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1. 3 195 Write a Standing Operating Procedure 3 197 Maintain Property Accountability seem 3 199 Assess Battlefield Damage ssssese eee 3 201 Manage Demand Supported Repair Parts Listed on the Prescribed Load EE EB E ts eremi eate cies ae p cea in cf 3 203 Monitor Bench Stock 3 205 Monitor Shop Stock Operations ssssssssssesseeeeenee 3 206 Inspect Maintenance Support Team 3 208 Inspect Maintenance Reporting and Management 3 209 Review SAMS is tired eee dit te de esed redde 3 211 M M Glossary 1 References 1 STP 9 94H13 SM TG iii PREFACE This Soldier Training Publication STP is intended for Soldiers holding MOS 94H Skill Levels 1 2 3 and 4 their supervisors trainers and commanders It contains a MOS Training Plan providing information needed to plan conduct and evaluate unit training one of the most important jobs of military leaders It includes standardized training objectives in the form of task summaries that can be used to train and evaluate Soldiers on critical tasks su
2. 5 Setup equipment to perform facility grounding checks from the most electrically remote grounding point to the ground electrode 6 Documented the measurements 7 Maintained tools and equipment Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related CECOM TR 98 6 TM 9 6695 239 14 PPM INSTRUMENTS R1L CR TB 385 4 TM 11 5820 1118 12 amp P 9 September 2011 STP 9 94H13 SM TG 3 7 Chapter 3 Perform Conductivity Checks 093 94H 1001 Conditions In an operational environment OE given a requirement for surface conductivity testing a R1M A Megohmmeter five pound block of metal with a contact surface of five square inches of good conducting material a floor or work surface to be tested for conductivity TB 385 4 and manufacturer s manual Standards Perform conductivity surface resistance checks using the R1M A Megohmmeter in accordance with manufacturer s manual and TB 385 4 Performance Steps Lm R1M A Megohmmeter Figure 3 2 1 Megohmmeter 1 Observe all safety precautions warnings and hazards WARNING High voltage is used or exposed during the performance of this check Death on contact may result if personnel fail to observe
3. Prepared appropriate QDR for Category or Category Il oc N Forwarded SF 368 to the major subordinate command MSC within 48 hours Category deficiencies or 5 working days Category II deficiencies after the defect or problem was found Kept one copy of the SF 368 until the Army screening point closed the case Sent one copy of the SF 368 to the support maintenance activity Identified defective equipment as exhibits Retained QDR exhibits in accordance with DA Pamphlet 750 8 N O QC Followed disposition instructions received from the MSC action office responsible for the exhibits Note Follow steps 10 through 17 for preparation of QDRs on aviation equipment 10 Identified any of the following conditions that indicated an aviation quality deficiency existed in accordance with DA Pamphlet 738 751 Chapter 3 11 Identified deficiencies as Category or Category Il 12 Prepared SF 368 for Category or Category II deficiency in accordance with DA Pamphlet 738 751 Chapter 3 13 Submitted a Category or Category ll report in accordance with DA Pamphlet 738 751 14 Distributed file copies of the SF 368 in accordance with DA Pamphlet 738 751 15 Identified defective equipment as exhibits 16 Received ac
4. information was accurate 5 Ensured that proper procedures were followed when a standard was inoperable or failed to cross check 6 Ensured that cross check records were maintained and copies distributed as required 3 186 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Measures GO NO GO 7 Ensured that the cross checks were recorded in TIMMS ICAPS Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related TB 385 4 AR 750 43 TB 43 180 TM 9 6695 239 14 TB 9 4931 537 24 TIMMS USERS GUIDE 9 September 2011 STP 9 94H13 SM TG 3 187 Chapter 3 Manage Shop Operations Using Automated Procedures 093 94H 3060 Conditions In an operational environment OE given customer equipment requiring calibration and repair support with open job orders and priority designators TMDE facility standing operating procedures a computer loaded with TMDE Integrated Materiel Management System TIMMS TIMMS User s Guide AR 750 43 and automated shop reports Standards Manage shop operations by using the current shop automated reports Direct job flow and priority of work in accordance with open job order priority designators starting with the highest prio
5. Observed all safety precautions warnings hazards and notes Performed zero carryover performance checks and made adjustments if Performed Instrument accuracy performance checks and made adjustments if Performed reference frequency oscillator performance checks and made Performed power reference level performance checks and made adjustments if Disconnected and maintained equipment calibration process are performed in accordance with the proper calibration procedure in the Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required DA FORM 2417 DA FORM 7372 DA LABEL 163 DA LABEL 80 TB 385 4 TB 43 180 TB 750 25 TB 9 6625 2297 24 USATA MASTER LIST 3 92 Related 437B AR 750 1 AR 750 43 DA PAM 750 8 TM 9 6625 2469 15 TM 9 6695 239 14 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Subject Area 5 Microwave and Radio Frequency RF Operate Spectrum Analyzer 093 94H 1400 Conditions In an operational environment OE with a requirement to operate a spectrum analyzer AN USM 677 signal generator RF cables as required TM 43 6625 914 12 or manufacturer s manual and TB 385 4 Standards Operate the spectrum analyzer in accordance with the applicable technical reference Observe
6. Performance Steps 16 Ensure all deficiencies found during inspection have proper corrective action scheduled Evaluation Preparation Setup Select one of the maintenance section shop within the company to perform a safety inspection Brief Soldier Tell the Soldiers they are going to be evaluated on how well they are in compliances with the current Army safety regulations shop safety policies and unit SOP Request a copy of the last safety inspection and a copy of the current unit maintenance section shop safety checklist unit SOP and review the checklist prior to walk through Look for areas with the greatest potential for accident severity and areas having the highest accident frequency mounted safety board rubber floor mats or similar insulating materials as requires and etc Performance Measures 1 10 11 12 13 14 15 16 Reviewed the Army company and maintenance shop safety policies regulations and local SOPs Ensured that all of the Army safety references and company and maintenance shop SOPs were being followed Planned periodic safety inspections for all section shop work areas Scheduled the inspection so that normal operations were disrupted as little as possible Inspected areas with the greatest potential for accident severity and those having the highest accident frequency more frequently Developed a suitable checklist of items to be inspected in accordance with
7. Verify repair o N O Oa A CQ N De energize and disconnect equipment 11 Complete proper maintenance forms Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Evaluator will induce a fault by disconnecting a circuit card or cable connector or other non destructive method prior to the start of performance evaluation Performance Measures GO NO GO 1 Observed all safety precautions warnings hazards and notes 2 Visually inspected the signal generator for any physical defects 3 Read and followed the operator maintenance and repair instructions given in technical reference 4 Set up equipment needed for troubleshooting the signal generator 3 76 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Measures GO NO GO 5 Performed operational circuit checks to sectionalize the malfunction 6 Performed a schematic analysis and functional tests to localize the malfunction 7 Performed resistance continuity and power distribution tests to isolate the malfunction 8 Repaired replaced faulty component s 9 Verified repair 10 De energized and disconnected all the equipment 11 Completed proper maintenance forms Evalua
8. MOS Skill Level Tasks Review SAMS Reports 093 SSG 3021 Conditions In an operational environment OE perform this task given Standard Army Maintenance System SAMS installed completed set of required SAMS reports and forms Automated Information System Manual AISM 25 L21 AHN ZZZ EM AISM 25 L26 AHO ZZZ EM Department of the Army DA Pamphlet 750 8 DA Pamphlet 738 751 and Field Manual FM 4 30 3 Note This task may be performed in a chemical biological radiological and nuclear CBRN environment Standards Review all required SAMS 1E reports and forms and correct discrepancies according to AISM 25 L21 AHN ZZZ EM and DA Pamphlet 750 8 or DA Pamphlet 738 751 File all reports properly and forward copies as required Performance Steps 1 2 O Ensure that the electronics avionics maintenance operations are using all of the required SAMS 1 reports and forms Review all of the new copies of all SAMS 1 reports and forms needed to run the electronics avionics maintenance operations Compare previous and newly printed SAMS 1 reports and forms for discrepancies Review the new SAMS 1 reports and forms for discrepancies Correct all identified discrepancies Ensure that all SAMS 1 reports and forms are distributed or filed in accordance with Army regulations Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requ
9. 4 Review the facility standing operating procedures for cross checks 5 Perform cross checks of equipment in accordance with TB 9 4931 537 24 and facility cross checks SOP a Identify when standards are to be cross checked 9 September 2011 STP 9 94H13 SM TG 3 27 Chapter 3 Performance Steps b Identify correct standards to be cross checked c Cross check appropriate ranges and parameters of equipment d Complete the cross checks data tables and forms and ensure all information is accurate e Follow proper procedures if a standard is inoperable or fails cross checks f File and distribute copies of cross checks records as required 6 De energize and disconnect equipment as appropriate Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Identified correct procedure to be used in accordance with TB 43 180 2 Updated procedure as necessary in accordance with USATA Calibration Procedure Master List 3 Observed all safety precautions warnings hazards and notes 4 Reviewed the facility standing operating procedures for cross checks 5 Performed cross checks of equipment in accordance with TB 9 4931 537 24 and facility cross checks SOP a Identified when standards are to be cross checked b Identified c
10. Ensured that classification and marking policies were followed Ensured that all security control policies and regulations were followed O oa A W N Ensured that personnel security and signal training policies were followed 9 September 2011 STP 9 94H13 SM TG 3 193 Chapter 3 Performance Measures GO NO GO 7 Ensured that signal security SIGSEC policies and regulations were followed 8 Identified and reported all security deficiencies and ensured that all deficiencies were corrected Evaluation Guidance Score the Soldier GO if all performance measures are passed P Score the Soldier NO GO if any performance measure is failed F If the Soldier fails any performance measure show what was done wrong and how to do it correctly References Required Related AR 190 13 AR 5 12 AR 25 2 DA PAM 25 380 2 AR 380 40 FM 4 30 3 AR 380 5 DA PAM 190 51 3 194 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Maintain Section Shop Calibration Program 093 SSG 3003 Conditions In an operational environment OE given the maintenance section shop calibration program to include test measurement and diagnostic equipment TMDE master listing for the program DA Form 3758 R Calibration and Repair Requirements Worksheet DA Label 80 US Army Calibrated Instrument TB 43 180 TB 750 25 and company standing operating procedures SOPs This task c
11. I a Follow the General Troubleshooting Guidelines of paragraph 2 7 b Select symptom from Symptom Index c Refer to Table 2 1 for appropriate troubleshooting procedures 9 Perform functional block diagram and schematic analysis to localize the malfunction 11 3 102 Perform various checks and tests as outlined in Troubleshooting sections of the technical manual and manufacturer s manual to isolate the malfunction Take corrective action as prescribed in maintenance procedure STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps 12 Verify operation of the radio test set 13 De energize and disconnect all equipment 14 Complete proper maintenance forms Evaluation Preparation Ensure all required equipment or appropriate substitutions are on hand and all safety requirements are met Evaluator will induce a fault by disconnecting a circuit connector or other non destructive method prior to the start of performance evaluation Performance Measures 1 2 O ON A 10 11 12 13 14 Observed all safety precautions warnings hazards and notes Visually inspected the radio test set for any physical defects Read and followed the operator maintenance and repair instructions given in TM 11 6625 3244 40 and Aeroflex TS 4317 and J 1601A RPM 001 maintenance manuals Set up support equipment necessary to repair the radio test set Turned on Small C
12. lae eri CHECK Y iJ 8 p n gt NN i20 io Switch SW 6 Connector Switch SW 2 Connector Connector P 2 Switch SW 3 Connector P 8 Switch SW 4 Potentiometer R 1 Switch SW 7 24 Mechanical Zero Knob D i5 Ga G Key to figure 2 1 1 Percent Scale 14 2 RPM Knob 15 8 Switch SW 1 16 4 Temperature Regulator Knob 17 Connector P 1 18 6 Power On Light 19 7 Fuses 20 8 Insulation Checkmeter 21 9 Switch SW 8 22 10 Temperature Selector Knob 28 11 Degree Scale 12 Galvanometer 25 I co Mechanical Zero Knob Galvanometer Figure 2 1 Operator s controls and instruments Figure 3 57 Operator s Control STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks BE1127B 53 and BE11278 79 Exhaust Gas Temperature Tester Figure 3 58 Exhaust Gas Temperature Tester 1 Identify correct calibration procedure to be used in accordance with TB 43 180 2 Update calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 3 Observe all safety precautions warnings hazards and notes Note Perform steps 4 through 14 in accordance with TB 9 4920 454 24 4 Perform preliminary instructions 5 Perform equipment setup 6 Perform Temperature Indicator Performance check and make adjustments if necessary 9 September 2011 STP 9 94H13 SM TG 3 145 Chapter 3 7 Perform Calibrator Board Performance check and make adjustm
13. 093 94H 1141 Calibrate 093 94H 1150 Calibrate Resistance Decade 093 94H 1170 Repair Simplified Test Equipment Contents 093 94H 1200 093 94H 1210 093 94H 1211 093 94H 1212 093 94H 1221 093 94H 1300 093 94H 1310 093 94H 1311 093 94H 1312 093 94H 1320 093 94H 1330 093 94H 1340 093 94H 1350 093 94H 1351 093 94H 1400 093 94H 1401 093 94H 1402 093 94H 1409 093 94H 1410 093 94H 1420 093 94H 1431 093 94H 1103 093 94H 1501 093 94H 1510 093 94H 1511 093 94H 1512 093 94H 1513 093 94H 1521 093 94H 1530 093 94H 1550 093 94H 1569 093 94H 1570 093 94H 1600 091 91D 1111 551 88M 1364 093 94H 3000 093 94H 3010 093 94H 3020 Subject Area 3 Oscilloscopes and Fiber Optic Equipment Operate Oscilloscope Work 3 49 Operate OscillOSCOpe oce Ee eee eae ae ies 3 54 Repair OSGillOSCOPe rem 3 59 Calibrate OscillOSCOpe eee 3 61 Calibrate Fiber Optic 3 65 Subject Area 4 Signal Generator Operate Signal Generator Work Station 3 71 Operate Signal Generator ssssssessssese ener enne 3 73 Repair Signal nennen 3 76 Calibrate S
14. 20 21 22 23 24 25 26 27 28 29 Open the cylinder valve fully and then close it to 1 2 turn from full open to free the valve for rapid operation if necessary Perform a pressure test using the regulator control Ensure at least 15 psig remain in the cylinder or ensure the cylinder is empty and purged if less than 15 psig remained in the cylinder Close the cylinder valve tightly when finished with the pressure test Release all gas from the regulator Close the regulator control Remove the regulator from the gas cylinder Replace the valve protector cap s Return and secure the gas cylinder to its storage area Read and follow the operating instructions in given reference s Note Performance steps 32 through 34 are to be used in conjunction with the Pressure Distribution System PDS included in the AN GSM 705 Calibration Visually inspect the pressure standards and test instrument s TI for any physical defects Observe all safety precautions warnings hazards and notes WARNING The oxygen monitoring system alarm sounds when oxygen levels are dangerously low Failure to observe this warning may result in death by asphyxiation WARNING Ensure both nitrogen tank valves TV 1 and TV 2 are closed before beginning any procedure Failure to observe this warning may cause severe injury or death CAUTION Equipment damage hazard Quick connectors supplied with pressure distribution system are color
15. Calibration Procedure for Self Indicating Thermometers Celsius and Fahrenheit 26 August 2008 Calibration Procedure for Dial Indicating Pressure Gages Hydraulic 0 100 7 April 2011 Calibration Procedure for Vacuum and Pressure Gages 0 to 120 Inches of Water 3 April 1989 Control of Hazards to Health from Microwave and Radio Frequency Radiation and Ultrasound 15 July 1980 Occupational and Environmental Health Control of Hazards to Health from Laser Radiation 31 January 2006 Operator s and Unit Maintenance Manual Including Repair Parts and Special Tools List for Grounding Kit MK 2551A U NSN 5820 01 263 1760 EIC N A 1 May 1994 General Support Maintenance Manual for Oscilloscope AN USM 488 NSN 6625 01 187 7847 EIC KNQ 15 October 1986 Operator s Organizational Direct Support and General Support Maintenance Manual for Signal Generator SG 1207 U Hewlett Packard Model 8642M NSN 6625 01 233 8615 1 March 1987 Operator s and Unit Maintenance Manual for Radio Test Set TS 4317 GRM NSN 6625 01 309 2825 EIC N A TM 09311A 12 1 15 May 2001 General Support Maintenance Manual for Radio Test Set TS 4317 GRM NSN 6625 01 309 2825 EIC N A TM 09311A 40 2 6 November 2006 General Support Maintenance Manual for Radio Test Set AN GRM 114B NSN 6625 01 309 2824 EIC N A TM 09419A 40 2 5 April 1994 Operator s and Unit Maintenance Manual for Spectrum Analyzer AN USM 489A NSN 6625 01 259 1060 EE393 BZ
16. Conditions In an operational environment OE given Radar Test set requiring calibration applicable calibration procedure Forms Records and Reports and Equipment and Accessories required as listed in calibration procedure TB 43 180 TB 385 4 TB 750 25 and United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List Standards Calibrate radar test set in accordance with TB 43 180 and applicable calibration procedure Observe all safety precautions in accordance with TB 385 4 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 Performance Steps TS 4530 UPM Radar Test Set Figure 3 45 Radar Test Sets 3 110 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps OSCILLOSCOPE ENCLOSURE ASSEMBLY 1A2 COVER POWER ASSEMBLY 1 4 PANEL 1A1 DISPLAY ASSEMBLY 1051 1 9 5 ASSEMBLY 1A3 AN UPM 155 Radar Test Set with Components Figure 3 46 AN UPM 155 Radar Test Set 1 Observe all safety precautions warnings hazards and notes 2 Prepare AN UPM 155 for use and enter TRANSPONDER MENUS from the TOP LEVEL MENU 3 Measure various outputs from AN UPM 155 using 54602A oscilloscope a Meas
17. Conditions In an operational environment OE given a faulty item of simplified test equipment Simplified Test Equipment for Internal Combustion Engines Reprogrammable STE ICE R Test Set STE M1 FVS Contact Test Set CTS AN PSM 80 version 2 or 3 Soldier s Portable On System Repair Tool SPORT AN PSM 95 with ICE kit or SPORT Maintenance Support Device SPORT MSD with ICE kit an electrician s tool kit diagnostic circuit boards and appropriate technical references Note You may be required to pick up or lift bulky or heavy equipment Standards Repair faulty item of Simplified Test Equipment according to the appropriate technical reference s Observe all safety precautions in accordance with TB 385 4 Performance Steps MAINTENANCE SUPPORT DEVICE MSD Figure 3 16 Maintenance Support Device 3 42 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps The STE ICE R set consists of Vehicle Test Meter VTM Transducer Kit Cable Assemblies D Transit Case TRAY COVER E Test Probe Kit F Technical Manual TRANSDUCER KIT Z VEHICLE TEST METER TEST PROBE KIT ws WS CABLE ASSEMBLIES Figure 3 17 STE ICE R Set 9 September 2011 STP 9 94H13 SM TG 3 43 Chapter 3 Performance Steps Figure 3 18 VTM Transducer Kit Set Communicator Assembly 3 44 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps Figure
18. Ensured repair parts and consumables listed on the shop stock met the criteria listed in AR 710 2 and DA Pamphlet 710 2 2 Ensured each item was demand supported Ensured each item s stockage levels were developed in accordance with DA Pamphlet 710 2 2 Ensured excess stocks were turned in within 10 days of review Ensured replenishment of stock was based on the reorder point ROP Ensured a temporary hand receipted was issued for the controlled cryptographic item CCl repair parts required by the communications security COMSEC maintenance activities for diagnostic purpose Ensured an inventory of the shop stock items were scheduled for the review during the correct reviewing period Reviewed the Supply Support Activity SSA shop stock list to see if it was signed by the unit commander NO GO Evaluation Guidance Score the Soldier GO if all performance measures are passed P Score the Soldier NO GO if any performance measure is failed F If the Soldier fails any performance measure show what was done wrong and how to do it correctly 3 206 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks References Required Related AR 710 2 DA PAM 710 2 2 9 September 2011 STP 9 94H13 SM TG 3 207 Chapter 3 Inspect Maintenance Support Team Operations 093 SSG 3019 Conditions In an operational environment OE perform this task give
19. Standards Perform in process inspection This task can be performed in a field or garrison Ensure that the proper tools and equipment were being used and all safety rules and warnings were being followed according to applicable TMs Complete all forms according to DA Pamphlet 750 8 or DA Pamphlet 738 751 and report inspection results Performance Steps ON DOO A OON section supervisor Use the proper tools and equipment during in process inspection Use the proper technical manual repair procedures during in process inspection Ensure that authorized repair parts and supplies are available Ensure that only authorize repairs are performed on the equipment Ensure that only authorize personnel make the repairs Ensure that all safety rules and warnings are used Ensure that all forms are filled out correctly Make an oral or written report of the inspection to the repair section chief and the quality control Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures 1 Ensured that the proper tools and equipment were used co DOO A CQ N quality control section supervisor Ensured that the proper repair procedures were followed Ensured that only authorized repair parts and supplies were used Ensured that only authorized repairs were performed on the equipment Ensured tha
20. TB 43 180 TB 750 25 USATA MASTER LIST 3 22 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Operate Core Work station 093 94H 1101 Conditions In an operational environment OE with a requirement to operate the Core Workstation a 5720A CT Calibrator 5725A CT Amplifier and 3458A Multimeter cables connectors TB 385 4 and Manufacturer s Operator Manuals for 5720A CT 5725A CT and 3458A Standards Operate the Core Workstation in accordance with Manufacturer s Operator Manuals Observe all safety requirements in accordance with TB 385 4 Performance Steps Core Workstation 3458A Multimeter 5720A Calibrator 5725A Amplifier 1 gt Figure 3 9 Core Workstation Com ponents 1 Observe all safety precautions warnings hazards and notes 2 Operate the Core workstation as follows using the 3458A multimeter as the unit under test UUT a Set up equipment to produce and measure DC Voltage b Use Error Mode of Calibrator and output adjustment controls to achieve a reading on UUT equal to original entry on calibrator c Set up equipment to produce and measure AC Voltage d Use Error Mode of Calibrator and output adjustment controls to achieve a reading on UUT equal to original entry on calibrator e Set up equipment to produce and measure DC Current f Use Error Mode of Calibrator and output adjustment controls to achieve a reading on UUT equal to original entry on calibrator g Set up equipment to
