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User Manual MP123E - Physik Instrumente

1. mA mA ms mA Max velocity Max velocity Full steps Hardware properties Full steps Max phase current bipolar steps revolution Recommended for continuous operation M 406 Stage MP123E Version 1 3 0 45 PIEZO NANO POSITIONING WWW PI WS 7 Maintenance 7 Maintenance In this Chapter General Notes on Maintenance srs40unrneennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannenn namen 47 Performing a Maintenance Run 2 ur22442044nnnnannnnnnnannnnnnnannnnnnnnnnnnnnnannnnnnnannnnnnnannnn 47 Cleaning th M 406 tics cts etecedkdsaceceesarededit enescensaseestit een 48 7 1 General Notes on Maintenance NOTICE Damage due to improper maintenance Improper maintenance can lead to misalignment and failure of the M 406 gt Only loosen screws according to the instructions in this manual 7 2 Performing a Maintenance Run M 406 Stage Depending on the operating conditions and the period of use of the M 406 the following maintenance measures are required Maintenance run The maintenance run serves to distribute the lubricant that is present gt After 500 operating hours or at least after 1 year carry out a maintenance run over the entire travel range in order for the lubricant present to be equally distributed gt If you operate your stage continuously over only a small working range lt 20 of the entire travel range perform a run across the entire travel range appro
2. 1 3 0 53 PIEZO NANO POSITIONING WWW PI WS 9 Customer Service 9 Customer Service For inquiries and orders contact your Pl sales engineer or send us an e mail mailto info pi ws If you have questions concerning your system have the following information ready Product codes and serial numbers of all products in the system Firmware version of the controller if present Version of the driver or the software if present Operating system on the PC if present The latest versions of the user manuals are available for download p 3 on our website M 406 Stage MP123E Version 1 3 0 55 PIEZO NANO POSITIONING WWW PI WS 10 Technical Data In this Chapter 10 Technical Data SpEcifications austreten ek kei 57 Dimensions ae een 61 Pin ASSIQNIMON asessorina RAN RENAA ARNE AA 64 10 1 Specifications 10 1 1 Data Table Preliminary data Motion and positioning Travel range Integrated sensor Sensor resolution Design resolution Min incremental motion Unidirectional repeatability Backlash Crosstalk angular error Max velocity Mechanical properties Thread pitch Gear ratio Max load Max push pull force Max lateral force M 406 Stage M 406 2DG M 406 4DG M 406 6DG 50 100 150 Rotary encoder M 406 2PD M 406 4PD M 406 6PD 50 100 150 Rotary encoder 2000 4000 0 0085 0 125 0 1 0 25 0 2 0 2 2 2 25 50 75 125 50 75 1 15 0 5 0
3. for line voltages between 100 and 240 VAC at 50 or 60 Hz Alternatively Sufficiently dimensioned power supply that provides 24 VDC with a maximum of 2 0 ampere Included adapter for the power supply connector barrel connector to Switchcraft 3 pin connector f Alternatively Sufficiently dimensioned adapter Included power cord Alternatively Sufficiently dimensioned power cord Connecting the power supply to the M 406 gt Connect the Switchcraft connector f of the adapter to the Switchcraft panel plug of the M 406 Connect the barrel connector of the adapter to the barrel connector socket of the power supply Connect the power cord to the power supply MP123E Version 1 3 0 39 PIEZO NANO POSITIONING WWW PI WS 6 Start Up 6 Start Up In this Chapter General Notes on StartUP oocooncccnnncconicicoccccnonocnnocnnnancnnnnacn a aa aa aaia aaia aaea 41 Staring up the Stage essre nun kein een allein 43 6 1 General Notes on Start Up A Risk of crushing by moving parts There is a risk of minor injury from crushing between the movable parts of the stage or the load and a fixed part or obstacle gt Use protective structures to keep limbs away from areas in which they could be seized by moving parts gt Observe the safety distances in accordance with DIN EN ISO 13857 when installing protective structures NOTICE Damage from collisions Collisions can damage the stage the load to be moved and the environ
4. to a surface p 21 If you set up an XYZ combination You have properly attached the stages for the X and Y axis p 28 Tools and accessories Suitable adapter bracket available as an optional accessory p 11 M 592 00 when an M 406 stage is used as Z axis For attaching the Z axis to the adapter bracket Four M4 screws of suitable length from the scope of delivery of the upper stage When an M 406 is used as Z axis as in the figure above 4 M4x8 screws For attaching the adapter bracket to the lower stage M4 screws of suitable length When the M 592 00 adapter bracket is attached to an M 406 4 M4x8 screws Allen wrench AF 3 in the scope of delivery of the stage MP123E Version 1 3 0 33 5 Installation pP I Setting up a Z system Figure 13 Example Setting up an XZ combination from two M 406 stages and M 592 00 adapter bracket 1 Lower stage 2 Upper stage view from below 3 M 592 00 adapter bracket a h mounting holes Holes that overlap during attachment are marked with the same letter 34 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 5 Installation 1 Attach the adapter bracket to the lower stage Figure 14 Attaching the adapter bracket to the lower M 406 a Align the M 592 00 adapter bracket on the moving platform of the lower stage so that mounting holes a to d in the adapter bracket and the moving platform overlap b Completely screw in one screw in
5. 10 Technical Data Pp I 10 3 Pin Assignment 10 3 1 Sub D 15 m Controller Connection 64 1 8 O 00000000 00000 9 15 Figure 22 Sub D 15 m controller connection front view Models with DC motor i a MOTTA nro om mereces M 406 xPD Internal must not be connected M 406 xDG Motor M 406 xPD Internal must not be connected fan M 406 xDG Internal must not be connected Input M 406 xPG MAGN PWM magnitude M 406 xDG Internal must not be connected Input M 406 xPD SIGN PWM sign Limit_N negative limit switch Output CON ETC pp O R i ve limit switch Limit_P positive limit switch Output CO 10 11 12 13 14 5 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 10 Technical Data Models with stepper motor Limit_N negative limit switch Output 10 3 2 Switchcraft 3 Pin Power Supply Connector Connecting a power supply is only necessary with the M 406 xPD models 24 VDC supply voltage Not connected M 406 Stage MP123E Version 1 3 0 65 PIEZO NANO POSITIONING WWW PI WS 11 Old Equipment Disposal 11 Old Equipment Disposal M 406 Stage In accordance with the applicable EU law electrical and electronic equipment may not be disposed of with unsorted municipal wastes in the member states of the EU When disposing of your old equipment observe the international national and local rules and regulations To meet the manufacturer s produ
6. 5 29 6 1 200 200 50 50 50 50 150 150 MP123E M 406 22S M 406 42S M 406 62S 50 100 150 0 0781 0 1 0 2 2 25 50 75 3 5 0 5 200 50 50 150 Version 1 3 0 Unit cts rev um um um um urad mm s 57 10 Technical Data Preliminary data Drive properties Motor type Operating voltage Motor power Motor resolution Reference point and limit switches Miscellaneous Operating temperature range Material Mass Connector Recommended controller driver M 406 2DG M 406 4DG M 406 6DG DC gear motor 0 to 12 3 Hall effect 20 to 65 Aluminum steel 2 1 2 4 2 8 Sub D 15 pin 3m cable incl C 863 single axis C 884 up to 4 axes M 406 2PD M 406 4PD M 406 6PD DC motor with PWM control 24 PWM 30 Hall effect 20 to 65 Aluminum steel 2 1 2 4 2 8 Sub D 15 pin 3m cable incl C 863 single axis C 884 up to 4 axes M 406 22S M 406 42S M 406 62S 2 phase stepper motor 24 6 400 Hall effect 20 to 65 Aluminum steel 2 1 2 4 2 8 Sub D 15 pin 3m cable incl C 663 single axis PI Unit V W steps rev kg Max 0 85 A phase 400 full steps rev motor resolution with C 663 stepper motor controller Ask about custom designs 10 1 2 Maximum Ratings M 406 stages are designed for the following operating data Operating Voltage M N Maximum Power AN Operating
