ABB component drives ABB general machinery drives ABB
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1. LEDs RxD RS 485 terminal X2 TxD power OOO S RS 485 bus w termination J20 i ia Control panel umpersse e oo jumper control Type code ACS100 PAN and S3 0 io i F communication modes ACS140 drives can be bought haer ae nah seed acting fault CI CI i indicator tat et ey k units with or without a detachable me 10 DIP switch S1 FAULT pi rp wit display OUTEUTPAR EET MENU EWDREV shaft control panel If you prefer to 485 232 adapter zl RS 232 direction f terminal X4 hie buy the drive without the start stop menu control panel we still offer RS 485 terminal X3 direction enter you a chance to have the 16 be exchanged between two ACS140 drives This is called parameter upload download procedure Panel extension cable kit Type code PEC 98 0008 This option includes a gasket a 3 m connection cable for control panels fixing material for the cables and a drilling jig With this kit IP 65 protection class is achieved mounting plate or door clamp for cable mounting screws with sleeve gasket cable hole control panel B all plastic clamp with tape SAFE 64564102 REV E EN 30 5 2005 panel as an option Using the control panel parameters can ABC fieldbus modules Type codes ABC PDP and ABC DEV Up to ten drives can be controlled with one ABC fieldbus module The drives may be of type ACS140 and or AC2. _ACS BRK A_ 90 240 180 12 _ACS BRK B_ 90 300 285 15 ACS BRK C_ 150 500 ACS BRK D_ 270 600 450 20 5 600 450 18 5 ACS BRK F 90 300 285 15 Brake choppers With a brake chopper the customer selects the resistor used This ensures an optimum match between the equipment and the requirements Brake choppers technical data i 380 480 V AC 2400 ACS BRK CL 200 240 VAC 32 2000 4500 380 480 V AC 12000 Dimensions ACS BRK BL ACS BRK CL 125 360 106 5 SAFE 64564102 REV E EN 30 5 2005 20 0 55 kW 2 2 kW supply voltage 380 Unique features e Hard and tight aluminium IP 65 enclosure e Can be installed in any position on the wall or on the motor e When on the motor no room or cabinet space is required e Unit has built in EMC filter and brake chopper e Simple positioning tasks with Positioning application macro More value for money e Robust and vibration tested tight IP 65 enclosure with varnished electronic boards e With the fieldbus options can be part of every major indus
3. A O T E L e Ne eee E F E a A Eo E e e e e e e e SS e e T eE m i PER 20 SAFE 64564102 REV E EN 30 5 2005 Contact and web information ABB s worldwide presence is built on strong local companies working together with the local distributor and channel partner network across borders to achieve a uniform level of services for all our customers By combining the experience and know how gained in local and global markets we ensure that our customers in all industries can gain the full benefit from our products Argentina Valentin Alsina Tel 54 0 114 229 5707 Fax 54 0 114 229 5593 Australia Victoria Tel 1800 222 435 Tel 61 3 8544 0000 Fax 61 3 8544 0004 Austria Vienna Tel 0800 201 009 Tel 43 1 60109 0 Fax 43 1 60109 8312 Belarus Minsk Tel 375 172 236 711 Tel 375 172 239 185 Fax 375 172 239 154 Belgium Zaventem Tel 32 27186313 Fax 32 2 718 6664 Bolivia La Paz Tel 4591 2 242 3636 Fax 591 2 242 3698 Bosnia Herzegovina Tuzla Tel 387 35 255 097 Fax 387 35 255 098 Brazil Sao Paulo Tel 0800 149 111 Tel 55 11 3688 9282 Fax 55 11 3684 1991 Bulgaria Sofia Tel 359 2 981 4533 Fax 359 2 980 0846 Canada Montreal Tel 1514 215 3006 Fax 1514 332 0609 Chile Santiago Tel 56 2 471 4391 Fax 56 2 471 4399 China Beijing Tel 86 10 8456 6688 Fax 86 10 8456 7636 Colombia Bogota Tel 57 1417 8000 Fax 57 1
4. 30 20 10 75 75 10 81 186 191 42 ACS141 1K6 1 1H6 1 ACS100 140 IFAB 1 30 20 10 75 75 10 81 186 228 42 FACSI41 2K1 1___ _ACS100 140 IFCD 1 30 20 10 75 75 10 81 286 211 42 ACSI41 2K7 1_____ ACS100 140 IFCD 1 30 20 10 75 75 10 81 286 211 42 ACS141 4KT 1__ ACS100 140 IFCD 1 30 20 10 75 75 10 81 286 218 42 3 phase supply voltage 380 480 V 0 37 2 2 kW ACS143 K75 3 H75 3 ACS140 IFAB 3_ 30 20 10 30 30 10 81 186 191 42 ACS143 1K1 3 1H1 3 ACS140 IFAB 3_ 30 20 10 50 50 10 81 186 191 42 ACS143 1K6 3 1H6 3 ACS140 IFAB 3_ 30 20 10 50 50 10 81 186 228 42 ACS143 2K1 3 2H1 3 _ACS140 IFAB 3 30 20 10 50 50 10 81 286 211 42 ACS143 2K7 3 ACS140 IFCD 3 30 20 10 50 50 10 81 286 211 42 ACS143 4K1 3 ACS140 IFCD 3 30 20 10 50 50 10 81 286 218 42 RFI filter type code ACS100 FLT C allows you to use longer motor cables Please contact your ABB distributor IFAB IFCD and FLT C filters with protection class IP 20 Note With types ACS H mount the filter next to the drive 3 phase supply voltage 200 240 V 0 37 2 2 kW Use EMC filter type ACS140 FLT C with all ACS143 xKx 1 converter types Maximum motor cable length is 100 m in 1 Environment restricted distribution with 4 kHz and 8 kHz s
