In-Sight Product Guide - ControlVision - Machine Vision
Contents
1. A CADA Paletie 1 2m Paip Pia YON I O Tab allows the A Get Connected Ele heme user to monitor 3 roun the input and Set Up image o ou es output signals ngu 2 Set Up Tele D 2 ku j Lex ate Part 3 kua La d4 ip 5 y iepa Fars s MT Eo hou io E J os wrt 7 hwg ii Ap ng TT TETE O o HEQUTO PASS iit dd o HOUT Ela Fer 5 m Ip Cimi a 3 mr Chupa J aih O 4 Qua T1 Fibret O 5 ipii iil O 6 Dips T uri o E CuimaT O 5 Gupt D a D O D Q non 10 Green LED EUGENE AA AA AA ee a ee To li Ras LED aro a SS 20T ira TIL Jab Sisias i m iA a Results table consolidates tool results for easy ae viewing and helps users understand tool references and performance timing Rete 10003 TOTO Tati 4H Gri Line Pra ad Job Status displays the pass rate and run time for the project alo ap o SBE IPA 0 paman The Filmstrip enables users to understand how their vision tools perform and to even troubleshoot manufacturing line issues Recording up to 10 000 images to a PC sorted by pass fail results provides robust process metrics on how vision tools will perform over time in changing conditions and boosts reliability when deploying vision to the line Recording images directly to the vision system allows operators and technicians to understand why parts are passing or failing in real time without halting the vision system2. 55400 500 Stainless Steel 155400 S10 Both 155400 C00 155400 C10 PatM ax 155400 CS00 Stainless Steel 155400 CS10 Both 155401 00 155401 10 PatM ax 155403 00 1S5403 10 PatM ax 1S5403 S00 Stainless Steel 155403 510 Both 155410 00 155410 500 Stainless Steel 155411 00 155413 00 IS5600 00 155600 10 PatM ax 155603 00 1S5603 10 PatM ax 1S5604 00 155604 10 PatM ax 155605 01 155605 11 PatM ax 155610 00 155613 00 155614 00 155615 01 COGN Ex Companies around the world rely on Cognex vision to optimize quality and drive down costs Corporate Headquarters One Vision Drive Natick MA USA Tel 1 508 650 3000 Fax 1 508 650 3344 Americas Europe Asia United States East 1 508 650 3000 Austria 43 1 23060 3430 China 86 21 6320 3821 United States West 1 650 969 8412 Belgium 32 2 8080 692 India 91 80 4022 4118 United States South 1 615 844 6158 France 33 1 4777 1550 Japan 81 3 5977 5400 United States Detroit 1 248 668 5100 Germany 49 721 6639 0 Korea 82 2 539 9047 United States Chicago 1 630 649 6300 Hungary 36 1 501 0650 Singapore 65 632 55 700 Canada 1 905 634 2726 Ireland 353 1 825 4420 Taiwan 886 3 578 0060 Mexico 52 81 5030 7258 Italy 39 02 6747 1200 Central America 52 81 5030 7258 Netherlands 31 208 080 377 South America 1 972 365 3463 Spain 34 93 445 67 78 Brazil 55 11 9648 6400 Sweden 46 21 14 55 88 Switzerland 41 71 313 06 05 United Ki
3. Connectors Single cable for power and Ethernet connects via the industrial M 12 connector Housing Die cast zinc and steel case stands up to industrial environments Lenses Accepts standard CS or C mount lens spacer for C mount lens included A M8 connector 30mm provides high speed 1 18in trigger and outputs 30mm 1 18in IN SIGHT MICRO MODELS Standard Resolution High Resolution ID Color Offering a range of When large parts need to In Sight Micro ID Readers use Includes the powerful performance choices the be inspected for small defects our unmatched identification ExtractColor software tool to In Sight Micro models handle or precise measurements software tools for reading and inspect color features of a part even the highest speed turn to the high resolution verifying 1D and 2D codes and the robust M atchColor manufacturing lines in the models for greater accuracy and advanced OCR OCV tools software tool to recognize smallest vision system for reading and verifying text parts based on their color footprint available Models Models Models Models 1020 1050 1100 1400 1403 1403C 1110 1410 1413 1100C 1400C 1403C For more information on In Sight Micro models please refer to page 18 In Sight 5000 Series Rugged reliable and powerful In Sight 5000 series vision systems offer users the highest level of performance and are the only vision systems available that are equip
