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UP750

1. 00 9002 Le Aew uonipa pug A E UP750 Dual loop Control Model UP750 5_ a 9 V Loop2 control output Note Select this option Current voltage from the OT2 A ee pulse cuted Relay contact output parameter Communication 1 Communication 2 PSL1 PSL2 ae Nc 48 a High performance _ Wiring can only be Loop1 PV input Not configured at factory 17 a Receiving 4 20 mA DC Current 0 20mADC OR an RS 485 communication 25 485 communication carried out for controllers before shipment Signals with the Controller Voltage r aA ro no 29 to i i with communication See 2 Initial Settings When receiving 4 20 mA DC current signals C pj functi i set the PV input to 1 5 V DC setpoint 41 28 rset vnen TC input RTD input Sette PV Input lype to setpoint 41 Loop2 PV input Factory set to TC type K coe 50 23 SDB gt I p i P lt See 2 Initial Settings Retransmission Contact rating 250 V AC 3A or SDA 29 880 11 A i 12 TC input RTD input output 2 30 V DC 3 A resistance load I 12 i TERN Q s A Default Unspecified 25 ost ja 30 sG l O 12
2. Ss m PV2 50 0 C PTNO 1 SEGNO 1 3 OUT2 100 0 Auto tuning is complete when the MAN1 lamp goes off 4 4 Setting PID Manually of Loop1 If you know the values to be set or if suitable PID constants cannot be obtained by auto tuning follow the procedure below to set values 1 Bring the operating display into view display appears at power on PRG lamp ON amp mo osr JIL a WPT Run RESET i N PV2 50 0 C PID 1 1 SP1 27 0 C PTs SP2 20 0 C SG 1 TM 0h20 RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 10 2 Press the key for more than 3 seconds to call up the main menu PROG PROG programming main menu oo upyan eb mone DISP lt A WPT RUN REsET 3 Press the 4 key twice to display the main menu LP1 LP1 loop 1 parameter main menu oo uera 5 mone DISP lt A WPT RUN REsET A Press the ke
3. 2 Press the 4 or PV 50 0 C PTNO 1 SEGNO 1 3 OUT2 40 0 g J Mone oise rel Ate WPT Nod i RUN RESET E Manipulating the Control Output during Heating Cooling Control Showing the Heating Cooling OUT display of Loop2 a trope MAN2 lamp ON H2 0 0 Cooling side l Heating side output Heating Cooling OUT output display IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 19 Controller Behavior and Control Output Manipulation when the Dead Band is Positive The following is an example when the DB parameter is set at 12 4 If you hold down the Ly key with the heating side output under manipulation i e cooling side output C2 0 0 the heating side output H2 decreases Consequently both the heating side and cooling side outputs change to 0 0 If you keep the key held down longer you enter the state of manipulating the cooling side output and its value begins to increase Inversely if you hold down the 4 key with the cooling side output under manipulation i e heating side output H2 0 0 the cooling side output C2 decreases C
4. 2 Program monitor lamps gt Is lit in green when a program setpoint is constant amp Is lit in green when a program setpoint is decreasing Display the statuses of PV events time events and instrument alarms in orange 3 Event indicator lamps PVE1 and PVE2 lamps Come on when PV event 1 and PV event 2 turn on P TME1 to TME4 lamps Come on when time event 1 to time event 4 turn on AL1 lamp Comes on when instrument alarm 1 turns on Is lit in green to indicate the status of operation or control PRGils lit when in program mode Status indicator RST Is lit when in reset mode 4 lamps HLD Is lit when in hold mode P LOC Is lit when in local mode MAN1 Is lit when in manual mode of Loop2 MAN2 Is lit when in manual mode of Loop2 CAS Not used in dual loop control 5 _Light loader interface Interface for an adapter cable used when setting and storing parameters from a PC This requires an optional parameter setting tool Process variable PV Displays PV 6 display Displays an error code in red if an error occurs Displays the name and value of a program setpoint SP output OUT deviation trend or a 7 Setpoint display LCD parameter Displays an error code if an error occurs 8 Instrument alarm The AL1 lamp comes on in orange if instrument alarm 1 turns on indicator lamp 9 SET ENT ke SETEN Used to switch or register a parameter Pressing the key f
5. Press the key once to display the submenu PAR PAR parameter sub menu Press the AJ key once to display the submenu 1 PID 1 PID PID parameter SPno 1 sub menu 6 Press the key once to display the parameter 1 P MENU LP2 1 PID 1 proportional band 1P 5 0 MODE DISP J 7 WPT Run reser 7 Press the 4 or key to display the required setpoint MENU LP2 1 PID 1 proportional band changing 1P 18 0 a Blinks during Mone DISP J lt A change WPT Run feeser 8 Press the key once to register the setpoint MENU LP2 1 PID 1 proportional band 1 P 18 0 The same steps can be used for integral time 1 1 and derivative time 1 D that are displayed after this IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 4 Operatio
6. L SP1 Local setpoint of Loop1 L SP2 Local setpoint of Loop2 When changing the local setpoint of Loop2 press the LA or LY key to display gt L SP2 2 Press the Z key once to display the symbol gt gt m m PV2 50 0 C PID 1 1 L SP1 27 0 C PT 1 gt L SP2 20 0 C G 1 TM 0h20 RCY 0 0 Blinks during change m Jan Pv2 50 0 C as L SP1 30 02 PT 1 reser P L SP2 20 0 C SG 1 TM 0h20 RCY 0 0 The question mark changes to C oo Mm PV2 50 0 C PID 1 1 SP1 30 0 C PESA SP2 20 0 C SG 1 TM 0h20 RCY 0 0 3 Press the 4 or X key to change the local setpoint PID 1 1 4 Press the key once to register the setpoint IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 1 5 Troubleshooting and Maintenance 5 1 Troubleshooting E Troubleshooting Flow If the operating display does not appear after turning on the controller s power follow the measures in the procedure below If a problem appears complica
7. 46 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 1 hr and 20 min setpoint 1h20 MENU PROG PRG 31 time event 1 OFF time changing OFF1 1h20 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt 47 Press the setpoint key once to register the MENU PROG PRG 31 time event 1 OFF time OFF1 1h20 plz WPT Noa r RESET 48 Press the key once to display the Event Number parameter EV2 MENU PROG PRG 32 event 1 no select EV2 0 o ya mone pisP xa a Werno Fon reser 49 Press the 2 key once to display the Junction Code parameter JC for segment 2 The setpoint of this parameter is not changed in this example MENU PROG PRG 53 junction code select Jc 0 oo ures 2 move f vise lf Il A fan 50 Press the key once to display the Target Setpoint parameter for Loop1 segme
8. RUN WPT 14 Changing the program is now complete Press the key for more than 3 seconds This returns you to the display shown at power on figure below RST lamp ON z SP EJ Move DISP I WPT Node 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 16 3 5 Program Parameter Map Operating display EJ Press this key for more than 3 seconds key Press the FZ key for more than 3 seconds to switch to an operating display PROG programming key Program Parameter Setting Display MENU r LOC PRG i local mode set programming sub menu sub menu key H met Setpoint for Ft MENU PROG PRG local mode operation Einesmput of Loopt P
9. 11 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 0 0 C MENU PROG PRG 4 start set point 2 changing SSP2 0 0 C Ca fmo l DISP WPT RUN RESET 12 Press the key once to register the setpoint MENU PROG PRG 4 start set point 2 SSP2 0 0 C n oo Leao ya mone DSP J a WeTNom run f 13 Press the key once to display the Start Code parameter STC MENU PROG PRG 5 start code select STC 0 n y y u oo na mone DSP II A WPT RUN Reser 14 Press the key once to display the Target Setpoint parameter TSP1 for Loop1 segment 1 At this point the PV display shows 001 01 the first three digits denote the pattern number and the last two digits the segment number rom OTT HED MENU PROG PRG 24 target set point 1 TSP1 25 0 C 15 Press the 4 or key to display the requi
10. PID 1 1 SP1 27 0 C PT 1 SP2 20 0 C SG 1 RCY 0 0 PAR parameter sub menu Sa move ois 7 II a WPT Node l RUN reser 5 Press the key once again to display the parameter AT MENU LP2 PAR 1 auto tuning switch AT OFF oo Lee Ae Jms e Werna jf Aun Jese IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt 6 Press the 4 or key to display the required setpoint Tuning for 1st group of PID is AT 1 MENU LP2 PAR 1 auto tuning switch changing AT 1 Blinks during change mone pise lv a WPT Node r RESET lt 4 Operations gt 4 9 i key once to register the setpoint This starts auto tuning If the key is pressed when AT OFF auto tuning will be cancelled In this case PID contains the value existing before auto tuning MENU LP2 PAR 1 auto tuning switch AT 1 g move ois 7 A WPT Node RUN 8 During auto tuning the panel indications become as shown below
11. IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt 4 7 lt 4 Operations gt 6 8 Press the LAJ or Lv key to display the required setpoint Tuning for 1st group of PID is AT 1 MENU LP1 PAR 1 auto tuning switch changing AT 1 Blinks during change 9 Jose J 7 JT Aus Werno Fon reser f Pv2 Press the key once to register the setpoint This starts auto tuning If the key is pressed when AT OFF auto tuning will be cancelled In this case PID contains the value existing before auto tuning MENU LP1 PAR 1 auto tuning switch AT 1 50 0 C PTNO 1 SEGNO 1 3 OUT1 100 0 Auto tuning is complete when the MAN1 lamp goes off IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 3 Performing Canceling Auto tuning of Loop2 Perform auto tuning when you have finished creating program patterns Make sure the controller is in program RUN mode and in automatic AUTO mode before carrying out auto tuning See 4 7 Switching between RUN and RESET M
12. 19 Press the key once to register the setpoint MENU PROG PRG 25 target set point 2 TSP2 60 0 C 5 _ vove oise 2 RUN WPT Node lt 3 Programming gt 3 7 20 Press the key once to display the Segment Time parameter TIME for segment 1 Simultaneously for Loop1 and Loop2 MENU PROG PRG 26 segment time TIME nisp WPT RUN feeser 21 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 20 min 0h20 MENU PROG PRG 26 segment time changing TIME 0h20 Fa Move l DISP wif ad RUN WPT Node 22 Press the key once to register the setpoint MENU PROG PRG 26 segment time TIME 0h20 j mone ose J WPT RUN I RESET 23 Press the key once to display the Event Number parameter EV1 MENU PROG PRG 29 event 1 no select Evi 0
13. IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 8 24 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to PV event 1 setpoint 21 MENU PROG PRG 29 event 1 no select changing Evil 3s 21 oo E Ca JMe e ALs wrna If aun fase A 25 Press the key once to register the setpoint MENU PROG PRG 29 event 1 no select Evi 21 26 Press the key once to display the PV Event Type parameter TY1 MENU PROG PRG 30 PV event 1 type TYI OFF MODE ese via RUN WPT 27 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter of Loop1 set to Deviation high and low limits Alarm setpoint 7 MENU PROG PRG 30 PV event 1 type hanging No TYI 28 Press the Z key once to register the setpoint MENU PROG
14. Display position eee Description Control Alarm Retransmission er Note Error indication at error PV output output output Communication Remedy E000 Faulty RAM None 0 orless OFF 0 or less E001 Faulty ROM Stopped or OFF pp Faulty 1 E002 System data error Undefined Undefined Undefined Contact us PV decimal point blinks ae Normal action Normal action Normal action Normal action for repair Faulty calibration value out of out of out of out of e accuracy accuracy accuracy accuracy Normal action Check and 2 ete code F Parameter error Normal action Normal action Normal action Normal action ne See description below initialized parameters Note 1 PV display 2 Setpoint display An error code is displayed in the event of an error according to its type An error code is a two digit figure in which a combination of 6 bits of on and off is converted into a decimal number The following shows the relationship between each bit and parameter to be checked for abnormality Bit No 6 5 4 3 2 1 0 Parameter to be checked Operation mode output Operating parameters Setup parameters Range data UP mode Custom computing data Calibration data For example if an error occurs with the operating parameter and calibration data the error code will be as follows Bit No Error Code Setpoint display unit IM
15. heating cooling control i PV event 1 output DO1 6 Lo To change the functions reconfigure Extemal contact inputs the contact output registration setup Switch between the ON and OFF states of the DI1 to Di4 Contact 5V J Transistor contact 5 parameters contact inputs to select from program pattem numbers 1 to 15 p D PV event 2 output DO2 5 j Select a number during a RESET state Dit ygk o ey 19 nee ral Note 1 If you define the DO2 as the 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 I pie 5 ne one aa Do3 4 cooling side control output the DOS Dit ON JOFF ON OFF ON OFF ON OFF ON OFF ONOFF ON OFFION DI2 1gl o sv 18 2 I pA n e opa aem 5 as Di2 OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON I 3 bis pi Common com 7 fists E bebe eee diate eae DIS OFF OFF OFF ON ON ON ON OFF OFFIOFF OFF ON ON ON ON 40ko 40 Loop cooling side control output the D1 OFF orF oFF OFFloFF oFF OFF oN oN on on on on onjon P S I 45v ir meern DO2 serves as the Loop1 alarm 2 output Di4 output DO4 34 Note 2 If you define the DO3 as the Loop1 Di4 39 00 5V 39 T cooling side control output the DO4 aaa T bis 2 Time event 2 serves as the Loop alarm 4 output tart of program operation when i 38 output Dos 83 Inversely if you define the DO4 as the DIS changes from OFF to ON DIS ee 5V be E 8 _ Loop1 cooling side control output the Stop of on wh Z T
16. N 7 Press the key twice to display the submenu OUT OUT output set SETUP sub menu oo ien wrna MoDE DisP a RESET EA RUN 8 Press the key once to display the parameter OT1 control output type of Loop1 MENU UPMD OUT output 1 select 1 SETUP 0 DISP F RUN VPT 11 Press the key for more than 3 seconds Th figure below 2 11 lt 2 Initial Settings gt Press the 4 or key to display the required setpoint The figure below shows an example of setting to current output 4 to 20 mA DC MENU UPMD OUT output 1 select oT1 Blinks during 10 Press the key once to register the setpoint MENU UPMD OUT output 1 select move cise RUN WPT Node You can take the same steps for the control output type of
17. WPT Run REser Displays a process variable PV value j SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 For steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the key for more than 3 seconds to call up the main menu PROG PROG programming main menu a mone oise ales WPT Nome es RESET 3 Press the key once to display the submenu LOC local mode set sub menu J move oise EA WPT Nome ro Reser 4 Press the 4 key once to display the submenu PRG PRG programming sub menu oo Ca Moge 4 werno Fon fese 5 Press the key once to display the Pattern Number parameter PTN At this point the PV display shows 001 00 the first three digits denote the pattern number and the last two digits the segment num ber spay SII 0 PV Display l ILI CLL MENU PROG PRG Hl PTno input PTN 1 oise wrtNom Run reser 6 Press the key
18. MAN1 lamp is OFF in AUTO IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 15 4 9 Switching between AUTO and MAN of Loop2 A note If AUTO and MAN of Loop2 have been switched using contact input when the contact input is ON switching between AUTO and MAN cannot be achieved by keystroke 1 Brings the operating display into view appears at power on PRG or LOC lamp ON Treas M oo eel PV2 50 0 C PID 1 1 Fel Mone Dise IRS a SP1 27 0 C Pri WPT Noa Fun JfFEseT SP2 20 0 C SG 1 TM 0h20 RCY 0 0 2 To change from AUTO to MAN mode Press the key several times to display the MODE MAN2 mode parameter To change from MAN to AUTO mode Press the key several times to display the MODE AUTO2 mode parameter The figure below is an example of changing the AUTO mode to the MAN mode Ss MODE DISPLAY 4 AUTO MAN1 select changing MODE MAN1 3 Press the key once The controller switches to either MAN mode or AUTO mode operation The figure below is an example of the display after a change from the AUTO mode to the MAN mode MAN2 lamp is ON in MAN ll Se PV2 50 0 C PTNO 1 SEGNO 1 3 OUT2 35 0 MAN2 lamp is OFF in AUTO IM 05E
19. v WPT Node r RESET 10 Press the key once to display the Target Setpoint parameter TSP1 for Loop1 segment 1 MENU PROG PRG 24 target set point 1 TSP1 80 0 C n Z o0 apa Mope e A WPT Nod RUN RESET 11 Press the J key eight times to display the Target Setpoint parameter TSP1 for segment 2 At this point the PV display shows 001 02 the first three digits denote the pattern number and the last two digits the segment number Oot p Lit tLe MENU PROG PRG 24 target set point 1 PV Display ring r1 TSP1 80 0 C 3 15 lt 3 Programming gt 12 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 90 0 C MENU PROG PRG 24 target set point 1 changing TSP1 90 0 C 13 Press the key once to register the setpoint MENU PROG PRG 24 target set point 1 TSP1 90 0 C move f ose 7 A
20. IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 9 5 2 5 Replacing Control Output Relays This subsection describes how to replace the control output relays Since inspection is needed in case parts are replacement will be carried out by a YOKOGAWA engineer or an engineer certified by YOKOGAWA When replacement is required contact your nearest YOKOGAWA dealer Always turn off the power before starting the work in order to avoid electric shock Do not pull out the internal unit for any other purpose other than to replace the control CAUTION output relays 1 Insert a flat blade screwdriver tip width of 6 mm is recommended into the opening with the tip in parallel with the front panel and then turn the screwdriver gently Take this procedure to four openings 1 2 3 and 4 see the figure below on the upper and lower parts of the bezel in order The bezel slightly moves forward from the housing 2 Push up the center of the bottom gasket of bezel by a finger to release the latch jbatch invisible in the panel Center of the bottom gasket 4 Panel View from the bottom 3 Insert the flat blade screwdriver into the four openings and flip the tip forward to move the bezel more forward IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 10 Hold the bezel
21. Program Parameters Parameters for Setting the Final Target Setpoints and Segment Times Located in Main menu PROG Submenu PRG Parameter Symbol TSP1 Name of Parameter Final target setpoint 1 Loop1 Setting Range and Description Initial Value The final target setpoint of each segment User Setting TSP2 Final target setpoint 2 Loop2 The final target setpoint of each segment TIME Time set segment time Time setpoint unregistered 0 00 to 99 59 hour minute or minute second Without a time setpoint it is not possible to create programs TM RT Ramp set segment time For ramp segments ramp setpoint unregistered 0 0 to 100 0 of PV input range span per hour or minute For soak segments time setpoint 0 00 to 99 59 hour minute or minute second Without a time setpoint or a ramp grade setpoint it is not possible to create programs PID Segment PID group number This parameter is shown for segment PID parameters when 1 the setup parameter ZON is set to 0 This parameter is factory set so as not to appear 1to8 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 21 Program Prameters Parameters for Setting the Event Action You can set a maximum of eight units each for the parameters listed below for each indi vidual segment Located in Main me
22. lt Toc gt lt 6 Parameters gt 6 1 4 Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting DB Dead band In heating cooling control 100 0 to 50 0 3 0 e In heating cooling control When setting any positive value there is a region where none of the heating and cooling side output is presented when setting any negative value there is a region where both of the heating and cooling side outputs are presented When setting a value of zero either the heating or cooling side output is provided PO Preset output Heating 5 0 to 105 0 0 0 side preset output In RESET mode fixed control output can be generated in heating cooling control In heating cooling control Heating side 0 0 to 105 0 Oc Cooling side preset 0 0 to 105 0 0 0 i output In RESET mode cooling side fixed control output can be generated If you are using two or more groups of PID parameters use the following table to record their values Parameter n 2 n 3 n 4 n 5 n 6 n 7 n 8 n P n l n D n OH n OL n MR n H n DR n Pc n Ic n Dc n He n DB n PO n Oc IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 15 The following parameters are for Loop2 Ten segment Linearizer 2 Parameters Located in Main menu PYS2 e Ten segment linearizer biasing factor
23. IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 29 Parameter Symbol P UN1 Name of Parameter PV1 unit Loop1 Setting Range and Description Set the unit of PV1 0 Percent C 1 Degree Celsius 2 No unit F 5 Fahrenheit Initial Value Same as the unit of Loop1 PV input User Setting P DP1 PV1 decimal point position Loop1 Under normal operation set the same value as in the PV Input Decimal Point Position SDP1 parameter of Loop1 To shift the decimal point for temperature input use this parameter For example set as P DP1 0 to change a temperature reading of one decimal place to that of no decimal places This involves reconfiguring the PRH1 and P RL1 parameters Oto4 P RH1 Maximum value of PV1 range Loop1 P RL1 Minimum value of Under normal operation keep the values of these parameters between the maximum and minimum values of the PV input range of Loop1 19999 to 30000 P RL1 lt P RH1 where PRH1 P RL1 30000 Maximum value of Loop1 PV input range or scale Minimum value PV1 range of Loop1 PV Loop1 input range or scale P U N2 PV2 unit Set the unit of PV2 Same as the i Loop2 0 Percent 2 No unit unit of Loop2 C 1 Degree Celsius F 5 Fahrenheit PV input P DP2 PV2 decimal point position Loop2 Under normal operation set the same value as in the
24. 6 Main menu PYS2 is displayed when UP mode is Cascade control Loop control with PV switching Dual loop control Temperature and humidity control Cascade control with two universal inputs Loop control with PV switching and two Password check display Va XN To setup parameter setting display main menu PARA on the Setup Parameter Map Pressing the DISP key once when a parameter setting display is shown retrieves the menu of that parameter setting display Example Pressing the DISP key once when the PAR submenu is displayed will display the LP1 main menu Conversely the PAR submenu will reappear by pressing the DIsP key once when the PAR submenu s FL parameter display is shown SELECT displays 1 to 5 are shown only when they are registered universal inputs Loop control with PV auto selector and two universal inputs IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt uP7s0 Setup Parameter vap Password check display To operating parameter setting display main menu PROG on the previous page PNC PEH5 ARI SPH1 PEH6 AR2 SPL1 PEH7 ZON SPH2 PEH8 R MD SPL2 ALI R TM L AL2 GRP AL3 1 RP1 AL4 2 RP1 HY1 3 RP1 HY2 4 RP
25. A FL2 Analog input 2 filter OFF 0 Disable OFF 0 1 to 120 sec A S R2 Analog input 2 Performs square root computation for the PV input value of Loop2 OFF 0 square root OFF 0 Do not compute the square root computation ON 1 Compute the square root Analog input 2 low 0 0 to 5 0 1 0 A BS3 Although not used in dual loop control it is shown on the display A FL3 Although not used in dual loop control it is shown on the display A SR3 Although not used in dual loop control it is shown on the display A LC3 Although not used in dual loop control it is shown on the display IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 23 Retransmission Output Parameters Located in Main menu CMLP Submenu RET Parameter Symbol RET1 RTH1 Name of Parameter Retransmission output 1 type Maximum value Initial Value User Setting Setting Range and Description OFF 0 Disable 1 PV1 2 SP1 3 OUT1 4 LPS loop power supply 15 V 5 PV2 6 SP2 7 OUT2 Setpoints 5 to 7 are not available for dual loop control Retransmission output 1 is always provided via terminals 14 and 15 In heating cooling control an output value before allocation to heating cooling control is transmitted if setpoint 3 is selected 0 to 50 Cooling side output 50 to 100 Heating side output RET1 1 2 RTL1 1 digit to 100
26. Simultaneously for Loop1 and Loop2 1 Bring the current operating display for program operation into view PRG lamp ON Indicates the controller is running on segment 1 p oo PV2 50 0 C PID 1 1 CaM os J 4 SP1 27 0 C PT 1 orma pun Jfreser SP2 20 0 C G 1 TM 0h20 RCY 0 0 2 Press the key twice to display the LOC ON mode parameter oS MODE DISPLAY PROG advance switch changing ADV ON 3 Press the key once The controller resumes operation from the target setpoint of segment 1 Indicates the controller is running on segment 2 as PV2 50 0 C PID 1 1 Mone ois Ir a SP1 27 0 C PT 24 orra pun f SP2 40 0 C SG 2 TM 0h20 RCY 0 0 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 23 4 15 Switching to Local mode LOCAL Operation The controller can be switched to local mode operation when it is in program operation or in a RESET mode The following operating procedure switches the controller to local mode operation during program operation Simultaneously for Loop1 and Loop2 1 Bring the current display for program operation into view
27. 9 Press the key for more than 3 seconds This returns you to the display shown at power on figure below PRG lamp ON Fo Move Dise a WPT Node RUN IIRESET PID 1 1 SP1 27 0 C PESA SP2 20 0 C SG 1 RCY 0 0 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt 4 11 lt 4 Operations gt 4 5 Setting PID Manually of Loop2 If you know the values to be set or if suitable PID constants cannot be obtained by auto tuning follow the procedure below to set values 1 2 3 4 5 Bring the operating display into view display appears at power on PRG lamp ON fel mone osr JP ILA WPT Run RESET Ma f PV2 50 0 C PID 1 1 SP1 27 0 C PTA SP2 200 C SG 1 TM 0h20 RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure Press the key for more than 3 seconds to call up the main menu PROG PROG programming main menu ans SS pore A WPT Nome es RESET Press the key three times to display the main menu LP2 LP2 loop 2 parameter main menu 00 Ca moos os 7 A TTo Re RESET
28. Minimum value of Loop2 PV input range RL2 Segment 1 Segment 2 OFF 0 Disable 0 0 to 100 0 of Loop2 PV input range span IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 22 Analog Input Computation Parameters Located in Main menu CMLP Submenu AIN Parameter Symbol A BS1 Name of Parameter Analog input 1 bias Setting Range and Description Used to correct the PV input value of Loop1 beforehand When in normal operation use the PV Input Bias BS operating parameter 100 0 to 100 0 of Loop1 PV input range span Initial Value 0 0 of Loop1 PV input range span User Setting A FL 1 Analog input 1 filter OFF 0 Disable OFF 0 1 to 120 sec A S R1 Analog input 1 Performs square root computation for the PV input value of Loop1 OFF 0 square root OFF 0 Do not compute the square root computation ON 1 Compute the square root A LC1 Analog input 1 low 0 0 to 5 0 1 0 signal cutoff The slope equals 1 at levels below the low signal cutoff point A BS2 Analog input 2 bias Used to correct the PV input value of Loop2 beforehand When in normal operation use the PV Input Bias BS operating parameter 100 0 to 100 0 of Loop2 PV input range span 0 0 of Loop2 PV input range span A LC2 signal cutoff The slope equals 1 at levels below the low signal cutoff point
29. RUN REsET Blinks during change 17 Press the key once to register the setpoint MENU UPMD IN 4 input 1 range low SETUP ALI 0 0 If the type of Input is voltage also config ure the PV Input Decimal Point Position of Loop1 SDP1 Maximum Value of PV Input Scale of Loop1 SH1 and Minimum Value of PV Input Scale of Loop1 SL1 param eters that are displayed after this 18 Press the key for more than 3 seconds This returns you to the display shown at power on figure below RST lamp ON M SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 2 Initial Settings gt E Instrument Input Range Codes Instrument Input Instrument Input Type Range Code Input Range Measurement Accuracy Unspecified OFF 0 parted PV Input Type IN1 to the OFF option to leave the PV input 270 0 to 1370 0 C typeK1 1 450 0 to 2500 0 F 270 0 to 1000 0 C typeK2 2 K eee 450 0 to 2300 0 F 0 1 of instrument range 1 digit at 0 C or more typeK3 3 200 0 to 500 0
30. i trend scan 20sec I pisP key I pisP key I pisP key Ld nisp key PV2 SP TM RCY display Target SP display Loop1 and Loop2 PV2 OUT display Loop1 PV2 OUT display Loop2 Deviation Trend display Loop1 Deviation Trend display Loop2 Pattern display Event display lt 4 Operations gt 4 3 For monitoring only However allows the setpoint and segment time to be changed during hold mode operation soak segment For monitoring only Allows the control output during manual operation Allows the control output during manual operation For monitoring only For monitoring only For monitoring only For monitoring only IM 05E01B02 51E value to be changed value to be changed 3rd Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 4 E Operating Displays for Dual loop Heating Cooling Control PV2 SP OUT2 Display The PV input value of Loop1 appears on the PV display On the Setpoint display LCD the controller displays the PV input value of Loop2 PV2 the PID number PID being used the current setpoint of Loop1 SP1 the current setpont of Loop2 SP2 the program pattern number PT selected the segment number SG for which operation is in progress the number of segments included in the selected program pattern the remaining time of the segment TM for which o
31. terminals and f Cooling side Relay output Cooling side Relay output Cooling side Relay output Cooling side Transistor output Cooling side Transistor output Cooling side Transistor output Cooling side Current output Cooling side Current output Cooling side Current output terminals and terminals and D terminals and terminals and terminals and terminals and terminals and terminals and terminals and OT2 is a setup parameter You can change the settings of the parameter OT2 to change the Loop2 control output types See 2 Initial Settings Correspondence between parameter OT2 and heating side output types cooling side output types of Loop2 OT2 4 OT2 5 OT2 6 OT2 7 OT2 8 OT2 9 Heating side Relay output Heating side Voltage pulse output Heating side Current output Heating side Relay output Heating side Voltage pulse output Heating side Current output terminals Band terminals and 4 terminals and 4 terminals 0 and terminals and 4 terminals and Cooling side Relay output Cooling side Relay output Cooling side Relay output Cooling side Transistor output Cooling side Transistor output Cooling side Transistor output terminals and terminals 6 and terminals and terminals and terminals Band terminals and lt uole eysuy gt SI L Blank Page lt Toc gt lt 2 Initial Settings