21. Tag Materiel SF 368 Product Quality Deficiency Report DA Pamphlet 708 2 DA Pamphlet 710 2 1 DA Pamphlet 710 2 2 DA Pamphlet 750 8 DA Pamphlet 738 751 FEDLOG applicable TB 43 0002 series publication TB 11 6625 3263 25 and applicable technical manuals Standards Accomplish the technical inspection TI of the TMDE item in accordance with appropriate manufacturer service manual and note all discrepancies Assign proper condition code based on the results of the TI in accordance with AR 725 50 Complete all forms correctly in accordance with DA Pamphlet 750 8 and DA Pamphlet 738 751 Performance Steps 1 Research item using FEDLOG for all applicable codes and determine proper disposition for unserviceable and excess items 2 Perform technical inspections TI on item 3 Determine if an unserviceable item is economically or uneconomically repairable by considering the following factors a The cost of replacing the item as opposed to the cost of repair b The value in terms of service life that will be restored to the item if it is repaired The value restored to the item through repair in comparison to the probable maintenance cost of a new item 4 Determine the maintenance required to restore unserviceable economically repairable equipment to serviceable condition 5 Determine the availability of replacement parts and analyze the shop workload to determine the unit s capability to perform the required repairs 6
22. 2008 Technical Bulletins TB 11 6625 3263 25 Test Equipment Modernization TEMOD Program Guide and Replacement Lists 12 September 2000 TB 11 6665 227 12 Safe Handling Storage and Transportation of Calibrator Set RADIAC AN UDM 2 NSN 6625 00 179 9037 1 June 1986 References 4 STP 9 94H13 SM TG 9 September 2011 References TB 385 4 TB 43 0001 62 08 3 TB 43 0002 SERIES TB 43 180 TB 750 25 TB 9 4920 454 24 TB 9 4920 459 24 TB 9 4931 523 24 TB 9 4931 537 24 TB 9 5120 202 24 TB 9 5210 204 24 TB 9 5210 207 24 TB 9 5210 208 24 TB 9 5210 209 24 TB 9 6625 1932 24 TB 9 6625 2182 24 TB 9 6625 2190 24 TB 9 6625 2285 24 TB 9 6625 2296 24 TB 9 6625 2297 24 TB 9 6625 2309 24 TB 9 6625 2322 24 TB 9 6625 2323 24 TB 9 6625 2331 24 TB 9 6625 2337 24 9 September 2011 Safety Requirements for Maintenance of Electrical and Electronic Equipment 1 July 2008 Equipment Improvement Report and Maintenance Digest for TACOM Life Cycle Management Command July through September 2008 3rd CY08 30 November 2008 Maintenance Expenditure Limits for various FSC Groups Calibration and Repair Requirements for the Maintenance of Army Materiel 1 July 2011 Maintenance of Supplies and Equipment Army Test Measurement and Diagnostic Equipment TMDE Calibration and Repair Support C amp RS Program 7 October 2008 Calibration Procedure for Tester Exhaust Gas Temperature Howell Instruments Inc Model
23. 3 Visually inspected the pitot static tester for any physical defects 4 Set up necessary support equipment to perform repair procedures on the pitot static tester 5 Performed power up procedures 9 September 2011 STP 9 94H13 SM TG 3 149 Chapter 3 Performance Measures GO NO GO 6 Observed and recorded error messages displayed during power up self tests 7 Took corrective action to restore pitot static tester to serviceable condition 8 De energized and disconnected all equipment 9 Completed proper maintenance forms Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related DA FORM 2404 AR 750 1 DA FORM 7372 DA PAM 738 751 TB 385 4 DA PAM 750 8 TB 750 25 DRUCK DPI 145 TM 43 4920 910 12 TM 9 6695 239 14 TM 43 4920 910 24P TM 43 4920 910 40 3 150 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Calibrate Pitot Static Tester 093 94H 1570 Conditions In an operational environment OE given model TS 4463 P Pitot Static Tester requiring calibration TB 9 4920 459 24 Forms Records Reports Equipment and Accessories required as listed in TB 9 4920 459 24 TB 43 180 TB 385 4 TB 750 25
24. 3 19 Controllable Interface Assembly 9 September 2011 STP 9 94H13 SM TG 3 45 Chapter 3 Performance Steps PCMCIA CARDS E EUROPEAN L Je POWER ADAPTER CONTROLLER DIAGNOSTIC AID CDA BATTERY x2 lt a L POWER SUPPLY CHARGER EXTERNAL KEYBOARD NATO SLAVE CABLE CARRYING CASE Figure 3 20 Components of the SPORT NOTE Determine if warranty repair is applicable Determine if repair is authorized Before beginning repair process check work order and talk to unit maintenance if possible for description of symptoms and steps taken to correct them Check all forms and tags attached to or accompanying equipment to determine reason for removal from service 1 Visually inspect the simplified test equipment STE for any physical defects 2 Read and follow the preliminary instructions given in technical reference 3 Set up the equipment needed to perform troubleshooting 4 Perform self test operations check of STE 3 46 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps 5 Perform troubleshooting steps fault isolation as identified on readout or troubleshooting flowchart in applicable technical reference if self test fails 6 Perform the performance check for each parameter 7 Perform troubleshooting steps fault isolation as identified on readout or troubleshooting flowchart in applicable technical reference for any parameter that is out of tolerance 8 Ver
25. 4 30 3 FM 4 30 31 3 202 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Manage Demand Supported Repair Parts Listed on the Prescribed Load List PLL 093 SSG 3015 Conditions In an operational environment OE conduct this task during the normal performance of your daily duties within an electronics avionics maintenance shop Manage demand supported repair parts for an electronics avionics maintenance shop given Army regulation AR 710 2 Department of the Army DA Pamphlet 710 2 1 DA Form 2063 R Prescribed Load List DA Form 2064 Document Register for Supply Actions DA Form 3318 Records of Demands Title Insert copy of Federal Logistics FEDLOG discs unit s initial mandatory parts list IMPL unit s prescribed load list PLL and technical parts manuals This task can be performed in a field or garrison environment Standards Complete review and correct the PLL in accordance with the equipment technical parts manual AR 710 2 and DA Pamphlet 710 2 1 for the electronics avionics repair parts listed on the PLL Performance Steps 1 2 3 6 Review the unit s PLL for electronics avionics maintenance shop s repair parts Verify that the electronics avionics shop s repair parts qualify to be on the PLL list Review demand supported unit maintenance repair parts documents and ensure they meet the following a Three demands made within the control period of 180 days for Active Army b Parts were essential
26. Calibrator Sets 093 94H 1600 Conditions In an operational environment OE with a requirement to operate a RADIAC calibrator set model AN UDM 2 RADIAC calibrator various RADIAC items to act as Units Under Test UUT Radiation Room or working area safety glasses whole body and wrist thermo luminescent dosimeters Active RADIAC survey meter proper certification of safety indoctrination and training proper supervision TB 11 6665 227 12 TM 11 6665 227 12 10 CFR 19 10 CFR 20 10 CFR 21 NRC 8 13 NRC 8 29 NRC Form 3 U S Nuclear Regulatory Commission AR 385 10 local RADIAC SOP TB 43 180 TB 385 4 calibration procedures for test instruments and TB 750 25 Standards Operate RADIAC calibrator set in accordance with applicable technical reference s Observe all safety precautions in accordance with Federal Regulations AR 385 10 TB 385 4 Performance Steps AN UDM 2 RADIAC Calibrator Figure 3 61 AN UDM 2 RADIAC Calibrator 1 Read and follow the operating and safety instructions in TM 11 6665 227 12 and TB 11 6665 227 12 2 Visually inspect the RADIAC calibrator set and RADIAC test instruments for any physical defects 9 September 2011 STP 9 94H13 SM TG 3 153 Chapter 3 Performance Steps A Oo T 8 a Read and follow the operating and safety instructions in TM 11 6665 227 12 and TB 11 6665 227 12 b Visually inspect the RADIAC calibrator set and RADIAC test instruments for any physical defec
27. Ensured all required equipment or appropriate substitutions were on hand and all safety requirements were being met Performance Measures GO NO GO 1 Visually inspected the weighing scale for any physical defects 2 Identified TB 9 6670 251 24 as correct calibration procedure to be used in accordance with TB 43 180 3 Updated calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 4 Observed all safety precautions warnings hazards and notes 5 Performed preliminary instructions 6 Performed equipment setup 7 Performed appropriate performance check dependent on Resiliency Tester type 8 Performed final procedure Evaluation Guidance Use the applicable technical bulletin as a guide to verify that all steps in the calibration process are performed in accordance with the proper calibration procedure Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related DA FORM 2417 AR 750 1 DA FORM 7372 AR 750 43 DA LABEL 163 DA PAM 750 8 DA LABEL 80 TM 9 6695 239 14 TB 385 4 TB 43 180 TB 750 25 TB 9 6670 251 24 USATA MASTER LIST 3 132 STP 9 94H13 SM TG 9 September 2011 MOS Skill Lev
28. FM 4 30 3 Identify point of contact at unit site Identify the equipment to be assessed for battlefield damage Identify the equipment needed for the upcoming mission Explain logistics support Plan primary and secondary routes to unit Ensure team receives a copy of supported units radio frequencies and call signs 2 Monitor assigned personnel to the team according to their qualifications and availability to meet the mission needs 3 Arrange for transportation to the site 4 Ensure that the proper battlefield assessment procedures are followed Review the operator crew assessment and the safety checks made b Interview the operator crew if available c Conduct visual inspection d Perform self test e Test equipment with the organizational DS maintenance equipment 5 Ensure the MST provides technical assistance to the organizational maintenance team as required 6 Ensure the MST prioritizes repairs according to battlefield damage time guidelines 7 Ensure that all required maintenance forms are completed in accordance with DA Pamphlet 750 8 and DA Pamphlet 738 751 a DA Form 2404 or DA Form 5988 E b DA Form 5990 E c DD Form 1577 d DD Form 1577 1 e DD Form 1577 2 f DD Form 1577 3 8 Ensure a system assessment summary is completed and submitted properly 9 September 2011 STP 9 94H13 SM TG 3 201 Chapter 3 Evaluation Preparation Ensure all ite
29. GO NO GO 1 Visually inspected the pitot static tester for any physical defects Ll E 2 Identified correct calibration procedure to be used in accordance with TB 43 180 ES oN OO A Updated calibration procedure as necessary in accordance with USATA I Calibration Procedure Master List Observed all safety precautions warnings and hazards IL Performed preliminary instructions Performed equipment setup k Performed altitude performance check and made adjustments if necessary 4 NCMO Performed airspeed performance check and made adjustments if necessary 9 Performed final procedure EN Evaluation Guidance Use the applicable technical bulletin as a guide to verify that all steps in the calibration process are performed in accordance with the proper calibration procedure Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related DA FORM 2417 AR 750 1 DA FORM 7372 AR 750 43 DA LABEL 163 DA PAM 738 751 DA LABEL 80 DA PAM 750 8 DRUCK DPI 145 TM 43 4920 910 40 TB 385 4 TM 9 6695 239 14 TB 43 180 TB 750 25 TB 9 4920 459 24 TM 43 4920 910 12 USATA MASTER LIST 3 152 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Subject Area 7 RADIAC Operate RADIAC
30. If necessary the cylinder was tagged and taken to an authorized facility to have the valve replaced Opened the cylinder valve fully and then closed it to 1 2 turn from full open to free the valve for rapid operation if necessary Performed a pressure test using the regulator control Ensured at least 15 psig remained in the cylinder or ensured the cylinder was emptied and purged if less than 15 psig remained in the cylinder Closed the cylinder valve tightly when finished with the pressure test 3 138 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Measures 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Released all gas from the regulator Closed the regulator control Removed the regulator from the gas cylinder Replaced the valve protector cap s Returned and secured the gas cylinder to its storage area Read and followed the operating instructions in given reference s Visually inspected the pressure standards and test instrument s 1 for any physical defects Observed all safety precautions warnings hazards and notes Turned on DPI 145 R pneumatic pressure standard PPS using front panel power switch Ensured that appropriate unit of measure is displayed F1 Key Operated PDS and PPS to perform high pressure operation 300 2200 psi Operated PDS and PPS to perform low pressure o
31. List co O CO A Observed all safety precautions warnings and hazards Calibrated inside micrometer Maintained tools and equipment Calibrated vernier caliper CENE NIME Calibrated micrometer caliper A Z Evaluation Guidance Refer to the applicable technical bulletin as a guide to verify that all steps in the calibration process are performed in accordance with the proper calibration procedure Score the Soldier GO if all performance measures are passed Score the Soldier if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related DA FORM 2417 AR 750 1 DA FORM 7372 AR 750 43 DA LABEL 163 DA PAM 750 8 DA LABEL 80 TM 9 6695 239 14 TB 385 4 TB 43 180 TB 750 25 TB 9 5210 204 24 TB 9 5210 207 24 TB 9 5210 208 24 TB 9 5210 209 24 USATA MASTER LIST 9 September 2011 STP 9 94H13 SM TG 3 117 Chapter 3 Calibrate Thermometer 093 94H 1501 Conditions In an operational environment OE given a thermometer requiring calibration TB 9 6685 314 24 Forms Records Reports Equipment and Accessories required as listed in TB 9 6685 314 24 TB 43 180 TB 750 25 and United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List Standards Calibrate thermometer in accordance with TB 9 6685 314 24 and TB 43 180 Observe all safety precau
32. Maintenance Management 2 3 Duty Position Training Requirements Table 2 1 94H CAREER FIELD DUTY POSITIONS TMDE Maintenance Support Specialist 94H2 TMDE Sergeant TMDE Sergeant 94H3 Team Chief Team Chief 94W4 Electronics Maintenance Chief Electronics Maintenance Chief 9475 Senior Electronics Maintenance Chief 2 2 STP 9 94H13 SM TG 9 September 2011 Trainer s Guide 2 4 Critical Tasks List Task Number MOS TRAINING PLAN 94H14 CRITICAL TASKS Training Sust Location Tng Freq Skill Level 1 Sust Tng SL Subject Area 1 Shop Operations and Production Control 081 831 1042 093 94H 1000 093 94H 1001 093 94H 1010 093 94H 1020 093 94H 1030 Perform Mouth to Mouth Resuscitation Perform Grounding Checks Perform Conductivity Checks Perform TMDE Technical Supply Operations Software Perform Automated Production Control Procedures Perform Classification Inspection of TMDE Subject Area 2 Direct Current DC and Low Frequency 093 94H 1100 093 94H 1101 093 94H 1102 093 94H 1120 093 94H 1125 093 94H 1130 093 94H 1131 093 94H 1140 093 94H 1141 093 94H 1170 Operate Work station Controller Operate Core Work station Operate Impedance Measuring System Perform Cross Checks Operate Time Frequency Workstation Repair Frequency Counter Calibrate Frequency Counter Repair Multimeter Calibrate Multimeter Repair Simplified Test Equipment STE Subject Area 3 Oscillos
33. NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related DA FORM 2417 AR 750 1 DA FORM 7372 AR 750 43 DA LABEL 163 DA PAM 750 8 DA LABEL 80 TM 9 6695 239 14 ET6000 SERIES TB 385 4 TB 43 180 TB 750 25 TB 9 6625 2331 24 USATA MASTER LIST 9 September 2011 STP 9 94H13 SM TG 3 35 Chapter 3 Repair Multimeter 093 94H 1140 Conditions In an operational environment OE given a faulty multimeter core workstation test equipment as needed multimeter oscilloscope and so on electrician s tool kit technical manuals manufacturer s manual and TB 385 4 Standards Repair the multimeter in accordance with multimeter manufacturer s and or technical manual Observe safety requirements in accordance with TB 385 4 Performance Steps NOTES Determine if warranty repair is applicable Determine if repair is authorized Before beginning repair process check work order and talk to unit maintenance if possible for description of symptoms and steps taken to correct them Check all forms and tags attached to or accompanying equipment to determine reason for removal from service 1 Observe all safety precautions warnings hazards and notes 2 Visually inspect the multimeter for any physical defects Note Determine the appropriate maintenance publication either technical manual or manufacturer s man
34. OMI 010 ANUSM 489A 1 January 1991 Operator s and Unit Maintenance Manual for Optical Fiber Test Set TS 4320 P G NSN 6625 01 355 4087 EIC N A 15 September 1993 Operator s and Organizational Maintenance Manual for Calibrator Set RADIAC AN UDM 2 NSN 6665 00 179 9037 Reprinted w Basic Incl C1 4 1 May 1995 Intermediate Direct Support Maintenance Manual Including Repair Parts and Special Tools List for M8A1 Automatic Chemical Agent Alarm Consisting of M43A1 Chemical Agent Automatic Alarm Detector Unit M42 Chemical Alarm Unit and Auxiliary 17 March 1985 STP 9 94H13 SM TG 9 September 2011 References TM 3 6665 331 23 amp P TM 3 6665 343 23 amp TM 43 4920 910 12 TM 43 4920 910 24P TM 43 4920 910 40 TM 43 6625 912 12 TM 43 6625 914 12 TM 43 6625 915 12 TM 55 4920 401 13 amp P TM 9 2320 260 10 TM 9 2320 280 10 TM 9 2320 303 10 TM 9 2320 364 10 TM 9 2320 365 10 TM 9 2320 366 10 1 TM 9 2320 366 10 2 TM 9 4910 571 12 amp P 9 September 2011 Unit and Direct Support Maintenance Manual Including Repair Parts and Special Tools List for Chemical Agent Monitor System CAM 12 June 1992 Unit and Direct Support Maintenance Manual Including Repair Parts and Special Tools List for Improved Chemical Agent Monitor ICAM EIC 5AB NSN 6665 01 357 8502 9 June 1998 Operator s and Unit Maintenance Manual for Tester PITOT and Static Systems TS 4463 P NSN 4920 01 388 6790 EIC N A
35. Pamphlet 600 67 DA Pamphlet 750 3 Field Manual FM 4 30 3 FM 5 0 and Training Circular TC 43 4 This task can be performed in a field or garrison environment Standards Write a new SOP that is reviewed and approved by the supervisor commander Implement all recommended changes Performance Steps 1 Develop a basic SOP format to ensure it meets organization element specific needs and or requirements for the maintenance facility Purpose statement Scope statement Organization statement Conformity statement References f Annexes 2 Include guidance in the SOP on the following as they pertain only to the maintenance facility Personnel administration Security Security and intelligence Area security Physical security of weapons and property Safety program Maintenance operations Management of hand receipts Standard warnings Alert procedures Chemical biological radiological nuclear CBRN warfare Defense against nuclear attack Logistics Motor pool operations Motor movement and traffic control Tactical operations 5 3 Ensure that all references used are current 4 Staff the draft through the supervisor commander 5 Implement any approved SOP changes 6 Obtain supervisor commander signature on final version of SOP Evaluation Preparation Ensure all items required in the condition s
36. Process item for repair if item meets repair criteria 7 Evacuate the item to a higher echelon for repair if the repair requirement exceeds the established repair time limits 8 Evacuate the item to designated facilities of the same or higher category of maintenance for repair if the repair is beyond authorized capability and capacity 9 Assign proper condition code to item for return to customer 10 Complete all necessary forms and paperwork a Complete DA Form 7372 with condition code stamp b Complete DA Form 2404 with condition code stamp c Complete DA Form 5990 E Maintenance Request with condition code stamp d Complete appropriate materiel condition code tag with condition code stamp e Provide customer with sufficient copies of all forms Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met 9 September 2011 STP 9 94H13 SM TG 3 19 Chapter 3 Performance Measures 1 9 10 Researched item using FEDLOG for all applicable codes and determined proper disposition for unserviceable and excess items Performed technical inspections TI on item Determined if an unserviceable item was economically or uneconomically repairable Determined the maintenance required to restore unserviceable economically repairable equipment to serviceable condition Determined the availability of replacement p
37. Reprinted w Basic Incl C1 5 March 1997 Unit Intermediate Direct Support and General Support Maintenance Repair Parts and Special Tools List for Tester PITOT and Static Systems TS 4463 P NSN 4920 01 388 6790 EIC N A 30 January 1998 General Support Maintenance Manual for Tester PITOT and Static Systems TS 4463 P NSN 4920 01 388 6790 EIC N A 10 December 1997 Operator s and Unit Maintenance Manual for Test Set Radar AN UPM 155 NSN 6625 01 307 0512 EIC N A 23 August 2000 Operator s and Unit Maintenance Manual for Spectrum Analyzer AN USM 677 NSN 6625 01 470 7545 EIC N A 10 December 2002 Operator s and Unit Maintenance Manual for Oscilloscope OS 303 G NSN 6625 01 470 7541 EIC N A 12 March 2003 Operator s Aviation Unit and Aviation Intermediate Maintenance Manual Including Repair Parts and Special Tool Lists for Tester Exhaust Gas Temperature Model BH112JB 53 NSN 4920 00 372 4593 BH112JB 53 NSN 4920 01 209 0664 15 November 1979 Operator s Manual for Truck 5 Ton 6X6 M809 Series Diesel Truck Cargo M813 M813A1 and M814 Truck Bolster Logging M815 Truck Wrecker Medium M816 Truck Dump M817 Truck Tractor M818 Truck Tractor Wrecker M819 Truck 14 June 1985 Operator s Manual for Truck Utility Cargo Troop Carrier 1 1 4 Ton 4X4 M998 M998A1 Truck Utility Cargo Troop Carrier 1 1 4 Ton 4X4 w Winch M1038 M1038A1 Truck Utility Heavy Variant 4X4 M1097 M1097A
38. TB 9 6625 2344 24 Observe all safety precautions in accordance with TB 385 4 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 9 September 2011 STP 9 94H13 SM TG 3 61 3 Performance Steps Fluke 5820A Oscilloscope VVorkstation pictured with oscilloscope on top Figure 3 23 Fluke 5820A Oscilloscope Workstation 1 Identify correct calibration procedure to be used in accordance with TB 43 180 3 62 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps 2 Update calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 3 Observe all safety precautions warnings hazards and notes Note Oscilloscope being calibrated is referred to as the test instrument TI All paragraphs referenced in steps 4 through 8 are found in TB 9 6625 2344 24 4 Perform preliminary operations 5 Perform Equipment Setup a Connect mouse and keyboard to TI b Apply power and allow 30 minute warm up Note Warm up must be preceded by a 2 hour non operating temperature stabilization period if applicable c Access UTILITIES menu using TI mouse d Open SELF TEST WINDOW and run SCOPE SELF TESTS Note If one or more self tests fail refer to TM 43
39. TG 3 39 Chapter 3 Calibrate Resistance Decade 093 94H 1150 Conditions In an operational environment given a resistance decade requiring calibration TB 9 6625 2153 24 Forms Records Reports Equipment and Accessories required as listed in TB 9 6625 2153 24 TB 385 4 TB 43 180 TB 750 25 and U S Army TMDE Activity USATA Calibration Procedure Master List Standards Calibrate resistance decade in accordance with TB 43 180 and TB 9 6625 2153 24 Observe all safety precautions IAW TB 385 4 Complete the required DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument IAW TB 750 25 Performance Steps CALIMATION RESISTANCE STANDARD n xA je um C BIDDLE Figure 3 15 Resistance Decade 1 Identify correct calibration procedure to be used in accordance with TB 43 180 2 Update calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 3 Observe all safety precautions warnings hazards and notes Note All paragraphs referenced in steps 4 thru 8 are found in TB 9 6625 2153 24 4 Perform Preliminary instructions IAW paragraph 6 5 Perform Equipment setup IAW paragraph 7 6 Perform Resistance Accuracy check IAW paragraph 8 3 40 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps 7 Complete and file a
