TriPlus Autosampler Preinstallation Guide
Contents
1. 2008 2009 Thermo Fisher Scientific Inc All rights reserved Published by Thermo Fisher Scientific S p A Strada Rivoltana 20090 Rodano Milan Italy Tel 39 02 95059373 Fax 39 02 95059388 Thermo Fisher Scientific Inc provides this document to its customers with a product purchase to use in the product operation This document is copyright protected and any reproduction of the whole or any part of this document is strictly prohibited except with the written authorization of Thermo Fisher Scientific Inc The contents of this document are subject to change without notice All technical information in this document is for reference purposes only System configurations and specifications in this document supersede all previous information received by the purchaser Thermo Fisher Scientific Inc makes no representations that this document is complete accurate or error free and assumes no responsibility and will not be liable for any errors omissions damage or loss that might result from any use of this document even if the information in the document is followed properly This document is not part of any sales contract between Thermo Fisher Scientific Inc and a purchaser This document shall in no way govern or modify any Terms and Conditions of Sale which Terms and Conditions of Sale shall govern all conflicting information between the two documents Trademarks TriPlus TRACE GC Ultra FOCUS GC DSQ II and PolarisQ are t2. of the sampler Table 2 Space and Mass Requirements Instrument Height Width Depth Mass cm in cm in cm in kgs Ibs TriPlus standard X axis 67 27 87 35 78 31 259 56 TriPlus extended X axis 67 27 122 4g 78 31 30 67 1 The width is referred to the longitudinal crossrail X axis 2 200 mm 8 in of the orthogonal crossrail Y axis are protruding the rear of the GC 3 It includes the maximum configuration and the power module GC System TriPlus Configuration The main GC System TriPlus configurations are reported in Table 3 6 Preinstallation Guide Thermo Scientific Thermo Scientific 1 TriPlus Autosampler Preinstallation Guide Space and Load Requirements Table 3 GC System TriPlus Configurations Description TRACE GC Ultra TriPlus Use TriPlus with standard or extended X axis TRACE GC Ultra TRACE GC Ultra TriPlus Use TriPlus with standard or extended X axis FOCUS GC TriPlus Use TriPlus with standard or extended X axis FOCUS GC FOCUS GC TriPlus Use TriPlus with standard or extended X axis FOCUS GC TRACE GC Ultra TriPlus Use TriPlus with standard or extended X axis DSQ II TRACE GC Ultra TriPlus PolarisQ TRACE GC Ultra TriPlus Use TriPlus with standard or extended X axis DSQ II FOCUS GC TriPlus PolarisQ FOCUS GC TriPlus Use TriPlus with standard or extended X axis Preinstallation Guide 7 1 TriPlus Autosampler Prei
3. the damage The driver should sign or initial next to your comments to signify agreement with your observations It may be necessary to photograph damaged areas for claims purposes Contact the appropriate Thermo Fisher Scientific office to report the damage Move the cartons to a protected location preferably to the installation site Leave the boxes as complete as possible and do not unpack the components unless absolutely necessary The Field Service Engineer FSE will also check for damage and verify the completeness of shipment This will protect you in the event of missing or damaged components Note Freight insurance requires that obvious damage be noted on the receiving documents Installation The FSE will unpack and completely install the system including optional instruments The FSE will also initialize settings verify that the system is operating according to specifications and familiarize you with the system Contact your local Thermo Fisher Scientific office for details If you have not purchased the installation option refer to Installation on page 16 for installation instructions Training Valuable training on Thermo Fisher Scientific instruments and software is offered worldwide Experience has shown that maximum value can be derived from a scientific instrument if there is one person who has a major responsibility for the instrument We recommend that you designate a key operator to manage the operatio