5. units can be used ACS163 4K1 3 E 55 4 Motor cable lengths m to comply with EN61800 3 1 Environment If the EN61800 3 1 Environment EMC requirements need to be fulfilled the 163 xKx 3 B and 163 xKx 3 E units can be used ACS163 4K1 3 E 10 5 10 5 BAFE 64564102 REV E EN 30 5 2005 23 acsi6o options IP 65 Control panel kit Type code CA PAN L ACS160 drives can be bought with or without a detachable control panel In motor mounted units the control panel is offered as an option and in wall mounted units it is included automatically Using the control panel parameters can be exchanged between two ACS160 drives This is called parameter upload download procedure Fieldbus gateways and RS 485 232 adapter Type code see the table below The ACS160 can be connected to all major automation systems with the help of the large variety of fieldbuses The fieldbus gateways are available in robust IP 65 boxes which can be conveniently fitted on one side of the drive The Modbus protocol is as standard in all ACS160 units and can be used by means of an RS 485 232 adapter CFB RS Fieldbus technical data PROFIBUS CFB PDP DP Profidrive V 2 9 6 kbit s 12 Mbit s InterBus S_ CFB IBS Drivecom Profile 21 500 kbit s CFB DEV AC Drive profile 125 500 kbit s DS402 V 1 1 Motor Drive 6010 Modbus CFB RS_ ATU Profidrive 300 19200 bis N A Not applicable ABC fieldbus modules Type codes ABC P
6. of less than 1000 m ASL Current limits for ACS160 is installed on top of anon ABB motor squared torque are not valid if the ACS160 5 Fuse type UL class CC or T For non UL drive is used on top of anon ABB motor installations IEC269gG 2 150 of nominal current l n allowed for one In squared torque applications use the values in column Cont output current l nsa to select the nominal motor power minute every 10 minutes 3 180 of nominal current l n allowed for two seconds ACS160 connection examples Use 60 C rated power cable 75 C if Tamb above 45 C Follow local rules for cable cross sections Shielded motor cable is recommended Max wire sizes Power terminals mm single core 4 AWG 12 stranded 2 5 AWG 14 torque 0 8 Nm Max wire sizes Control terminals mm 0 5 1 5 AWG 22 AWG 16 torque 0 4 Nm These connections are shown as examples only Please refer to the ACS160 User s Manual for more detailed information Analog lt 8 eT Analog inputs ag 0 4 20 mA inputs ACS160 X1 SCR Ea l Arn TA 10 kQ eno ps OO a 410V O z H e aoa 7 Sv AGND 8 on the sourcing end ramp DI configuration NPN connected SAFE 64564102 REV E EN 30 5 2005 Ground the cable screen sort ean ln Th Fedo aano s PS pov L4 H jaz 5 WW AAN aano 6 HM L 24V start J fwd const stop _ rev speed 1 DI confi
7. 8743 Sweden V ster s Tel 46 0 21 32 90 00 Fax 46 0 21 148671 Switzerland Zurich Tel 41 0 58 586 0000 Fax 41 0 58 586 0603 Taiwan Taipei Tel 886 2 2577 6090 Fax 886 2 2577 9467 Fax 866 2 2577 9434 Thailand Bangkok Tel 66 0 2665 1000 Fax 66 0 2665 1042 Turkey Istanbul Tel 90 216 528 2200 Fax 90 216 365 2944 United Kingdom Manchester Tel 44 0 161 445 5555 Fax 44 0 161 445 6066 Uruguay Montevideo Tel 598 2 707 7300 Tel 598 2 707 7466 USA New Berlin Tel 1 800 752 0696 Tel 1 262 785 3200 Fax 1 262 785 0397 Venezuela Caracas Tel 58 212 203 1817 Fax 58 212 237 6270 SAFE 64564102 REV E EN 30 5 2005 Zi Ak ED ED FADED ABB Oy Drives P O Box 184 Fl 00381 Helsinki Finland Telephone 358 10 22 11 Fax 358 10 22 23764 Internet htto www abb com motors amp drives Copyright 2005 ABB All rights reserved 3AFE 64564102 REV EEN 30 5 2005 Specifications subject to change without notice
8. ACS141 H25 1 ACS141 H37 1 ACS141 H75 1 ACS141 1H1 1 ACS141 1H6 1 3 phase supply voltage 380 480 V 0 37 2 2 kW ACS143 K75 3 ACS143 1K1 3 ACS143 1K6 3 ACS143 2K1 3 gt N NNN 01 A 01 01 01 O oO ACS143 2K7 3 ACS143 4K1 3 3 phase supply voltage 380 480 V 0 37 2 2 kW heatsinkless ACS143 H75 3 ACS143 1H1 3 ACS143 1H6 3 ACS143 2H1 3 1 Without EMC filter 2 f the supply voltage is higher or equal to 440 V the maximum cable length is 100 m Technical data NINN Ni cn oo NINJ Brake options The ACS140 can be equipped with a brake ACS CHK A3 4 0 300x102x112 32 4 T40 unit For more information please a to ACS CHK B3 300x102x112 40 4 80 page 19 for the ACS140 brake options ACS CHK C3 0 8 300x102x112 40 4 14 0 SACL21 3 2 76x63x62 10 4 85 SACL24 0 7 92x76x63 19 6 238 18 3AFE 64564102 REV E EN 30 5 2005 Brake options Brake units Compact sized brake units which include brake chopper and resistor can be used with ACS100 and ACS140 For more information please refer to the ACS BRK Break Units Installation and Start up Guide Brake units technical data E eee 380 480 V AC E 380 480 V AC 380 480 V AC O EFV 380 480 V AC ACS BRK E 200 240 V AC EAko E e a d e Dimensions m i
9. DI control signals used when alternating the direction of the drive The Motor Potentiometer application macro provides a cost effective interface for PLCs that vary the speed of the drive using only digital signals The Hand Auto application macro offers an I O configuration typically used in HVAC applications The PID Control application macro is intended for use with closed loop control systems such as pressure and flow control The Premagnetise application macro enables rapid starting by eliminating the delay normally experienced while flux builds up in the motor The Positioning application macro is for simple positioning tasks Default operation is appropriate for example for conveyer systems where items are moved a certain distance SAFE 64564102 REV E EN 30 5 2005 By changing only one parameter all the drive s macro specific parameters are automatically set with new pre set values The drive s I O terminals are also automatically configured to meet the demands set by your application All the application macros which can be used with ACS100 ACS140 and ACS160 drives are listed below together with explanations ABB component drives ACS100 0 12 kW 2 2 kW supply voltage 200 240 V Unique features Mounting options e The plug and produce construction In addition to the conventional wall mounting and e Easy and simple to use time saving DIN rail mounting the ACS100 also offers e Many installation po