40. all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related HP 8902A 683XXC TB 385 4 ANRITSU 682XXB 683XXB DA PAM 750 8 HP 8902A CAL MANUAL TM 11 6625 3165 14 TM 9 6695 239 14 3 72 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Operate Signal Generator 093 94H 1310 Conditions In an operational environment OE with a requirement to operate a signal generator model SG 1207 U 68369NV or 68347M signal generator spectrum analyzer signal generator workstation RF cables as required TM 11 6625 3165 14 or manufacturer s manual and TB 385 4 Standards Operate the signal generator in accordance with appropriate technical or manufacturer s manual Observe all safety precautions in accordance with TB 385 4 Performance Steps E E 68369NV Signal Generator Figure 3 31 68369NV Signal Generator 9 September 2011 STP 9 94H13 SM TG 3 73 Chapter 3 Performance Steps 68347M Signal Generator Figure 3 32 68347M Signal Generator 1 Observe all safety precautions warnings hazards and notes 2 Prepare signal generator for use 3 Operate signal generator Set frequency Set amplitude Set output ON OFF Set amplitude modulation Set frequency modulation Set phase modulation Set pulse m
41. and had a maintenance use code of O except for non tactical telecommunications systems air traffic control or lifesaving systems Review non demand supported unit maintenance repair parts documents and ensure they meet the following a Approval by the first general officer staff level in the chain of command required in order to stock b Parts essential with a maintenance use code of O except for non tactical telecommunications systems air traffic control or lifesaving systems Review the initial stockage of repair parts for newly introduced end items as identified by the Support List Allowance Card SLAC deck a The stockage level will not be reduced the first year b If the end item is under warranty the first year as stipulated above will begin upon expiration of warranty Review the mandatory stockage of repair parts as identified in the IMPL Evaluation Preparation Brief Soldier Tell the Soldier they are going to be evaluated on how well they been maintaining the unit s prescribed load list according with current Army regulations Performance Measures GO NO GO 1 2 Reviewed the unit s PLL for electronics avionics maintenance shop s repair parts Verified that the electronics avionics shop s repair parts qualify to be on the PLL list Reviewed demand supported unit maintenance repair parts documents and ensured they met the following Reviewed n
42. and made adjustments if necessary 10 Performed Heater Probe Control Performance check and made adjustments if LL 11 Performed Insulation Resistance Performance check and made adjustments if PEE necessary 12 Performed Resistance Performance check and made adjustments if necessary p 13 Performed Aircraft Indicator Performance check EM 14 Performed final procedure 3 146 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Evaluation Guidance Use the applicable technical bulletin as a guide to verify that all steps in the calibration process are performed in accordance with the proper calibration procedure Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required DA FORM 2417 DA FORM 7372 DA LABEL 163 DA LABEL 80 TB 385 4 TB 43 180 TB 750 25 TB 9 4920 454 24 TM 55 4920 401 13 amp P USATA MASTER LIST 9 September 2011 Related AR 750 1 AR 750 43 DA PAM 738 751 DA PAM 750 8 TM 9 6695 239 14 STP 9 94H13 SM TG 3 147 Chapter 3 Repair Pitot Static Tester 093 94H 1569 Conditions In an operational environment OE given a malfunctioning Pitot Static Tester TS 4463 pneumatic pressure standard an electrician s tool kit multimeter TM 43 4920 910 12 TM 43 4
43. any performance measure show what was done wrong and how to do it correctly References Required Related DA FORM 2404 DA PAM 750 1 DA FORM 5988 E FM 4 30 3 DA FORM 5990 E TM 750 245 4 DA PAM 738 751 DA PAM 750 8 9 September 2011 STP 9 94H13 SM TG 3 183 Chapter 3 Perform Final Inspections 093 SSG 3010 Conditions an operational environment OE given applicable technical manuals TMs equipment to be inspected Department of the Army DA Form 2404 Equipment Inspection and Maintenance Worksheet or DA Form 5988 E Equipment Inspection Maintenance Worksheet EGA DA Form 5990 E Maintenance Request EGA DA Pamphlet 750 8 and DA Pamphlet 738 751 This task can be performed in a field or garrison environment Standards Perform final inspection Ensure that equipment was complete according to applicable TMs all defects identified in previous inspections had been corrected any additional defects had been recorded on DA Form 2404 or DA Form 5988 E and all forms had been completed according to DA Pamphlet 750 8 or DA Pamphlet 738 751 Performance Steps 1 Check the equipment to determine if it is complete and that all defects found on the initial and in process inspections are complete 2 Ensure that all forms and records are complete and correct 3 Record any additional defects on DA Form 2404 or DA Form 5988 E and return the equipment to production control 4 Sign and date the DA Form 5990 E when the equi
44. are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related DA FORM 2417 AR 750 1 DA FORM 7372 AR 750 43 DA LABEL 163 DA PAM 738 751 DA LABEL 80 DA PAM 750 8 TB 385 4 TM 9 6695 239 14 TB 43 180 TB 750 25 TB 9 6625 2285 24 USATA MASTER LIST WAYNE KERR ELECTRONICS 3 142 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Calibrate Jet Cal 093 94H 1550 Conditions In an operational environment OE given a Jet Cal Tester Exhaust Gas Temperature BH112JB requiring calibration TB 9 4920 454 24 Forms Records Reports Equipment and Accessories required as listed in TB 9 4920 454 24 TB 43 180 TB 750 25 TB 385 4 TM 55 4920 401 13 amp P and United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List Standards Calibrate Jet Cal in accordance with TB 9 4920 454 24 and TB 43 180 Observe all safety precautions in accordance with TB 385 4 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 9 September 2011 STP 9 94H13 SM TG 3 143 Chapter 3 3 144 ESIBTANCE CHECK Lad NUS o e
45. as necessary in accordance with USATA Calibration Procedure Master List 3 Observe all safety precautions warnings hazards and notes Note Perform steps 4 through 10 in accordance with TB 9 6625 2297 24 Perform preliminary instructions Perform equipment setup Perform zero carryover performance check and make adjustments if necessary On Ff Perform Instrument accuracy performance check and make adjustments if necessary 9 September 2011 STP 9 94H13 SM TG 3 91 Chapter 3 Performance Steps 8 Perform reference frequency oscillator performance check and make adjustments if necessary 9 Perform power reference level performance check and make adjustments if necessary 10 Perform final procedure 11 Disconnect and maintain equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures 1 2 oa A O 10 11 Evaluation Guidance Refer to the applicable technical bulletin as a guide to verify that all steps Identified correct calibration procedure to be used in accordance with TB 43 180 Updated calibration procedure as necessary accordance with USATA Calibration Procedure Master List Performed preliminary instructions Performed equipment setup necessary necessary adjustments if necessary necessary Performed final procedure
46. corresponds to the 3 dB point 9 Remove the input signal by pressing OPR STBY key d Operate oscilloscope workstation in Marker Mode 1 Press MARKER key or pressed MODE softkey until marker appeared 2 Select 50 ohm impedance or use an external 50 ohm termination Make sure the UUT is dc coupled 3 Apply a 200 nanosecond time marker value by pressing 2 0 0 n s and ENTER keys 4 Reconnect the signal by pressing OPR STBY key on the Calibrator 5 Set UUT time base to show 10 time markers a Align the time markers with the UUT display panel graticule divisions b Align the signal s peaks with the horizontal center axis 6 Remove the input signal by pressing OPR STBY key e Operate oscilloscope workstation using Wave Generator 1 Press MORE MODES key and then select WAVEGEN or press the blue softkey under MODE until wavegen appears 2 Press blue softkey under SCOPE Z until proper UUT input impedance 1M or 50 ohm appears 3 Press blue softkey under WAVE until square appears Note Allow OFFSET default value to remain Reconnect the signal by pressing OPR STBY key on the calibrator View signal trace on UUT Press blue softkey under WAVE until sine appears View signal trace on UUT Press blue softkey under WAVE until tri appears 4 5 6 7 8 9 View signal trace on UUT 10 Remove the input signal by pressing OPR STBY key f Operate oscilloscope wor
47. current loop bar located above the calibrator power button 4 Press OPR STBY key to initiate current 5 Press OPR STBY key to terminate current i Operate oscilloscope workstation in Overload Mode CAUTION To avoid damage to the UUT use this test to check the power handling capability of the 50 ohm input of the UUT Before proceeding ensure that the power rating of the UUT can handle the voltages and currents that this test can produce 1 Press MORE MODES key and then select OVERLD or press the blue softkey under MODE until overld appears 2 Press blue softkey under OUT VAL to select DC or AC and a value ranging from 5 V to 9 V shown in Output Display Key in or edit this value Default value is 5 V DC 3 52 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps 3 Press blue softkey under T LIMIT to select a duration in seconds Default value is 10 seconds 4 Reconnect the signal by pressing OPR STBY key on the Calibrator 5 Check for test results displayed with the UUTTRIP blue softkey 6 Remove the input signal by pressing OPR STBY key 7 De energize and disconnect the equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Observed all safety precautions warnings hazards and notes 2 Read and followed the prelimin
48. define the training requirements for each duty position within an MOS Section II identifies the total training requirement for each duty position within an MOS and provides a recommendation for cross training and train up merger training Duty Position Column This column lists the duty positions of the MOS by skill level which have different training requirements e Subject Area Column This column lists by numerical key see Section 1 the subject areas a Soldier must be proficient in to perform in that duty position e Column This column lists the recommended duty position for which Soldiers should be cross trained Train Up Merger Column This column lists the corresponding duty position for the next higher skill level or MOSC the Soldier will merge into on promotion Part Two lists by general subject areas the critical tasks to be trained in an MOS and the type of training required resident integration or sustainment e Subject Area Column This column lists the subject area number and title in the same order as Section Part One of the MTP e Task Number Column This column lists the task numbers for all tasks included in the subject area Title Column This column lists the task title for each task in the subject area e Training Location Column This column identifies the training location where the task is first trained to Soldier training publications standards If the task is firs
49. gas by reading the label or other markings on the cylinder before using Checked gas cylinder for the correct cylinder color the correct band size and color the correct DOT colored tag and the correct title Did not rely solely upon cylinder color for content identification Inspected the gas cylinder for scratches dents bulges corrosion pits scorch or burn marks or any other physical indications that exceed the acceptable specifications for pressurized cylinders Kept the removable valve protection and valve outlet caps and plugs in place until connecting the cylinder for use Placed the gas cylinder in an upright position and secured it to prevent an accidental upset or fall and to prevent it from striking another object Removed valve protector cap s Examined the outlet of the valve for any dirt or other contamination before attaching a regulator Cleared outlet of the valve of any dust and dirt by pointing the valve outlet away from personnel and slightly opening the valve 1 4 turn and immediately closing it for an instantaneous burst of pressure Mounted a thread matched regulator onto the gas cylinder Opened the regulator control fully Closed the regulator control Opened the cylinder valve slowly using proper tools or by hand if fitted with a hand wheel to prevent a sudden discharge of gas Ensured no hammering or use of improper wrenches was used to attempt to open or close a stuck valve
50. load plans Supervise equipment load up o N O A OO N Perform pre movement inspection for both personnel and equipment 11 Incorporate Composite Risk Management measures into all operations Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Read and followed the unit standing operating procedures and Operation Order for the mobile operations 2 Briefed personnel assigned to the mobile operations oO Assigned operators to perform preventive maintenance checks and services PMCS on equipment Supervised PMCS of all equipment Assigned areas of responsibility to team personnel Ensured traceability of all calibration standards is maintained N O oO A Assembled equipment needed to perform the mobile operations 3 160 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Measures GO NO GO 8 Verified load plans 9 Supervised equipment load up 10 Performed pre movement inspection for both personnel and equipment 11 Incorporated Composite Risk Management measures into all operations Evaluation Guidance Score the Soldier GO if all performance measures are passed Score
51. not meet the criteria for a Category deficiency 12 Prepare SF 368 for Category or Category II deficiency in accordance with DA Pamphlet 738 751 Chapter 3 13 Submit a Category or Category II report in accordance with DA Pamphlet 738 751 14 Distribute file copies of the SF 368 in accordance with DA Pamphlet 738 751 Note Sent SF 368 even if a Manufacturer representatives have shown that they are aware of the problem b Another unit within your command has already sent a deficiency report on the same problem 15 Identify defective equipment as exhibits 9 September 2011 STP 9 94H13 SM TG 3 173 Chapter 3 Performance Steps 16 Receive acknowledgment of receipt of Category report within 48 hours or Category II report within 7 days from Aviation and Missile Command AMCOM The acknowledgement included the disposition instructions for exhibits 17 Follow disposition instructions received from the AMCOM action office for the exhibits Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures G NO GO Note Follow steps 1 through 9 for all equipment except aviation equipment For aviation equipment follow steps 10 through 17 1 Identified one or more conditions that indicated a quality deficiency existed Identified defect as a Category or Category II deficiency
52. on spectrum analyzer De energize and disconnect equipment Identify correct calibration procedure to be used in accordance with TB 43 180 Update calibration procedure as necessary in accordance with USATA Calibration Procedure Master List Observe all safety precautions warnings and hazards Perform Equipment Setup 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Perform PRF PRI and Delays performance check Perform VAR Pulses 1 and 2 performance check Perform CHAL and TAG Gen performance check Perform Mode Repeat performance check Perform 1st SIF Reply Video performance check Perform Second Reply performance check Perform Suppression Gate performance check Perform Mode 4 Pretrig Out performance check Perform Mode 4 GTC Trig Out performance check Perform Video Reset Output performance check Perform Reply Signal Gating performance check Perform Mixed Video performance check Perform M4 KIR Simulator performance check Perform M4 KIT Simulator performance check Perform Measurement performance check Perform RF Section performance check Perform Modulation performance check STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps 27 Perform Out Main Aux performance check 28 Perform High Power In performance check 29 Perform Final Procedure Evaluation Preparation Ensure all items required in the condition statement or appropriate
53. opening the TEST INLET and OUTLET valves Failure to observe this caution will result in equipment damage r Rotate the Variable Volume piston TEST ADJUST knob to the appropriate position normally mid stroke S Adjust slowly the TEST INLET valve as close to the desired indication on the TI as possible t Close the TEST INLET valve CAUTION Do not over range the TI Close the EQUALIZE valve push in Rotate the Variable Volume TEST ADJUST knob until the desired pressure is obtained c Note EQUALIZE valve may open if Variable Volume is adjusted in excess of 150 psi and a slight loss of pressure may result Close valves V1 V2 and V3 fully clockwise Rotate both high and low pressure regulators to mid range position Open valve V4 to bleed pressure from the system Ensure the OUTLET SELECTION valve is in VENT position then open the EQUALIZE TEST INLET and TEST OUTLET valves in order to vent the MPC1 3000 aa Remove the TI from the pressure interface test assembly ab Close both tank valves TV 1 and TV 2 by turning fully clockwise ac Open valves V1 V2 V3 and V4 to bleed the system ad Remove all connections lt 9 September 2011 STP 9 94H13 SM TG 3 135 Chapter 3 Performance Steps 33 Operate PDS and PPS to perform low pressure operation 0 299 psi a Remove the protective cover from the high pressure outlet port yellow band and connect the flex line tubing with orange band by
54. procedure to be used in accordance with TB 43 180 2 Update calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 3 Observe all safety precautions warnings hazards and notes 4 Perform preliminary operations a Perform setup instructions b Perform equipment connections 5 Perform line stability performance check and make necessary adjustments 3 78 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps 6 T 8 9 10 11 12 13 14 15 16 17 18 Perform frequency accuracy performance check and make necessary adjustments Perform RF output performance check and make necessary adjustments Perform output level flatness performance check and make necessary adjustments Perform attenuation performance check and make necessary adjustments Perform spectral purity performance check and make necessary adjustments Perform pulse modulation performance check and make necessary adjustments Perform amplitude modulation performance check and make necessary adjustments Perform frequency modulation performance check and make necessary adjustments Perform phase modulation performance check and make necessary adjustments Perform internal oscillator performance check and make necessary adjustments Perform power supply performance check if necessary and make required adjustments Perform final procedure Disconnect and maintain equipment Evaluation P
55. produce and measure AC Current h Use Error Mode of Calibrator and output adjustment controls to achieve a reading on UUT equal to original entry on calibrator Set up equipment to produce and measure Resistance j Use Error Mode of Calibrator and output adjustment controls to achieve a reading on the Control Display equal to the reading on the UUT k Set up equipment to produce and measure Wideband AC Voltage 3 De energize and disconnect equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Observed all safety precautions warnings hazards and notes 9 September 2011 STP 9 94H13 SM TG 3 23 Chapter 3 Performance Measures GO NO GO 2 Operated the Core workstation using the 3458A as the unit under test UUT 3 De energized and disconnected equipment Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related AGILENT 3458A TM 9 6695 239 14 FLUKE 5700A 5720A FLUKE 5725A TB 385 4 3 24 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Operate Impedance Measuring System 093 94H 1102 Conditions In an ope
56. pushing the flex line in until a click is heard b Remove the white band protective covers from the flex line tubing and the pressure connector assembly Connect the flex line tubing white band connector to the pressure connector white band assembly by pushing the flex line in until a click is heard d Connect the green band connector from the pressure interface test assembly to the green band connector top connector of the pressure connector assembly e Remove the protective cover from the low pressure elbow port on panel below DPI 145 R PPS f Connect the opposite end of pressure interface test assembly to the low pressure elbow port 300 psig connector Note Use Gap Inspection Go No Go Gage to ensure connectors are sufficiently tightened g Mate test instrument TI to interface test adapter using appropriate adapter s and Teflon tape h Remove protective cover from the pressure interface test assembly and retain cover i Mate TI and adapter if necessary to the pressure interface test assembly j Ensure manifold valves V1 V2 and V3 are closed clockwise CAUTION Never tighten the needle valves on the TEST INLET and OUTLET beyond light pressure Over tightening will result in equipment damage CAUTION Open the EQUALIZE valve pull out prior to opening the TEST INLET and OUTLET valves Failure to observe this caution will result in equipment damage Rotate the Variable Volume piston TEST ADJUST knob
57. s frequency response 1 Press LEVEL SINE key or press MODE softkey until levsine appears 2 Select 50 ohm impedance on UUT or used a 50 ohm external termination directly at the UUT input 3 Select output amplitude of 600 mV by pressing 6 0 0 m V and ENTER keys 4 Reconnect the signal by pressing OPR STBY key on the Calibrator 5 Adjust UUT to obtain a sine wave trace of exactly 6 divisions peak to peak 6 Make small adjustments If necessary to the voltage amplitude until the wave reaches exactly six divisions a Fine tune the voltage by pressing the EDIT FIELD key to bring a cursor into the Output Display b Move the cursor with the left arrow key c Turn the rotary knob to adjust the value STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps 7 Increase the frequency to 400 MHz for 500 MHz instruments or 500 MHz for 600 MHz instruments 8 Increase the frequency slowly until the waveform decreases to 4 2 divisions a Fine tune frequency by using the rotary knob b Press EDIT FIELD key to place a cursor in the Output Display c Press EDIT FIELD key again to place cursor in the frequency field and use the left and right arrow keys to move cursor to the digit to change d Change the value by turning the rotary knob e Continue making small increments in the frequency until the signal drops to 4 2 divisions At 4 2 divisions the signal is at the frequency that
58. s tool kit power meter manufacturer s manual and TB 385 4 Standards Repair power meter in accordance with the applicable technical reference s Observe all safety precautions in accordance with TB 385 4 Performance Steps 1 dBm CALIBRATION FACTOR 432A POWER METER Xt Agilent FINE ZERO mW RANGE 3 432A Power Meter Figure 3 38 432A Power Meter n MOUNT ANCE 10 10 COARSE ZERO Y z NOTE Determine if warranty repair is applicable Determine if repair is authorized 3 88 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps Before beginning repair process check work order and talk to unit maintenance if possible for description of symptoms and steps taken to correct them Check all forms and tags attached to or accompanying equipment to determine reason for removal from service oO o N o oO Ff 1 Observe all safety precautions warnings hazards and notes Visually inspect the power meter for any physical defects Read and follow the operator maintenance and repair instructions given in the applicable technical reference Set up equipment needed for troubleshooting the power meter Perform operational circuit checks to sectionalize the malfunction Perform a schematic analysis and functional tests to localize the malfunction Perform resistance continuity and p
