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1. J 208 G AA AE 510 N UD G General Ee sei men Liningcode code A PFA SE 118 Process Connection Height H 288 11 3 296 11 7 291 11 4 300 11 8 296 11 7 301 324 12 8 331 13 0 333 13 1 1346 13 6 329 13 0 338 13 3 Height 202 8 0 210 8 3 205 8 1 2148 4 210 8 3 215 8 5 238 9 4 245 9 6 Lag aeren r 24319 60 250 9 9 Height 109 5 4 3 132 5 5 2 Outer dia D 185 7 2 200 7 9 191 7 5 210 8 3 200 7 9 211 8 3 210 8 3 225 8 9 229 9 1 254 10 220 8 7 238 9 4 Thickness rel 251 29 t t aaa aa m au Tan aaa aaa as 20 en 31 1 2 35 1 4 38 1 5 43 1 7 32 1 3 32 1 3 31 1 2 37 1 5 38 1 5 46 1 8 32 4 3 32 1 3 Pitch circle dia C 150 5 1 160 6 3 152 6 0 168 6 6 160 6 3 168 6 6 175 6 9 185 7 3 191 7 5 200 7 9 180 7 1 195 7 7 19 0 7 23 0 9 19 0 7 22 0 9 18 0 7 1900 7 19 0 7 230 9 1900 7 22 0 9 18 0 7 19 0 7 200 75 GER Weight kg lb 13 28 6 15 33 0 15 3 337 18 3 40 3 15 33 1 15 5 34 2 21 0 46 3 24 2 53 4 25 0 66 1 32 4 71 4 22 7 60 1 Taas F22 EPS Process connection J1 JIS10K_J2 JIS20K_A1 ANSI 150 A2 ANSI300 D2 DINPN16 G1 JIS F12 150 and 200mm 6 and 8in Flange Type Shroud for ex proof 109 4 3
2. 10 22 1 Lining code A PFA lining U Polyurethane rubber lining C Ceramics pipe F17 EPS 125 and 200mm 5 and 8in Wafer Type Shroud Unit mm 686 3 4 Ground Terminal 150 and 200mm 6 and 8in Ceramic 986 3 4 for ex proof Lining Shroud for ex proof Ground Terminal 109 4 3 The face to face approx inch General G Ex proof N Lining code A A A A U Face to face L 300 11 8 Outer dia D 250 9 8 Height H 386 15 2 300 11 8 Width w 230 9 1 256 10 1 Weight kg Ib 15 7 34 6 17 9 39 4 307 12 1 33 4 73 6 Lining code A PFA lining U Polyurethane rubber lining 230 9 1 230 9 1 300 11 8 175 6 9 200 7 9 2509 8 313 12 3 339 13 3 389 15 3 227 8 9 253 10 0 230 9 1 175 6 9 311 12 2 230 9 1 200 7 9 336 13 2 1 The face to face length is longer by approx 30mm 1 2 in for earth ring P T The face to face length is shorter by approx 6mm o 24 in for non earth ring type The face to face length is longer by approx 2mm 0 08 in for optional code FRG F18 EPS Unit mm approx inch K 215 RG B AE 900 ONCE H Type General G Ex proof N Size code Size Lining code CG Face to face L 232 9 2 302 11 9 232 9 1 302 11 9 Outer dia D 214 8 5 264 10 4 214 8 4 264 10 4 Heigh
3. User s Manual anmac AE Models AE100D AE200D and AE300D Magnetic Flow Tube Style S2 IM 1E7D0 01E YOKOGAWA A IM 1E7D0 01E Yokogawa Electric Corporation 11th Edition CONTENTS CONTENTS Te INTRO TION Ge eege 1 1 2 HANDLING PRECAUTIONS srmssicsccccsseseccstavecensstethestisnsnccusdeetceseteuenboniiedsedaes 2 1 2 1 Checking Model and Specifications ccccccccceeeessseeeeeeeeeeeeeeeeeesnaas 2 1 22 FNCCOSSOMES ee 2 1 2 3 Orage e LE e E 2 1 2 4 Installation Location Precautions ccccccceecccceeeeseeeeeeeeeeeeseeeeeseaees 2 1 2 5 Terminal Box Reorientation Precautions cccccccceeeeeeeeeeeeeeeeeeenees 2 1 3 INS TAIL HON ME 3 1 3 1 Piping Design Precautions sam seseccssaceusnearqnsernmdntensoreansiauntoiexncidetnerees 3 1 32 Handing de le EE 3 3 delt General EE ee 3 3 322 ROW TUDS PIDIN mesecna a 3 4 SE OG Oe t lee VE 3 5 3 3 1 Nominal Diameter 2 5 mm 0 1in to 10 mm 0 4in Union Joint Type cece cceeeccccceeeeeeeseeeeeeeeeeeeeeesaeueeeeaeaeeeessaaeeesenaees 3 5 3 3 2 Nominal Diameter 2 5mm 0 1in to 40mm 1 5in Water MIER Ee Ae 3 6 3 3 3 Nominal Diameter 50 mm 2in to 300 mm 12in Wafer Type 3 9 3 3 4 Nominal Diameter 15 mm 0 5in to 400 mm 16in Steck 3 12 3 3 5 Mounting Procedure for Sanitary Type o0annnooannnnnennnnnennnenn 3 14 34 Wirin Precautions EE E E 3 14 34 1 Pr tective Grounding Aere eeneg 3 14 342 General Precautions
4. Ambient Humidity 5 to 95 RH no condensation Note The minimum temperature is 10 C 14 F in case of the 40mm or larger sizes with the carbon steel flange connection or wafer connection Power Supply Voltage A1 Range 80 to 264 V AC 47 to 63Hz 100 to 130 VDC D1 Range 20 4 to 28 8 V DC Supplied Power and Max Cable Length for 24 V DC version Allowable cable length mm 1000 3300 e e e 900 2970 800 2640 700 2310 600 1980 500 1650 400 1320 300 990 200 660 100 330 0 20 22 24 26 28 V Cable cross section area 1 25 mm2 D d 2 Cable cross section area 2 mm Lene Altitude at installation side Max 2000m above sea level Installation category based on IEC1010 II See Note Pollution level based on IEC1010 2 See Note Note The Installation category implies the regulation for impulse withstand voltage It is also called the Overvoltage category II applies to electrical equipment e Pollution level describes the degree to which a solid liquid or gas which deteriorates dielectric strength is adhering 2 applies to normal indoor atmosphere Fuse 2A 250V Time Lag type Fluid Conductivity Size 15 to 200mm 0 5 to 8in 5uS cm or larger Size 2 5 to 10mm 0 1 to 0 4in 20uS cm or larger In case that size 250 or 300mm is used for high conductivity fluid ex caustic soda seawater please use the flange type Measurable Flow Rate Range SI Units Size mm Flowrat
5. Hole dia gh Thickness A Thickness U T Weight General kg Ib 90 198 4 G Excproof N 330 340 300 400 A PFA U Polyurethane Face to face TC 430 16 9 500 19 7 550 21 7 600 Eye boit hole dia e 3001 2 351 4 350 Hr 497 19 6 544 21 4 587 23 1 650 Height 499 19 7 553 623 226 9 0 248 9 8 283 Outer dia D__ 400 15 8 445 17 5 490 560 JIS 10K 400 15 8 445 17 5 510 16 16 Bolt hole pitch 6 15 11 25 11 25 25 1 0 27 1 1 O D 3 D D v amp CO MN ao 6 CO a xe P ao Se s P 12 11 25 Po CA oOo er g t R B PIZ P N o o 12 15 N co i L co A Ro 26 1 0 26 1 0 26 1 0 29 1 1 29 1 1 CO k C 362 14 3 432 17 0 476 18 7 540 21 3 T 38 1 5 40 1 6 45 1 8 47 1 9 wesch lt N OJN EE EE 39 1 5 41 1 6 46 1 8 48 1 9 N l Weight Ex proof kg l 74 163 1 94 207 2 116 255 7 1152 335 1 1519 20 4 582 22 9 Height ae H 575 22 6 34 1 3 38 1 5 ase fees Im 35 1 4 39 1 5 ae Weight General kg Ib 81 178 6 22 269 0 Weight Ex proof kg Ib 85 187 4 29 284 4 He 512 20 2 561 22 1 Height Ht 484019 1 534 21 0 H2 218 8 6 2439 6 Outerdia D 430 16 9 480 18 9 Pitch circle dia C 380 15 0 430016 9 JIS20K Numberofhoes N 12 1
6. O O O O O O O O O O O O O EE EE EE EE EN EE Ceramic lining size 2 5 5 10mm only Not available with 65 125mm Note 5 Must for ceramic 2 5 5 10mm Not available with 65 125mm Note 5 Not available with 65 125mm OO o oo Electrical Connection JIS G1 2 female ANSI 1 2NPT female DIN Pg13 5 female ISO M20 X1 5 female O06 OO e ee geg OO OOO O C OOOCO O00 T O oooh 111 oo O O Optional Code J Refer to Optional Specifications T15 EPS Note 1 Process connection for size 2 5 to 10mm 0 1 to 0 4in wafer type is equal to one for 15mm 0 5in Provide 15mm process flanges for these flow tubes Note 2 Select PN16 when requirement of PN10 for size 100mm Gm or less becuase of same mating dimensions Not available with 65 125mm Note 3 Flange type is available for size 15mm or larger PFA or Polyurethane lining Note 4 Select ANSI 1 2 NPT female electrical connection code A in case of requirement of FM CSA explosion proof type For ATEX explosion proof type select ANSI 1 2NPT codeA or ISO M20 1 5 code M electrical connection Note 5 Platinum Iridium and tantalum earth electrodes are not available with 65 125mm and ceramics 150 200mm 5 4 IM 1E7D0 01E General Purpose Explosion Proof Remote Type Flow Tube AE300 series Suffix Code Description Size 250mm 10in Size 300mm 12in Size 350mm 14in Size 400mm 16in General Purpose Ex proof ATEX SAA Fluorocarb
7. 3 4 IM 1E7D0 01E 3 3 Mounting 3 3 1 Nominal Diameter 2 5 mm 0 1in to 10 mm 0 4in Union Joint Type AN NOTE Please ensure to use the attached connecting fittings Ceramic linings with a diameter of 2 5 5 or 10 mm are connected using union joints Use the connecting fittings according to the table below Depending on whether the fitting is to be welded to or screwed on to the piping Table 3 3 1 Fitting Dimensions Unit mm inch Screw joint Code U2 U3 D 0 16 3 1 2 menee a e e je ION 22 0 87 8 0 31 18 5 0 73 R1 4 PT1 4 i 22 0 87 8 0 31 18 5 0 73 NPT1 4 5 0 2 22 0 87 8 0 31 18 5 0 73 R1 4 PT1 4 22 0 87 8 0 31 18 5 0 73 NPT1 4 10 0 4 25 0 98 10 0 39 22 5 0 89 R3 8 PT3 8 25 0 98 10 0 39 22 5 0 89 NPT3 8 10 0 39 Size miner A 8 oe T030301 EPS 3 INSTALLATION 1 Mounting Direction Please mount the Magnetic Flow Tube matching the flow direction of the fluid to be measured with the direction of the arrow mark on the flow tube A IMPORTANT If it is impossible to match the direction please never remodel by changing direction of the terminal box In case the measuring fluid flows against the arrow direction please refer to the section Reversing Flow Direction in the Instruc tion Manual of AE14 Magnetic Flow Converter 2 Connecting Process Piping Weld or screw the connecting fittings to the
8. 334 83 72 29 8 304 264 26 3 268 233 H 200 Please select optional code FRG and use rubber gasket or others which has equal elasticity 29 8 304 264 39 4 4 2 349 S T030310 EPS 3 13 IM 1E7D0 01E 3 3 5 Mounting Procedure for Sani tary Type The sanitary type is mounted using ISO IDF clamps 1 Mounting Direction Please mount the Magnetic Flow Tube matching the flow direction of the fluid to be measured with the direction of the arrow mark on the flow tube A IMPORTANT If it is impossible to macth the direction please never remodel to change direction of the termi nal box In case the measuring fluid flows against the arrow direction please refer to the section Reversing Flow Direction in the Instruc tion Manual of AE14 Magnetic Converter 2 Welding of Mating Ferrule to Piping A IMPORTANT Weld the attached ferrules to the piping Please pay attention to the welding condition to avoid deforming piping or making the stagnant portion of the fluid joint preparation level difference in butt joint welding current 3 Mounting Gasket Mount the attached gasket so it fits into the groove on the ferrule 4 Positioning Flow Tube Position the flow tube between the mating ferrule 5 Tightening Clamp Mount the clamp so they cover the flow tube and mating ferrule tapered part W F030308 EPS Figure 3 3 8 Mounting Procedure 3 14 3 INSTAL
9. after tightening the cover 6 1 ATEX Directive WARNING Only trained persons use this instrument in industrial locations 1 Technical Data e No KEMA 02ATEX2022 Type of Protection EEx dem ia IIC T6 T3 Group II Category 2 G Electrode circuit Um 250V ac dc Excitation Circuit 130Vmax 72 75Hz Temp Class T6 TS T4 T3 Process Temp 70 85 120 150 C Enclosure IP67 2 Electrical Connection The type of electrical connection is stamped near the electrical connection port accordiing to the following codes Screw Size Marking ISO M20x1 5 female AA M ANSI 1 2NPT female A A 3 Installation A WARNING e All wiring shall comply with local installation requirements and local electrical code e In hazadous locations the cable entry devices shall be of a certified flameproof type suitable for the conditions of use and correctly installed e Unused apertures shall be closed with suitable flameproof certified blanking elements The plug attached is flameproof certified 4 Operation A WARNING e Wait 10min after power is turned off before opening the covers e Take care not to generate mechanical spark when access to the instrument and peripheral devices in hazardous locations 5 Maintenance and Repair A WARNING The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void the certification