32. 1 a3 Ten segment linearizer 1 input 3 66 7 to 105 0 of Loop1 PV input range 0 0 of Loop1 PV input range 1 63 Ten segment linearizer 1 output 3 66 7 to 105 0 of Loop1 PV input range span 66 7 to 105 0 of Loop1 PV input range when in ten segment linearizer approximation 0 0 of Loop1 PV input range span 0 0 of Loop1 PV input range when in ten segment linearizer approximation 1 a4 Ten segment linearizer 1 input 4 66 7 to 105 0 of Loop1 PV input range 0 0 of Loop1 PV input range 1 64 Ten segment linearizer 1 output 4 66 7 to 105 0 of Loop1 PV input range span 66 7 to 105 0 of Loop1 PV input range when in ten segment linearizer approximation 0 0 of Loop1 PV input range span 0 0 of Loop1 PV input range when in ten segment linearizer approximation 1 a5 Ten segment linearizer 1 input 5 66 7 to 105 0 of Loop1 PV input range 0 0 of Loop1 PV input range 1 65 Ten segment linearizer 1 output 5 66 7 to 105 0 of Loop1 PV input range span 66 7 to 105 0 of Loop1 PV input range when in ten segment linearizer approximation 0 0 of Loop1 PV input range span 0 0 of Loop1 PV input range when in ten segment linearizer approximation 1 a6 Ten segment linearizer 1 input 6 66 7 to 105 0 of Loop1 PV input range 0 0 of Loop1 PV input range 1 66 Ten segment linearizer 1 output 6 66 7 to 105 0 of Loop1 PV input range span 66
33. 48 G6 8 16 p Loop heating side control output Default 4 20 mA DC L CAUTION D O Current voltage Retransmission LLoopt cooling side control output Retransmission output 1 is not available if a 8 Before carrying out wiring turn off the power to the controller pulse output output 2 15 V DC loop power supply is used and check that cables to be connected are not alive with a tester 7 i bean N_ f g orthe like because there is a possibility of electric shock pera magn 14I If you define the Loop1 cooling side contorl O T output as continuous output retransmission O je 16f pees 16 0 20mADC I 0 20 mA DC output 1 and the 15 V DC loop power _ 10 Allowable range 100 240 V AC 10 free voltage D ree 420maDe 15O Supply can no longer be used 1 50 60 Hz shared 17C i seuss C J T T Default 4 20 ma pc Note Select this option from the OT1 parameter y Default 4 20 mA DC E The functions of the external contact The functions of the external contact inputs are the defaults for dual loop heating cooling control External contact outputs outputs are the defaults for dual loop Y _To change the functions reconfigure the contact input registration setup parameters
34. Ag WPT Nod RUN IIRESET 41 Press the 7 key once to register the setpoint MENU PROG PRG 29 event 1 no select Evi 1 j mone pisP 7 A Werno ron JfPeser 42 Press the key once to display the On Time of Time Event parameter ON1 MENU PROG PRG 30 time event 1 ON time ON1 OFF 43 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 0 min setpoint 0h00 MENU PROG PRG 30 time event 1 ON time changing ON1 10 a Se oo ueza mone DISP 7 II Ad WeTNode run RESET 44 Press the 7 key once to register the setpoint MENU PROG PRG 30 time event 1 ON time ON1 0h00 45 Press the 3 key once to display the Off Time of Time Event parameter OFF1 MENU PROG PRG 31 time event 1 OFF time ie T T aN 1 OFF
35. Preset output value factory set to 0 Event output OFF if there is any event IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 14 4 8 Switching between AUTO and MAN of Loop1 A note If AUTO and MAN of Loop1 have been switched using contact input when the contact input is ON switching between AUTO and MAN cannot be achieved by keystroke 1 Brings the operating display into view appears at power on PV2 50 0 C PID 1 1 DISP 4 SP1 27 0 C Pra Ee SP2 20 0 C SG 1 TM 0h20 RCY 0 0 2 To change from AUTO to MAN mode Press the key several times to display the MODE MAN1 mode parameter To change from MAN to AUTO mode Press the key several times to display the MODE AUTO1 mode parameter The figure below is an example of changing the AUTO mode to the MAN mode mMm MODE DISPLAY 4 7 IODE DisP A AUTO MAN1 select WPT Nod RESET ae Gage 3 Press the key once The controller switches to either MAN mode or AUTO mode operation The figure below is an example of the display after a change from the AUTO mode to the MAN mode MAN1 lamp is S ON in MAN ig ai t _ Pv2 50 0 C movel osr JRL J PTNO 1 SEGNO 1 3 OUT1 35 0 E reser
36. User s cD Manual Model UP750 REEN Program Controller User s Manual for Dual loop Control IM 05E01B02 51E YOKOGAWA IM 05E01B02 51E Yokogawa Electric Corporation 3rd Edition Blank Page lt Toc gt lt Rev gt l Introduction Thank you for purchasing the UP750 program controller E How to Use the Manuals Purpose Manual Title Setup Description 1 Installation Describes the tasks installation wiring and others required to make the controller ready for operations Describes examples of setting PV input types and control output types Making settings described herein and program creation in 3 Programming allows you to carry out basic control Describes examples of creating basic programs The use of the program pattern setup charts included in the 3 7 Program Pattern Setup Charts is recommended Basic operation 2 Initial Settings Program creation 3 Programming General understand 3 5 Program Parameter Map Contains a parameter map that serves as a guide to ing of programming 3 6 Lists of Program creating programs Also includes a brief explanation and troubleshooting operations Parameters of the functions of program parameters Operating 4 Operations Describes key operation sequences For operation procedures control through external contact inputs see 1 5 Terminal Wiring Diagrams Brief operation 6 1 Parameter Map Contains the par
37. gt Open unlit Alarm setpoint SP Sensor grounding alarm Fault diagnosis output Note 1 FAIL output Note 2 Deviation within high and low limits De energized on PV high limit De energized on PV low limit Output high limit Output low limit Open unlit Deviation setpoint Closed A Closed Open lit f anit a lt lt Open unlit gt Output value Closed lit lt gt Hysteresis Gigggq Hysteresis Hysteresis Alarm setpoint lt it lt gt Open unlit A ry i PV Target SP Hysteresis gt Open lit PV Alarm setpoint gt PV Hysteresis gt Closed lit Alarm setpoint Hysteresis Open unlit Alarm setpoint lt Output value The fault diagnosis output turns on in case of input burnout A D converter failure or reference junction compensation RJC failure For input burnout or A D converter failure the control output is set to the setpoint of the Preset Output Value operating parameter PO The FAIL output is on during normal operation and turns off in case of failure Stand by Action C Treated as normal Normal Abnormal The alarm output turns on Low limit of The alarm output does not turn on in this region even if the PV value is below the low limit of the alarm setpoint alarm setpoint Power on
38. gt Time IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 20 Control Action related Parameters Located in Main menu PARA Submenu CTL 2 RP1 Zone PID of Loop1 reference point 2 3 RP1 Zone PID of Loop1 reference point 3 4 RP1 Zone PID of Loop1 reference point 4 5 RP1 Zone PID of Loop1 reference point 5 6 RP1 Zone PID of Loop1 reference point 6 of PID constants according to the given temperature zone You can set a maximum of six reference points and therefore a maximum of seven temperature zones The example below sets reference points 1 and 2 to provide 3 zones to switch PID constants automatically Maximum value of T Loop1 PV input range RH1 Zone 3 The controller is operated with the 3rd group of PID constants Reference point 2 2 RP1 Zone 2 amp The controller is operated with Reference point 1 the 2nd group of PID constants 1 RP1 PV input value Zone 1 The controller is operated with Minimum value of me the 1st group of PID constants Loop1 PV input range RL1 gt Time Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting O P R Output of Loop1 OFF 0 OFF 0 velocity limiter 0 1 to 100 0 sec Can limit control output velocity O P R2 Output of Loop2 OFF 0 OFF 0 velocity limiter 0 1 to 100 0 sec Ca
39. 58 Press the lt 7 key once to register the setpoint MENU PROG PRG 26 segment time TIME 0h10 59 Programming is now complete Press the key for more than 3 seconds This returns you to the display shown at power on figure below RST lamp ON SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt 3 13 lt 3 Programming gt 3 4 Changing Program Patterns The following operating procedure describes an example of changing the program pattern created in 3 3 Creating Program Patterns to the program pattern shown in the figure below Example of Changing Program Pattern 1 gt A The Target Temperature Setpoint TSP1 parameter for OOS CS eee segment 2 is changed from 80 0 C to 90 0 C BOPC preme ETE ee 60 C t Current s Starting target PV setpoint SSP1 0 C a L Bie JL Time A 20 min 80 min Start of program operation E Details of the Change Program operation begins with the starting target setpoint SSP1 SSP2 For Loop1 and Loop2 program operation begins with the current PV value The time setpoints of segment 1 precede others Before change After change The Ta
40. A3L segmental point 5 0 to 105 0 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 32 E Performing Split Computations V mode Output The following explains an example of letting Analog OUTPUT 1 terminals 46 and 47 and Analog OUTPUT 3 terminals 44 and 45 present the V mode characteristics of split computations 1 Set the Control Output Type OT1 parameter to 2 This sets the control output to current output 2 Setthe Retransmission Output 1 RET1 parameter to 3 This sets the retransmission output of Loop1 to control output retransmission 3 Set the Analog Output 1 100 Segmental Point A1H parameter to 100 4 Set the Analog Output 1 0 Segmental Point A1L parameter to 25 5 Set the Analog Output 3 100 Segmental Point A3H parameter to 0 6 Set the Analog Output 3 0 Segmental Point A3L parameter to 75 The figure below shows an example where both analog outputs 1 and 3 are set to the current signal of 4 to 20 mA DC The type of output signal can be determined separately for each of the analog outputs listed above using the following three parameters Analog output 1 Analog output 1 type AO1 Analog output 2 Analog output 2 type AO2 Analog output 3 Analog output 3 type AO3 Analog output 3 100 segmental point A3H Analog output 1 100 segmental point A1H
41. C 0 2 1 digit for temperatures below 0 C YP 200 0 to 1000 0 F_ where the accuracy is 2 of instrument range 1 J typed 4 200 0 to 1200 0 C digit for temperatures below 200 0 C for a type K yP 300 0 to 2300 0 F thermocouple or 1 of instrument range 1 digit for 270 0 to 400 0 C temperatures below 200 0 C for a type T thermocouple 2 typeT1 5 450 0 to 750 0 F i 0 0 to 400 0 C typeT2 6 200 0 to 750 0 F B typeB 7 0 0 to 1800 0 C 0 15 of instrument range 1 digit at 400 C or more YP 32 to 3300 F 5 of instrument range 1 digit at less than 400 C 0 0 to 1700 0 C S types E 32 to 3100 F 0 15 of instrument range 1 digit R typeR 9 0 0 to 1700 0 C 32 to 3100 F Thermocouple 0 1 of instrument range 1 digit 200 0 to 1300 0 C i ee N typeN 10 a 0 25 of instrument range 1 digit for temperatures 300 0 to 2400 0 F i elow oC 270 0 to 1000 0 C E typeE 11 450 0 to 1800 0 F 200 0 to 900 0 C 0 1 of instrument range 1 digit at 0 C or more L DIN mal 12 300 0 to 1600 0 F 0 2 1 digit for temperatures below 0 C where the typeU1 13 200 0 to 400 0 C accuracy is 1 5 of instrument range 1 digit for yp 300 0 to 750 0 F _ temperatures below 200 0 C for a type E thermocouple UDIN typeU2 14 0 0 to 400 0 C ye 200 0 to 1000 0 F WwW typeW 15 vs n pag 0 2 of instrument range 1 digit Platinel 2 Plati2 16 a X pees 0 1 of instrument range 1 digit 0 0 to 1900
42. DO7 A M2 oa a SL1 A01 RP T1 R151 L C 2 N8 BSL1 AO2 PSL2 R152 PTN O i UNIS RJC1 AO3 BPS2 R153 PTN 1 RH IN2 A1H PRI2 R154 PTN 2 tT RLS UNI2 AIL STP2 R155 PTN 3 SDP3 RH2 A2H DLN2 R156 PTN 4 SHB RL2 A2L ADR2 R157 PTN 5 i SL3 SDP2 A3H RP T2 R158 PTN 6 BSL3 SH2 A3L R251 PTN 7 PUNI SL2 R252 PTN 8 P DP1 BSL2 R253 DP1 P RH1 RJC2 R254 DP2 i PRLI R255 MG1 i RUN2 R256 MG2 P DP2 R257 MG3 P RH2 R258 MG4 P RL2 1 Submenu R485 is displayed only for the controller with communication functions Note The parameter items shown on the TEST submenu of the setup parameter setting display are to be used by Yokogawa service personnel to check the controller functions User cannot set or change these parameters IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 2 Lists of Parameters This section describes the functions of parameters briefly In addition each parameter table has a User Setting column where you can record your setpoints when setting them in the controller Parameters relating to PV or program setpoints should all be set in real numbers For example use temperature values to define program setpoints and PV event setpoints for temperature input The User Setting column in the table is provided for the customer to record setpoints Numbers in are the parame
43. The following operating procedure is an example of setting program operation in the hold mode Simultaneously for Loop1 and Loop2 1 Bring the operating display into view appears at power on Ds oman E REsET M PV2 50 0 C PID 1 1 SP1 27 0 C PT 1 SP2 20 0 C SG 1 TM 0h20 RCY 0 0 2 To enable the hold mode of program operation Press the key once to display the HOLD ON mode parameter To disable the hold mode of program operation Press the key once to display the HOLD OFF mode parameter The figure below is an example of enabling the hold mode of program operation Blinks during change Ss MODE DISPLAY 1 PROG hold switch changing HOLD ON 3 Press the key once The controller switches from the either hold mode or non hold mode HLD lamp is ON in Hold HLD lamp is OFF in non Hold mel PV2 50 0 C PID 1 1 move Dis P I a SP1 27 0 C PT 1 WPT Node RUN reser SP2 20 0 C SG 1 TM 0h20 RCY 0 0 Other operating procedures for disabling the hold mode 1 Press the key for two seconds during hold mode operation In this case the controller resumes program operatio
44. greatly or the target setpoint is changed Enables to answer the wider characteristic changes compared with Response mode Hunting suppressing function Response mode Enables quick follow up and short converging time of PV for the changed target setpoint wo Note Use SUPER function SC 2 or 3 in PID control or PI control SUPER function 2 or 3 is not available in the following controls 1 ON OFF control 2 P control control for proportional band only 3 PD control control for proportional band and derivative item only 4 Heating cooling control Do not use hunting suppressing function when control processes with response such as flow or pressure control OFF 0 BS PV input bias 100 0 to 100 0 of Loop1 PV input range span Used to correct the PV input value 0 0 of Loop1 PV input range span FL PV input filter OFF 0 1 to 120 sec Used when the PV input value fluctuates OFF 0 ORB ON OFF rate detection band 0 0 to 100 0 of Loop1 PV input range span 1 0 of Loop1 PV input range span S T M program pattern operation The controller begins control when the specified time has passed after power on ORH ON OFF rate ORL 1 digit to 105 0 100 0 high limit ORL ON OFF rate 5 0 to ORH 1 digit 0 0 low limit Starting time of 0 00 to 99 59 hour minute or minute second 0 00 IM 05E01B02 51E 3rd Edition May 31 2006 0
45. lt Toc gt lt 6 Parameters gt 6 17 E Setup Parameters Program Setpoint related Parameters Located in Main menu PARA Submenu SP Parameter Symbol Name of Parameter Setting Range and Description Initial Value User Setting S PT SP tracking selection OFF 0 ON 1 OFF 0 Tracking is performed when the mode changes from program to Local The local setpoint keeps track of the program setpoint TM U Program time unit Sets the time unit of a program hh mm 0 hh mm 0 hour minute mm ss 1 minute second S EG T Segment setting Defines the method of programming Note that changing the 0 method setpoint of this parameter deletes the program in question 0 Programming by setting segment times 1 Programming by setting segment ramps PNC Program pattern The controller resets clears the program pattern number on OFF 0 number clearance the operating display to 0 at the end of program operation OFF 0 Not cleared ON 1 Cleared S P H Program setpoint 1 Place limits on the program setpoints when the controller is in 100 0 of limiter upper limit Loop1 program operation Loop1 PV 0 0 to 100 0 of Loop1 PV input range input range S PL1 Program setpoint 1 Note that SPL1 lt SPH1 0 0 of limiter lower limit Loop1 PV input range S P H2 Program setpoint 2 Place limits on the program setpoints when the controller is in 100 0 of limiter upper limit L
46. to 105 0 of Loop2 PV input range span 66 7 to 105 0 of Loop2 PV input range when in ten segment linearizer approximation 0 0 of Loop2 PV input range span 0 0 of Loop2 PV input range when in ten segment linearizer approximation 2 a6 Ten segment linearizer 2 input 6 66 7 to 105 0 of Loop2 PV input range 0 0 of Loop2 PV input range 2 06 Ten segment linearizer 2 output 6 66 7 to 105 0 of Loop2 PV input range span 66 7 to 105 0 of Loop2 PV input range when in ten segment linearizer approximation 0 0 of Loop2 PV input range span 0 0 of Loop2 PV input range when in ten segment linearizer approximation 2 a Ten segment linearizer 2 input 7 66 7 to 105 0 of Loop2 PV input range 0 0 of Loop2 PV input range 2 07 Ten segment linearizer 2 output 7 66 7 to 105 0 of Loop2 PV input range span 66 7 to 105 0 of Loop2 PV input range when in ten segment linearizer approximation 0 0 of Loop2 PV input range span 0 0 of Loop2 PV input range when in ten segment linearizer approximation 2 a8 Ten segment linearizer 2 input 8 66 7 to 105 0 of Loop2 PV input range 0 0 of Loop2 PV input range 2 68 Ten segment linearizer 2 output 8 66 7 to 105 0 of Loop2 PV input range span 66 7 to 105 0 of Loop2 PV input range when in ten segment linearizer approximation 0 0 of Loop2 PV input range span 0 0 of Loop2 PV input range when in ten segment linearizer
47. 0 C 0 5 of instrument range 1 digit at 800 C or more pape PREO 17 32 to 3400 F No accuracy is guaranteed at less than 800 C W97Re3 0 0 to 2000 0 C er am W75Re25 W97Re3 18 32 to 3600 F 0 2 of instrument range 1 digit JPt1 30 sane en g 0 1 of instrument range 1 digit Note 1 Note 2 JPt100 300 0 to 1000 0 F 150 00 to 150 00 C a JPt2 31 200 0 to 300 0 F 0 2 of instrument range 1 digit Note 1 200 0 to 850 0 C RTO Pn E 300 0 to 1560 0 F r ve z 0 1 of instrument range 1 digit Note 1 Note 2 po Pegs 2eoiosoooe 150 00 to 150 00 C Bixee ae Pt3 37 200 0 to 300 0 F 0 2 of instrument range 1 digit Note 1 Standard 0 4to2V 0 4 to 2 V 40 0 400 to 2 000 V signal 1to5V 1 to 5 V 41 1 000 to 5 000 V Oto2V 0 to 2 V 50 0 000 to 2 000 V S Oto 10V Oto 10 V 51 0 00 to 10 00 V 0 1 of instrument range 1 digit 000 to 125V Display range is scalable in a range of 19999 to 30000 DC voltage Note 3 0 00 to 1 25 V 52 0 000 to 1 250 V Display span is 30000 or less 10 to 20 mV mV1 55 10 00 to 20 00 mV 0 to 100 mV mV2 56 0 0 to 100 0 mV t Numbers in are the setting value that apply when the communication is used Performance in the standard operating conditions at 23 2 C 55 10 RH and 50 60 Hz power frequency Note 1 The accuracy is 0 3 C of instrument range 1 digit for a temperature range from 0 C to 100 C Note 2 The accuracy is 0 5 C of instrument range 1 d
48. 0 of PV input range 100 0 of PV of retransmission input range output 1 scale RTL1 Minimum value RET1 1 2 0 0 of PV input range to RTH1 1 digit 0 0 of PV of retransmission input range output 1 scale R ET2 Retransmission Retransmission output 2 is available when the type of control OFF 0 output 2 type output is not current or voltage pulse The output is provided via terminals 16 and 17 OFF 0 Disable 1 PV1 2 SP1 3 OUT1 4 LPS loop power supply 15 V 5 PV2 6 SP2 7 OUT2 In heating cooling control an output value before allocation to heating cooling control is transmitted if setpoint 3 is selected 0 to 50 Cooling side output 50 to 100 Heating side output RTH2 Maximum value RET2 1 2 RTL2 1 digit to 100 0 of PV input range of retransmission output 2 scale RTL2 Minimum value RET2 1 2 0 0 of PV input range to RTH2 1 digit of retransmission output 2 scale Deviation Trend Parameters Located in Main menu CMLP Submenu TRND Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting TSC1 Deviation trend scale of Loop1 0 5 of Loop1 PV input range Allows the deviation axis of the Deviation Trend operating display to be rescaled TTM 0 1 to 100 0 of Loop1 PV input range span span TSC2 Deviation trend scale Allows the deviation axis of the Deviation Trend operating 0 5
49. 00 lt Toc gt lt 4 Operations gt 4 2 PV2 OUT Display Loop2 The PV input value of Loop2 appears on the PV display On the Setpoint display LCD the controller displays the PV input value of Loop2 PV2 the program pattern number PTNO the segment number SEGNO for which operation is in progress and the number of segments included in the selected program pattern and the control output value OUT Deviation Trend Display Loop1 The PV input value of Loop1 appears on the PV display On the Setpoint display LCD the controller displays the deviation trend Deviation Trend Display Loop2 The PV input value of Loop2 appears on the PV display On the Setpoint display LCD the controller displays the deviation trend Pattern Display On the Setpoint display LCD the controller displays the selected program pattern Event Display On the Setpoint display LCD the controller displays the event number for which an event has occurred IM 05E01B02 51E 3rd Edition May 31 2006 00 l PV2 50 0 C PID 1 1 SP1 27 0 C PT 1 SP2 20 0 C SG 1 TM 0h20 RCY 0 0 pisP key SP1 27 0 80 0 C SP2 20 0 60 0 C PTNO 1 SEGNO 1 3 pisP key N N D gt 2 O PV2 PTNO 1 OUT1 SEGNO 1 3 35 0 pisP key PV2 77 6 C PTNO 1 SEGNO 1 3 OUT2 35 0 pisP key i
50. 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt E Possible Errors during Operation The following shows possible errors occurring during operations E Remedies if Power Failure Occurs during Operations Display position Error indication Description py Control output Alarm Retransmis Commu Remedy Note of error output sion output nication Displays RJC and Measured P PV alternately Rug error with RJC oFF Normal action Faulty E300 Pm m Contact us for repair o In AUTO Dependent on the Preset value output BSL parameter In MAN Check wires and 3 BO ane aen Up scale 105 Normal action Normal sensor Down scale 5 action Excessive PV Normal Normal OVER or OVER Out of 5 to 105 5 or 105 Normal action action action Check process Auto tuning Action with PID Check process Press E200 failure existing before any key to erase error Time out auto tuning indication Normal Check wires and action icati Left end of Setpoint Faulty ae z Normal communication 2 pena communication Normal action i parameters and make display unit blinks action line resetting Recovery at normal receipt Decimal point at right end Runaway due to PaA en 1 lights defective power Undefined 5 the unit Contact us for or noise 0 or less or OFF OFF te Stopped repair No display All indications off Pow
51. 43 mm thick metal plated steel plates or 1 6 mm thick uncoated steel plates Installation Position Install the controller at an angle within 30 from horizontal with the front panel facing upward Do not install it facing downward The position of right and left sides should be horizontal Front panel _ Tf of controller Must not exceed 30 FAAA Rear of controller IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt e a lt 1 Installation gt 1 3 E External Dimensions and Panel Cutout Dimensions UP750 Unit mm 11 100 Large bracket rN owa gt x Cee TPT NOL RUM RESET 74 y M gt Small bracket 1 to 10 mm Panel thickness General installation Side by side close installation 117 min k N 1 x96 92 5 qo O EJ 145 min K N stands for the number of controllers to be installed 92 28 3 However the measured value applies if N 5 y 92 98 25 joo IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 1 Installation gt 1 4 E How to Install Turn off the power to the controller before installing it on the panel because there is a possibility of electric shock CAUTION After opening the mounting hole on the panel follow the procedures below
52. Cooling side l Heating side output Heating Cooling OUT output display H1 0 0 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 17 Controller Behavior and Control Output Manipulation when the Dead Band is Positive The following is an example when the DB parameter is set at 12 4 If you hold down the Ly key with the heating side output under manipulation i e cooling side output C1 0 0 the heating side output H1 decreases Consequently both the heating side and cooling side outputs change to 0 0 If you keep the key held down longer you enter the state of manipulating the cooling side output and its value begins to increase Inversely if you hold down the LA key with the cooling side output under manipulation i e heating side output H1 0 0 the cooling side output C1 decreases Conse quently both the heating side and cooling side outputs go to 0 0 If you keep the 4 key held down longer you enter the state of manipulating the heating side output and its value begins to increase Output Dead band Operating parameter DB 12 4 0 12 4 Cooling side Heating side manipulated output manipulated output DB 12 4 Change in manipulated output when the dead band is positive Controller Behavior and Control Output Manipulation when the Dead Band is Negative The following is an example when the DB param
53. How to Connect Wires ecccescceseeeeeeeeeeeeeeee seen enseeeeeeeeeseaeseseeeeeseeeessaesaaeneneeaes 1 5 1 4 Hardware Specifications ccsccccesccesseeeeseeeeeeeeeseeeeeseeeenseeeeeeeeeseaeseseenenseeeees 1 7 1 5 Terminal Wiring Diagrams cccssecseseeeeeseeeeeseseeeeeeeseeeeeseseeneeseeenenseseenenens 1 13 2 Mittal Settings eee dean na a EEEa ee ES EEEE 2 1 2 1 Names and Functions of Front Panel Parts sasssnneenunennnnnennnnnnnnnnnnnnnnnnnn nnne 2 2 2 2 Setting UP mode Setting First at Power On sssssusssunnunnuunnnnnnnnnennnnnnnnnnnnne 2 3 2 3 Changing UP mode s sssssssseunnsennnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnne nnnn ennenen nannan 2 4 2 4 Setting PV Input Types of Loop1 and LOOP2 ccsccetcseeeeeeeseeeeeeseeeeeeeeees 2 6 2 5 Setting Control Output Types of Loop1 and LOOP2 ecsseeseeeeteeeteeeeee 2 10 2 6 Initializing Parameters ccceceeceeeeneeeeeeeneeeeeeeneeseeeeeseeeeneeseeeseeeseeeeneseeeenes 2 13 3 Programming is sane cea scnsnciansinacudansankuasundisansnausivaunidiwacusacbeneuasinanuantincuaisckaiwnn 3 1 3 1 Overview of Program Pattern cccccccesceeeeeesneeeeseeeeeenseseeeeseaeseseeeeeseeeseneets 3 1 3 2 Example of Program Pattern Setup Charts cccsccsssseeesseeesseeeseteeseeenneens 3 2 3 3 Creating Program Patterins ccccssceseeeseeeeeeeesseesesneeenseeeeeeeeeseaeeeseeeeeseeeneas 3 4 3 4 Changing Program Pattern csseccseeeeese
54. Indicates the controller is PRG or RST running on segment 1 lamp ON 4 nmani 2 Press the key several times to display the LOC ON mode parameter Blinks during change pasa MODE DISPLAY 3 local drive switch ooe ose JPL N ca RESET changing LOC 3 Press the key once The controller begins running with a local setpoint L SP The figure below shows an example of setting the controller with the local setpoint of 50 0 C LOC lamp ON The symbol L represents a local setpoint 500 C PID 1 1 gt L SP1 27 0 C Piel b L SP2 20 0 C SG 1 TM 0h20 RCY 0 0 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 24 4 16 Changing Setpoints during Local mode Operation The following operating procedure changes setpoints during local mode operation 1 Change the controller to local mode operation To do this see 4 15 Switching to Local mode LOCAL Operation I The symbol L represents a local setpoint 50 0 C PID 1 1 gt L SP1 27 0 C PT 1 gt LSP2 20 0 C SG 1 TM 0h20 RCY 0 0
55. Loop2 as a range code typeK1 1 INPUT 2 terminals See Instrument Input Range Codes in 2 Initial Settings Terminals amp and U N 2 PV input unit of Select the unit of PV input of Loop2 C 1 Loop2 0 Percent 2 No unit C 1 Degree Celsius F 5 Fahrenheit RH2 Max value of PV Set the PV input range RL2 lt RH2 1370 0 input range of Loop2 For temperature input Min value of PV Set the range of temperature that is actually controlled 270 0 RL2 input range of Loop2 For voltage input Set the range of a voltage signal that is applied The scale across which the voltage signal is actually controlled should be set using the parameters Maximum Value of PV Input Scale SH2 and Minimum Value of PV Input Scale SL2 S D P2 PV input decimal Set the position of the decimal point of voltage mode PV input 2 point position of of Loop2 Loop2 Oto4 shown when in 0 No decimal place voltage input mode 1 One decimal place 2 to 4 Two three four decimal places S H2 Max value of PV Set the read out scale of voltage mode PV input of Loop2 100 00 input scale of Loop2 19999 to 30000 where SL2 lt SH2 SH2 SL2 lt 30000 shown when in voltage input mode SL2 Min value of PV 0 00 input scale of Loop2 shown when in voltage input mode BSL2 Selection of PV Allows the PV input value to be determined as shown below in OFF 0 input burnout action case of PV input burnout of Loop2 of L
56. P PV input decimal Set the position of the decimal point of voltage mode PV input Depends on point position of of Loop1 the Loop1 PV Loop1 Oto4 input type shown when in 0 No decimal place voltage input mode 1 One decimal place 2 to 4 Two three four decimal places S H Max value of PV Set the read out scale of voltage mode PV input of Loop1 Depends on input scale of Loop1 19999 to 30000 where SL1 lt SH1 SH1 SL1 lt 30000 the Loop1 PV shown when in input type voltage input mode SL1 Min value of PV input scale of Loop1 shown when in voltage input mode BSL1 Selection of PV Allows the PV input value to be determined as shown below in Depends on input burnout action case of PV input burnout of Loop1 the Loop1 PV of Loop1 e 105 of PV input range of Loop1 if set to Upscale input type e 5 0 of PV input range of Loop1 if set to Downscale OFF 0 Disable UP 1 Upscale DOWN 2 Downscale Presence absence Allows input compensation to be applied to thermocouple input ON 1 RJC1 of PV input of Loop1 reference junction compensation OFF 0 Absent ON 1 Present IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 28 Parameter Symbol Name of Parameter Setting Range and Description Initial Value User Setting IN2 PV input type of Loop2 Specify the type of PV input of