59. 00 2 AR 710 2 Department of the Army DA Form 2062 Hand Receipt Annex Number DA Pamphlet 710 2 1 hand receipts applicable equipment and applicable technical manuals TMs This task can be performed in a field or garrison environment Standards Issue supplies and equipment to hand receipt holders while maintaining property and supply accountability Performance Steps 1 Notify hand receipt holders of quarterly inventory 2 Review file copies of all hand receipts and signature cards for each maintenance section shop oO Assembly all new equipment to be issued out into separate groups for issuing to hand receipt holders during the quarterly inventory Issue new equipment to hand receipt holders before inventorying Inventory hand receipts Update each hand receipt holder s equipment shortage list as required N o oO A Ensure that only authorized personnel on the hand receipt holder signature card signs the hand receipt 8 Ensure that all forms were filled out correctly 9 File hand receipts in appropriate hand receipt holder files Evaluation Preparation Setup of your electronics avionics maintenance shops is due its quarterly hand receipt inventory Brief Soldier Tell the Soldier they are going to be evaluated on how well they been maintaining their shop hand receipt to see if they have current signature cards issued out new equipment to sub hand receipt holders and equipment shortage list is
60. 1 STP 9 94H13 SM TG References 9 This page intentionally left blank STP 9 94H14 SM TG 9 September 2011 By Order of the Secretary of the Army RAYMOND T ODIERNO General United States Army Chief of Staff Official ese e Moren JOYCE E MORROW Administrative Assistant to the Secretary of the Army 1106204 DISTRIBUTION Active Army Army National Guard and U S Army Reserve Not to be distributed electronic media only PIN 100899 000
61. 1 M1097A2 Truck Utility 31 January 1996 Operator s Manual For Truck Tractor Line Haul 52 000 GVWR 6 M915A4 28 February 2007 Operator s Manual for Truck Tractor M1074 and M1075 Palletized Load System PLS 30 April 2009 Operator s Instructions Manual for M1078 Series 2 1 2 Ton 4X4 Light Medium Tactical Vehicles LMTV Truck Car LMTV M1078 W WN W O WN Truck Van LMTV M1078 W WN W O WN Truck Chas LMTV M1080 Truck Car LMTV LVAD M1081 W WN 17 June 1998 Operator s Instructions Manual For M1083 Series 5 Ton 6X6 Medium Tactical Vehicles MTV Volume No 1 OF 2 Truck Car MTV M1083 W WN W O WN Truck Car MTV W Material Handling Equipment MHE M1084 Truck Car MTV LWB M1085 W 15 September 1998 Operator s Instructions Manual for M1083 Series 5 Ton 6X6 Medium Tactical Vehicles MTV Volume No 2 of 2 Truck Car MTV M1083 W WN W O WN Truck Car MTV W Material Handling Equipment MHE M1084 Truck Car MTV LWB M1085 W 15 September 1998 Operator s and Organizational Maintenance Manual Including Repair Parts and Special Tools List for Simplified Test Equipment for Internal Combustion Engines NSN 4910 01 124 2554 25 March 1988 STP 9 94H13 SM TG References 7 References TM 9 4910 571 34 amp P TM 9 4910 751 14 amp P TM 9 4931 509 34P TM 9 6625 2469 15 TM 9 6695 239 14 Training Circulars TC 21 305 20 TC 43 4 Direct Support and General Support Maintenance Manual Incl
62. 3 Performance Measures GO NO GO 14 Performed phase modulation performance checks and made necessary adjustments 15 Performed internal oscillator performance checks and made necessary adjustments 16 Performed power supply performance checks if necessary and made required adjustments 17 Performed final procedure 18 Disconnected and maintained equipment Evaluation Guidance Refer to the applicable technical bulletin as a guide to verify that all steps in the calibration process are performed in accordance with the proper calibration procedure Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related DA FORM 7372 AR 750 1 DA LABEL 80 AR 750 43 TB 385 4 DA FORM 2417 TB 43 180 DA LABEL 163 TB 750 25 DA PAM 750 8 TB 9 6625 2182 24 TM 11 6625 3165 14 TB 9 6625 2322 24 TM 9 6695 239 14 TB 9 6625 2323 24 USATA MASTER LIST 3 80 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Operate Pulse Generator 093 94H 1320 Conditions In an operational environment OE with a requirement to operate a model 9210 Pulse Generator oscilloscope RF cables as required Pulse Generator manufacturer s manual and TB 385 4 Standards Operate the pulse g
63. 3 Reporting of Product Quality Deficiencies Within the US Army 15 July 2009 Inventory Management Asset and Transaction Reporting System 28 March 2008 Department of the Army Pamphlets DA PAM 25 380 2 DA PAM 750 1 Field Manuals FM 4 25 11 Other Product Types 437B EM 0103 References 8 Security Procedures for Controlled Cryptographic Items 10 January 1991 Commanders Maintenance Handbook 2 February 2007 First Aid 23 December 2002 Power Meter Operating Manual 6 January 1997 TM 9 6625 2300 13 amp P Interactive Electronic Technical Manuals IETMs for Test Set Electronic Systems AN PSM 80 This Product Includes the Following Items 31 January 2006 STP 9 94H13 SM TG 9 September 2011 References HP 8902A CAL MANUAL MANUFACTURER S MANUAL Technical Bulletins TB 43 0129 TB 9 6625 2321 24 Technical Manuals TM 11 6665 227 12 TM 750 245 4 Training Circulars TC 3 34 489 9 September 2011 HP 8902A Measuring Receiver Operation and Calibration Manual 1 August 1987 MANUFACTURER S MANUAL Safety Requirements for Use of Antenna and Mast Equipment 15 June 1986 Calibration Procedure for Digital Multimeter National Instruments Model DAQCARD 4050 26 October 2007 Calibrator Set Radiac AN UDM 2 NSN 6665 00 179 9037 13 June 1975 Direct Support and General Support for Quality Control Inspector s Inspection Criteria 25 January 1971 The Soldier and the Environment 8 May 200
64. 3 4 3 4 3 4 3 4 3 4 00 wo w STP 9 94H13 SM TG 9 September 2011 Trainer s Guide CRITICAL TASKS Task Number Title Training Location Subject Area 10 Maintenance Management 093 94H 3040 093 94H 3060 093 SSG 3001 093 SSG 3002 093 SSG 3003 093 SSG 3011 093 SSG 3013 093 SSG 3014 093 SSG 3015 093 SSG 3016 093 SSG 3017 093 SSG 3019 093 SSG 3020 093 SSG 3021 Manage Cross Checks Manage Shop Operations Using Automated Procedures Inspect Section Shop Safety Manage Section Shop Security Maintain Section Shop Calibration Program Write a Standing Operating Procedure SOP Maintain Property Accountability Assess Battlefield Damage Manage Demand Supported Repair Parts Listed on the Prescribed Load List PLL Monitor Bench Stock Operations Monitor Shop Stock Operations Inspect Maintenance Support Team Operations Inspect Maintenance Reporting and Management Data Review SAMS Reports 9 September 2011 STP 9 94H13 SM TG 2 5 This page intentionally left blank CHAPTER 3 MOS Skill Level Tasks Skill Level 1 Subject Area 1 Shop Operations and Production Control Perform Mouth to Mouth Resuscitation 081 831 1042 Conditions Given an adult casualty who is unconscious and does not appear to be breathing You are not in a chemical environment Standards Perform mouth to mouth resuscitation correctly in the correct sequence Continue mouth to mouth resuscitation at the
65. 385 4 Performance Steps Time Frequency Workstation Front Panel View Time Frequency Workstation Rear Panel View Figure 3 12 Time Frequency Workstation 1 Observe all safety precautions warnings hazards and notes 2 Connect the power cable the antenna and antenna cable 3 Apply power to the unit 4 Set the SET MODE to AUTO if it is not already in the AUTO mode Note When satellites are acquired the TRACKING LED will illuminate Once the unit has accomplished its position averaging the LOCKED LED will illuminate 9 September 2011 STP 9 94H13 SM TG 3 29 Chapter 3 Performance Steps 5 Press the MENU keyboard switch until the External Frequency Measurement Menu Screen is displayed and contains the following choices EXT FRQ 0000E 14 0000E 00 SEC 1 gt ENTER FRQ lt 2 gt ENABLE lt 3 gt DISABLE Connect a 10 MHz signal from signal source to connector J10 using RF cable Press keyboard button 1 followed by 10000000 to input the frequency to measure 10 MHz Press keyboard button 2 to ENABLE the external frequency measurement option Note If the unit is locked the measurement count once per second will start to increment It will display measurements in parts to E 09 E 12 or E 14 If the input offset measurement is greater than 1x10 5 or if the input signal contains noise TOO HIGH will be displayed 9 Observe external frequency offset measurement on display screen 10 P
66. 4 HP 8153A TB 385 4 TB 43 180 TB 750 25 TB 9 6625 2309 24 TB MED 524 TM 11 6625 3271 12 TM 11 6625 3271 40 USATA MASTER LIST STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Subject Area 4 Signal Generator Operate Signal Generator Work station 093 94H 1300 Conditions In an operational environment OE with a requirement to operate a signal generator workstation model 8902A signal generator tester model 11793A waveform converter model 1121 audio analyzer model 11722A and 11792A sensors a signal generator to be used as the unit under test cables and connectors signal generator workstation manufacturer s manuals signal generator manufacturer s manual or TM and TB 385 4 Standards Operate the signal generator workstation in accordance with applicable technical references manufacturer s manuals Observe all safety precautions in accordance with TB 385 4 Performance Steps Boonton 1121 Audio Analyzer HP 11793A Microwave Converter 11722A 11792A Sensor 20000 bese D000 6 HP 8902A Measurement Receiver aaa 5 OOOO amp Or c OOO 4 eea06 o OOOO E Figure 3 30 Key Components of the Signal Generator Workstation 1 Observe all safety precautions warnings hazards and notes 2 Read and follow the preliminary instructions given in technical references for signal generator workstation 3 Set up the equipment needed to operate the signal generator workstation usi
67. 4H 1510 Conditions In an operational environment OE with a requirement to operate an MGCPlus Force Torque Standard torque cells various type torque wrenches Manufacturer s Manuals and TB 385 4 Standards Operate the force torque standard in accordance with applicable technical reference Observe all safety precautions in accordance with TB 385 4 Performance Steps Figure 3 51 MGCPlus Torque Indicator Observe all safety precautions warnings hazards and notes Visually inspect the force torque standard and torque wrenches for any physical defects Read and follow the operator s instructions given in manufacturer s manual Select appropriate torque cell or cells for checking the full range of the torque wrench used as the test instrument TI Mount the torque cell on the calibration fixture Orient the cell so the cable hangs somewhere between the 6 o clock and 7 o clock position or at a position designated on the cell itself Note On 20 fi Ib and smaller cells support the bulk of the cable in a way that does not add any clockwise or counter clockwise torque load to the cell Connect the torque cell cable to the ML10B amplifier plug in input connector on the rear of the force torque standard Connect the force torque standard to 115 V A C power source Turn on the force torque by pressing the POWER button Note If the torque standard was powered off for more than 30 minutes allow 30 m
68. 6625 915 12 Chapter 2 Troubleshooting Procedures e Close SELF TEST WINDOW after TI passes self tests Note Self calibration should be performed if the TI fails any parameter 6 Perform Calibration Process as follows Perform Vertical Gain Accuracy check in accordance with paragraph 8 Perform Vertical Offset check in accordance with paragraph 9 Perform Bandwidth Accuracy check in accordance with paragraph 10 Perform Equivalent Time Measurement check in accordance with paragraph 11 Perform Real Time Measurement check in accordance with paragraph 12 Perform Trigger Sensitivity check in accordance with paragraph 13 Perform DC Calibrator check in accordance with paragraph 14 Note DO NOT perform Power Supply checks if all other parameters are in tolerance h Perform Power Supply check in accordance with paragraph 15 7 Perform the Alignment Process described in Section IV ONLY IF the TI fails any parameter a Perform Self calibration in accordance with paragraph 17 b Perform procedures in accordance with paragraph 18 8 Perform Final procedure in accordance with paragraph 16 Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Identified correct calibration procedure to be used in accordance with TB 43 180 2 Updated calibratio
69. 7 Conditions In an operational environment OE perform this task given a current copy of the shop stock list Army regulation AR 710 2 Department of the Army DA Pamphlet 710 2 2 and a copy of Federal Logistics FEDLOG discs This task can be performed in a field or garrison environment Standards Maintain the shop stock according to AR 710 2 and DA Pamphlet 710 2 2 Performance Steps 1 O oa A W N Ensure all repair parts and consumables listed on the shop stock meet the criteria listed in AR 710 2 and DA Pamphlet 710 2 2 Ensure each item is demand supported Ensure each item s stockage level is developed in accordance with DA Pamphlet 710 2 2 Ensure that excess stocks are turned in within 10 days of review Ensure that replenishment of stocks is based on the reorder point ROP Ensure a temporary hand receipted is issued for the controlled cryptographic item repair parts required by the communications security COMSEC maintenance activities for diagnostic purpose Ensure an inventory of the shop stock items are scheduled for the review during the correct reviewing period Review the Supply Support Activity SSA shop stock list to see if it was signed by the unit commander Evaluation Preparation Brief Soldier Tell the Soldier they are going to be evaluated on how well they been maintaining the shop stock according with current Army regulations Performance Measures GO 1
70. 9 2320 364 10 TM 9 2320 365 10 TM 9 2320 366 10 1 TM 9 2320 366 10 2 9 September 2011 Related STP 9 94H13 SM TG 3 159 Chapter 3 Skill Level 3 Subject Area 9 Maintenance Operations Prepare Secondary Transfer Set for Mobile Operations 093 94H 3000 Conditions In an operational environment OE given a movement order an Area TMDE Support Team including all personnel and organic equipment unit standing operating procedure SOP and equipment technical references Standards Prepare all equipment and personnel organic to the Area TMDE Support Team including secondary transfer calibration set vehicles and repair parts for mobile operations Supervise preventive maintenance checks and services PMCS load plan preparation and equipment load up in accordance with unit standing operating procedures and associated technical references Observe all safety precautions in accordance with TB 385 4 and apply composite risk management Performance Steps 1 Read and follow the unit standing operating procedures and Operation Order for the mobile operations Brief personnel assigned to the mobile operations Assign operators to perform preventive maintenance checks and services PMCS on equipment Supervise PMCS of all equipment Assign areas of responsibility to team personnel Ensure traceability of all calibration standards is maintained Assemble equipment needed to perform the mobile operations Verify
71. 9 6685 319 24 Section IV a Perform preliminary instructions b Perform equipment setup c Perform 0 to 235 psi pneumatic gages 0 1 to 1 0 percent accuracy performance check and make adjustments if necessary d Perform 235 to 1000 psi pneumatic gages 0 1 to 1 0 percent accuracy performance check and make adjustments if necessary e Perform 1000 to 5000 psi pneumatic gages 0 1 to 1 0 percent accuracy performance check and make adjustments if necessary f Perform Final procedure 45 Calibrate vacuum gauges in accordance with TB 9 6685 327 35 Section III a Perform preliminary instructions b Perform equipment setup c Perform vacuum performance check d Perform final procedure 46 Replace the protective covers on gauges if necessary 47 Disconnect and properly maintain equipment 9 September 2011 STP 9 94H13 SM TG 3 137 Chapter 3 Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures 1 10 11 12 13 14 15 16 17 18 19 20 21 Read TB 385 4 Paragraph 6 2 c and reviewed AR 700 68 at least annually before working with or handling pressurized gas cylinders Ensured no more than two cylinders of the same gas were at a workstation at any one time Ensured empty cylinders were removed from the workstation Checked the identity of the
72. 920 910 40 DA Form 2404 Equipment Inspection and Maintenance Worksheet DA Form 7372 TMDE Calibration and Repair Data TB 385 4 and TB 750 25 Standards Repair Pitot Static Tester in accordance with TM 43 4920 910 12 and TM 43 4920 910 40 Observe all safety procedures in accordance with TB 385 4 Performance Steps Pitot Static Tester TS 4463 P Figure 3 59 Pitot Static Tester 3 148 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps NOTE Determine if warranty repair is applicable Determine if repair is authorized Before beginning repair process check work order and talk to unit maintenance if possible for description of symptoms and steps taken to correct them Check all forms and tags attached to or accompanying equipment to determine reason for removal from service 1 2 8 Observe all safety precautions warnings hazards and notes Read and follow the operator maintenance and repair instructions given in TM 43 4920 910 12 and TM 43 4920 910 40 Visually inspect the pitot static tester for any physical defects Set up necessary support equipment to perform repair procedures on the pitot static tester Perform power up procedures including Leak rate and Stability Test in accordance with TM 43 4920 910 12 Chapter 2 5 4 Observe and record error messages displayed during power up self tests Note Some errors display extra information using a fo
73. 93 SSG 3019 093 SSG 3020 093 SSG 3021 Glossary References 9 September 2011 Maintain Automated Network 3 168 Conduct Quality Assurance 3 169 Submit a Quality Deficiency Report 3 172 Submit Equipment Improvement Recommendation 3 176 Plan Work FIOW cete te ios e rotate b t te ie setae 3 178 Direct Performance of Preventive Maintenance 3 179 Provide Technical Assistance to Repairers 3 181 Perform Initial Inspections ssssssssssseee ene 3 183 PerfommFinalInspections ee e thee eterne 3 185 Perform In Process 3 185 Subject Area 10 Maintenance Management Manage Gross Checks eee ld en d eet e ee 3 186 Manage Shop Operations Using Automated 3 188 Inspect Section Shop 3 190 Manage Section Shop Security 3 193 Maintain Section Shop Calibration
74. A job packets with various issue priority designators a visible index file showing the shop workload summary This task can be performed in a field or garrison environment Standards Distribute all DA Form 5990 Es job packets by issue priority designators highest priorities first Ensure the visible index file was up to date legible and complete Performance Steps 1 Arrange the DA Form 5990 Es job packets by issue priority designators highest priorities first 2 Use the DA Form 5990 Es job packets in the same order to assign jobs to repairers 3 Monitor work as the jobs went through the repair process 4 Assign new jobs to the repairers as they completed those assigned 5 Review all paperwork within the job packets for completeness 6 Update the visible index file Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Arranged the DA Form 5990 Es job packets by issue priority designators highest priorities first 2 Used the DA Form 5990 Es job packets in the same order to assign jobs to repairers 3 Monitored work as the jobs went through the repair process 4 Assigned new jobs to the repairers as they completed those assigned 5 Reviewed all paperwork within the job packets for completeness 6 Updated the visib
75. AR 385 10 AR 40 5 DA Pamphlet 40 501 DA Pamphlet 385 1 TB 385 4 TB MED 523 and maintenance section shop SOPs Inspected the maintenance section shop to ensure that all test equipment calibration dates were current Inspected all of the equipment and benches for proper grounding within the maintenance section shop areas Inspected the maintenance section shop to ensure that a mounted safety board was present Inspected the maintenance section shop to ensure that rubber floor mats or similar insulating materials were provided for each repair position Inspected the maintenance section shop to ensure that all power attachments plugs and connectors were serviceable with no exposed parts carrying electric current except the prongs Inspected and identified all of the physical and high voltage hazards within the maintenance section shop areas Inspected the maintenance section shop to ensure it was complying with host nation local state and federal environmental laws and regulations Briefed the chain of command on the results potential high risk areas and recommendations from the safety inspection Identified all safety hazards and took corrective action Ensured that any deficiencies found were corrected 9 September 2011 STP 9 94H13 SM TG GO NO GO 3 191 Chapter 3 Evaluation Guidance Score the Soldier GO if all performance measures are passed P Score the Soldier NO GO if any performance
76. BH112JB 26 June 2008 Calibration Procedure for Pitot and Static Systems Tester DRUCK Model TS 4463 P 2 September 2010 Calibration Procedure for Attenuators Fixed and Variable 10 MHz to 40 GHz General 30 March 2010 Calibration Procedure for Cross Checks Intercomparisons and Visual Inspections 20 January 2009 Calibration Procedure for Torque Wrenches and Torque Screwdrivers General 25 February 2011 Calibration Procedure for Micrometer Caliper Type l Class 1 Style A B C and D and Type 1 Class 2 Style A B and C GGG C 105 and GGG C 105B 23 August 2010 Calibration Procedure for Micrometers Inside General 20 February 2009 Calibration Procedure for Vernier Calipers Types 1 Classes 1 2 and 3 Digital and Dial Calipers 1 April 2011 Calibration Procedure for Depth Gages General 18 June 2008 Calibration Procedure for Power Sensors and Thermistor Mounts 10 MHZ to 40 GHZ General 30 July 2008 Calibration Procedure for Signal Generator SG 1207 U Hewlett Packard Model 8642M 2 July 2008 Calibration Procedure for Digital Multimeters AN PSM 45A Fluke 27 FM and Fluke Models 27 and 27 AN and High Voltage Probe Fluke Type 80K 6 17 December 2009 Calibration Procedure for Fuel Quantity System Test Set SIMMONDS Precision JC Air Model PSD 60 1AF 11 August 2009 Calibration Procedure for Radio Test Set AN GRM 114B AN GRM 122 and TS 4317 GRM 17 June 2010 Calibration Procedure for Power Met
77. Bandwidth Accuracy check Perform Frequency Response check Perform Displayed Average Noise check Perform Residual Responses check Perform Power supply performance check a Perform only if a parameter is out of tolerance b Repeat task steps 5 through 17 Perform Final procedure Disconnect and maintain equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Identified correct calibration procedure to be used in accordance with TB 43 180 2 Updated calibration procedure as necessary in accordance with USATA Calibration Procedure Master List N O A CO Observed all safety precautions warnings hazards and notes Performed Preliminary instructions Performed Equipment setup Performed Frequency Readout and Marker Frequency Count Accuracy check Performed Frequency Span Readout Accuracy check 9 September 2011 STP 9 94H13 SM TG 3 99 Chapter 3 Performance Measures 8 9 10 11 12 13 14 15 16 17 18 19 20 Performed Noise Sidebands check Performed Residual FM check Performed Input Attenuator Accuracy check Performed Reference Level Accuracy check Performed Resolution Bandwidth Switching Uncertainty check Performed Absolute Ampl