4. ON PARTS woe ms e 1DMax is a fast accurate best in class 1D bar Read direct marked 2D codes on automotive CT YA code reading tool aerospace and pharmaceutical parts i A Dy e 2DMax handles low contrast poorly formed 2D Read and track 1D and 2D codes and verify print Ag a codes resulting from process degradation and quality to industry standards for consumer food marking techniques such as dot peen and laser etch beverage and pharmaceutical products Reads up to 7200 parts per minute NON LINEAR CALIBRATION FOR THE MOST ACCURATE RESULTS Non Linear Calibration improves accuracy and High accuracy robotic pick and place for standard repeatability by correcting lens and perspective mounting and off axis mounting due to space distortion constraints or robot motion constraints Step by step wizard makes calibration simple High accuracy dimensions of critical measurements guiding users through the process of turning of medical devices pixels into robot or real world coordinates e Maintain accuracy even when the vision system is mounted off axis 10 In Sight Track amp Trace for Healthcare Ready for Serialization The G51 HUG Global Healthcare User Group strongly recommends investing in camera based systems for automatic identification But as healthcare product manufacturers preparing for the coming global traceability standards already know a successful transition to mass serializat
5. and complete system integration Cognex offers a variety of optional accessories designed specifically for use with In Sight vision systems Lighting LED array provides economical bright light for many applications In order to achieve the highest quality images possible Cognex offers a wide array of lighting accessories When basic lighting works for the application integrated ring lights are ideal for In Sight vision systems Easily mounted directly to the vision system these lights provide basic front lighting without having to purchase and install a separate light Integrated ring lights are available in red LEDs red diffuse LEDs and white LEDs Lenses Cognex offers a full range of high quality compact lenses designed specifically for machine vision applications And for In Sight ID models image formation systems are available in seven different lens focal lengths Cables In Sight cables provide superior performance with rugged stainless steel M12 connectors and are rated for ten million linear and thirty thousand torsional flex cycles ideal for robot mounted applications VisionView Operator Interface VisionView operator interface is ideal for monitoring and controlling vision systems and industrial ID readers on the factory floor and allows operator controls specific to the application Available in multiple platform options I O Modules In Sight I O modules are designed to simplify conne
6. system to meet the price performance requirements of any serialization application In Sight Track amp Trace provides a new approach to traceability that s less expensive to install less complex to validate and less costly to maintain Because it can be combined with a variety of third party products pharmaceutical manufacturers have the flexibility to customize and scale their serialization solutions to best suit their budgets and needs Ready for 21 CFR Part 11 Validation In Sight Track amp Trace provides the technical controls needed for FDA 21 CFR Part 11 validation including secure user authentication and support for automatic audit trail generation Multi level permissions can be configured to limit users access to only the controls for which they are authorized Plus the compact all in one In Sight smart camera systems are easier to maintain and validate for Part 11 compliance than most Microsoft Windows PC based vision systems Easy to Integrate Easy to Use A touch screen friendly user interface makes In Sight Track amp Trace easy to configure and operate Developers can integrate the In Sight Track amp Trace interface into a PC based HM I or custom application using the included Cognex HM I Display Control for NET For a ready to deploy solution In Sight Track amp Trace can also be controlled using the Cognex VisionView 700 Operator Interface panel or VisionView PC software The In Sight Track
7. 2010 PRODUCT GUIDE Vision has never been easier The Cognex Advantage Industry Leading Performance Since the inception of Cognex over a quarter century ago we ve recognized that the true test of a vision system is that It works under real world conditions on the factory floor Performance is not just related to high speed image acquisition and processing but also to the combined power of the vision hardware and software And that s what Cognex delivers This assures users reliable repeatable performance even in the most challenging vision applications Exceptional Flexibility The flexibility of the In Sight family of vision systems can be defined in a number of ways processing power resolution vision tools connectivity and operator interface Whether you are a system integrator machine builder or end user In Sight vision systems come equipped with a seamless application builder and networking environment And Cognex offers the widest range of vision systems found in the industry with the In Sight product family which means that you can match the correct platform to your application at the right price Unmatched Ease of Use Ease of use is built into the heart of In Sight vision systems starting with smart vision tools that automatically select features set parameters and operate in real world conditions without adjustment Our EasyBuilder software interface offers everything required to easily set up re