4. 230 V ac systems are fitted with Shuco German type power plugs Plug requirements are dictated by country Figure 5 shows the Shuco power plug and outlet 12 Preinstallation Guide Thermo Scientific 1 TriPlus Autosampler Preinstallation Guide Technical Assistance Figure 5 Shuco 230 V ac Power Plugs and Outlets Outlet Plug Shuco Plug CAUTION You should never connect the GC system and the TriPlus to the same electrical wall outlet You will run the risk of overloading the circuit Table 6 shows maximum current requirements for TriPlus and GC system Table 6 Maximum Current Requirements for the GC TriPlus Configuration Maximum Maximum Instrument Current A Current A at 120 V ac at 230 V ac TriPlus 2 1 TRACE GC Ultra TriPlus 22 11 TRACE GC Ultra TRACE GC Ultra TriPlus 42 21 FOCUS GC TriPlus 22 11 FOCUS GC FOCUS GC TriPlus 42 21 FOCUS GC TRACE GC Ultra TriPlus 42 21 DSQ II TRACE GC Ultra TriPlus 37 19 PolarisQ TRACE GC Ultra TriPlus 37 19 DSQ II FOCUS GC TriPlus 37 21 PolarisQ FOCUS GC TriPlus 37 21 TRACE GC Ultra DSQ I TRACE GC Ultra TriPlus 57 29 FOCUS GC DSQ II TRACE GC Ultra TriPlus 57 29 TRACE GC Ultra PolarisQ TRACE GC Ultra TriPlus 57 31 FOCUS GC PolarisQ TRACE GC Ultra TriPlus 57 31 Technical Assistance Occasionally unacceptable quality in line power sources may adversely affect the operation of a GC system It is the u
5. CAUTION Do not directly expose the GC system to any cooling duct outlets The air conditioning load for a basic TriPlus autosampler is about 220 W 752 Btu h Table 7 shows the approximate heat output for the GC system Table 7 Heat Output for GC TriPlus Configuration Instrument Heat Output in BTU h TriPlus 752 TRACE GC Ultra TriPlus 7352 TRACE GC Ultra TRACE GC Ultra TriPlus 13952 FOCUS GC TriPlus 2118 FOCUS GC FOCUS GC TriPlus 3484 FOCUS GC TRACE GC Ultra TriPlus 8718 DSQ II TRACE GC Ultra TriPlus 13502 PolarisQ TRACE GC Ultra TriPlus 9742 Thermo Scientific 1 TriPlus Autosampler Preinstallation Guide Instrument Arrival Table 7 Heat Output for GC TriPlus Configuration continued Instrument Heat Output in BTU h DSQ II FOCUS GC TriPlus 8268 PolarisQ FOCUS GC TriPlus 4508 TRACE GC Ultra DSQ II TRACE GC Ultra TriPlus 20102 FOCUS GC DSQ I TRACE GC Ultra TriPlus 14868 TRACE GC Ultra PolarisQ TRACE GC Ultra TriPlus 16342 FOCUS GC PolarisQ TRACE GC Ultra TriPlus 11108 Instrument Arrival This paragraph gives an overview of shipping and receiving procedures installation and training The information in this chapter will give you an idea of what to expect when your TriPlus autosampler arrives Shipping Information Origin Destination Instruments are shipped in the manner agreed upon at the time of sale Ther
6. d Thermo Scientific Preinstallation Guide 5 1 TriPlus Autosampler Preinstallation Guide Entrance Entrance The entrance to your facility and the width of all hallways elevators and doorways should be at least 80 cm 32 in However you should allow additional room for maneuvering the system around corners into elevators or through doorways TriPlus autosampler is shipped in a container with these approximate dimensions Table 1 Container Dimensions Container Length Width Height Mass TriPlus with standard X axis 80 cm 100 cm 42 cm 45 55 kg 32 in 40 in 17 in 99 122 lbs TriPlus with extended X axis 80 cm 140 cm 67 cm 60 kg 32 in 56 in 27 in 132 lbs Space and Load Requirements TriPlus autosampler has to be installed on the top of the GC Use the following table to verify and determine the space and mass requirements for the instrument of your GC system IMPORTANT The measure reported in the tables are rounding up for excess The tables do not include optional instruments e g computers printers etc The GC system TriPlus and eventual optional instruments system should be placed on a workbench that has minimum dimensions of 0 75x2 m 2 5x6 ft The workbench must also be capable of supporting the mass of the GC The area behind the instrument should be a minimum of 30 cm 12 in Before switching on TriPlus move the crossrails to verify the absence of obstacles during the moviments