10. kW apply to most 2 and 4 pole IEC 34 motors The current ratings are the same regardless of supply voltages The rated current of the ACS140 drive must be higher than or equal to the rated motor current to achieve the rated motor power given in the table 42 i 20 66 O27 92 39 11 9 48 14 BAFE 64564102 REV E EN 30 5 2005 ACS140 connection examples These connections are shown as an example only Please refer to the ACS140 User s Manual for more detailed information DI configuration default 0 jogging DI configuration default 1 ACS140 m z pme a meg ET P a E ser arb re TE A S1 2 AIFF p E istop NPN connected reversal Frequency reference value from an external current source E4 EY ij stop Start If external voltages are used open the jumper X1 9 10 Use the DCOM and digital inputs SAFE 64564102 REV E EN 30 5 2005 15 140 options RS 485 232 adapter Type code ACS140 RS 485 232 If you want to control the ACS140 drive via Modbus or use the DriveWindow Light 2 software you need to replace the panel with the RS 485 232 adapter When the adapter is used several ACS140 units can be controlled using Modbus protocol The modbus communication also creates the base for controlling the drive via other gateways
11. 0 8 L f ar 4 kHz 40 to 50 C e Output current L f 8 KHz 0 to 30 C e Output current 0 9 L f 8 kHz 30 to 40 C 2 switch e Output current 0 75 L f 16 kHz 0 to 30 C 2 switch Altitude Output current L 0 to 1000 m e Output current reduced by 1 per 100 m over 1000 m to 2000 m Relative humidity lower than 95 without condensation Protection class IP 20 Paint colour NCS 1502 Y RAL 9002 PMS 420 C Contamination levels no conductive dust corrosive liquids or gases IEC 721 3 3 Product compliance e Low Voltage Directive 73 23 EEC with supplements e EMC Directive 89 336 EEC with supplements e Quality assurance system ISO 9001 and ISO 14001 e CE UL ULc and C Tick approvals Options e Control panel e Extension cable 3 m with IP 65 Kit for control panels PEC 98 0008 EMC IP 20 input filters e Brake units and choppers e Input and output chokes NEMA 1 IP 21 Installation kits ACS100 technical data With heatsink 1 phase s vo ACS101 K18 1 0 12 A 0 9 2 ACS101 K25 1 ACS101 K37 1 4 6 e 200 240 V 10 0 12 2 7 gt D EF fe N O cop oe 45 90 6 5 5 90 10 OZ 5 3 2 4 5 6 5 5 3 7 1 5 9 7 5 19 0 O O O 44 ACS101 K75 1_ 0 37 A 0 9 69 ACS101 1K1 1_ 0 55 A 09 9 0 ACS101 1K6 1 6 Lo M o 14 16 a 18 1 1 1 1 1 1 1 1 7 0 2 4 i 6 l 7 ACS101 2K1 1 19 0 8 A
12. 413 4086 Croatia Zagreb Tel 385 1 600 8550 Fax 385 16195111 Czech Republic Prague Tel 420 234 322 360 Fax 420 234 322 310 Denmark Skovlunde Tel 45 44 504 345 Fax 45 44 504 365 Estonia Tallinn Tel 8726 711 800 Fax 3726711 810 Finland Helsinki Tel 858 10 22 11 Tel 4858 10 222 1999 Fax 358 10 222 2913 France Champagne Tel 33 0 810 020 000 Fax 33 0 472 054 041 Germany Lampertheim Tel 01805 123 580 Tel 49 0 6206 503 503 Fax 49 0 6206 503 600 Greece Athens Tel 30 210 289 1900 Fax 30 210 289 1999 Hungary Budapest Tel 86 1 443 2224 Fax 36 1 443 2144 India Bangalore Tel 91 80 837 0416 Fax 91 80 839 9173 Indonesia Jakarta Tel 62 21 590 9955 Fax 62 21 5900115 Fax 62 21 5900116 Ireland Dublin Tel 353 1 405 7300 Fax 353 1 405 7312 Israel Tirat Carmel Tel 4972 4 858 1188 Fax 972 4 858 1199 For further details about all our variable speed drive products and services please contact your nearest ABB drives channel partner or visit the ABB website www abb com motors amp drives For orders quotations etc please contact your local ABB drives channel partner ABB office or visit the website www abb com drivespartners Italy Milano Tel 39 02 2414 3792 Fax 39 02 2414 3979 Japan Tokyo Tel 81 0 3 5784 6010 Fax 81 0 3 5784 6275 Latvia Riga Tel 371 7 063 600 Fax 371 7 063 601 Lithuania Viln
13. A 1 IP 21 With this installation kit NEMA 1 IP 21 protection class is achieved for ACS100 and for the EMC filter if the filter is attached directly to the drive SAFE 64564102 REV E EN 30 5 2005 ACS100 options o Input and output chokes Optional input chokes can be used with the ACS100 in Output chokes are used when motor cables above case voltage fluctuation problems occur in the supply normal length are required This is possible because net The chokes eliminate converter trips caused by the output choke reduces capacitive currents and overvoltage spikes At the same time chokes reduce voltage reflections The maximum switching frequency line harmonics and therefore help to prevent other with output chokes is 4 kHz Please note also your sensitive equipment in the same net from tripping local EMC regulations 1 phase supply voltage 200 240 V 0 12 2 2 kW 3 phase supply voltage 200 240 V 0 37 2 2 kW 75 75 75 75 ACS103 4K1 1 ACS CHK C3 ACS CHK C3 75 1 phase supply voltage 200 240 V 0 12 0 75 kW ACS101 H18 1 SACL21 ACS CHK B3 50 50 50 75 75 75 Without EMC filter Technical data ACS CHK B3 300x102x112 4 0 ee a Acs cHK c3 08 sooni 40 f 4 Mao sacii o2 Tesee io f a fas sacra o7 9ax76n6s 1o 6 ja Brake options The ACS100 can be equipped with a brake unit For more information please refer to page 19 for the ACS100 brake options SAFE 64564102 REV