7. 6 2 2 Operating Parameters of the Models with DC Motor 44 6 2 3 Operating Parameters of the Models with Stepper Motor 45 Maintenance 47 7 1 General Notes on Maintenance uersnssssnennnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnen 47 7 2 Performing a Maintenance Run uurs4ssennnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnennn nn 47 7 3 Cleaning the M 408 usen ee 48 Troubleshooting 49 8 1 Possible Causes and Correction ooonncninnninincccnncccnnoninnncnnnn nr cnn rra 49 8 2 Manually Moving the Moving Platform ooocconocccccnnocaconanoncnonanoncnnnananannnnnncnnnnnos 51 8 2 1 M 406 xDG and M 406 xPD MoOdelS oooooococcconocccoccccconnconacananocccnncnnns 51 8 2 2 SIDRA 52 Customer Service 55 Technical Data 57 10 1 SPSCHICAUONS rennen 57 10 1 1 Data Table iii csi ea nnd 57 10 1 2 Maximum Ratings see ann 58 10 1 3 Ambient Conditions and Classifications 0nnennennn 59 10 1 4 Limit Switch Specifications u 24044nnennnnnnnnnnnnnennnnnnnnnnnn 59 10 1 5 Reference Point Switch Specifications uneennnnenn 60 10 2 Dimensions ee entered 61 10 2 1 M 406 Stage ae HR aie ee 61 10 2 2 Hole Pattern of the Moving Platform of the M 406 62 10 2 3 M 592 00 Adapter Bracket uuuennnnnnnnennnnnnnnnnnnnnn nn 63 10 3 Pin ssignment uu ensne een 64 10 3 1 Sub D 15 m Controller Connection 2
8. Frequency Consumption 58 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 10 Technical Data 10 1 3 Ambient Conditions and Classifications The following ambient conditions and classifications must be observed for the M 406 Area of application For indoor use only Maximum altitude 2000 m Relative humidity Highest relative humidity 80 for temperatures up to 31 C Decreasing linearly to 50 relative humidity at 40 C Storage temperature 0 C to 80 C Transport temperature 0 C to 80 C Supply fluctuations Not more than 10 of the nominal voltage Degree of protection IP40 according to IEC 60529 10 1 4 Limit Switch Specifications Magnetic Hall effect sensor Supply voltage 5 V ground Signal output TTL level Signal logic The signal level changes when passing the limit switch The signal logic depends on the model type Models with DC motor active high That means Normal motor operation low 0 V Limit switch reached high 5 V Models with stepper motor active low That means Normal motor operation high 5 V Limit switch reached low 0 V M 406 Stage MP123E Version 1 3 0 59 10 Technical Data Pp I 10 1 5 Reference Point Switch Specifications Type Supply voltage Magnetic Hall effect sensor 5 V GND TTL level Signal output Signal logic Direction sensing by means of different signal levels on the left and right side of th
9. M 406 xDG models only move the platform manually if there is no other possibility for motion Figure 17 Position of the drive screw access on the M 406 1 Motor 2 Front face M 406 Stage MP123E Version 1 3 0 51 8 Troubleshooting P J Prerequisites The stage is not connected to the power supply and the controller Tools and accessories Allen wrench AF 3 in the scope of delivery Manually moving the moving platform 1 Introduce the Allen wrench into the drive screw access in the front face of the stage until you feel resistance 2 Rotate the Allen wrench as far as necessary Clockwise rotation Platform moves towards the motor Counter clockwise rotation Platform moves away from the motor The rotary motion is transferred directly to the drive screw 8 2 2 M 406 x2S Models Figure 18 Position of the damper for the stepper motor on the M 406 x2S 17 Motor 2 Damper for stepper motor 52 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 8 Troubleshooting M 406 Stage Prerequisites The stage is not connected to the controller Manually moving the moving platform gt Rotate the damper for the stepper motor as far as necessary Clockwise rotation Platform moves away from the motor Counter clockwise rotation Platform moves in the direction of the motor The rotary motion is transferred directly to the drive screw MP123E Version
10. platform The distance between the center of gravity of the load and the center of the moving platform is as small as possible in all directions Atleast two points are provided for affixing the load to the moving platform ideally three or four attachment points If you use locating pins to align the load You have made two to four locating holes in the load with 3 mm or 4 mm and a suitable tolerance for accommodating locating pins Tools and accessories Atleast 2 screws of suitable length Options M3 screws M4screws M6 screws Suitable tools for fastening the screws Optional 2 to 4 locating pins for easy alignment of the load on the M 406 suitable for holes with 3 mm or 4 mm for tolerance data see figure of the holes in the moving platform locating pins not included in the scope of delivery Affixing the load 1 Align the load so that the selected mounting holes in the moving platform can be used for affixing it If you use locating pins to align the load a Insert the locating pins into the locating holes in the moving platform or the load b Place the load on the moving platform in such a way that the locating pins are inserted into the corresponding locating holes on the other side 2 Affix the load to the selected mounting holes in the moving platform using the screws 3 Check that the load fits on the moving platform of the stage without backlash 26 Version 1 3 0 MP1
11. see the overview of the operating parameters for DC motor controllers p 44 or stepper motor controllers p 45 3 Start a few motion cycles for testing purposes see user manual of the controller 6 2 1 M 406 Entries in the Stage Database of Pl For controllers from Pl you can select the connected stage from a stage database in the corresponding PC software The appropriate operating parameters are thus loaded to the controller You can find a detailed description in the user manual for the controller or in the manual for the PC software used 6 2 2 Operating Parameters of the Models with DC Motor If you use a DC motor controller from a third party supplier it may be necessary to enter operating parameters for adaptation to the used stage wa D Term 800 400 I Limit 2000 2000 SEE Maximum velocity 118568 12000 44 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 6 Start Up a Gear reduction 29 6 1 PG Encoder resolution 118568 8000 counts mm Limit switch polarity Active high Active high Recommended for continuous operation 6 2 3 Operating Parameters of the Models with Stepper Motor If you use a Stepper motor controller from a third party supplier it may be necessary to enter operating parameters for adaptation to the used stage Recommended start values Holding current Operating current 6000 Holding current delay Max motor current Max acceleration mm s 2 mm s