8. Builder a powerful interface for the experienced vision user too For advanced vision users In Sight Explorer gives you access to the power and flexibility of the spreadsheet to allow you to program solutions for the most challenging applications NM pe n ee FK Pino ao aa The palette Ad as provides quick a access to tool Four simple results 1 0 steps guide status and you through built in help o j Point and Click Setup Drop in tools quickly by simply clicking on the features of interest A library of vision tools are configured with the N click of a mouse o pA Intuitive Easy to Use Working from an image of the part four simple steps complete the application setup 1 START Connect your In Sight vision system on your network and set up the image to inspect SET UP TOOLS Locate and inspect the part using a library of over 40 industry proven vision tools 3 CONFIGURE RESULTS 7 Point and click setup for inputs outputs and communication to PLCs robots and HM Is 4 FINISH Choose the images to record while inspecting and put your In Sight vision system online That s all it takes to complete an application In a fraction of the time that you would normally spend learning how to set up a vision system you can have your entire solution configured and deployed Run Time View E ii T Ee Co GH EE A De Et ew imo Sewer Spin Piece Hah paga sd 43 ASG HA PRA O RATS ose Bg
9. Powerful Vision Tools The industry leading Cognex vision tool library provides reliable repeatable performance in even the most challenging vision applications Regardless of the application In Sight vision tools have the reliability and accuracy that is required to solve even the most difficult applications Tool Category Advantages Applications PART LOCATION TOOLS LOCATE PARTS IN WIDELY VARYING CONDITIONS RELIABLY AND ACCURATELY PatMax the industry s accuracy and reliability standard for part and feature location utilizes patented geometric pattern matching technology to locate parts under difficult conditions Simplifies mechanical fixturing and lighting making vision projects easier and less expensive to implement Locate automotive electronic pharmaceutical and consumer parts and assemblies for inspection Identify locations of parts for robotic handling tolerating changes in rotation scale and lighting variations Precision part alignment INSPECTION TOOLS VERIFY THE CORRECT ASSEMBLY OF COMPONENTS AND FIND FLAWS IN PART APPEARANCE Provides robust repeatable inspection results despite changes in part orientation Allows users to easily classify defects by defect type Verify correct assembly of automotive parts Verify the contents and seals of packaged goods for food consumer and pharmaceuticals Inspect correct assembly of electronics MEASUREMENT TOOLS MEA
10. SURE CRITICAL PART DIMENSIONS AND VERIFY TOLERANCES Enables high accuracy gauging of critical part dimensions despite changes in part orientation and lighting Built in geometry tools make complex measurements easy ROBOT GUIDANCE TOOLS ELIMINATE PART FIXTURING Combines part location tools with communication protocols for total guidance capability Eliminates costly fixtures in pick and place applications Allows processing multiple part types at the same robotic station Measure and verify tolerances of automotive parts assemblies and product labels Measure critical tolerances of medical and surgical devices High speed precision pick and place Place or remove parts on pallets Locate unfixtured parts on conveyor and place them in package Use robot to manipulate part or camera to inspect critical features of part Tool Category Advantages Applications INSPECT EDGE TOOL Provides robust repeatable inspection results despite Verify the correct assembly of components and find changes in part orientation flaws in part appearance Allows users to easily classify defects by defect type Find deviations in edge position and defects and gaps controlling thresholds that define a defect with position and width Works on straight or circular parts Find width variations or missing beads along the bead e Determines min max deviations and widths path in bead tracking applications Helps to find gaps