10. more each A IMPORTANT Be sure to disconnect the cables at the terminal of the converter when checking insulation C Conduit Wiring In case of conduit wiring please use the waterproof gland to prevent water flowing through the conduit pipe into the wiring connection Please slope the conduit pipe down and install a drain valve at the low end of the vertical pipe Please open the drain valve regularly Kz F030407 EPS Figure 3 4 6 Conduit Wiring 3 16 IM 1E7D0 01E 4 MAINTENANCE 4 MAINTENANCE J WARNING This instrument must be repaired or mainte nance serviced by expert engineer or skilled personnel The procedures described in this chapter are not permitted for operators Regular maintenance and inspection should be carried out to fully utilize all functions and to obtain maximum performance from the magnetic flowmeter 4 1 Regular Inspection Items 1 Inspection of moisture proofing inside the terminal box Once year 2 Refastening of piping joint screws About twice year 3 Inspection of electrodes and lining in case of adhesive and or abrasive fluid etc Determine the period of regular inspection as necessary 4 2 Trouble Shooting Since the ADMAG AE magnetic flowmeter has self diagnostic functions if a failure occurs it is displayed on the AE14 magnetic flow converter Please refer to Instruction Manual of AE14 magnetic flow converter A IMPORTANT Be
11. oorun a N aaa 3 14 9343 Cable Type S ereraa dacsaneectadveesucszedeaeeaccoees 3 15 3 4 4 Connnection to AE14 Magnetic Flow Converter 3 16 SA Wingi POMS EE 3 16 A MAINTENANCE cnie scab annunadaeidseaslndauncawasdacemswchecans 4 1 4 1 Regular Inspection Items ccccceecceceeeeeceeseeceeeeeseeseeeeeeseessseeesanees 4 1 E Ree IIe le Te WEE 4 1 5 OUTEINE EE 5 1 6 EXPLOSION PROTECTED TYPE INSTRUMENT ccccsseseseeeeees 6 1 Gal ATEX DIGGIN EE 6 1 G2 E 6 2 63 COAG eaten a eee ee ee ee 6 2 DA EE 6 3 D PRESSURE EQUIPMENT DIRECTIVE see REERREN RRE REE REENEN RRE R EN eN 7 1 FD No IM 1E7D0 01E i 11th Edition Dec 2003 YG All Rights Reserved Copyright 1994 Yokogawa Electric Corporation 1 INTRODUCTION 1 INTRODUCTION This instrument has been already adjusted at the factory before shipment To ensure correct use of the instrument please read this manual thoroughly and fully understand how to operate the instrument before operating it E Regarding This Manual e This manual should be passed on to the end user e Before use read this manual thoroughly to compre hend its contents e The contents of this manual may be changed without prior notice e All rights reserved No part of this manual may be reproduced in any form without Yokogawa s written permission e Yokogawa makes no warranty of any kind with regard to this material including but not limited to implied warranti
12. or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void the certification IM 1E7D0 01E T 7 PRESSURE EQUIPMENT DIRECTIVE PRESSURE EQUIPMENT DIRECTIVE This chapter is described further requirements and notices concerning the PED Pressure Equipment Directive The description in this chapter is prior to other description in this User s Manual 1 Technical Data Module H Type of Equipment Piping Type of Fluid Liquid and Gas Group of Fluid 1 and 2 General Purpose Explosion Proof MODEL oo aa CATEGORY paragraph 3 AE105DG DN EE paragraph 3 AE110DG DN andes paragraph 3 AE115DG DN GE paragraph 3 AE202DG DN 25 100 Ge Ge 3 AE204DG DN ma AE205DG DN a AE206DG DN AE208DG DN 80 2 160 H AE210DG DN AE212DG DN AE215DG DN 150 2 300 u AE220DG DN 200 2 400 AE325DG DN EECH 800 D AE330DG DN AE335DG DN Sanitary MODEL e Es Song CATEGORY AE202DH 25 eile 3 Fines 50 1 50 I so 1 80 I L EPS Pa Maximum allowable pressure for Flow Tube DN Nominal size Referred to Table 6 covered by ANNEX II of EC Directive on Pressure Equipment Directive 97 23 EC E102DG DN to AE202DG DN and AE202DH are not attached CE mark of PED because they do not come under CE marking of PED T0701 EPS AE204DH AE205DH AE206DH AE208DH AE210DH 7 1 2 Installation J W
13. sure to disconnect the cables at the terminals of the flow tube when checking 1 Excitation Coil Check Check that the resistance between terminals EX1 and EX2 in the terminal box is 150 Q or less with a multimeter If it is not coils may be broken down and replacement or repair of the flow tube is needed 4 1 2 Insulation Resistance Check Check the insulation resistances in accordance with the tables below If one of them falls below the value in the tables replacement or repair of the flow tube is needed Coil Circuit Checking is possible even 1f the pipe is filled with fluid Test Terminals Test Voltage Specification Between Terminals EX1 and C 500 V DC T0401 EPS Signal Circuit Be sure to empty and dry the pipe inside and release wiring connection of converter side before checking Test Terminals Test Voltage Specification Between Terminals A and C 500V DC 100MQ or more for each Between Terminals B and C T0402 EPS IM 1E7D0 01E 5 OUTLINE 5 OUTLINE ESTANDARD SPECIFICATIONS Protection IP67 NEMA4X JISC0920 water tight type Size e General Purpose Type Ty 5 0 2 25 1 400 5 15 0 5 10 0 4 15 0 5 50 2 80 3 Size in mm 4 40 1 5 25 1 40 1 5 65 10 inch 2 50 E 25 1 50 2 2 5 50 2 80 3 0 4 100 4 150 6 200 8 le 80 3 125 5 150 6 200 8 250 10 300 12 350 14 T01 EPS Ceramic 2 5 0 1 5 0 2 10 0 4
14. 1 27 to 44 8 to 13 82 to 133 71 to 115 18 to 26 184 to 265 159 to 230 22 to 31 224 to 316 195 to 274 15 to 22 153 to 224 133 to 195 21 to 35 214 to 357 186 to 310 65 to 94 663 to 959 575 to 832 57 to 84 582 to 857 504 to 743 142 to 174 3to5 31 to 51 27 to 44 8 to 13 82 to 133 71 to 115 18 to 26 184 to 265 159 to 230 11 to16 112 to 163 97 to 142 18 to 27 184 to 276 159 to 239 25 to 44 255 to 449 221 to 389 43 to 68 439 to 694 381 to 602 61 to 92 622 to 939 540 to 814 154 to 182 3to5 31 to 51 27 to 44 6 to 10 61 to 102 53 to 88 15 to 21 153 to 214 133 to 186 23 to 31 235 to 316 204 to 274 35 to 43 357 to 439 310 to 381 22 to 35 224 to 357 195 to 310 63 to 89 643 to 908 558 to 788 93 to 120 949 to 1224 823 to 1062 145 to 177 3to5 31 to 51 27 to 44 8 to 13 82 to 133 71 to 115 21 to 31 214 to 316 186 to 274 11 to 16 112 to 163 97 to 142 18 to 26 184 to 265 159 to 230 25 to 42 255 to 429 221 to 372 41 to 59 418 to 602 363 to 522 65 to 93 663 to 949 575 to 823 126 to 151 65 to 94 663 to 959 575 to 832 94 to 125 959 to 1276 832 to 1106 136 to 164 Tightening Torque Values for Metal Piping in N m kgf cm in lbf 3 to 5 31 to 51 27 to 44 6 to 10 61 to 102
15. 10 Process connection J1 JIS1OK J2 JIS20K A1 ANSI 150 A2 ANSI300 D2 DIN PN16 Lining code A PFA Lining U Polyurethane lining The face to face length is longer by approx 22mm 0 89 in for earth ring P T The thickness T is longer by approx 11mm 0 43 in for earth ring P T The face to face length is shorter by approx 6mm 0 24 in for non earth ring type The thickness T is shorter by approx 3mm 0 12 in for non earth ring type The face to face length is longer by approx 2mm 0 08 in for optional code FRG The thickness T is longer by approx 1mm 0 04 in for optional code FRG The height marked as is shorter by 3mm 0 12 in for ex proof type F21 EPS 5 9 IM 1E7D0 01E 5 OUTLINE 80 and 100mm 3 and 4in Flange Type Unit mm Shroud approx inch for ex proof Ground Terminal M4 986 3 4 The face to face length is longer by approx 22mm 0 839 in for earth ring P T The thickness T is longer by approx 11mm lt 0 43 in for earth ring P T The face to face length is shorter by approx 6mm 0 24 in for non earth ring type kk 1 4 H The thickness T is shorter by approx 3mm 0 12 in for A non earth ring type Hee The face to face length is longer by approx 2mm 0 08 in for optional code FRG The thickness T is longer by approx 1mm 0 04 in for optional code FRG The height is shorter by 2 5mm 0 1 in for ex proof type Kk q
16. 15 0 5 25 1 40 1 5 50 2 80 3 100 4 150 6 200 8 2 5 0 1 5 0 2 10 0 4 15 0 5 25 1 40 1 5 2 65 2 5 80 3 4 125 5 150 6 250 10 350 14 Size in mm inch T02 EPS 250 to 400mm with flange connection are only for ATEX or SAA 250 and 300mm with wafer connection are only for general purpose use 65 and 125mm are only for ATEX e Sanitary Type E 40 1 5 50 2 65 2 5 80 3 100 4 T03 EPS Size in mm inch 15 and 125mm flow tubes are available on request Coating Terminal box Polyurethane corrosion resistant coating Cover Deep sea moss green Munsell 0 6GY3 1 2 0 Case Frosty white Munsell 2 5Y8 4 1 2 Body Size 2 5 to 100 mm 0 1 to 4 in No coating Stailess steel surface Size 125 to 400 mm 5 to 16 in Polyurethane corrosion resistant coating Frosty white Munsell 2 5Y8 4 1 2 Flow Tube Material Size 2 5 to 15 mm 0 1 to 0 5 in Housing Stainless steel SCS11 Mini flange for wafer conn Stainless steel SUS430 Flange 15 mm 0 5 in only Stainless steel SUS304 Stainless steel SCS13 or Alumina ceramic 99 9 Terminal box Aluminum alloy Size 25 to 100 mm 1 to 4 in Housing Stainless steel SUS304 Mini flange for wafer conn Stainless steel SUS430 Flange Stainless steel SUS304 Pipe Stainless steel SUS304 or Alumina ceramic 99 9 Terminal box Aluminum alloy Pipe 5 1 Size 125 to 400 mm 6 to 16 in Housing Carbon s
17. 4in 3 INSTALLATION Table 3 3 2 Size mm inch Tightening Torque N m kgf cm in lbf 2 5 0 1 Max 12 122 106 Max 12 122 106 Max 18 183 160 T030302 EPS 3 3 2 Nominal Diameter 2 5mm 0 1in to 40mm 1 5in Wafer Type A IMPORTANT Please use appropriate bolts and nuts according to process connection In case stud type of through bolts are used be sure outside diameter of a shank is smaller than a thread ridge s one Please use compressed non asbestos fiber gasket PTFE gasket or the gasket which has equal elasticity In case of optional code FRG please use rubber gasket or others which has equal elasticity Be sure the inner diameter of the gasket does not protrude to inner piping Refer to Table 3 3 8 1 Mounting Direction Please mount the Magnetic Flow Tube matching the flow direction of the fluid to be measured with the direction of the arrow mark on the flow tube A IMPORTANT If it is impossible to match the direction please never remodel by changing direction of the terminal box In case the measuring fluid flows against the arrow direction please refer to the section Reversing Flow Direction in the Instruc tion Manual of AE14 Magnetic Flow Converter 2 Mounting Centering Devices To keep concentricity of the Flow Tube with pipes please mount centering devices on the Mini Flanges of the Flow Tube Please give attention to the nominal diameter and flange ratings of the ce