57. PRG 30 PV event 1 type Tyi 7 oo Lean mone DSP II a WPT run f 29 Press the 2 key once to display the PV Event Setpoint parameter PE1 MENU PROG PRG 31 PV event 1 set point PEA 0 0 C nn y Z u oo ur mone DSP J A WPT run f 30 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 5 0 C MENU PROG PRG 31 PV event 1 set point changing PE1 5 0 C 31 Press the key once to register the setpoint MENU PROG PRG 31 PV event 1 set point PE1 5 0 C IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt 32 Press the Z key once to display the Event Number parameter EV2 MENU PROG PRG 32 event 2 no select EV2 0 ose v WPT Noa r RESET 33 Press the key once to display the Junction Code parameter JC for segment 1 The setpoint
58. PV Input Decimal Point Position SDP2 parameter of Loop2 To shift the decimal point for temperature input use this parameter For example set as P DP2 0 to change a temperature reading of one decimal place to that of no decimal places This involves reconfiguring the P RH2 and P RL2 parameters Oto4 P RH2 Maximum value of PV2 range Loop2 P RL2 Minimum value of PV2 range Loop2 Under normal operation keep the values of these parameters between the maximum and minimum values of the PV input range of Loop2 19999 to 30000 P RL2 lt P RH2 where P RH2 P RL2 30000 Maximum value of Loop2 PV input range or scale Minimum value of Loop2 PV input range or scale IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 30 Output related Parameters Located in Main menu UPMD Submenu OUT Parameter Name of Parameter Setting Range and Description Initial User Symbol Value Setting OT1 Control output 0 Time proportional PID relay contact output terminals 0 type of Loop1 1 Time proportional PID voltage pulse output terminals 2 Current output terminals 3 ON OFF control relay contact output terminals 4 Heating side relay output terminals cooling side relay output terminals 5 Heating side pulse output terminal
59. Q 4 20mA Loop2 PV input Factory set to TC type K i I 29 RSA 13 I H 13 See 2 Initial Settings Retransmission Contact rating 250 VAC 3A 24 soa T 138 TC input RTD input output 2 30 V DC 3 A resistance load 30 sa i f H Default Unspecified 25 ROB lt T mV V input Note Connecting a 250 resistor to the retransmission type A terminals is optional o Model X010 250 2 resistor with M3 5 i 0 20MADC 446 Retransmission output 2 is 26 RDA i crim i i F A O p on terminal lugs O E available only when relay I z Pe ee ai is selected as the Loop2 ei 13C Default 4 20 mA DC heating side control output T K Wiri ili i Wiring can only be Loop1 heating side control output gt Auxillary analog input j can out for Relay contact output oe A i Select this option from at 2114 scecity i auxiliary analog input Ne 1 the OT1 parameter 9 E 02V DC Factory set to PV retransmission lelle op pors aata 4 2 Retransmission output 1 15 V DC loop power supply I lo at 63 E Default 1 5 V DC Com 3 TN 14 14 Contact rating 250 V AG 3 A 8e 2 m T ORo m Am 2 30 V DC 3 A resistance load J Loop1 heating side Select this option from the OT1 parameter 15 a 15 eine Power supply d ea S7 tontroloutput Retrenemigeion output 2 i avaleble i i K only when relay is sel as the Power supply
60. WPT Noda RUN RESET 4 Press the 4 or key to display the setpoint 11 MENU UPMD MD 1 UP mode select UPM Blinks during 5 Press the key once to register the setpoint MENU UPMD MD 1 UP mode select UPM 11 g move f ois ll 7 A WPT Node RUN 6 The controller re starts which is normal Then set PV input type See 2 4 Setting PV Input Types of Loop1 and Loop2 IN input set SETUP sub menu change oo l Move ose lt 7 Ad S Lorma J Fon IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt 2 3 Changing UP mode The following operation describes a procedure of changing a UP mode to Dual loop Control set 11 lt 2 Initial Settings gt 2 4 1 Bring the operating display into view display appears at power on RST lamp ON rag ieee NSP 270 0 C PTNO 0 SEGNO 0 0 Ties RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the key for more than 3 seconds 6 Press the ke
61. and pull it along with the internal unit out of the housing Note Be careful not to damage the RJC sensor j The location and number of the relays differ depending on the model code of the UP750 Confirm the location of the control output relay to be replaced before pulling out the relay Lower Two relays for direct and reverse action UP750 5 Rad Pull out the relay to be replaced The control output relays are easy to remove and mount since they are connected via a socket onto the print boards Insert the new relay in the socket Use the following relay Manufacturer OMRON Model G6B 2114P FD US P6B Power supply 12 VDC IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 1 1 7 Insert the internal unit into the housing Apply power to the controller and confirm that the initial operating display is shown If the operating display is not shown properly turn off the controller and pull out the internal unit Then insert it into the housing again This completes replacement of the control output relay IM 05E01B02 51E 3rd Edition May 31 2006 00 Blank Page lt Toc gt lt 6 Parameters gt 6 1 6 Parameters 6 1 Parameter Map This section contains Operating Parameter Map and Setup Parameter Map for UP750 as a guideline for setting parameters These maps are helpful in finding the positions of the
62. displays when setting the param eters and should be used as a quick reference for the entire range of parameter displays IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 2 UP750 Operating Parameter Map Operating Display Operating Operating Operating ___ Operating display 1 display 2 display 3 display n ar lt Om or DISP Y SELECT display 1 Y a eee es aia see MODE MODE SET A M2 i MODE y i LSP SELECT CAS display 3 SST 4 Gp CH oE SELECT l odes Nekseies display 4 ee pei h ai aT 1 P 7 P 8 P Y setting display A2 1 SC 1 7 8 1 SELECT De OAS i BS UD ffe t Ab ae display 5 fon the Program A4 i FL 1 0H 7 0H 8 0H Parameter Map L ii Lore 4 0L 7 0L 8 0L ee eer lt i ORH 1 MR 2 7 MR 8 MR eee eee eee nee See 3 5 Program Parameter Map ORL 1 H 7 H 8 H S TM 1 DR 3 7 DR 8 DR LC I 4Pc 7 Pc 8 Pc 1 Ic 7 lc 8 lc 1 Dc 4 7 Dc 8 Dc 1 Hc 7 Hc 8 Hc 1 DB 7 DB 8 DB 1 PO 7 PO 8 PO 1 0c 4 7 0c 8 0c 1 Not displayed for ON OF
63. gt 2 1 2 Initial Settings This chapter describes examples of setting PV input types control output types Carrying out settings described herein allows you to perform basic control Refer to examples of various settings to understand how to set parameters required Refer to 6 1 Parameter Map for an easy to understand explanation of setting various parameters If you cannot remember how to carry out an operation during setting press the pe key no more than four times This brings you to the display operating display that appears at power on After carrying out the settings described here create programs in 3 Programming Setup Procedure Power on Denotes a step that must always be followed Y C Denotes a step that should be followed as necessary Set UP Mode 11 Factory set to Single loop Control UP Mode 1 See 2 2 Setting UP mode Setting First at Power on or 2 3 Changing UP mode v Set PV input Factory set to Not configured Loop1 K type thermocouple Loop2 See 2 4 Setting PV Input Types of Loop1 and Loop2 v pies Factory set to Time Proportional Relay Output of Loop1 Loop2 See 2 5 Setting Control Output Types of Loop1 and Loop2 AA Initialize parameters Be sure to follow this step whenever a change of setting is made to the UP Mode DEEA and the PV input type See 2 6 Initializing Parame
64. mA A 20 100 output 1 Output value after computation Analog output 3 0 segmental point A3L 8 25 Analog output 1 0 segmental 7 point A1L 4 0 0 25 50 75 100 Output value before split computation IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 33 Parallel mode Output The following explains an example of letting Analog OUTPUT 1 terminals 4 and and Analog OUTPUT 3 terminals 4 and 5 present the parallel mode characteristics of split computations 1 Set the Control Output Type OT1 parameter to 2 This sets the control output to current output 2 Setthe Retransmission Output 1 RET1 parameter to 3 This sets the retransmission output of Loop1 to control output retransmission 3 Set the Analog Output 1 100 Segmental Point A1H parameter to 100 4 Set the Analog Output 1 0 Segmental Point A1L parameter to 25 5 Set the Analog Output 3 100 Segmental Point A3H parameter to 75 6 Set the Analog Output 3 0 Segmental Point ASL parameter to 0 The figure below shows an example where both analog outputs 1 and 3 are set to the current signal of 20 to 0 mA DC The type of output signal can be determined separately for each of the analog outputs listed above using the following three parameters Analog output 1 Analog output 1 type AO1 Analog output 2 A
65. of Loop1 and Loop2 The programming example given in this section includes the following steps Step 5 selects the program pattern number PTN Steps 7 to 12 configure the parameter Starting Target Setpoint of Loop1 SSP1 so that the program starts from 25 C and the parameter starting Target Setpoint of Loop2 SSP2 so that the program starts from 0 C Steps 14 to 19 configure the Final Target Setpoint TSP1 parameter for segment 1 Steps 20 to 22 configure the Segment Time TIME parameter of Loop1 and Loop2 for segment 1 Steps 23 to 31 configure the PV Event parameters EV1 TY1 and PE1 Step 34 configures the Final Target Setpoint of Loop1 TSP1 parameter for segment 2 not changed in this example Step 35 configures the Final Target Setpoint of Loop2 TSP2 parameter for segment 2 not changed in this example Steps 36 to 38 configure the Segment Time TIME parameter for segment 2 Steps 39 to 47 configure the Time Event parameters EV1 ON1 and OFF 1 Steps 50 to 55 configure the Final Target Setpoint of Loop1 and Loop2 TSP1 TSP2 parameter for segment 3 Steps 56 to 58 configure the Segment Time TIME parameter for segment 3 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 5 1 Bring the operating display into view appears at power on RST lamp ON Da Dans eee aa _ move DISP JAEN
66. rc 41 retransmission type T je I O Sa 46 P 13 B 42 0 20mADC Retransmission output 2 is 26 RDA lt y 4 20mADC i u a aa a a7 available only when relay I mV input Note Connecting a 250 Q resistor to the 43 is selected as the Loop2 27 SG terminals is optional Bei Default 4 20 mA DC control output T Model X010 250 2 resistor with M3 5 a crimp on terminal lugs mV V input i A Auxiliary analog input Wiring can only be Han Loop control output carried out for I P 13k j 42 Relay contact output ele controllers with Ce LH 4 Note Select this option from 6D en ad 21 Osh arange ot a iiary analog input ra 1D NC lt 4 the OT1 parameter D as tSv De 02 VDO oe lq Sd 22 or 0 no 2 o S gt E SE E eee 21 Retransmission output 1 Factory set to PV retransmission Default 1 5 V DC 8 on e t Factory COM Contact rating 250 VAC 3 A 14 ig 3 3 ja opti 4 20 or 30 V DC 3 A resistance load Sl 8 Loop1 oranssin gulput 2 malama A 0 20 mA DC aos ssion ou is O Power supply 48 GO 6 a6 control output Poop control ar ee Power supply AXcaution lal Current voltage Retransmission Default 4 20 mA DG Load resistance 600 0 or less ers Before carrying out wiring turn off the power to the controller pulse output output 2 15 V DC loop power supply Retransmission output 1 is not available if a and check that cables to be connec
67. relay contact and lit and unlit shows status of lamp Alarm type code Contact closes if alarm occurs Contact opens if alarm occurs Alarm type PV high limit PV low limit Hysteresis lt _ gt Open unlit i Closed lit PV Alarm setpoint Hysteresis prua Closed lit Open unlit Alarm setpoint PV De energized on deviation low limit alarm Deviation high and low limits Open close shows status of relay contact and lit and unlit shows status of lamp Open lit Closed it Deviation setpoint Deviation gt setpoint Hysteresis Alarm type code Alarm action Contact opens if alarm occurs Contact closes if alarm occurs Hysteresis lt Closed unlit PV Target SP Hysteresis gt fa ca Ss A A PV re gt Target SP Deviation high limit Deviation low limit De energized on deviation high limit alarm The following alarm can be used only for instrument alarm 25 65 26 66 27 67 Note 1 Note 2 Hysteresis pen unlit E Closed lit lt gt gt sarees setpoint or SP Mysterosis Closed lit d Open unlit Deviation setpoint Taga P Hysteresis Closed unlit p OPen lit Deviation _ _ Deviatio Target SP Hysteresis gt Closed lit Open unlit SP a Alarm setpoint Hysteresis Closed lit lt
68. to the parameter 1 a4 amp Ten segment 4 The parameters 1 b5 to linearizer output 1 b11 are equalized to 5 1 b4 he parameter ee a a PVinput S range after ten t 9 n segment lt 11 5 linearizer x approximation iS 1 b2 han lt 11 2 al i Ke Q jal 1 a2 1 a3 1 a4 1 a11 K i i Ten segment Actual PV input range linearizer input 66 7 to 105 0 of Loop1 PV input range IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 11 Parameter Symbol 1 a1 Name of Parameter Ten segment linearizer 1 input 1 Setting Range and Description 66 7 to 105 0 of Loop1 PV input range Initial Value 0 0 of Loop1 PV input range User Setting 1 61 Ten segment linearizer 1 output 1 66 7 to 105 0 of Loop1 PV input range span 66 7 to 105 0 of Loop1 PV input range when in ten segment linearizer approximation 0 0 of Loop1 PV input range span 0 0 of Loop1 PV input range when in ten segment linearizer approximation 1 a2 Ten segment linearizer 1 input 2 66 7 to 105 0 of Loop1 PV input range 0 0 of Loop1 PV input range 1 62 Ten segment linearizer 1 output 2 66 7 to 105 0 of Loop1 PV input range span 66 7 to 105 0 of Loop1 PV input range when in ten segment linearizer approximation 0 0 of Loop1 PV input range span 0 0 of Loop1 PV input range when in ten segment linearizer approximation
69. to install the controller 1 Insert the controller into the opening from the front of the panel so that the terminal board on the rear is at the far side 2 Setthe brackets in place on the top and bottom of the controller as shown in the figure below then tighten the screws of the brackets Take care not to overtighten them Direction to insert the controller Insert the controller into the opening at Insert a screwdriver into the brackets to tighten the screws the front of the panel Recommended Small bracket tightening torque bottom mounting hardware 0 4N m IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt 1 3 How lt 1 Installation gt 1 5 to Connect Wires A CAUTION 3 Before carrying out wiring turn off the power to the controller and check that the cables to be connected are not alive with a tester or the like because there is a possi bility of electric shock For the protection and safe use of the controller be sure to place a circuit breaker conforms with IEC60947 5A 100V or 220V AC near the controller where the breaker can easily be operated In addition be sure to indicated that it is the instru ment to cut the power supply of the controller Wiring must be carried out by personnel who have basic electrical knowledge and practical experience A no 1 E For TE Provide power from a single phase instrument power supply If there is a lot of noise i
70. 0 lt Toc gt lt 6 Parameters gt The following parameters are for Loop1 PiD related Parameters Located in Main menu LP1 Submenu 1 PID 1 0H 1 0L Heating side output high limit in heating cooling control Output low limit Cooling side output high limit in heating cooling control Heating side limiter in heating cooling control 0 0 to 105 0 1 0L lt 1 0H 5 0 to 105 0 Cooling side limiter in heating cooling control 0 0 to 105 0 1 0L lt 1 0H SD shutdown Set in manual operation in 4 20 mA control output Output is 0 mA Heating cooling control 100 0 0 0 Heating cooling control 100 0 Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting P Proportional band Heating 0 1 to 999 9 of Loop1 PV input range 5 0 side proportional band In heating cooling control 0 0 to 999 9 in heating cooling control heating side on off control applies when 0 0 Integral time OFF 0 1 to 6000 sec 240 sec Heating side integral time in heating cooling control D Derivative time OFF 0 1 to 6000 sec 60 sec Heating side derivative time in heating cooling control Output high limit 5 0 to 105 0 100 1 MR Manual reset 5 0 to 105 0 enabled when integral time 1 1 is OFF The manual reset value equals the output value when PV SP is true For example if the manual reset value is 50 the output value is 50 w
71. 0 Shindaebang dong Dongjak gu Seoul 156 010 KOREA Phone 82 2 3284 3000 Facsimile 82 2 3284 3019 YOKOGAWA TAIWAN CORPORATION Head office 17F No 39 Sec 1 Chung Hwa Road Taipei 100 TAIWAN Phone 886 2 2314 9166 Facsimile 886 2 2314 9918 YOKOGAWA AUSTRALIA PTY LTD Head office Centrecourt D1 25 27 Paul Street North North Ryde N S W 2113 AUSTRALIA Phone 61 2 9805 0699 Facsimile 61 2 9888 1844 YOKOGAWA INDIA LTD Head office 40 4 Lavelle Road Bangalore 560 001 INDIA Phone 91 80 227 1513 Facsimile 91 80 227 4270 LTD YOKOGAWA ELECTRIC Grokholskiy per 13 Build 2 4th Floor 129010 Moscow RUSSIA FEDERATION Phone 7 095 737 7868 Facsimile 7 095 737 7869
72. 01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 16 4 10 Manipulating Control Output during Manual Operation of Loop1 A NOTE Control output cannot be changed if the controller is in the RESET mode In this case the preset output value operating parameter PO will be output A control output value is linked with a display value changed using the or 4 key Note that the control output changes as displayed without requiring the key 1 Bring manual operating display into view For switching to manual operation see 4 8 Switching between AUTO and MAN of Loop1 MAN1 lamp ON 1 a Oo PV2 50 0 C EITA PTNO 1 SEGNO 1 3 meee OUT1 35 0 2 Press the 4 or key to change a control output value You don t need to press the key PV2 50 0 C PTNO 1 SEGNO 1 3 POUTA 40 0 _ move oise rel RUN reser PTa E Manipulating the Control Output during Heating Cooling Control Showing the Heating Cooling OUT display of Loop1 mi Beteg Tita RUN REs MAN1 lamp ON PV2 50 0 C Yo 0 gt C1 30 09 CooL
73. 1 HY3 5 RP1 HY4 6 RP1 AMD RHY1 RDV1 1 RP2 2 RP2 3 RP2 4 RP2 5 RP2 6 RP2 RHY2 RDV2 lt 6 Parameters gt A BS2 A FL2 A SR2 A LC2 A BS3 A FL3 A SR3 A LC3 PROG LP1 LP2 PID USR PYS1 PYS2 PWD Pressing the DISP key once when a parameter setting display is shown retrieves the submenu of that parameter setting display IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 5 SET Press the ed key once DISP Press the DISP key once Press the A Jor LX key once C S1 DO1 PROG UPM IN1 OT1 PSL1 C S2 DO2 RST SMP UNI1 OT2 BPS1 C S3 DOS LOC SMEC RH1 CT1 PRI C S4 DO4 HOLD i RL1 CT2 STP1 C S5 DO5 ADV i SDP1 CTc1 DLN1 DO6 A M1 2 SH1 CTc2 ADR1
74. 5149 Time event 12 output 5150 Time event 13 output 5151 Time event 14 output 5153 Time event 15 output 5154 Time event 16 output 5710 5711 5147 5149 5150 5151 5153 5154 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 26 Contact Input Registration Parameters Located in Main menu CONF Submenu DI Parameter Symbol Name of Parameter Start of program operation When Din changes from OFF to ON RST Stop of program operation When Din changes from OFF to ON LOC Start of local mode operation When Din changes from OFF to ON HOLD Start of hold mode operation When Din changes from OFF to ON ADV A M1 Advance of segment When Din changes from OFF to ON Loop1 AUTO MAN switching AUTO when contact input is ON MAN when contact input is OFF A M2 Loop2 AUTO MAN switching L C LOCAL CASCADE switching PTN O Bit 0 of program pattern number Setting Range and Description These parameters determine which contact input to use to make selections switches listed on the left DI1 DI2 DIS DIA DI5 DI6 DI7 5161 5162 5163 5164 5165 5166 5167 No function 0 The contact inputs are factory set as shown below Contact inputs 1 to 4 DI1 to D14 Program pattern number selection see below Contact i
75. 6 segment time osr WPT RUN reser 37 Press the A or key to display the required setpoint The figure below shows an example of the parameter set to 1 hr and 20 min setpoint 1h20 MENU PROG PRG 26 segment time changing TIME 1h20 g J ms J 7 JL Ag WPT rod RUN RESET IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 10 38 Press the setpoint key once to register the MENU PROG PRG 26 segment time TIME 1h20 39 Press the key once to display the Event Number parameter EV1 MENU PROG PRG 29 event 1 no select Evi 0 MODE pis 7 I a WPT RUN IlRESET 40 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to time event 1 setpoint 1 MENU PROG PRG 29 event 1 no select changing EVi o0 uey aJ Mone os 7
76. 7 to 105 0 of Loop1 PV input range when in ten segment linearizer approximation 0 0 of Loop1 PV input range span 0 0 of Loop1 PV input range when in ten segment linearizer approximation 1 a7 Ten segment linearizer 1 input 7 66 7 to 105 0 of Loop1 PV input range 0 0 of Loop1 PV input range 1 67 Ten segment linearizer 1 output 7 66 7 to 105 0 of Loop1 PV input range span 66 7 to 105 0 of Loop1 PV input range when in ten segment linearizer approximation 0 0 of Loop1 PV input range span 0 0 of Loop1 PV input range when in ten segment linearizer approximation 1 a8 Ten segment linearizer 1 input 8 66 7 to 105 0 of Loop1 PV input range 0 0 of Loop1 PV input range 1 68 Ten segment linearizer 1 output 8 66 7 to 105 0 of Loop1 PV input range span 66 7 to 105 0 of Loop1 PV input range when in ten segment linearizer approximation 0 0 of Loop1 PV input range span 0 0 of Loop1 PV input range when in ten segment linearizer approximation 1 a9 Ten segment linearizer 1 input 9 66 7 to 105 0 of Loop1 PV input range 0 0 of Loop1 PV input range 1 69 Ten segment linearizer 1 output 9 66 7 to 105 0 of Loop1 PV input range span 66 7 to 105 0 of Loop1 PV input range when in ten segment linearizer approximation 0 0 of Loop1 PV input range span 0 0 of Loop1 PV input range when in ten segment linearizer approximation 1 a10 Ten segment line
77. E CD 3rd Edition May 2006 YK All Rights Reserved Copyright 2000 Yokogawa Electric Corporation IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt Rev gt E Safety Precautions The following symbol is indicated on the controller to ensure safe use user s manual in order to avoid the risk of injury or death of personnel or damage to the i This symbol on the controller indicates that the operator must refer to an explanation in the instrument The manual describes how the operator should exercise special care to avoid CAUTION electric shock or other dangers that may result in injury or loss of life The following symbols are used in the hardcopy user s manuals and in the user s manual supplied on the CD ROM A NOTE Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure A IMPORTANT Draws attention to information that is essential for understanding the operation and or features of the controller E Force Majeure Yokogawa assumes no liability to any party for any loss or damage direct or indirect caused by the use or any unpredictable defect of the product No portion of the software supplied by Yokogawa may be transferred exchanged leased or sublet for use by any third party without the prior permission of Yokogawa Be sure to use the spare parts approved by Yokogawa when replacing parts or consumables Use this software with
78. F control 2 Displayed when integral time is OFF 3 Not displayed for heating cooling control 3 Displayed for heating cooling control IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 3 a SET Press the J J key once Press the MODE key once Press the DISP key once Press the F key for 1 second Press the lt i J key for 3 seconds C Press the A Jor key once 4 5 6 U1 1 a1 2 al U2 1 b1 2 b1 U3 1 a2 2 a2 1 b2 2 b2 sebrsa 1 a3 2 a3 1 b3 2 b3 1 a4 2 a4 1 b4 2 b4 1 a5 2 a5 Same bs a as LP 1 26 2 36 1 b6 2 06 1 a7 2 a7 1 b7 2 07 1 a8 2 a8 1 b8 2 68 1 a9 2 a9 1 b9 2 69 1 a10 2 a10 1 610 2 b10 1 a11 2 a11 a 1 b11 2 611 1 PMD 2 PMD 4 Main menu LP2 is displayed when UP mode is Cascade control Dual loop control Temperature and humidity control Cascade control with two universal inputs 5 Main menu USR is displayed when UP mode is Loop control with PV switching Loop control with PV auto selector Loop control with PV switching and two universal inputs Loop control with PV auto selector and two universal inputs
79. F5 Event number EV6 PV event type TY6 on time of time event ON6 PV event setpoint PE6 off time of time event OFF6 Event number EV7 PV event type TY7 on time of time event ON7 PV event setpoint PE7 off time of time event OFF7 Event number EV8 PV event type TY8 on time of time event ON8 PV event setpoint PE8 off time of time event OFF8 a dwexe si u pesn JON AUUT EET TE EET PNY Bhlel LL Junction code JC Final target setpoint 1 TSP1 lt Loop1 gt BO ordjorc so cjeorclorc eomme _ Ea hs OO g L EL Note Shown for segment PID parameters when the setup parameter ZON is set to 0 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 4 3 3 Creating Program Patterns The following operating procedure describes an example of creating the program dis cussed in 3 1 Overview of Program Patterns A NOTE Before creating the program reverify the Maximum Value of PV Input Range of Loop1 and Loop2 RH1 RH2 Minimum Value of PV Input Range of Loop1 and Loop2 RL1 RL2 Program Time Unit TMU and Segment Setting Method SEG T parameters If the setting of the setup parameter SEG T is changed the program patterns created and stored so far will be all cleared initialized Be careful Is common as program pattern segment
80. Ieee eae ene Doe acon Sone eno my es eee Denon rer ER Se ete ors 6 1 6 1 Parameter Map cseccccceseeeeeeeseeeeeeenneeeee een seeeeeenseeeeeeenseeeeeseaseeeeeseseeeeeeeeseeeenenes 6 1 6 2 Lists Of Parameters cccccceeeceeeseeeeeeeseeeeeenseeeeeeensneeeeeeseaeeeenseeeeeeseeeeeeenseeeeeens 6 6 7 Function Block Diagram and DesCcriptions ccccceeeeneeeeeeeeeeees 7 1 Revision INTORMIAUION siiiscssicinasessncecssnetsinedaniavenensuetesuustusnsnencudadanbiadbaeetuensndecnensanwans i IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 1 Installation gt 1 1 1 1 1 Installation This chapter describes installation wiring and other tasks required to make the controller ready for operation Model and Suffix Codes Before using the controller check that the model and suffix codes match your order Model Suffix Code Description UP750 Program controller provided with Custom Computing Function 0 Single loop type Type 5 Dual loop type Optional functions 0 None 1 With communication auxiliary analog input Check that the following items are provided Program controller of ordered model ccccceeeeeeeeeeeeeeeseeteeeeeeeteees 1 Brackets mounting hardware c cccccececeeeeeeeneeeeeeeeeeeeesneeeeeeeneeeeess 1 pair nit lapel Risia areara seeded Aa ENNEA rE NEREA 1 User s Manuals for Single loop Control ccccceeceeeeeee
81. Initial Value User Symbol Setting PTN Pattern number 1 Program pattern 1 2 Program pattern 2 3 Program pattern 3 4 to 300 Likewise specifying these numbers sets their corresponding program pattern numbers S EG Segment number 0 Shows parameters for setting the starting target setpoint 0 start code etc 1 to 99 Specify the corresponding segment numbers Specify 0 when creating a program for the first time SS P1 Starting target setpoint 1 0 0 to 100 0 of Loop1 PV input range 0 0 of Loop1 PV Loop1 input range SS P Starting target setpoint 2 0 0 to 100 0 of Loop2 PV input range 0 0 of Loop2 PV 2 Loop2 input range STC Start code 1 Shows parameters for setting the wait and repeat actions 0 0 Program operation begins with the starting target setpoint 1 Loop1 ramp prioritized PV start program operation begins with the PV value by giving priority to the ramp of Loop1 segment 1 2 Time prioritized PV start program operation begins with the PV value by giving priority to the time of segment 1 3 Loop2 ramp prioritized PV start program operation begins with the PV value by giving priority to the ramp of Loop2 segment 1 TIP The option 1 is not a setpoint IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 20 Program Parameters Parameters for Setting the Wait and Repeat Actions The parameters listed below are shown when the Star
82. Loop2 OT2 that is dis played after the control output type of Loop1 is returns you to the display shown at power on iias z SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 3rd Edition May 31 2006 00 IM 05E01B02 51E lt Toc gt lt 2 Initial Settings gt 2 12 List of Control Output Types of Loop1 Parameter Name of Parameter Setpoint Control Output Types Symbol 0 Time proportional PID relay contact output terminals 1 Time proportional PID voltage pulse output terminals 2 Current output terminals 3 On off control relay contact output terminals 4 Heating side relay output terminals cooling side relay output terminals OT1 oud output type 5 Heating side pulse output terminals cooling side relay output terminals 6 Heating side current output terminals 2 cooling side relay output terminals 7 Heating side relay output terminals cooling side transistor output terminals 64 8 Heating side pulse output terminals cooling side transistor output terminals 9 Heating side current output terminals 6 7 cooling side transistor output terminals 64 10 Heating side relay output terminals 0 cooling side current output terminals 11 Heating side pulse output terminals cooling side current output termina
83. OFF ONON ONJON pjg 40k o 45V 40 D14 OFF OFF OFF OFF OFF OFFIOFF ON ON ON ON ON ON ON ON I I Common CoM 7 Correspondence between parameter OT1 and Loop control output types DI4 OT1 0 OT1 1 OT1 2 OT1 3 D14 39 RSN EA A Time event 1 DO4 z A Start of program operation when i DIS output 34 Time proportional control Time proportional control Current output 7 On off control DIS changes from OFF to ON DI5 38 o 45V 38 I Relay output Voltage pulse output terminals f and Relay output I I pt Time event 2 Dos 33 terminals and terminals and D terminals and Stop of program operation when pie 37 45V DI6 37 5 a output DI6 changes from OFF to ON I 3 DI7 I rA g a Timeevent3 Do6 32 OT2 is a setup parameter aarti made operation ane DI7 36 o 36 D g aput You can change the settings of the parameter OT2 to change the Loop2 control output 9 COM 23 here 4 Do7 31 types See 2 Initial Settings Common COM T l T 2 Correspondence between parameter OT2 and Loop2 control output types Contact rating 12 V DC 10 mA or more fe Gommon com s6 OT2 0 OT2 1 OT2 2 OT2 3 7 Relay contact rating 240 V AC 1 A Time proportional control Time proportional control Current output On off control 30 V DC 1 A resistance load Relay output Voltage pulse output terminals 46 and 4 Relay output Transistor contact rating 24 V DC 50 mA terminals 48 4and 60 terminals 4 and terminals 48 49 and60 ol I ol E