11. Temperature 0 C to 45 C 32 F to 113 F Storage Temperature 30 C to 80 C 22 F to 176 F Regulatory Compliance CE FCC TUV SUD NRTL RoHS VisionView VGA Dimensions VisionView VGA Specifications MEMORY System 128MB Mobile SDRAM Program 128MB non volatile flash memory Video 16MB Video SDRAM Cooling System Fanless Design 1 0 USB 1 Host USB 1 1 12 MB sec Network 1 Ethernet port 10 100 BaseT TCP IP Protocol Full Duplex Touch Screen 1 Touch Screen port RS232 serial protocol Display 1 VGA port Power Consumption 24VDC 10 input current 1A maximum 3 Din Rail 35mm or four M4 threaded mounting holes Environmental Protection IP20 or NEMA 1 Shock 30 G Shock per IEC 68 2 27 Vibration 2 G from 10 2000 Hz Vibration per IEC 68 2 6 Operating Temperature 0 C to 45 C 32 F to 113 F Storage Temperature 30 C to 80 C 22 F to 176 F Regulatory Compliance CE FCC TUV SUD NRTL RoHSS 13 14 Customized Visualization and Control From CustomViews integrated directly into the In Sight Explorer software environment to ActiveX controls for integration into third party HM systems to custom built standalone applications Cognex provides a full suite of tools for users needing highly customized operator interfaces In Sight Explorer CustomView In Sight Display Control Integrated into the In Sight Explorer software the Integrating data and images from an In Sight vision Custom
12. View allows sophisticated operator interaction system into third party Windows based HM I software to be configured in the vision application Graphical is quickly achieved using the In Sight ActiveX Display controls such as indicator lights buttons data displays Control Tested with the most common HMI software and entries trend charts and message boxes are placed packages the Display Control integrates the vision in the spreadsheet view to create the operator display experience into the rest of the machine control with The CustomView is also designed to be displayed drag and drop simplicity automatically on VisionView apan Fiatia Mode The CustomView interface is created easily and is a cost effective way to monitor single or networked In Sight vision systems from a PC In Sight Software Development Kit A highly customized standalone user interface can be tailored to your exact needs using the In Sight Software Development Kit This package provides the ultimate level of flexibility via programmatic methods for viewing data and images changing parameters and loading new jobs or recipes Factory Floor Communications Integrating In Sight vision systems into your existing automation control system is easy with Cognex Connect the most comprehensive suite of communications capabilities ever available in a vision system Whether you re connecting In Sight directly to a PLC or robot controller or managing multiple In Si
13. amp Trace user interface is easily integrated into PC based HM Is and T custom applications P en TGA Waa aaa using the Cognex HMI o Display Control for NET Specifications In Sight Track amp Trace ID CODE READING Read one or two ID codes per label including Data M atrix Pharmacode G51 128 ITF 14 Interleaved 2 of 5 Code 39 UPC EAN GS1 DataBar RSS QR Code ID CODE GRADING Assess Data M atrix code quality using ISO 15415 16022 and AIM standards ID CODE DATA VERIFICATION Match data in ID codes to expected values Verify data compliance to GS1 Healthcare standard OPTICAL CHARACTER VERIFICATION OCV Verify up to six lines of printed text Fixture position of OCV lines using ID code or user trained pattern requires In Sight system with pattern matching tools enabled M atch printed text to data in ID codes Supports up to four user trainable fonts per label LABEL ALIGNMENT INSPECTION Checks for correct horizontal vertical label alignment and orientation FDA 21 CFR PART 11 VALIDATION SUPPORT Password protected user authentication and multi level user permissions Time stamped audit trail messages generated automatically for all user logins system events and changes to setup parameters Audit messages in XML format for conversion to compliance database or log file Idle timeout automatically logs out after period of inactivity 1 0 AND COMMUNICATIONS TCP IP data exchange with MES and other softwar
14. arts on a web Models 5604 5614 For more information on In Sight 5000 models please refer to page 19 Standard Housing Die cast and steel cases are IP67 NEMA 6 rated and have a protective lens cover Stainless Steel Housing IP68 rated case stands up to caustic environments ID In Sight ID readers use our unmatched identification tools for reading and verifying 1D and 2D codes and advanced OCR OCV tools for reading and verifying text Models 5110 5410 541105413 5610 5615 5614 5615 High Performance The high performance series offers a 1GHz processor running the Cognex vision tool library at the highest speeds to keep up with the fastest production lines The 5600 is available in standard high resolution and line scan for ultimate acquisition flexibility Models 5600 5603 5604 5605 5610 5613 5614 5615 Vision Has Never Been Easier The most powerful In Sight vision tools are now the easiest to use and are presented more simply than ever before with the EasyBuilder interface in our In Sight Explorer Software This easy to use interface walks you through the process of setting up your vision application step by step Great for first time vision users EasyBuilder doesn t require you to learn programming allowing you to get the application deployed and running in a very short time and enabling you to focus on what s most familiar your part Plus the advanced vision tools and logic make Easy