18. 53 to 88 18 to 26 184 to 265 159 to 230 23 to 31 235 to 316 204 to 274 16 to 22 163 to 224 142 to 195 21 to 35 214 to 357 186 to 310 65 to 94 663 to 959 575 to 832 58 to 84 592 to 857 513 to 743 154 to 175 3 INSTALLATION JIS G3451 F12 75M 33 to 47 337 to 480 292 to 416 47 to 75 480 to 765 416 to 664 65 to 100 663 to 1020 575 to 885 69 to 101 704 to 1031 611 to 894 215 to 270 1009 to 1221 1106 to 1283 1451 to 1655 1363 to 1593 1372 to 1761 1549 to 1885 1681 to 2204 158 to 183 1612 to 1867 1398 to 1619 243 to 261 2480 to 2663 2150 to 2310 245 to 284 2500 to 2898 2168 to 2513 253 to 275 2582 to 2806 2239 to 2434 152 to 192 1551 to 1959 1345 to 1699 248 to 331 2531 to 3378 2195 to 2929 274 to 325 2796 to 3316 2425 to 2876 313 to 395 3194 to 4031 2770 to 3496 Please use compressed non asbestos fiber gasket PTFE gasket or the gasket which has equal elasticity T030309 EPS Table 3 3 10 Tightening Torque Values for PVC Piping in N m kgf cm in lbf K TOEN 7 2 a Flange F12 75M Du 10 2 23 20 9 22 26 i l 5 9 43 2 SS 60 52 7 7 73 64 4 9 50 43 8 1 83 72 29 8 304 264 26 3 268 233 oe GE 73 GER 101 G 4 Ko 73 28 5 6 291 252 37 7 8 385
19. 6 C Bolthole pitch o 15 112 Holedia h 2701 700 tr Thickness A T 420 7 40n J Thickness U T 480 7 450 8 J Weight Ex proof kg lb 502 19 8 553 21 8 607 23 9 661 26 0 Height 464 18 3 518 20 4 593 23 4 645 25 4 208 8 2 235 9 3 268 10 6 294 11 6 360 14 2 414 16 3 472 18 6 524 20 6 JIS F12 Outer dia Pitch circle dia Number of holes Bolt hole pitch Hole dia Thickness A Thickness U Weight General kg Ib Ib 521 20 5 387 15 2 451 17 8 16 11 25 32 12 6 59 2 3 60 2 4 93 216 1 79 174 2 102 224 9 95 19 5 544 21 4 652 25 7 49 17 7 499 19 7 628 24 7 01 7 9 226 9 0 286 11 3 95 15 6 445 17 5 565 22 2 50 13 8 400 15 8 460 18 1 515 20 3 aja P On wo par CO N Ie SZ kedbs CO CO N a PO D D Height L Outer dia Pitch circle dia Number of holes Bolt hole pitch Hole dia N 12 16 15 11 25 22 0 9 26 1 0 Thickness A 34 1 3 Thickness U Weight General kg lb ight Ex proof kg Ib H 1500 19 7 551 21 7 Height H1 18 1 514 20 2 Ee e Ee E D T IECH ae CO D 200 Weight General kg lb 7 Weight Ex proof ko D KQ ra ole ouier dia oD 4051159746001817 Pitch circle dia 410 16 1 Number of holes Bolt hole pitch Hole dia Thickness A Thickness U Weight General
20. 6 Data Plate ApmMaGAE MAGNETIC FLOW TUBE MODEL PS SUNING UFFIX po MATERIAL E po ELECTRODE BY TE J MaRa METER L FLUIDPRESS _ 0 1MPa MIN SEE IM _ race PH ob Lanter OO Aenean Senn KEMA No C St JI OC EExdem ia liC T6 T3 ELECTRODE CIRCUIT Um 250V ac dc TEMP CLASS T6 T5 T4 T3 MAX PROCESS TEMP 70 85 120 150 C TOKYO 180 8750 JAPAN 3 ENCLOSURE IP67 IM User s Manual WARNING AFTER DE ENERGIZING Mee A DELAY 10 MINUTES BEFORE OPENING MODEL Specified model code SUFFIX Suffix codes of the model code STYLE Specified style code IM 1E7D0 01E SIZE Nominal size of apparatus METER FACTOR Sensor constant number of apparatus LINING MATERIAL Material of liner ELECTRODE MATERIAL Material of electrodes FLUIDTEMP Fluid temperature of apparatus FLUIDPRESS Fluid pressure of apparatus Tamb Ambient temperature No Manufacturing serial number CE CE marking Exll 2G Group Il Catergory 2 Gas atomosphere KEMA No KEMA 02ATEX2022 Certificate number EExdemia lICT6 13 Protection type and temp class ELECTRODE CIRCUIT Um Voltage of electrode circuit ENCLOSURE Enclosure protection number IM User s Manual A WARNING Warning to apparatus YOKOGAWA TOKYO 180 8750 JAPAN Name and address of manufacturer 1 The third figure from the last shows the last one figure of the year of production For example the year of production of the product eng
21. 9 7 241 9 5 260 10 2 270 Ene SC SC a a a Sg au SC 295 11 Number of holes N 12 Bolt hole pitch d Hole dia 15 15 15 15 T SE 22 0 9 23 0 9 251 0 251 0 22109 209 Thickness A T A 30 T 334 Thickness U 1 31 1 2 31 Gand 5 9 ZHE IT WLA S BAA 8 RNS A 2 r 3440 4 TE Sr A 331 3 EEN SE 33 1 3 33 1 3 Weight General kg Ib 29 63 9 aer SH ee 6 D Zi 46 101 2 49 107 8 m 460101 2 Weight Ex proof kg lb 32 70 6 34 75 0 34 75 0 40 88 2 51 112 5 54 119 1 51 112 5 mae Process connection J1 JIS1OK J2 JIS20K A1 ANSI150 A2 ANSI300 D1 DINPN10 D2 DINPN16 G JIS F12 5 10 IM 1E7D0 01E 5 OUTLINE 250 to 300mm 10 to 16in Flange Type Shroud for ex proof Unit mm approx inch Eye bolt Ground Terminal M4 Ki The face to face length is shorter by approx 6mm 0 24 in for non earth ring type of AE3825 and AE330 by approx 10mm 0 39 in for non earth ring type of AE335 and AE340 The thickness T is shorter by approx 3mm 0 12 in for non earth ring type of AE325 and for AE330 AE335 AE340 AE330 by approx 5mm 0 20 in for non earth ring type of AE335 and AE340 The height H is shorter by approx 2mm 0 08 in for ex proof type Lining code A PFA U Polyurethane Face to face L Eye bolt hole dia H Height H H Outer dia ANSI Pitch circle dia C 150 Number of holes N Bolt hole pitch 1
22. ARNING e Please tighten the bolts for piping joint accord ing to the prescribed torque values e Please take measure to protect the flowmeters from forces caused by vibration through piping 3 Operation A WARNING e The temperature and pressure of fluid should be applied under the normal operating condition e The ambient temperature should be applied under the normal operating condition e Please pay attention to prevent the excessive pressure like water hammer etc When water hammer is to be occurred please take measures to prevent the pressure from exceeding PS maximum allowable pressure by setting the safety valve etc at the system and the like e When external fire is to be occurred please take safety measures at the device or system not to influence the flowmeters e Please avoid the fluid exceeding the corrosion proof of lining and electrode e Please pay attention not to be abrade the metal pipe when the fluid to abrade the lining such as slurry and sand are contained IM 1E7D0 01E
23. E EXTERNAL DIMENSIONS Magnetic Flow Tube 2 5 to 15mm 0 1 to 0 5in Wafer Type 86 3 4 Unit mm Ground Bees Sean 102 e approx inch Terminal rou 105 G G 109 z 3 M4 for ex proof AE 110 DN AB AE 115 D N CB E 102 105 110 115 36l 1 4 Ouer dia D Width 2 6 Lining code A PFA lining C Ceramics pipe 4 95 8 0 2 158 2 3 The face to face length is longer by approx 22mm 0 89 in for earth ring P T The face to face length is shorter by approx 6mm 0 24 in for non earth ring type The face to face length is longer by approx 2mm 0 08 in for PFA lining with optional code FRG The height marked as is shorter by 3mm 0 12 in for ex proof type F15 EPS 2 5 to 10mm 0 1 to 0 4in Union Joint Type Ground eens Unit mm Terminal Shroud approx inch M4 for ex proof General G Ex proof N 2 5 0 1 5 0 2 10 0 4 C Lining code CR Weight kg Ib Lining code C Ceramics pipe l The height marked as is shorter by 3mm 0 12 for ex proof type Iw 4 95 8 0 2 102 e AE 105 Dy U 110 Process Connection l Screw Joint esst o 35 1 38 s A 8 co p mE Size 2 5 18 5 0 73 GE 02 0 4 3251089 F16 EPS 5 7 IM 1E7D0 01E 25 to 100mm 1 to 4in Wafer Type 5 OUTLINE 086 3 4 Shroud SP Ge rox inch Grou
24. K YAWOOA TAPAKAAOVLE ETLKOLVWV OTE pE TO TANOLEDTEPO ypageio THS Yokogawa N AVTLTPOTWTO TNs IM 1E7D0 01E 2 HANDLING PRECAUTIONS 2 HANDLING PRECAUTIONS This instrument has been already tested thoroughly at the factory When the instrument is delivered please check externals and make sure that no damage occurred during transportation In this chapter handling precautions are described Please read this chapter thoroughly at first And please refer to the relative matter about other ones If you have any problems or questions please make contact with Yokogawa sales office 2 1 Checking Model and Specifications The model and specifications are shown on the Data Plate Please confirm the specifications between the instrument that was delivered and the purchase order refer to the chapter 5 Outline Please let us know Model and Serial No when making contact with Yokogawa sales office ADIMAG AE MAGNETIC FLOW DETECTOR elei RNIN SUFFIX MATERIAL e ele Ja FLUID TEMP N200 ac LI RUPANA 0 1 MPa MIN SEE IM Zaoa H NWSW Se o O p NO IM User s Manual YOKOGAWA KN Made in Japan F0201 EPS Figure 2 1 Data Plate 2 2 Accessories When the instrument is delivered please make sure that the following accessories are in the package e Centering device l set for wafer type e Hexagonal wrench 1 piece for hazardous duty type 2 3 Storage Precautions In case the instrument is expecte
25. LATION 3 4 Wiring Precautions This section is described wiring only for flow tube side Please see Wiring in AE14 Magnetic Flow Converter Instruction Manual for converter side 3 4 1 A CAUTION Please be sure to connect protective grounding of ADMAG AE with cable of 2mm or larger cross section in order to avoid the electrical shock to the operators and maintenance engineers and prevent the influence of external noise And further connect the grounding wire to the mark 100 or less Protective Grounding 3 4 2 General Precautions Please give attention to the followings in wiring A CAUTION e Please pay attention to avoid the cable is bended excessively e Please do not connect cables outdoors in case of rain to prevent damages from dew formation and to keep insulation inside the terminal box of the flow tube e Please do not splice the cable between a flow tube and a converter if it is too short Please replace the short cable with the cable which is appropriate length wholly e The all cable ends are to be provided with round crimp on terminal e The signal cables must be routed in separate steel conduit tubes or flexible tubes e Please keep conduit or flexible tube water tight using sealing tape e Please ground each of a flow tube and a converter separately e Please cover each shield of the signal cable with PVC tube or PVC tape to avoid contacting between two shields shield and case e When waterp
26. PT female DIN Pg13 5 female ISO M20 X1 5 female Optional Code O Refer to Optional Specifications T18 EPS 9 5 T16 EPS IM 1E7D0 01E 5 OUTLINE Optional Specifications O Available Not available Applicable Model AE M i AE14 AE DG AE MN AESC AE14 AE DN AE wie ml Waterproof Gland Waterproof glands are attached to all wiring ports For JIS G1 2 only Waterproof Gland with Union Waterproof glands union joint are attached to all Joint wiring ports For JIS G1 2 only ECU Gaskets for PVC pipe Gaskets are attached between earth ring and flow tube Not available with 65 125mm DC Noise Suppression Eliminating DC Noise Size 15mm 0 5in or larger ivity 50 igher Lightning Protector Built in Lightning Protector Only for 24VDC version BRAIN Communication Note 1 Digital Communication with BRAIN protocol HART Communication Note 1 Digital Communication with HART protocol FOUNDATION Fieldbus Digital Communication with FOUNDATION Fieldbus Communication Note 1 protocol except 24 VDC version PID LM function for PID control function and Link Master function FOUNDATION Fieldbus Note 6 Epoxy Coating Coating is changed to epoxy coating Coating is changed to three layer coating Urethane coating on two layer Epoxy coating High Anti corrosion Coating Material Certificate Note 2 Reproduced material certificate for pipe electrode earth ring mini flange and flange depend