78. CK DPI 145 TB 385 4 TB 43 180 TB 750 25 TB 9 6685 327 35 USATA MASTER LIST TB 9 6685 319 24 3 140 Related AR 750 1 AR 750 43 DA PAM 750 8 TM 9 6695 239 14 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Calibrate Fuel Quantity Test Set 093 94H 1530 Conditions In an operational environment OE given a Fuel Quantity Test Set PSD 60 IAF requiring calibration TB 9 6625 2285 24 Forms Records Reports Equipment and Accessories required as listed in TB 9 6625 2285 24 TB 43 180 TB 750 25 Manufacturer s Manual and United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List Standards Calibrate Fuel Quantity Test Set in accordance with TB 9 6625 2285 24 and TB 43 180 Observe all safety precautions in accordance with TB 385 4 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 Performance Steps PSD60 1AF Fuel Quantity Test Set Figure 3 56 PSD60 1AF Fuel Quantity Test Set 1 Identify correct calibration procedure to be used in accordance with TB 43 180 9 September 2011 STP 9 94H13 SM TG 3 141 Chapter 3 Performance Steps 2 oa A O 10 Update calibration procedure as necessary in accordance with USATA Cal
79. Calibration Test Report if appropriate IAW TB 9 6625 2153 24 8 Perform Final procedure IAW paragraph 9 9 Disconnect and maintain equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Identified correct calibration procedure to be used in accordance with TB 43 180 2 Updated calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 3 Observed all safety precautions warnings hazards and notes 4 Performed calibration procedure IAW TB 9 6625 2153 24 5 Disconnected and maintained equipment Evaluation Guidance Refer to the applicable technical bulletin as a guide to verify that all steps in the calibration process are performed IAW the proper calibration procedure Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related DA FORM 2417 AR 750 1 DA LABEL 163 DA PAM 750 8 DA LABEL 80 TM 9 6695 239 14 TB 385 4 TB 43 180 TB 750 25 TB 9 6625 2153 24 USATA MASTER LIST 9 September 2011 STP 9 94H13 SM TG 3 41 Chapter 3 Repair Simplified Test Equipment STE 093 94H 1170
80. DVD format GO NO GO This is a pass fail criterion of evaluation whereby the Soldier cannot be partially correct The Soldier either meets the standard or does not meet the standard Individual training Training that prepares the Soldier to perform specified duties or tasks related to assigned duty position or subsequent duty positions and skill level merger training Training that prepares an NCO to supervise one or more different MOSs at lower skill levels when the Soldier advances in skill level in his career management field military occupational specialty A group of similar duty positions mission essential task list METL A compilation of collective mission essential tasks that must be successfully performed if an organization is to accomplish its wartime missions MOS technical task A task related to your duty position and skill level performance measure Action or resulting product that determines if the Soldier has performed a task correctly R 1 Reverse SAMSA 1 Software package designed to manage maintenance operations including work order registration repair parts stockage and requisition manpower utilization and readiness reporting Glossary 6 STP 9 94H13 SM TG 9 September 2011 Glossary skill level Identifies task proficiency or ability typically required for successful performance at the grade with which the skill level is associated The skill levels by grade are shown as follows Skill leve
81. Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 Performance Steps E CER i N alll MM ra MER Hi Typical Setup for Torque Wrench Calibration Using Torque Fixture Torque Cell and MGCPlus Torque Standard Figure 3 52 Typical Torque Measurement Set Up 1 Visually inspect the torque wrench for any physical defects 2 Identify the correct calibration procedure to be used in accordance with TB 43 180 3 Update calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 4 Observe all safety precautions warnings and hazards 5 Calibrate torque wrench as follows using force torque standard 3 126 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps a Perform preliminary instructions b Perform appropriate performance check dependent on torque wrench type and make adjustments if necessary 6 Perform final procedure Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO 1 Visually inspected the torque wrench for any physical defects 2 Identified correct calibration procedure to be used in accordance with TB 43 180 3 Updated calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 4 Observ
82. Hz 0OoCc Disable signal generator output De energize and disconnect equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met 3 94 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Measures 1 2 3 4 14 15 16 17 18 19 Observed all safety precautions warnings hazards and notes Pressed lt gt On key Allowed 5 minutes for warm up Pressed lt Preset gt if the softkeys Factory Preset gt and User Preset gt appeared selected lt Factory Preset gt Connected signal generator output to spectrum analyzer front panel input using radio frequency RF cable Set signal generator for a 10 MHz 0 dBm output Pressed lt AMPLITUDE gt lt 1 gt 0 and lt dBm gt Pressed lt FREQUENCY gt Center gt lt 3 gt 0 and MHz Observed the 10 MHz signal on the spectrum analyzer display Pressed lt SPAN gt lt 5 gt 0 and MHz Read frequency and amplitude Changed Reference Level Pressed lt Marker gt gt lt Mkr gt CF gt to move the 10 MHz peak to the center of the display Compared two signals on the same screen using Marker Delta Improved Frequency Accuracy Pressed BW Avg Res BW then used knob to change resolution bandwidth value Used signal tracking and span zoom Disabled si
83. Inspect areas with the greatest potential for accident severity and those having the highest accident frequency more frequently 6 Develop a suitable checklist of items to be inspected in accordance with AR 385 10 AR 40 5 DA Pamphlet 40 501 DA Pamphlet 385 1 TB 385 4 TB MED 523 and maintenance section shop SOPs 7 Inspect the maintenance section shop to ensure that all test equipment calibration dates are current 8 Inspect all of the equipment and benches for proper grounding within the maintenance section shop areas 9 Inspect the maintenance section shop to ensure that a mounted safety board is present 10 Inspect the maintenance section shop to ensure that rubber floor mats or similar insulating materials are available for each repair position 11 Inspect the maintenance section shop to ensure that all power attachments plugs and connectors are serviceable with no exposed parts carrying electric current except the prongs 12 Inspect and identify all of the physical and high voltage hazards within the maintenance section shop areas 13 Inspect the maintenance section shop to ensure it complies with host nation local state and federal environmental laws and regulations 14 Brief the chain of command on the results potential high risk areas and recommendations from the safety inspection 15 Identify all safety hazards and took corrective action 3 190 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks
84. L Generate Balance Report by Diagnostic Stock Items Generate Balance Report by Non demand Generate Balance Report by Excess Stock Generate Balance Report by Balance Issues Generate Balance Report by Total Lines Generate Canceled Requisitions Reports Generate Demands Reports by DODAAC Generate Demands Reports by NIIN PN Generate Document Register Generate List Issues Report Generate On Order Bal Sup Report Generate Confirm Receipts Report Generate Receipt Daily Transactions Report Generate Requisition Exception Data Report Generate Unserviceable Items by NIIN Report Generate Unserviceable Items by PN Report Generate Unserviceable Items by Location Report lt lt xrara 5 Perform Supply Utilities 9 September 2011 STP 9 94H13 SM TG 3 11 Chapter 3 Performance Steps i a re saii b Oe nU imo rt Cyrene Tee rm mm Supply Utilities Menu Figure 3 5 Supply Utilities Menu Perform FEDLOG Programs Perform Build AMDF Files Perform Local AMDF Perform Document Register Cleanup Perform Inventory Process Perform Purge Balance File Perform Purge Demands File Perform Purge Requisitions Perform Update Demands Count Perform Undo Issues Perform Rollup Balance Perform RO ROP Computation Perform SLC Update Perform SLC Update Perform Fund Code Update Perform Match G Set K ovopg3 mr c cp
85. M TG 9 September 2011 MOS Skill Level Tasks Performance Steps a a le z Calbrabon Spy Ue Qe Podam Cow Iri OF DEF Croce ort on Carie Sanne Ors Syobbe tatus Darsi omn ow Corterd Furtens idy 18 2008 706 M Pastore irtor novettcerce Spes S sco s rex dee o LAERT FL Miren TIMMS Production Control Reports Screen Figure 3 7 TIMMS Production Control Reports Screen prb s baec 7 Prepare Projected List 8 Prepare Delinquent Report 9 Prepare Management Report a Execute Weekly Collection b Execute Management Report Print c Execute Management Report Rollup 10 Prepare In Shop Reports a Prepare In Shop List b Prepare Awaiting Pickup List 11 Prepare Job Log 12 Prepare TMDE Delinquency Report 13 Prepare UIC Reports a Prepare UIC Report by Scheduler b Prepare UIC Report by Dist Code 14 Prepare Total IMRF Reports a Prepare Total IMRF by Model b Prepare Total IMRF by Serial 9 September 2011 STP 9 94H13 SM TG 3 17 Chapter 3 Performance Steps c Prepare Total IMRF by Owner d Prepare Total IMRF by Scheduler e Prepare Total IMRF by Performer Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures G NO GO 1 Referred to TIMMS User s Guide for detailed procedures Start
86. OE supervise the performance of an organizational maintenance team or a field maintenance support team MST performing battlefield assessment Given a disabled vehicle or equipment repairers to assess the equipment applicable 10 20 and 30 series technical manuals TMs repair parts manuals and tool kits Department of the Army DA Form 2404 Equipment Inspection and Maintenance Worksheet or DA Form 5988 E Equipment Inspection Maintenance Worksheet EGA DA Form 5990 E Maintenance Request EGA DA Pamphlet 750 8 DA Pamphlet 738 751 Department of Defense DD Form 1577 Unserviceable Condemned Tag Materiel DD Form 1577 1 Unserviceable Condemned Label Materiel DD Form 1577 2 Unserviceable Repairable Tag Materiel DD Form 1577 3 Unserviceable Reparable Label Materiel Field Manual FM 4 30 3 and FM 4 30 31 This task can be performed in a field or garrison environment Standards Supervise the organizational maintenance team or direct support DS MST that identified and performed repairs needed to restore a disabled piece of equipment to the minimum essential combat capabilities necessary to support a specific combat mission or to enable the equipment to self recover Complete all required paperwork according to DA Pamphlet 750 8 DA Pamphlet 738 751 FM 4 30 3 and FM 4 30 31 Performance Steps 1 Brief the organizational maintenance team or DS MST on the upcoming mission to assess battlefield damage see
87. ORM 1687 DA PAM 750 8 NRC FORM 3 NRC REGULATORY GUIDE 8 13 NRC REGULATORY GUIDE 8 29 3 170 Related 10 CFR 19 10 CFR 20 10 CFR 21 DA PAM 738 751 TM 9 6695 239 14 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks References Required Related TB 11 6665 227 12 TB 385 4 TB 43 180 TB 750 25 TM 11 6665 227 12 USATA SOP 702 1 9 September 2011 STP 9 94H13 SM TG 3 171 Chapter 3 Submit a Quality Deficiency Report QDR 093 SSG 3004 Conditions In an operational environment OE given the requirement to submit a QDR for a serious or recurring maintenance problem and given Army regulation AR 95 1 AR 725 50 Department of the Army DA Form 2404 Equipment Inspection and Maintenance Worksheet Department of Defense DD Form 1575 Suspended Tag Materiel DD Form 2332 Product Quality Deficiency Report Exhibit DA Pamphlet 750 8 DA Pamphlet 738 751 Standard Form SF 368 Product Quality Deficiency Report and Technical Bulletin TB 43 0001 62 01 3 This task can be performed in a field or garrison environment Standards Identify conditions that indicate a quality deficiency exists prepare the appropriate report form and identify and retain QDR exhibits that had been disposed of Performance Steps Note Follow steps 1 through 9 for all equipment except aviation equipment For aviation equipment follow steps 10 through 17 1 Identify one or more conditions that indicate a quality deficien
88. QT 1 4 093 94H 1511 Calibrate Torque Wrench AIT QT 1 4 093 94H 1512 Calibrate Tensiometer AIT QT 1 4 093 94H 1513 Calibrate Weighing Scale AIT QT 1 4 093 94H 1521 Calibrate Pressure Vacuum Gauges AIT QT 1 4 093 94H 1530 Calibrate Fuel Quantity Test Set AIT QT 1 4 093 94H 1550 Calibrate Jet Cal UNIT QT 1 4 093 94H 1569 Repair Pitot Static Tester AIT QT 1 4 093 94H 1570 Calibrate Pitot Static Tester AIT QT 1 4 Subject Area 7 RADIAC 093 94H 1600 Operate RADIAC Calibrator Sets AIT QT 1 4 Subject Area 8 Calibration Set 2000 CALSET 2000 551 88M 1364 Operate Vehicle With Standard or UNIT QT 1 4 Automatic Semiautomatic Transmission Skill Level 3 Subject Area 9 Maintenance Operations 093 94H 3000 093 94H 3010 093 94H 3020 093 94H 3030 093 94H 3050 093 SSG 3004 093 SSG 3005 093 SSG 3006 093 SSG 3007 093 SSG 3008 093 SSG 3009 093 SSG 3010 093 SSG 3012 Prepare Secondary Transfer Set for Mobile Operations UNIT Repair Radio Test Set Advanced ALC Perform Duties as RADIAC Custodian ALC Maintain Automated Network System ALC Conduct Quality Assurance Inspection ALC Submit a Quality Deficiency Report QDR ALC Submit Equipment Improvement Recommendation EIR ALC Plan Work Flow ALC Direct Performance of Preventive Maintenance ALC Provide Technical Assistance to Repairers ALC Perform Initial Inspections ALC Perform Final Inspections ALC Perform In Process Inspections ALC SA QT QT QT QT QT QT QT QT QT QT QT QT
89. Repair Signal Generator 093 94H 1311 Conditions In an operational environment OE given a malfunctioning signal generator signal generator workstation test equipment as needed multimeter oscilloscope spectrum analyzer and so electrician s tool kit signal generator manufacturer s manual maintenance forms and TB 385 4 Standards Repair signal generator in accordance with applicable signal generator technical references Observe all safety precautions in accordance with TB 385 4 Performance Steps NOTE Determine if warranty repair is applicable Determine if repair is authorized Before beginning repair process check work order and talk to unit maintenance if possible for description of symptoms and steps taken to correct them Check all forms and tags attached to or accompanying equipment to determine reason for removal from service Observe all safety precautions warnings hazards and notes Visually inspect the signal generator for any physical defects Read and follow the operator maintenance and repair instructions given in technical reference Set up equipment necessary for troubleshooting the signal generator Perform operational circuit checks to sectionalize the malfunction Perform schematic analysis and functional tests to localize the malfunction Perform resistance continuity and power distribution tests to isolate the malfunction Repair replace faulty component s
90. STP 9 94H13 SM TG SOLDIER S MANUAL AND TRAINER S GUIDE MOS 94H TEST MEASUREMENT AND DIAGNOSTIC EQUIPMENT TMDE MAINTENANCE SUPPORT SPECIALIST SKILL LEVELS 1 2 and 3 SEPTEMBER 2011 HEADQUARTERS DEPARTMENT OF THE ARMY DISTRIBUTION RESTRICTION Approved for public release distribution is unlimited This publication is available at Army Knowledge Online www us army mil and General Dennis J Reimer Training and Doctrine Digital Library at www train army mil STP 9 94H13 SM TG SOLDIER TRAINING HEADQUARTERS PUBLICATION DEPARTMENT OF THE ARMY No 9 94H13 SM TG Washington DC 9 September 2011 SOLDIER S MANUAL and TRAINER S GUIDE MOS 94H SOLDIER S MANUAL SKILL LEVEL 1 2 3 and TRAINER S GUIDE MOS 94H Test Measurement and Diagnostic Equipment TMDE Maintenance Support Specialist TABLE OF CONTENTS PREFAGCE niin a eun niece in E reni eI rv dines Chapter 1 Chapter 2 Trainer s Guide isiicc cits secseeiececeetecevesneccacceteedesesnccecuceeseveusest cctucedeceevedsnce 221 General beau al a eden ed 2 2 Subject Area 4 emere 2 3 Duty Position Training 2 4 Critical Tasks List retener deae Chapter 3 MOS Skill L
91. States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List Standards Calibrate radio test set in accordance with TB 9 6625 2296 24 and TB 43 180 Observe all safety precautions in accordance with TB 385 4 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 Performance Steps AN GRM 122 Radio Test Set BO ccc e 50 CELLE pe AN GRM 114B Radio Test Sef Figure 3 43 AN GRM 122 and AN GRM 114B Radio Test Sets 1 Identify correct calibration procedure to be used in accordance with TB 43 180 2 Update calibration procedure as necessary in accordance with USATA Calibration Procedure Master List Note Perform steps 3 through 25 in accordance with TB 9 6625 2296 24 3 Observe all safety precautions warnings hazards and notes 4 Perform preliminary instructions 3 104 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps 5 23 24 25 26 Perform equipment setup Perform AF generator frequency performance check and make adjustments if necessary Perform AF generator output level performance check and make adjustments if necessary Perform distortion meter performance check and make adjustmen
92. ables and connectors oscilloscope workstation manufacturer s manual oscilloscope technical manual and TB 385 4 Standards Operate the oscilloscope workstation according to applicable technical references Observe all safety precautions in accordance with TB 385 4 Performance Steps rat Oscilloscope Workstation in Ope Figure 3 21 Oscilloscope Workstation ion 1 Observe all safety precautions warnings hazards and notes 2 Read and follow the preliminary instructions given in technical references to include Check cal dates Adjust display Perform remote setup Perform front panel tests Exercise relays 1 Press SETUP 2 Press blue softkey UTILITY FUNCTIONS 9 September 2011 STP 9 94H13 SM TG 3 49 Chapter 3 Performance Steps 3 Press blue softkey SELF TESTS 4 Press blue softkey WORK RF RELAYS 3 Set up support equipment necessary to operate the oscilloscope workstation and oscilloscope unit under test UUT according to applicable technical references 4 Allow 30 minutes for warm up and stabilization 5 Connect the oscilloscope workstation CHAN 1 and the UUT channel 1 using the cable s provided with the workstation 6 Operate the oscilloscope workstation using the oscilloscope as the UUT Note Adjust UUT controls as necessary to obtain an easily viewed signal trace a Operate oscilloscope workstation in Voltage Mode by setting the following 1 Pre
93. ainers get paid to do Train Developing effective training is explained in detail in FM 7 0 Every task summary in this STP includes performance measures which trainers may use year round to determine if Soldiers can perform critical tasks to the specified standards The performance measures identify what the trainer needs to observe to score a Soldier s performance A blank space is provided for the trainer to check either the GO or NO GO column for each performance measure Some tasks require the trainer to watch the Soldier perform them evaluate the process Other tasks call for the trainer to focus on the results of the Soldier s performance evaluate the product Comments should not be written on the task summary Trainers can monitor the progress of their Soldiers by recording task GO NO GO results Trainers may use DA Form 5164 R Hands On Evaluation to record the performance measures a Soldier passed or failed The form which may be locally reproduced applies to all tasks in this STP Trainers may have DA Form 5164 R over printed with information unique to their training requirements before reproducing it Trainers may use DA Form 5165 R Field Expedient Squad Book to record hands on go no go results for a group of Soldiers for example a crew section or squad having the same MOS and skill level This form supports conduct of commander s evaluations and can be used to record training results gathered in the field during slack t
94. alibration and Repair Data Standards Repair Radio Test Set in accordance with the applicable manufacturer s and technical manuals Observe all safety precautions in accordance with TB 385 4 Performance Steps AN GRM 122 Radio Test Set ipo Cece GCOC oe iocccoces icccoooo os eooeoo sex AN GRM 114B Radio Test Set Figure 3 42 AN GRM 122 and AN GRM 114B Radio Test Sets NOTE Determine if warranty repair is applicable Determine if repair is authorized Before beginning repair process check work order and talk to unit maintenance if possible for description of symptoms and steps taken to correct them Check all forms and tags attached to or accompanying equipment to determine reason for removal from service 9 September 2011 STP 9 94H13 SM TG 3 101 Chapter 3 Performance Steps 1 2 3 7 Observe all safety precautions warnings hazards and notes Visually inspect the radio test set for any physical defects Read and follow the operator maintenance and repair instructions given in TM 11 6625 3244 40 and Aeroflex TS 4317 and J 1601A RPM 001 maintenance manuals Set up support equipment necessary to repair the radio test set Turn on Small Computer System Interface SCSI Press MTRS MODE key Press AUX F6 Press 5 on DATA ENTRY keypad to select 5 External I O Press 3 on DATA ENTRY keypad to d
95. all safety precautions in accordance with TB 385 4 Performance Steps AN USM 677 Spectrum Analyzer Figure 3 40 AN USM 677 Spectrum Analyzer 1 Observe all safety precautions warnings hazards and notes CAUTION Ensure that the total power of all signals at the analyzer input does not exceed 30 dBm 1 watt Note Spectrum analyzer controls are indicated by lt and gt symbols 2 Press On key 3 Allow 5 minutes for warm up 4 Press lt Preset gt if the softkeys Factory Preset gt and User Preset gt appear select Factory Preset gt 9 September 2011 STP 9 94H13 SM TG 3 93 Chapter 3 Performance Steps 5 O o N O 12 13 14 15 16 17 18 19 Connect signal generator output to spectrum analyzer front panel input using radio frequency RF cable Set signal generator for 10 MHz 0 dBm output Press lt AMPLITUDE gt lt 1 gt lt 0 gt and lt dBm gt Press lt FREQUENCY gt Center gt lt 3 gt lt 0 gt MHz Observe the 10 MHz signal on the spectrum analyzer display Press lt SPAN gt lt 5 gt 0 and MHz Read frequency and amplitude a Press lt Peak Search gt b Observe frequency and amplitude of the marker appear both in the active function block and in the upper right corner of the screen c Move marker by using the knob the arrow keys or the softkeys in the Peak Search menu d Pr
96. alty s forehead b Take a deep breath and place your mouth in an airtight seal around the casualty s mouth c Give two full breaths 1 1 2 to 2 seconds each taking a breath between them while watching for the chest to rise and fall and listening and or feeling for air to escape during exhalation Note If chest rises go to step 8 Note If chest does not rise continue with step 5 5 Reposition the casualty s head slightly farther backward and repeat the breaths Note If chest rises go to step 8 Note If chest does not rise continue with step 6 6 Perform abdominal or chest thrusts Note Abdominal thrusts should be used unless the casualty is in the advanced stages of pregnancy is very obese or has a significant abdominal wound 3 2 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks a Abdominal thrusts 1 Kneel astride the casualty s thighs 2 Place the heel of one hand against the casualty s abdomen slightly above the navel but well below the tip of the breastbone with the fingers pointing toward the casualty s head 3 Place the other hand on top of the first 4 Press into the abdomen with a quick forward and upward thrust Note Each thrust should be a separate distinct movement 5 Give several thrusts up to five b Chest thrusts 1 Kneel close to the side of the casualty s body 2 Locate the lower edge of the casualty s ribs and run the fingers up along the rib cage to
