menu Press MENU to access the following parameters and use and to assign values VP TYPE Defines the input signal range 0 20mA or 4 20mA VP LOW and VP HIGH These define the range of the valve position in engineering units The correct range will be dependent on the source of the set point signal Input Linearization A Thermocouple and RTD Linearization When you select a thermocouple or RTD input the station automatically linearizes the incoming signal The station uses internal lookup tables to provide an accurate reading of the temperature being sensed Escapeto Operation Mode DISPLAY Next Parameter menu NextBlock FAST menu Next value A o v 532 User s Manual Chapter 6 Applications 49 Applications B Square Root Linearization Many flow t
109. s for repair follow these four steps 1 Call Moore Industries and request a Returned Material Authorization RMA number Warranty Repair If you are unsure if your unit is still under warranty we can use the unit s serial number to verify the warranty status for you over the phone Be sure to include the RMA number on all documentation Non Warranty Repair If your unit is out of warranty be prepared to give us a Purchase Order number when you call In most cases we will be able to quote you the repair costs at that time The repair price you are quoted will be a Not To Exceed price which means that the actual repair costs may be less than the quote Be sure to include the RMA number on all documentation Provide us with the following documentation a Anote listing the symptoms that indicate the unit needs repair b Complete shipping information for return of the equipment after repair The and phone number of the person to contact if questions arise at the factory Use sufficient packing material and carefully pack the equipment in a sturdy shipping container 4 Ship the equipment to the Moore Industries location nearest you The returned equipment will be inspected and tested at the factory A Moore Industries representative will contact the person designated on your documentation if more information is needed The repaired equipment or its replacement will be returned to you in accordance with
110. sconnect power to the instrument Remove chassis from case Locate jumpers locations marked PV1 and 2nd near the edge connector ofthe Microcontroller Circuit Board Figure D 2 Reposition one ofthe jumpers on the pins marked V of the 2nd jumper location and the other on the pins marked TCA of the 2nd jumper location Connect the hookup wire as shown in Figure D 4 to terminals 31 and 32 The hook up wire connects to the multimeter Set the meter for DC volts Make sure the screws are tight Reinsert chassis into the case secure the front panel screws and apply power The 2nd display should read CALIBRATE while the 3rd display will read ANLG IN Allow the station and meter to warm up for at least 45 minutes before proceeding Appendix D Calibration hook up wires to multi meter Figure D 3 RTD VmA Calibration Wiring NOTE In the United States the standard negative thermocouple lead is red hook up wire to multi meter red tc floating blue hook up wire to multi meter Figure D 4 Thermocouple amp Cold Junction Calibration Wiring D 3 Calibration NOTE Do not stand the station on its front or back ends this will disrupt accurate temperature readings D 4 10 11 12 13 14 15 16 17 Press the ACK key for the first step in the ANLG IN menu The 2nd display will read CAL VREF while the 3rd display will read a value close to 5 0000 R
111. ted Circuit Boards for Hardware Configuration Hardware Set Up Figure 3 2 The Microcontroller Circuit Board 5 Figure 3 3 59 The Option Circuit Board S 8 Figure 3 4 The Power Supply Circuit Board BATTERY SP VP Indicator Jumper Configuration 5 Pin Connector PV Input Jumper Configuration Female 22 Pin Connector 3 m N Pin Connector 5 00000000000 00000000000 oo oo oo oo oo oo oo oo oo oo oo Male 22 Pin Connector Male 22 Male 44 Pin Connector o 4 Pin Connector Module Retention Plate over Outputs 1 2 3 A Process Variable Indicator The 532 will accept several different types of Process Variable Signals You specify the type of signal by adjusting the PV jumper location on the Microcon troller Circuit Board and setting the particular sensor range in the software The jumper locations forthe process variable are marked as follows see Figure 3 2 V Voltage signal MA Milliamp TCV Thermocouple with downscale burnout TCA Thermocouple with upscale burnout RTD RTD 10 Chapter 3 Hardware Set Up 532 User s Manual NOJ2NC NOJ3 NC NO J1 NC Hardware Set Up Set Up B Mechanical Relays There is one output module socket on the Option Board Figure 3 3 and three on the Power Supply Circuit Board Figure 3 4 The position of