27. SEHR Ground Terminal Unit mm E approx inch 36 1 4 J H ss H3 The face to face length is longer by approx 28mm 1 1 in for earth ring P T The thickness T is longer by approx 14mm 0 55 in for earth ring P T The face to face length is shorter by approx 6mm 0 24 in for non earth ring type J The thickness T is shorter by approx 3mm 0 12 in for non earth ring type AE 215 D G_AA The face to face length is longer by approx 2mm 0 08 in for optional code FRG 220 N UD The thickness T is longer by approx 1mm 0 04 in for optional code FRG G 7 The height is shorter by approx 2 5mm 0 1 in for ex proof type Type General G Ex proof N Size code 215 220 Size 150 6 200 8 Lining code A PFA U Polyurethane Process connection J1 G1 A1 J2 A2 D1 D2 J1 G1 Al J2 A2 D1 D2 Face to face L 270 10 6 340 13 4 Outer dia gp 280 t1 Lama 279011 0 342 13 5 343113 5 340 134 Height H a B87 SC 381 15 0 1394 15 5 Gs B84 15 1 384 15 1 A32 17 0 1438 17 2 4438 17 3 1442 17 4 1457 18 0 437 17 2 437 17 2 H4_ 317 12 5 327 12 9 316 12 4 342 13 4 354 13 9 3 367 14 4 379 14 9 379 14 9 377 14 8 377 14 8 Height H 152 5 6 0 177 5 7 0 ua 143 5 6 148 5 8 143 5 6 1566 1 E 146 5 7 146 5 7 168 6 6 174 6 9 175 6 9 178 7 0 194 7 6 173 6 8 Pitch circle dia gc 240 4 247
28. UVERCLE Take care not to generate mechanical spark when access to the instrument and peripheral devices in hazardous location 4 Maintenance and Repair A WARNING The instrument modification or parts replacement by other than authorized representative of YOKOGAWA Electric Corporation or YOKOGAWA Corporation of AMERICA is prohibited and will void Canadian Standards Explosionproof Certification HAZARDOUS LOCATIONS Conduit Sealing Fitting Magnetic Flow Converter 50 cm Max FO602 EPS Figure 6 3 1 Conduit Wiring 6 EXPLOSION PROTECTED TYPE INSTRUMENT 6 4 SAA N WARNING Only trained persons use this instrument in industrial locations 1 Technical Data e SAA SA Certificate No Type of Protection Ex dm ia I C T6 IP67 Electrode Circuit Um 250V ac dc Excitation Circuitl30Vp 72 75Hz Temperature Class T6 TS T4 T3 Process Temperature 70 85 120 150 C AUS Ex 3210X 2 Installation N WARNING e All wiring shall comply with local installation requirements and local electrical code e In hazardous locations the cable entry devices shall be of a certified flameproof type suitable for the contidions of use and correctrly installed 3 Operation A WARNING e Open circuit before opening the covers e Take care not to generate mechanical spark when access to the instrument and peripheral devices in hazardous locations 4 Maintenance and Repair A WARNING The instrument modification
29. converted inside the converter errors will result if they A IMPORTANT come in contact with any other component D Great care must be taken in the cable end If the cable is longer than required cut off any treatment extra length rather coiling it up and terminate the conductors as shown in Figure 3 4 2 Avoid 2 Excitation Cable using intermediate terminal boards to extend the Please use Polyvinyl chloride insulated and sheathed cable length or this will interrupt the shielding control cables JIS C3401 or Polyvinyl chloride mg insulated and sheathed portable power cables JIS C3312 or equivalents Outer Diameter e 6 5 to 12mm in diameter 10 5 to 11 5 mm for waterproof gland ECG ECU 70 2 76 Nominal Cross Section e Single wire 0 5 to 2 5mm Stranded wire 0 5 to 2 5mm Unit mm inch F030402 EPS Y Figure 3 4 2 Treatment of Dedicated Signal Cable On the converter side On the flow tube side F030403 EPS Figure 3 4 3 End Treatment of Excitation Cable 3 15 IM 1E7D0 01E 3 4 4 Connnection to AE14 Magnetic Flow Converter Flow Tube Model AE100D AE200D and AE300D Connect the flow tube and converter in the following method Magnetic Flow Converter AE14 Excitation Cable a SE SI ZEIL BC Il Sie g 6 D gt 6 8 Dedicated Cable Gr 4 5 w Gleis AMO11 4 ia Stk Connected Termina
30. d to be stored over a long term please give attention to the followings e The instrument should be stored in its original packing condition e The storage location should be selected according to the following conditions 1 The location where it is not exposed to rain or water 2 The location where there is few vibration or shock 3 Temperature and humidity should be Temperature 20 to 60 C 4 to 140 F Humidity 5 to 80 RH no condensation Preferable ambient temperature and humidity are 25 C 77 F and about 65 RH 2 4 Installation Location Precautions Please select the installation location considering the following items to ensure long term stable operation of the flow tube e Ambient Temperature Please avoid to install the instrument at the location where temperature changes continuously If the location receives radiant heat from the plant provide heat insulation or improve ventilation e Atmospheric Condition Please avoid to install the instrument in an corrosive atmosphere In case of installing in the corrosive atmosphere please keep ventilating sufficiently and prevent rain from entering the conduit e Vibration or shock Please avoid to install the instrument at the location where there is heavy vibration or shock 2 5 Terminal Box Reori entation Precautions Please do not change the terminal box orientation at the customer s site If the terminal box reorientation is required please contac
31. e m h i Min Range Max Range Size 0 3m s 10m s 25 0 0054 5 0 0213 10 0 0849 15 0 1909 25 0 5302 40 1 3572 50 2 1206 65 3 584 80 5 429 100 8 483 125 13 254 150 19 086 200 33 93 250 53 02 300 76 35 350 103 91 400 135 72 T06 EPS IM 1E7D0 01E English Units Size inch Flowrate GPM Size Min Range Max Range 1 0ft s 33ft s 0 1 0 0241 0 8031 0 2 0 0964 3 212 0 4 0 3856 12 850 0 5 0 6024 20 078 1 2 4095 80 31 1 5 5 422 180 70 2 9 638 321 2 2 5 15 06 501 9 3 21 685 722 8 4 38 56 1 285 0 5 60 24 2007 8 6 86 74 2 891 3 8 154 21 5 140 10 240 95 8 031 12 347 0 11 565 14 472 3 15 741 16 616 9 20 560 T07 EPS Fluid Temperature and Pressure PFA Remote 50 mm or smaller PFA Integral 50 mm or smaller PFA Remote type 65 mm or larger Pressure PFA Integral tyoe 65 mm or larger MIPAURQUCM HPS aces BE fi ge 4 40 570 2 20 285 1 10 142 5 OUTLINE Note Those limits show maximum allowable fluid pressure for Flow Tube itself Further fluid pressure should also be limited according to process connection E TERMINAL CONNECTION Flow signal output Terminal Symbols C Common Excitation current intput EX2 H Protective grounding Outside of the terminal box T10 EPS Reasonable Figures for Thermal Shock of Ceramic Lining Siz
32. e 2 5 to 25 mm 0 1 to 1 in AT C F 120 216 Increase 100 180 Seng ee kg 1 3 5 15 10 30 Flow Velocity m s ft s 0 1 1 14 2 10 Pti Size 40 and 50 mm 1 5 and 2 in 14 32 104 175 248 320 Ee Increase Temperature C F 90 162 Ceramic 2 5 to 50 mm 0 1 to 2 in Remote type Ceramic 80 to 200 mm 3 to 8 in Remote type Ceramic 2 5 to 50 mm 0 1 to 2 in Integral type ee Ceramic 80 to 200 mm 3 to 8 in Integral type SO 90 earen aaga Pressure ze Decrease MPa kgf cm2 psi 30 54 het CH 4 40 570 5 15 10 30 Flow Velocity m s ft s Size 80 to 200 mm 3 to 8 in 2 20 285 AT C F Increase 70 126 o A3 50 90 Poo 0 1 1414 2 e e a E Decrease 114 2 me E mA w cree eae enter em 14 32 248 356 1 3 5 15 10 30 Temperature C F F02 EPS Flow Velocity m s ft i ow Velocity m s ft s Fen ne SI Units _ Size mm a o Q E d i e oe SP E os o gt OS 10 0 5 0 Flow velocity m s 1 0 0 5 ES 0 005 0 01 0 1 10 100 1 000 Flowrate m3 h English Units Measurable flow veloc
33. e connected to the terminal in order to avoid personal shock hazard 3 Operation e Wait 10 min after power is turned off before opening the covers 4 Maintenance e Please do not carry out except being written to a maintenance descriptions When these procedures are needed please contact to nearest YOKOGAWA office e Care should be taken to prevent the build up of drift dust or other material on the display glass and data plate In case of its maintenance soft and dry cloth is used 5 Explosion Protected Type Instrument e For explosion proof type instrument the de scription in Chapter 6 EXPLOSION PRO TECTED TYPE INSTRUMENT is prior to the other description in this user s manual e Only trained persons use this instrument in the industiral location e The protective grounding must be connected to a suitable IS grounding system e Take care not to generate mechanical spark when access to the instrument and peripheral devices in hazardous locations 6 The Instrument in Compliance with PED e For the instrument in compliance with PED the description in Chapter 7 PRESSURE EQUIP MENT DIRECTIVE is prior to the other de scription in this User s Manual IM 1E7D0 01E E ATEX Documentation This procedure is only applicable to the countries in All instruction manuals for ATEX Ex related products European Union are available in English German and French Should you require Ex related instruct
34. eam of the flow tube it is possible that a valve causes air bubbles please install the flow tube upstream side of a valve Figure 3 1 5 Avoiding Air Bubbles 11 Mounting Direction A IMPORTANT When the electrodes are vertical to ground the electrode is covered with air bubbles at upper side or slurry at downside and it may cause the measuring errors Please be sure to mount the terminal box upper side of piping to prevent water penetration into terminal box No good No good Air Bubbles percolates downward into terminal box Water slowly Electrodes Electrodes F030106 EPS Figure 3 1 6 Mounting Direction IM 1E7D0 01E 12 Grounding A IMPORTANT Improper grounding can have an adverse affect on the flow measurement Please ensure that the instrument is properly grounded The electromotive force of the magnetic flow tube is minute and it is easy to be affected by noise And also that reference electric potential is the same as the measuring fluid potential Therefore the reference electric potential terminal potential of the Flow Tube and the Converter Amplifier also need to be the same as the measuring fluid And moreover that the poten tial must be the same with ground Please be sure to ground according to Figure 3 1 7 600 V vinyl insulated electric cable Ui 2 mm or larger Zw Grounding resistance 100 Q or less Earth ring In case ear