97. an be performed in a field or garrison environment Standards Maintain a master listing for all calibrated equipment assigned to the maintenance section shop in accordance with TB 43 180 TB 750 25 and company SOPs Review the section shop calibration listing for equipment due calibration on a monthly basis and update status of all calibration equipment still turned in to the calibration support unit Performance Steps 1 Identify all equipment listed on section shop hand receipts that might require a calibration label a Test equipment b Equipment modules c Dummy loads d Voltage test probes e Radiation detection indication and computation RADIAC equipment f Motor pool equipment g Power supplies 2 Determine which equipment identified was listed in TB 43 180 a Equipment that requires calibration b Calibration not required CNR equipment 3 Prepare DA Form 3758 R if any new equipment not listed in TB 43 180 required calibration 4 Maintain a master listing for all calibrated items in the maintenance section shop 5 Schedule equipment for calibration a Stagger like equipment when possible so that equipment is always available on site b Assign a higher priority for critical TMDE when necessary c Schedule plug in modules and accessories for calibration with the major piece of equipment d Review signature cards and orders as required locally to update customer files and for the first appointment 6 Pre
98. anagement Data Procedures for the Army Central Logistics Data Bank 23 May 2008 Using Unit Supply System Manual Procedures 31 December 1997 Supply Support Activity Supply System Manual Procedures 30 September 1998 Functional Users Manual for the Army Maintenance Management System Aviation TAMMS A 15 March 1999 Soldiers Guide for Field Maintenance Operations 29 September 2006 The Army Maintenance Management System TAMMS Users Manual 22 August 2005 STP 9 94H13 SM TG 9 September 2011 References Field Manuals FM 1 02 FM 3 25 26 FM 3 34 170 FM 4 30 3 FM 4 30 31 FM 5 0 FM 5 19 FM 6 22 5 Other Product Types 10 CFR 19 10 CFR 20 10 CFR 21 683XXC AEROFLEX J 1601A AEROFLEX TS 4317 MM AEROFLEX TS 4317 OM AGILENT 33250A AGILENT 3458A AGILENT 54830 AISM 25 L21 AHO ZZZ EM AISM 25 L26 AHO ZZZ EM AISM 25 L26 AHO ZZZ EM ANRITSU 682XXB 683XXB BIRD MODEL 4421 CECOM TR 98 6 DHI RPM3 DRUCK DPI 145 DVC 08 15 9 September 2011 Operational Terms and Graphics INCL C1 21 September 2004 Map Reading and Land Navigation 18 January 2005 Engineer Reconnaissance 25 March 2008 Maintenance Operations and Procedures 28 July 2004 Recovery and Battle Damage Assessment and Repair 19 September 2006 The Operations Process INCL C1 26 March 2010 Composite Risk Management 21 August 2006 Combat and Operational Stress Control Manual for Leaders and Soldiers 18 March 2009 US Cod
99. and United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List Standards Calibrate Pitot static tester in accordance with TB 43 180 and TB 9 4920 459 24 Observe all safety precautions in accordance with TB 385 4 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 Performance Steps Pitot Static Tester TS 4463 P Figure 3 60 Pitot Static Tester 1 Visually inspect the pitot static tester for any physical defects 9 September 2011 STP 9 94H13 SM TG 3 151 Chapter 3 Performance Steps 2 3 9 Identify correct calibration procedure to be used in accordance with TB 43 180 Update calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 4 Observe all safety precautions warnings and hazards 5 Perform preliminary instructions 6 7 8 Perform equipment setup Perform altitude performance check and make necessary adjustments Perform airspeed performance check and make necessary adjustments Perform final procedure Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures
100. and unit standing operating procedures AR 25 400 2 AR 40 5 AR 385 10 and technical bulletins for handling monitoring wipe test transporting reporting storage and disposal of radioactive materials Standards Perform RADIAC custodian duties in accordance with local post and unit standing operating procedures AR 25 400 2 AR 40 5 AR 385 10 and technical bulletins for handling monitoring wipe test transporting reporting storage and disposal of radioactive materials Performance Steps AN UDM 2 RADIAC Calibrator Figure 3 63 AN UDM 2 RADIAC Calibrator 1 Develop an inspection schedule Locate copies of local standing operating procedures Locate copies of prior inspection reports Perform wipe test on RADIAC equipment properly a amp o N Perform inspection of the RADIAC equipment radioactive materials and areas according to the following inspection areas a Verify personnel handle radioactive materials and RADIAC equipment properly 3 166 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps b Verify radioactive materials and RADIAC equipment are stored properly c Verify RADIAC equipment and radioactive materials have proper paper work prior to transportation d Verify personnel dispose of RADIAC equipment and radioactive materials properly 6 Correct deficiencies or list remedial action to correct deficiencies noted on the report 7 Prepare final report 8 Fil
101. aperwork for completeness and accuracy 2 Inspect the equipment for physical damage and determined if it is feasible to repair the equipment 3 Ensure that operator maintenance have been performed on the equipment 4 Inventory the equipment to ensure that it is complete 5 Ensure that all modification work orders MWOs are complete 6 Perform self tests or checks on the equipment if necessary 7 Record all defects or reasons for rejection the equipment on DA Form 2404 or DA Form 5988 E Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Checked submitted paperwork for completeness and accuracy 2 Inspected the equipment for physical damage and determined if it was feasible to ___ repair the equipment Ensured that operator maintenance had been performed on the equipment 2 Inventoried the equipment to ensure that it was complete er ME Ensured that all modification work orders MWOs had been completed Performed self tests or checks on the equipment if necessary A CO Recorded all defects or reasons for rejecting the equipment DA Form 2404 TT DA Form 5988 E Evaluation Guidance Score the Soldier GO if all performance measures are passed P Score the Soldier NO GO if any performance measure is failed F If the Soldier fails
102. apter 3 Perform TMDE Technical Supply Operations Software 093 94H 1010 Conditions In an operational environment OE with a requirement for technical supply operations an International Business Machine IBM compatible computer loaded with TMDE Integrated Material Management System TIMMS software and supply files and TIMMS User s Guide Standards Perform TMDE technical supply operations using TIMMS in accordance with the TIMMS User s Guide Performance Steps 1 Refer to TIMMS User s Guide for detailed procedures 2 Start TIMMS 3 Perform Supply Actions Perform Issue Item Perform Maintain Item Perform Receive Item Perform Requisition Item Perform Turn in Item lt lt 4 Generate Supply Reports a Generate Balance Report by NIIN PN Balance Items by NIIN PN Report Figure 3 3 Balance Items by NIIN PN Report b Generate Balance Report by Location c Generate Balance Report by Demands d Generate Balance Report by SLC Changes e Generate Balance Report by Statistics f Generate Balance Report by Bench Stock 3 10 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps ies T re eno gt v n s Balance Items by Bench Stock Report Figure 3 4 Balance Items by Bench Stock Report Generate Balance Report by Shop Stock Generate Balance Report by Authorized Stock Level AS
103. are maintain with the bench stock 2 3 4 5 Ensure that bench stock orders are on a prescribed schedule or as needed Ensure that the bench stock items are ordered under the correct urgency of need designator UND Review the bench stock items list semiannually Evaluation Preparation Brief Soldier Tell the Soldier they are going to be evaluated on how well they been maintaining the bench stock according with current Army regulations Performance Measures GO NO GO 1 2 3 6 Ensured that the bench stock was made up of low cost expendable items Ensured that the bench stock was stored near the work area Ensured that bench stock replenishment tags and lists were maintained with the bench stock Ensured that bench stock was ordered on a prescribed schedule or as needed Ensured that the bench stock was ordered under the correct urgency of need designator UND Ensured that the bench stock was reviewed semiannually Evaluation Guidance Score the Soldier GO if all performance measures passed Score the Soldier NO GO if any performance measure is failed F If the Soldier fails any performance measure show what was done wrong and how to do it correctly References Required Related AR 710 2 DA PAM 710 2 2 9 September 2011 STP 9 94H13 SM TG 3 205 Chapter 3 Monitor Shop Stock Operations 093 SSG 301
104. arts and analyzed the shop workload to determine the unit s capability to perform the required repairs Processed item for repair if item met repair criteria Evacuated the item to a higher echelon for repair if the repair requirement exceeded the established repair time limits Evacuated the item to designated facilities of the same or higher category of maintenance for repair if the repair was beyond authorized capability and capacity Assigned proper condition code to item for return to customer Completed all necessary forms and paperwork Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References 3 20 Required Related AR 710 2 AR 725 50 AR 750 1 DA FORM 2404 DA FORM 5990 E DA FORM 7372 DA PAM 708 2 DA PAM 710 2 1 DA PAM 710 2 2 DA PAM 738 751 DA PAM 750 8 DD FORM 1574 DD FORM 1577 DD FORM 1577 2 EM 0007 SF 368 TB 11 6625 3263 25 TB 43 0002 SERIES STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Subject Area 2 Direct Current DC and Low Frequency Operate Work station Controller 093 94H 1100 Conditions In an operational environment OE with a requirement to perform a calibration procedure on an item of TMDE using the Integrated Calibration Environment ICE a work st
105. ary instructions given in technical references to include a Checked cal dates b Adjusted display c Performed remote setup d Performed front panel tests e Exercised relays 3 Set up support equipment necessary to operate the oscilloscope workstation and oscilloscope unit under test UUT according to applicable technical references 4 Allowed 30 minutes for warm up and stabilization 5 Connected the oscilloscope workstation CHAN 1and the UUT channel 1 using the cable s provided with the workstation 6 Operated the oscilloscope workstation using the oscilloscope as the UUT 7 De energized and disconnected the equipment Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly All measurement values listed in Performance Steps Performance Measures are nominal Evaluators may direct the Soldier to input different values in order to demonstrate the various capabilities of the oscilloscope workstation References Required Related FLUKE 5820A DA PAM 750 8 TB 385 4 TB 750 25 TM 43 6625 915 12 TM 9 6695 239 14 9 September 2011 STP 9 94H13 SM TG 3 53 Chapter 3 Operate Oscilloscope 093 94H 1210 Conditions In an operational environment OE with a req
106. asks Skill Levels 2 4 Army training and evaluation programs ARTEPs FM 25 5 Training for Mobilization and War and FM 7 0 Training the Force to establish effective training plans and programs that integrate Soldier leader and collective tasks 1 2 Task Summaries Task summaries outline wartime performance requirements for each critical task in the STP They provide both Soldier and trainer with the information necessary to prepare conduct and evaluate critical task training As a minimum task summaries include information Soldiers must know and skills they must perform to standard for each task Following is the task summary format e Task number The task number is comprised of 10 alpha numeric characters that identify the task and skill level Include the task number and title in any correspondence relating to the task e Task title The task title identifies the action to be performed e Conditions The task conditions statement describes the field or garrison conditions under which the task will be performed and identifies the equipment tools references job aids and supporting personnel that the Soldier needs to perform the task in wartime 9 September 2011 STP 9 94H13 SM TG 1 1 Chapter 1 e Standards The task standards describe how well and to what level of proficiency the Soldier must perform the task under wartime conditions Standards are typically expressed in terms of accuracy completeness duration sequence sp
107. ation controller access to United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA website media storage device TB 43 180 TB 385 4 TB 750 25 and USATA Master List Standards Operate Work station Controller in accordance with ICE calibration procedure to calibrate the equipment Performance Steps d Workstation Controller Figure 3 8 Workstation Controller 1 Determine correct Integrated Calibration Environment ICE procedure for use in accordance with TB 43 180 2 Update ICE procedure as necessary in accordance with USATA Calibration Procedure Master List a Download update from USATA website onto media storage device or system hard drive b Extract file into temporary directory if necessary c Execute program to install automatically 9 September 2011 STP 9 94H13 SM TG 3 21 Chapter 3 Performance Steps 3 8 Enter ICE menu from work station controller desktop or start menu Navigate through ICE menu to select appropriate calibration procedure 4 5 6 7 Setup hardware manager for prime instrument if necessary Observe all safety precautions warnings and hazards Follow onscreen instructions for equipment required a Connect GP IB cables from unit under test and calibration standards to appropriate port s on workstation controller b Set addresses on equipment as appropriate for calibration procedure and ICE procedure being used De energize and
108. b site offers on line enrollment 1 5 Commander s Responsibilities Commanders must ensure that their unit training plans prepare the unit for war by enabling Soldiers to develop and sustain proficiency in their MOS and skill level tasks Commanders should design unit training programs to provide individual training for all Soldiers assigned to the unit and to evaluate Soldier proficiency routinely as part of the commander s evaluation program The unit training program should also integrate individual training with crew drills and other collective training The MOS training plan provides information on which to base integration cross train train up and sustainment training programs Commanders should use the MOS training plan when developing unit training plans 1 2 STP 9 94H13 SM TG 9 September 2011 Introduction 1 6 Trainer s Responsibilities Training is the business of all unit leaders First line leaders are the principal trainers in the unit because they directly supervise Soldiers and lead crews squads sections and teams Trainers can use the MOS training plan to determine the critical tasks each Soldier is responsible for performing They should tell each Soldier which tasks he or she must be able to perform Trainers should evaluate task performance to determine which tasks each Soldier can or cannot perform to standard Soldiers who cannot perform a task to standard need further training This STP helps the trainer do what tr
109. be Allow probe and chamber temperature to stabilize f Use insulation if available g Key in setpoint temperatures from the front panel keyboard and turn the Cool Switch and Heat Switch ON and OFF to activate the sources h Display Cool Source and Heat Source temperatures i Display summary screen j Change Cool Source and Heat Source setpoints 4 De energize and disconnect equipment 5 Identify correct calibration procedure to be used in accordance with TB 43 180 3 120 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps 1 1 6 Update calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 7 Observe all safety precautions warnings and hazards 8 Perform preliminary instructions 9 Perform equipment setup 0 Perform ambient temperature performance check and prepare correction chart if necessary 1 Perform boiling point performance check and prepare correction chart if necessary 12 Perform final procedure Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures 1 oa A O N 11 12 Observed all safety precautions warnings hazards and notes Read and followed the operating instructions in applicable manufacturer s manual before applying power to the temperature workstation Op
110. c Inspect Backlog d Inspect Turn around rate time 4 Inspect In Shop Status List 5 Inspect TMDE Support Coordinator training e Inspect Supply 1 Inspect Bench Stock 2 Inspect Document registe f Inspect RADIAC Operations r 1 Inspect Local Radiation Safety Officer files 2 Inspect Training files 3 Inspect Dosimetry files 4 Inspect Survey files Compile the inspection report Conduct an inspection out briefing Submit the formal inspection report Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures 1 M Developed an inspection schedule Conducted an inspection in briefing Compiled the inspection report Reviewed the inspection report reply for corrective action if applicable Selected the equipment for end item verification inspection Conducted an inspection and assigned a rating in the functional areas Conducted an inspection out briefing Submitted the formal inspection report 8 Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required AR 190 51 AR 385 10 AR 700 68 AR 750 1 AR 750 43 DA F
111. cal assistance to the repairer Counseled repairer on areas of technical weakness O oO A Recommended technical material and training to increase repairer s expertise 9 September 2011 STP 9 94H13 SM TG 3 181 Chapter 3 Evaluation Guidance Score the Soldier GO if all performance measures are passed P Score the Soldier NO GO if any performance measure is failed F If the Soldier fails any performance measure show what was done wrong and how to do it correctly References Required DA FORM 2404 DA FORM 5988 E DA FORM 5990 E DA PAM 738 751 DA PAM 750 8 TB 385 4 3 182 Related STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Perform Initial Inspections 093 SSG 3009 Conditions In an operational environment OE given applicable technical manuals TMs the equipment to be inspected Department of the Army DA Form 2404 Equipment Inspection and Maintenance Worksheet or DA Form 5988 E Equipment Inspection Maintenance Worksheet EGA DA Form 5990 E Maintenance Request EGA DA Pamphlet 750 8 and DA Pamphlet 738 751 This task can be performed in a field or garrison environment Standards Perform the initial inspection ensuring that the equipment was repairable according to the applicable TMs identify all defects and complete all maintenance forms according to DA Pamphlet 750 8 or DA Pamphlet 738 751 Performance Steps 1 Check submitted p
112. ce check Performed Out Main Aux performance check 9 September 2011 STP 9 94H13 SM TG 3 113 Chapter 3 Performance Measures GO NO GO 27 Performed High Power In performance check 28 Performed Final Procedure Evaluation Guidance Use the applicable technical bulletin as a guide to verify that all steps in the calibration process are performed in accordance with the proper calibration procedure Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related DA FORM 7372 AR 750 1 DA LABEL 80 AR 750 43 TB 385 4 DA FORM 2417 TB 43 180 DA LABEL 163 TB 750 25 DA PAM 750 8 TB 9 6625 2337 24 TM 43 6625 912 12 TB 9 6625 2355 24 TM 9 6695 239 14 USATA MASTER LIST 3 114 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Subject Area 6 Physical Dimensional and Aviation Calibrate Linear Measurement Devices 093 94H 1103 Conditions In an operational environment OE given Linear Measurement Devices requiring calibration inside micrometers vernier calipers micrometer calipers TB 9 5210 204 24 TB 9 5210 207 24 TB 9 5210 208 24 Forms Records Reports Equipment and Accessories required as listed in TB 9 5210 207 24 TB 9 5210 208 24 TB 9 5210 209 24 and TB 9 5210 204 24 manufactur
113. coded Flex line connectors with a specific color band will only connect to pressure distribution system connectors of the same color Attempting to mate connectors with different color bands may cause damage to tube fittings and quick connectors 30 31 32 Turn on DPI 145 R pneumatic pressure standard PPS using front panel power switch Ensure that appropriate unit of measure is displayed F1 Key Operate PDS and PPS to perform high pressure operation 300 2200 psi a Remove the protective cover from the high pressure outlet port orange band and connect the flex line tubing with orange band by pushing the flex line in until a click is heard b Remove the white band protective covers from the flex line tubing and the pressure connector assembly C Connect the flex line tubing white band connector to the pressure connector white band assembly by pushing the flex line in until a click is heard d Connect the flex line tubing white band connector to the pressure connector white band assembly by pushing the flex line in until a click is heard e Remove the protective cover from the high pressure elbow port on panel below the DPI 145 R PPS f Connect the opposite end of pressure interface test assembly to the high pressure elbow port 3 134 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps Note Use Gap Inspection Go No Go Gage to ensure connectors are sufficiently tightened g Mate TI to
114. copes and Fiber Optic Equipment 093 94H 1200 093 94H 1210 093 94H 1211 093 94H 1212 093 94H 1221 Operate Oscilloscope Work station Operate Oscilloscope Repair Oscilloscope Calibrate Oscilloscope Calibrate Fiber Optic Equipment Subject Area 4 Signal Generator 093 94H 1300 Operate Signal Generator Work station AIT QT 1 4 093 94H 1310 Operate Signal Generator AIT QT 1 4 093 94H 1311 Repair Signal Generator AIT QT 1 4 093 94H 1312 Calibrate Signal Generator AIT QT 1 4 093 94H 1320 Operate Pulse Generator AIT QT 1 4 093 94H 1330 Calibrate Radio Frequency RF Power Sensor AIT QT 1 4 093 94H 1340 Calibrate Attenuator AIT QT 1 4 093 94H 1350 Repair Power Meter AIT QT 1 4 093 94H 1351 Calibrate Power Meter AIT QT 1 4 Subject Area 5 Microwave and Radio Frequency RF 9 September 2011 STP 9 94H13 SM TG 2 3 Chapter 2 093 94 1400 093 94 1401 093 94 1402 093 94 1409 093 94 1410 093 94 1420 093 94 1431 CRITICAL TASKS Task Number Title Training Location Operate Spectrum Analyzer Repair Spectrum Analyzer Calibrate Spectrum Analyzer Repair Radio Test Set Basic Calibrate Radio Test Set Operate High Radio Frequency RF Power Measurement System Calibrate Radar Test Set Subject Area 6 Physical Dimensional and Aviation 093 94H 1103 Calibrate Linear Measurement Devices AIT QT 1 4 093 94H 1501 Calibrate Thermometer AIT QT 1 4 093 94H 1510 Operate Force Torque Standard AIT
115. cturers manual Observe all safety requirements in accordance with TB 385 4 Achieve a measured earth ground resistance of less than 25 ohms and remote facility grounding point of less than 2 ohms Performance Steps R1L CR Earth Tester w Accessory Kit Figure 3 1 R1L CR Earth Tester w Accessory Kit 1 Observe all safety precautions warnings and hazards WARNING Testing of earth grounds can involve a possible hazard to the operator such as from a difference of potential caused by a return current to the ground under test and induced voltages in the long wire test leads The operator should wear electrician s safety gloves consisting of an insulating rubber inner glove and a leather outer glove Testing should also not be done when there is lightning in the vicinity Do not disconnect the ground of an energized circuit 2 Setup equipment to perform grounding checks using normal method of test for earth electrodes employing the 62 percent method a Ensure instrument battery is charged prior to any connection to instrument terminals 9 September 2011 STP 9 94H13 SM TG 3 5 Chapter 3 Th Hammer a test spike the remote current electrode into the ground 50 feet 15 m away from ground electrode under test Hammer another test spike the remote potential electrode into the ground 31 feet 10 m away from ground under test in line with the remote current electrode just hammered in Disconnect the supplied shortin