112. the Microcontroller Board disconnect the 5 pin female connector that wires it to the Display Assembly Reattach the connector to the new board You can only orient the connector one way For the Power Supply Board disconnect the 5 pin female connector that wires it to the Display Assembly Reattach the connector to the new board You can only orient the connector one way To Change the Display Assembly 11 Disconnect the 5 pin female connector that wires the Microcontroller Board to the Display Assembly Disconnect the 5 pin female connector that wires the Power Supply Board to the Display Assembly 12 Attach the new Display Assembly to the boards at the appropriate connectors CAUTION Static discharge will cause damage to equip ment Always ground yourself with a wrist grounding strap when handling electronics to prevent static discharge CAUTION Do not scratch the boards or bend the pins of the connectors Installation Guide To Change the EPROM 13 The EPROM is located on the Microcontroller Circuit board Figure 2 It has a white label that list the part number and software revision level Use an Extractor to carefully remove the EPROM If you do not have an extractor gently use a small flat blade screwdriver to pry up the EPROM DO Not bend the EPROM legs 14 Carefully insert the new EPROM To position correctly match the notched end of the EPROM to the markings on the board The notched end
113. the engineering unit value corresponding to the highest input value e g 20mA For V mA input only R 9999 to 99999 minimum value is LOW RANGE D Dependent on the input selection FILTER Defines the setting for the low pass input filter 120 seconds D 0 PV OFFSET Defines the offset to the process variable in engineering units R 9999 to 99999 D 0 PV GAIN Defines the gain to the process variable For V mA input only R 0 100 to 10 000 D 1 000 CUST LINR Defines a custom linearization curve for the process variable input You need to specify each of the curve s 15 points The first two points define the slope of the curve positive or negative All subsequent points must support this slope i e the curve must be ever increasing or ever decreasing 1ST INPUT Specifies the input signal corresponding to the first point D low end of the appropriate input range e g 4 00 Escapeto Operation Mode DISPLAY Next Parameter menu NextBlock mew Next value A or vi 532 User s Manual Chapter 5 Software Set Up 27 Software Set Up CUST LINR 2 1ST PV 4ST PV Specifies engineering unit value corresponding to the first point 9999 to 99999 D D Dependent on the LOW RANGE value 2ND INPUT Specifies the input signal corresponding to the second point 2ND INPUT R Any value greater than the 1ST INPUT D D The low end of the
114. the jumpernextto each socket determines whether the relay is configured for Normally Open NO or Normally Closed NC The output on the options board is always Normally Open NO On the 532 only the Output 1 relay if used may be configured for normally open or normally closed DO NOT make any changes to J2 and J3 Hardware Adjustments A Accessing and Changing Jumpers Jumper connectors either slip over adjacent pins or have pins which insert into adjacent holes Changing the jumper means moving the jumper connectors to alternate pins holes Equipment needed Needle nose pliers optional e Phillips screwdriver 2 e Wrist grounding strap 1 With power off loosen two captive front screws with a Phillips screwdriver 2 Slide the chassis out of the case by pulling on front face plate assembly at the bezel Remove the two screws now 3 You will not need to disassemble the chassis to make these adjustments Refer to Figure 3 3 and Figure 3 4 to locate the jumper connector you want to change 4 With either your fingers or the needle nose pliers pull the jumper connector straight up as shown in Photo 1 Be careful not to bend the pins 5 Move the jumper connector over the desired location and press it straight down making sure itis seated firmly Repeat steps 4 for any others you wish to change 6 When you are ready to reassemble the unit align the boards on the chassis with the cases s top and bottom gro