12. to avoid the situation M 406 Stage MP123E Version 1 3 0 1 1 About this Document INFORMATION PI Information for easier handling tricks tips etc Symbol Label Yv N gt RS 232 AA 1 3 Definition Meaning Action consisting of several steps whose sequential order must be observed Action consisting of one or several steps whose sequential order is irrelevant List item Cross reference to page 5 Labeling of an operating element on the product example socket of the RS 232 interface Warning sign on the product which refers to detailed information in this manual Load capacity Max push pull force Incremental position sensor 2 Version 1 3 0 Maximum load capacity in the vertical direction when the stage is mounted horizontally The contact point of the load is in the center of the platform Maximum force in the direction of motion Some stages may have higher forces but with limited lifetimes In the case of vertical mounting the specified value p 57 for models without a gearhead and brake only applies when the servo mode is on Sensor encoder for capturing changes of position or changes of angle Signals from the incremental position sensor are used for axis position feedback After switching on the controller a reference point definition must be performed before absolute target positions can be commanded and reached MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 1
13. xPD models left Front view right Rear view 1 Motor flange 2 Grub screw 3 Motor case Prerequisites v The stage is not mounted on a surface v The stage is not connected to the controller and the power supply Tools and accessories Allen wrench AF 2 Modifying the connection orientation on the M 406 xDG and M 406 xPD models 1 Loosen the two grub screws on the motor flange 2 Rotate the motor case with the connections into the desired orientation 3 Make sure that the cables are not bent or crushed too severely in the selected orientation 4 Tighten the two grub screws on the motor flange M 406 Stage MP123E Version 1 3 0 19 5 Installation Pp I 5 2 2 M 406 x2S Models 1 2 Figure 4 Position of the grub screw on the motor case of the M 406 x2S models 1 Motor case 2 Grub screws Prerequisites v The stage is not mounted on a surface v The stage is not connected to the controller Tools and accessories Allen wrench AF 1 5 Modifying the connection orientation on the M 406 x2S models 1 Loosen the two grub screws on the motor case 2 Rotate the motor case with the connections into the desired orientation 3 Make sure that the cables are not bent or crushed too severely in the selected orientation 4 Tighten the two grub screws on the motor case 20 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 5 Installation 5 3 Mounting the M 406 on a Surface Warp
14. 2220 40 nnennnnnnnnn nen 64 10 3 2 Switchcraft 3 Pin Power Supply Connector 65 PIEZO NANO POSITIONING WWW PI WS 11 12 Old Equipment Disposal EC Declaration of Conformity 67 69 PIEZO NANO POSITIONING WWW PI WS 1 About this Document 1 About this Document In this Chapter Goal and Target Audience of this User Manual oooonnccnncccninccnnoninonccnnancccnannnanrnananancnnnos 1 Symbols and Typographic Conventions u 240rsnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nenn 1 Definition AEA E A E nenne 2 A a an O 3 Other Applicable DOCUMENTS oocococcconoccconoccnonccononcnononcnn noc aiaa aeaaaee aa aiaa 3 Downloading Manuals ea AANS EAR 3 1 1 Goal and Target Audience of this User Manual This manual contains information on the intended use of the M 406 It assumes that the reader has a fundamental understanding of basic servo systems as well as motion control concepts and applicable safety procedures The latest versions of the user manuals are available for download p 3 on our website 1 2 Symbols and Typographic Conventions The following symbols and typographic conventions are used in this user manual Dangerous situation If not avoided the dangerous situation will result in minor injury gt Actions to take to avoid the situation NOTICE Dangerous situation If not avoided the dangerous situation will result in damage to the equipment gt Actions to take
15. 23E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 5 Installation 5 5 Setting Up a Multi Axis System The M 406 can be used in multi axis systems Typical combinations XY system Z system XZ or XYZ combination with adapter bracket gt For combination possibilities with other stages contact our customer service department p 55 5 5 1 General Information on Setting Up a Multi Axis System NOTICE Impermissibly high load on the stages In a multi axis system also the stage used for the Y and or Z axis must be moved Impermissibly high loads interfere with the motion and can damage the stages gt Include the masses of the moved stages and the mounting adapters p 11 in the calculation of the load to be moved gt For all stages in a multi axis system Do not exceed the maximum permissible load gt When a stage is installed vertically make sure that the installed load is lower than the self locking of the drive NOTICE Wear from manually moving the moving platform Manually moving the moving platform increases wear in the case of stages with a gearhead gt With the M 406 xDG models only move the platform manually if there is no other possibility for motion gt Only install and operate the multi axis system after you have read and understood the user manuals of all components of the multi axis system gt If you require special mounting adapters contact our customer service dep
16. 3 7 4 Integrated PWM Amplifier 440244444444HHHHn nn nnnnnnnnnnnnennn nn nnnn nn 13 4 Unpacking 15 5 Installation 17 5 1 General Notes on Installation 0044444400 nennnennnnnnnnnnnnnnnnnnnnnnnnnnnnnn nennen 17 5 2 Optional Modifying the Connection Orientation on the M 406 nnenenn 18 5 2 1 M 406 xDG and M 406 xPD ModelS oooooooccccnonoccccconocccnoononccnnononnnnos 19 5 2 2 M 406 x2S Models uun u n aan 20 5 3 Mounting the M 406 on a Surface usnsuersnnennnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnn nn 21 5 4 Affixing the Load to the M 406 uuuu22444snsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn anne 24 5 5 Setting Up a Multi Axis System 0snsessnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 27 5 5 1 General Information on Setting Up a Multi Axis System 27 5 5 2 Setting Up an XY System uunsssnnsnensnnennnnnnnnnnnnnnnnannnnnnnnnnnn nn 28 10 5 5 3 Setting Up a Z System with an Adapter Bracket nnne 31 5 6 Connecting the Motor Cable to the M 406 uuuussnnennssnnnnnnnnnnennnnnnennnnnnn nennen 38 5 7 Connecting the Power Supply to the M 406 usnsusssnsenssennnnnnnnnnennnnnnnnnn 39 Start Up 41 6 1 General Notes on Start Up 2004440nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnen 41 6 2 Starting Up the Stage aaa aaea Eaa 43 6 2 1 M 406 Entries in the Stage Database of P en 44
17. 6 4DG Precision Translation Stage 100 mm DC Gear Motor M 406 4PD Precision Translation Stage 100 mm ActiveDrive DC Motor includes 24 V Power Supply M 406 42S Precision Translation Stage 100 mm 2 Phase Stepper Motor M 406 6DG Precision Translation Stage 150 mm DC Gear Motor M 406 6PD Precision Translation Stage 150 mm ActiveDrive DC Motor includes 24 V Power Supply M 406 62S Precision Translation Stage 150 mm 2 Phase Stepper Motor gt For further technical data see the specifications p 57 8 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 3 Product Description 3 2 Product View Figure 1 Components of the stage in this case M 406 4PD Protective cover Moving platform Motor Controller connection Sub D 15 panel plug Power supply connector Switchcraft panel plug 3 pin only with M 406 xPD models Base body NO OGM A HO DH Drive screw access M 406 Stage MP123E Version 1 3 0 9 3 Product Description 3 3 Product Labeling 10 Figure 2 M 406 Position of the product labeling Position Labeling Description A Warning sign Risk of crushing Reference to dangerous forces p 41 CA TS ro AA EEE ne M 406 4PD Product name example the places after the point refer to the model 113050975 Serial number example individual for each M 406 Meaning of the places counting from left 1 internal information 2 and 3 manufacturing