35. ection Please mount the Magnetic Flow Tube matching the flow direction of the fluid to be measured with the direction of the arrow mark on the flow tube A IMPORTANT If it is impossible to match the direction please never remodel to change direction of the termi nal box In case the measuring fluid flows against the arrow direction please refer to the section Reversing Flow Direction in the Instruc tion Manual of AE14 Magnetic Flow Converter Gasket two Please use appropriate bolts and Nuts nuts according to process conneciton Flange Piping side 3 INSTALLATION 2 Tightening Nuts Please tighten the bolts according to Torque Values in Table 3 3 9 In case of PVC piping please select optional code FRG use rubber gasket and tighten with the torque value in Table 3 3 10 A CAUTION In case of PFA lining type as the lining material is Fluorocarbon PFA it is possible that bolts loose by its character as time passes Please tighten the nuts regularly Please be sure to tighten the bolts following prescribed torque values Please tighten the flange bolts diagonally with the same torque values step by step up to the prescribed torque value F030305 EPS Figure 3 3 5 Mounting Procedure Size 15 mm 0 5in to 400 mm 16in 3 12 IM 1E7D0 01E Table 3 3 9 Flange Rating Size mm inch 100 4mm 150 6mm 200 8mm 250 10mm 300 12mm 350 14mm 400 16mm 3to5 31 to 5
36. entering devices two for each and lower adjacent holes of both flanges Refer to Figure 3 3 4 Please give attention to the nominal size and flange ratings of the centering devices Refer to Table 3 3 7 3 Positioning Flow Tube Position the Flow Tube coming in contact four center ing devices with Mini Flanges At this time pay attention to avoid four centering devices come in contact with Housing In case stud type of through bolts are used position them coming in contact four centering devices with thread of the bolts Refer to Figure 3 3 4 After positioning the Flow Tube pass remaining through bolts to remaining holes 3 INSTALLATION AN NOTE When installing a size 150mm with JIS F12 JIS75M flange please displace in circumferen tial direction slightly because the cover of electrode chamber will interfere against the bolts 4 Tightening Nuts Please tighten the bolts according to Torque Values in Table 3 3 5 In case of PVC piping please select optional code FRG use rubber gasket and tighten with the torque value in Table 3 3 6 N CAUTION In case of PFA lining type as the lining material is Fluorocarbon PFA it is possible that nuts loose by its character as time passes Please tighten the nuts regularly Please be sure to tighten the bolts following prescribed torque values Please tighten the flange bolts diagonally with the same torque values step by step up to the prescribed torque value Throug
37. es of merchantability and suitability for a particular purpose e All reasonable effort has been made to ensure the accuracy of the contents of this manual However if any errors are found please inform Yokogawa e Yokogawa assumes no responsibilities for this product except as stated in the warranty e If the customer or any third party is harmed by the use of this product Yokogawa assumes no responsi bility for any such harm owing to any defects in the product which were not predictable or for any indirect damages E Safety Precautions s The following general safety precautions must be observed during all phases of operation service and repair of this instrument Failure to comply with these precautions or with specific WARNINGS given elsewhere in this manual violates safety standards of design manufacture and intended use of the instrument YOKOGAWA Electric Corpora tion assumes no liability for the customer s failure to comply with these requirements If this instrument is used in a manner not specified in this manual the protection provided by this instrument may be impaired The following safety symbol marks are used in this manual and instrument ba WARNING A WARNING sign denotes a hazard It calls attention to procedure practice condition or the like which if not correctly performed or adhered to could result in injury or death of personnel J CAUTION A CAUTION sign denotes a hazard It calls attenti
38. g Rotated Converter 180deg rotated converter for reversed flow direction tee e ees et el e A CRC Oil prohibited Use Degreased cleansing treatment Oil prohibited Use with Degreased cleansing treatment Packing with Dehydrating Treatment desiccant Hydrostatics Test Certificate Test pressure depends on process connection Test duration 10 minutes Test result is full in NOTE DHC use for size 100 to 400mm FM Approval Note 4 of QIC Calibration Certificate Level 2 Declaration and Calibration Equipment List Level 3 Declaration and Primary Standard List Level 4 Declaration and YOKOGAWA Measuring Note 1 Either BRAIN HART or FOUNDATION Fieldbus communication can be selected Heer Note 2 In case of requirement of EN10204 3 1B for Material Certificate contact Yokogawa office Note 3 Itis available only for JIS 10K wafer JIS 20K wafer or ANSI 150 wafer type not available with 65 125 250 or 300mm Note 4 It is available only for size 2 5 to 200mm 0 1 to 8 in Note 5 Select optional code JF3 with G11 or G12 in case of requirement of TIIS former JIS Flameproof type G11 is selectable only for DC power supply and 4 conductor cable use Note 6 Optional code LC1 is a function for Fieldbus communication Optional code FB must be selected together with LC1 Note 7 Ex proof Fieldbus communication is available for CENELEC ATEX FM and TIIS former JIS ex proof version 5 IM 1E7D0 01E O 5 OUTLINE
39. h bolts i CH r Gey oe Q Q K Ge Q G ex ch Q Q T A Q T N KG e T Ge T Q d C Q G uts amp Gaskets two Flanges aati Please use appropriate bolts and nuts according to Process connection Horizontal Mounting Figure 3 3 4 Mounting Procedure 3 9 IM 1E7D0 01E Vertical Mounting F030304 EPS Table 3 3 5 Tightening Torque Values for Metal Piping Tightening Torque Values for PFA lining Polyurethane lining Type N m kgf cm in Ibf 28 to 42 286 to 429 248 to 372 14 to 21 143 to 214 124 to 186 28 to 42 286 to 429 248 to 372 14 to 21 143 to 214 124 to 186 28 to 42 286 to 429 248 to 372 JIS G3451 F12 150 6 52 to 60 530 to 610 460 to 531 21 to 31 214 to 316 186 to 274 35 to 51 357 to 520 310 to 451 62 to 75 630 to 760 549 to 664 65 to 94 663 to 959 575 to 832 26 to 39 265 to 398 230 to 345 43 to 64 439 to 653 381 to 566 43 to 68 439 to 694 381 to 602 52 to 60 530 to 610 460 to 531 41 to 61 418 to 622 363 to 540 35 to 51 357 to 520 310 to 451 60 to 72 610 to 730 531 to 637 63 to 89 643 to 908 558 to 788 25 to 37 255 to 378 221 to 327 41 to 61 418 to 622 363 to 540 41 to 60 418 to 612 363 to 531 65 to 94 663 to 959 575 to 832 52 to 60 530 to 610 460 to 531 21 to 31 214 to 316 186 to 274 35 t
40. he terminal box cover open until wiring to prevent insulation deterioration 5 Long term Non use A IMPORTANT lt is not preferable to leave the flow tube for long term non use after installation In case the flow tube is compelled to do that please take care of the flow tube by the follow ings e Confirmation of Sealing Condition for the Flow Tube Please confirm the sealing conditions of the terminal box screw and wiring ports In case of the Conduit Piping please provide the drain plugs or waterproof glands to it to prevent that moisture or water penetrates into the flow tube through the conduit e Regular Inspections Please inspect the sealing condition as above mentioned and inside of the terminal box And when it is suspect that water penetration into the inside flow tube ex rain fall please inspect when it happened 3 INSTALLATION 3 2 2 Flow Tube Piping A CAUTION Mis aligned or slanted piping can lead to leakage and damage to flanges e Please correct mis alignment or slanted piping and improper distance between mounting flanges before install the flow tube Please refer to Figure 3 2 2 e Inside a pipeline which is newly installed some foreign substances such as welding scrap or wood chips may exist Please remove them by flushing piping before mounting the flow tube wie Slant Figure 3 2 2 Slant and Mis alignment of Flow Tube Piping Mis alignment F030202 EPS
41. ing Polyurethane lining Type N m kgf cm in Ibf Please select optional code FRG and use rubber gasket or others which has equal elasticity 3 10 9 8 100 87 7 2 73 64 12 2 124 108 T030305 EPS JIS G3451 F12 75M 14 4 147 127 JIS G3451 F12 75M T030306 EPS 3 INSTALLATION IM 1E7D0 01E Table 3 3 7 Centering Device Identification JIS G3451 JIS 10K PFA Poly urethane Ceramics 200 8 Each Centering Devices is engraved a character as identifidation 1030307 ers Table 3 3 8 Earth Ring inside diameter Unit mm inch ES 6 4 7 9 7 5 5 2 EI 5 6 2 Wafer 0243 7 9 6 Flange 0239 1 9 5 Wafer 0294 7 11 6 Flange 0291 3 11 5 323 4 12 8 400 16 0373 5 14 8 Please ensure that the I D of the gasket does not protrude into the I D of the Earth Ring This dimension is also applied when no earth ring is used T030308 EPS 3 11 3 INSTALLATION IM 1E7D0 01E 3 3 4 Nominal Diameter 15 mm 0 5in to 400 mm 16in Flange Type A IMPORTANT Please use appropriate bolts and nuts according to process connection Please use compressed non asbestos fiber gasket PTFE gasket or the gasket which has equal elasticity In case of optional code FRG please use rubber gasket or others which has equal elasticity Be sure the inner diameter of the gasket does not protrude to inner piping Refer to Table 3 3 8 1 Mounting Dir
42. ions in your local language you are to contact your nearest Yokogawa Alle brugervejledninger for produkter relateret til office or representative ATEX Ex er tilg ngelige p engelsk tysk og fransk Skulle De nske yderligere oplysninger om h ndtering af Ex produkter p eget sprog kan De rette henvendelse herom til den n rmeste Yokogawa CO Tutti 1 manuali operativi di prodotti ATEX afdeling eller forhandler contrassegnati con Ex sono disponibili in inglese tedesco e francese Se si desidera ricevere 1 manuali operativi di prodotti Ex in lingua locale mettersi in contatto con l ufficio Yokogawa pi vicino o con un Todos los manuales de instrucciones para los productos rappresentante antiexplosivos de ATEX est n disponibles en ingl s alem n y franc s Si desea solicitar las instrucciones de estos art culos antiexplosivos en su idioma local deber ponerse en contacto con la oficina o el representante de Yokogawa m s cercano Qu Alle handleidingen voor producten die te maken hebben met ATEX explosiebeveiliging Ex zijn verkrijgbaar in het Engels Duits en Frans Neem indien u aanwijzingen op het gebied van explosiebeveiliging nodig hebt in uw eigen taal contact op met de dichtstbijzijnde vestiging van Yokogawa of met een vertegenwoordiger 1 INTRODUCTION GD Kaikkien ATEX Ex tyyppisten tuotteiden k ytt hjeet ovat saatavilla englannin saksan ja ranskankielisin Mik li tarvitset