15. ctions and expand the I O capabilities of In Sight vision systems They allow easy access to power acquisition triggers and light strobe and provide convenient general purpose input and output wiring Rugged quick connect cables ensure reliable connections to the In Sight vision system Additionally I O modules provide an RS 232 communications port for serial devices Your Cognex sales engineer or certified Cognex partner can provide information on these and other accessories that enhance In Sight vision systems In Sight Fixed Mount ID Readers Cognex In Sight fixed mount ID readers provide unmatched code reading performance These readers integrate lighting camera ID software processor and communications into an industrial grade design making them the most versatile and rugged fixed mount readers available today In Sight ID readers incorporate IDM ax breakthrough code reading software based on the patented Cognex tm PatM ax technology through 1DM ax and 2DM ax algorithms IDM ax can read 1D code symbologies such as UPC PDF stacked and postal codes 2D code symbologies such as Data Matrix and QR or a mix of barcode and 2D codes simultaneously 1DMax is a best in class 1D barcode reading tool optimized for omnidirectional barcode reading and can handle extreme variations in contrast blur damage voids specularity resolution quiet zone violations and perspective distortion 2DMax is optimized for readi
16. e systems PLC data exchange using EIP PROFINET TCP M odbus Input text string contains user configurable batch information Output text string contains user configurable inspection results Discrete outputs signal for up to 10 pass fail conditions requires CIO 1400 or CIO Micro 1 0 Module available separately COMPATIBILITY In Sight 5000 Series vision systems 32MB or higher 5100 5110 5400 5401 5403 5410 5413 5600 5610 5613 In Sight Micro Series vision systems 1100 1110 1400 1403 1410 1413 In Sight Explorer and firmware version 4 3 4 PC with minimum 1GB RAM and Microsoft Windows XP SP3 32 bit edition Cognex HMI Display Control in a custom application VisionView 700 operator interface panel or VisionView PC software PRODUCT CONTENTS In Sight Track amp Trace single unit job file Cognex HMI Display Control for NET including sample application source code and API reference documentation Cognex Audit M essage Server including sample code In Sight Track amp Trace User M anual and sample images PART NUMBER IS APP TT 0100 ll 12 Flexible Display Options VisionView Features e Three model options VisionView 700 touch panel VisionView PC and VisionView VGA e Automatic detection of any Cognex system on your network e Works with In Sight vision systems and DataMan industrial ID products from Cognex Flexible Display Options VisionView operator interface is ideal for monito
17. ght vision systems remotely from a networked PC or HMI Cognex Connect assures seamless communication between In Sight and all of your equipment on the factory floor O COGNE CONN e Cognex Connect supports open standard protocols used by the leading PLC manufacturers including CC Link MELSEC protocol EtherNet IP PROFINET and M odbus TCP Whether connecting to M itsubishi Rockwell Siemens or any other brand of PLC Cognex integrates into the control system with point and click simplicity For interfacing to robots Cognex Connect provides pre configured communication tools for ABB Denso Kawasaki Kuka M otoman and Staubli Communication with M itsubishi Adept Epson IAI Nachi Yamaha and many other robot manufacturers is also supported For interfacing to HM Is PCs and file servers Cognex Connect provides an OPC Server ActiveX Display Controls In Sight SDK and support for TCP IP FTP SFTP Telnet and SM TP over Ethernet Because Cognex Connect is built with dedicated tools developed to exacting standards you can be confident that solutions based on In Sight communication technology will be highly reliable and effective And with Cognex Connect this will be the fastest and easiest integration you have ever experienced saving you both time and money MODBUS TGP EtherNet IP gt F C L ink DeviceNet gt Microsoft E ek 4y Modbus 15 16 A Full Range of Accessories To simplify