18. About this Document 1 4 Figures For better understandability the colors proportions and degree of detail in illustrations can deviate from the actual circumstances Photographic illustrations may also differ and must not be seen as guaranteed properties 1 5 Other Applicable Documents The devices and software tools which are mentioned in this documentation are described in their own manuals C 863 11 DC Motor Controller MS205E User Manual C 663 11 Stepper Motor Controller MS208E User Manual C 843 DC Motor Controller PCI Board MS77E User Manual C 884 DC Motor Controller MS213E User Manual Stages with electric motors MP119EK Short Instructions 1 6 Downloading Manuals INFORMATION If a manual is missing on our website or if there are problems in downloading gt Contact our customer service department p 55 The current versions of the manuals are found on our website For some products e g Hexapod systems and electronics that are delivered with a CD access to the manuals is password protected The password is stored on the CD Download freely accessible manuals 1 Open the website http www pi portal ws 2 Click Downloads 3 Click the corresponding category e g M Products M 406 Stage MP123E Version 1 3 0 1 About this Document Pp I Click the corresponding product code e g M 406 Click Documents The available manuals are displayed Click the desired manual and save it on the hard disk of your P
19. C or on a data storage medium Download password protected manuals 1 2 3 4 Carry out steps 1 to 5 of the download process for freely accessible manuals Insert the product CD in the PC drive Switch to the Manuals directory on the CD In the Manuals directory open the Release News file including releasenews in the file name Find the user name and password in the User login for software download section in the Release News In the User login area on the left margin in the website enter the user name and the password in the corresponding fields Click Login The available manuals are displayed Click the desired manual and save it on the hard disk of your PC or on a data storage medium 4 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 2 Safety 2 Safety In this Chapter Intended Use u 2 2 22 02a as 5 General Safety Instructions siinus niiina aana aaaea aaa aaia aa aaa 5 Organizational MeasureS cuicos ii e ea ea 6 2 1 Intended Use The M 406 is a laboratory device as defined by DIN EN 61010 It is intended to be used in interior spaces and in an environment which is free of dirt oil and lubricants In accordance with its design and realization the M 406 is intended for single axis positioning adjusting and shifting of loads at different velocities The M 406 is not intended for applications in areas in which a failure would present severe risks to human beings or the env
20. If you use a controller from Pl triggered the limit switch 1 Switch on the servo mode for the p 12 affected axis again in the PC software 2 Command an axis motion away from the limit switch in the PC software In the case of models The motor is overloaded by The motor skips steps The information on with a stepper motor an external load torque or by the current position is lost without the The mechanical system the mass to be driven with a controller recognizing this state does not move any strong acceleration or gt Determine the maximum velocity for a more but produces an deceleration stage with a stepper motor in the operating noise application If the problem that occurred with your system is not listed in the table above or cannot be solved as described contact our customer service department p 55 50 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 8 Troubleshooting 8 2 Manually Moving the Moving Platform INFORMATION In the following cases it can be necessary to manually move the moving platform Make mounting holes for M4 screws accessible in the base body of the stage Move the moving platform away from the hard stop in order to make the stage operational again 8 2 1 M 406 xDG and M 406 xPD Models NOTICE Wear from manually moving the moving platform Manually moving the moving platform increases wear in the case of stages with a gearhead gt With the
21. NANO POSITIONING WWW PI WS 5 Installation 5 5 3 Setting Up a Z System with an Adapter Bracket NOTICE Screws that are too long The lower stage can be damaged by screws that are inserted too deeply gt Observe the depth of the mounting holes in the moving platform of the lower stage gt Only use screws of the correct length for the respective mounting holes Designations in these instructions Lower stage X axis in an XZ combination Y axis in an XYZ combination The stage to which the upper stage is attached with an adapter bracket Upper stage Forms the Z axis of the multi axis system is mounted in a vertical alignment to the lower stage with an adapter bracket M 406 Stage MP123E Version 1 3 0 31 5 Installation pP I 1 2 3 Figure 12 Example XZ combination consisting of two M 406 2DG stages 1 Lower stage 2 M 592 00 adapter bracket 3 Upper stage Prerequisites v You have read and understood the general notes on installation p 17 v You have read and understood the general notes on setting up a multi axis system p 27 v You accounted for the space required for cable routing free of kinks and in accordance with regulations 32 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 5 Installation M 406 Stage The used stages are disconnected from the power supply and controller If you set up an XZ combination You have properly attached the lower stage
22. PI MP123E M 406 Stage User Manual Version 1 3 0 Date 21 07 2014 This document describes the following micropositioning stages M 406 xDG With DC motor rotary encoder M 406 xPD With ActiveDrive DC motor PWM rotary encoder M 406 x2S With 2 phase stepper motor x stands for travel range 2 50 mm 4 100 mm 6 150 mm Physik Instrumente PI GmbH 8 Co KG Auf der Roemerstr 1 76228 Karlsruhe Germany Phone 49 721 4846 0 Fax 49 721 4846 1019 E mail info pi ws PIEZO NANO POSITIONING WWW PI WS PI Physik Instrumente Pl GmbH amp Co KG is the owner of the following trademarks PIO PICO PICMA PlLine PIFOC PiezoWalk NEXACT NEXLINE NanoCube NanoAutomation Picoactuator Plnano 2014 Physik Instrumente Pl GmbH amp Co KG Karlsruhe Germany The text photographs and drawings in this manual are protected by copyright With regard thereto Physik Instrumente Pl GmbH amp Co KG retains all the rights Use of said text photographs and drawings is permitted only in part and only upon citation of the source Original instructions First printing 21 07 2014 Document number MP123E LMo version 1 3 0 Subject to change without notice This manual is superseded by any new release The latest release is available for download p 3 on our website PIEZO NANO POSITIONING WWW PI WS Contents 1 About this Document 1 1 1 Goal and Target Audienc
