User Manual
Contents
1. Normal Status Indicate the Charger working well 1 Green LED Indicate the Charger working status If it is turned on constantly it shows 2 Yellow Warning LED that the Charger is in Warning status If it is turned on constantly it shows 3 Fault LED that the Charger is in Fault status and the Charger will turn off 2 LED action summary consantaurentmede a sncharsingcurentmose of Floating chargingmode Warming mode Cf Fautmode e x Flashing every second lt gt Flashing every four seconds O Lightened constantly 1 3 Rear panel Cooling Fan Input fuse o INPUT 176 276V LINJO lel Output terminal Input terminal 1 4 Product specification 1 4 1 Electrical specifications INPUT 75 gt 0 96 full load Efficiency OUTPUT En 1 4 2 Operating Environment Ambient Temperature 0 C 40 C Altitude lt 1000m Storage temperature 0 C 40 C 1 4 3 Dimensions and weights Model No Dimensions W x D x H mm Net Weight Kg 12A Charger saoxesoxto e SA Charger 340x250x110 1 4 4 Safety and EMC standard Safety IEC 60950 1 EN 60950 1 Em AAA Category C3 Category C3 ESA IEC EN61000 4 2 ESD Level 4 Level 3 Level 4 Level 4 Level 3 Level 3 Warning This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be ne2. fan Warning LED is turned on Input voltage or frequency constantly and abnormal battery voltage there is no too low or overcharging output Check the input power source and battery Make sure the air vents are not blocked and the ambient temperature is not too high Remove the battery and wait for 10 minutes for the Charger to cool down before turning on again If failed please contact the Fault LED is distributor or service center turned on constantly Turn off the Charger Ensure that the battery is not failed or the charger has no internal faults before turning it on again If failed please contact the distributor or service center Over temperature Output short Output fuse open circuit Check the output fuse 13 4 2Contact the service center If contact the service center for trouble shooting please provide the information as following Model name of product Serial number of product The date when the problem found LED display status Mains power condition battery type and capacity Environment temperature ventilation status Other information for complete description of the problem 14 5 Transport and Storage 5 1 Please transport the Charger only in the original packaging 5 2 The Charger must be stored in the room where it is ventilated and dry 614 00288 00
3. USER MANUAL SUPER CHARGER VERSION V1 0 Do not operate this device before reading through all the information on the manual Please save this manual properly CONTENTS 1 Product intrOdUuCtiON ccceseeeseeeesseeeeseeeeseeeenseeeneneesseneenseeeensnees 1 1 1 Functions description ooooocccnoncconnnccnoncccnoncnnonanonancncnoncn raro nc rnrcnrannnann 1 1 2 Front panelidir aia itaate 2 1 3 Rear panel coooocccncccnoncccnonccnnncnononcnnnnn conan cn cnnn conan nro nnn rn carr nn nar nr cnn rra rana ninn 3 1 4 Product specification oooooocccnnniconncccnoncccnoncnnnnnonancncnnnnonarnncnnrcnrananannn 3 2 INStall ATION AEAT 5 2 1 Installation Safety Instructions 2 44444 Asch dt eee 5 2 2 Unpacking and InspectiON oooocconnccinnccinocccnoncncnoncnnnnononancno nan cn nara nonnnno 6 2 3 Installation steps Of WiFiNQ ooonncccnoniconnnccnonccononcnnnnanonarcncnarcnnnrnnonnno 7 3 OP ON AON sita dd ici 10 3 1 Operation Safety INStrucCtiONS oonoccnccnnninincnnnccncccnncnnorccnrccnncncnnnnn 10 3 2 Start the Charger ia a A 10 3 3 Turn off the PP 11 3 4 Operation in warning status ooooccnccnoncconcccocononncorncnnncnnrncnrncnnnnnnnnnn 11 3 5 Operation in fault Mode tios 11 4 MaintenaNCe oooonconncncnnnnnnnnnnnnnnnne rn 12 4 1 Maintenance Safety InstructiONS conocnnncnncoonnnnnnnornnnrnnnnnnnnnnnns 12 4 1Typical Trouble ShOOtiNQ coonoccoccnnccconccncncnocnconcconccnncncnrncnrncnnncnnnnno 13 4 2Contactthe Ser