116. cumstances This method will not be evaluated GO NO GO Performance Measures 1 Rolled the casualty onto his her back if necessary Opened the airway Checked for breathing Gave breaths to ensure an open airway a amp o N Repositioned the casualty s head slightly farther backward and repeated the breaths Performed abdominal or chest thrusts Performed a finger sweep and repeated breaths Checked for a pulse for 5 to 10 seconds N Q Continued mouth to mouth resuscitation at the rate of about 10 to 12 breaths per minute 10 Rechecked for pulse and breathing for 3 to 5 seconds after every 12 breaths Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier scores NO GO show what was done wrong and how to do it correctly References Required Related DVC 08 15 FM 4 25 11 STP 21 1 SMCT 3 4 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Perform Grounding Checks 093 94H 1000 Conditions In an operational environment OE with a requirement to perform earth ground checks a R1L CR Digital Onmmeter with accessories grounding kit ground area of sufficient size to conduct test 20 to 25 meters m TM 11 5820 1118 12 amp P R1L CR manufacturer s manual TB 385 4 Standards Perform grounding checks using the R1L CR Digital Ohmmeter in accordance with applicable manufa
117. current Performance Measures GO NO GO 1 Notified hand receipt holders of quarterly inventory 2 Reviewed file copies of all hand receipts and signature cards for each maintenance section shop 3 Assembled all new equipment to be issued into separate groups for issuing to hand receipt holders during the quarterly inventory Issued new equipment to hand receipt holders before inventorying Inventoried hand receipts Updated each hand receipt holder s equipment shortage list as needed N O oO A Ensured that only authorized personnel on the hand receipt holder signature signed the hand receipt 9 September 2011 STP 9 94H13 SM TG 3 199 Chapter 3 Performance Measures GO NO GO 8 Ensured that all forms were filled out correctly 9 Filed hand receipts in appropriate hand receipt holder files Evaluation Guidance Score the Soldier GO if all performance measures are passed P Score the Soldier NO GO if any performance measure is failed F If the Soldier fails any performance measure show what was done wrong and how to do it correctly References Required Related AR 25 400 2 AR 710 2 DA FORM 2062 DA PAM 710 2 1 3 200 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Assess Battlefield Damage 093 SSG 3014 Conditions In an operational environment
118. cy existed a A condition in or with the equipment dangerous to people other equipment or the mission b An item or equipment that does not work right or lasts as long as it should have because of bad design or materials Items that are not within the approved equipment specifications Low quality workmanship Dangerous situations due to incorrect or missing data Maintenance problems Conditions that prevents use of the equipment Repeat problems that take a lot of time with no solutions in sight Problems requested to be reported by the national maintenance point NMP Corrosion problems in or on parts components assemblies weapon systems and or equipment uu TO OD AQ 2 Identify defect as a Category or Category II deficiency a Identify as a Category 1 deficiency any defect that 1 May have caused death injury or severe job illness 2 Would have caused loss or major damage to a weapon system 3 Would have critically restricted the combat readiness capabilities of the unit b Identify any defect as Category II deficiency that does not meet the criteria for a Category deficiency 3 Prepare appropriate QDR for Category or Category Il a Prepare Category report in message format copy of SF 368 in accordance with DA Pamphlet 750 8 b Prepare Category ll report on SF 368 in accordance with DA Pamphlet 750 8 4 Forward SF 368 to the major subordinate command MSC within 48 hours Category defic
119. d not work properly because of bad design and or materiel or low quality workmanship during manufacture modification conversion repair overhaul or rebuild e Environmental conditions that cause the failure of aircraft or aviation associated equipment to include mission related equipment components and modules repair parts systems and or subsystems During initial test or use found a defective stock funding of depot level repairables SFDLR item and such defect was not caused by user accident misuse improper installation and or operation unauthorized repair or alteration 11 Identify deficiencies as Category Category Il a Identify any of the following as a Category deficiency 1 An unsafe condition operation or maintenance procedure for aircraft mission related equipment component and module or repair part whose use was critical to airworthiness 2 Any failure that could be expected to cause loss of the aircraft and or serious injuries to the aircrew or ground personnel 3 The reason for failure identified or suspected did not provide enough warning for the aircrew to complete a safe landing and it was reasonable to assume that the problem could be present in other aircraft of the mission design and series MDS 4 Incorrect or missing data in technical publications that may have caused a hazardous operational or maintenance problem b Identify as a Category 1 deficiency any defect that did
120. d the correct title O Do not rely solely upon cylinder color for content identification 7 Inspect the gas cylinder for scratches dents bulges corrosion pits scorch or burn marks or any other physical indications that exceed the acceptable specifications for pressurized cylinders 8 Keep the removable valve protection and valve outlet caps and plugs in place until connecting the cylinder for use 9 Place the gas cylinder in an upright position and secure it to prevent an accidental upset or fall and to prevent it from striking another object 10 Remove valve protector cap s 11 Examine the outlet of the valve for any dirt or other contamination before attaching a regulator 12 Clear outlet of the valve of any dust and dirt by pointing the valve outlet away from personnel and slightly opening the valve 1 4 turn and immediately closing it for an instantaneous burst of pressure 13 Mount a thread matched regulator onto the gas cylinder 14 Open the regulator control fully 15 Close the regulator control 16 Open the cylinder valve slowly using proper tools or by hand if fitted with a hand wheel to prevent a sudden discharge of gas 17 Ensure no hammering or use of improper wrenches is used to attempt to open or close a stuck valve Tag the cylinder If necessary and take to an authorized facility to have the valve replaced 9 September 2011 STP 9 94H13 SM TG 3 133 Chapter 3 Performance Steps 18 19
121. ddle fingers under the angles of the casualty s lower jaw Place your thumbs on the jaw just below the level of the teeth 4 Raise your fingertips to lift the jaw forward upward This action will also cause the casualty s head to tilt backward somewhat Note If the casualty s lips are still closed after the jaw has been moved forward use your thumbs to retract the lower lip and allow air to enter the casualty s mouth 3 Check for breathing a Check for breathing within 3 to 5 seconds by placing an ear over the casualty s mouth and looking toward his chest Look for the chest to rise and fall Listen for sounds of breathing oc Feel for breath on your cheek Note If the casualty resumes breathing at any time during this procedure the airway should be kept open and the casualty should be monitored If the casualty continues to breathe he should be transported to medical aid Otherwise the procedure should be continued 4 Give breaths to ensure an open airway Note When mouth to mouth resuscitation breathing cannot be performed because the casualty has jaw injuries or spasms the mouth to nose method may be more effective Note Perform the mouth to nose method by blowing into the nose while holding the lips closed Let air escape by removing your mouth and in some cases removing your mouth and separating the casualty s lips a Maintain the airway and gently pinch the nose closed using the hand on the casu
122. defects oO Read and follow the operator maintenance and repair instructions given in the applicable technical reference Set up equipment necessary for troubleshooting the spectrum analyzer Perform operational circuit checks to sectionalize the malfunction Perform schematic analysis and functional tests to localize the malfunction Perform resistance continuity and power distribution tests to isolate the malfunction Repair replace faulty component Verify repair o N o oO A 10 De energize and disconnect equipment 11 Complete proper maintenance forms Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Evaluator will induce a fault by disconnecting a circuit card or cable connector or other non destructive method prior to the start of performance evaluation Performance Measures GO NO GO 1 Observed all safety precautions warnings hazards and notes 2 Visually inspected the spectrum analyzer for any physical defects Read and followed the operator maintenance and repair instructions given applicable technical reference 3 96 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Measures GO NO GO 4 Set up equipment needed for troubleshooting the spectrum analyzer 5 Performed operational circuit ch
123. disconnect equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Determined correct Integrated Calibration Environment ICE procedure for use in accordance with TB 43 180 2 Updated ICE procedure as necessary in accordance with USATA Calibration Procedure Master List A CO Entered ICE menu from work station controller desktop or start menu Navigated through ICE menu to select appropriate calibration procedure Setup hardware manager for prime instrument if necessary Observed all safety precautions warnings and hazards Followed onscreen instructions for equipment required a Connected GP IB cables from unit under test and calibration standards to appropriate port s on workstation controller b Set addresses on equipment as appropriate for calibration procedure and ICE procedure being used 8 De energized and disconnected equipment Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related AR 750 1 DA PAM 750 8 TB 385 4 TM 9 6695 239 14
124. e copy of final report Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures 1 N o oc A W N Developed an inspection schedule Prepared final report 8 Filed copy of final report GO NO GO Located copies of local standing operating procedures Located copies of prior inspection reports Performed wipe test on RADIAC equipment properly Performed inspection of the RADIAC equipment radioactive materials and areas Corrected or listed remedial action to correct deficiencies noted on the report Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required AR 25 400 2 AR 385 10 AR 40 5 NRC FORM 3 NRC REGULATORY GUIDE 8 13 NRC REGULATORY GUIDE 8 29 TB 11 6665 227 12 TB 385 4 TM 3 6665 312 30 amp P TM 3 6665 331 23 amp P TM 3 6665 343 23 amp P 9 September 2011 Related 10 CFR 19 10 CFR 20 10 CFR 21 AR 710 3 DA PAM 750 8 TM 11 6665 227 12 TM 9 6695 239 14 STP 9 94H13 SM TG 3 167 Chapter 3 Maintain Automated Network System 093 94H 3030 Conditions In an operational environm
125. e green octagon shaped icon in the bottom left portion of the screen 12 Performed Zoom function using the mouse 13 Performed waveform measurements using the icons in the Measurement Toolbar 9 September 2011 STP 9 94H13 SM TG 3 57 Chapter 3 Performance Measures 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Pressed STOP button or clicked on the red octagon shaped icon in the bottom left portion of the screen Adjusted function generator to produce a 10 MHz 1 V RMS sine wave signal Connected rear panel connector J7 of the Time Frequency workstation to oscilloscope Channel 2 using RF cable Selected oscilloscope Channel 2 by clicking on the corresponding checkbox on the display Clicked on Control drop down menu on the upper toolbar Selected Autoscale from the Control drop down menu Clicked on Analyze drop down menu on the upper toolbar Selected Math FFT from the Analyze drop down menu Checked the Display On and Scaling checkboxes Selected Versus from the Operator drop down list box Selected Channel 1 from the Source 1 drop down list box Selected Channel 2 from the Source 2 drop down list box Clicked the Close button on the Math FFT dialog box Turned off the active channels by unchecking the corresponding boxes for Channels 1 amp 2 Varied the frequency of the function generato
126. e of Federal Regulation Title 10 Energy and Part 19 Notices Instructions and Reports to Workers Inspection and Investigations 1 January 2003 US Code of Federal Regulation Title 10 Energy and Part 20 Standards for Protection Against Radiation 1 January 2003 US Code of Federal Regulation Title 10 Energy and Part 21 Reporting of Defects and Noncompliance 1 January 2003 Synthesized High Performance Signal Generator Operation Manual 2 April 2001 Test Adapter J 1601A RPM 001 Maintenance Manual 1 January 2004 Communications Service Monitor TS 4317 Maintenance Manual 1002 7850 4 1 January 2004 Communications Service Monitor TS 4317 Operation Manual 1002 7850 2PO 1 January 2003 Agilent 33250A 80 MHz Function Arbitrary Waveform Generator User s Guide 2 March 2003 Agilent Technologies 3458A Multimeter User Guide Agilent Model 54830 Series Oscilloscopes Service Guide 1 August 2004 Standard Army Maintenance System Enhanced SAMS 1E End User Manual 5 August 2010 Standard Army Maintenance System Enhanced SAMS 2E End User Manual 5 August 2010 SAMS 2E End User Manual 5 August 2010 Anritsu Series 682XXB 683XXB Synthesized Signal Generators Operation Manual 1 August 1999 Instruction Book Thruline RF Power Meter Model 4421 and Thruline Directional RF Power Sensors 4020 Series 4027A Series 4027F Series and 4028 Series 1 January 2006 Earth Grounding and Bonding Pam
127. e steps until RF power wattmeter indicates 10 0W of forward RF power Set RF power wattmeter 4421 to measure reflected power while observing the indication Decrease RF power output to minimum by rotating RF Gain Control rotary switch fully CCW Press RF power amplifier Input Blanking pushbutton in and ensure red LED is lit 4 De energize and disconnect equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Potential for severe equipment damage exists due to the high level of RF energy available at the output of the amplifier Evaluator must supervise operations closely Performance Measures GO NO GO 1 Observed all safety precautions warnings hazards and notes 2 Prepared radio frequency RF power measurement system for use 3 Operated RF power measurement system 4 De energized and disconnected equipment Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related BIRD MODEL 4421 DA PAM 750 8 MANUFACTURER S MANUAL TM 9 6695 239 14 TB 385 4 9 September 2011 STP 9 94H13 SM TG 3 109 Chapter 3 Calibrate Radar Test Set 093 94H 1431
128. ecks to sectionalize the malfunction 6 Performed a schematic analysis and functional tests to localize the malfunction 7 Performed resistance continuity and power distribution tests to isolate the malfunction 8 Repaired replaced faulty component 9 Verified repair _ 10 De energized and disconnected all the equipment 11 Completed proper maintenance forms Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related TB 385 4 AR 750 1 TM 11 6625 3250 12 DA PAM 750 8 TM 43 6625 914 12 TB 43 180 TB 750 25 TM 9 6695 239 14 9 September 2011 STP 9 94H13 SM TG 3 97 Chapter 3 Calibrate Spectrum Analyzer 093 94H 1402 Conditions In an operational environment OE given Spectrum analyzer AN USM 677 requiring calibration TB 9 6625 2339 24 Forms Records Reports Equipment and Accessories required as listed in TB 9 6625 2339 24 TB 43 180 TB 385 4 TB 750 25 and United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List Standards Calibrate spectrum analyzer in accordance with TB 43 180 and TB 9 6625 2339 24 Observe all safety precautions in accordance w
129. ed TIMMS Processed incoming TMDE Changed Status of a Job Performed Report Action on a Job Prepared Master List Prepared Delinquent Report Prepared Management Report qo o N O oO amp CQ N Prepared In Shop Reports Prepared Job Log N Prepared TMDE Delinquency Report 13 Prepared UIC Reports 14 Prepared Total IMRF Reports Evaluation Guidance Use the TIMMS User s Guide as an additional reference for evaluating performance of this task Prepared Projected List Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related AR 750 1 AR 750 43 DA FORM 1687 DA FORM 7372 DA PAM 750 8 TB 43 180 TB 750 25 TIMMS USERS GUIDE 3 18 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Perform Classification Inspection of TMDE 093 94H 1030 Conditions In an operational environment OE given an item of TMDE requiring condition coding and the following forms and publications AR 710 2 AR 725 50 AR 750 1 DA Form 7372 TMDE Calibration and Repair Data DA Form 2404 Equipment Inspection and Maintenance Worksheet DD Form 1574 Serviceable Tag Materiel DD Form 1577 Unserviceable Condemned Tag Materiel DD Form 1577 2 Unserviceable Reparable
130. ed all safety precautions warnings and hazards 5 Calibrated torque wrench as follows using force torque standard a Performed preliminary instructions b Performed appropriate performance check dependent on torque wrench type and made adjustments if necessary 6 Performed final procedure Evaluation Guidance Use the applicable technical bulletin as a guide to verify that all steps calibration process are performed in accordance with the proper calibration procedure Score the Soldier GO if all performance measures are passed Score the Soldier NO GO in the if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related DA FORM 2417 AR 750 1 DA FORM 7372 DA PAM 750 8 DA LABEL 163 TM 9 6695 239 14 DA LABEL 80 MANUFACTURER S MANUAL TB 385 4 TB 43 180 TB 750 25 TB 9 5120 202 24 9 September 2011 STP 9 94H13 SM TG 3 127 Chapter 3 Calibrate Tensiometer 093 94H 1512 Conditions In an operational environment OE given Tensiometer dial indicating MIL T 7638 or MIL T 38760 requiring calibration TB 9 6635 203 24 forms records reports equipment and accessories required as listed in TB 9 6635 203 24 TB 43 180 TB 385 4 TB 750 25 and United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List Standards Calibrate Ten
131. ed the torque cell on the calibration fixture Oriented the cell so the cable hung down somewhere between the 6 o clock and 7 o clock position or ata position designated on the cell itself Connected the torque cell cable to the ML10B amplifier plug in input connector on the rear of the force torque standard Connected the force torque standard to 115 V A C power source Turned on the force torque by pressing the POWER button Note If the torque standard was powered off for more than 30 minutes allowed 30 minutes of warm up time before proceeding Pressed the CHANNEL button to switch to Channel 3 10 11 Pressed the up or down SIGNAL button to indicate Gross on the display Pressed the F4 button to show the Transducer selection soft keys above the F2 and F3 buttons Pressed either the F2 or F3 button to select the indication that matches the attached torque cell Pressed the F4 button to show the Units selection soft keys above the F2 and F3 buttons Pressed either the F2 or F3 button to select the units of torque reading to match the TI Exercised torque cell full scale using socket wrench Exercised TI three times full scale Pressed F4 to display the gt 0 lt Zero Clear Store and ACAL softkeys Ensured the force torque standard was in Gross mode for zeroing Pressed SIGNAL button to place standard into Gross mode if necessary Pressed F1 to zero the indication on the force torq
132. eded e Emplace chocks blocks as needed Evaluation Preparation Setup Provide the Soldier with a vehicle and a route to follow Brief Soldier Tell the Soldier to drive the vehicle safely using the proper shifting techniques gear to gear standard gear range automatic semiautomatic The Soldier is to operate vehicle from a standing start for level ground uphill starting and downhill starting use proper braking techniques on level ground as well as up or down hill If vehicle has a standard transmission Soldier must use the engine compression clutch out to assist in slowing vehicle There must NOT be any free clutching coasting with the clutch engaged to slow vehicle If operating vehicle with automatic semiautomatic transmissions the proper gear range must be selected appropriate with the terrain conditions and load on the vehicle Performance Measures 1 O a A W N Prepared for vehicle operation Set the vehicle in motion Shifted the gears Turned the vehicle Backed the vehicle 7 Parked the vehicle Stopped the vehicle nonemergency GO NO GO Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If any performance measure is failed tell the Soldier what was done wrong and how to do it correctly References Required TC 21 305 20 TM 9 2320 260 10 TM 9 2320 280 10 TM 9 2320 303 10 TM
133. eed and tolerance e Performance measures This section identifies specific actions that the Soldier must accomplish to complete the task successfully Performance measures appear in a GO NO GO rating format for easy evaluation Some tasks may also include detailed training information in a Training Information Outline and an Evaluation Preparation Section The Evaluation Preparation Section indicates necessary modifications to task performance in order to train and evaluate a task that cannot be trained to the wartime standard under wartime conditions It may also include special training and evaluation preparation instructions to accommodate these modifications and any instructions that should be given to the Soldier before evaluation e References This section identifies references that provide more detailed explanations of task performance requirements than are given in the task summary e Warnings Warnings alert users to the possibility of immediate personal injury or equipment damage e Notes Notes provide additional supportive explanations or tips relating to task performance 1 3 Soldiers Responsibilities Each Soldier is responsible for performing individual tasks identified by the first line supervisor based on the unit s mission essential task list METL Soldiers must perform tasks to the standards included in the task summary If Soldiers have questions about tasks or which tasks in this manual they must perform they are respon
134. een done to score a GO 3 156 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks References Required DA FORM 5988 E DA PAM 750 8 FM 5 424 TM 5 6115 271 14 TM 5 6115 423 15 TM 5 6115 440 10 TM 5 6115 440 20 TM 5 6115 465 12 TM 5 6115 465 34 TM 5 6115 545 12 TM 5 6115 545 34 TM 5 6115 584 12 TM 5 6115 584 34 TM 5 6115 585 12 TM 5 6115 585 34 TM 5 6115 586 12 TM 5 6115 590 12 TM 5 6115 590 34 TM 5 6115 593 12 TM 5 6115 596 14 TM 5 6115 600 12 TM 5 6115 600 34 TM 5 6115 612 12 TM 5 6115 612 34 TM 5 6115 614 12 TM 5 6115 615 12 TM 5 6115 615 34 TM 5 6115 629 14 amp P TM 9 2815 252 24 TM 9 2815 254 24 TM 9 2815 256 24 TM 9 6115 464 12 TM 9 6115 542 24 amp P TM 9 6115 545 24P TM 9 6115 624 BD TM 9 6115 641 10 TM 9 6115 641 24 TM 9 6115 642 10 TM 9 6115 642 24 TM 9 6115 643 10 TM 9 6115 643 24 TM 9 6115 644 10 TM 9 6115 644 24 TM 9 6115 645 10 TM 9 6115 645 24 TM 9 6115 663 13 amp P 9 September 2011 Related STP 9 94H13 SM TG 3 157 Chapter 3 Operate Vehicle with Standard or Automatic Semiautomatic Transmission 551 88M 1364 Conditions Provided a tactical wheeled vehicle with a standard or automatic semiautomatic transmission with before operation maintenance performed basic issue items BII dispatch 10 series technical manual TM accident forms and guidance on route to operate Standards You are to safely operate your vehicle by following all starting and operating pr
135. el Tasks Calibrate Pressure Vacuum Gauges 093 94H 1521 Conditions In an operational environment OE given pressure and vacuum gauges requiring calibration TB 9 6685 319 24 or TB 9 6685 327 35 forms records reports equipment and accessories required as listed in TB 9 6685 319 24 or TB 9 6685 327 35 TB 43 180 TB 385 4 TB 750 25 and United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List Standards Calibrate pressure and vacuum gauges in accordance with TB 43 180 and TB 9 6685 319 24 or TB 9 6685 327 35 Observe all safety precautions in accordance with AR 700 68 and TB 385 4 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 Performance Steps 1 Read TB 385 4 Paragraph 6 2 c and review AR 700 68 at least annually before working with or handling pressurized gas cylinders Ensure no more than two cylinders of the same gas are at a workstation at any one time Ensure empty cylinders were removed from the workstation Check the identity of the gas by reading the label or other markings on the cylinder before using ao amp o N Check gas cylinder for the correct cylinder color the correct band size and color the correct DOT colored tag an