84. RH2 78 3rd group of Reference point 2 ay aoe gt a PID constants Reference point 1 1 RP1 Minimum value of PV input range RL1 RL2 2 RP1 i gt 2 2nd group of PID constants PV input value 4 1st group of PID constants Segment 1 Segment 2 Segment 3 lt Controller Settings gt e Splitting the control range into two zones To split the control range into two zones define reference point 1 i e the 1 RP1 setup parameter Define the 1st and 2nd groups of PID constants i e the 1 P 1 1 and 1 D operating parameters for the 1st group and the 2 P 2 1 and 2 D operating parameters for the 2nd group e Splitting the control range into three zones To split the control range into three zones define reference points 1 and 2 i e the 1 RP1 and 2 RP1 setup parameters Define the 1st 2nd and 3rd groups of PID constants i e the 1 P 1 1 and 1 D operating parameters for the 1st group the 2 P 2 1 and 2 D operating parameters for the 2nd group and the 3 P 3 1 and 3 D operating parameters for the 3rd group IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 31 Selecting PID Constants According to the Deviation PID constants can be selected according to the deviation in two ways One method is to select a group of PID constants only by a deviation from a program setpoint The other method is to use a reference point as discussed ear
85. RUN RESET 54 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 0 0 C MENU PROG PRG 25 target set point 2 changing TSP2 0 0 C oo s Fo MODE DISP J FIA WPT RUN RESET IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt 3 12 lt 3 Programming gt 55 Press the setpoint key once to register the MENU PROG PRG 25 target set point 2 TSP2 0 0 C 56 Press the key once to display the Segment Time parameter TIME for segment 3 Simultaneously for Loop1 and Loop2 MENU PROG PRG 26 segment time pse WPT Noda RUN 7z A 57 Press the 4 or required setpoint The figure below shows an example of the parameter set to 10 min setpoint 0h10 key to display the MENU PROG PRG 26 segment time changing 0h10 TIME n ee oo ueza mone DISP J 7 II Ad WPT RUN RESET
86. T1 can be used when the control output is relay Each function can be set by the following parameters Setup Parameters Function Parameter Main menu Submenu Retransmission output 1 type RET1 CMLP RET Retransmission output 1 scale RTH1 RTL1 CMLP RET Retransmission output 2 type RET2 CMLP RET Retransmission output 2 scale RTH2 RTL2 CMLP RET IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt E 15 V DC Loop Power Supply lt 7 Function Block Diagram and Descriptions gt 7 10 The 15 V DC loop power supply OUTPUT3 uses the same terminal of retransmission output 1 or 2 The 15 V DC loop power supply can not be used when retransmission output 1 or 2 is used To use the 15 V DC loop power supply set 4 in retransmission output type 1 RET1 or 2 RET2 selection parameter Each function can be set by the following parameters Setup Parameters Function Parameter Main menu Submenu Retransmission output 1 type RET1 CMLP RET Retransmission output 2 type RET2 CMLP RET IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Int gt lt Toc gt l Revision Information Title Model UP750 Program Controller Users Manual for Dual loop Control Manual No IM 05E01B02 51E May 2000 1st Edition Newly published Jul 2004 2nd Edition Change of the company name May 2006 3rd Edition Revision by the change of safety standard description Written b
87. UP750 Dual loop Heating Cooling Control Model UP750 50 IMPORTANT Loop heating side control output Select this option from TEN foes Loop PV input Not configured at factory 7 Ml Receiving 4 20 mA DC Current Si Change the setting of the control output type Current voltage Relay contact output the OT2 parameter Communication 1 Communication 2 before shipment t Signals with the Controller H OT1 and OT2 parameters to the Heating Cooling pulse output p PSL1 PSL2 See 2 Initial Settings H When receiving 4 20 mA DC current signals Control Shi it int 41 no 48 RS 485 communication _ High performance Wiring can only be TC input RTD input set the PV input type to 1 5 V DC setpoint 41 mape 46 L RS 485 communication carried out for controllers i ya 2OMADC pi tier metic E oe T BG J47 I ma 28 RSB ay I i i i com 50 23 SDB T 126 250
88. WPT RUN RESET 13 Press the 4 or key to display the required setpoint The figure below shows an example of setting the maximum value of the PV input range to 200 0 C MENU UPMD IN 3 input 1 range high changing RHI 0 q i Blinks during change oo UPE Ca MODE DISP Il 7 WPT i RUN REs 14 Press the key once to register the setpoint MENU UPMD IN 3 input 1 range high SETUP RHI 200 0 MODE ese via WPT Node RUN 15 Press the key once to display the parameter RL1 minimum value of PV input range of Loop1 MENU UPMD IN 4 input 1 range low SETUP RL1 200 0 n yZ oo mone DISP al a Werno run jfreser 16 Press the 4 or key to display the required setpoint The figure below shows an example of setting the minimum value of the PV input range to 0 0 C MENU UPMD IN 4 input 1 range low changing RLI 0 0 A mone DISP Zi Adl WPT Node
89. act Relay CR filter Use one with a relay coil terminal socket Use one with a relay coil Mount it directly rating less than the UP s rating less than the UP s to the relay coil contact rating contact rating terminal socket IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 1 Installation gt Cable Specifications and Recommended Cables Purpose Name and Manufacturer Power supply grounding relay contact outputs 600 V PVC insulated wires JIS C 3307 0 9 to 2 0 mm2 Thermocouple Shielded compensating lead wires JIS C 1610 L X LI See Yokogawa Electric s GS 6B1U1 E RTD Shielded wires three conductors UL2482 Hitachi Cable Other signals Shielded wires Recommended Terminal Lugs Applicable wire size Tightening torque 0 3 to 1 65 mm 0 8 N m or less 3 7mm 3 7mm 8 2 5 or 5 E E E E N Terminal Covers Target Model Part Number Sales Unit For UP750 T9115YD 1 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 1 Installation gt 1 7 1 4 Hardware Specifications PV Input Signals Number of inputs 2 Loop1 terminals 2 43 Loop2 terminals Input type Universal input system The input type can be selected with the software Sampling period Can be selected from 100 200 and 500 ms Burnout detection Functions at TC RTD standard si
90. act signal Legend IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt E Function Block Diagram for Dual loop Heating Cooling Control Loop1 PV past emindi Extended Input terminals contact input D and L RD1104 to 108 DI INPUT1 i Input selection Unit selection I Analog input range conversion I Analog input bias Square root extraction I PV input bias PV input filter DI2 Dia D4 Contact input Program i attern selection Local Analog input filter setpoint 1 ji 10 seg linearizer approx bias Local l operation m NO 9 440 w044 S uolyesodo weibosd jo yes NO 0 440 wou seBueyo jq uaym uogesodo weiboud Jo dois NO 0 440 Woy sobueyo q uoym Extended contact input RDI101 to 103 Hold operation when l RDI101 changes from OFF to ON from OFF to ON uolyesedo pow je20 Jo eS Loop2 PV input terminals and INPUT2 Input selection Start of advance operation Unit selection I when RDI102 changes Analog input range conversion I Analog input bias Square root extraction I Analog input filter I 10 seg linearizer approx bias I PV input bias PV input filter Manual op
91. al target setpoint set for segment immediately preceding the starting target setpoint Segment time if this is the point of starting program operation i gt Time 2 Creating programs by setting final target setpoint and ramp As shown in the figure below this method creates programs by setting a final target setpoint and a ramp grade on a segment by segment basis Define the ramp grade as the amount of change in the setpoint per hour or per minute A Setpoint Final target setpoint Define the ramp grade as the amount of change in the Final target setpoint set for setpoint per hour or per minute segment immediately preceding or the starting target setpoint if this is the point of starting program operation gt Time IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 27 lt Controller Settings gt Setpoint of TMU Program Time Unit Setup Parameter When changing the setpoint linearly over an hour hh mm factory set default When changing the setpoint linearly over a minute mm ss Note The Program Time Unit TMU parameter is the time unit you use when creating programs When creating a soak segment during programming set a time hour and minute or minute and second rather than a ramp grade A Setpoint Final target setpoint set for H Final target segment immediately preceding ean a setpoint or the
92. alog input range conversion q Oo Vova q Analog input bias Program operation 3P FRF 2 Analog input bias He n e e I Square root extraction EA H A Be a 5 Square root extraction I oca imasSines Analog input filter setpoint 2 i 7 i q 7 lej Analog input filter I io i6 is I 10 seg linearizer approx bias Local O O O 10 seg linearizer approx bias 1 operation Z iZ iZ H PV input bias O7 i i PV input bias ts Oe See aaa Oe v E aa PV input filter PV input filter Manual operation Control computation 1 Manual operation Control computation 2 Preset output Output limiter Preset output Output limiter Q d STOP RUN STOP RUN 15 V loop Retransmission oTi BE Nin OT2 oom power supply output Loop1 Loop2 9 control control i H 9 output output C RET2 Current or Relay Current or Relay Current Current Current Unavailable when control pulse terminals terminals pulse terminals terminals terminals terminals terminals output is current or pulse Bad and Gand A Aand Dand and Mand PV event output Time event output Instrument alarm Output am gt 6 EREE Extended contact output Instrument Time Time Time Time ae Pare alarm 1 event1 event2 event3 event4 C Terminal C Parameter Function gt Analog signal gt Cont
93. ameter map used as a guideline for setting parameters Briefly describes the functions of parameters In addition each parameter table has a User Setting column where you can record your setpoints when setting them in the controller Function description 6 2 Lists of Parameters and setpoint recording E Controllers Applicable to Dual loop Control The specification codes of the UP750 applicable to dual loop control are given in the table below UP750 50 UP750 51 E Regarding This User s Manual 1 This manual should be provided to the end user Keep an extra copy or copies of the manual in a safe place 2 Read this manual carefully to gain a thorough understanding of how to operate this product before starting operation 3 This manual describes the functions of this product Yokogawa Electric Corporation hereinafter simply referred to as Yokogawa does not guarantee the application of these functions for any particular purpose 4 Under absolutely no circumstances may the contents of this manual in part or in whole be transcribed or copied without permission 5 The contents of this manual are subject to change without prior notice 6 Every effort has been made to ensure that the details of this manual are accurate However should any errors be found or important information be omitted please contact your nearest Yokogawa representative or our sales office Media No IM 05E01B02 51
94. an S TM program pattern operation The controller begins control when the specified time has passed after power on O RH ON OFF rate ORL 1 digit to 105 0 100 0 high limit ORL ON OFF rate 5 0 to ORH 1 digit 0 0 low limit Starting time of 0 00 to 99 59 hour minute or minute second 0 00 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt The following parameters are for Loop2 PlD related Parameters Located in Main menu LP2 Submenu 1 PID 6 13 1 0H 1 0L Heating side output high limit in heating cooling control Output low limit Cooling side output high limit in heating cooling control Heating side limiter in heating cooling control 0 0 to 105 0 1 0L lt 1 0H 5 0 to 105 0 Cooling side limiter in heating cooling control 0 0 to 105 0 1 0L lt 1 0H SD shutdown Set in manual operation in 4 20 mA control output Output is 0 mA Heating cooling control 100 0 0 0 Heating cooling control 100 0 Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting P Proportional band Heating 0 1 to 999 9 of Loop2 PV input range 5 0 side proportional band In heating cooling control 0 0 to 999 9 in heating cooling control heating side on off control applies when 0 0 Integral time OFF 0 1 to 6000 sec 240 sec Heating side integral time in h
95. approximation 2 a9 Ten segment linearizer 2 input 9 66 7 to 105 0 of Loop2 PV input range 0 0 of Loop2 PV input range 2 09 Ten segment linearizer 2 output 9 66 7 to 105 0 of Loop2 PV input range span 66 7 to 105 0 of Loop2 PV input range when in ten segment linearizer approximation 0 0 of Loop2 PV input range span 0 0 of Loop2 PV input range when in ten segment linearizer approximation 2 a10 Ten segment linearizer 2 input 10 66 7 to 105 0 of Loop2 PV input range 0 0 of Loop2 PV input range 2 610 Ten segment linearizer 2 output 10 66 7 to 105 0 of Loop2 PV input range span 66 7 to 105 0 of Loop2 PV input range when in ten segment linearizer approximation 0 0 of Loop2 PV input range span 0 0 of Loop2 PV input range when in ten segment linearizer approximation 2 a11 Ten segment linearizer 2 input 11 66 7 to 105 0 of Loop2 PV input range 0 0 of Loop2 PV input range 2 b11 Ten segment linearizer 2 output 11 66 7 to 105 0 of Loop2 PV input range span 66 7 to 105 0 of Loop2 PV input range when in ten segment linearizer approximation 0 0 of Loop2 PV input range span 0 0 of Loop2 PV input range when in ten segment linearizer approximation 2 PMD Ten segment linearizer 2 mode 0 Ten segment linearizer biasing 1 Ten segment linearizer approximation 0 IM 05E01B02 51E 3rd Edition May 31 2006 00
96. arizer 1 input 10 66 7 to 105 0 of Loop1 PV input range 0 0 of Loop1 PV input range 1 610 Ten segment linearizer 1 output 10 66 7 to 105 0 of Loop1 PV input range span 66 7 to 105 0 of Loop1 PV input range when in ten segment linearizer approximation 0 0 of Loop1 PV input range span 0 0 of Loop1 PV input range when in ten segment linearizer approximation 1 a11 Ten segment linearizer 1 input 11 66 7 to 105 0 of Loop1 PV input range 0 0 of Loop1 PV input range 1 611 Ten segment linearizer 1 output 11 66 7 to 105 0 of Loop1 PV input range span 66 7 to 105 0 of Loop1 PV input range when in ten segment linearizer approximation 0 0 of Loop1 PV input range span 0 0 of Loop1 PV input range when in ten segment linearizer approximation 1 PMD Ten segment linearizer 1 mode 0 Ten segment linearizer biasing 1 Ten segment linearizer approximation 0 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 12 The following parameters are for Loop2 Operation related Parameters Located in Main menu LP2 Submenu PAR SC 1 Overshoot suppressing function Suppresses overshoots generated by abrupt changes in the target setpoint or by disturbances Hunting suppressing function Stable mode Suitable to stabilize the state of control when the load varies greatly or the target setpoint is changed Ena
97. band to 0 The controller splits the result of computation 0 to 100 into heating side and cooling side signals as described below e 0 to 50 of the computation result is presented as a 0 to 100 cooling side output e 50 to 100 of the computation result is presented as a 0 to 100 heating side output PV SP Communication PID computation Manual MV output 0 to 100 E Heating cooling computation 0 to 50 50 to 100 Cooling side Heating side output limiter output limiter M M Cooling side MV Heating side MV output output 0 to 100 0 to 100 Heating cooling control provides two methods in which either none of the heating and cooling side outputs are presented or both of the heating and cooling side outputs are presented as shown in the following figures Output Output 100 A Cooling side Heating side Cooling side Heating side output output output 7 i a 0 i 50 100 0 50 100 Dead band Dead band Value of control output before split into Value of control output before split into heating and cooling side outputs heating and cooling side outputs Precautions in Heating Cooling Control e Keep the ratio of the heating side proportional band P to the cooling side propor tional band Pc equal to or below 5 e f neither the heating side nor the cooling side is performing ON OFF control setting the integral time I or Ic o
98. bles to answer the wider characteristic changes compared with Response mode Hunting suppressing function Response mode Enables quick follow up and short converging time of PV for the changed target setpoint N w Note Use SUPER function SC 2 or 3 in PID control or PI control SUPER function 2 or 3 is not available in the following controls 1 ON OFF control 2 P control control for proportional band only 3 PD control control for proportional band and derivative item only 4 Heating cooling control Do not use hunting suppressing function when control processes with response such as flow or pressure control Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting AT Auto tuning OFF 0 No auto tuning OFF 0 1 Auto tuning for 1st group of PID 2 Auto tuning for 2nd group of PID 3 Auto tuning for 3rd group of PID 4 Auto tuning for 4th group of PID 5 to 8 Perform auto tuning on a group basis in the same way as 1 to 4 9 Performs auto tuning to all groups 1 to 8 SUPER function OFF 0 Disable OFF 0 BS PV input bias 100 0 to 100 0 of Loop2 PV input range span Used to correct the PV input value 0 0 of Loop2 PV input range span FL PV input filter OFF 0 1 to 120 sec Used when the PV input value fluctuates OFF 0 ORB ON OFF rate detection band 0 0 to 100 0 of Loop2 PV input range span 1 0 of Loop2 PV input range sp
99. bmenu Control output type selection OT1 UPMD OUT Control output cycle time CT1 UPMD OUT Analog output 1 type AO1 UPMD OUT Operating Parameters Function Parameter Main menu Submenu Preset output n PO LP1 n PID Output limiter n OL n OH LP1 n PID IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt E Control Output of Loop2 Control output of Loop2 OUTPUT2 selects the output type among the current output voltage pulse output and relay contact output signal Preset output value is output when the operation is stopped by key operation or contact input which takes priority over the manual operation Each function can be set by the following parameters Setup Parameters Function Parameter Main menu Submenu Control output type selection OT2 UPMD OUT Control output cycle time CT2 UPMD OUT Analog output 2 type AO2 UPMD OUT Operating Parameters Function Parameter Main menu Submenu Preset output n PO LP2 n PID Output limiter n OL n OH LP2 n PID E Contact Output PV event 1 is outputted via DO1 contact output 1 PV event 2 is outputted via DO2 contact output 2 Instrument alarm 1 is outputted via DO3 contact output 3 Time event 1 is outputted via DO4 contact output 4 Time event 2 is outputted via DO5 contact output 5 Time event 3 is outputted via DO6 contact output 6 Tim
100. coe i0 0 h 00 Heating cooling PV2 OUT display ___ Loop2 I pisP key DV1 trend scan 20sec I pisP key DV2 trend scan 20sec Allows the control output value to be changed during manual operation Deviation Trend display Loop1 For monitoring only Deviation Trend display For monitoring only Loop2 I pisP key PTN sed a Pattern display For monitoring only I nisp key TME 1 PVE 21 Event display For monitoring only ALM 3 Lo nisp key IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 2 Performing Canceling Auto tuning of Loop1 Perform auto tuning when you have finished creating program patterns Make sure the controller is in program RUN mode and in automatic AUTO mode before carrying out auto tuning See 4 7 Switching between RUN and RESET Modes to change to RUN or 4 8 Switching between AUTO and MAN of Loop1 to change to AUTO PID constants are obtained by using the current program setpoint value at the start of auto tuning A NOTE When on off control is being used auto tuning cannot be carried out Moreover do not perform auto tuning when controlling any of the following processes product quality Control processes with quick response such a
101. controller displays the PV input value of Loop2 PV2 the PID number PID being used the current setpoint of Loop1 SP1 the current setpoint of Loop2 SP2 the program pattern number PT selected the segment number SG for which operation is in progress the number of segments included in the selected program pattern the remaining time of the segment for which operation is in progress the current number of repetitions RCY and the total sum of repetitions Target SP Display Loop1 and Loop2 The PV input value of Loop1 appears on the PV display On the Setpoint display LCD the controller displays the program setpoint SP1 and final target setpoint TSP the program setpoint SP2 and final target setpoint TSP the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the program pattern name only displayed when setting the program pattern name using an optional parameter setting tool model LL100 E10 PV2 OUT Display Loop1 The PV input value of Loop1 appears on the PV display On the Setpoint display LCD the controller displays the PV input value of Loop2 PV2 the program pattern number PTNO the segment number SEGNO for which operation is in progress and the number of segments included in the selected program pattern and the control output value OUT IM 05E01B02 51E 3rd Edition May 31 2006
102. d 500 ms The sampling period of an auxiliary analog input signal is associated with the PV input s sampling period Input resistance About 1 MQ Input accuracy 0 3 1 digit of input span for 0 to 2 V DC 0 2 1 digit of input span for 0 to 10 V DC 0 375 1 digit of input span for 0 4 to 2 0 V DC 0 3 1 digit of input span for 1 to 5 V DC Under standard operating conditions 232 C 55 10 RH power frequency of 50 60 Hz IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 1 Installation gt 1 8 Loop Power Supply Power is supplied to a two wire transmitter 15 V DC terminals 49 45 A resistor 10 to 250 Q connected between the controller and transmitter converts a current signal into a voltage signal which is then read via the PV input terminal Supply voltage 14 5 to 18 0 V DC max 21 mA provided with a protection circuit against a field short circuit Retransmission Output Either PV program setpoint or control output is output Either the retransmission output or the loop power supply can be used with terminals e Number of outputs 1 or 2 terminals 49 45 terminals 46 7 e Output signal 4 20 0 20 20 4 or 20 0 mA DC where outputting signal levels of less than 0 mA is not feasible e Load resistance 600 Q or less e Output accuracy 0 1 of span 5 of span for 1 mA or less Under standard operating conditions 23 2 C 55 10 RH power frequency of 50 60 Hz Control Ou
103. display into view display appears at power on RST lamp ON MN SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the key for more than 3 seconds to call up the main menu PROG PROG programming _ main menu 3 Press the key once to display the main menu STUP STUP password input main menu unre oo Fe mone ose lf ILS 4 Press the key once to display the main menu PARA PARA setup parameter SETUP main menu mope vise 7 II x WPT Node RUN reser 5 Press the key once to display the main menu UPMD UPMD UP750 configuration SETUP main menu ure oo Ca Moes ILE Cra fE IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt 6 Press the key once to display the submenu MD MD UP mode set SETUP sub menu A RESET Fe move oise Zz RUN
104. dth from which the degree of PV input tracking is judged Await time is the length of time that elapses until the PV input enters the wait zone The program progresses if the PV input fails to re enter the wait zone within the wait time When the program is in wait state the time setpoints of Segment Time and Time Event parameters temporarily cease to be passed At this point the output based on the Time Event parameter is retained IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 1 4 Operations This chapter describes key entries for operating the controller For operations using external contact inputs see 1 5 Terminal Wiring Diagrams If you cannot remem ber how to carry out an operation during setting press the ps key no more than four times This brings you to the display operating display that appears at power on 4 1 Monitoring purpose Operating Displays Available during Operation The monitoring purpose operating displays available during operation include those for controllers of Dual loop and Dual loop position proportional control and those for controllers of Dual loop heating cooling control The Process Variable PV display always shows the value of PV input E Operating Displays for Dual loop and Dual loop Position Proportional Control PV2 SP TM RCY Display The PV input value of Loop1 appears on the PV display On the Setpoint display LCD the
105. e User Setting Al nstrument alarm 1 setpoint Allows alarm action to be set irrespective of the program A2 nstrument alarm 2 setpoint PV alarm SP alarm 100 0 to 100 0 of PV input range Deviation alarm 100 0 to 100 0 of PV A3 nstrument alarm 3 setpoint input range span Output alarm 5 0 to 105 0 A4 nstrument alarm 4 setpoint PV high limit SP high limit alarm 100 0 of PV input range Deviation alarm 0 0 of PV input range span Other PV SP low limit alarm 0 0 of PV input range Output high limit alarm 100 0 Output low limit alarm 0 0 The following parameters are for Loop1 Operation related Parameters Located in Main menu LP1 Submenu PAR Parameter Symbol AT Name of Parameter Auto tuning Setting Range and Description OFF 0 No auto tuning 1 Auto tuning for 1st group of PID 2 Auto tuning for 2nd group of PID 3 Auto tuning for 3rd group of PID 4 Auto tuning for 4th group of PID 5 to 8 Perform auto tuning on a group basis in the same way as 1 to 4 9 Performs auto tuning to all groups 1 to 8 Initial Value OFF 0 User Setting SC SUPER function OFF 0 Disable 1 Overshoot suppressing function Suppresses overshoots generated by abrupt changes in the target setpoint or by disturbances 2 Hunting suppressing function Stable mode Suitable to stabilize the state of control when the load varies
106. e If a password is set the setup parameters cannot be displayed without entering the correct password SELECT Display Parameters Located in Main menu CONF Submenu CSEL Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting SELECT display 1 OFF 0 101 to 1023 OFF 0 C S1 registration C S2 SELECT display 2 registration C S3 SELECT display 3 registration C S4 SELECT display 4 registration C S5 SELECT display 5 registration Select the desired parameter from among the operating and setup parameters then register the number D register No accompanying that parameter For example registering 231 for C S1 allows you to change instrument alarm 1 setpoint in operating display Numbers for registering instrument alarm SP parameter for operating display Instrument alarm 1 setpoint 231 Instrument alarm 2 setpoint 232 Instrument alarm 3 setpoint 233 Instrument alarm 4 setpoint 234 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt 6 Parameters gt Contact Output Registration Parameters Located in Main menu CONF Submenu DO 6 25 DO3 DO4 DO5 Parameter Name of Parameter Symbol DO Relay output flag registration for DO1 DO2 Relay output flag registration for DO2 Relay output flag registration for DO3 Open collector transistor output flag registration for DO4 Op
107. e event 4 is outputted via DO7 contact output 7 IM 05E01B02 51E 3rd Edition May 31 2006 00 7 8 lt Toc gt E Extended Contact Output When contact input output extension module is connected PV event contact and time event is output to expended contact output R151 to R158 R251 to R258 lt 7 Function Block Diagram and Descriptions gt Contact output Output configuration 1 Function R151 2 Relay O C PV event 3 output R152 2 Relay O C PV event 4 output R153 2 Relay O C Time event 5 output R154 2 Relay O C Time event 6 output R155 2 Relay O C Time event 7 output R156 2 Relay O C Time event 8 output R157 2 Relay O C Time event 9 output R158 2 Relay O C Time event 10 output R251 3 Relay O C PV event 5 output R252 3 Relay O C PV event 6 output R253 3 Relay O C Time event 11 output R254 3 Relay O C Time event 12 output R255 3 Relay O C Time event 13 output R256 3 Relay O C Time event 14 output R257 3 Relay O C Time event 15 output R258 3 Relay O C Time event 16 output 1 The sign O C stands for open collector output transistor output 2 The first of contact input output extension module 3 The third of contact input output extension module E Retransmission Output PV program setpoint or control output can be output to retransmission output 1 OUT PUTS Retransmission output 2 OUTPU
108. e than 3 seconds This returns you to the display shown at power on figure below mM i SP 0 0 C AICA PTNO 0 SEGNO 0 0 eama en TM RCY 0 0 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 1 3 Programming This chapter explains how to create programs by citing specific examples Create user programs by referring to the given programming examples Use the parameter map included in 3 5 Program Parameter Map in order to further familiarize your self with the required operations Be sure to carry out the settings instructed in 2 Initial Settings before beginning any of the tasks discussed in this chapter 3 1 Overview of Program Patterns E Programming Overview The programming example given here demonstrates how to do the tasks outlined below 1 Program the controller to start program operation of Loop1 at 25 C and raise the temperature up to 80 C in 20 minutes And program the controller to start program operation of Loop2 at 0 C and raise the temperature up to 60 C in 20 minutes 2 When the temperature of Loop1 reaches 80 C keep it at this level for 80 minutes And when the temperature of Loop2 reaches 60 C keep it at this level for 80 minutes 3 Finally Loop1 and Loop2 lower the temperature to 0 C in 10 minutes Event output e Seta deviation of 5 C on both the positive a
109. eating cooling control D Derivative time OFF 0 1 to 6000 sec 60 sec Heating side derivative time in heating cooling control Output high limit 5 0 to 105 0 100 1 MR Manual reset 5 0 to 105 0 enabled when integral time 1 1 is OFF The manual reset value equals the output value when PV SP is true For example if the manual reset value is 50 the output value is 50 when PV SP becomes true 50 0 1 H ON OFF control hysteresis Heating side ON OFF control hysteresis in heating cooling control In ON OFF control 0 0 to 100 0 of Loop2 PV input range span Hysteresis can be set in the program setpoint when the controller is performing ON OFF control ON OFF control 0 5 of Loop2 PV input range span Heating cooling control 0 5 1 He control hysteresis Point of ON OFF action Output Program setpoint y On j Hysteresis Z TEREE PV value gt D R Direct reverse action REVERSE 0 reverse action DIRECT 1 direct action REVERSE 0 i switching Control output Deviation PV SP Pc Cooling side 0 0 to 999 9 of Loop2 PV input range 5 0 proportional band Cooling side ON OFF control applies when 0 0 Ic Cooling side integral OFF 1 to 6000 sec 240 sec time De Cooling side derivative OFF 1 to 6000 sec 60 sec time Cooling side ON OFF 0 0 to 100 0 0 5 IM 05E01B02 51E 3rd Edition May 31 2006 00