4. cy case please cut off the connection from mains battery banks output immediately to avoid more risk or danger 11 4 Maintenance 4 1 Maintenance Safety Instructions You must read the following safety instructions before maintenance e Maintenance Personnel This product must be maintained only by qualified professional personnel according to safety instructions e Risk of electric shock A No matter the Charger is connected to the utility power or not the output may have electricity The parts capacitor inside the unit may still have hazardous voltage after turning off the Charger A Verify that no battery connects to the output terminals A Verify that no hazardous voltage exists in the energy storage capacitor before maintenance or repair A Remove all jewellery wristwatches rings and other metal personal goods before maintenance or repair A Only use tools with insulated grips and handles when maintaining or repairing e Fuse A Please replace the fuse only by a fuse of the same type and of the same amperage in order to avoid fire hazards 12 4 1Typical Trouble Shooting If the Charger does not operate correcily please attempt to solve the problem using the table below No indication LED is not No input voltage or input Check input power source and bright and the fuse is broken input fuse fan is dead Warning LED is turned on constantly and there is output Fan fault Check the
5. e Pay high attention to the rating battery capacity and it should be bigger than 65AH Wrong connection may cause permanent damage of the battery e Pay high attention to the polarity mark on battery banks terminal block and make sure the correct battery polarity is connected Wrong connection may cause permanent damage of the Charger e Make sure the battery input wiring is correct before power on The wire current spec color position connection and conductance reliability should be checked carefully Make sure the polarity is correct not reverse no short circuit e Make sure the protective earth ground wiring is correct The wire current spec color position connection and conductance reliability should be checked carefully e Make sure the mains input amp output wiring is correct The wire current spec color position connection and conductance reliability should be checked carefully Make sure the L N site is correct not reverse no short circuit e Install the terminal block cover on the rear panel of the Charger 3 Operation 3 1 Operation Safety Instructions You must read the following safety instructions before operation e operation personnel Laymen can operate this product e operation warning A Do not disconnect the earth conducting wire on the Charger or the building wiring terminals in any time A Do not try to disassemble the original part of the Charger before turn off and disconnect it
6. e as backup protection for over current or short circuit should be provided in the input utility A To disconnect the battery from the Charger in any mode of operation an emergency switching device should be installed between the Charger output terminal and the battery It had better has the leakage current protective function for safety e Battery A The capacity of battery banks that connect with this Charger must be 65AH or bigger A DC breaker must be used as a protection device between the battery banks and the Charger The spec of protection must be matched to the Charger specification 2 2 Unpacking and Inspection 2 2 1 Unpack the package and check the contents The shipped package contains e 1 Charger e 1 user manual 2 2 2 Inspect the appearance of the Charger to see if there is any damage during transportation Do not turn on the unit and notify the dealer immediately if there is any damage or lack of some parts 2 3 Installation steps of wiring 1 Make sure the mains wire amp breakers in the building are enough for the rating of Charger to avoid the hazards of electric shock and fire Note Do not use the wall receptacle as the input power source for the Charger as its rated current is less than the Charger s maximum input current Otherwise the receptacle may be burned and destroyed 2 Cut off the mains switch in the building before installation 3 Turn off the battery switch before connect the battery to
7. eded to prevent disturbances 4 2 Installation 2 1 Installation Safety Instructions You must read the following safety instructions before installation e Installation Personnel This product must be installed only by qualified or professional personnel according to safety instructions e Installation Environment A Do not install and operate the Charger when water condensation happen which may occur if the Charger is moved directly from a cold to a warm environment The Charger must be absolutely dry before being installed and operated Please allow an acclimatization time of at least 2 hours Otherwise there is hazard of electric shock A Do not install the Charger in the environment where it is damp or would be exposed to direct sunlight or near heat Ensure the Charger is far away from water inflammable gas and corrosive agents A Do not block air vents in the housing of Charger The Charger must be installed in a location with good ventilation Ensure enough space on each side for ventilation e Wiring amp Grounding DN estais and Wiring must be performed in accordance with the local electrical laws and regulations A The Charger must be securely grounded Make sure earth connection and its reliability before connecting the power wires to the wiring terminal of the building Make sure the battery cabinets have the equipotential earth bonding to the Charger main cabinet A An appropriate switch devic