7. d Y Axes Scie wean dew kot D ee d 17 TriPlus Autosampler Components 0 00000 c eee eee eee 17 Installation Process 11 509 da dey Ex a 6 e e e Cede Ee ape os 18 manual name Contents iv manual name Thermo Scientific TriPlus Autosampler Preinstallation Guide This guide gives you the information you need to prepare your site for the installation of the TriPlus autosampler Contents e Entrance Space and Load Requirements Power Requirements Technical Assistance Operating Environment Instrument Arrival Installation nstallation Process CAUTION This guide does not includes the information to prepare your lab for the installation of your gas chromatographic system You can find all the instruction in the Site Preparation and Installation Manual of your GC system TriPlus autosampler operates reliably under controlled environment conditions Operating or maintaining a system outside the specifications outlined in this guide may cause many different types of system failures The repair of such failures is specifically excluded from the standard warranty and service contract coverage Note In addition to the information in this guide you must also obey the building and safety rules and regulations for construction that apply in your area Writing Conventions for TriPlus As X axis the longitudinal crossrail is intended As Y axis the orthogonal crossrail is intended As Z axis the turret is intende
8. e are two categories of shipping Origin FOB and Destination FOB CIP or CIF For instruments shipped Ex Works also known as FOB Free On Board Origin damages incurred in shipment are the responsibility of the purchaser and the carrier However Thermo Fisher Scientific will assist with filing claims and billable repairs if necessary There are two types of Destination shipping CIP Carriage and Insurance Paid to Destination and CIF Carriage Insurance and Freight paid to Destination These are also known as FOB Destination For all types of Destination shipping Thermo Fisher Scientific will file claims against the carrier for any damages incurred in shipment Note however that Thermo Fisher Scientific will not accept liability for damage not recorded on the receiving documents Receiving Instruments Thermo Scientific Thermo Fisher Scientific instruments are shipped by electronic equipment carriers who specialize in the handling of delicate equipment Occasionally however equipment inadvertently gets damaged in transit Please take the following precautions when receiving the instruments Check carefully for obvious damage or evidence of rough handling including triggering of Shockwatch and Tiltwatch labels Preinstallation Guide 15 1 TriPlus Autosampler Preinstallation Guide Installation If external damage is apparent note this fact on all copies of the receiving documents and describe briefly the extent of
9. einstallation Guide Thermo Scientific 1 TriPlus Autosampler Preinstallation Guide Power Requirements Table 5 Overall Dimensions of the GC System TriPlus with Extended X Axis Configuration Configuration Height Width Depth Mass cm in cm in cm in kg Ibs TRACE GC Ultra TriPlus 112 45 122 48 86 34 78 172 TRACE GC Ultra TriPlus 112 45 131 52 86 34 126 278 FOCUS GC TriPlus 112 45 122 48 73 29 60 133 FOCUS GC FOCUS GC TriPlus 112 45 122 48 73 29 90 199 FOCUS GC TRACE GC Ultra TriPlus 112 45 122 48 86 34 108 238 DSQ II TRACE GC Ultra TriPlus 112 45 128 51 86 34 123 272 PolarisQ TRACE GC Ultra TriPlus 112 45 123 49 86 34 123 272 DSQ II FOCUS GC TriPlus 112 45 108 51 73 29 105 232 PolarisQ FOCUS