110. ed contact output z e666 Ha 1 PV 2 Instrument s Time 4 event 1 event 2 alarm 1 Times event 2 O Terminal Legend Analog signal C Parameter ee gt Contact signal Function IM 05E01B02 51E Time Time event3 event 4 3rd Edition May 31 2006 00 lt 7 Function Block Diagram and Descriptions gt 7 4 Functions and Parameters for Dual loop control in Initial State Functions and parameters in initial state are given in the tables below For details on each parameter refer to 6 2 Lists of Parameters E PV Input of Loop1 PV input of Loop1 INPUT1 is a universal input which can receive signals from thermo couple RTD or DC voltage signals The controller is capable of biasing square root extraction first order lag computation filtering ten segment linearizer approximation and ten segment linearizer biasing on input signals Each function can be set by the following parameters Setup Parameters Function Parameter Main menu Submenu Input selection IN1 UPMD IN Unit selection UNI1 UPMD IN Analog input range conversion RH1 RL1 SDP1 SH1 SL1 UPMD IN Analog input bias A BS1 CMLP AIN Square root extraction A SR1 A LC1 CMLP AIN Analog input filter A FL1 CMLP AIN Operating Parameters Function Parameter Main menu Submenu Ten segment linearizer mode 1 PMD PYS1 None Ten segment linearizer approximation b
111. eeeeeeeeeeseneeeeees 7 A2 size User s Manual Reference CD ROM version ccccseeeeeesteeeeees 1 Using an optional custom computation building tool Model LL200 E10 that runs on a personal computer you can build a variety of computations e g four arithmetic operations logical operations ten segment linearizer computa tions temperature correction factor computations and pressure correction factor computations to be applied to the controller s I O signals IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 1 1 2 Howto Install A NOTE To install the controller select a location where 1 AUN oAOonNnon no one may accidentally touch the terminals mechanical vibrations are minimal corrosive gas is minimal temperature can be maintained at about 23 C and the fluctuation is minimal no direct radiant heat is present no magnetic disturbances are caused Installation gt 1 2 i a 150mm j gt 150mm 150mm oe 150mm v no wind blows against the terminal board reference junction compensation element no water is splashed no flammable materials are around Never place the controller directly on flammable items or equipment If the controller has to be installed close to flammable items or equipment be sure to provide shielding panels all around the controller at least 150 mm away from every side the panels should be made of either 1
112. eeeseeseseeeeneeeeeeeeeseaeseseeenseeeeeeeeas 3 13 3 5 Program Parameter Map cccessecceeeseeeeeeeeeeeeeeseeeeeenseeeeeenseeeeeenseeeeeenseeeeeenss 3 16 3 6 Lists of Program Parameters ccceseececeeeeeeeeesneeeeeenenseeesneeseesneeseeesnenseeeenes 3 18 3 7 Program Pattern Setup Charts s ccsseccsseeeesseesseeseseeeenseeeseeeesseeseseeeenenenees 3 23 3 8 Explanation of Program Functions cccccsseeeesseeeeeseeeeeeeeseeeeenseeeeenseeeeenees 3 26 4 Op rationS oases scat enencevesetesasecencacucesesacnaedesxusntbisanaalnsnnseeddansdsumacasaseason 4 1 4 1 Monitoring purpose Operating Displays Available during Operation 4 1 4 2 Performing Canceling Auto tuning Of LOOP sccsstessteeeseeesseeeeeteeeeteeeeees 4 6 4 3 Performing Canceling Auto tuning Of LOOP2 csccsssssseeeseeeneeeeeeeeeeeteeesees 4 8 4 4 Setting PID Manually Of LOOP 1 cceccceeceseseeeseeeenneeenseeeeeneeeseaesneeeeeseeeeeeeeess 4 9 4 5 Setting PID Manually Of LOOP2 cccseeeeseeeeeeeeeseeeesneeeneeeeseeeeseaeseseenenseeneees 4 11 4 6 Selecting the Program Pattern Number PT NO s ccseeesseeesseeeeseeeeeeeea 4 12 4 7 Switching between RUN and RESET Modes cssccseeeeseeeeseeeeeeeeeseeeeas 4 13 4 8 Switching between AUTO and MAN Of LOOf 1 ccsecsseceseeeeseeeeseeeeseeeeeeeees 4 14 4 9 Switching between AUTO and MAN Of LOOp2 csccsstceseeeseeeeseeeeeeeeeeees 4 15 IM 05E01B02 51E 3rd Edit
113. en collector transistor output flag registration for DO5 DO6 Open collector transistor output flag registration for DO6 DO7 Open collector transistor output flag registration for DO7 Setting Range and Description The following setpoints are registration numbers for dual loop control only 5705 PV event 1 output 5706 PV event 2 output 5689 Instrument alarm 1 output 5129 Time event 1 output 5130 Time event 2 output 5131 Time event 3 output 5133 Time event 4 output See External contact output in 1 5 Terminal Wiring Diagrams R151 R151 output flag registration R158 R251 R162 tees Isa maa Riga a Riss eee pice ae Ais R158 output flag registration R251 output flag registration R258 Ra52 r Z masa R254 acts R255 goats R256 reacts R257 facie R258 output flag registration For contact input output module 1 See Green series communication manual chapter 7 Input Output Extension 5707 PV event 3 output 5709 PV event 4 output 5134 Time event 5 output 5135 Time event 6 output 5137 Time event 7 output 5138 Time event 8 output 5145 Time event 9 output 5146 Time event 10 output For contact input output module 2 See Green series communication manual chapter 7 Input Output Extension 5710 PV event 5 output 5711 PV event 6 output 5147 Time event 11 output
114. er off None a for abnormal Note 1 PV display 2 Setpoint display 3 Display showing the PV of the corresponding loop The operation status and remedies after a power failure differ with the length of power failure time Instantaneous Power Failure of 20 ms or less A power failure is not detected Normal operation continues Power Failure of about 2 seconds or less The following show effects caused in settings and operation status Alarm action Continues Alarm with standby function will enter standby status Settig parameter Set contents of each parameter are retained Auto tuning Cancelled Control action Action before power failure continues IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 4 Power Failure of more than about 2 seconds The following show effects caused in settings and operation status Alarm action Continues Alarm with standby function will enter standby status Setting parameter Set contents of each parameter are retained Auto tuning Cancelled Control action Differs with setting of setup parameter R MD restart mode R MD setting Control action after recovery from power failure CONT Continues action before power failure Factory set default MAN Outputs preset output value PO as control outpu
115. eration Control computation 1 Manual operation Control computation 2 MAN A M1 Heating Cooling computation Heating side output limiter Cooling side output limiter MAN AUTO AIM2_ Heating Cooling computation Heating side output limiter Cooling side output limiter Heating Cooling side Heating side Cooling side i side preset preset output preset output preset output 5 STOP RUN switching Ooo nS O a EAA O A O a SSEEEES p STOP RUN switching 15 V loop Retransmission OTi OTI OT2 OT2 power supply ee Heating side Cooling side Heating side Cooling side output i output output i output i _RET2 Z m RETI ae Relay Relay Transistor Current or pulse Relay Current or Current or pulse Relay Current Current Current terminals terminals terminals transistor terminals terminals terminals terminals terminals Bad QandO Mand and and Band and BMand 1 Unavailable when control 2 3 A 5 output is current or pulse Unavailable when cooling side PV event output Time event output Instrument alarm ill output of Loop2 is relay Unavailable when cooling side output of Loop is relay Unavailable when cooling side output of Loop is transistor Unavailable when cooling side output of Loop2 is transistor Extend
116. erature 25 to 70 C Temperature change rate 20 C h or less Humidity 5 to 95 RH no condensation allowed Effects of changes in operating conditions Effects from changes in ambient temperature Onvoltage or thermocouple input 1 V C or 0 01 of F S C whichever is larger On auxiliary analog input 0 02 of F S C OnRTD input 0 05 C C ambient temperature or less On analog output 0 05 of F S C or less Effects from power supply fluctuation within rated voltage range Onremote input 1 wV 10 V or 0 01 of F S 10 V whichever is larger On analog output 0 05 of F S 10 V or less IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 1 Installation gt 1 13 1 5 Terminal Wiring Diagrams A NOTE Do not use unassigned terminals as relay terminals Terminal wiring diagrams are shown on and after the next page IM 05E01B02 51E 3rd Edition May 31 2006 00 AtS c0a 0390 WI
117. es 3 WTM See User s Manual Reference CD ROM version for more information 4th group of wait zones 4 WZ1 4th group of wait times 4 WTM 5th group of wait zones 5 WZ1 5th group of wait times 5 WTM Program time unit TMU Number of repetitions RCY Segment setting method SEG T Start of repetition segment number RST End of repetition segment number REN IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt Unit 3 3 lt 3 Programming gt 9 A r Maximum value of PV input range RH1 RH2 1 100 i 100 80 C j y a f Loop1 Minimum value of PV input range RL1 RH2 0 Segment No Final target setpoint 2 TSP2 lt Loop2 gt Segment time TIME TM RT for both Loop1 and Loop2 PID number PID Note Event number EV1 PV event type TY1 on time of time event ON1 PV event setpoint PE1 off time of time event OFF1 Event number EV2 PV event type TY2 on time of time event ON2 PV event setpoint PE2 off time of time event OFF2 Event number EV3 PV event type TY3 on time of time event ON3 PV event setpoint PE3 off time of time event OFF3 Event number EV4 PV event type TY4 on time of time event ON4 PV event setpoint PE4 off time of time event OFF4 Event number EV5 PV event type TY5 on time of time event ON5 PV event setpoint PE5 off time of time event OF
118. eseces es key L SEG SEGno input PROG PRG 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 TSP1 Final Glen TSP2 Final Bie Gaa TIME segment tme TR RT segmen ime PID PID group number EVn Event number ONn ime event OFFn tme event TYn PV event type PEn PV event setpoint JC Junction code 1 1 1 1 TIME is shown when the Segment Setting Method SEG T parameter is set using a time setpoint TM RT is shown when the Segment Setting Method SEG T parameter is set using a ramp grade setpoint The controller is factory set to show TIME The parameter PID is shown for segment PID parameters when the setup parameter ZON is set to 0 n 1to8 If EVn 1 to 16 then this parameter refers to time events 1 to 16 If EVn 21 to 28 then this parameter refers to PV events 1 to 8 A key or TZ key key or key MENU SEGno input SEG PROG PRG key Final target setpoint TSP1 of Loop1 Final target setpoint TSP2 of Loop2 Time set TIME segment time Ramp set TR RT segment time PID PID group number EVn Event number On time of ONn time event Off time of OFFn ti
119. ess the 4 or X key to change the setpoint Pv2 50 0 C PID 1 1 Ca move DISP jiza atl SP1 30 0 PT 1 n gt SP2 200 C SG 1 pTM 0h20 RCY 0 0 4 Press the The question mark changes to C PID 1 1 Pv2 50 0 C MODE os PRIA gt gt SP1 30 0 C PT i WPT noa AUN reser p SP2 20 0 C SG 1 pTM 0h20 RCY 0 0 How to Change the Target Setpoint in the Segment being in Operation 1 Set the program operation in the hold mode 2 Change the target setpoint of the corresponding segment of operation program on the program parameter setting display 3 When the hold mode of program operation is disabled the controller resumes the control toward the changed target setpoint Note To perform the above specify programming by setting segment times for segment setting method SEG T setup parameter and do not change the hold SP and hold time on the operating display in HOLD mode IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 22 4 14 Executing the Advance Function The following operating procedure advances the controller from segment 1 to segment 2 If you execute the advance function during hold mode operation the hold mode is disabled
120. et SP Hysteresis lt gt Deviation high Open unlit Closed lit limit s PV m gt Deviation setpoint Target SP Deviation within high and low limits Hysteresis Cigggg Hysteresis gt it lt gt Open Open unlit unlit A a ry PV Deviation setpoint Ta rget SP Hysteresis lt Deviation low Closed lit i Open unlit Deviation setpoint T m PV Target SP Hysteresis lt De energized on deviation high Cin t N eviation limit alarm PV m gt setpoint Target SP Hysteresis Closed lit Open unlit SP Alarm setpoint Hysteresis Closed lit lt gt Open unlit Alarm setpoint SP De energized on PV high limit De energized on PV low limit Output high limit Output low limit Hysteresis gt Closed 5 unlit i Open lit PV Alarm setpoint Hysteresis lt gt oren oo fT y A Alarm setpoint PV Hysteresis Closed lit Open unlit Output value Alarm setpoint Hysteresis Closed lit lt gt Open unlit A Alarm setpoint Output value Program Parameters Parameters for Editing Programs Located in Main menu PROG Submenu EDIT Symbol on Name of Parameter Setting Range and Description Initial Value User PV Display Saina mre Number of remaining Read only m L unused segments ALL S oO
121. eter is set at 12 4 If you hold down the J key with the heating side output under manipulation i e cooling side output C1 0 0 the heating side output H1 decreases If the output H1 falls below 24 8 the cooling side output C1 begins to increase from 0 0 If you keep the v key held down longer and the output C1 rises above 24 8 the output H1 goes to 0 0 and you enter the state of manipulating the cooling side output Output 12 4 0 12 4 Cooling side Heating side manipulated output manipulated output DB 12 4 Change in manipulated output when the dead band is negative IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 18 4 11 Manipulating Control Output during Manual Operation of Loop2 A NOTE Control output cannot be changed if the controller is in the RESET mode In this case the preset output value operating parameter PO will be output A control output value is linked with a display value changed using the YJ or La that the control output changes as displayed without requiring the key key Note 1 Bring manual operating display into view For switching to manual operation see 4 9 Switching between AUTO and MAN of Loop2 MAN2 lamp ON 1 LLLI 2H me oe Pv 50 0 C pore IA PTNO 1 SEGNO 1 3 some OUT2 30 0
122. etween contact input terminals and from com munication terminals Isolated from other input output terminals and internal circuit Relay contact output terminals Not isolated between relay contact outputs Isolated from other input output terminals and internal circuit IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 1 Installation gt 1 12 Transistor contact output terminals Not isolated between transistor contact outputs Isolated from other input output terminals and internal circuit RS 485 communication terminals Not isolated from contact input terminals Isolated from other input output terminals and internal circuit Power terminals Isolated from other input output terminals and internal circuit Grounding terminals Isolated from other input output terminals and internal circuit Environmental Conditions Normal operating conditions Ambient temperature 0 to 50 C 40 C or less for side by side close installation Temperature change rate 10 C h or less Ambient humidity 20 to 90 RH no condensation allowed Magnetic field 400 A m or less Continuous vibration at 5 to 14 Hz Full amplitude of 1 2 mm or less Continuous vibration at 14 to 150 Hz 4 9 m s or less Short period vibration 14 7 m s 15 seconds or less Shock 147 m s or less 11 ms Installation height Height above sea level of 2000 m or less Warm up time 30 minutes or more after power on Transportation and storage conditions Temp
123. f one side to 0 results in the Integral Time parameters of both sides being set to OFP irrespective of the integral time setting of the other side IM 05E01B02 51E 3rd Edition May 31 2006 00 Blank Page lt Toc gt lt 7 Function Block Diagram and Descriptions gt 7 1 7 Function Block Diagram and Descriptions This chapter contains the function block diagrams for Dual loop control Dual loop heating cooling control For details on these function block diagrams refer to the descriptions mentioned later IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt 7 2 E Function Block Diagram for Dual loop Control ce PV l Extended Contact input Extended m PV INPUT LEIMINAS contact input i contact input NpUt termina s and P P and RDI104 to 108 i RDI101 to 103 INPUT1 i S l l INPUT2 iZ D Hold operation when __ Program i 28 RDO changes Input selection pattern selection o Q amp i o Qi g 9 fromOFFtoON Input selection l j 52i Bio amp Statofadvance operation l z y ioz io iooQ pi a Unit selection zg Te z S when RDI102 changes Unit selection Analog input range conversion ened 2 i 91S 3 fromOFFtoON An
124. f the PV input range and within the given reference deviation bandwidth 3 The controller uses the PID constants of the group number set in PID group number GRP PV input value Maximum value of A PV input range i i i eT RH1 RH2 ae L Fae eee eer eee nar a a Reference vo ue 2 ee deviation RDV Reference 2 t _deviation RDV Reference point 1 1 RP1 Program setpoint 3 Minimum value of 4 PV input range Segment 1 Segment 2 RL1 RL2 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 32 E Retaining the End of Program State Hold mode End This function keeps the controller in the same state as when program operation was completed When in hold operation the controller retains its states of control output and event output To cancel hold operation use either key operation or external contact input When the hold operation is cancelled the control output is set to 0 or OFF and the event output is set to OFF To retain the end of program state set the Junction Code program parameter of the seg ment in question to 1 Setpoint Time E Suspending the Progress of a Program Wait Function When a running program moves from one segment to another the wait function places the program in a wait stand by state by using a wait zone and a wait time until any deviation is cancelled A wait zone is a deviation bandwi
125. fore setting programs in the controller Filling in the chart makes it easier for you to input program data into the controller See 3 7 Program Pattern Setup Charts In the following chart fill in the fields with bold face borders 1 Maximum value of PV input range Setpoint of the Maximum Value of PV Input Loop1 and Loop2 Range RH1 RH2 setup parameter 2 Minimum value of PV input range Setpoint of the Minimum Value of PV Input Loop1 and Loop2 Range RL1 RL2 setup parameter 3 PV input unit Setpoint of the PV Input Unit UNI1 setup parameter Program time unit Setpoint of the Program Time Unit TMU setup parameter 5 Segment setting method Setpoint of the Segment Setting Method SEG T setup parameter 6 Starting target setpoint Setpoint of the Starting Target Setpoint SSP1 SSP2 program parameter of Loop1 and Loop2 Start code Setpoint of the Start Code STC program parameter 8 Final target setpoint Segment time Events PV event and Time event and Junction code Setpoint of each program parameter 9 Draw the program pattern Starting target setpoint 1 SSP1 Starting target setpoint 2 SSP2 6 0 C lt Loop2 Start code STC 1st group of wait zones 1 WZ1 lt Loop1 1st group of wait times 1 WTM 2nd group of wait zones 2 WZ1 2nd group of wait times 2 WTM 3rd group of wait zones 3 WZ1 3rd group of wait tim
126. gnal 0 4 to 2 V or 1 to 5 V Upscale downscale and off can be specified For standard signal burnout is determined to have occurred if it is 0 1 V or less Input bias current 0 05 pA for TC or RTD b terminal Measurement current RTD About 0 13 mA Input resistance 1 MQ or more for thermocouple or mV input About 1 MQ for DC voltage input Loop2 PV input of 0 00 to 1 25 V range is about 8 0 Allowable signal source resistance 250 Q or less for thermocouple or mV input Effects of signal source resistance 0 1 uV Q or less 2 KQ or less for DC voltage input Effects of signal source resistance About 0 01 100 Q Allowable wiring resistance for RTD input Maximum 150 Q wire Conductor resistance between three wires should be equal However 10 Q wire for a maximum range of 150 0 to 150 0 C Wire resistance effect 0 1 C 10 0 Allowable input voltage 10 V DC for thermocouple mV or RTD input 20 V DC for DC voltage input Noise rejection ratio 40 dB 50 60 Hz or more in normal mode 120 dB 50 60 Hz or more in common mode Reference junction compensation error 1 0 C 15 to 35 C 1 5 C 0 to 15 C 35 to 50 C Applicable standards JIS IEC DIN ITS 90 for thermocouples and RTD Auxiliary Analog Input Signals Available only for controllers with auxiliary analog input terminals Number of inputs 1 terminals 1 2 Input type Settable in a range of 0 2 0 10 0 4 2 0 or 1 5 V DC Sampling period 100 200 an
127. group of PID parameters is as follows Since region 1 is within the deviation range the controller uses the 1st group of PID parameters Since region 2 is outside the deviation range the controller uses the PID parameters of the number selected in PID group number GRP PV input value Maximum value of Loop1 PV input range RH1 Reference deviation RDV Reference deviation RDV A slope is set to vary the program setpoint Target setpoii nt a i Minimum value of Loop PV input range RL1 Segment 1 Segment 2 OFF 0 Disable 0 0 to 100 0 of Loop1 PV input range span RP2 Zone PID of Loop2 0 0 to 100 0 of Loop2 PV input range 100 0 of reference point 1 Note that 1 RP2 2 RP2 lt 3 RP2 4 RP2 lt 5 RP2 S 6 RP2 Loop2 PV Sets reference points at which switching is carried out between groups input range of PID constants according to the given temperature zone You can set 2 R Po Zone PID of Loop2 a maximum of six reference points and therefore a maximum of seven reference point 2 temperature zones Zone PID of Loop2 The example below sets reference points 1 and 2 to provide 3 zones to 3 R P2 reference point 3 switch PID constants automatically A A Maximum value of 4 RP2 Zone PID of Loop2 Loop2 J reference point 4 PV mo ae seuegegs pi ERTE Ra EEEE Zone 3 Setpoint The controller is operated with Ni the 3rd group of PID constants Zone 2 The co
128. gt 1 10 Safety and EMC Standards Safety Complies with IEC EN61010 1 CE approved by C22 2 No 61010 1 ap proved by UL508 Installation category CAT II Pollution degree 2 IEC EN61010 1 C22 2 No 61010 1 Measurement category CAT IEC EN61010 1 Rated measurement input voltage 10V DC max across terminals 300V AC max across ground Rated transient overvoltage 1500V Note Note It is a value on the safety standard which is assumed by IEC EN61010 1 in Measurement category and is not the value which guarantees an apparatus perfor mance measurements within Measurement categories Il III and IV A This equipment has Measurement category therefore do not use the equipment for CAUTION Measurement category Description Remarks CAT I For measurements performed on circuits not directly connected to MAINS CAT I For measurements performed on circuits directly connected to the low voltage installation Appliances portable equipments etc CAT I For measurements performed in the building installation Distribution board circuit breaker etc V CAT IV For measurements performed at the source of the low voltage installation Overhead wire cable systems etc Cable 0 T I e A Outlet a Ot 1H EMC standards Complies with EN61326 EN61000 3 2 EN61000 3 3 and EN55011 CE AS NZS 2064 compliant C Tick Class A G
129. hen PV SP becomes true 50 0 1 H ON OFF control hysteresis Heating side ON OFF control hysteresis in heating cooling control In ON OFF control 0 0 to 100 0 of Loop1 PV input range span Hysteresis can be set in the program setpoint when the controller is performing ON OFF control ON OFF control 0 5 of Loop1 PV input range span Heating cooling control 0 5 1 Hc control hysteresis Point of ON OFF action Output Program setpoint T On j Hysteresis A EREE PV value D R Direct reverse action REVERSE 0 reverse action DIRECT 1 direct action REVERSE 0 z switching Control output Deviation PV SP Pc Cooling side 0 0 to 999 9 of Loop1 PV input range 5 0 proportional band Cooling side ON OFF control applies when 0 0 Ic Cooling side integral OFF 1 to 6000 sec 240 sec time De Cooling side derivative OFF 1 to 6000 sec 60 sec time Cooling side ON OFF 0 0 to 100 0 0 5 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 9 Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting DB Dead band In heating cooling control 100 0 to 50 0 3 0 e In heating cooling control When setting any positive value there is a region where none of the heating and cooling side output is presented when setting any negative value there is a region where both
130. hown in the figure below the controller uses one group of PID constants over the range from the minimum value to the maximum value of the PV input range Program setpoint Maximum value of a PV input range gt Minimum value of RH1 RH2 O PV input value PV input range RL1 RL2 Segment 1 Segment 2 gt 1st group of PID constants lt Controller Settings gt Configure the 1st group of PID constants 1 P 1 1 and 1 D operating parameters IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 30 Selection of PID Constants when the Control Range is Split into Three Zones As shown in the figure below three zones are set for the controller to automatically switch from one group of PID constants to another Two zones can also be set for the controller to switch between two groups of PID constants 1 The controller uses the 1st group of PID constants if the PV input value is within the zone set off by the minimum value of the PV input range and reference point 1 2 The controller uses the 2nd group of PID constants if the PV input value is within the zone set off by reference point 1 and reference point 2 3 The controller uses the 3rd group of PID constants if the PV input value is within the zone set off by reference point 2 and the maximum value of the PV input range Maximum value of PV input range 2 2 2 norte sae eee eee RH1
131. i 1 Setpoint for local mode operation 1 of Loop2 4 MENU PROG PRG 2 p SEGno input PID group number for A local mode operation s H Local event 21 i type H EEE TAON 1 Local event 21 H setpoint 1 Local event 22 type 1 s Local event 22 i setpoint hl Starting target P F A 1 SSP1 setpoint of Loop1 ocal event 1 1 type H 1 Starting target H SSP2 setpoint of Loop2 Local event 23 1 setpoint f eo oe ec Local event 24 i iai oe type i Local event 24 setpoint STC Start code i Local event 25 e type i va 1 Local event 25 pass setpoint 4 A 1 i Local event 26 g Tat i type 1 i st group oi yP A 1 WZ1 wait zones Local event 26 1 1 P setpoint H st group of 1 WT M wait times Local event 27 H nd type 1 i nd group of ui H 2 WZ1 wait zones Local event 27 1 i H k 2nd group of Sepon i 2 WTM walt tines Local event 28 i type 3rd group of d 3 WZ1 wait zones Local event 28 T setpoint A 3rd group of A 3 WTM wait times ETA r t 4th group of i i 4 WZ1 wait zones ey 4th group of A 4 WTM wait times The parameter PID is shown for segment PID parameters when the setup parameter 1 5 WZ1 Sth group of ZON is set to 0 wait zones H 5th group of i 5 WTM wait times ei Number of RCY repetitions i Start of repetition RST segment number i 3 End of repetition H REN segment number 1 eueedecuscuccen
132. ialize the registered operating setup paraemters Check that they are correct If any of them has been changed to its initial value set it to a required value AN CAUTION 1 Bring the operating display into view display appears at power on RST lamp ON Tr neas M ara o J mone oise A S P 0 0 C wernoa Fon ESET PTNO 0 SEGNO 0 0 TM RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the key for more than 3 seconds 5 Press the V key once to display the main to call up the main menu PROG menu UPMD PROG UPMD programming UP750 configuration main menu SETUP main menu 3 Press the key once to display the main menu STUP STUP password input main menu amp Mone oise lt 7 WPT od Run REs 4 Press the key once to display the main menu PARA setup parameter SETUP main menu mone pise z WPT Run REseT oo ra Ca Jo
133. iasing 1 a1 to 1 a11 1 61 to 1 611 PYS1 None PV input bias BS LP1 PAR PV input filter FL LPI PAR Note PV input bias BS and PV input filter FL among the operating parameters are used as bias and filter when normal operation Analog input bias A BS1 and analog input filter A FL1 among the setup parameters are used when PV correction value is decided in advance IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt 7 5 E PV Input of Loop2 PV input of Loop2 INPUT2 is a universal input which can receive signals from thermo couple RTD or DC voltage signals The controller is capable of biasing square root extraction first order lag computation filtering ten segment linearizer approximation and ten segment linearizer biasing on input signals Each function can be set by Setup Parameters the following parameters Function Parameter Main menu Submenu Input selection IN2 UPMD IN Unit selection UNI2 UPMD IN Analog input range conversion RH2 RL2 SDP2 SH2 SL2 UPMD IN Analog input bias A BS2 CMLP AIN Square root extraction A SR2 A LC2 CMLP AIN Analog input filter A FL2 CMLP AIN Operating Parameters Function Parameter Main menu Submenu Ten segment linearizer mode 2 PMD PYS2 None Ten segment linearizer approximation biasing 2 a2 to 2 a22 2 62 to 2 b22 PYS2 None PV input bias BS LP2 PAR PV inp
134. igh limit de energized no stand by action 10 PV low limit de energized no stand by action See the next page for details on other alarm types PEn PV event setpoint PV SP alarm 100 0 to 100 0 of PV input PV SP high limit alarm 100 0 of range PV input range Deviation alarm 100 0 to 100 0 of PV Deviation alarm 0 0 of PV input input range span range span Output value alarm 5 0 to 105 0 Other PV SP low limit alarms 0 0 of PV input range Output high limit alarm 100 0 Output low limit alarm 0 0 Program Parameters Junction Code Parameter Located in Main menu PROG Submenu PRG Parameter Symbol Name of Parameter Setting Range and Description Initial Value User Setting JC Junction code 0 Switching for continuation 1 Hold on switching the controller holds the end of segment setpoint when the segment is completed to perform control 2 Local mode end the controller switches to a local setpoint when the segment is completed 11 to 15 Wait during switching between segments see the CD ROM version user s manual 21 to 25 Wait within a segment interval see the CD ROM version user s manual INSERT Allows a segment to be added to the end of a specified segment DELETE Allows a specified segment to be deleted 101 to 199 Linked to patterns 1 to 99 For example registering 102 for the end of segment JC allows