14. ABB component drives ACS100 0 12 to 2 2 kW ABB general machinery drives ACS140 0 12 to 2 2 kW ABB decentralized drives ACS160 0 55 to 2 2 kW Technical Catalogue Products election guide Application macros nent drives ACS100 Technical specification Technical data Connection examples Options Technical speciicalion Technical data Connection examples Options Brake units and choppers ized drives ACS160 Technical specification Technical data Connection examples Electro magnetic compatibility Options jaintenance tool DriveWindow Light 2 Micontact and web information SAFE 64564102 REV E EN 30 5 2005 machinery drives ACS140 Features and selection guide ees Start normal flying torque boost Start premagnetising a IR compensation aT aa Stop ramp coasting O bB Stop DC brake O bB DC hold a U f ratio linear square O bB Acceleration deceleration 1 s 0 1 1800 Acceleration deceleration 2 s S ramp fast medium slow Preset speeds Critical frequencies Slip compensation Application macros Facto ABB Standard 3 wire Alternate Motor potentiometer Hand Auto Control PID Control process Premagnetise Pump and Fan Control PFC Positioning SS 1800 1800 0 1 0 1 ook ek oO EE NIN 1800 Protection fault functions Overload protection Stall protection Output overcurrent Output short circuit Ground fa
15. CS101 2K7 1 10 5 20 48 2 l oO 45 97 8 9 10 5 1 0 90 90 90 90 13 8 90 16 9 0 95 2 ACS101 4K1 1 34 5 5 h supp tag 00 240 V 10 0 18 H 0 8 ase ly voltage 2 0 18 44 6 9 90 7 7 H 0 8 voltage 200 240 V 10 0 12 6 13 14 6 199 16 6 27 4 0 0 2 6 7 1 ol 7 90 10 39 18 ACS103 2K7 1_ 1 5 C 15 89 23 5 95 10 48 19 ACS103 4K1 1 2 2 D 1 8 12 0 13 5 34 5 1 Fuse type UL class CC or T For non UL installations IEC269 gG 3 P rated motor power The power ratings in kW apply to most 2 and 4 pole IEC 34 motors The current ratings are the same regardless of supply voltages The rated current of the ACS100 drive must be higher than or equal to the rated motor current to achieve the rated motor power given in the table SAFE 64564102 REV E EN 30 5 2005 T f DI configuration ABB standard DI configuration 3 wire These connections are shown as examples only Please refer to the ACS100 User s Manual for more detailed information jogging reversal Frequency reference value from an external current source SAFE 64564102 REV E EN 30 5 2005 gt 100 connection examples ACS100 m a n B X1 1 10 pry SCR ET os Tt be _Al rit H13 aanp t r t410 V s All 6 AGND i P 7 AGND rostev E Ew t9 DCOM s
16. DP and ABC DEV Up to ten drives can be controlled with one ABC fieldbus module The drives may be of type ACS140 and or ACS160 ABC modules are available for Profibus type code ABC PDP and DeviceNet type code ABC DEV fieldbus protocols The module is DIN rail mountable with protection class IP 20 The ABC module requires 24 V DC power supply and provides an RS 485 Modbus interface for communication with the drives The response time on the Modbus network is appr 200 ms per drive Brake resistor technical data Integral brake resistors Type code see the table below The ACS160 offers an optimal solution for braking because brake choppers are built in eee CA BRK R1 1 ACS163 1K6 3 X CA BRK R1 1 as a standard feature in all ACS160 drives The ACS163 2K1 3 X CA BRK R1 2 1500 IP 65 brake resistors can be fitted on one side ACS163 2K7 3 X CA BRK R1 2 2100 of the ACS160 ACS163 4K1 3 X CA BRK R2 125 45 3080 X stands for type code A B D or E 24 BAFE 64564102 REV E EN 30 5 2005 ACS160 options Motor mounting kits Type code CMK A 71 and CMK A 80 Using a motor mounting kit an ACS160 drive can be retrofitted on an existing fixed speed motor to convert it into an integral variable speed unit Cable gland set Type code CA MGS A selection of cable glands for ACS160 drives The glands are for the following cable diameters 5 9 mm 2 pcs 6 12 mm 2 pcs and 9 16 mm 2 pcs ACS160 Dimensions with fieldbus
17. E EN 30 5 2005 lel general machinery drives ACS140 0 12 kW 2 2 kW supply voltage 200 480 V Unique features e Fast and extensive I O e PID control e Application macros e Many installation possibilities e 200 480 V 1 phase or 3 phase More value for money e Possibility to have IP 21 enclosure e Very fast and accurate control e Extremely good repeatability e Cost optimization without the panel Mounting options heatsinkless wall mounting Dimensions 80 mm frame size H frame size A SAFE 64564102 REV E EN 30 5 2005 Mounting options In addition to the conventional wall mounting and time saving DIN rail mounting ACS140 also offers flange mounting The heatsink is located outside the enclosure and hence the major share of the power loss is external to the enclosure Heatsinkless series In cases where space is a limitation drives without a heatsink can be delivered as standard The user has to provide an installation surface with sufficient cooling For more information please refer to the ACS140 User s Manual mounting on DIN rail flange mounting frame size C frame size D ACS140 technical specification Mains connection Power range 0 12 2 2 kW Voltage 1 phase and 3 phase 200 to 240 V 10 3 phase 380 to 480 V 10 Frequency 48 to 63 Hz Power Factor 0 98 Use 60 C rated power cable 75 C if Timp above 45 C Max wire sizes mm_7 e 4 single core tor
18. S160 ABC modules are available for Profibus type code ABC PDP and DeviceNet type code ABC DEV fieldbus protocols The module is DIN rail mountable with protection class IP 20 The ABC module requires 24 V DC power supply and provides an RS 485 Modbus interface for communication with the drives The response time on the Modbus network is approximately 200 ms per drive ACS140 options EMC filters Instructions to comply with EN61800 3 To comply with To comply with e 2 4 Environment unrestricted distribution always e 1 Environment unrestricted distribution please use optional RFI filter as specified in the table below contact your ABB distributor e 2 Environment restricted distribution always use e 1 Environment restricted distribution always optional RFI filter as specified in the table below If use optional RFI filter as specified in the table RFI filters are to be avoided an EMC plan has to be below created between the customer and the sales person 1 phase supply voltage 200 240 V 0 12 2 2 kW ACS141 K18 1 H18 1 ACS100 140 IFAB 1 30 20 10 50 50 10 81 186 191 42 ACS141 K25 1 H25 1 ACS100 140 IFAB 1 30 20 10 50 50 10 81 186 191 42 ACS141 K37 1 H37 1 ACS100 140 IFAB 1 30 20 10 50 50 10 81 186 191 42 ACS141 K75 1 H75 1 ACS100 140 IFAB 1 30 20 10 75 75 10 81 186 191 42 ACS141 1K1 1 1H1 1 ACS100 140 IFAB 1