43. ity is from 0 m s Size inch 33 0 1 0 2 04 0 5 1 15 2253 4 5 6 8 1012 1416 Flow velocity ft s 10 5 0 2 0 1 0 0 01 0 1 1 0 10 100 1 000 10 000 Flowrate GPM F29 EPS 5 3 IM 1E7D0 01E 5 OUTLINE E MODEL AND SUFFIX CODE General Purpose Explosion Proof Remote Type Flow Tube AE100 200 series Suffix Code Description Size 2 5 mm 0 1in Size 5 mm 0 2in Size 10 mm 0 4in Size 15 mm 0 5in Size 25 mm 1in Size 40 mm 1 5in Size 50 mm 2in Size 65 mm 2 5in Size 80 mm 3in Size 100 mm 4in Size 125 mm 5in Size 150 mm 6in Size 200 mm 8in O Available Not available General Purpose Ex proof ATEX FM CSA SAA Use EEE Process JIS 10K wafer Connection JIS 20K wafer Note 3 ANSI 150 wafer ANSI 300 wafer DIN PN10 16 wafer JIS F12 JIS75M wafer JIS 10K flange JIS 20K flange ANSI 150 flange ANSI 300 flange DIN PN10 flange DIN PN16 flange JIS F12 JIS75M flange Union Joint weld joint Union Joint R1 4 or R3 8 Union Joint 1 4NPT or 3 8NPT Electrode Material Stainless Steel SUS316L Platinum iridium Platinum alumina cermet Hastelloy C276 equivalent Tantalum Titanium Earth Ring Earth Electrode Stainless Steel SUS316 Material Platinum iridium None Hastelloy C276 equivalent Tantalum Titanium Not available with 65 125mm Not available with 65 125mm Size 80 mm 3in or larger 000000 Not available with 65 125mm Size 150 200mm 6 8in only
44. ko d ight Ex proof ko R F24 EPS Outer dia _ D_ 410 16 1 464 18 3 530 20 9 582 22 9 Numberofholes N 8 10 10 12 Boltholepitch 225 18 18 15 Weight Ex proof kg lb O a gt a Q A 2 2 Sanitary Remote Magnetic Flow Tube AE200DH 086 3 4 Gina Unit mm 48 Terminal approx inch 1 9 M4 Sanitary H Size code OTe EN i 4 Face to face H Ferrule length 44 1 7 102 4 0 Ferrule inner dia 72 2 8 98 3 9 0 Camp outer dia D 74 2 9 90 3 5 103 4 1 122 4 8 1316 2 1716 7 a P H 212 6 3 235 9 3 248 9 8 260 10 2 277 10 9 829 13 0 H2 243 9 6 Height 111 4 4 SC Weight kg Ib 3 5 7 7 4 6 10 1 6 0 13 2 7 6 16 8 9 9 21 8 15 4 33 8 LSZ 1 7 1 7 L L2 0 07 0 07 I F28 EPS 5 11 IM 1E7D0 01E 6 EXPLOSION PROTECTED TYPE INSTRUMENT 6 EXPLOSION PROTECTED TYPE INSTRUMENT In this section further requirements and differences for explosion proof type instrument are described For explosion proof type instrument the description in this chapter is prior to other description in this User s Manual AN NOTE The terminal box cover and display cover is locked by special screw In case of opening the cover please use the Hexagonal Wrench attached N CAUTION Be sure to lock the cover with the special screw using the Hexagonal Wrench attached
45. ls Converter Flowtube AE100D Terminals AE200D and AE300D SG A A B See Note below C C EX EX2 EX2 Note Terminate those shielding wire terminals using insulating tape Magnetic Flow Tube AE100D AE200D and AE300D F030405 EPS Figure 3 4 4 Connection 3 4 5 Wiring Ports Please select the most suitable standard of wiring procedure for the wiring ports by customer s own A Using the Waterproof Gland A IMPORTANT To prevent water or condensate from entering the converter housing waterproof glands are recommended Do not over tighten the glands or damage to the cables may result Tightness of the gland can be checked by confirming that the cable is held firmly in place Waterproof gland Optional code ECG Waterproof gland with union joint Optional code JEC G1 2 female Gasket Tightening gland Gasket Tightening gland F030406 EPS Figure 3 4 5 Waterproof Gland 3 INSTALLATION B Insulation Check After wiring is completed check insulation of the following terminals together with the wiring under the condition of the converter side wiring terminals disconnected Between terminal EX1 and terminal A B C Between terminal C and terminal A B Between terminal A and terminal B Between terminal EX1 and ground Between terminal EX2 and ground All insulation measurements must be performed with a 500V megger Insulation resistances must be 100MQ or
46. nd Terminal for ex proof o M4 109 4 3 UI an The face to face length is longer by approx 22mm 0 89 in for earth ring P T A The face to face length is shorter by approx 6mm 0 24 in 36 1 4 for non earth ring type The face to face length is longer by approx 2mm 0 08 in for PFA or Polyuretane lining with optional code FRG H SJ H1 Gi L lt gt 202 SIE D AE 506 ON UE 208 CH 210 Type General G Ex eer Size code 202 204 205 206 208 210 208 210 202 204 205 210 208 210 Size 40 1 5 SG 5 sos 1004 803 1004 254 400 5 65 2 5 100 4 100 4 Lining code A U C A U C AC Cc Face to face L 106 4 120 4 aaa 7 160 6 3 180 7 1 160 6 3 180 7 1 93 3 7 106 4 2 120 4 7 120 4 7 160 6 180 7 160 6 3 180 7 1 Outer dia ee SS Se 117 4 6 129 5 1 155 6 1 129 6 1 155 6 1 68 2 7 86 3 4 3 9 117 4 6 men Sr 129 5 1 155 6 1 Height H 197 7 8 217 8 5 230 9 1 248 9 8 270 10 6 296 11 7 260 10 2 296 11 7 195 7 7 214 8 4 SE 0 246 9 7 268 10 6 296 11 7 258 10 2 294 11 6 Height H1 111 4 4 131 5 2 144 5 7 Weg 184 7 2 210 8 3 174 6 9 210 8 3 109 4 3 128 5 0 142 5 6 160 6 3 182 7 2 208 8 2 172 6 8 208 8 2 Weight kg Ib 2 3 5 5 3 2 7 1 4 2 9 3 5 2 11 5 7 3 16 1 10 2 22 5 6 9 15 2 10 22 1 2 3 5 5 3 2 7 1 4 2 9 3 5 2 11 5 7 3 16 1 10 2 22 5 6 9 15 2
47. ng hrough bolts four Gasket two Vertical Mounting F030303 EPS Figure 3 3 3 Mounting Procedure Size 25 mm 1in 40 mm 1 5in 3 7 IM 1E7D0 01E 3 INSTALLATION Table 3 3 3 Tightening Torque Values for Metal Piping Tightening Torque Values for PFA lining Polyurethane lining Type N m kgf cm in Ibf Flange Rating ANSI DIN 2 5 0 1 5 0 2 10 0 4 15 0 5 25 1 Maximum Tightening Torque Values for Ceramic lining Type N m kgf cm in Ibf 6 to 9 61 to 92 53 to 80 15 to 22 153 to 224 133 to 195 21 to 32 214 to 327 186 to 283 We i Geck 265 44 449 389 6 to 9 61 to 92 53 to 80 15 to 22 153 to 224 133 to 195 21 to 32 214 to 327 186 to 283 1 pe 124 30 306 265 44 449 389 6 to 9 61 to 92 53 to 80 12 to 18 122 to 184 106 to 159 17 to 26 173 to 265 150 to 230 1 ye 124 22 224 195 33 337 292 6 to 9 61 to 92 53 to 80 15 to 22 153 to 224 133 to 195 25 to 38 255 to 388 221 to 336 1 434 124 30 306 265 51 520 451 6 to 9 61 to 92 53 to 80 11 to 17 112 to 173 97 to 150 21 to 32 214 to 327 186 to 283 PN10 16 Please use compressed non asbestos fiber gasket PTFE gasket or the gasket which has equal elasticity Table 3 3 4 Tightening Torque Values for PVC Piping T030303 EPS Tightening Torque Values fo
48. ntering devices IM 1E7D0 01E 3 Positioning Flow Tube Please pass two through bolts to adjacent holes of both flanges and mount the Flow Tube and pass other through bolts to other holes Refer to Figure 3 3 2 3 3 3 In case stud type of through bolts are used position them coming in contact centering devices with thread of bolts 4 Tightening Nuts Please tighten the bolts according to Torque Values in Table 3 3 3 In case of PVC piping please select optional code FRG use rubber gasket and tighten with the torque value in Table 3 3 4 Through bolts four Please use appropriate bolts and nuts according to process connection Horizontal Mounting 3 INSTALLATION A CAUTION In case of PFA lining type as the lining material is Fluorocarbon PFA it is possible that nuts may loose by its character as time passes Please tighten the nuts regularly Please be sure to tighten the bolts following prescribed torque values Please tighten the flange bolts diagonally with the same torque values step by step up to the prescribed torque value Mini flange Centering devices two Nuts eight Vertical Mounting F030302 EPS Figure 3 3 2 Mounting Procedure Size 2 5 mm 0 1in to 15 mm 0 5in gt OW T Z o Ce ri G T Q Q gt W amp Q Te 7 Q amp e Q CS 4 ON e amp N ZS Please use appropriate bolts and nuts according to process connection Horizontal Mounti
49. o 10 3 to 33 Repeatability 0 1 of flowrate minimum 1 mm s Maximum Power Consumption 12 5W Insulation Resistance e 100MQ between excitation terminal and each signal terminal at 500 V DC e 100MQ among signal terminals at 500V DC Withstand Voltage e 1500 V AC between excitation terminal and ground terminal for 1minute for ex proof type e 500 V AC between signal terminal and ground terminal for 1minute for ex proof type except CENELEC ATEX in case of CENELEC ATEX 1500 V AC for 1minute is applied e 1760 V AC between each signal terminal and each excitation terminal for 1minute for ex proof type e 1000 V AC between excitation terminal and ground terminal for 1minute except for ex proof type J CAUTION When performing the Voltage Breakdown Test Insula tion Resistance Test or any unpowered electrical test wait 10 seconds after the power supply is turned off before removing the housing cover Be sure to remove the Short Bar at terminal G After testing return the Short Bar to its correct position Screw tightening torque should be 1 18N m 0 88ft lb or more because the G terminal is thought as a protective grounding and should conform to the Safety Requirements Safety Requirement Standards IEC1010 EN61010 EMC Conformity Standards EN61326 EN61000 3 2 EN61000 3 3 AS NZS 2064 5 2 5 OUTLINE E NORMAL OPERATING CONDITIONS Ambient Temperature 20 to 60 C 4 to 140 F
50. o 52 357 to 531 310 to 460 52 to 60 530 to 610 460 to 531 65 to 94 663 to 959 575 to 832 41 to 62 418 to 633 363 to 549 68 to 102 694 to 1041 602 to 903 71 to 80 720 to 810 628 to 708 68 to 100 694 to 1020 602 to 885 200 8 250 10 300 12 Flange Rating 100 4 150 6 57 to 84 582 to 857 504 to 743 98 to 128 996 to 1307 867 to 1133 85 to 108 871 to 1098 752 to 956 J 50 510 442 36 367 319 48 490 425 61 to 92 622 to 939 540 to 814 Maximum Tightening Torque Values for Ceramic lining Type N m kgf cm in Ibf S 27 276 239 44 449 389 58 592 513 93 to 120 949 to 1224 823 to 1062 89 to 130 909 to 1329 788 to 1150 106 to 146 1083 to 1489 938 to 1292 50 510 442 75 765 664 49 500 434 65 to 93 663 to 949 575 to 823 94 to 125 959 to 1276 832 to 1106 91 to 117 924 to 1195 805 to 1035 108 to 131 1103 to 1339 956 to 1159 58 to 84 592 to 857 513 to 743 69 to 101 704 to 1031 611 to 894 139 to 176 1416 to 1792 1230 to 1558 131 to 158 1337 to 1606 1159 to 1398 JIS G3451 200 8 Please use compressed non asbestos fiber gasket PTFE gasket or the gasket which has equal elasticity Table 3 3 6 Tightening Torque Values for PVC Piping Tightening Torque Values for PFA lin
51. on PFA Polyurethane 6566 1665661656000 90000000000 1 0 1 0ofooools gt O Process JIS 10K Wafer Connection ANSI 150 Wafer DIN PN10 16 Wafer JIS F12 Wafer JIS 10K flange JIS 20K flange ANSI 150 flange ANSI 300 flange DIN PN10 flange DIN PN16 flange JIS F12 JIS75M flange Electrode Material Stainless Steel SUS316L Platinum iridium Hastelloy C276 equivalent Tantalum Titanium Earth Ring Material Stainless Steel SUS316 Hastelloy C276 equivalent Titanium None JIS G1 2 female Electrical Connection ANSI 1 2NPT female DIN Pg13 5 female ISO M20 x 1 5 female Optional Code Refer to Optional Specifications Lining ooojo rrol 111 0fo0000000000 01 olo000fE BEE EES EE OO EE EE 5 OUTLINE O Available Not available Only for size 250 300mm Only for size 250 300mm Only for size 250 300mm Only for size 250 300mm Only for size 250 300mm Only for size 250 300mm Only for flange type Only for flange type Only for flange type Only for flange type Only for flange type Only for flange type Note For ATEX explosion proof type select ANSI1 2NPT code A or ISO M20x 1 5 code M electrical connection Sanitary Remote Type Flow Tube Model Suffixcode Description Size 25 mm 1in Size 40 mm 1 5in Size 50 mm 2in Size 65 mm 2 5in Size 80 mm 3in Size 100 mm 4in Dn Sanitary type PFA ISO IDF clamp Stainless steel SUS316L JIS G1 2 female ANSI 1 2 N