135. igit for a temperature range from 100 C to 200 C Note 3 Only used for PV input of Loop2 IN2 To receive a 4 20 mA DC signal select a standard signal of 1 to 5 V DC and connect it to a 250 Q resistor This resistor is optional Model X010 250 2 resistor with M3 5 crimp on terminal lugs IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 2 Initial Settings gt 2 10 2 5 Setting Control Output Types of Loop1 and Loop2 The following operating procedure describes an example of changing the control output type of Loop1 from time proportional PID relay output 0 factory set default to current output 2 You can take the same steps for the control output type of Loop2 OT2 that is displayed after the control output type of Loop1 Control output of Loop1 Control output terminal Values in parentheses are setpoints Time proportional PID relay 0 on off 3 output Current 2 time proportional PID voltage pulse 1 output For details on the output terminals for heating cooling control see 1 5 Terminal Wiring Diagrams Control output of Loop2 Time proportional PID relay 0 on off 3 output Control output terminal Values in parentheses are setpoints Current 2 time proportional PID voltage pulse 1 output For details on the output terminals for heating cooling control see 1 5 Terminal Wiring Diagrams 1 Bring the operating
136. im Number of segments rend within a pattern PTN S mire Number of remaining AL Le unused events ALL E im ri Program pattern copying Specify the numbers of the source of copying L D 1 program pattern and target of copying program COPY pattern 1 to 300 rice Program pattern clearance Specify the number of the program pattern to be LLC cleared CLEAR 1 to 300 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 23 3 7 Program Pattern Setup Charts For details on how to use the program pattern setup chart see 3 1 Overview of Program Patterns and 3 2 Example of Program Pattern Setup Charts You can register as many as 300 program patterns with the UP750 controller Create as many copies of the chart as necessary First fill in the fields with bold face borders in the order from number 1 to number 9 Then input the data into the controller IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 24 1 Maximum value of PV input range Setpoint of the Maximum Value of PV Input Range of Loop1 and Loop2 RH1 RH2 setup parameter 2 Minimum value of PV input range Setpoint of the Minimum Value of PV Input Range of Loop1 and Loop2 RL1 RL2 setup parameter 3 PV input unit Setpoint of the PV Input Unit UNI1 setup parameter 4 Program time unit Setpoint of the Program Time Unit TMU setup parameter 5 Segment set
137. imeevent3 po6 32 DOS serves as the Loop alarm 3 output Die changes from OFF to ON Di6 37 O 5V 37 g output If the Loop cooling side control output i I D7 Relay contact rating 2 Time event is the current the DOS serves as the Start of local mode operation when DI7 36 0 36 240 V AC 1 A output bo7 31 Loop alarm 3 output and the DO4 DI7 changes from OFF to ON T CoM J EE serves as the Loop1 alarm 4 output coml20 20 Transistor contact rating Common _ COM 35 Loop1 Select from the OT1 parameter Common l T 24 V DC 50 mA Loop2 Select from the OT2 parameter Contact rating 12 V DC 10 mA or more OT1 is a setup parameter You can change the settings of the parameter OT1 to change the Loop1 control output types See 2 Initial Settings lt 301 gt 349S Z08 40390 NI 00 9002 Fe e uonipa pug Correspondence between parameter OT1 and heating side output types cooling side output types of Loop1 OT1 4 OT1 5 OT1 6 OT1 7 OT1 8 OT1 9 OT1 10 OT1 11 OT1 12 Heating side Relay output Heating side Voltage pulse output Heating side Current output Heating side Relay output Heating side Voltage pulse output Heating side Current output Heating side Relay output Heating side Voltage pulse output Heating side Current output terminals and terminals and D terminals and terminals and terminals and fD terminals and terminals and terminals and 4
138. ing side HEAT and cooling side COOL control output values Deviation Trend Display Loop1 The PV input value of Loop1 appears on the PV display On the Setpoint display LCD the controller displays the deviation trend Deviation Trend Display Loop2 The PV input value of Loop2 appears on the PV display On the Setpoint display LCD the controller displays the deviation trend Pattern Display The PV input value of Loop1 appears on the PV display On the Setpoint display LCD the controller displays the selected program pattern IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 5 Event Display The PV input value of Loop1 appears on the PV display On the Setpoint display LCD the controller displays the event number for which an event has occurred l Pv2 50 0 C PID 1 1 SP1 27 0 C PT 1 SP2 20 0 C SG 1 PV2 SP OUT2 display For monitoring only TM 0h20 RCY 0 0 However allows the setpoint and segment time to be changed during hold mode operation I nee key soak segment SP1 27 0 80 0 C Target SP display ee SP2 20 0 60 0 C BSE y 200 600 Loop1 and Loop2 For monitoring only I pisP key ote ioo m 00 Heating cooling PV2 OUT display ___ Loop Allows the control output value to be changed during manual operation pisP key
139. ion May 31 2006 00 lt Int gt lt Rev gt 4 10 Manipulating Control Output during Manual Operation of Loopt 4 16 4 11 Manipulating Control Output during Manual Operation of Loop2 4 18 4 12 Enabling Disabling the Hold Mode of Program Operation 1 01008 4 20 4 13 Changing Program Setpoints when in Hold Mode ccsscseceeeeeeeees 4 21 4 14 Executing the Advance Function ecccsseseeeeeseeeeeeeseeeeeeenseeeeenseeneneees 4 22 4 15 Switching to Local mode LOCAL Operation csccsecseeseeeseeetenes 4 23 4 16 Changing Setpoints during Local mode Operation csscsseseeeeees 4 24 5 Troubleshooting and Maintenance cceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeees 5 1 5 1 TrOUbleSNOOTING 2 ceseeeceeeseee eee enseeeeeennneeeeeensneeeeensaneeeeensneesesensneeeeenaneeeeeensnaes 5 1 5 2 Maintenance s ecceceeseeeeeeenseeeeeensneeeenenseceeeeensueeeeesnseeeeesesseeceeseseeenaesnseensaeess 5 6 5 2 1 CIS AMIING enoia aaa aeee ne einieine eeeierea aie 5 6 5 2 2 Replacing Brackets ccccececesneeeeeeneeeeeeeneeeeeeeneeeeeseneeeeseneeeenenaees 5 6 5 2 3 Attaching Terminal Cover 0 ccccccccceseeeeeeeeeseeeceeeeseaeeseaeeseeeeetsaeetaes 5 7 5 2 4 Replacing Parts with a Limited Service Life ccccceeeeeeeeeeeees 5 8 5 2 5 Replacing Control Output Relays ccceccceeeeeeeeeeeeeeeeeneeeeseeeeeeees 5 9 6 Parameters
140. is OFF RDI104 is ON RDI105 to RDI108 is OFF E PID Loop It is possible to use a maximum of eight groups of PID parameters Operating Parameters Function Parameter Main menu Submenu Proportional band P n P LP1 n PID Integral time I n l LP1 n PID Derivative time D n D LP1 n PID Cooling side proportional band Pc n Pc LP1 n PID Cooling side integral time Ic n lc LP1 n PID Cooling side derivative time Dc n Dc LP1 n PID IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt 7 7 E PID Loop2 It is possible to use a maximum of eight groups of PID parameters Operating Parameters Function Parameter Main menu Submenu Proportional band P n P LP2 n PID Integral time I n l LP2 n PID Derivative time D n D LP2 n PID Cooling side proportional band Pc n Pc LP2 n PID Cooling side integral time Ic n Ic LP2 n PID Cooling side derivative time Dc n Dc LP2 n PID E Control Output of Loop1 Control output of Loop1 OUTPUT 1 selects the output type among the current output voltage pulse output and relay contact output signal Preset output value is output when the operation is stopped by key operation or contact input which takes priority over the manual operation Each function can be set by the following parameters Setup Parameters Function Parameter Main menu Su
141. l and change its number of decimal places Also check that these param eters are configured correctly The Controller does not Provide any Control Output or the Control Output does not Change at all The UP750 controllers have a universal output The type of control output can be set changed using the parameter OT1 OT2 At this point the controller must be wired correctly according to the selected type of control output Check the wiring first if the controller provides no control output To do this refer to 1 5 Terminal Wiring Diagrams With the parameters OH and OL it is possible to set change the high and low limits of control output The control output may not change at all however because of restrictions on these parameters Also check the restrictions on these parameters The control output can only be changed when the controller is in the MAN mode If the MAN lamp is off i e the controller is in the AUTO mode you cannot change the control output using key operation The Control Output does not Change soon after the Target Setpoint SP has been Changed If this happens check the setpoint of the parameter MOD1 In cases where fixed point control is selected as the PID control mode MOD1 1 tracking based on the l term works to prevent the control output from changing suddenly even if the target setpoint SP is varied The control output therefore may appear to be working incorrectl
142. lier as well as a deviation from a program setpoint to switch between groups of PID constants Method 1 As shown in the figure below the controller selects the PID constants of the group number set in PID group number GRP if the PV input value goes beyond the given deviation from the program setpoint 1 The controller uses the 1st group of PID constants 2 The controller uses the PID constants of the group number set in PID group number GRP PV input value Maximum value of PV input range i RH1 RH2 2 ee A ge eee a fe ies REA Reference A Uihetesereeeees deviation RDV a iG 1 Reference ac Be cept nn E Ne cet otto ete deviation RDV NY 4 ees i f rogram setpoint E J ETRO Of r 2 Minimum value of PV input range Segment 1 Segment 2 RL1 RL2 Method 2 As shown in the figure below the controller selects an appropriate group of PID constants for each zone and if the PV input value goes beyond the given deviation from the program setpoint selects the PID constants of the group number set in PID group number GRP 1 The controller uses the 1st group of PID constants if the PV input value is both within the zone set off by the minimum value of the PV input range and reference point 1 and within the given reference deviation bandwidth 2 The controller uses the 2nd group of PID constants if the PV input value is both within the zone set off by reference points 1 and the maximum value o
143. ls 12 Heating side current output terminals 4 cooling side current output terminals List of Control Output Types of Loop2 Parameter Name of Parameter Setpoint Control Output Types Symbol Time proportional PID relay contact output terminals 48 49 60 Time proportional PID voltage pulse output terminals Current output terminals 4 On off control relay contact output terminals 60 wjp Loop2 OT2 Control output type Heating side relay output terminals 60 cooling side relay output terminals Heating side pulse output terminals cooling side relay output terminals Heating side current output terminals cooling side relay output terminals O Heating side relay output terminals 60 cooling side transistor output terminals 63 Heating side pulse output terminals cooling side transistor output terminals 63 Heating side current output terminals cooling side transistor output terminals 63 Of OI NI oO aye IM 05E01B02 51E 3rd Edition May 31 2006 00 2 13 lt Toc gt lt 2 Initial Settings gt 2 6 Initializing Parameters Be sure to follow the steps below after a change of setting has been made to the data item PV Input Type PV Input Range or PV Input Scale Initializing the above parameter setpoints may init
144. m RUN RESET Press the key once to display the main menu STUP STUP password input main menu oo Lezan fel MoDE ose I 7 WPT Noda RUN RES Press the key once to display the main menu PARA PARA setup parameter SETUP main menu j Move oise IEA WPT Node Re RESET Press the J key once to display the main menu UPMD UPMD UP750 configuration SETUP main menu oo uezo a fMone fose vie WPT RUN REs Press the key once to display the submenu MD MD UP mode set SETUP sub menu 7 Press the 4 key once to display the submenu IN IN input set SETUP sub menu oo a J Moos PsP WPT RUN REseT 8 Press the key once to display the parameter IN1 PV input type of Loop MENU UPMD IN input 1 type
145. me event TYn PV event type PEn PV event setpoint JC Junction code Parameters of program pattern 1 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 17 EDIT program edit sub menu Shows the number of remaining unused segments Shows the number of segments within a pattern Shows the number of remaining unused events ALL S S ey A key PTN S or MENU PROG PRG 2 TZ key TZ key SEGno input MENU PROG PRG 2 SEGno input MENU PROG PRG 2 TZ key SEGno input ALL E SEG SEG 99 SEG o Program pattem copying Program pattem clearance COPY CLEAR ey These parameter symbols appear on the PV display Final target setpoint of Loop1 Final target setpoint of Loop2 Time set TIME segment time Ramp set TR RT segment time PID PID group number EVn Event number On time of ONn time event Off time of time event TYn PV event type PEn PV event setpoint JC Junction code key Final target setpoint 1 1 i 1 i of Loopt 1 1 7 5 1 Final target setpoint 1
146. menu oo uez fe MODE ose 7 JL A WPT RUN lRESET Press the key once to display the Pattern Number parameter PTN MENU PROG PRG 1 PTno input PTN 1 2 move ese via WPT Nod RUN 6 Press the key once to display the Segment Number parameter SEG MENU PROG PRG 2 SEGno input SEG 0 7 Press the key twice to display the Start Code parameter STC MENU PROG PRG 5 start code select STC 0 8 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to time prioritized PV start setpoint 2 MENU PROG PRG 5 start code select changing STC 2 ee oo Lezen Ca moeli ose GF I A WPT Node eo IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt 9 Press the setpoint key once to register the MENU PROG PRG 5 start code select STC 2 ose
147. mit energized no stand by action 5 Deviation high limit de energized no stand by action 6 Deviation low limit de energized no stand by action For other alarm types see the next page AMD according to the operating condition 0 Always active 1 Not active when in RESET mode 2 Not active when in RESET mode or manual operation HY Instrument alarm 1 0 0 to 100 0 of PV input range span 0 5 of PV hysteresis Output alarm 0 0 to 100 0 input range span Allows margins to be set for an alarm setpoint Output Instrument alarm 2 With the hysteresis settings it is possible to prevent relays from chattering alarm 0 5 HY2 hysteresis Hysteresis for PV high limit alarm Point of ON OFF action HY3 Instrument alarm 3 Output Alarm Siji hysteresis HY4 Instrument alarm 4 N Hysteresis hysteresis gt PV value Alarm mode Allows the instrument alarm function to be enabled or disabled 0 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 19 List of Instrument Alarm Types The table below shows the types and actions of instrument alarm In the table codes 1 to 20 28 to 31 are for Loop1 codes 41 to 60 68 to 71 are for Loop2 codes 1 to 10 41 to 51 are not provided with stand by actions while codes 11 to 20 51 to 60 are provided with stand Alarm type No alarm by actions Alarm action Open close shows status of
148. mit alarm 0 0 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 19 User Setting Parameter Name of Parameter Setting Range and Description Initial Value Symbol Local event 22 type Same as the E21A parameter E22B Local event 22 Same as the E21B parameter setpoint E23A Local event 23 type Same as the E21A parameter E23B Local event 23 Same as the E21B parameter setpoint E24A Local event 24 type Same as the E21A parameter E24B Local event 24 Same as the E21B parameter setpoint Local event 25 type Same as the E21A parameter E25B Local event 25 Same as the E21B parameter setpoint E26A Local event 26 type Same as the E21A parameter E26B Local event 26 Same as the E21B parameter setpoint E27A Local event 27 type Same as the E21A parameter E27B Local event 27 Same as the E21B parameter setpoint E28A Local event 28 type Same as the E21A parameter E2 B Local event 28 Same as the E21B parameter 8 setpoint Program Parameters Parameters for Setting the Conditions of Program Operation Startup Use the program pattern setup chart discussed in 3 2 Example of Program Pattern Setup Charts of this chapter to record your setpoints of program parameters Located in Main menu PROG Submenu PRG Parameter Name of Parameter Setting Range and Description
149. n 3 25 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 26 3 8 Explanation of Program Functions E Programming You can create programs using either method 1 or 2 described below The controller is factory set to method 1 To create programs using method 2 change the setpoint of the SEG T Segment Setting Method setup parameter to 1 Before you begin programming determine whether your programs are created using the time unit of hour and minute or minute and second The controller is factory set to the hour and minute time unit To create programs using the minute and second time unit change the setpoint of the TMU Program Time Unit setup parameter to mm ss lt Controller Settings gt Setpoint of SEG T Segment Setting Method Setup Parameter Time setting method 1 0 factory set default Ramp setting method 2 1 Choose the desired method and unit from the two programming methods and time unit options discussed above Then create programs according to the chosen options 1 Creating programs by setting final target setpoint and segment time unit As shown in the figure below this method creates programs by setting a segment time and a final target setpoint on a segment by segment basis This single definite line is referred to as a segment A Setpoint Final target setpoint Fin
150. n 2 Execute the advance function during hold mode operation In this case the segment is advanced IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 21 4 13 Changing Program Setpoints when in Hold Mode The following operating procedure changes program setpoints when program operation in soak segment is put in hold mode When you have finished changing the setpoints disable the hold mode of program opera tion as instructed in 4 12 Enabling Disabling the Hold Mode of Program Operation The controller resumes program operation when the hold mode is disabled 1 Set program operation in the hold mode To do this see 4 12 Enabling Disabling the Hold Mode of Program Operation HLD lamp ON This symbol appears for soak segments only ji PY2 500 C PID 1 1 Ca Mog as PRIA gt SP1 27 0 C PT 1 SWPTNom RUN Reser p SP2 20 0 C SG 1 pTM 0h20 RCY 0 0 2 Press the key once to display the symbol gt gt Make sure the gt gt symbol is shown Z 50 0 C PID 1 1 MODE osr A b gt SP1 27 0 C PT 1 WPT Nom RUN fReser gt SP2 20 0 C SG 1 DTM 0h20 RCY 0 0 Blinks during change 3 Pr
151. n the power line insert an insulating transformer into the primary side of the line and use a line filter recommended part ZAC2205 00U from TDK on the secondary side As a countermeasures against noise do not place the primary and secondary power cables close to each other For thermocouple input use shielded compensating lead wires for wiring For RTD input use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires The cables to be used for wiring terminal specifications and recommended parts are as shown below Control output relays may be replaced However because they have a life of 100 000 times that of the resistance load use auxiliary relays to turn on off a load The use of inductance L loads such as auxiliary relays motors and solenoid valves causes malfunction or relay failure always insert a CR filter for use with alternating current or a diode for use with direct current as a spark removal surge suppression circuit into the line in parallel with the load When there is a possibility of being struck by external lightning surge use the arrester to protect the instrument DC Relay Wiring E For AC Relay Wiring UP750 External DC power supply UP750 F ii AC power supply O C Relay S al 5 AP ha i Mount it directly ey i UP s contact Relay to the relay coil UP s cont
152. n 0 1 PC link communication with sum check 2 Ladder communication 3 Coordinated master station 4 Coordinated slave station 5 I O expansion for single controller applications 6 I O expansion for dual controller applications 9 Coordinated master station 2 loop mode 10 Coordinated slave station loop 1 mode 11 Coordinated slave station loop 2 mode B P S 2 Baud rate 2 600 0 1200 1 2400 2 4800 3 9600 4 9600 4 19200 5 38400 6 bps PRI2 Parity 2 NONE 0 None EVEN 1 EVEN 1 Even ODD 2 Odd STP2 Stop bit 2 1 2 1 DLN2 Data length 2 7 8 8 8 is fixed for Ladder AD R2 Address 2 1 to 99 1 However the maximum number of stations connectable is 31 RP T2 Minimum response time 2 Oto 10 Xx 10 ms 0 Parameter initializing Parameters Located in Main menu UPMD Submenu INIT Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting N Parameter initialization OFF 0 OFF 0 ON 1 Initialize parameters IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 35 E Tips about Heating Cooling Control In heating cooling control the controller outputs the result of computation after splitting it into heating purpose and cooling purpose signals In addition the controller can perform PID control or ON OFF control on the heating and cooling sides separately When perform ing ON OFF control set the proportional
153. n limit control output velocity MO D1 PID of Loop1 0 Standard PID control with output bump at SP change 0 control mode 1 Fixed point control without output bump at SP change Choose Fixed point Control when controlling pressure or flow rate MO D2 PID of Loop2 0 Standard PID control with output bump at SP change 0 control mode 1 Fixed point control without output bump at SP change Choose Fixed point Control when controlling pressure or flow rate A R Anti reset windup AUTO 0 50 0 to 200 0 AUTO 0 of Loop1 The larger Setting the sooner PID computation integral computation stops Excess integration Used when the control output travels up to 100 or down to 0 and prevention stays at this point AR2 Anti reset windup AUTO 0 50 0 to 200 0 AUTO 0 of Loop2 The larger Setting the sooner PID computation integral computation stops Excess integration Used when the control output travels up to 100 or down to 0 and prevention stays at this point ZON Zone PID selection 0 Segment PID 1 1 Zone PID If set to Segment PID allows PID constants to be selected for each segment If set to Zone PID automatically selects PID constants according to the temperature range set in the given Reference Point parameter R M D Restart mode CONT 0 Continues action set before power failure CONT 0 MAN 1 Starts from manual operation status RESET 2 Continues action set before power failure and starts compu
154. nalog output 2 type AO2 Analog output 3 Analog output 3 type AO3 Analog output 3 100 segmental point A3H mA A Graiog output 3 Analog output 1 100 segmental point A1H c 2 g a 5 75 8 5 output 1 T v 2 10 50 v gt 5 a 5 O 15 25 Analog output 3 0 segmental point A3L Analog output 1 0 segmental Vi point A1L gt 0 25 50 75 100 Output value before split computation 20 0 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 34 Communication Parameters Located in Main menu UPMD Submenu R485 Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting PSL1 Protocol selection 1 0 PC link communication 0 1 PC link communication with sum check 2 Ladder communication 3 Coordinated master station 7 MODBUS ASCII 8 MODBUS RTU 9 Coordinated master station 2 loop mode BPS1 Baud rate 1 600 0 1200 1 2400 2 4800 3 9600 4 9600 4 bps PRI Parity 1 NONE 0 None EVEN 1 EVEN 1 Even ODD 2 Odd STP1 Stop bit 1 1 2 1 DLN Data length 1 7 8 8 7 is fixed for MODBUS ASCII 8 is fixed for MODBUS RTU Ladder AD R1 Address 1 1 to 99 1 However the maximum number of stations connectable is 31 RP T1 Minimum response time 1 0 to 10 x 10 ms 0 PSL2 Protocol selection 2 0 PC link communicatio
155. nd negative sides of a program setpoint to allow the controller to output of Loop1 an event signal if the temperature goes beyond the deviation range e Letthe controller output of Loop1 an event signal when the temperature stabilizes to 80 C a Example of Creating Program Pattern 1 A Loop1 Target setpoint Loop1 Target setpoint Temperature TSP1 to be reached TSP1 to be reached by segment 1 by segment 2 800C fon lt Loop1 gt Loop2 Target setpoint TSP2 to be reached by segment 1 lt Loop2 gt Loop Starting target setpoint SSP1 Loop2 Starting target setpoint SSP2 Start of program operation Loop2 Target setpoint TSP2 to be reached by segment 3 Loop2 Target setpoint TSP2 to be reached by segment 2 k Je A J m Segment time for segment 1 Segment time for segment 2 Segment time for segment 3 Time 20 min i 80 min 10 min PV event 1 Outputs an alarm if the temperature goes beyond the range program setpoint 5 C ji i i ON orF Time event 1 l 4 i The output turns on after 20 minutes have elapsed since the start of program operation Then it turns off after 100 minutes have elapsed from the start of program operation IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 2 3 2 Example of Program Pattern Setup Charts Complete the following setup chart be
156. nput 5 DI5 Start of program operation Contact input 6 DI6 Stop of program operation Contact input 7 DI7 Start of local mode operation Program pattern number selection 1 2 3 4 ON ON ON ON OFF OFF ti PTN 1 Bit 1 of program pattern number PTN 2 Bit 2 of program pattern number PTN 3 Bit 3 of program pattern number PTN 4 Bit 4 of program pattern number PTN 5 Bit 5 of program pattern number PTN 6 Bit 6 of program pattern number PTN 7 Bit 7 of program pattern number PTN 8 Bit 8 of program pattern number DP1 Operating display interruption 1 DP2 Operating display interruption 2 MG1 Interruptive message display 1 MG2 Interruptive message display 2 MG3 Interruptive message display 3 MG4 Interruptive message display 4 ON ON See External contact input in 1 5 Terminal Wiring Diagrams Initial Value User Setting IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt UP Mode Parameters Located in Main menu UPMD Submenu MD 6 27 Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting U P M Co
157. ns gt 4 12 9 Press the key for more than 3 seconds This returns you to the display shown at power on figure below PRG lamp ON Dr noas 55 p PV2 50 0 C PID 1 1 Cams DISP Ir A SP1 27 0 C PT1 orra ron Jre SP2 20 0 C SG 1 TM 0h20 RCY 0 0 4 6 Selecting the Program Pattern Number PT No The following operating procedure selects program pattern 1 A program pattern number can only be selected when the controller is ina RESET mode Simultaneously for Loop1 and Loop2 A NOTE If contact input which is used to select between program pattern numbers is on any program pattern number cannot be selected by key operation 1 Bring the operating display into view appears at power on RST lamp ON M PV2 50 0 C PID 1 1 SP1 27 0 C PESO SP2 20 0 C SG 0 TM RCY 0 0 2 Select the program pattern number of the controller being operated RST lamp ON Ges oo i Coe os JPA PT 1 orroa run freser SP2 20 0 SG 1 TM RCY 0 0 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 13 4 7 Switching between RUN and RESET Modes The following
158. nt 3 At this point the PV display shows 001 03 the first three digits denote the pattern number and the last two digits the segment number ron DE IDF MENU PROG PRG 24 target set point 1 TSP1 80 0 C mone pise EA wrna F lt 3 Programming gt 3 11 51 Press the 4 or Z key to display the required setpoint The figure below shows an example of the parameter set to 0 0 C MENU PROG PRG 24 target set point 1 changing TSP1 0 0 C oo o Mone oise via WPT oA RUN A a A i 52 Press the J key once to register the setpoint MENU PROG PRG 24 target set point 1 TSP1 0 0 C qd move f ose 7 A WPTNod i RUN 53 Press the key once to display the Target Setpoint parameter for Loop2 segment 3 At this point the PV display shows 001 03 the first three digits denote the pattern number and the last two digits the segment number vo HF MENU PROG PRG 25 target set point 2 TSP2 60 0 C MODE DISP J via WPT
159. ntroller is operated with the 2nd group of PID constants Reference point 2 Zone PID of Loop2 5 RP2 reference point 5 Reference point 1 1 RP2 f PV input ze 6 R P2 Zone PID of Loop2 Minimum valua of oces cecczece coc value Cees The controller is operated with m reference point 6 Loop2 R the 1st group of PID constants PV input range RL2 Time RHY2 Zone switching of 0 0 to10 0 of Loop2 PV input range span 0 5 of Loop2 hysteresis Allows hysteresis to be set for switching at a reference point Loop2 PV input range span RDV2 Reference of Loop2 Used to select a group of PID parameters according to a deviation from OFF 0 deviation the given program setpoint The controller uses the PID parameters of the number selected in PID group number GRP if the PV input falls outside the given deviation range The following example shows a case when only the reference deviation is set without setting any reference point The selected group of PID parameters is as follows Since region 1 is within the deviation range the controller uses the 1st group of PID parameters Since region 2 is outside the deviation range the controller uses the PID parameters of the number selected in PID group number GRP PV input value Maximum value of Loop2 PV input range RH2 Reference deviation RDV t Reference deviation RDV A slope is set to vary the program setpoint i Target setpoint a
160. ntroller mode 11 Dual loop control 1 UP mode For another Controller mode see User s Manual Reference CD ROM version SM P PV sampling period 100 200 and 500 ms 200 ms setting The controller restarts if any change is made to the PV sampling period this does not affect other parameter settings at all however SM EC Sampling period 0 to 30000 Shows 0 at error counter power on reading only Input related Parameters Located in Main menu UPMD Submenu IN Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting IN PV input type of Loop1 Specify the type of PV input of Loop1 as a range code OFF 0 INPUT 1 terminals See Instrument Input Range Codes in 2 Initial Settings Terminals and 3 U N PV input unit of Select the unit of PV input of Loop1 Depends on Loop1 0 Percent 2 No unit the Loop1 PV C 1 Degree Celsius F 5 Fahrenheit input type RH Max value of PV Set the PV input range RL1 lt RH1 Depends on input range of Loop1 the Loop1 PV For temperature input input type Min value of PV Set the range of temperature that is actually controlled RL1 input range of Loop1 For voltage input Set the range of a voltage signal that is applied The scale across which the voltage signal is actually controlled should be set using the parameters Maximum Value of PV Input Scale SH1 and Minimum Value of PV Input Scale SL1 S D