19. adapter and brake resistor attached SAFE 64564102 REV E EN 30 5 2005 29 Start up and maintenance tool DriveWindow Light 2 DriveWindow Light 2 The ACS140 drive has to be equipped with an DriveWindow Light 2 is a set up and control tool which ACS140 RS 485 232 adapter and the ACS160 has to is Win98 WinNT Win2000 and WinXP compatible be equipped with the CFB RS adapter when Drive Window Light 2 operates both off and on line DriveWindow Light 2 is used No additional PC hardware required DriveWindow Light 2 uses the PC s RS 232 port and Modbus serial DriveWindow Light 2 features communication protocol Drive Window Light 2 is e Off and on line viewing and changing of drive available also for some handheld computers parameters e Backup and restore parameters In a fault situation ABB s DriveWindow Light 2 is an easy to use tool the parameters can be reloaded resulting in time for the commissioning and controlling of drives savings It provides even more flexibility and operating e Graphical monitoring of actual signal values possibilities for ABB drives It has features for e I O mapping table programming monitoring trouble shooting and e Controlling of the drive maintenance It is also an excellent training tool DriveWindow Light 2 operates with low voltage AC drive types ACS140 ACS160 and DC drive DCS 400 TT 4 ini ila T EFT Hit t L TE oo oe 0 ee ll EE ns E G EE aaao i EPT ii N
20. als Options e Control panel RS 485 232 adapter DriveWindow Light 2 e Extension cable 3 m with IP 65 Kit for control panels PEC 98 0008 EMC IP 20 input filters Brake units and choppers Input and output chokes NEMA 1 IP 21 Installation kits Fieldbus modules D Except ACS143 1K1 3 and ACS143 2K1 3 where output current 0 55 X1 forme 10 RHzZ O to 30 C BAFE 64564102 REV E EN 30 5 2005 13 f 140 technical data With heatsink 1 phase supply voltage 200 240 V 10 0 12 2 2 kW ACS141 K18 1 0 12 A 0 9 3 2 90 6 7 8 ACS141 K25 1 0 18 A 0 9 4 4 90 6 90 10 _ACS141 K75 1__ 0 37 A 0 9 69 90 10 09 9 0 90 90 9 13 8 19 0 ACS141 2K7 1_ 1 5 C6 18 2 235 95 20 ACS141 4K1 1 2 2 D19 220 Heatsinkless 1 phase supply voltage 200 240 V 10 0 12 2 2 kW Cr 10 12 13 EE BE 12 13 10 19 13 8 a 19 0 39 48 ACS141 H75 1 ACS141 1H1 1 10 12 13 19 27 39 T 10 12 13 19 20 ae i eatsink 3 phase s 2 2 2 kW 48 19 70 20 With heatsink 3 phase supply voltage 380 480 V 10 0 37 2 2 kW 14 B 27 4 2 39 11 9 95 20 Heatsinkless 3 phase supply voltage 380 480 V 10 0 37 2 2 kW ACS143 H75 3 0 37 1 8 4 2 5 6 ACS143 2H1 3 1 1 D Fuse type UL class CC or T For non UL installations IEC269 gG 3 P rated motor power The power ratings in
21. ernal control Modbus protocol Protection limits Overvoltage 200 to 240 V units e Running V DC 420 corr to 295 V input e Start inhibit V DC 390 corr to 276 V input Overvoltage 380 to 480 V units e Running V DC 842 corr to 595 V input e Start inhibit V DC 661 corr to 380 415 V input 765 corr to 440 480 V input Undervoltage 200 to 240 V units e Running V DC 200 corr to 142 V input e Start inhibit V DC 230 corr to 162 V input Undervoltage 380 to 480 V units e Running VDC 333 corr to 247 V input e Start inhibit V DC 436 corr to 380 415 V input 505 corr to 440 480 V input Environmental limits Ambient temperatures e Output current I f 4 KHz 0 to 40 C Output current 010 les Tg Kea 0 050 C e Output current I f 8 KHz 0 to 30 C Output cutrent 0 9 1 1 8 kHz 30 to 40 C switch e Outpulcundent 0 7 gt 1 1 10 kz 010 30 C switch Altitude e Output current 1 0 to 1000 m e Output current reduced by 1 per 100 m over 1000 m to 2000 m Relative humidity lower than 95 without condensation Protection class IP 20 Paint colour NCS 1502 Y RAL 9002 PMS 420 C Contamination levels no conductive dust corrosive liquids or gases IEC 721 3 3 Product compliance e Low Voltage Directive 73 23 EEC with supplements e EMC Directive 89 336 EEC with supplements e Quality assurance system ISO 9001 and ISO 14001 e CE UL ULc and C Tick approv
22. estricted distribution always use optional RFI filter as specified in the table below 24 Environment restricted distribution always use optional RFI filter as specified in the table below If RFI filters are to be avoided an EMC plan has to be created between the customer and the sales person 1 phase supply voltage 200 240 V 0 12 2 2 kW ACS101 K18 1 H18 1 ACS100 140 IFAB 1 ACS101 K25 1 H25 1 ACS100 140 IFAB 1 30 20 10 50 50 10 81 186 191 42 ACS101 K37 1 H37 1 ACS100 140 IFAB 1 _ 30 20 10 50 50 10 81 186 191 42 ACS101 K75 1 H75 1 ACS100 140 IFAB 1 _ 30 20 10 75 75 10 81 186 191 42 ACS101 2K7 1 ACS100 140 IFCD 1 30 20 10 75 75 10 81 286 211 42 ACS101 4K1 1 ACS100 140 IFCD 1 30 20 10 75 75 10 81 286 218 42 RFI filter tyoe code ACS100 FLI C allows you to use longer motor cables Please contact your ABB distributor IFAB IFCD and FLI C filters with protection class IP 20 Note With types ACS H mount the filter next to the drive 3 phase supply voltage 200 240 V 0 37 2 2 kW Use EMC filter type ACS140 FLT C with all ACS103 xKx 1 converter types Maximum motor cable length is 100 m in 1 Environment restricted distribution with 4 kHz and 8 kHz switching frequency For ACS103 4K1 1 with EMC filter the maximum continuous load is 70 of nominal NEMA 1 IP 21 installation kit Type code NEM