18. in addition to defects COLOR VISION TOOLS INSPECT AND IDENTIFY PARTS BASED ON COLOR The powerful ExtractColor tool learns simple or Identify and sort products based on their color complex colors for color based inspection location l l a a Monitor part color to ensure consistent quality and identification applications 24 bit resolution MatchColor tool reliably Identify labels to ensure proper labeling of products distinguishes between even subtle shade differences Verify assembly of products based on the colors of components Point and click color training with simple adjustments make color application development easy Inspect pharmaceutical blisterpack for the correct nog color tablets External retraining enables color retraining on the factory floor without a PC Verify color and proper assembly of LEDs ADVANCED OCV OCR TOOLS VERIFY AND READ ALPHANUMERIC TEXT STRINGS Handles low contrast characters as well as Read or verify date lot codes and SKUs of food and confusing or unevenly spaced characters beverage pharmaceutical and consumer items Inspection speeds of faster than 1ms per character Verify character legibility and proper printer operation Font editor improves the readability of poorly trained Read direct marked numbers and characters fonts or degraded characters on automotive components INDUSTRIAL CODE READING TOOLS RELIABLY READ 1D AND 2D CODES ON LABELS OR DIRECTLY MARKED
19. ion of product packaging involves more than simply reading a barcode on a label all of the data on the label must be verified for accuracy In Sight Track amp Trace is up to the challenge Complete Identification and Data Verification Solution In Sight Track amp Trace works with networked In Sight vision systems to create a complete identification and data verification solution for serialized labels on pharmaceutical and medical device packaging Whether you re looking for a standalone label inspection system in the early stages of planning your traceability initiative or you have active serialization projects In Sight Track amp Trace can meet your needs today and equip you for tomorrow s requirements Reads 2D and 1D barcodes including Data M atrix GS1 128 GS1 DataBar and Pharmacode Verifies correct ID code contents including compliance with the GS1 Healthcare data standard Assesses Data Matrix code quality at runtime to detect print degradation Displays full color images with graphic overlays and operator controls Verifies the accuracy of printed text Detects label misalignment and skew Provides a standard operator interface across enterprise In Sight Track amp Trace is compatible with most In Sight Micro and 5000 Series vision systems allowing you to match the resolution and processing speed to the demands of your line With dozens of models available there s an In Sight vision
20. ixturing and enabling a new generation of flexible manufacturing The power of our patented PatM ax geometric pattern finding tool and the support for many robot controller protocols makes integrating In Sight vision systems into robotic applications faster and easier Identify Whether identifying parts using barcodes alphanumeric characters or by shape or color Cognex In Sight vision systems reliably and accurately identify parts even on the fastest production lines In Sight vision systems provide unmatched 1D and 2D code reading performance and handle a wide range of degradation to the appearance of the code with the industry s most reliable read rates Our powerful OCR tool reads text strings even under varying conditions such as rotation uneven lighting and confusing scenes And our advanced color recognition tools can reliably distinguish between similar colors with high precision To MA Ro rar fd BA a ry Ed F EA j T IWAN i F r In Sight Micro Series Make it small Make it smart Make it easy That s what Cognex has achieved with the In Sight Micro series vision system In Sight Micro packs a complete vision system into a remarkably small package that measures just 30mm x 30mm x 60mm Powered by In Sight Explorer software with the intuitive EasyBuilder interface the In Sight Micro can be used for single point inspection tasks or for building an entire factory wide network of vision systems
21. liable applications With no programming needed applications are deployed quickly In addition In Sight offers the most comprehensive and easiest to use connectivity suite of communications capabilities to interface to PLCs robots the factory network and HM I devices Extreme Ruggedness All In Sight systems are self contained compact vision systems requiring no external processor or separate camera In Sight is the only family of vision systems available today that provide industrial grade features as standard That means rugged die cast aluminum and stainless steel cases that can Withstand punishment of vibration and sealed M 12 connectors and protective lens covers that provide IP67 and IP68 rated protection against dust and moisture It all adds up to peace a of mind on the factory floor In Sight for All Applications Inspect Cognex In Sight vision systems help companies reduce scrap and re work which ultimately saves time and money by inspecting products throughout the manufacturing process Industries from pharmaceutical to automotive to electronics rely on Cognex vision systems to ensure the end products they deliver to their customers meet the highest standards Guide In Sight vision systems are widely used with material handling systems and robots for general alignment and pick and place guidance in assembly and inspection applications with speed and accuracy eliminating the need for expensive f