161. nu PROG Submenu PRG Parameter Symbol EVn n 1 to 8 Name of Parameter Event number Setting Range and Description Initial Value 0 Unregistered 0 1 Time event 1 terminal numbers 64 5 2 Time event 2 terminal numbers 3 65 3 Time event 3 terminal numbers 62 65 4 Time event 4 terminal numbers 7 5 5 to 16 Time events 5 to 16 see the CD ROM ver sion user s manual for details on the terminal number 21 PV event 1 terminal numbers 22 PV event 2 terminal numbers 6 23 to 28 PV events 3 to 8 see the CD ROM version user s manual for details on the terminal number User Setting ONn On time of time event OFF 0 Unused OFF 0 0 00 to 99 59 hour minute or minute second OFFn Off time of time event OFF 0 Unused OFF 0 0 00 to 99 59 hour minute or minute second TYn PV event type OFF 0 OFF 0 Loop1 1 to 10 28 to 31 Loop2 41 to 50 68 to 71 1 PV high limit energized no stand by action 2 PV low limit energized no stand by action 3 Deviation high limit energized no stand by action 4 Deviation low limit energized no stand by action 5 Deviation high limit de energized no stand by action 6 Deviation low limit de energized no stand by action 7 Deviation high low limits energized no stand by action 8 Deviation within high low limits energized no stand by action 9 PV h
162. odes to change to RUN or 4 9 Switching between AUTO and MAN of Loop2 to change to AUTO PID constants are obtained by using the current program setpoint value at the start of auto tuning A NOTE When on off control is being used auto tuning cannot be carried out Moreover do not perform auto tuning when controlling any of the following processes product quality Control processes with quick response such as flow control or pressure control Processes where even temporary output on off results in inconvenience Processes where a large output change at control element results in inconvenience Processes where variations in PV may exceed an allowable range adversely affecting 1 Bring the operating display into view display appears at power on PRG lamp ON Fo Mone DISP I PPT 2 Press the key for more than 3 seconds to call up the main menu PROG PROG programming _ main menu unre MODE DISP KAEN WPT RUN RESET 3 Press the 4 key three times to display the main menu LP2 LP2 loop 2 parameter main menu 00 Fajr v Il4s WPT RUN IIRESET
163. of Loop2 of Loop2 display to be rescaled PV input range 0 1 to 100 0 of Loop2 PV input range span span Deviation trend time Allows the time axis of the Deviation Trend operating display 5 sec to be rescaled 1 to 600 sec IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt Security related Parameters Located in Main menu CMLP Submenu LOCK 6 24 Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting Locking of front panel OFF 0 Unlock OFF 0 up down keys Aand ON 1 Lock Locking of front panel OFF 0 Unlock OFF 0 PT No key ON 1 Lock Locking of front panel OFF 0 Unlock OFF 0 RUN key ON 1 Lock Locking of front panel OFF 0 Unlock OFF 0 MODE key ON 1 Lock Locking of operating OFF 0 Unlock OFF 0 parameter main menu ON 1 Lock PROG display Operating parameter OFF 0 Unlock OFF 0 main menu LP1 lock ON 1 Lock Operating parameter OFF 0 Unlock OFF 0 main menu LP2 lock ON 1 Lock P D Operating parameter OFF 0 Unlock OFF 0 submenu PID lock ON 1 Lock US R Although not used in dual loop control it is shown on the display PYS1 Operating parameter OFF 0 Unlock OFF 0 main menu PYS1 lock ON 1 Lock PYS2 Operating parameter OFF 0 Unlock OFF 0 main menu PYS2 lock ON 1 Lock PWD Password setting 0 Password not set 0 1 to 30000 Not
164. of the heating and cooling side outputs are presented When setting a value of zero either the heating or cooling side output is provided P O Preset output Heating 5 0 to 105 0 0 0 side preset output In RESET mode fixed control output can be generated in heating cooling control In heating cooling control Heating side 0 0 to 105 0 Oc Cooling side preset 0 0 to 105 0 0 0 output In RESET mode cooling side fixed control output can be generated If you are using two or more groups of PID parameters use the following table to record their values Parameter n 2 n 3 n 4 n 5 n 6 n 7 n 8 n P n l n D n OH n OL n MR n H n DR n Pc n Ic n Dc n He n DB n PO n Oc IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 10 Ten segment Linearizer 1 Parameters Located in Main menu PYS1 e Ten segment linearizer biasing factory set default gt Correction Actual input Ten segment linearizer biasing Actual input Ten segment linearizer biasing Ten segment linearizer output gt Ten segment linearizer input 1 a1 1 a2 1 a3 1 a4 1 a5 1 a6 1 a8 1 a7 66 7 to 105 0 of Loop1 PV input range 66 7 to 105 0 of Loop1 PV input range span e Ten segment linearizer approximation The parameters 1 a5 to 1 a11 are equalized
165. of the scale to be controlled The controller may automatically initialize the registered operating parameter setpoints if any change is made to the data item PV Input Type IN1 IN2 Maximum Value of PV Input Range RH1 RH2 Minimum Value of PV Input Range RL1 RL2 PV Input Decimal Point Position SDP1 SDP2 Maximum Value of PV Input Scale SH1 SH2 or Minimum Value of PV Input Scale SL1 SL2 After a change has been made to any of these data items be sure to verify the registered operating parameter setpoints to ensure that they are correct If any data item has been changed to its default set it to a required value 1 Bring the operating display into view display appears at power on The PV display in the figure below shows the error code for input burnout holt if PV input wiring is not yet complete The error code disappears when you wire the PV input terminals correctly RST lamp ON P SP 270 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 2 Initial Settings gt 2 Press the key for more than 3 seconds to call up the main menu PROG PROG programming main menu oo uz aya moe ose I 7 J a wer Ne
166. of this parameter is not changed in this example MENU PROG PRG 53 junction code select Jc 0 DISP F RUN RESET WPT Node 34 Press the key once to display the Target Setpoint parameter TSP1 for Loop1 segment 2 The setpoint of this parameter is not changed in this example At this point the PV display shows 001 02 the first three digits denote the pattern number and the last two digits the segment number play O01 0 PV Display ag ie MENU PROG PRG 24 target set point 1 TSP1 80 0 C lt 3 Programming gt 3 9 35 Press the key once to display the Target Setpoint parameter TSP2 for Loop2 segment 2 The setpoint of this parameter is not changed in this example At this point the PV display shows 001 02 the first three digits denote the pattern number and the last two digits the segment number ron OT US MENU PROG PRG 25 target set point 2 TSP2 60 0 C PI WPT RUN reser 36 Press the key once to display the Segment Time parameter TIME for segment 2 Simultaneously from Loop1 and Loop2 MENU PROG PRG 2
167. on SETUP main menu IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 2 Initial Settings gt 2 5 9 Press the key once to register the 10 The controller re starts which is normal setpoint Then set PV input type See 2 4 Setting PV Input Types of Loop1 and Loop2 IN input set eee ee SETUP sub menu MENU UPMD MD 1 UP mode select UPM v WPT Nod RUN RESET ose How to return to a menu Press the Pe key once during parameter setting This lets you return to the param eter menu IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 2 Initial Settings gt 2 4 Setting PV Input Types of Loop1 and Loop2 The following operating procedure describes an example of setting the PV input type of Loop1 to K type thermocouple 200 0 to 500 0 C and a measurement range of 0 0 to 200 0 C You can take the same steps for the PV input type IN2 and ranges RH2 RL2 or scales SH2 SL2 of Loop2 that are displayed after the Loop1 related parameters PV input of Loop1 Factory set to Not configured PV input terminal Thermocouple mV V input RID input iii 7 2 Pv input te
168. once to display the Segment Number parameter SEG MENU PROG PRG 2 SEGno input SEG 0 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 6 7 Press the key once to display the Loop1 Starting Target Setpoint parameter SSP1 MENU PROG PRG 3 start set point 1 SSP1 0 0 C MODE l osi g A WPT RUN RESET 8 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 25 0 C MENU PROG PRG 3 start set point 1 changing SSP1 25 0 C 9 Press the key once to register the setpoint MENU PROG PRG 3 start set point 1 SSP1 25 0 C MODE ese via RUN VPT 10 Press the key once to display the Loop2 Starting Target Setpoint parameter SSP2 MENU PROG PRG 4 start set point 2 SSP2 0 0 C
169. one specified computer only You must purchase another copy of the software for use on each additional computer Copying this software for purposes other than backup is strictly prohibited Store the floppy disk s original medium or media containing this software in a secure place IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt Rev gt Hl E Regarding Protection Safety and Prohibition Against Unauthorized Modification 1 In order to protect the product and the system controlled by it against damage and ensure its safe use make certain that all of the instructions and precautions relating to safety contained in this document are strictly adhered to Yokogawa does not guaran tee safety if products are not handled according to these instructions N x Modification of the product is strictly prohibited 3 Reverse engineering such as the disassembly or decompilation of software is strictly prohibited IM 05E01B02 51E 3rd Edition May 31 2006 00 Blank Page lt Int gt lt Rev gt Toc i Model UP750 Program Controller User s Manual for Dual loop Control IM 05E01B02 51E 3rd Edition CONTENTS DME CS CLO oc ictinasicenesce nephews sana E E E i 1 DRS Ce NAN OOM apo escheat as ccs e E a aE e EA 1 1 1 1 Model and Suffix CodeS sccsseeceeeeeseeeeeseeeeneeeeeeneeeseaeseseeeensneeeseaeseseeeenseeeneas 1 1 1 2 Howto install serinin a te deaaed ene dmea ep cunaaet es edawavredeunnine 1 2 1 3
170. onse quently both the heating side and cooling side outputs go to 0 0 If you keep the 4 key held down longer you enter the state of manipulating the heating side output and its value begins to increase Output Dead band Operating parameter DB 12 4 0 12 4 Cooling side Heating side manipulated output manipulated output DB 12 4 Change in manipulated output when the dead band is positive Controller Behavior and Control Output Manipulation when the Dead Band is Negative The following is an example when the DB parameter is set at 12 4 If you hold down the YJ key with the heating side output under manipulation i e cooling side output C2 0 0 the heating side output H2 decreases If the output H2 falls below 24 8 the cooling side output C2 begins to increase from 0 0 If you keep the v key held down longer and the output C2 rises above 24 8 the output H2 goes to 0 0 and you enter the state of manipulating the cooling side output Output 12 4 0 12 4 Cooling side Heating side manipulated output manipulated output DB 12 4 Change in manipulated output when the dead band is negative IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt 4 20 lt 4 Operations gt 4 12 Enabling Disabling the Hold Mode of Program Operation Enabling disabling the hold mode of program operation should be done when the controller is in operation
171. oop2 e 105 of PV input range of Loop2 if set to Upscale e 5 0 of PV input range of Loop2 if set to Downscale OFF 0 Disable UP 1 Upscale DOWN 2 Downscale Presence absence Allows input compensation to be applied to thermocouple input ON 1 RJC2 of PV input of Loop2 reference junction compensation OFF 0 Absent ON 1 Present IN3 Auxiliary analog input type INPUT 3 terminals Terminals and gt though not used in dual loop control it is shown on the display UNIS Auxiliary analog input unit gt though not used in dual loop control it is shown on the display RH3 Maximum value of auxiliary analog input range gt though not used in dual loop control it is shown on the display RL3 Minimum value of auxiliary analog input range Although not used in dual loop control it is shown on the display SDP3 Auxiliary analog input decimal point position gt though not used in dual loop control it is shown on the display SH3 Max value of auxiliary analog input scale gt though not used in dual loop control it is shown on the display SL3 Min value of auxiliary analog input scale gt though not used in dual loop control it is shown on the display BSL3 Auxiliary analog input burnout action selection gt though not used in dual loop control it is shown on the display
172. oop2 program operation Loop2 PV 0 0 to 100 0 of Loop2 PV input range input range S PL2 Program setpoint 2 Note that SPL2 lt SPH2 0 0 of limiter lower limit Loop2 PV input range IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 18 Alarm related Parameters Located in Main menu PARA Submenu ALM Parameter Symbol Name of Parameter PV event 1 hysteresis PEH2 PV event 2 hysteresis PEH3 PV event 3 hysteresis PEH4 PV event 4 hysteresis PEH5 PEH6 PV event 5 hysteresis PV event 6 hysteresis PEH7 PV event 7 hysteresis PEH8 PV event 8 hysteresis Setting Range and Description Allows margins to be set for a PV event setpoint With the hysteresis settings it is possible to prevent relays from chattering Hysteresis for PV high limit alarm Point of ON OFF action Output PV event setpoint v On Off 5 Hysteresis PV value 0 0 to 100 0 of PV input range span Initial Value 0 5 of PV input range span User Setting AL1 Instrument alarm 1 type AL2 Instrument alarm 2 type AL3 AL4 Instrument alarm 3 type Instrument alarm 4 type OFF 0 Loop1 1 to 20 25 to 31 Loop2 41 to 60 65 to 71 1 PV high limit energized no stand by action 2 PV low limit energized no stand by action 3 Deviation high limit energized no stand by action 4 Deviation low li
173. operating procedure switches the RUN mode and the RESET mode Simultaneously for Loop1 and Loop2 1 Brings the operating display into view appears at power on RST lamp ON Select the program pattern number of the controller being operated ieee oO Fral PV2 50 0 C PID 1 1 _ vooe ose J SP1 270 C Pre 1 SO wrt Nom run fReser SP2 20 0 C SG 1 TM RCY 0 0 2 Press the key for 2 seconds The selected program pattern starts PRG lamp ON Displays the time of segment 1 Meee Pv2 50 0 C a SP1 27 0 C A9 SP2 20 0 _J TM 0h20 _ Move cise J RUNG WPTNode 3 Hold down the 1T key for 2 seconds The running program stops ev PV vona O A Stop of operation z 4y The time reading 5 an ol n RST lamp teal Cee changes to A ON RE o5 gt PV2 50 0 C PID 1 1 3 move vise It a SP1 27 0 C Pra vere JL Jes SP2 20 09 SG 1 TM RCY 0 0 When in the RESET mode the controller provides the following input output values PV input Loop1 Loop2 Value of process variable Control output Loop1 Loop2
174. or more than 3 seconds allows you to switch g y 8 between the operating display and the main menu for operating parameter setting display alternately 10 MODE key MODE Presents a display for switching between the hold advance local AUTO and MAN modes Used to switch between displays Pressing this key while any operating display is shown lets you switch to another prearranged operating display Pressing this key while any 11 DISP key DISP display other than an operating display is shown lets you go one display back One to four presses maximum of this key lets you return to the current operating display though the number of presses depends on the operating status m Used to change numerical values On setting displays for various parameters you can change target A setpoints parameters and output values in manual operation Pressing the VV key decreases a 12 Vand A keys numerical value while pressing the A key causes it to increase You can hold down a key to gradually NZ increase the speed of change These keys also switch between menu displays when a main menu or submenu of parameter setting display is shown 13 PT No key SPT NOAN Use this key when the controller is at a stop to select a program pattern number on an operating display 14 RUN key RUN Pressing this key for more than 2 seconds while an operating display is shown starts the controller 15 RESET key RESET er ig key for more than 2 seconds while an operating displa
175. p number for Shown for segment PID parameters when the 1 local mode operation setup parameter ZON is set to 0 This parameter is factory set so as not to appear 1 Uses the 1st group of PID parameters 2 Uses the 2nd group of PID parameters 3 Uses the 3rd group of PID parameters 4 Uses the 4th group of PID parameters 5 to 8 Likewise selecting these numbers uses the 5th to 8th groups of PID parameters E21 A Local event 21 type OFF OFF 0 Loop1 1 to 10 28 to 31 Loop2 41 to 50 68 to 71 1 PV high limit energized no stand by action 2 PV low limit energized no stand by action 3 Deviation high limit energized no stand by action 4 Deviation low limit energized no stand by action 5 Deviation high limit de energized no stand by action 6 Deviation low limit de energized no stand by action 7 Deviation high low limits energized no stand by action 8 Deviation within high low limits energized no stand by action 9 PV high limit de energized no stand by action 10 PV low limit de energized no stand by action E21 B Local event 21 PV SP alarm 100 0 to 100 0 of PV input PV SP high limit alarm setpoint range 100 0 of PV input range Deviation alarm 100 0 to 100 0 of PV Deviation alarm input range span 0 0 of PV input range span Output value alarm 5 0 to 105 0 Other PV SP low limit alarms 0 0 of PV input range Output high limit alarm 100 0 Output low li
176. peration is in progress the current number of repetitions RCY and the total sum of repetitions Target SP Display Loop1 and Loop2 The PV input value of Loop1 appears on the PV display On the setpoint display LCD the controller displays the program setpoint SP1 and final target setpoint TSP the program setpoint SP2 and final target setpoint TSP the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the program pattern name only displayed when setting the program pattern name using an optional parameter setting tool model LL100 E10 Heating Cooling PV2 OUT Display Loop1 The PV input value of Loop1 appears on the PV display On the Setpoint display LCD the controller displays the PV input value of Loop2 PV2 the program pattern number PTNO the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern and the heating side HEAT and cooling side COOL control output values Heating Cooling PV2 OUT Display Loop2 The PV input value of Loop2 appears on the PV display On the Setpoint display LCD the controller displays the PV input value of Loop2 PV2 the program pattern number PTNO the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern and the heat
177. r TSP2 of Loop2 is 1 H Time set 1 TIME segment time i i 1 Ramp set A H TR RT segmenttime PID PID group number s i k i EVn Event number A r i On time of H ONn time event Off time of i OFFn time event H TYn PV event type 1 PEn PV event setpoint 3 i i Pressing the gt returns to the display marked ise key once during programming IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 18 3 6 Lists of Program Parameters Parameters relating to PV or program setpoints should all be set in real numbers For example use temperature values to define program setpoints and PV event setpoints for temperature input The User Setting column in the table below is provided for the customer to record setpoints Number in are the parameter setpoint that applies when the communication func tion is used ex OFF 0 Local Setpoint Parameters Located in Main menu PROG Submenu LOC Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting LS P Local setpoint for local 0 0 to 100 0 of Loop1 PV input range 0 0 of Loop1 PV input range mode operation of loop1 LS Po Local setpoint for local 0 0 to 100 0 of Loop2 PV input range 0 0 of Loop2 PV input range mode operation of loop2 P D PID grou
178. red setpoint The figure below shows an example of the parameter set to 80 0 C MENU PROG PRG 24 target set point 1 changing TSP1 80 0 C move os jl 7 WPT Node RUN lfRESET IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt 16 Press the setpoint key once to register the MENU PROG PRG 24 target set point 1 TSP1 80 0 C ose vv WPT Node RESET 17 Press the key once to display the Target Setpoint parameter TSP2 for Loop2 segment 1 At this point the PV display shows 001 01 the first three digits denote the pattern number and the last two digits the segment number PV Display f f HE l i F MENU PROG PRG 5 target set point 2 TSP2 0 0 C 18 Press the 4 or V key to display the required setpoint The figure below shows an example of the parameter set to 60 0 C MENU PROG PRG 5 target set point 2 changing TSP2 60 0 C n oo urvas A MoDE DISP F A WPT Nod RUN RESET
179. rget Setpoint TSP1 program parameter for Loop1 segment 2 was set to 80 0 C The Target Setpoint TSP1 program parameter for Loop1 segment 2 is set to 90 0 C Before change After change 10 min Change the setpoint of the m Start Code STC program parameter to 2 Change the setpoint of the Target Setpoint TSP1 program parameter for segment 2 to 90 0 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt 3 14 lt 3 Programming gt 1 2 Bring the operating display into view appears RST lamp ON oo 2d move os JP A orra J ron jfreser at power on Displays a process variable PV value SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 For steps 2 and later illustrations of the LCD are cited to explain the procedure Press the key for more than 3 seconds to call up the main menu PROG PROG programming main menu _ move oise z WPTNom i RUN Press the key once to display the submenu LOC local mode set sub menu RUN Press the AJ key once to display the submenu PRG PRG programming sub
180. rminal Thermocouple mV V input RTD input Snia Instrument input range le PV input range b gt 0 0 C 800 0 C Maximum value of PV input range RH1 Minimum value of PV input range RL1 Parameters to be set for temperature input Set a range to be controlled 1 PV input type IN1 Set according to a sensor 2 Maximum value of PV input range RH1 Set the maximum value of the range to be controlled 3 Minimum value of PV input range RL1 Set the minimum value of the range to be controlled A NOTE PV input of Loop2 Factory set to K type thermocouple Example of Voltage Input 4V 5V Instrument input range RL PV input range H gt Rh1 input signal Set a range to PV input scale pe be controlled 0 0m h 50 0m h Minimum value of Maximum value of PV input scale SL1 PV input scale SH1 Parameters to be set for voltage input 1 PV input type IN1 Set according to an input signal 2 Maximum value of PV input range RH1 Set the maximum value of an input signal 3 Minimum value of PV input range RL1 Set the minimum value of an input signal 4 Position of PV input decimal point SDP1 Set the position of the decimal point for PV input display 5 Maximum value of PV input scale SH1 Set the maximum value of the scale to be controlled 6 Minimum value of PV input scale SL1 Set the minimum value
181. roller Behavior a Begins to run from point C1 ignores the time setting defined for segment 1 b Begins to run from point C1 ignores the time setting defined for segment 1 c Begins to run from point C1 ignores the time setting defined for segment 1 d Begins to run from point D1 according to the preset ramp setting the time setting defined for segment 1 is reduced e Begins to run from point E1 according to the preset ramp setting Setpoint ji a Al b gt Program c setpoint d gt E1 e gt A Segment SegmentSegment Segmenti Segment Time i 2 f S i 4 ij 5 Start of program operation lt Controller Settings gt Set the STC Start Code program parameter to 1 E PID Switching Zone PID The UP750 offers two methods of PID switching One of the methods is to automatically switch between groups of PID constants according to the temperature zone The other method is to automatically switch between groups of PID constants on a segment by segment basis This paragraph explains the method of switching between groups of PID constants according to the temperature zone You can set a maximum of seven tempera ture zones When shipped from the factory the UP750 is configured so that it operates in zone 1 only and uses only one group of PID constants When One Group of PID Constants is Used factory set default As s
182. roup 1 The instrument continues to operate at a measuring accuracy of within 20 of the range during tests Construction Installation and Wiring Construction Dust proof and drip proof pront panel conforming to IP55 For side by side close installation the controller loses its dust proof and drip proof protection Material ABS resin and polycarbonate Case color Black Weight About 1 kg or less Dimensions 96 W x 96 H x 100 depth from panel face mm Installation Panel mounting type With top and bottom mounting hardware 1 each Panel cutout dimensions 92 W x 92 98 H mm IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 1 Installation gt 1 11 Installation position Up to 30 upward facing not designed for facing downward Wiring M3 5 screw terminals for signal wiring and power ground wiring as well Power Supply Specifications Power supply Rated voltage of 100 to 240 V AC 10 50 60 Hz Power consumption Max 20 VA 8 0 W max Internal fuse rating 250 V AC 1 6A time lug fuse Data backup Lithium cell with life expectancy of 10 years Withstanding voltage Between primary terminals and secondary terminals Atleast 1500 V AC for 1 minute Between primary terminals and grounding terminal At least 1500 V AC for 1 minute Between grounding terminal and secondary terminals At least 1500 V AC for 1 minute Between secondary terminals At least 500 V AC for 1 minu
183. rting target setpoint Program setpoint gt e a Time A Segment time Start of program operation lt Controller Settings gt Set the STC Start Code program parameter to 0 2 Letting the controller start from the current setpoint and run according to time settings defined for segment 1 This method is not available if the SEG T Segment Setting Method parameter is set to ramp setting Starting Point of Operation Controller Behavior a Begins to run from point a according to the time setting defined for segment 1 b Begins to run from point b according to the time setting defined for segment 1 c Begins to run from point c according to the time setting defined for segment 1 d Begins to run from point d according to the time setting defined for segment 1 e Begins to run from point e according to the time setting defined for segment 1 Setpoint ji Final target setpoint i i i _ Program o 3 setpoint i i i gt A Segment SegmentSegmentiSegment Segment Time i 2 OS p A i 5 Start of i program operation lt Controller Settings gt Set the STC Start Code program parameter to 2 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 29 3 Letting the controller start from the current setpoint and run according to ramp settings defined for segment 1 Starting Point of Operation Cont
184. s 2 cooling side relay output terminals D 6 Heating side current output terminals cooling side relay output terminals Q 7 Heating side relay output terminals cooling side transistor output terminals 8 Heating side pulse output terminals cooling side transistor output terminals S 9 Heating side current output terminals cooling side transistor output terminals 10 Heating side relay output terminals cooling side current output terminals 4 4 11 Heating side pulse output terminals 4 cooling side current output terminals 4 12 Heating side current output terminals 4 cooling side current output terminals 4 OT2 Control output 0 Time proportional PID relay contact output terminals 49 60 0 type of Loop2 1 Time proportional PID voltage pulse output terminals 2 Current output terminals 3 ON OFF control relay contact output terminals 60 4 Heating side relay output terminals 60 cooling side relay output terminals 5 Heating side pulse output terminals cooling side relay output terminals 6 Heating side current output terminals cooling side relay output terminals 7 Heating side relay output terminals 4 60 cooling side transistor output terminals 8 Heating side pulse output terminals cooling side transistor output
185. s 4 49 60 cooling side output terminals 6 Number of outputs 1 or 2 two for heating cooling control Output signal Three terminals NC NO and common Two terminals Contact rating Terminals 1 2 3 48 49 50 250 V AC or 30 V DC 3 A resistance load Terminal 4 7 5 7 240 V AC or 30 V DC 1A resistance load Resolution 10 ms or 0 1 of output whichever is larger Contact Inputs Purpose Program pattern no selection and run reset switching Number of inputs 7 points Input type Non voltage contact or transistor open collector input Input contact rating 12 V DC 10 mA or more On off determination For non voltage contact input contact resistance of 1 kQ or less is determined as on and contact resistance of 20 KQ or more as off For transistor open collector input input voltage of 2 V or less is determined as on and leakage current must not exceed 100 pA when off Minimum status detection hold time PV input s sampling period x3 Contact Outputs Purpose Event output FAIL output and others Number of outputs 7 points Relay contact rating 240 VAC 1A or30 V DC 1A Transistor contact rating 24 V DC 50 mA Display Specifications PV display 5 digit 7 segment red LEDs character height of 20 mm Setpoint display 32128 dot LCD with back lighting Status indicating lamps LEDs IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 1 Installation
186. s flow control or pressure control Processes where even temporary output on off results in inconvenience Processes where a large output change at control element results in inconvenience Processes where variations in PV may exceed an allowable range adversely affecting 1 Bring the operating display into view display appears at power on PRG lamp ON TY ncas Fa Move DISP I DALIN 2 to call up the main menu PROG PROG programming _ main menu 3 Press the 4 key twice to display the main menu LP1 LP1 loop 1 parameter main menu M PV2 50 0 C PID 1 1 SP1 27 0 C PT 1 SP2 20 0 C SG 1 TM 0h20 RCY 0 0 PAR PAR parameter sub menu uses MODE oise I gt II a WPT Node l RUN reser 5 Press the key once again to display the parameter AT MENU LP1 PAR 1 auto tuning switch AT OFF aD mone AIKA aA WPT Node RUN
187. select SETUP IN1 OFF oo mone pee Werno Aun Rese 9 Press the 4 or key to display the required setpoint The figure below shows an example of setting the PV input type to a K type thermocouple 200 0 C to 500 0 C MENU UPMD IN 1 input 1 type select changing IN1 K3 a Blinks during change 10 Press the key once to register the ed mooe DISP TZ Il Ad WPT Node RUN setpoint MENU UPMD IN 1 input 1 type select ETUP IN1 typeK3 see COs MODE DISP J via Werno jf Aun jfreser 11 Press the 5 key once to display the parameter UNI1 MENU UPMD IN 2 input 1 unit select SETUP UNI C Werno Aun reser IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 2 Initial Settings gt 2 8 12 Press the key once to display the parameter RH1 maximum value of PV input range of Loop1 MENU UPMD IN 3 input 1 range high SETUP RHI 500 0 A mone pise via