GC TriPlus 112 45 123 49 73 29 105 232 TRACE GC Ultra DSQ H TRACE GC Ultra TriPlus 112 45 161 64 86 34 171 377 FOCUS GC DSQ H TRACE GC Ultra TriPlus 112 45 135 53 86 34 153 336 TRACE GC Ultra PolarisQ TRACE GC Ultra TriPlus 112 45 156 62 86 34 171 377 FOCUS GC PolarisQ TRACE GC Ultra TriPlus 112 45 130 52 86 34 171 377 Power Requirements This paragraph gives details on the power requirements Power Line CAUTION The power line and the connections between the instruments must maintain good electrical grounding Poor grounding represents a danger for the operator and may seriously affect the instrument performance Do not connect the TriPl
10. ically shown in Figure 3 Thermo Scientific Preinstallation Guide 11 1 TriPlus Autosampler Preinstallation Guide Power Requirements Figure 3 Voltage Selector Configuration A and B are the front views with E gY A LL 1 the fuses F of the Selector in 230 F Vac configuration oo 5 EN C and D are the front views with m the fuses F of the Selector in 115 i Vac configuration o oT U E 3 Remove the existing fuses 4 Install those suitable for the new configuration in the correct position according to the information reported in Electrical Specifications on page 11 Chapter 1 5 Introduce the power selector into its seat 6 Put the cover on again Wall Outlets The power cable from the power module is approximately 3 m 9 ft long The 120 V ac systems are fitted with U S standard National Electronics Manufacturers Association NEMA 5 20P power plugs A NEMA 5 20P power plug and its corresponding outlet are rated at 20 A and 125 V ac The power cables from the personal computer monitor and printer are approximately 2 m 6 ft long The 120 V ac systems are fitted with NEMA 5 15P plugs For optional instruments the plug requirements may vary Refer to your products user manual for specifications Figure 4 shows the NEMA power plugs and outlets Figure 4 NEMA 5 20P and 5 15P Power Plugs and Outlets 120 V ac Outlet Plug Outlet Plug NEMA 5 20P NEMA 5 15P The
11. n Process 18 Preinstallation Guide Start the installation process as described in the TriPlus Autosampler Operating Manual Thermo Scientific
12. n and maintenance of the TriPlus autosampler We also recommend that the key operator receive training at the Thermo Fisher Scientific Institute at your site or at one of the local Thermo Fisher Scientific offices For information on courses or enrollment contact the following Thermo Fisher Scientific office Thermo Fisher Scientific S p A Strada Rivoltana km 4 20090 Rodano MI Italy 439 02 95059 35 Installation This paragraph contains unpacking instructions and a brief tutorial you must know before you can continue the installation process 16 Preinstallation Guide Thermo Scientific 1 TriPlus Autosampler Preinstallation Guide Installation Verify Site Preparation Before the TriPlus can be installed your laboratory must be in compliance with the guidelines and requirements reported in the Site Preparation and Installation Manual of your GC system and in the Space and Load Requirements on page 6 of this manual Unpacking the Instrument You should have already inspected the exterior of the shipping container for damage as described in Instrument Arrival on page 15 Carefully unpack the instrument and do the following 1 Check the contents of each box or crate against the packing list to verify the shipment is complete 2 Inspect each item for damage a If equipment is damaged keep boxes and their equipment in their existing condition and immediately notify the carrier b Submit a damage claim directl