23. al system gt Stop the motion immediately if a controller malfunction occurs gt Ensure that the end of the travel range is approached at low velocity gt Determine the maximum velocity for your application NOTICE Unintentional motions When the M 406 is being connected to the controller it can carry out unintentional motions Defective software or wrong operation of the software can also result in unintentional motions gt Donot place any objects in areas where they can get caught by moving parts gt Before connecting the M 406 check whether a macro is defined as the start up macro in the controller and cancel the selection of the start up macro if necessary 42 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 6 Start Up INFORMATION The maximum velocity for a stage with a stepper motor should be determined in the application If the commanded velocity is too high the stepper motor might stop without the controller detecting this condition INFORMATION The repeatability of the positioning is only ensured when the reference point switch is always approached from the same side Controllers from PI fulfill this requirement as a result of the automatic direction sensing for reference moves to the reference switch INFORMATION For models with DC motors Unsuitable settings made to the servo control parameters can impair the performance of the M 406 The consequences of th
24. allation Pp I v The used stages are disconnected from the power supply and controller v You have properly attached the lower stage to a surface p 21 Tools and accessories 2 M4 screws of suitable length from the scope of delivery of the upper stage When an M 406 is mounted to an M 406 as in the figure above 2 M4x8 screws Allen wrench AF 3 in the scope of delivery of the stages Setting up an XY system 1 Ifnecessary Make the first of the two mounting holes in the base body of the upper stage accessible Possible measures Temporary start up of the upper stage p 41 and commanding the platform to a suitable position Manually moving the moving platform of the upper stage p 51 2 Position the upper stage rotated by 90 on the moving platform of the lower stage see above figure 3 Align the upper stage so that the corresponding mounting holes in the upper and lower stage overlap holes a and b in the figure above 4 Completely screw in one M4 screw into the hole a 5 Make the second of the two mounting holes in the base body of the upper stage accessible Possible measures Temporary start up of the upper stage p 41 and commanding the platform to a suitable position Manually moving the moving platform of the upper stage p 51 6 Completely screw in one M4 screw into the hole b 7 Check that the upper stage fits without backlash 30 Version 1 3 0 MP123E M 406 Stage PIEZO
25. artment p 55 M 406 Stage MP123E Version 1 3 0 27 5 Installation Pp I 5 5 2 Setting Up an XY System NOTICE AR Screws that are too long O y The lower stage can be damaged by screws that are inserted too deeply gt Observe the depth of the mounting holes in the moving platform of the lower stage gt Only use screws of the correct length for the respective mounting holes Designations in these instructions Lower stage Forms the basis of the multi axis system X axis is attached to a surface Upper stage Forms the Y axis of the multi axis system is attached to the lower stage rotated by 90 Figure 10 Example XY system consisting of two M 406 stages 28 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 5 Installation Figure 11 Setting up an XY system from two M 406 1 Lower stage with a b M4 mounting holes in the platform 2 Upper stage view from below with a b mounting holes with counterbore for M4 hex head cap screws in the base body of the stage Holes that overlap during attachment are marked with the same letter Prerequisites v You have read and understood the general notes on installation p 17 v You have read and understood the general notes on setting up a multi axis system p 27 v You accounted for the space required for cable routing free of kinks and in accordance with regulations M 406 Stage MP123E Version 1 3 0 29 5 Inst
26. ct responsibility with regard to this product Physik Instrumente PI GmbH amp Co KG ensures environmentally correct disposal of old Pl equipment that was first put into circulation after 13 August 2005 free of charge If you have old Pl equipment you can send it postage free to the following address Physik Instrumente Pl GmbH amp Co KG Auf der R merstr 1 D 76228 Karlsruhe Germany MP123E Version 1 3 0 67 PIEZO NANO POSITIONING WWW PI WS 12 EC Declaration of Conformity 12 EC Declaration of Conformity M 406 Stage For the M 406 an EC Declaration of Conformity has been issued in accordance with the following European directives 2004 108 EC EMC Directive 2011 65 EU RoHS Directive The applied standards certifying the conformity are listed below EMC EN 61326 1 2013 Safety EN 61010 1 2010 RoHS EN 50581 2012 ge NU MP123E Version 1 3 0 69
27. e of this User Manual ursneerseennnsennnnnennnnnnnnnnn 1 1 2 Symbols and Typographic Conventions oooconccccnncccnoncnnnonananoccnnncc narran arcano 1 1 3 DETINION iii nd i aa i aaa aa aaa Eiin 2 1 4 EU iii ad 3 1 5 Other Applicable Documents 40rs440snnnsnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 3 1 6 Downloading Manuals c cceeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeesaeeeeeseaeeeeeseeeeeeseneaeeeeeeeaees 3 2 Safety 5 2 1 Intended USES suicidas 5 2 2 General Safety Instructions oooccconoccccnonocnncnononnnccnnonnncnnnnnnnnnnno nn nr ran rn nrrnnn rra 5 2 3 Organizational Measures uuusussnseensssnnnenensnnennnnnnnnnnnnnnnnnnnnnnnannnennnnnnennsnnnennen 6 3 Product Description 7 3 1 Model Oveni W criar arien E adri radar 7 3 2 Product VIEW rrio s iueiai eaaa aa i aE Eaa EE yea TA AAE EAA 9 3 3 Product Labeling areeiro en ieri A EEO EE OAE OEREN AES TEATA 10 3 4 Scope of Delivery nuunsnsennsnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnannnnen 11 3 5 ateo 1110 AT E1 A E O A 11 3 6 Suitable Controllers 0u402244044 44nnHnnnnnnnennnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nenn 12 3 7 Technical Features 224444000nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 12 3 7 1 TJ aaaeaii a a ea Ea ANa 12 3 7 2 LIME SWIHCIOS eeina ae E E a E EEEE 12 3 7 3 Reference Point Switch uusussnnsnessnnnnnnnnnnennnnnnnnnnnnnnennnnnnn nenn 13
28. e reference point switch The signal level changes from 0 to 5 V when the reference point switch is passed 60 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 10 Technical Data 10 2 Dimensions 10 2 1 M 406 Stage Dimensions in mm Note that the decimal places are separated by a comma in the drawings 50 40 121 8 xPD 124 8 xDG L 105 5 x2S 106 5 M 406 4xx AA 123 5 M 406 Stage MP123E Version 1 3 0 61 10 Technical Data Pp I 10 2 2 Hole Pattern of the Moving Platform of the M 406 Dimensions in mm Note that the decimal places are separated by acomma in the drawings 741 8x 4 V4 18x M47 4 8 4x M6 y 4 8 4x M3 y 4 8 J o 167 o wo al N z N L l 25 30 34 EFA 50 D 7 059 lt a 75 100 1 Figure 20 Hole pattern of the moving platform of the M 406 series 62 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 10 Technical Data 10 2 3 M 592 00 Adapter Bracket Dimensions in mm Note that the decimal places are separated by acomma in the drawings 120 86 90 94 5 10 _ 11x _ 04 508 lt Ax 055010 Figure 21 M 592 00 adapter bracket M 406 Stage MP123E Version 1 3 0 63