115. thermocouple and allow the calibrator to stabilize for a few minutes 7 Press ACK to initiate calibration of the cold junction 8 For Milliamp output calibration proceed to the Milliamp Output Calibration Procedure Let the controller warm up for 10 minutes then skip to step 5 9 Ifcalibrationis complete power down then place allthe jumpers in their origi nal positions as specified in Chapter 3 ANALOG mA INPUT CALIBRATION 1 Removethe thermocouple wires if present from terminals 28 29 31 and 32 and replace them with pieces of wire that will be connected to a 20 milliamp input current see Figure D 5 Make sure terminal screws are securely tight ened but do not connect the wires yet leave inputs floating 2 Turnon powerto the unit 3 Press MENU until the display reads CALIBRATE ANA mA IN then press ACK If the display reads PV 20mA PRESS ACK move ahead to step 8 4 Thecontroller will display SET BOTH JUMPER mA Power down the controller and remove chassis from the case 6 Remove both inputjumper connectors from the pins in the 2nd position Place one of the jumpers on the PV1 position mA pins and place the other jumper onthe 2nd position mA pins see Figure D 5A Addendum 532 Figure D 4 Thermocouple amp Cold Juntion Calibration Wiring Type T 26 thermocouple wires floating red blue red blue Figure D 5 Analog mA Input Wiring Wires to 20 mA cur
116. to 99999 D Dependent on the LOW RANGE value IF ALM TYPE 1 is any other type R process variable range D Dependent on the LOW RANGE value 3 DEADBAND 1 Defines the deadband for alarm 1 DEADBAND 1 D 2 4 RELAY Defines the state of the relay in the alarm condition for alarm 1 RELAY 1 D RELAY ON RELAY ON e RELAY OFF 5 LATCHING 1 Defines the latching sequence of alarm 1 LATCHING 1 LATCH NO LATCH LATCH 6 1 Defines whether alarm 1 may be acknowledged ACK 1 D ENABLED Allows the alarm to be acknowledged aa ENABLED DISABLED Prevents existing alarm from being acknowledged 7 POWER UP 1 Defines how alarm 1 will be treated on power up POWER UP 1 D NORMAL Alarm depends on process variable ALARM Power up in alarm regardless of PV DELAYED Must leave alarm condition and reenter before activating the alarm Escape to Operation Mode DISPLAY Next Parameter menu NextBlock FAST menu Next value A or vi 30 Chapter 5 Software Set Up 532 User s Manual Software Set Up Set Up ALARMS MESSAGE 1 ALARM 1 ALM TYPE 2 ALARM SP 2 DEADBAND 2 RELAY 2 RELAY ON LATCHING 2 LATCH 10 11 12 13 MESSAGE 1 Allows you to enter a nine character message associated with alarm 1 The first character of the 3rd display will be flashing To enter message press arrow keys to scroll through character set Press
117. values 2 PV TYPE Defines the range ofthe input signal T C RTD mA or voltage signal The type of signal is governed by the hardware jumper selections see Chapter 3 3 DEG F C K Selects the units for temperature display appears only for T C and RTD input types 4 DECIMAL Sets the position of the decimal point appears only for V mA and RTD input types 5 LINEARIZE Selects the type of PV linearization being used appears only for V mA input types 6 LOWRANGE Sets the value in engineering units corresponding to the low PV input value appears only for v mA input types NOTE Please see Chapter 3 or proper jumper settings for the PV and SP VP Escapeto Operation Mode DISPLAY Next Parameter mew NextBlock FAST mew Next value o v 48 Chapter 6 Applications 532 User s Manual Applications 10 C HI RANGE Sets the value in engineering units corresponding to the high PV input value appears only for V mA inputs types FILTER Sets the amount of PV filtering to be used PV OFFSET Sets a constant offset to be applied to the PV input PV GAIN Sets a constant gain to be applied to the PV input appears only for V mA input types Set Point Display Range The 532 can be set up to display a retransmitted setpoint from the HOST device This is a powerful feature when the PV indicator option is also used 1 D Press FAST MENU to toggle to the SP INPUT menu Pres
118. verride the Lock If the correct code is entered the operator has full access The security feature reactivates after one minute of keypad inactivity The operator also can enter the SECURITY OVERRIDE CODE which if entered correctly RESETS the whole station to its default settings The security override code is 62647 Store this in a secure place Process Variable Reading Correction Under certain extraneous conditions such as an aging thermocouple out of calibration transmitter lead wire resistance the station may display values other than the actual process value To compensate for these conditions you can set offset and gain values for the process variable 1 Press FAST MENU to toggle to the PV INPUT menu Press MENU to access each of the following parameters and the and keys to set values for them 2 PV OFFSET This either adds or subtracts a set value from the process variable reading in engineering units For example if your thermocouple was always reading 3 too high you could set the PV OFFSET parameter to 8 to compensate 3 PV GAIN Multiplies the deviation from the low end ofthe process variable range by the gain factor and then adds it to the value of the low end of the range to arrive at the adjusted process variable value Escapeto Operation Mode DISPLAY Next Parameter menu NextBlock XFAST menu Next value A o 532 User s Manual Chapter 6 Applications 53 Applications E