13. nstallation Guide Space and Load Requirements Table 3 GC System TriPlus Configurations continued Configuration Description TRACE GC DSQ II TRACE GC Ultra TriPlus TRACE GC PolarisQ TRACE GC Ultra TriPlus Only use TriPlus with extended X axis FOCUS GC DSQ II TRACE GC Ultra TriPlus FOCUS GC PolarisQ TRACE GC Ultra TriPlus Only use TriPlus with extended X axis GC System TriPlus Configuration Space and Mass Requirements TriPlus autosampler has to be installed on the top of the GC Use the following tables to determine the space and mass requirements according to your GC system TriPlus configuration IMPORTANT The dimensions reported in the tables are rounding up for excess Table 4 Overall Dimensions of the GC System TriPlus with Standard X Axis Configuration Configuration Height Width Depth Mass cm in cm in em in kg Ibs TRACE GC TriPlus 112 45 87 35 86 34 73 161 TRACE GC TRACE GC Ultra TriPlus 112 45 131 52 86 34 121 267 FOCUS GC TriPlus 112 45 87 35 73 29 55 122 FOCUS GC FOCUS GC TriPlus 112 45 110 44 73 29 85 188 FOCUS GC TRACE GC Ultra TriPlus 112 45 100 43 86 34 103 227 DSQ II TRACE GC Ultra TriPlus 112 45 128 51 86 34 118 260 PolarisQ TRACE GC Ultra TriPlus 112 45 123 49 86 34 118 260 DSQ II FOCUS GC TriPlus 112 45 128 51 73 29 100 221 PolarisQ FOCUS GC TriPlus 112 45 123 49 73 29 100 221 8 Pr
14. rademarks of Thermo Fisher Scientific Inc and its subsidiaries Other brand and product names may be trademarks or registered trademarks of their respective companies Release history First Edition released January 2008 Second Edition released April 2009 Contents Thermo Scientific Chapter 1 TriPlus Autosampler Preinstallation Guide 5 Writing Conventions for TriPlus isses 5 Enine DNE 6 Space and Load Requirements ooon ecbr EE Gee ect i EET HER eh qa 6 GC System TriPlus Configuration 22x02 4 EDO RE EE Tues 6 GC System TriPlus Configuration Space and Mass Requirements sese ee Regg ege os ee Ue es 8 Power Requirements ercer aie sins ale wie ele wide Ce EOS E N 9 Power Line siis seta tf e e EP ine o b HET a ted 9 Power Mole ceo Ne Tre Ka oto ecd OU bcd ebd 9 Wall Outlets C Lm 12 Technical Assistance aes ex eaa ea DO dap acd doppie e Kes 13 Operating Environment lise 14 Environmental Conditions ccc cist yea eiis cae P RARO d 14 Cooling Requirements 4 5 44 pape eke ade p VR Os PCI op n 14 Tustrument Arrival epo xem E e DE Oe IRR ORR duc 15 Shipping Information dada ada ode are tie borea Pos dete ane 15 Receiving Instruments 6 lle 15 Installation PPP TT 16 Bye 16 Installati n 1433 9 e Eenrde Crea ket ela d CY Op ep AH P 16 Verity Site Preparati n 1 ux ead 28 mE pP aries aD deed 17 Unpacking the Instrument asa ccs asd acere aee Ede xat rk 17 Lift and Carry the X an
15. sampler Preinstallation Guide Power Requirements 5 Option marked LAN Local Area Network for the network connection of the TriPlus autosampler LAN Option To set the IP address and the LAN communication port follow the instructions reported in the TriPlus Autosampler Operating Manual Electrical Specifications Power Supply 115 230 V ac 10 50 60 Hz 220 VA Selectable through a Voltage Selector after replacing the appropriate fuses Fuses e A time lag IECI27 III 5 x 20 mm for 115 Vac power supply 2A time lag IEC127 III 5 x 20 mm for 230 Vac power supply Voltage Selector The configuration of the instrument power supply is determined by the position of the voltage selector 2 of Figure 3 The selector is protected by a removable cover provided with a small window through which the selected power can be read Voltage Selector Position Description 115 115 V ac 10 power supply 230 230 V ac 1096 power supply The voltage selector is factory configured to 230 V Before connecting the Power Module to the power supply make sure that the selector configuration is compatible with the mains power In case it is not change the voltage configuration To Change the Voltage Configuration CAUTION Before changing the configuration of the Voltage Selector verify that the power cable has been disconnected 1 Remove the cover 2 Take the voltage selector out of its seat The selector appears as schemat