23. guration PNP connected with external power supply ACS160 electro magnetic compatibility o For floating networks or when EN61800 3 Motor cable lengths m to ensure accurate EMC standard is not required drive functionality In floating networks if the EN61800 3 EMC requirements do not need be fulfilled the 163 xKx 3 D units can be used The maximum motor cable length depends on the drive s input ACS163 1K1 3 D 40 20 20 10 voltage and switching frequency ACS163 1K6 3 D 60 20 20 10 ACS163 2K1 3 D 80 20 20 10 ACS163 2K7 3 D _ 90 50 40 30 ACS163 4K1 3 D 100 100 80 80 Selection table With ACS163 xKx 3 D one can use output chokes to increase maximum motor cable length or input ACS163 1K1 3 D ACS CHK A3 ACS CHK B3 60 noe to reduce problems caused by net volage ACS163 1K6 3 D ACS CHK A3 ACS CHK B3 80 variation Please refer to page 24 for more technical ACS163 2K1 3 D ACS CHK B3 ACS CHK B3 data about the chokes ACS163 2K7 3 D ACS CHK B3 ACS CHK C3 ACS163 4K1 3 D ACS CHK C3 ACS CHK C3 1 Supply voltage 380 480 V switching frequency 4 kHz 2 If the supply voltage is higher or equal to 440 V the maximum cable length is 100 m To fulfil EN61800 3 EMC requirements Motor cable lengths m to comply with If the EN61800 3 2 Environment EMC requirements EN61800 3 2 Environment restricted distri need to be fulfilled the 163 xKx 3 A and 163 xKx 3 E bution
24. ius Tel 3705 273 8300 Fax 370 5 273 8333 Luxembourg Leudelange Tel 352 493 116 Fax 352 492 859 Macedonia Skopje Tel 889 2118010 Fax 3892118 774 Malaysia Kuala Lumpur Tel 60 3 5628 4888 Fax 60 3 5631 2926 Mexico Mexico City Tel 52 55 5328 1400 Fax 52 55 5328 1482 1439 The Netherlands Rotterdam Tel 31 0 10 407 8362 Fax 31 0 10 407 8433 New Zealand Auckland Tel 64 9 356 2170 Fax 64 9 357 0019 Norway Oslo Tel 47 22 872 000 Fax 47 22 872 541 Peru Lima Tel 51 1561 0404 Fax 51 1561 3040 Philippines Metro Manila Tel 63 2 821 7777 Fax 63 2 823 0309 Fax 63 2 824 4637 Poland Lodz Tel 48 42 299 3000 Fax 48 42 299 3340 Portugal Amadora Tel 851 21 425 6239 Fax 351 21 425 6392 Romania Bucarest Tel 40 21 310 4377 Fax 40 21 310 4383 Russia Moscow Tel 7 095 960 22 00 Fax 7 095 913 96 96 95 Saudi Arabia Al Khobar Tel 966 0 3 882 9394 Fax 966 0 3 882 4603 Serbia and Montenegro Belgrade Tel 381 11 324 4341 Fax 381 11 324 1623 Singapore Tel 65 67765711 Fax 65 6778 0222 Slovakia Banska Bystrica Tel 421 48 410 2324 Fax 421 48 410 2325 Slovenia Ljubljana Tel 886 1 587 5482 Fax 386 1 587 5495 South Africa Johannesburg Tel 27 11617 2000 Fax 27 11 908 2061 South Korea Seoul Tel 82 2 528 2794 Fax 82 2 528 2338 Spain Barcelona Tel 84 9 3 728 8700 Fax 34 9 3 728
25. nment distribution limits e Standard units Fulfils EN61800 3 2 Environment restricted distribution limits e Units without filter For floating networks and to EN61800 3 2 Environment with EMC plan Harmonic emissions e Units with lt 1 kW input power fulfil EN61000 3 2 e Units with gt 1 kW input power are to be used only in professional applications witch Product compliance e Low Voltage Directive 73 23 EEC with amendments e EMC Directive 89 336 EEC with amendments e Quality Assurance systems ISO 9001 and ISO 14001 e CE UL cUL and C Tick approvals D For ACS163 xKx 3 D units 380 to 500 V 10 Adjustable only with control panel Y Minimum ambient temperature for wall mounting version 0 C SAFE 64564102 REV E EN 30 5 2005 21 22 3160 technical data 0 55 kW 2 2 kW supply voltage 380 480 V 10 Motor mounting version standard 1 1 R1 3 9 380 480 _ 2 2 R2 4 6 380 480 Motor mounting version with built in filter 0 55 R1 5 5 380 480 0 75 R1 5 5 380 480 14 R1 5 5 380 480 Wall mounting version filterless 141 R1 5 1 380 500 1 5 R1 5 1 380 500 2 2 R2 5 8 380 500 Wall mounting version with built in filter 0 75 _ R1 6 7 380 480 1 1 R1 6 7 380 480 1 Power stages are designed for continuous 4 No overloadability Derate to 90 when using 8 lon lonsq Current These values apply at altitudes kHz switching frequency Rating is not valid if the
26. o IR compensation Slip compensation PID control with sleep function Seven preset speeds Automatic fault reset Two acceleration and two deceleration ramps Control for electromechanical brake Protection Limits e Overcurrent trip limit 3 5 Ly e DC current regulation limit 0 5 1 5 Ly e DC overvoltage trip limit 875 V e DC undervoltage trip limit 333 V e Power loss ride through 500 ms e Overtemperature limit 105 C inside power module Inverter protection e Output short circuit Input phase loss Inverter overload Output earth fault Serial communication error Loss of AI signal I O terminal short circuit Auxiliary voltage short circuit Brake resistor overload Motor protection e Stall protection Overtemperature protection by I t estimation In motor mounting version also by PTC Environmental limits Ambient operating temperature e Output current Land fyi 4 KHz 10 to 40 C e Output current 0 6 Land fia 4 kHz 40 to 50 C e Output current 0 7 Land fic 8 KHz 10 to 40 C e Refer to page 31 for more derating information Installation altitude Output current L 0 to 1000 m e Output current reduced by 1 for every 100 m above 1000 m Max altitude 2000 m Protection class IP 65 Colour NCS 1502 Y RAL 9002 PMS 420 C Contamination levels According to IEC 721 3 3 Electromagnetic Compatibility EMC e Units with built in filter Fulfils EN61800 3 1 and 2 Enviro