29. fications p 57 Increased wear due to small Carry out a maintenance run over the motions over a long period of entire travel range p 47 time Functional impairment Controller has been Controller from PI after system replaced gt Load the parameters from the stage modification M 406 has been database that correspond to the replaced with another combination of controller and M 406 Controller from a third party supplier gt Check the operating parameters Mechanical system Controller and or power Check all connection cables does not move no supply are incorrectly Check the controller operating noise can be connected or defective If present Check the power supply of the heard stage When a PI controller is used Motion error The difference between the A motion error of the axis is current position and the commanded position present exceeds the specified maximum value in closed loop operation Motion errors can be M 406 Stage MP123E Version 1 3 0 49 8 Troubleshooting P J En caused for example by malfunctions of the drive or the position sensor of the stage 1 Read out the error code of the controller in the PC software If a motion error is present the error code 1024 is output Check your system and make sure that all axes can be moved safely Switch on the servo mode for the affected axis in the PC software For details see the user manual of the controller Moving platform has
30. hreaded holes are provided For mounting from below Two 4 5 mm holes are provided The evenness of the surface is lt 10 um For applications with great temperature changes The surface should have the same or similar thermal expansion properties as the M 406 e g surface made of aluminum v You accounted for the space required for cable routing free of kinks and in accordance with regulations v Ifyou want to make the mounting holes in the base body of the M 406 accessible by moving the moving platform manually The stage is not connected to the power supply and the controller M 406 Stage MP123E Version 1 3 0 23 5 Installation Pp I Tools and accessories Mounting accessories For mounting from above 2 or 4 M4x8 screws included in the scope of delivery p 11 For mounting from below 2 M4 screws of suitable length for the depth of the threaded holes in the base body of the M 406 see Dimensions p 61 Allen wrench AF 3 Mounting the stage on a surface 1 If necessary Make the mounting holes in the base body of the stage accessible Possible measures Temporary start up of the stage p 41 and commanding the platform to a suitable position Manually moving the moving platform p 51 2 Align the stage on the surface so that the corresponding mounting holes in the stage and surface overlap 3 Completely screw in the screws into all mounting holes 4 Check that the stage fit
31. ing of the M 406 due to mounting on uneven surfaces Mounting the M 406 on an uneven surface can warp the M 406 Warping reduces the accuracy NOTICE gt Mount the M 406 on an even surface The recommended evenness of the surface is lt 10 um gt For applications with great temperature changes Only mount the M 406 on surfaces that have the same or similar thermal expansion properties as the M 406 NOTICE Screws that are too long Mounting from below Screws that are inserted too deeply can damage the M 406 gt Observe the depth of the mounting holes in the base body of the M 406 p 61 gt Only use screws of the correct length for the respective mounting holes NOTICE Wear from manually moving the moving platform Manually moving the moving platform increases wear in the case of stages with a gearhead gt With the M 406 xDG models only move the platform manually if there is no other possibility for motion INFORMATION The positive direction of motion is away from the cable exit side M 406 Stage MP123E Version 1 3 0 21 5 Installation Pp I INFORMATION The required mounting holes may be covered by the moving platform depending on which mounting option is selected Mounting option 1 The moving platform must be moved 25 mm away from the reference position in positive or negative direction in order to be able to reach the mounting holes through the auxiliary holes in tne moving platform M
32. ironment The M 406 is intended for horizontal or vertical mounting For the load limits with vertical mounting see General Notes on Installation p 17 The intended use of the M 406 is only possible when completely mounted and connected The M 406 must be operated with a suitable controller p 12 The controller is not included in the scope of delivery of the M 406 2 2 General Safety Instructions The M 406 is built according to state of the art technology and recognized safety standards Improper use can result in personal injury and or damage to the M 406 gt Only use the M 406 for its intended purpose and only use it if it is in a good working order Read the user manual Immediately eliminate any faults and malfunctions that are likely to affect safety The operator is responsible for the correct installation and operation of the M 406 M 406 Stage MP123E Version 1 3 0 5 2 Safety PI 2 3 Organizational Measures User manual gt Always keep this user manual available by the M 406 The latest versions of the user manuals are available for download p 3 on our website Add all information given by the manufacturer to the user manual for example supplements or Technical Notes If you pass the M 406 on to other users also turn over this user manual as well as other relevant information provided by the manufacturer Only use the device on the basis of the complete user manual Missing information d
33. is can be expressed as follows Oscillations Imprecise approach of the position Settling time is too long gt Ifthe performance of the M 406 is not satisfactory check the settings for the servo control parameters of your controller 6 2 Starting up the Stage Prerequisites v You have read and understood the General Notes on Start Up p 41 v For starting up with a load or in a multi axis system You have properly installed the stage p 27 You have read and understood the user manual of the used controller You have read and understood the manual of the used PC software The controller and the required PC software have been installed All connections on the controller have been set up see user manual of the controller the stage is connected via the motor cable MP123E Version 1 3 0 43 M 406 Stage 6 Start Up Pp I Starting up the stage 1 Only M 406 xPD models Connect the power cord of the power supply with the power socket 2 Start up the controller see user manual of the controller Configure the controller during the start up using the PC software for the used stage see user manual of the controller and of the PC software f you use a controller from Pl Select the entry in the stage database that precisely fits the used stage model p 44 If you use a controller from another manufacturer Enter the parameters that precisely fit the used stage model in the corresponding PC software
34. ment gt Make sure that no collisions are possible between the stage the load to be moved and the environment in the motion range of the stage gt Do not place any objects in areas where they can get caught by moving parts gt Stop the motion immediately if a controller malfunction occurs gt If possible adapt the travel range limits of your mechanical system in the software that you use for commanding the motion M 406 Stage MP123E Version 1 3 0 41 6 Start Up Pp I NOTICE Damage if an incorrect controller is connected Connecting a stage to an unsuitable controller can cause damage to the stage or controller gt Connect a stage with DC motor to a DC motor controller only gt Connect a stage with stepper motor to a stepper motor controller only gt If you use controllers and software from other manufacturers check their technical data to make sure that they are suitable before starting up the stage NOTICE Operating voltage too high or incorrectly connected Operating voltages that are too high or incorrectly connected can cause damage to the M 406 gt Do not exceed the operating voltage range p 58 for which the M 406 is specified gt Only operate the M 406 when the operating voltage is properly connected see Pin Assignment p 64 NOTICE Damage or considerable wear from high accelerations High accelerations can cause damage to or considerable wear on the mechanic