119. will face towards the display Make sure all pins are in the socket To Reassemble the Unit 15 See Figure 2 Align the connector pins on the Option Board with the connector sockets on the Microcontroller and Power Supply boards Squeeze them together making certain all three are properly seated against one another Check along the side edges for gaps Make sure the conector is properly aligned Also check that the cable assemblies are not pinched 16 See Figure 2 Align the board assembly with the front face assembly with the Option board at the bottom see Figure 1 Reinstall the retention clips Align the boards into the slots of the front face assembly and the clips will snap into place 17 When you are ready to reassemble the unit align the boards in the chassis with the case s top and bottom grooves Press firmly to slide the chassis into the case If you have difficulty check that you have properly oriented the chassis and there are no screws interfering with the case 18 Carefully insert and align screws Tighten them until the bezel is seated firmly against the gasket DO NOT OVERTIGHTEN 19 If may be necessary to re configure the software features of your controller or station Please refer to your User s Manual 20 To maintain NEMA 4X Rating you may need new mounting gaskets order part 535 662 Refer to your user s manual 500 Series 5 Declaration of Conformity C 4 EMC Directive 89 336 EEC
120. xample If your process variable range is 50 to 650 and the process variable reading is 472 a PV GAIN of 0 995 would yield an adjusted process variable equal to 472 50 x 995 50 470 By using a combination of both offset and gain factors you should be able to compensate for just about any inaccuracy in your sensor or transmitter Serial Communications Serial communications is an optional feature It enables the station to communicate with a supervisory device such as a personal computer or programmable logic controller The circuitry for communications is contained on a modular circuit board that plugs into the Microcontroller Circuit Board The station uses communications standard RS 485 which provides a multi drop system that communicates at a high rate over long distances Typical limitations are 32 stations per pair of wires over a distance up to 4000 feet The station uses a proprietary protocol which provides an extremely fast and accurate response to any command A Cyclic Redundancy Checksum CRC can be enabled to ensure the integrity of any data read by the controller Through communications you have access to every set up and operating parameter in the station 1 Pressthe FAST MENU keys to toggle to the SER COMM menu Press MENU to access each of the following parameters and use the amp and W keys to set values for them 2 STATION Specifies the unit s station address It is the only way one controller can b
121. y to be defective in material or workmanship This policy extends to the original Buyer only and not to Buyer s customers or the users of Buyer s products unless Buyer is an engineering contractor in which case the policy shall extend to Buyer s immediate customer only This policy shall not apply if the product has been subject to alteration misuse accident ne glect or improper application installation or operation THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSE QUENTIAL DAMAGES WORLDWIDE Www miinet com China sales mooreind sh cn Tel 86 21 62491499 FAX 86 21 62490635 United Kingdom sales 9 mooreind com Tel 01293 514488 FAX 01293 536852 United States info miinet com moore Tel 818 894 71 11 FAX 81 8 891 2816 INDUSTRIES 8536 7200 Fax 02 9505 7296 2005 Moore Industries International Inc Belgium info 9 mooreind be Tel 03 448 10 18 FAX 03 440 17 97 The Netherlands sales mooreind nl Tel 0 344 617971 FAX 0 344 615920 Specifications and Information subject to change without notice on 1 4 DIN BACKUP STATION Addendum to the User s Manual moore INDUSTRIES M532 V5A5 MAY 2003 The 532 controller has been upgraded with a new microprocessor new case and modifications to the front panel to improve its NEMA 4X capability Insert this information where appropriate in your M532 V

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