27. ow noise 8 kHz Acceleration time 0 1 to 1800 s Deceleration time 0 1 to 1800 s Programmable control connections Two analog inputs e Voltage signal 0 2 to 10 V 200 kQ single ended e Current signal 0 4 to 20 mA 500 Q single ended e Potentiometer reference 10 V 2 max 10 mA 1kQ lt R lt lt 10 kQ e Response time lt 64 ms e Resolution 0 1 e Accuracy 1 One analogue output 0 4 to 20 mA load lt 500 Q Auxiliary voltage 24 V DC max 180 mA Five digital inputs 12 24 V DC with internal or external supply PNP and NPN logic e Input impedance 1 5 kQ e Response time lt 5 ms Two relay outputs e Switching voltage 12 to 250 V AC or max 30 VDC 0 5 A e Max continuous current 10 mA to 2 A Built in brake chopper Pulse encoder Connected to digital inputs DI4 and DI5 max 25 V DC 100 mA max pulse frequency 200 kHz Serial communication for external control e Modbus protocol as standard other fieldbus options available PROFIBUS DP InterBus S DeviceNet CANopen LONWORKS Programmable features Nine application macros for easy configuration e Factory ABB Standard 3 Wire Alternate Motor Potentiometer Hand Auto PID Control Pre magnetize Positioning Skip frequencies Two bands Start and stop Flying start Torque boosting Premagnetising function DC hold function DC injection braking Functions e Output current and frequency limit Programmable volts herz rati
28. que 0 8 Nm Motor connection Voltage 3 phase from 0 to U Frequency 0 to 300 Hz SUPPLY Continuous loading capability constant torque at a max ambient temperature of 40 C Rated output current I Overload capacity at a max ambient temp of 40 C e at constant torque 1 5 x L for 1 minute every 10 minutes e at constant torque 1 25 x I 10 minutes Characteristic data for short time intermittent and periodic load cycles are available on request 2N yo for 2 minutes every Switching frequency Standard 4 kHz Low noise 8 kHz Silent 16 kHz Acceleration time 0 1 to 1800 s Deceleration time 0 1 to 1800 s For max motor cable lengths see p 18 Programmable control connections Max wire sizes mm_7 e 0 5 1 5 AWG 22 AWG 16 torque 0 4 Nm Two analog inputs e Voltage signal 0 2 to 10 V 200 kQ single ended e Current signal 0 4 to 20 mA 500 Q single ended e Potentiometer reference value 10 V 2 max 10 mA 1 kQ lt R lt 10 kQ e Response time lt 60 ms e Resolution 0 1 e Accuracy 1 One analog output 0 4 to 20 mA load lt 500 Q Auxiliary voltage 12 V DC max 100 mA Five digital inputs e 12 V 24 V DC with internal or external supply PNP and NPN e Input impedance 1 5 kQ e Response time lt 9 ms Two relay outputs e Switching voltage 12 to 250 V AC or max 30 V DC 0 5 A e Maximum continuous current 10 mA to 2 A Serial communication for the control panel or ext
29. ristic data for short time intermittent and periodic load cycles are available on request 2N for 2 minutes every Switching frequency Standard 4 kHz Low noise 8 kHz Silent 16 kHz Acceleration time 0 1 to 1800 s Deceleration time 0 1 to 1800 s For max motor cable lengths see p 11 Programmable control connections Max wire sizes mm e 0 5 1 5 AWG 22 AWG 16 torque 0 4 Nm One analog input e Voltage signal 0 2 to 10 V 200 kQ single ended e Current signal 0 4 to 20 mA 500 Q single ended e Potentiometer reference value 10 V 2 max 10 mA 1 KQ lt R lt 10 kQ e Response time lt 60 ms e Resolution 0 1 e Accuracy 1 Auxiliary voltage 12 V DC max 100 mA Three digital inputs e 12 V DC with internal or 12 V 24 V DC with external supply PNP and NPN e Input impedance 1 5 kQ e Response time 9 ms One fault relay e Switching voltage 12 to 250 V AC or max 30 V DC 0 5 A e Maximum continuous current 10 mA to 2 A SAFE 64564102 REV E EN 30 5 2005 100 technical specification Serial communication for the control panel Modbus protocol Protection limits Overvoltage Running V DC 420 corr to 295 V input Start inhibit V DC 390 corr to 276 V input Undervoltage e Running V DC 200 corr to 142 V input Start inhibit V DC 230 corr to 162 V input Environmental limits Ambient temperatures Output current Lf aa EREZA 0 10 40 C Output current
30. ssibilities flange mounting The heatsink is located outside the enclosure and hence the major share of the power loss More value for money is external to the enclosure e Parameter copy e Wide range of protection Heatsinkless e Fast and accurate control In cases where space is a limitation drives without a e Fast and accurate I O response heatsink can be delivered as standard The user has to e Cost optimization without the panel provide an installation surface with sufficient cooling For more information please refer to the ACS100 User s Manual Mounting options E m a heatsinkless wall mounting mounting on DIN rail Dimensions 146 mm 146 mm nadia ith a om eel 80 mm 80 mm 80 mm frame size H frame size A frame size B frame size C frame size D SAFE 64564102 REV E EN 30 5 2005 5 Mains connection Power range 0 12 2 2 kW Voltage 1 phase and 3 phase 200 to 240 V 10 Frequency 48 to 63 Hz Power Factor 0 98 Use 60 C rated power cable 75 C if T mp above 45 C Max wire sizes mm e 4 single core torque 0 8 Nm Motor connection Voltage 3 phase from 0 to U Frequency 0 to 300 Hz SUPPLY Continuous loading capability constant torque at a max ambient temperature of 40 C Rated output current I Overload capacity at a max ambient temp of 40 C e at constant torque 1 5 x IL for 1 minute every 10 minutes e at constant torque 1 25 x I 10 minutes Characte