35. necessary Modify the connection orientation of the stage p 18 NOTICE Heating up of the M 406 during operation The heat produced during operation of the M 406 can affect your application gt Install the M 406 so that your application is not affected by the dissipating heat INFORMATION For optimum repeatability all components must be affixed without backlash gt Make sure that the stage load and if present the mounting adapter are affixed without backlash gt If possible perform a simulation of the stage motions with a mounted load or suitable calculations in order to identify collisions or unfavorable center of gravity constellations gt If necessary take suitable constructive measures to avoid collisions and instabilities in the overall system gt Avoid or mark danger zones that result from the installation of the stage and the application in accordance with the legal regulations 5 2 Optional Modifying the Connection Orientation on the M 406 INFORMATION Motor and connections of the M 406 can be rotated around the axis of the motor and fixed in any position gt Check whether the connections of the M 406 are in a position that is suitable for your installation situation 18 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 5 Installation 5 2 1 M 406 xDG and M 406 xPD Models Figure 3 Position of the grub screws on the motor flange of the M 406 xDG and M 406
36. nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nen 21 Affixing the Load to the M 406 20u240urs0nnensnnnnnnnnnnnnnnnnnnnnennnennnennnnn non nennn anna 24 Setting Up a Multi Axis System usessnsnnssennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nen 27 Connecting the Motor Cable to the M 406 uuursnsusssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnen 38 Connecting the Power Supply to the M 406 uuersssesssesnssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 39 5 1 General Notes on Installation NOTICE M 406 Stage Unintentional changes in position with vertical mounting If the load exceeds the self locking of the drive when the stage is mounted vertically unintentional changes in the position of the moving platform occur Unintentional changes in position of the moving platform can damage the drive the load or the environment gt When a stage is mounted vertically make sure that the installed load is lower than the self locking of the drive see Data Table p 57 NOTICE Protruding screw heads Protruding screw heads can damage the M 406 gt Ensure that the screw heads do not protrude from counter sunk holes so that they do not interfere with the stage motion MP123E Version 1 3 0 17 5 Installation pP I Cable break A cable break leads to a failure of the stage NOTICE gt Install the stage so that the cable is not bent or crushed too severely during operation gt If
37. ounting option 2 The moving platform must be in the reference position delivery state gt Move the moving platform if necessary The mounting holes of the M 406 are intended for the following mounting options Mounting p Mounting holes view from below for details see 7 Mounting method ine ee option Dimensions p 61 Mounting from above with two M4x8 screws This mounting option is used e g when setting up an XY system consisting of two M 406 stages p 28 Figure 5 Mounting the M 406 with two M4x8 screws from above Mounting from below with two M4 screws Figure 7 Mounting the M 406 with two M4 screws from below Mounting from above with four M4x8 screws This mounting option is used e g when setting up an XZ XYZ system consisting of two or three M 406 stages p 31 Figure 6 Mounting the M 406 with four M4x8 screws 22 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 5 Installation Figure 8 Mounting holes in the base body of the M 406 view from below 1 Mounting hole with slot for M4 hex head cap screw 2 Mounting hole with counterbore for M4 hex head cap screw 3 Mounting hole with M4 thread Prerequisites v You have read and understood the general notes on installation p 17 v You have provided a suitable surface for the required position and depth of the holes for accommodating the screws see Dimensions p 61 For mounting from above Two or four M4 t
38. roller PC interface the cama PC DC motor C 843 2or4 Internal PCI Yes separate boards bus C 863 1 USB RS 232 Yes same interface daisy chain C 884 1t04 USB RS 232 Yes TCP IP Stepper C 663 1 USB RS 232 Yes same interface motor daisy chain PC software is included in the scope of delivery of the controllers from Pl The operation of the controllers is described in the corresponding user manuals 3 7 Technical Features 3 7 1 Encoder The M 406 xPD and M 406 xDG models are equipped with an incremental rotary encoder A rotary encoder is implemented at a rotating point in the drivetrain e g the motor shaft To determine the relative position the controller counts the encoder signals impulses 3 7 2 Limit Switches The M 406 is equipped with non contact Hall effect limit switches Each limit switch sends an overtravel signal on a dedicated line to the controller The controller then stops the motion If the controller does not stop the motion in time the stage runs into the hard stop See Limit Switch Specifications p 59 for more information 12 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 3 Product Description 3 7 3 Reference Point Switch The stage is equipped with a direction sensing reference point switch that is located approximately in the middle of the travel range This sensor transmits a TTL signal that indicates whether the stage is on the positive or negative side of
39. s on the surface without backlash 5 4 Affixing the Load to the M 406 NOTICE Impermissibly high load on the stage An impermissibly high load interferes with the motion of the moving platform and can damage the stage gt In respect to the mass and mounting type of the load observe the maximum permissible forces that are allowed to act on the moving platform according to the specification p 57 24 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 5 Installation NOTICE mM l Screws that are too long l Screws that are inserted too deeply can damage the M 406 gt Observe the depth of the mounting holes in the moving platform gt Only use screws of the correct length for the respective mounting holes Figure 9 Holes in the moving platform of the M 406 M6 mounting hole depth 4 8 mm total of 4 M3 mounting hole depth 4 8 mm total of 4 M4 mounting hole depth 4 8 mm total of 18 Locating hole 4 mm H7 depth 4 1 mm total of 8 Locating hole 3 mm H7 depth 4 1 mm total of 4 QA A Na Prerequisites v You have read and understood the general notes on installation p 17 v You have properly mounted the stage on a surface p 21 v The stage is not connected to the power supply and the controller M 406 Stage MP123E Version 1 3 0 25 5 Installation Pp I v You have prepared the load so that it can be affixed to the mounting holes on the moving