52. on to procedure practice condition or the like which if not correctly performed or adhered to could result in damage to or destruction of part or all of the product A IMPORTANT A IMPORTANT sign denotes an attention to avoid leading to damage to instrument or system failure AN Note A NOTE sign denotes a information for essential understanding of the operation and features Protective grounding terminal i Function grounding terminal This terminal should not be used as a Protective grounding terminal Alternating current _ Direct current IM 1E7D0 01E E Warranty e The guaranteed term of this instrument is described in the quotation We repair the damages that occurred during the guaranteed term for free e Please contact with our sales office when this instrument is damaged e If the instrument has trouble please inform us model code serial number and concrete substances or situations It is preferable to be attached a outline or data e We decide after the examination if free repair is available or not e Please consent to the followings for causes of damages that are not available as free repair even if it occured during the guaranteed term A Unsuitable or insufficient maintenance by the customer B The handling using or storage that ignore the design and specifications of the instrument C Unsuitable location that ignore the description in this manual D Remaking or repai
53. process piping A IMPORTANT e Please be sure to pass the connecting fittings through the union joint nuts in advance Then connect the connecting fitting to the piping by screwing or welding the connecting fitting to the piping see Figure 3 3 1 e In case of weld joint type please pay attention the welding condition to avoid deforming piping or making the stagnant portion of the fluid joint preparation level defference in butt joint welding current 3 Positioning the Flow Tube Install the magnetic flow tube on a mounting base and position it so that the center axis of the flow tube is aligned with that of the piping Then mount the flow tube to union joint nuts by screwing the nuts to the connecting ports of the flow tube A CAUTION The ceramic pipe will be damaged if they are tightened when they are not properly aligned 3 5 IM 1E7D0 01E 4 Tightening Nuts A CAUTION Tighten the union joint nuts according to Torque Values in Table 3 3 1 using a torque wrench As the gasket material is Fluorocarbon PTFE it is possible that nuts may loose by it s character as time passes Please tighten the nuts regularly The table below shows the tightening torque values Be sure to use gasket t 1 5 attached Gasket Connecting fitting iG Union joint nut Qs Piping O user s scope Vertical Mounting F030301 EPS Figure 3 3 1 Mounting Procedure Size 2 5 mm 0 1in to 10 mm 0
54. r PFA lining Polyurethane lining Type N m kgf cm in lbf Size mm inch 2 5 0 1 5 0 2 10 0 4 15 0 5 PN10 16 Please select optional code FRG and use rubber gasket or others which has equal elasticity 3 8 T030304 EPS IM 1E7D0 01E 3 3 3 Nominal Diameter 50 mm 2in to 300 mm 12in Wafer Type A IMPORTANT Please use appropriate bolts and nuts according to process connection In case stud type of through bolts are used be sure outside diameter of a shank is smaller than a thread does one Please use compressed non asbestos fiber gasket PTFE gasket or the gasket which has equal elasticity In case of optional code FRG please use rubber gasket or others which has equal elasticity Be sure the inner diameter of the gasket does not protrude to inner piping Refer to Table 3 3 8 1 Mounting Direction Please mount the Magnetic Flow Tube matching the flow direction of the fluid to be measured with the direction of the arrow mark on the flow tube A IMPORTANT If it is impossible to match the direction please never remodel to change direction of the termi nal box In case the measuring fluid flows against the arrow direction please refer to the section Reversing Flow Direction in the Instruc tion Manual of AE14 Magnetic Flow Converter 2 Mounting Centering Devices To keep concentricity between the Flow Tube and pipes centering devices must be used Pass two through bolts through the four c
55. r by a person except whom we entrust E Unsuitable removing after delivered F A natural disaster ex a fire earthquake storm and flood thunderbolt and external causes E For Safety Using For safety using the instrument please give attention mentioned below ra WARNING 1 Installation e The instrument must be installed by expert engineer or skilled personnel The procedures described about INSTALLATION are not permitted for operators e The Magnetic Flow Tube is a heavy instrument Please give attention to prevent that persons are injured by carrying or installing It is prefer able for carrying the instrument to use a cart and be done by two or more persons e In case of high process temperature care should be taken not to burn yourself because the surface of body and case reach a high temperature e When removing the instrument from hazardous processes avoid contact with the fluid and the interior of the flow tube e All installation shall comply with local install ation requirement and local electrical code 1 2 1 INTRODUCTION 2 Wiring e The instrument must be installed by expert engineer or skilled personnel The procedures described about WIRING are not permitted for operators e Please confirm voltages between the power supply and the instrument before connecting the power cables And also please confirm that the cables are not powered before con necting e The protective grounding must b
56. raved as follows is year 1998 No F261GA091 BIS Produced in 1998 2 The identification number of the notified body 0344 3 The product producing country 6 2 FM 1 Technical Data e Explosionproof for Class I Division 1 Groups A B C amp D Dust ignitionproof for Class I II Division 1 Groups E F amp G Intrinsically safe electrode for Class I Division 1 Groups A B C amp D Electrode circuit Vmax 250V ac dc Temp Class T6 Enclosure NEMA 4X e Nonincendive for Class I Division 2 Groups A B C amp D Suitable for Class II Division 2 Groups F amp G Class III Division 1 and 2 Intrinsically safe electrode for Class I Division 1 Groups A B C amp D Electrode Circuit Vmax 250V ac dc Excitation Circuit 130Vp 72 75Hz Temp Code T5 Enclosure NEMA 4X 2 Installation A WARNING e All wiring shall comply with national electrical code ANSI NFPA 70 and local electrical code e In hazardous locations wiring to be in conduit as shown in Figure 12 2 1 6 2 6 EXPLOSION PROTECTED TYPE INSTRUMENT 3 Operation J WARNING e Open circuit before opening the covers and seal all conduits with in 18 inches in hazardous locations e Take care not to generate mechanical spark when access to the instrument and peripheral devices in hazardous locations 4 Maintenance and Repair A WARNING The instrument modification or parts replacement by other than authorized rep
57. re to 0D 10 D or more 2 D or more F030101 EPS Figure 3 1 1 Minimum Length of Required Straight Run AN NOTE Nothing must be inserted or installed in the metering pipe than may interfere with the magnetic field induced signal voltages and flow velocity distribution 2 These straight runs may not be required on the downstream side flowmeter However if the downstream valve or other fittings cause channeling on the upstream side provide a straight run of 2 D to 3 D on the downstream side 4 Liquid Conductivity A IMPORTANT Please avoid to install the flow tube at location where liquid conductivity is likely to be non uniform Because it is possible to have bad influences to the flow indication by non uniform conductivity when a chemical liquid is injected from upstream side close to the flow tube When this occurs it is recommended that chemical application ports are installed on the downstream side of the flow tube In case chemicals must be added upstream side please keep the pipe length enough so that liquid is properly mixed BAD GOOD Downstream side Upstream side F030102 EPS Figure 3 1 2 Chemical Insertion IM 1E7D0 01E 5 Liquid Sealing Compound A IMPORTANT Please give attention in using Liquid Sealing Compound to the piping because it brings bad influences to measurement by flowing out and cover the surfaces of electrode and earth ring 6 Service Area Please select the location
58. resentative of Yokogawa Electric Corporation is prohibited and will void the approval of Factory Mutual Re search Corporation HAZARDOUS LOCATIONS Conduit Sealing Fitting Magnetic Flow Converter 18 457 mm Max FO601 EPS Figure 6 2 1 Conduit Wiring 6 3 CSA 1 Technical Data e Explosionproof for Class I Division 1 Groups C amp D Dust ignitionproof Class III Division 1 Groups E F amp G Intrinsically safe electrode for Class I Division 1 Groups A B C amp D Electrode Circuit Vmax 250V ac dc Temp Code T6 T5 T4 Process Temp 70 85 120 Enclosure Type 4 e Nonincendive for Class I Division 2 Groups A B C amp D Suitable for Class II Division 2 Groups E F and G Class II Division 1 Intrinsically safe electrode for Class I Division 1 Groups A B C amp D Electrode Circuit Vmax 250V ac dc Excitation Circuit 130Vp 72 75Hz 11V Amax Temp Code T5S T4 T3 Process Temp 85 120 150 C T3 150 C Enclosure Type 4 IM 1E7D0 01E 2 Installation As WARNING All wiring shall comply with Canadian Electrical Code Part and Local Electrical Codes In hazardous location wiring shall be in conduit as shown in Figure 12 3 1 CAUTION SEAL ALL CONDUITS WITHN 50cm OF THE ENCLOSURE UN SCELLEMENT DOIT ETRE INSTALLE A MOINS DE 50cm DU BO TIER 3 Operation N WARNING CAUTION OPEN CIRCUIT BEFORE REMOV ING COVER OUVRIR LE CIRCUIT AVANT D ENLEVER LE CO
59. roof glands or union equipped waterproof glands are used the glands must be properly tightened to keep the box watertight e Please be sure to fully tighten the terminal box cover before the power is turned on e Please be sure to turn off the power before opening the terminal box cover IM 1E7D0 01E 3 INSTALLATION 3 4 3 Cable Types A CAUTION 1 Dedicated Signal Cable AM011 Since A B SA SB and C all operate at differ The flow signal is transmitted via this dedicated cable ent electrical potentials securely insulate them The cable is constructed with double shielding over the from each other so they do not touch two conductors and used heat resistant vinyl as the The shields must not be allowed to touch each outer jacket material other or to touch the case E ett damer 10 5 mm 0 413in Cover each shield with vinyl tube or wrap in vinyl Maximum length 30 m 98 ft tape Maximum temperature 80 C 176 F Conductors AN NOTE Conductors A and B carry the signal from the LA electrodes and C is at the potentials of the liquid L S EI it self signal common Shields SA and SB are SA kept at the same potentials as the individual electrodes these are actively driven shields Insulation This is done to reduce the effect of the distrib evan oe uted capacitance of the cable at long cable SR length Note that since the signals from the Figure 3 4 1 Dedicated Signal Cable AM011 individual electrodes are impedance