31. top start 10 DII t lp 112 D13 NPN connected 113 RO1 14 RO2 15 RO3 ACS100 i ss ft scr 0 20 mA ead LA z 13 AGND SCR l4 10v risa I6 AGND ee m h m 1 ACS100 options Control panel Type code ACS100 PAN ACS100 drives can be bought with or without a detachable control panel If you prefer to buy the drive without the control panel we still offer you a chance to have the panel as an option Using the control panel parameters can be exchanged between two ACS100 drives This is called parameter upload download procedure Panel extension cable kit Type code PEC 98 0008 This option includes a gasket a 3 m connection cable for control panels fixing material for the cables and a drilling jig With this kit IP 65 protection class is achieved control modes a units indicator i shaft mane direction modes start stop ant direction ies up down mounting plate or door mounting screws clamp for cable with sleeve aa gasket cable hole control panel plastic clamp with tape SAFE 64564102 REV E EN 30 5 2005 gt 100 options EMC filters Instructions to comply with EN61800 3 To comply with e 1 Environment unrestricted distribution please contact your ABB distributor e 1 Environment restricted distribution always use optional RFI filter as specified in the table below To comply with e 2 Environment unr
32. trial and domestic control system e Squared torque current raitings and PID control macro for HVAC systems and applications e In addition to ABB motors compatibility with other manufacturers motors Dimensions of motor mounting unit 3 decentralized drives ACS160 480 V Motor mounting An excellent choice when a compact integrated drive is needed Using an ACS160 it is easy to convert a fixed speed motor to regulated operation Wall mounting A robust IP 65 drive in ABB s low voltage range of frequency converters The control panel is included as standard ACS163 1K1 3 A 2K7 3 A R1 99 112 157 221 171 ACS163 4K1 3 A R2 99 112 157 261 171 Dimensions of wall mounting unit SAFE 64564102 REV E EN 30 5 2005 ACS160 technical specification Mains connection Power range 0 55 2 2 kW Voltage 3 phase 380 to 480 V 10 Frequency 48 to 63 Hz Power factor 0 98 Motor connection Voltage 3 phase from 0 to Usuppiy Frequency 0 to 250 Hz Continuous loading capability constant torque at maximum ambient temperature of 40 C e Rated output current Ly Overload capacity at a max ambient temperature of 40 C e At constant torque 1 5 gt Ly for one minute every 10 minutes e Starting torque 1 8 L for two seconds Characteristic data for short time intermittent and periodic load cycles are available on request Switching frequency e Standard 4 kHz e L
33. ult motor cable Underload Network failure Low input signal level Al lt min Panel fault Overvoltage Undervoltage External fault Automatic fault reset undervoltage Automatic fault reset overvoltage overcurrent Al lt min Fault history Supervision functions programmable Speed Current Torque SS E7 E2 E3 E3 Output power Reference setpoint 1 The number indicates the amount of different soeeds frequencies faults m standard feature 2 Many other signals can also be monitored see the user s manual SAFE 64564102 REV E EN 30 5 2005 3 lication macros What are application macros A wide selection of pre set application macros have been created to ensure fast and easy commissioning of all ABB low voltage AC drives With application macros you can set up your drive extremely fast for all the most common applications And of course you can fine tune the drive operation by changing the pre set parameters if needed The Factory application macro is intended for applications where the drive is used without a control panel providing a general purpose I O configuration The ABB Standard typically used in Europe and the 3 wire typically used in the United States application macros are configured for general purpose applications and offer two additional pre set speeds compared to the factory application macro The Alternate application macro has an I O configuration adopted to a sequence of
34. witching frequency For ACS143 4K1 1 with EMC filter the maximum continuous load is 70 of nominal NEMA 1 IP 21 installation kit Type code NEMA 1 IP 21 With this installation kit NEMA 1 IP 21 protection class is achieved for ACS140 and for the EMC filter if the filter is attached directly to the drive SAFE 64564102 REV E EN 30 5 2005 17 f 140 options Input and output chokes Optional input chokes can be used with the ACS140 Output chokes are used when motor cables above in case of a bad supply net The chokes eliminate normal length are required The cable can be roughly converter trips caused by overvoltage spikes They 1 5 times the standard cable length This is possible also reduce line harmonics and therefore help to because the output choke reduces capacitive currents prevent other sensitive equipment in the same net and voltage reflections The maximum switching from tripping frequency with output chokes is 4 kHz Please note your local EMC regulations 1 phase supply voltage 200 240 V 0 12 2 2 kW ACS141 K18 1 ACS141 K25 1 ACS141 K37 1 ACS141 K75 1 ACS141 1K1 1 ACS141 1K6 1 ACS141 2K1 1 ACS141 2K7 1 ACS141 4K1 1 3 phase supply voltage 200 240 V 0 37 2 2 kW ACS143 K75 1 ACS143 1K1 1 ACS143 1K6 1 ACS143 2K1 1 ACS143 2K7 1 ACS143 4K1 1 75 40 V 0 12 0 75 kW heatsinkle NININININ NINININININIO OJO 01 01 01 01 O1 01 0 0101 00 O phase supply voltage 200 2 ACS141 H18 1
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