188. sho e WPT RUN RESE 6 Press the key once to display the submenu MD MD UP mode set SETUP sub menu _ movel oise J 7 WPT RUN I RESET bl 7 Press the X key twice to display the submenu INIT INIT parameter initialize SETUP sub menu L7 Dae WPT Run Rese IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 2 Initial Settings gt 2 14 8 Press the key once to display the 10 Press the key once The display parameter INI momentarily becomes blank which is normal indicating the parameters have been initialized MENU UPMD INIT 1 parameter initialize INI OFF MENU UPMD INIT 1 parameter initialize INI ON 9 Press the 4 key to display ON MENU UPMD INIT parameter initialize INI _ Move 01s WPT RUN IIRESET 11 Press the key for mor
189. side which has the Handle With Care symbol A is on the outside MPP Fold over Fold over Alert symbol on the back Folding Direction of Terminal Cover A NOTE Do not fold the terminal cover the wrong way doing so not only reduces the cover s strength but may also cause the hinge to crack thereby disabling attachment IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 8 2 With the cover properly folded fit its top and bottom holes to the protrusions of the mounting brackets Fit the hole of the terminal cover to the protrusion on the mounting bracket Attaching Terminal Cover 5 2 4 Replacing Parts with a Limited Service Life The following UP750 parts have a limited service life The service life given in the table assume that the controller is used under normal operating conditions Part Service life Aluminum electrolytic condenser About 10 years rated Lithium battery for backup About 10 years rated Alarm output relays About 100 000 more ON OFF operations or with resistance load Control output relays About 100 000 more ON OFF operations or with resistance load If any of these parts except control output relays cause a controller failure due to deterio ration contact your dealer for replacement at your cost SEE ALSO 5 2 5 Replacing Control Output Relays for how to replace the control output relays
190. starting target setpoint i if this is the point of artna program operation Segment time Define as hour and minute or _ minute and second gt Time For example configure segment 1 so the temperature rises in increments of 5 C per minute from 50 C to 100 C as shown in the figure below A Setpoint Final target setpoint 100 C pow eeeeeene ene eeeeeeeenees i Ramp upgrade of 5 C per minute 50 C gt Segment 1 Time To change the temperature linearly over a minute set the TMU parameter to mm ss minute and second before you begin programming When programming the controller set the Segment Time TM RT parameter for segment 1 to 5 C This allows the controller to raise the setpoint in increments of 5 C per minute during the interval of segment 1 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 28 E Controller Behavior at the Start of Program Operation You can determine how the controller should behave at the start of program operation 1 Letting the controller run from a starting target setpoint Astarting target setpoint refers to a setpoint from which program operation begins The controller operates in such a manner that the setpoint changes to the final target setpoint over the segment time set for segment 1 irrespective of what the PV value is a Setpoint Segment 1 Segment 2 Final target setpoint Sta
191. t Code STC parameter is set to 1 Located in Main menu PROG Submenu PRG Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting WZ 1st group of wait OFF 0 No function OFF 0 1 1 zones 0 0 to 10 0 of PV input range span WTM 1st group of wait OFF 0 No function OFF 0 1 times 0 01 to 99 59 hour minute or minute second Use the TMU setup parameter to set the time unit 2 WZ1 2nd group of wait zones Same as the 1st group of wait zones 2 WTM 3 WZ1 2nd group of wait times 3rd group of wait zones Same as the 1st group of wait times Same as the 1st group of wait zones 3 WTM 3rd group of wait times Same as the 1st group of wait times 4 WZ1 4th group of wait zones Same as the 1st group of wait zones 4 WTM 4th group of wait times Same as the 1st group of wait times 5 WZ1 5th group of wait zones Same as the 1st group of wait zones 5 WTM 5th group of wait times Same as the 1st group of wait times RCY Number of repetitions 0 to 999 The controller repeats the segment specified by the RST 0 and REN parameters as many times as defined by this parameter CONT The controller indefinitely repeats the segment specified by the RST and REN parameters RST Start of repetition segment number REN End of repetition segment number 1 RST REN 99 1
192. t and continues action set before power failure in MAN mode For heating cooling control starts action from heating side output value and cooling side output value of 50 of control computation output RESET Outputs preset output value PO as control output and continues action set before power failure in AUTO mode For heating cooling control starts action from heating side output value and cooling side output value of 50 of control computation output IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 5 E Troubleshooting when the Controller Fails to Operate Correctly If your control tasks are not successful check the preset parameters and controller wiring before concluding the controller to be defective The following show some examples of troubleshooting you should refer to in order to avoid the possibility of other problems The Controller does not Show the Correct Process Variable PV The UP750 controllers have a universal input The type of PV input can be set changed using the parameter IN1 IN2 At this point the controller must be wired correctly according to the selected type of PV input Check the wiring first if the controller fails to show the correct PV value To do this refer to 2 Initial Settings With the parameters RH1 RL1 SDP1 SH1 and SL1 it is possible to scale the input signa
193. tation from the preset output value R TM Restart timer 0 to 10 sec 0 sec Sets time between power on and the instant where controller starts computation G RP PID group number Allows you to determine how many groups of setpoint alarm and 8 PID parameters the controller should show 1 Show one set 2 Show two sets 3 Show three sets 4 Show four sets 5 to 8 Show as many groups of parameters as have been set RP1 Zone PID of Loop1 0 0 to 100 0 of Loop1 PV input range 100 0 of reference point 1 Note that 1 RP1 2 RP1 3 RP1 4 RP1 5 RP1 S6 RP1 Loop1 PV Sets reference points at which switching is carried out between groups input range IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 21 Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting RHY1 Zone switching of 0 0 to10 0 of Loop1 PV input range span 0 5 of Loop1 hysteresis Allows hysteresis to be set for switching at a reference point Loop1 PV input range span RDV1 Reference of Loop1 Used to select a group of PID parameters according to a deviation from OFF 0 deviation the given program setpoint The controller uses the PID parameters of the number selected in PID group number GRP if the PV input falls outside the given deviation range The following example shows a case when only the reference deviation is set without setting any reference point The selected
194. te Primary terminals indicate power terminals and relay output terminals Secondary terminals indicate analog I O signal voltage pulse output and contact input terminals Insulation resistance 20 MQ or more at 500 V DC between power terminals and grounding terminal Grounding Class D grounding grounding resistance of 100 Q or less Signal Isolations Loop1 PV input terminals Isolated from other input output terminals Not isolated from the internal circuit Loop2 PV input terminals Isolated from loop1 PV input terminals other input output terminals and internal circuit Auxiliary analog input terminals Isolated from other input output terminals and the internal circuit 15 V DC loop power supply terminals Not isolated from analog current output and voltage pulse control output Isolated from other input output terminals and internal circuit Analog output terminals for control output and retransmission Not isolated between analog outputs and from 15 V DC loop power supply and voltage pulse control output Isolated from other input output terminals and internal circuit Voltage pulse control output terminals Not isolated from analog outputs and 15 V DC loop power supply Isolated from other input output terminals and internal circuit Relay contact control output terminals Isolated between contact output terminals and from other input output terminals and internal circuit Contact input terminals Not isolated b
195. ted contact our sales representative Is the instrument defective Is communication link faulty Is key operation faulty Is O signal faulty Is display Totally faulty inoperable Yes Yes Yes Yes Yes Vv Vv Vv x Vv Check wiring on the Check the key lock Turn off power and Check the Check the power supply setting then turn it on instrument s I O instrument s suffix terminals again specifications code AA AA N Check the supply Check the specifications e voltage of I O counterpart for include a communication wrong polarity A y No a i Check the o communication i Normal communication related No Ts parameters haua key lock enabled Yy y Correct the Yes Check error s communication wiring 4 A No Check the specifications Correct of communication counterpart y YER Yes Disable key lock v Y Ask the vendor for repair Find the cause A IMPORTANT Take note of the parameter settings when asking the vendor for repair IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 2 E Errors at Power on The following table shows errors that may be detected by the fault diagnosis function when the power is turned on
196. ted are not alive with a tester ome i or the like because there is a possibility of electric shock Tetaanamiselen type 15 V DC loop power supply is used NJ 14 j 2 jt 4 20MADC 0 20MADC I 145 180 V DC Voltage pulse 12 V 4 20MADC ye ma iio mene 7 sD T Allowable range 100 240 V AC 10 Default 4 20 mA DC KAn The functions of the external contact inputs are the defaults for dual loop control j y To change the functions reconfigure the contact input registration setup parameters External contact outputs The functions of the external contact outputs are the defaults for dual loop control External contact inputs To change the functions reconfigure the contact output registration setup parameters Switch between the ON and OFF states of the DI1 to D14 OP Contact 5V Transistor contact PV event 1 output DO1 6 k o contact inputs to select from program pattern numbers 1 to 15 DH Select a number during a RESET state DI 49 o 45V 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 T 3 I PV event 2 output DO2 OT1 is a setup parameter Dit ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFFION DI2 18 k o 5v Di2 18 5 2 instrument alam pos 4 You can change the settings of the parameter OT1 to change the Loop1 control output Di2 OFF ON ON OFF OFF ON ON OFFOFF ON ON OFFIOFF ON ON I b Dis d 1 output f 2 types See 2 Initial Settings Dis OFF OFF OFF oN oN oN ON OFF OFF OFFI
197. ter setpoints that apply when the communication func tion is used ex AUTO1 0 MAN1 1 E Operation Mode Parameters Located in MODE key f key on the instrument s front panel Parameter Symbol HOLD Name of Parameter Pause of program operation Setting Range and Description Initial Value Set as HOLD ON to enable the hold mode of program operation User Setting ADV Advance of segment Set as ADV ON to advance from the current segment to the next segment LOC Local mode operation Set as LOC ON to switch from program operation or RESET mode to local mode operation A M1 Loop1 AUTO MAN switching To switch between AUTO and MAN To switch to AUTO mode set as MODE AUTO1 0 then press the J key A M2 Loop2 AUTO MAN switching To switch between AUTO and MAN To switch to AUTO mode set as MODE AUTO2 0 then press the 3 key To switch to MAN mode set as MODE MAN2 1 then press the key SST Start of program segment number 1 to 99 Program operation begins with the segment whose number is specified by this parameter 1 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt E Operating Parameters Instrument Alarm Setting Parameters Located in Main menu AL Parameter Symbol Name of Parameter Setting Range and Description Initial Valu
198. terminals 9 Heating side current output terminals cooling side transistor output terminals 5 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 31 Parameter Name of Parameter Setting Range and Description Initial User Symbol Value Setting CT1 Control output cycle 1 to 1000 sec 30 sec time of Loop1 i a i oa i Heating side control output cycle time On On in heating cooling Off Off control Wes et t Cycle time Cycle time Relay s Behavior when Cycle Time 10 sec For 20 of Control Output For 50 of Control Output For 80 of Control Output 10 sec 10 sec 10 sec On state duration 2 sec On state duration 5 sec On state duration 8 L Off state duration 8 sec Off state duration 5 sec Off state duration 2 sec CT2 Control output cycle 1 to 1000 sec 30 sec time of Loop2 oe at 14 i Heating side control output cycle time On On in heating cooling Off Off control Uo e N t Cycle time t Cycle time Relay s Behavior when Cycle Time 10 sec For 20 of Control Output For 50 of Control Output For 80 of Control Output 10 sec 10 sec 10 sec On state dura
199. ters Set the alarm A NOTE type and other setup oo parameters When initializing parameters is excuted the controller initializes the operating parameter and setup parameters Therefore check that the appropriate value are set for the parameters after initializing parameters If changed to initial values set them to the appropriate values again Set operating eed parameters Set program patterns See 3 Programming v Controller operation IM 05E01B02 51E 3rd Edition May 31 2006 00 1 Indicator lamp for lt 2 Initial Settings gt Names and Functions of Front Panel Parts PV2 display PY ammo variable PV displ 2 Program monitor pv2 variable isplay lamps 2 l ugi fl f We JHH 7 Setpoint 3 Event indicator al Le Le ia LU l display lamps rizfirna Pa 10 MODE key 8 Instrument alarm _ aa mo indicator lamp ne nuiis 11 DISP key 4 Status indicator pos lamps o Z x x orar 12 V and A keys 5 Light loader FPS v oe 7 JL A J interface TPTWA RUN Reser 9 SET ENT key 13 PT No key 19 RESET key 14 RUN key Name of Part Function 1 Indicator lamp for PV2 display Is lit when Loop2 PV is displayed on PV display lt Is lit in green when a program setpoint is increasing
200. the controller to start the pattern 2 operation after the end of pattern 1 operation lt Notes at pattern link gt Parameter STC is available PV event and time event are reset Parameter SST is not available IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 22 List of PV Event and Local Event Types The table below shows the types and actions of PV event and Local event In the table codes 1 to 10 are for Loop1 41 to 50 and 68 to 71 are Loop2 Alarm type code Alarm action Contact Contact Open close shows status of relay contact closes s0pens ifalarm if alarm and lit and unlit shows status of lamp occurs occurs Hysteresis lt gt PV high limit Open unlit f Closed lit PV Alarm setpoint Alarm type Alarm type De energized on deviation low limit alarm Alarm action Open close shows status of relay contact Hysteresis lt gt Open lit Closed i unlit Deviation PV setpoint Target SP Contact closes i if alarm and lit and unlit shows status of lamp occurs Alarm type code Contact opens if alarm occurs Hysteresis lt gt PV low limit Closed lit i Open unlit lt Alarm setpoint PV Deviation high and low limits Hysteresis Hysteresis lt gt lt Closed Open Closed lit i unlit 1 lit Deviation setpoint PV paea gt Targ
201. the selected program pattern starts when DI5 contact input 5 changes from OFF to ON Program operation stops when DI6 contact input 6 changes from OFF to ON Preset output value is outputted when the operation stops Local mode operation starts when DI7 contact input 7 changes from OFF to ON E Switching Operation Mode and Selecting Program Pattern Using Extanded Contact Input When connecting contact input output expansion module switching operation mode and selecting one program pattern from more than sixteen program patterns are available by expanded contact input RDI101 to RDI108 Extanded Function Switching method Function contact input RDI101 Starting When OFF to ON program _ hold operation operation temporarily STOP RDI102 Starting When OFF to ON i advanced operation advanced next segment RDI103 Switching AUTO ON AUTO When manual operation output value can MAN of loop1 OFF MAN be changed by a or 7 key RDI104 Select the required program pattern number e Program pattern selection by hal of DI1 to DI4 and RDI104 to Switching ON OFF nine contact inputs j e RDI104 ON 16 RDI106 program including DI1 to D14 j pattern Available up to 300 patterns SRDIT0S ON 37 RDI107 e RDI106 ON 64 e RDI107 ON 128 RDI108 e RDI108 ON 256 For example when selecting seventeenth program pattern set DI1 is ON DI2 is OFF DI3 is OFF DI4
202. ting method Setpoint of the Segment Setting Method SEG T setup parameter 6 Starting target setpoint Setpoint of the Starting Target Setpoint SSP1 SSP2 program parameter of Loop1 and Loop2 7 Start code Setpoint of the Start Code STC program parameter 8 Final target setpoint segment time Events PV event and Time event and Junction code Setpoint of each program parameter 9 Draw the program pattern Time setting TIME when the Segment Setting Method SEG T parameter is set as SEG T 0 ramp setting TM RT when the parameter is set as SEG T 1 Factory set to Time setting TIME Shown for segment PID parameters when the setup parameter ZON is set to 0 Maximum value of PV input range RH1 RH2 Minimum value of PV input range RL1 RL2 System name Program No Program time unit TMU Segment setting method SEG T Program name Model Serial No Unit S 100 0 Segment No gt Final target setpoint 1 TSP1 lt Loop1 gt Final target setpoint 2 TSP2 lt Loop2 gt Segment time TIME TM RT lt for both Loop1 and Loop2 gt PID number PID i Event number EV1 PV event type TY1 on time of time event ON1 PV event setpoint PE1 off time of time event OFF1 Event number EV2 PV event type TY2 on time of time event ON2 PV event setpoint PE2 off time of time e
203. tion 2 sec On state ah L On state duration 8 L Off state duration 8 sec Off state duration 5 sec Off state duration 2 sec CT ci Cooling side control 1 to 1000 sec 30 sec output cycle time of Loop1 CT c2 Cooling side control 1 to 1000 sec 30 sec output cycle time of Loop2 AO1 Analog output 1 type Allows control output or retransmission output to be presented 0 OUTPUT 1 as one of the following current signals Terminals and 7 0 4 to 20 mA Analog output 2 type 1 0 to 20 mA 0 AQ2 OUTPUT 2 2 20 to 4 mA Terminals and 3 20 to 0 mA AO3 Analog output 3 type 0 OUTPUT 3 Terminals and A1 H Analog output 1 100 Set the values of segmental points for the 0 and 100 output 100 0 segmental point levels at which the values are presented via OUTPUT 1 Analog output 1 0 terminals and See ll Performing Split Computations below 0 0 Al L segmental point 5 0 to 105 0 A2H Analog output 2 100 Set the values of segmental points for the 0 and 100 output 100 0 segmental point levels at which the values are presented via OUTPUT 2 Analog output 2 0 terminals and See W Performing Split Computations below 0 0 A2 L segmental point 5 0 to 105 0 A3H Analog output 3 100 Set the values of segmental points for the 0 and 100 output 100 0 segmental point levels at which the values are presented via OUTPUT 3 Analog output 3 0 terminals and See M Performing Split Computations below 0 0
204. tput Universal output system The output type can be selected with the software e Current output Loop1 terminals 4 4 heating side output terminals 46 47 cooling side output terminals 49 45 Loop2 terminals 4 4 heating side output terminals 4 4 cooling side output Not selected Number of outputs 2 or 3 two for heating cooling control switched between a voltage pulse output and current output Output signal 4 20 0 20 20 4 or 20 0 mA DC Load resistance 600 Q or less Output accuracy 0 1 of span 5 of span for 1 mA or less Under standard operating conditions 23 2 C 55 10 RH power frequency of 50 60 Hz e Voltage pulse output Loop1 terminals 46 47 heating side output terminals 4 4 cooling side output Not selected Loop2 terminals 4 4 heating side output terminals 4 4 cooling side output Not selected Number of 2 or 3 two for heating cooling type outputs switched between a voltage pulse output and current output Output signal On voltage 12 V or more load resistance 600 2 or more Off voltage 0 1 V DC or less Resolution 10 ms or 0 1 of output whichever is larger IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 1 Installation gt 1 9 Relay contact output Loop1 terminals heating side output terminals cooling side output terminals Loop2 terminals 4 49 60 heating side output terminal
205. ut filter FL LP2 PAR Note PV input bias BS and PV input filter FL among the operating parameters are used as bias and filter when normal operation Analog input bias A BS2 and analog input filter A FL2 among the setup parameters are used when PV correction value is decided in advance E Selecting Program Pattern Using Contact Input It is possible to select the program pattern by turning the four contact input signals ON or OFF This function is assigned to DI1 contact input 1 to DI4 contact input 4 Note that the program pattern can be selected during RESET mode can not during operation Contact Program pattern number to be selected PT No input 1 2 3 4 5 6 7 8 12 13 14 15 DI1 ON OFF ON OFF ON OFF ON OFF OFF ON OFF ON DI2 OFF ON ON OFF OFF ON ON OFF OFF OFF ON ON DI3 OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON DI4 OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON For example set contact input 2 DI2 only to ON to change the program pattern 1 to the program pattern 2 Set contact input 1 DI1 and contact input 2 DI2 to ON to select the program pattern 3 IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt E Switching Operation Mode Using Contact Input Program operation for
206. vent OFF2 Event number EV3 PV event type TY3 on time of time event ON3 Event number EV4 PV event type TY4 on time of time event ON4 Event number EV5 PV event type TY5 on time of time event ON5 Event number EV6 PV event type TY6 on time of time event ON6 PV event setpoint PE6 off time of time event OFF6 Event number EV7 PV event type TY7 on time of time event ON7 PV event setpoint PE7 off time of time event OFF7 Event number EV8 PV event type TY8 on time of time event ON8 PV event setpoint PE8 off time of time event OFF8 Junction code JC IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt Starting target setpoint 1 SSP1 Starting target setpoint 2 SSP2 Start code STC 1st group of wait zones 1 WZ1 1st group of wait times 1 WTM 2nd group of wait zones 2 WZ1 2nd group of wait times 2 WTM 3rd group of wait zones 3 WZ1 3rd group of wait times 3 WTM Ath group of wait zones 4 WZ1 Ath group of wait times 4 WTM 5th group of wait zones 5 WZ1 5th group of wait times 5 WTM Number of repetitions RCY Start of repetition segment number RST End of repetition segment number REN 9 A lt 3 Programming gt See User s Manual Reference CD ROM version for more informatio
207. when in ten segment linearizer approximation 2 a2 Ten segment linearizer 2 input 2 66 7 to 105 0 of Loop2 PV input range 0 0 of Loop2 PV input range 2 62 Ten segment linearizer 2 output 2 66 7 to 105 0 of Loop2 PV input range span 66 7 to 105 0 of Loop2 PV input range when in ten segment linearizer approximation 0 0 of Loop2 PV input range span 0 0 of Loop2 PV input range when in ten segment linearizer approximation 2 a3 Ten segment linearizer 2 input 3 66 7 to 105 0 of Loop2 PV input range 0 0 of Loop2 PV input range 2 63 Ten segment linearizer 2 output 3 66 7 to 105 0 of Loop2 PV input range span 66 7 to 105 0 of Loop2 PV input range when in ten segment linearizer approximation 0 0 of Loop2 PV input range span 0 0 of Loop2 PV input range when in ten segment linearizer approximation 2 a4 Ten segment linearizer 2 input 4 66 7 to 105 0 of Loop2 PV input range 0 0 of Loop2 PV input range 2 64 Ten segment linearizer 2 output 4 66 7 to 105 0 of Loop2 PV input range span 66 7 to 105 0 of Loop2 PV input range when in ten segment linearizer approximation 0 0 of Loop2 PV input range span 0 0 of Loop2 PV input range when in ten segment linearizer approximation 2 a5 Ten segment linearizer 2 input 5 66 7 to 105 0 of Loop2 PV input range 0 0 of Loop2 PV input range 2 05 Ten segment linearizer 2 output 5 66 7
208. y Yokogawa Electric Corporation Published by Yokogawa Electric Corporation 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN IM 05E01B02 51E 3rd Edition May 31 2006 00 Blank Page YOKOGAWA Yokogawa Electric Corporation YOKOGAWA ELECTRIC CORPORATION Network Solutions Business Division 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN Phone 81 422 52 7179 Facsimile 81 422 52 6793 Sales Branch Offices Tokyo Nagoya Osaka Hiroshima Fukuoka YOKOGAWA CORPORATION OF AMERICA Headquaters 2 Dart Road Newnan GA 30265 1094 U S A Phone 1 770 253 7000 Facsimile 1 770 251 0928 Sales Branch Offices Texas Chicago Detroit San Jose YOKOGAWA EUROPE B V Headquaters Databankweg 20 3821 AL Amersfoort THE NETHERLANDS Phone 31 334 64 1611 Facsimile 31 334 64 1610 Sales Branch Offices Houten The Netherlands Wien Austria Zaventem Belgium Ratingen Germany Madrid Spain Bratislava Slovakia Runcorn United Kingdom Milano Italy Velizy villacoublay France Johannesburg Republic of South Africa YOKOGAWA AMERICA DO SUL S A Headquarters amp Plant Praca Acapulco 31 Santo Amaro Sao Paulo SP BRAZIL CEP 04675 190 Phone 55 11 5681 2400 Facsimile 55 11 5681 4434 YOKOGAWA ENGINEERING ASIA PTE LTD Head office 5 Bedok South Road Singapore 469270 SINGAPORE Phone 65 6241 9933 Facsimile 65 6241 2606 YOKOGAWA ELECTRIC KOREA CO LTD Seoul Sales office 395 7
209. y at first however it gradually adapts itself to the new target setpoint IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 6 5 2 Maintenance This section describes the cleaning and maintenance of the UP750 5 2 1 Cleaning The front panel and operation keys should be gently wiped with a dry cloth A NOTE Do not use alcohol benzine or any other solvents 5 2 2 Replacing Brackets When the brackets are broken or lost purchase the following brackets for replacement Target Model Part No Sales Unit UP750 T9115NL A large bracket and small bracket in pair SEE ALSO 1 2 How to Install for how to replace brackets IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 7 5 2 3 Attaching Terminal Cover When a terminal cover is necessary purchase the following part Target Model Part No Sales Unit UP750 T9115YD 1 E Attaching Terminal Cover The procedure for attaching the terminal cover is as follows Do not touch the terminals on the rear panel when power is being supplied to the controller Doing so may result in electric shock CAUTION Before attaching the terminal cover turn off the source circuit breaker and use a tester to check that the power cable is not conducting any electricity 1 Before attaching the terminal cover fold it once or twice so that the
210. y is shown stops the IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 2 Initial Settings gt 2 3 2 2 Setting UP mode Setting First at Power on A NOTE The controller displays an operating display when the power is turned on The submenu IN appears at this point if the type of PV input has not been defined yet In this case first set a UP mode to Dual loop Control following the operating procedure described below Then PV input type control output type and others The following operation describes a procedure of setting a UP mode to Dual loop Control set 11 1 Display view at power on RST lamp ON mone DISP A WPT Node NIN Displays submenu IN input set SETUP sub menu In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the key once to display the submenu MD MD UP mode set SETUP sub menu amp move oise V7 WPT Nod Run fRes 3 Press the key once to display the parameter UPM controller mode MENU UPMD MD 1 UP mode select UPM 1 ose
211. y once to display the submenu PAR PAR parameter sub menu pse WPTNoda RUN Fese 5 Press the 4 key once to display the submenu 1 PID 1 PID PID parameter SPno 1 sub menu 6 Press the key once to display the parameter 1 P MENU LP1 1 PID 1 proportional band 1 P 5 0 n Z u oo ures mone DSP J a WPT run f 7 Press the 4 or key to display the required setpoint MENU LP1 1 PID 1 proportional band changing 1 P 18 0 _ _ Blinks during change oo 1 A mone foise lt A WPT run f 8 Press the key once to register the setpoint MENU LP1 1 PID 1 proportional band IP 18 0 n SSS oo Leya ya mone DISP al a WPT run RESET The same steps can be used for integral time 1 1 and derivative time 1 D that are displayed after this
212. y once to display the to call up the main menu PROG setup parameter submenu MD PROG MD programming UP mode set main menu SETUP sub menu MODE l vise ll gt 4 WPT Node RUN freser 3 Press the key once to display the main 7 Press the key once to display the menu STUP parameter UPM controller mode STUP password input main menu MENU UPMD MD 1 UP mode select UPM 1 WPT Run Es 4 Press the key once to display the 8 Press the 4 or key to display the set setup parameter main menu PARA point 11 PARA MENU UPMD MD 1 setup parameter shade te Shergil SETUP main menu UPM 11 Blinks during change oo ues mone DISP lt A WPT RUN REsET 5 Press the key once to display the setup parameter main menu UPMD UPMD UP750 configurati
213. y set default gt Ten segment linearizer output Actual input Ten segment linearizer biasing Correction Actual input 2 b6 Ten segment E linearizer i biasing To bg 204 gt 2 a1 66 7 to 105 0 of Loop2 PV input range span Ten segment 2 a2 2 a3 2 a4 2 a5 KERA linearizer input 2 a7 66 7 to 105 0 of Loop2 PV input range e Ten segment linearizer approximation linearizer 66 7 to 105 0 of Loop2 PV input range ten segment lt approximation Ten segment 4 The parameters 2 b5 to linearizer output 2 b11 are equalized to 2 b4 e ahe paramotor Es PV input range after 2 b3 2 b2 2 b1 The parameters 2 a5 to 2 a11 are equalized to the parameter 2 a4 2a1 2 a2 2 a3 2 a4 2 a11 g FS Ten segment Actual PV input range linearizer input 66 7 to 105 0 of Loop2 PV input range IM 05E01B02 51E 3rd Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 16 Parameter Symbol 2 al Name of Parameter Ten segment linearizer 2 input 1 Setting Range and Description 66 7 to 105 0 of Loop2 PV input range Initial Value 0 0 of Loop2 PV input range User Setting 2 61 Ten segment linearizer 2 output 1 66 7 to 105 0 of Loop2 PV input range span 66 7 to 105 0 of Loop2 PV input range when in ten segment linearizer approximation 0 0 of Loop2 PV input range span 0 0 of Loop2 PV input range

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