16. ser s responsibility to correct line voltage problems Specifying power conditioning equipment is a complex task that is best handled by a company or consultant specializing in that field Contact your Thermo Fisher Scientific Field Service Engineer FSE for assistance in locating a power consultant Thermo Scientific Preinstallation Guide 13 1 TriPlus Autosampler Preinstallation Guide Operating Environment 14 Operating Environment The operating environment in your laboratory is affected by such factors as temperature humidity particulate matter and electrostatic discharge It is your responsibility to provide an acceptable operating environment for your TriPlus autosampler Attention to the operating environment will ensure continued high performance of your TriPlus Environmental Conditions Internal use Up to 2000 meters altitude Temperature 18 to 30 C Maximum relative humidity between 30 and 85 Voltage variations must not exceed the nominal voltage by 10 Transient overloads in compliance with installation categories II Pollution degree according to IEC 664 3 7 3 2 Protection degree IP00 Cooling Requirements Preinstallation Guide There must be a good flow of air around the system and the air conditioning must be capable of maintaining a constant temperature within the operational limits Any costs for air conditioning are more than offset by good sample throughput and reduced repair costs
17. us autosampler to lines feeding devices of a heavy duty nature such as motors UV lamps refrigerators air compressors and other devices that can generate disturbances Pay attention not to leave any cable connecting the sampling unit and the chromatographic system or the power cord close to the GC hot air vents Power Module The TriPlus autosampler must be electrically supplied by using a dedicated power supply module Thermo Scientific Preinstallation Guide 9 1 TriPlus Autosampler Preinstallation Guide Power Requirements CAUTION The Power Module should be placed on a sturdy level bench with adequate access to the main power switch Front Panel The front panel consists of an indicator as shown in Figure 1 which lights up when the power module is switched On Figure 1 Power Module Front Panel Ag 1 Light Indicator Rear Panel The rear panel includes the parts shown in Figure 2 Figure 2 Power Module Rear Panel MAINS le ag in E 2 iuo i 1 n 1 n RESETTO i 1 1 DEFAULT IP 1 100Mbps O 10Mbps fe f piu ae re a i SAMPLER 3 o O supply i H 118 Vac Fuse T 4 A 4 i 230 Vac FuseT2 A H Ga a ie ee ee ee JJ Where 1 On Off Switch 2 Voltage Selector 3 Power Supply Lead 4 25 pin connector marked SAMPLER SUPPLY to electrically supply the autosampler 10 Preinstallation Guide Thermo Scientific 1 TriPlus Auto
18. y to the carrier and send a copy including any shortage claims to your authorized Thermo Fisher Scientific sales representative c Do not return any equipment to the dealer or the factory without prior factory authorization Lift and Carry the X and Y Axes This operation must be performed by TWO persons who must stand each on one side of the X axis and put their hands underneath it TriPlus Autosampler Components According to the TriPlus configuration AS HS or SPME the following components are available Standard Vials tray with tray support Thermostatted HC Vials tray with tray support e 4 solvent washing station e 2 solvent washing station Fast washing station HS incubation oven Fiber conditioning station Bar code reader Fan station Thermo Scientific Preinstallation Guide 17 1 TriPlus Autosampler Preinstallation Guide Installation Process Table 8 Autosampler Components Accommodation Criteria Option TriPlus AS TriPlus HS TriPlus SPME Injector into which the sample may be S SL PTV PKD S SL PTV PKD S SL PTV introduced PPKD OCI PPKD 2 solvents washing station Yes Yes Yes 4 solvent washing station Yes Yes Yes Fast washing station Yes No No Standard sample tray 54 and 150 pos 54 pos 54 pos Thermostatted sample tray 33 and 96 pos No No Well plates sample tray For 2 well plates No No Incubation oven No Yes Yes Fiber conditioning No No Yes Installatio
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