40. the reference point switch The commands that use the reference signal are described in the user manual of the controller and or in the corresponding software manuals 3 7 4 Integrated PWM Amplifier M 406 Stage The M 406 xPD models with direct drive are equipped with aPWM amplifier ActiveDrive concept The motor and PWM amplifier are installed in acommon case and thus optimally integrated and shielded The PWM amplifier only receives the control signals from the controller whereas the supply voltage is provided via an external power supply The ActiveDrive concept allows a high motor power and dynamics with a low loss of power MP123E Version 1 3 0 13 PIEZO NANO POSITIONING WWW PI WS 4 Unpacking 4 Unpacking M 406 Stage Unpack the M 406 with care Compare the contents against the items covered by the contract and against the packing list Inspect the contents for signs of damage If parts are missing or you notice signs of damage contact PI immediately Keep all packaging materials in case the product needs to be returned MP123E Version 1 3 0 15 PIEZO NANO POSITIONING WWW PI WS 5 Installation 5 Installation In this Chapter General Notes on Installation 240u0220044n40nnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnannnen 17 Optional Modifying the Connection Orientation on the M 406 uuncnnneseennenennn 18 Mounting the M 406 on a Surface 2uun2ueunnnnnnsnnnnsn
41. to each mounting hole a to d 2 Check that the adapter bracket fits without backlash M 406 Stage MP123E Version 1 3 0 35 5 Installation P I 3 Screw one screw into each of the mounting holes e to h of the adapter bracket to a depth of approx 2 mm Figure 15 Screw in screws for the upper M 406 in the adapter bracket 36 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 5 Installation 4 Attach the upper stage to the adapter bracket Figure 16 Attaching the upper M 406 to the adapter bracket a If necessary Make two of the four required mounting holes in the base body of the stage accessible Possible measures Temporary start up of the upper stage p 41 and commanding the platform to a suitable position Manually moving the moving platform p 51 b Position the stage on the long surface of the adapter bracket as in the figure The stage lies on the inside of the bracket The motor of the stage faces the open end of the inside of the bracket i e upwards in the Z system Mounting holes e to h in the stage overlap with the screws in the corresponding holes c Hook the stage on the screws located in holes e to h M 406 Stage MP123E Version 1 3 0 37 5 Installation Pp I d Slide the stage along the slots of holes e to h in the direction of the lower stage until you feel resistance approx 10 mm e Tighten the two screws that ha
42. ue to an incomplete user manual can result in minor injury and property damage Only install and operate the M 406 after having read and understood this user manual Personnel qualification The M 406 may only be installed started up operated maintained and cleaned by authorized and appropriately qualified personnel Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 3 Product Description 3 Product Description In this Chapter Model Overvi W miisi a aan 7 Product View nen 9 Product Labeling sssrin ae 10 Scope of Delivery eric ee 11 CCESSOME SE zu nu 0 00 leas 11 Suitable Gontro llet vicio alain 12 Technical Feature mii ea aan na 12 3 1 Model Overview Classification of the stages The stages of the M 406 2xx M 406 4xx and M 406 6xx series are summarized under the designation M 406 in this manual All models are micropositioning stages with precision leadscrew They differ in terms of Travel range Drive type m 406 Travel range in mm Travel range in inches 2XX Version Drive type Gearhead analog Direct drive PWM M 406 Stage MP123E Version 1 3 0 7 3 Product Description Detailed model overview su Product Name Number M 406 2DG Precision Translation Stage 50 mm DC Gear Motor M 406 2PD Precision Translation Stage 50 mm ActiveDrive DC Motor includes 24 V Power Supply M 406 22S Precision Translation Stage 50 mm 2 Phase Stepper Motor M 40
43. ve become accessible f Make the remaining two mounting holes in the base body of the stage accessible Possible measures Temporary start up of the upper stage p 41 and commanding the platform to a suitable position Manually moving the moving platform p 51 g Tighten the two screws that have become accessible 5 Check that the stage fits without backlash 5 6 Connecting the Motor Cable to the M 406 Prerequisites v You have read and understood the general notes on installation p 17 v The motor cable is not connected to the controller Tools and accessories Suitable motor cable from PI e g Motor cable C 815 38 3 m Sub D 15 pin m f in the scope of delivery p 11 Motor cable C 815 83 10 m Sub D 15 pin m f available as optional accessory p 11 Connecting the motor cable to the M 406 1 Connect the connector f of the motor cable to the Sub D 15 pin panel plug m of the stage 2 Secure the connector f with the two integrated screws against being unintentionally pulled out of the stage 38 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 5 Installation 5 7 Connecting the Power Supply to the M 406 M 406 Stage Connecting a power supply is only necessary with the M 406 2PD 4PD and 6PD models Prerequisites Y The power cord is not connected to the power socket Tools and accessories Included 24 V wide range input power supply
44. ximately every 2000 motion cycles Lubrication Under laboratory conditions the stage needs extra lubrication in exceptional cases only For continuous industrial use the lubrication intervals must be defined individually MP123E Version 1 3 0 47 7 Maintenance E I gt Do not lubricate the M 406 without consulting our customer service department p 55 gt To lubricate follow the instructions given in the maintenance manual which you can obtain from our customer service department 7 3 Cleaning the M 406 Prerequisites v You have disconnected the stage from the controller Cleaning the stage gt When necessary clean the stage surface with a cloth lightly dampened with a mild cleanser or disinfectant gt Do not use any organic solvents 48 Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 8 Troubleshooting 8 Troubleshooting In this Chapter Possible Causes and Correction ooooonccinnccnnccnnoncnonccnnanccnnrncn arrancar rr 49 Manually Moving the Moving Platform ooooconoccccnonociccnonoccnonanancnnnanonnnnnnna nn nr nana nana 51 8 1 Possible Causes and Correction Reduced positioning Warped base body gt Mount the M 406 on an even surface accuracy The recommended evenness of the surface is 10 um When the M 406 is mounted gt Do not exceed the maximum permissible vertically The load exceeds stress and load capacities according to the self locking of the drive the speci
45. year 4 to 9 consecutive numbers B www PI WS Manufacturer s address website E Country of origin Germany Country of origin Version 1 3 0 MP123E M 406 Stage PIEZO NANO POSITIONING WWW PI WS 3 Product Description Controller Controller connection 24 VDC Power supply connection only with M 406 xPD models 3 4 Scope of Delivery Mem feom O M 406 xxx Stage according to order p 7 2110 Screw set for mounting the stage and load 6 M4x8 A2 hex head cap screws ISO 4762 Allen wrench AF 3 DIN 911 C 815 38 Motor cable 3 m Sub D 15 m f MP119EK Short instructions for stages with electric motors Only with M 406 xPD models C 663 PS Wide range input power supply 24 V 42 W K050B0002 Adapter for the power supply connection barrel connector to Switchcraft 3 pin connector f 3 5 Accessories Order Description Number C 815 83 Motor cable 10 m Sub D 15 pin m f M 592 00 Angle bracket for the vertical mounting of M 406 stages Material Al mass 0 2 kg M 110 01 Adapter plate for mounting M 11x linear positioning stages on M 406 stages Material Al To order contact our customer service department p 55 M 406 Stage MP123E Version 1 3 0 11 3 Product Description i 3 6 Suitable Controllers The M 406 must be connected to a suitable controller The following controllers from PI are suitable for the operation of the M 406 E Axes per Multiple controllers on Drive type Cont

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