8. from the mains power and battery A Do not make any liquid and foreign objects enter the Charger A Turn off the mains input switch and battery banks switch immediately at any accident of electric shock and fire related to the Charger 3 2 Start the Charger 1 Please switch on the battery breaker first 2 If the wiring is correct turn on the mains breaker Then the power supply inside the Charger will be started automatically the fans will run and the panel will display the Charger s working mode 10 3 3 Turn off the Charger 1 2 Firstly cut off the mains input switch of the Charger Then cut off the switch between charger and the battery banks the Charger will be shutdown completely 3 4 Operation in warning status 1 2 In case the Warning LED is Lightened constantly it shows that the Charger system have some troubles please check the troubleshooting table in chapter 4 to find out what happen to the Charger If the error is corrected the warning alarm will stop 3 5 Operation in fault mode 1 In case the Fault LED is lightened constantly it shows that there is must a fatal error happen to the UPS and it is operating in abnormal mode Please check your battery banks wiring ventilation mains and so on after the fault happens Don t try to turn on the Charger again before find out the reason If the trouble can t be shoot please contact the distributor or service people In the emergen
9. the Charger 4 Prepare wires according to the following table Wiring spec AWG Note 1 The cable for 12A Charger should be able to carry the current of gt 22A the cross section area should be greater than 3 31 mm It is recommended to use 12 AWG wire or thicker for safety and efficiency Note 2 The cable for 8A Charger should be able to carry the current of gt 15A the cross section area should be greater than 2 1 mm It is recommended to use 14 AWG wire or thicker for safety and efficiency Note 3 The color of wires should be selected according to the local electrical laws and regulations 7 5 Remove the terminal block cover on the rear panel of Charger Then connect the wires according to the following terminal block diagram Always connect the earth wire first Output Positive 4 Output Negative 4 Output Ground 4 Input Ground Input Neutral Input Line Wiring connection on the Charger rear panel A Warning e Make sure a DC breaker or other protection device between the Charger and battery banks is installed If not please install it carefully Switch off the battery breaker before installation e Pay high attention to the rating battery voltage and it should be 240VDC the connection with wrong battery voltage may cause permanent damage of the Charger Make sure the voltage of the battery banks is correct
10. vice Center ooooooconccncccoocconnconnnnnnnnnnnnonnnnnrcnnrnnnnnnnnnnnnns 14 5 Transport and Storage iia 15 5 1 Please transport the Charger only in the original packaging 15 5 2 The Charger must be stored in the room where it is ventilated and dry 1 Product introduction The manual introduces two kinds of chargers their charging currents are 12A and 8A respectively 1 1 Functions description This is an external Charger its maximum charging current can be 12 8A to shorten the charging time of battery banks markedly It is suitable for 240V 65AH or bigger capacity battery banks and adopts three stage charging method It works on constant current mode when the battery voltage is low and the charging current is 12 8A when the battery voltage is high to 278V the charging current will be 4A in order to avoid overcharging the battery when the battery voltage is higher than 280V charger will work on the floating charging mode the charger voltage is constant to 273V The charging curve is shown below A Charger voltage 280Vdc 273Vdc Time Charger current 12 8A Ae Liner Sate er eee nee Bee Time 1 2 Front panel 1 2 1 Front view LED 1 oe el TO LED 2 de q LED 3 1 LED definition There are total 3 LEDs to indicate the status of the Charger EE a
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