22. ng QR codes and handles a wide range of degradations to 2D Data Matrix code appearance that result from dramatic degradations in Direct Part Marking DPM code quality due to differences in material types and surfaces 2D Data Matrix code reading in DPM applications is an increasingly important part of manufacturing processes An unreadable code may stop production and can result in the part not being processed correctly Models In Sight Micro Series 1110 1410 1413 In Sight 5000 Series 5110 5410 5411 5413 5610 5613 5614 5615 Fast Reliable Code Reading Advantages Industrial identification is very challenging due to variations in Real time reading of 1D and 2D codes at rates over 7200ppm mark appearance uncertainty of part position and high production i Includes IDM ax the industry s most reliable Data M atrix line speeds The combination of sensor processor architecture and reading software Industry standard mark quality assessment metrics for 1D and 2D codes Fast setup plus reliable robust operation optimized ID software allows In Sight fixed mount readers to meet high speed production requirements while maintaining accurate reading 17 18 In Sight Micro Series IDTools Color Tools 3 3 J ISM 1100 C00 1100C ISM 1100 C10 PatM ax let ter fome ISM 1400 00 1400 1 ISM 1400 10 PatM ax ISM 1400 C00 ISM 1403 00 ISM 1403 C00 1403C 7 5 amo O 1410 00 CO ES Do o Do O RO O E wa
23. ngdom 44 1908 206 000 WWW cognex com Copyright 2010 Cognex Corporation All information in this document is subject to change without notice All rights reserved Cognex In Sight PatMax VisionView IDMax and EasyBuilder are registered trademarks of Cognex Corporation Track amp Tace CognexConnect 1DMax and 2DMax are trademarks of Cognex Corporation All other trademarks are the property of their respective owners Printed in the USA Lit No ML 4003 0610
24. ped with industrial grade features as standard Powered by In Sight Explorer software with the intuitive EasyBuilder interface the In Sight 5000 series can be used for single point inspection tasks or for building an entire factory wide network of vision systems Resolution Available in 640 x 480 1024 x 768 1600 x 1200 and 2448 x 2048 formats Accepts standard C mount lenses IN SIGHT 5000 MODELS Standard Resolution Built of rugged die cast aluminum with sealed M 12 connectors and an included protective lens cover the In Sight 5000 Series models offer a wide array of performance choices all with IP67 NEMA 6 rated protection Models 5100 5400 5600 Color Includes the powerful ExtractColor tool to inspect color features of a part and the robust MatchColor tool to recognize parts based on their color Models 5100C 5400C Connectors Ethernet power and 1 0 connect via the industrial M12 connectors High Resolution When large parts need to be inspected for small defects or precise measurements turn to the high resolution models for greater accuracy Up to a 5MP version available Models 5401 5403 5603 5605 Line Scan The In Sight line scan builds an image line by line as a product moves past the system This alternative method for acquiring images is suited to applications such as inspecting 360 around a cylindrical object building high quality high resolution images and inspecting p
25. r or larger size monitors for control room viewing of images results CustomViews and EasyViews The VisionView VGA supports VGA displays of different resolutions as well as touch screen displays Specifications VisionView 700 Dimensions VisionView 700 Specifications DISPLAY Size Viewable Area Type TFT LCD Number of Colors Backlight Life TOUCH SCREEN Analog Resistive MEMORY System Video Cooling System 1 0 Netw ork USB Power Consumption 1 WVGA 16 9 aspect ratio 6 152 4mm x 3 6 91 44mm Resolution pixels 800 x 480 384 000 pixels 262 144 18 bits pixel Luminance 400 nit 10 000 hours to 50 brightness 4 wire 64MB Mobile SDRAM Program 128MB non volatile flash memory 16MB Video SDRAM Fanless Design 5 Ethernet ports 10 100 BaseT TCP IP protocol Full Duplex 1 LAN for connecting to wide area network and 4 dedicated sensor ports to connect Cognex systems directly additionally supplying power to Cognex systems requiring Power over Ethernet 3 Host USB 2 0 480 MB sec ports 24VDC 10 2A 1A when not providing Power over Ethernet to Cognex vision sensors Standalone mounting panel with optional accessory mounting kit Environmental Protection Shock Vibration IP65 or NEMA 4 when properly panel mounted in an IP65 or NEMA4 rated enclosure or panel 30 G Shock per IEC 68 2 27 2 G from 10 2000 Hz Vibration per IEC 68 2 6 Operating