60. s on Spec Carbon steel bolts nuts and chloroprene gaskets assembly for wafer type Carbon steel bolts nuts and non asbestos PTFE wrapped gaskets assembly for wafer type wStainless steel bolts nuts and chloroprene gaskets assembly for wafer type Bolt amp Nut Assembly Note 3 Stainless steel bolts nuts and non asbestos PTFE wrapped gaskets assembly for wafer type Condensation proof for District Heating and Cooling use Terminal box urethane resin potting Wired 30m signal cable at factory FM Explosion proof FM Nonincendive CENELEC ATEX Certification CENELEC ATEX Explosion proof KEMA Approval CSA CertfiationNote 4 __ CSA Explosion proofSA Hennes at att SAA Certification SAA Explosion proof s ai ep TIIS JIS Flameproof TIIS JIS FI ameproof type Note 4 Note 5 i E Note 5 JJF3 Flameproof Packing Adapter One Flameproof Packing Adapter and a blind plug Note 5 for TIIS JIS Flameproof Note 5 are attached only for DC power supply CS Only for JIS G1 2 electrical connection Two Flameproof Packing Adapters are attached Not Note 5 ms 9 apply for one port wiring GOST Certification Calibration Certificate for GOST only for products IGOS produced at YMF Silicon Rubber Gasket for In case of fluid temp over 120 C 248 F 160 C ISRG sanitary type 320 F max Not available with 65mm Mirror Finished Ceramics Mirror Finishing on the inside of ceramic tube Rmax lt 1 micro meter MRR 180de
61. t 352 5 13 9 402 5 15 8 350 13 8 400 15 7 Height H1 266 5 10 5 316 5 12 5 Weight kg Ib 21 6 47 7 33 6 74 1 Lining code C Ceramics pipe 264 10 4 a 24 6 54 2 Zo length is shorter by approx 6mm 0 24 in for non earth ring type g y app g typ F19 EPS 5 8 IM 1E7D0 01E 5 OUTLINE 250 and 300mm 10 and 12in Wafer Type 48 1 9 109 4 3 Ground Terminal M4 E m LL nnan rg LA 36 1 4 org ez 310022 H2 H H1 H me Lining SC S PFA lining U Polyurethane rubber lining F20 EPS 15mm 0 5in Flange Type Shroud 086 3 4 for ex proof 109 4 3 Ground Terminal 25 to 50mm 1 to 2in Flange Type Unit mm approx inch Shroud ER for ex proof 25 5 04 L 200 7 9 AE 115 D General G Ex proof N E ERR EE S SCENE E Process Connection C mmes AU pess er Pesco ene e ae Pe oe en Thickness SS SS ma H2 Te or 758 Preh orale dial oc 7080 i 8 ees SE ES i 0 6 E EE SCH SC SCH Ge SE 2 9 3 26 1 28 1 1 28 1 1 ae 28 1 1 9 28 1 1 SCH Pree ZE E Process GE T JSK JZ JSK NT ANS 150 Prsh etale dta f 2C Ee asao Fa 0433 Az ANSI 300 D2 DIN PNIS zo 160 71 60 75 9075 Lining code A PFA lining famine wT ee ete Pe Pe pa Pete Pete os Weight kgllb 6 2 11 4 5 5 12 1 4 6 10 1 5 6 12 3 5 1 11 2 7 4 16 3 7 7 16 9 7 0 15 4 9 2 20 2 8 0 18 5 9 0 19 8 9 1120 9 4 20 7 10 8 28
62. t Yokogawa office or service center IM 1E7D0 01E 3 INSTALLATION 3 INSTALLATION J WARNING This instrument must be installed by expert engineer or skilled personnel The procedures described in this chapter are not permitted for operators 3 1 Piping Design Pre cautions A IMPORTANT Please design the correct piping referring to the followings to prevent damage for flow tube and to keep correct measuring 1 Location A IMPORTANT Please install the flow tube to the location where it is not exposed to direct sunlight and ambient temperature is 20 to 60 C 4 to 140 F The minimum temperature is 10 C 14 F in case of the 40mm or larger size with the carbon steel flange connection or wafer connection 2 Noise Rejection A IMPORTANT The instrument should be installed away from large electrical motors transformers and other power sources in order to avoid interference with the measurement 3 Length of Straight Run To keep accurate measuring JIS B7554 Electro Magnetic Flow Tubes explains about upstream piping condition of Magnetic Flow Tubes We recommend to our customers about the piping conditions shown in Figure 3 1 1 based on JIS B7554 and our piping condition test data Gate valve D Nominal diameter of flow tube fully open Expander pipe Do not care to 0 D 10 Dor more 2 D or more Various types of valves 5Dormore Do notcareto0 D 5Dormore Do not ca
63. t for PVC piping Fluoro rubber Contact Yokogawa office Refer to Tl 1E6A0 06E Union Joint Stainless steel SUS316L for ceramic lining size 10 mm 0 4in or less Contact Yokogawa office if PVC union joints are required Ferrule for sanitary type SCS13 Electrode Construction e General Purpose Ex proof Type PFA Polyurethane Lining External insertion type Ceramic Lining Integral type e Sanitary Type Internal insertion type Only PFA lining is available for sanitary type Electrical Connection ANSI 1 2NPT female DIN Pg 13 5 female ISO M20x1 5 female JIS G1 2 female Note Hastelloy is a registered trademark of Haynes International Inc Gasket IM 1E7D0 01E Accuracy PFA and Ceramic Lining Size in mm Span in m s 0 3 to 1 0 5 of span 1 to 3 0 25 of span at indications below 50 of span 2 5 to 15 0 1 to 0 5 1 to 10 3 to 33 0 5 of flowrate at indications 50 of span or more 0 25 of span 0 3 to 1 at indications below 50 of span 1 to 3 0 5 of flowrate 25 or larger at indications 50 of span or more 1 0 1 of span 1 to 10 at indications below 20 of span 3 to 33 0 5 of flowrate at indications 20 of span or more T04 EPS Polyurethane Lining Size in mm Span in m s inch ft s 0 3 to 1 0 5 of span 1 to 3 0 25 of span at indications below 50 of span 0 5 of flowrate at indications 50 of span or more T05 EPS Accuracy 25 or larger 1 1t
64. te Ex tyyppisten tuotteiden ohjeita omalla paikallisella kielell nnne ottakaa yhteytt l himp n Yokogawa toimistoon tai edustajaan gt Todos os manuais de instru es referentes aos produtos Ex da ATEX est o dispon veis em Ingl s Alem o e Franc s Se necessitar de instru es na sua l ngua relacionadas com produtos Ex dever entrar em contacto com a delega o mais pr xima ou com um representante da Yokogawa C Tous les manuels d instruction des produits ATEX Ex sont disponibles en langue anglaise allemande et fran aise Si vous n cessitez des instructions relatives aux produits Ex dans votre langue veuillez bien contacter votre repr sentant Yokogawa le plus proche C gt Alle Betriebsanleitungen f r ATEX Ex bezogene Produkte stehen in den Sprachen Englisch Deutsch und Franz sisch zur Verf gung Sollten Sie die Betriebsanleitungen f r Ex Produkte in Ihrer Landessprache ben tigen setzen Sie sich bitte mit Ihrem rtlichen Yokogawa Vertreter in Verbindung CS Alla instruktionsb cker for ATEX Ex explosionssidkra produkter r tillg ngliga pa engelska tyska och franska Om Ni beh ver instruktioner f r dessa explosionss kra produkter p annat spr k skall Ni kontakta n rmaste Yokogawakontor eller representant Oda Ta eyxyerpi ra ANELTOVpytas Twv TPOLOVTWY pe ATEX Ex dtaTiWevtar oTa AyyAuka l epuavik kar Poddvka Ze TEpiTTMON Tov ypseLaleoTeE o nyies oyetik pe Ex omv TOTL
65. teel SS400 Mini flange for wafer conn Carbon steel S8400 Flange Carbon steel SS400 Pipe Stainless steel SUS304 or Alumina ceramic 99 9 Sizes 150 and 200 mm only Terminal box Aluminum alloy For PFA or Polyurethane lining Wetted Part Material Lining Fluorocarbon PFA Alumina ceramic Polyurethane Electrode Stainless steel GUS316L Hastelloy C equivalent to Hastelloy C 276 Titanium Tantalum Platinum lridium Platinum alumina cermet only for ceramic lining For sanitary type SUS316L only Earth Ring Earth Electrode Stainless steel SUS316 Hastelloy C equivalent to Hastelloy C 276 Titanium PFA lining Earth electrodes Tantalum Platinum Iridium e VALQUA 7020 Fluoro resin with filler between flow tube body and earth ring for ceramic lining e VALQUA 4010 Fluoro rubber viton between flow tube body and earth ring for optional code FRG e Non asbestos joint sheet sheathed with fluoro resin between earth ring and process flange for optional code BCF or BSF e Chloroprene rubber between earth ring and process flange for optional code BCC or BSC e EPDM ethylene propylene rubber for sanitary type Other gaskets between flow tube body and earth ring e VALQUA 7026 corrosion resistance gasket Fluoro resin with carbon e VALQUA 4010 Mixing RCD970 Alkali resistance gasket for PVC piping Fluoro rubber e VALQUA 4010 Mixing RCD470 Acid resistance gaske
66. th rings are used In case earth rings are not used Available only for metal piping Note See 3 4 1 Protective Grounding for information on protective grounding F030107 EPS Figure 3 1 7 Grounding 3 INSTALLATION 3 2 Handling Precau tions N WARNING The Magnetic Flow tube is a heavy instrument Please be careful to prevent persons from injuring when it is handled 3 2 1 General Precautions 1 Precaution for Carrying The Magnetic Flow Tube is packed tightly When it is unpacked please give attention to prevent damages to the flow tube And to prevent the accident during carry to the installing location please carry it near the location keeping packed as it delivered A CAUTION In case the Magnetic Flow Tube lifts up please refer to Figure 3 2 1 Please never lift up by using a bar through the flow tube It damages liner severely Horizontal Lifting Vertical Lifting Sling Rigging Method F030201 EPS Figure 3 2 1 Lifting Flow Tubes IM 1E7D0 01E 2 Precaution for Shock A CAUTION Care should be taken not to drop the flow tube or subject it to excessive shock This may lead to liner damage which will cause inaccurate readings 3 Flange Protection Covers A IMPORTANT Please keep the protection cover ex corrugated paper or anything possible to protect attached with flange except when mounting to the pipe 4 Terminal Box Cover A IMPORTANT Please never leave t
67. where there is enough area to service installing wiring overhaul etc 7 Bypass Line It is recommended to install the Bypass Line to facilitate maintenance and zero adjustment Bypass valve Block valve FO030103 EPS Figure 3 1 3 Bypass Line 8 Supporting the Flow Tube A CAUTION Please avoid to support only the flow tube but fix pipes at first and support the flow tube by pipes to protect the flow tube from forces caused by vibration shock expansion and contraction through piping For small sized flow tubes please provide a mounting base so thet the tubes are fixed in the piping See the section 3 3 Mounting 9 Piping Condition A IMPORTANT The piping should be designed so that a full pipe is maintained at all times to prevent loss of signal and erroneous readings 3 INSTALLATION Please design the piping that a fluid is always filled in the pipes The Vertical Mounting is effective for fluids that is easily separate or slurry settles within pipes In this case please flow a fluid from bottom to up df Horizontal mounting Vertical mounting Figure 3 1 4 Filling the Pipe with Liquid 10 No Air Bubbles A IMPORTANT Please give attention to prevent bad influences or measuring errors from air bubbles that gath ers inside measuring pipes In case the fluid includes air bubbles please design the piping that prevent to gather air bubbles In case valves are installed upstr

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