26. ring and controlling vision systems and industrial ID readers on the factory floor and allows operator controls specific to the application VisionView Application Software The VisionView application software runs on all three platforms of VisionView offered from Cognex and offers the following features Plug and Go configuration No PC is required just plug in the VisionView and use the simple setup mode for a quick startup Automatic detection VisionView will automatically detect any Cognex vision system on your network Mix and match Cognex In Sight systems VisionView allows you to view up to nine In Sight vision systems in a tiled view Graphical interface VisionView displays full color images with graphic overlays and operator controls Fast image updates VisionView provides the most recent inspection images so you can view your process in real time Access to CustomViews The operator controls created in the spreadsheet automatically appear in VisionView EasyView display Items selected from In Sight EasyBuilder interface software will appear on the VisionView screen with impressive ease of use Run time ability to train fonts without a PC No downtime is required during changeovers Ideal for OCR OCV applications Multiple Platforms Cognex offers three platforms of VisionView to choose from 1 VisionView PC Software M onitor and control the vision application with the VisionVie
27. w interface on a PC This provides the flexibility of different display sizes Choose your own PC and run VisionView directly on your existing machine no additional hardware is required 2 VisionView Operator Interface Panel VisionView 700 is a powerful low cost operator interface panel that provides password protected user control to adjust vision tool parameters and regions of interest without requiring a PC on your factory floor Seven inch touch screen gives total control during run time operation Four Ethernet ports provide power for In Sight Micro vision systems power over Ethernet PoE One LAN port allows you to temporarily connect a PC for setup or use with an external switch to connect up to five additional cameras total of nine connected cameras Three USB ports facilitate your ability to save failed images for further analysis without interrupting your throughput Setup is simple use the four camera ports to connect cameras and use the LAN port to connect a PC or laptop to set up the vision application Once this is done the PC can be removed and VisionView 700 can be used for all run time controls The LAN port can also be used to connect more cameras through an external switch so you can have up to nine cameras connected to the VisionView 700 3 VisionView VGA M onitor and control the vision application with the VisionView interface via a VGA connection This provides the flexibility to connect smalle
28. y Notes 1 All In Sight vision systems have an input trigger and 2 high speed outputs built in I O modules are available for additional 1 0 on all In Sight systems 2 Speed rating compared to In Sight Micro 1020 model and does not include image acquisition rate The 5604 and 5614 models have acquisition speed rated in lines per second 3 Acquisition rate is based on minimum exposure and a full image frame capture 4 Supported Tools E Essential Tool Set includes blob edge curve and line finding histogram and geometry tools image filters pattern matching and standard calibration X Extended Tool Set includes non linear calibration and caliper tool PatMax is an option available on extended models o ID tool set includes 1D 2D barcode reading and verification text reading and verification OCR OCV and image filters Color tool set includes M atchColor ExtractColor color historgram color to greyscale filters and color to greyscale distance filter Available in 1024 x 763 1K Line Scan For additional In Sight technical information please visit www cognex com support insight In Sight 5000 Series Essential Tools ax esssseececese ee o 6 ooo w SS de fd oe Available PatM Moda Speed Rating O For additional In Sight technical information please visit www cognex com support insight IS5100 00 155100 10 PatM ax IS5100 C00 IS5100 C10 PatM ax 155110 00 155400 00 155400 10 PatM ax
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