136. enerator in accordance with the applicable technical reference manufacturer s manual Observe all safety precautions in accordance with TB 385 4 Performance Steps LeCroy 9210 Pulse Generator Figure 3 34 9210 LeCroy Pulse Generator 1 Observe all safety precautions warnings hazards and notes 2 Prepare pulse generator for operation using oscilloscope for signal display 3 Operate pulse generator Set pulse amplitude Set pulse width Set pulse duty cycle Set pulse period Set pulse frequency Set pulse output ON OFF Set trigger to normal internal Set trigger to external single Set GPIB address JQ 4 40Q00 8 4 De energize and disconnect equipment 5 Maintain tools and equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met 9 September 2011 STP 9 94H13 SM TG 3 81 Chapter 3 Performance Measures 1 5 Observed all safety precautions warnings hazards and notes Operated pulse generator Maintained tools and equipment 2 Prepared pulse generator for use using oscilloscope for display 3 4 De energized and disconnected equipment Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wr
137. ennen enne nnne 3 128 Calibrate Weighing Scale enm nemen 3 131 Calibrate Pressure Vacuum Gauges 3 133 Calibrate Fuel Quantity Test Set sssssssssssssssseseeeeeeeeene 3 141 Calibrate Jet east t tee tT t ases totos 3 143 Repair Pitot Static Tester eene 3 148 Calibrate Pitot Static Tester ine cete egets td ie ct deba 3 151 Subject Area 7 RADIAC Operate RADIAC Calibrator Sets 3 153 Subject Area 8 Calibration Set 2000 CALSET 2000 Perform Preventive Maintenance Checks and Services on a Generator Set 3 156 Operate Vehicle With Standard or Automatic Semiautomatic Transmission 3 158 Skill Level 3 Subject Area 9 Maintenance Operations Prepare Secondary Transfer Set for Mobile Operations 3 160 Repair Radio Test Set 3 162 Perform Duties as RADIAC Custodian 3 166 STP 9 94H13 SM TG 9 September 2011 Contents 093 94H 3030 093 94H 3050 093 SSG 3004 093 SSG 3005 093 SSG 3006 093 SSG 3007 093 SSG 3008 093 SSG 3009 093 SSG 3010 093 SSG 3012 093 94H 3040 093 94H 3060 093 SSG 3001 093 SSG 3002 093 SSG 3003 093 SSG 3011 093 SSG 3013 093 SSG 3014 093 SSG 3015 093 SSG 3016 093 SSG 3017 0
138. ent OE given automated system within AN GSM 705 Calibration Set requiring routine maintenance cables and connectors TM 9 6695 239 14 and or Manufacturer s Manuals and TB 385 4 Standards Maintain the automated system within the AN GSM 705 Calibration Set in accordance with TM 9 6695 239 14 and Manufacturer s Manuals and observe all safety precautions in accordance with TB 385 4 Performance Steps 1 Observe all safety precautions warnings hazards and notes 2 Maintain the following equipment as an Automated system within AN GSM 705 in accordance with TM 9 6695 239 14 and manufacturer s manuals 10Base T hub Fiber optic hub Flat panel display ICE workstations Keyboard and mouse receiver Media converters Network router Network server Power conditioners Printer RAID cabinet with storage drives Redundant power supply SEP signal entry panel Server UPS uninterruptible power supply Video and optic network cables ocOo2533 Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Observed all safety precautions warnings hazards and notes 2 Maintained the equipment in performance step 2 above as an Automated system within AN GSM 705 in accordance with TM 9 6695 239 14 and ma
139. ent or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Located closed out and active job order packets within the electronics avionics maintenance facility 2 Matched all job ordered equipment serial numbers with closed out and active job packets within the electronics avionics maintenance facility 3 Ensured that all required forms and records were in the job order packets 4 Verified that all forms and records within the job packets were properly completed 5 Ensured that all discrepancies had been corrected 6 Ensured that all forms and reports were distributed or filed in accordance with DA pamphlets and Army regulations 9 September 2011 STP 9 94H13 SM TG 3 209 Chapter 3 Evaluation Guidance Score the Soldier GO if all performance measures are passed P Score the Soldier NO GO if any performance measure is failed F If the Soldier fails any performance measure show what was done wrong and how to do it correctly References Required Related DA FORM 2404 FM 4 30 3 DA FORM 2405 DA FORM 2408 12 DA FORM 2408 13 DA FORM 2408 13 1 DA FORM 2410 DA PAM 738 751 DA PAM 750 8 DD FORM 1574 DD FORM 1574 1 DD FORM 1575 DD FORM 1575 1 DD FORM 1576 DD FORM 1576 1 DD FORM 1577 DD FORM 1577 1 DD FORM 1577 2 DD FORM 1577 3 3 210 STP 9 94H13 SM TG 9 September 2011
140. ent to determine reason for removal from service 1 Observe all safety precautions warnings hazards and notes 2 Visually inspect the oscilloscope for any physical defects oO Read and follow the operator maintenance and repair instructions given in the applicable technical reference Set up support equipment necessary to repair the oscilloscope Perform operational circuit checks to sectionalize the malfunction Perform schematic analysis and functional tests to localize the malfunction Perform resistance continuity and power distribution tests to isolate the malfunction Repair replace faulty component s Verify repair o N O OC A 10 De energize and disconnect equipment 11 Complete proper maintenance forms Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Evaluator will induce a fault by disconnecting a circuit card or cable connector or other non destructive method prior to the start of performance evaluation Performance Measures GO NO GO 1 Observed all safety precautions warnings hazards and notes 2 Visually inspected the oscilloscope for any physical defects 3 Read and followed the operator maintenance and repair instructions given applicable technical reference 4 Set up support equipment necessary to repair the osc
141. ents if necessary 8 Perform RPM Indicator Performance check and make adjustments if necessary 9 Perform Standard Day Performance check and make adjustments if necessary 10 Perform Heater Probe Control Performance check and make adjustments if necessary WARNING Do not touch heater probes as severe burns could result 11 Perform Insulation Resistance Performance check and make adjustments if necessary 12 Perform Resistance Performance check and make adjustments if necessary 13 Perform Aircraft Indicator Performance check 14 Perform final procedure Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Identified correct calibration procedure to be used in accordance with TB 43 180 E ERN 2 Updated calibration procedure as necessary in accordance with USATA m Calibration Procedure Master List Observed all safety precautions warnings hazards and notes Performed preliminary instructions EM _ Performed equipment setup ERE a A Ww Performed Temperature Indicator Performance check and made adjustments if MEN S necessary 7 Performed Calibrator Board Performance check and made adjustments if necessary 8 Performed RPM Indicator Performance check and made adjustments if Enne necessary 9 Performed Standard Day Performance check
142. er Hewlett Packard AGILENT Model 437B 8 November 2007 Calibration Procedure Manual for Optical Fiber Test Set TS 4320 P G 12 December 2007 Calibration Procedure for Signal Generator Wiltron Model 68347M 1 July 2008 Calibration Procedure for Signal Generator ANRITSU Model 68369NV 31 March 2011 Calibration Procedure for Electronic Counter Fluke Model PM6681 656 18 December 2008 Calibration Procedure for Transponder Test Set Model AN UPM 155 23 December 2008 STP 9 94H13 SM TG References 5 References TB 9 6625 2339 24 TB 9 6625 2344 24 TB 9 6625 2355 24 TB 9 6635 203 24 TB 9 6670 251 24 TB 9 6685 314 24 TB 9 6685 319 24 TB 9 6685 327 35 TB MED 523 TB MED 524 Technical Manuals TM 11 5820 1118 12 amp P TM 11 6625 3135 40 TM 11 6625 3165 14 TM 11 6625 3244 12 TM 11 6625 3244 40 TM 11 6625 3245 40 TM 11 6625 3250 12 TM 11 6625 3271 12 TM 11 6625 327 1 40 TM 3 6665 312 30 amp P References 6 Calibration Procedure for Spectrum Analyzer AN USM 677 Agilent Model E4407B H76 and Agilent Models E4407B E4407B E57 E4407B H57 and E4407B 1D51DR 16 July 2010 Calibration Procedure for Oscilloscope OS 303 G 10 October 2007 Calibration Procedure for Radar Test Set TS 4530 UPM JCAIR Part Number 50 1045 70 7 August 2009 Calibration Procedure for Dial Indicating Tensiometers MIL T 38760 8 July 2008 Calibration Procedure for Resiliency Testers General 29 August 2008
143. er s manuals TB 43 180 TB 385 4 and TB 750 25 Standards Calibrate Linear Measurement Devices in accordance with TB 43 180 and the applicable calibration procedures Observe all safety precautions in accordance with TB 385 4 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 9 September 2011 STP 9 94H13 SM TG 3 115 3 Performance Steps Micrometer Caliper 1 amp 125 i kien d 1 2 356 jJ 3 4 i a So 344 P J 7 8 675 13 406 6199 lt 15 4695 RAE uw a N e 2 25 7 G 29 906 n 75 31 9808 Depth Gauge Figure 3 47 Caliper Inside Micrometer and Depth Gauge 1 Visually inspect the linear measurement devices for any physical defects 2 Identify the correct calibration procedures to be used in accordance with TB 43 180 3 Update calibration procedures as necessary in accordance with USATA Calibration Procedure Master List 4 Observe all safety precautions warnings hazards and notes 5 Calibrate inside micrometer as follows a Perform Preliminary Instructions b Perform Equipment Setup c Perform Micrometer Head Calibration performance check and adjust if necessary d Perform Length Calibration performance check and adjus
144. erated temperature workstation De energized and disconnected equipment Identified correct calibration procedure to be used in accordance with TB 43 180 Updated calibration procedure as necessary in accordance with USATA Calibration Procedure Master List Observed all safety precautions warnings and hazards Performed preliminary instructions Performed equipment setup Performed ambient temperature performance check and prepared correction chart if necessary Performed boiling point performance check and prepared correction chart if necessary Performed final procedure GO NO GO Evaluation Guidance Use the applicable technical bulletin as a guide to verify that all steps in the calibration process are performed in accordance with the proper calibration procedure Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related DA FORM 2417 AR 750 1 DA FORM 7372 AR 750 43 DA LABEL 163 DA PAM 750 8 DA LABEL 80 TM 9 6695 239 14 TB 385 4 9 September 2011 STP 9 94H13 SM TG 3 121 Chapter 3 References Required Related TB 43 180 TB 750 25 TB 9 6685 314 24 THERMACAL INC MODEL 28 USATA MASTER LIST 3 122 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Operate Force Torque Standard 093 9
145. erated the fiber optic equipment De energized and disconnected equipment Identified correct calibration procedure to be used in accordance with TB 43 180 Updated calibration procedure as necessary in accordance with USATA Calibration Procedure Master List Observed all safety precautions warnings hazards and notes Performed preliminary instructions in accordance with paragraph 6 Performed equipment setup in accordance with paragraph 7 Performed horizontal scale error performance check in accordance with paragraph 8a and made necessary adjustments in accordance with paragraph 8b Performed attenuation scale non linearity performance check in accordance with paragraph 9a and made necessary adjustments in accordance with paragraph 9b Performed circuit alignment Performed final procedure in accordance with paragraph 13 Disconnected and maintained equipment Evaluation Guidance Refer to the applicable technical bulletin as a guide to verify that all steps in the calibration process are performed in accordance with the proper calibration procedure Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References 3 70 Required Related DA FORM 2417 AR 750 1 DA FORM 7372 AR 750 43 DA LABEL 163 DA PAM 750 8 DA LABEL 80 TM 9 6695 239 1
146. erformance Measures G NO GO 3 De energized and disconnected all equipment Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related TB 385 4 DA PAM 750 8 WAYNE KERR ELECTRONICS TM 9 6695 239 14 3 26 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Perform Cross Checks 093 94H 1120 Conditions In an operational environment OE with calibration standards requiring Cross Checks a 5720A Electrical Calibrator 5725A Amplifier 3458A Multimeter cables and connectors TB 9 4931 537 24 TB 43 180 TB 385 4 TB 750 25 United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List and facility Cross Checks SOP Standards Perform Cross Checks of measurement standards in accordance with TB 9 4931 537 24 Observe all safety precautions in accordance with TB 385 4 Performance Steps 3458A Multimeter 5720A Calibrator 5725A Amplifier Cross Checks ICE Procedure Figure 3 11 Cross Checks Components 1 Identify correct procedure to be used in accordance with TB 43 180 2 Update the procedure as necessary in accordance with USATA Calibration Procedure Master List 3 Observe all safety precautions warnings hazards and notes
147. eroflex TS 4317 and J 1601A RPM 001 maintenance manuals Performed functional block diagram and schematic analysis to localize the malfunction Performed Performance Test in accordance with procedures in TM 11 6625 3244 40 Chapter 2 Section IV Performed various checks and tests as outlined in applicable technical manuals and manufacturer s maintenance manuals to isolate the malfunction Took corrective action as prescribed in maintenance procedure Verified operation of radio test set card GO or cable NO GO 3 164 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Measures GO NO GO 16 De energized and disconnected all equipment 17 Completed proper maintenance forms Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related AEROFLEX J 1601A AR 750 1 AEROFLEX TS 4317 MM DA PAM 750 8 AEROFLEX TS 4317 OM TM 9 6695 239 14 TB 385 4 TB 750 25 TM 11 6625 3244 12 TM 11 6625 3245 40 9 September 2011 STP 9 94H13 SM TG 3 165 Chapter 3 Perform Duties as RADIAC Custodian 093 94H 3020 Conditions In an operational environment OE given RADIAC custodian duties a TMDE maintenance facility containing radioactive commodities local post
148. esistance as necessary Take corrective action in order to obtain required reading if reading of less than 25 ohms is not obtained Release the TEST switch when measurements were not being made 4 Document the measurements 5 Setup equipment to perform facility grounding checks from the most electrically remote grounding point to the ground electrode a Connect leads from Ohmmeter to the most remote grounding point the facility and the ground electrode Select highest range Switch instrument on Decrease range in order to obtain highest resolution reading less than 2 ohms Take corrective action in order to obtain required reading If reading of less than 2 ohms is not obtained 6 Document the measurements 7 Maintain tools and equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Observed all safety precautions warnings and hazards 3 6 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks 2 Setup equipment to perform grounding checks using normal method of test for earth electrodes employing the 62 percent method 3 Operated equipment to perform grounding checks using normal method of test for earth electrodes employing the 62 percent method 4 Documented the measurements
149. ess lt Peak Search gt Change Reference Level a Press lt AMPLITUDE gt and note that reference level Ref Level is now the active function b Press lt Marker gt gt lt Mkr gt Ref Lvl and note that changing the reference level changes the amplitude value of the top graticule line Press lt Marker gt gt lt Mkr gt CF gt to move the 10 MHz peak to the center of the display Compare two signals on the same screen using Marker Delta a Press lt Marker gt lt Delta gt the label on the first marker now reads 1R indicating that it is the reference point b Press lt Peak Search gt lt Next Peak gt The amplitude and frequency difference between the markers is displayed in the active function block Improve Frequency Accuracy a Press lt Marker gt Mkr Fctn gt b Press lt Marker Count gt c Press lt Freq Count gt The marker annotation changes from Mkr1 to Cntr1 and displayed frequency resolution improves Press BW Avg Res BW then use knob to change resolution bandwidth value Use signal tracking and span zoom a Press lt Preset gt if the softkeys lt Factory Preset gt and lt User Preset appear gt select lt Factory Preset gt Adjust signal generator output signal to 50 MHz Press lt FREQUENCY gt Start Freq 20 MHz Press FREQUENCY Stop Freq 1 GHz Press Peak Search Press FREQUENCY Signal Track On g Press SPAN 2 0 0 and k
150. ety precautions warnings hazards and notes 2 Prepare RF power measurement system for use a Prepare RF power wattmeter 4421 for use to measure forward power in watts b Prepare wideband RF power amplifier ARA757LC CE for operation using signal generator as a signal source and high power RF cables at power amplifier output connector c Connect power amplifier output to RF power wattmeter directional coupler assembly Sensor and terminate with a suitable high power RF termination 3 108 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks 3 Operate RF power measurement system a 0 j k Ensure wideband RF power amplifier Input Blanking pushbutton was pressed in and the red LED is lit Ensure wideband RF power amplifier RF Gain Control rotary switch is set to minimum fully CCW Set frequency of signal source Set amplitude of signal source Set signal source RF output switch to ON Set wideband RF power amplifier Input Blanking pushbutton to off out ensuring red LED is not lit Monitor RF power indication on RF power wattmeter do not trust RF power indication on wideband RF power amplifier while slowly rotating wideband RF power amplifier RF Gain Control rotary switch clockwise until RF power wattmeter indicates approximately 10W of forward RF power Monitor RF power indication on RF power wattmeter and slowly increase or decrease signal generator amplitude in small magnitud
151. evel Tasks Skill Level 1 Subject Area 1 Shop Operations and Production Control 081 831 1042 Perform Mouth to Mouth 093 94H 1000 Perform Grounding Checks 093 94H 1001 Perform Conductivity Checks 093 94H 1010 Perform TMDE Technical Supply Operations Software 093 94H 1020 Perform Automated Production Control Procedures 093 94H 1030 Perform Classification Inspection of TMDE Subject Area 2 Direct Current DC and Low Frequency 093 94H 1100 Operate Work Station 093 94H 1101 Operate Core Work Station 093 94H 1102 Operate Impedance Measuring System 093 94H 1120 Perform Cross 093 94H 1125 Operate Time Frequency 093 94H 1130 Repair Frequency Counter 093 94H 1131 Calibrate Frequency 093 94H 1140 Repair
152. f all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related DA FORM 7372 683XXC DA LABEL 80 AR 750 1 TB 385 4 AR 750 43 TB 43 180 DA FORM 2417 TB 750 25 DA LABEL 163 TB 9 6625 1932 24 DA PAM 750 8 USATA MASTER LIST TM 9 6695 239 14 3 84 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Calibrate Attenuator 093 94H 1340 Conditions In an operational environment OE given attenuators fixed and variable 10 MHz to 18 GHz requiring calibration TB 9 4931 523 24 Forms Records Reports Equipment and Accessories required as listed in TB 9 4931 523 24 Software package USATA 001 PDMAT V if available for use in alternate performance checks TB 43 180 TB 385 4 TB 750 25 and United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List Standards Calibrate attenuator in accordance withthe applicable calibration procedure and TB 43 180 Observe all safety precautions in accordance with TB 385 4 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 Performance Steps RF Attenuators Va
153. fety 3 Inspect Laser Mercury SOP if applicable 4 Inspect Grounding non conductivity 5 Inspect Safety warning signs 6 Inspect Emergency shut off circuit breaker s 7 Inspect Emergency lights b Inspect Management operations to include administrative procedural publications and technical operations 1 Inspect Required reading for assigned personnel Inspect Calibrator DC Zero documentation Inspect Cross checks Inspect Visual inspections Inspect Test reports Inspect Administrative storage procedures Inspect Technical library Inspect Instrument Master Record File IMRF accuracy Inspect Calibration labels 10 Conduct End item verifications c Inspect Facilities 1 Inspect Physical security program 2 Inspect Key control 3 Inspect Vehicle maintenance program 4 Inspect Equipment PMCS 5 Inspect Materiel Safety Data Sheets d Inspect Production Control 1 Inspect Customer account files a Inspect DA Form 1687 b Inspect Assumption of Command memoranda c Inspect TMDE Support Coordinator appointment orders d Inspect TMDE Support Coordinator training certificates 2 Inspect Customer equipment accountability inventories 3 Inspect Management Report 9 September 2011 STP 9 94H13 SM TG 3 169 Chapter 3 Performance Steps a Inspect Readiness rate 5 6 7 8 Review the inspection report reply for corrective action if applicable b Inspect Delinquency
154. g bar and any other wires between terminals of the R1L CR Connect one of the supplied lead wires short length suggested between the I terminal of the R1L CR and the ground to be measured Connect one of the supplied lead wires short length suggested between the V terminal of the R1L CR and the ground to be measured Connect one of the supplied lead wires between the terminal of the R1L CR and the farther current supplying auxiliary electrode Connect one of the supplied lead wires between the V terminal of the R1L CR and the closer potential measurement auxiliary electrode Note The lead wire test clip can be placed around the auxiliary electrode rod directly behind the screw washer and wing nut assembly so that the clip jaws grab between the rod and washer Avoid having the large clip on the screw threads The large test clips on the two supplied longer leads with take up reels are removable if desired for a spade lug connection to the auxiliary electrode rods via the threaded screw washer and wing nut assembly 3 Operate equipment to perform grounding checks using normal method of test for earth electrodes employing the 62 percent method a b c Read instrument display and take reading when stable less than 25 ohms d e Depress the R1L CR TEST switch and read the LCD display for a ground resistance reading Refer to the manual section concerning any outside of range or error conditions Improve spike r
155. g of 94H Soldiers Commanders employ two primary methods to evaluate Soldiers proficiency e Commander s evaluation Commander s evaluations are local tests or assessments of Soldiers performance of MOS specific and common tasks critical to the unit mission They may be conducted year round e Common task test CTT CTTs are hands on tests used to evaluate proficiency on common tasks Alternate written tests are provided if equipment is not available for hands on testing This publication is the Soldier s primary reference to prepare for a commander s evaluation of MOS specific tasks It contains task summaries for all critical tasks specific to the MOS and skill level SL Commanders and trainers will use this Soldier s manual trainer s guide SM TG to plan and conduct training and commander s evaluations Chapter 2 Trainers Guide contains information needed to plan training requirements for this MOS The trainer s guide e Identifies subject areas in which Soldiers must be trained e Identifies critical tasks for each subject area e Specifies where Soldiers are initially trained on each task e Recommends how often each task should be trained to sustain proficiency e Recommends a strategy for cross training Soldiers e Recommends a strategy for training Soldiers to perform higher level tasks Use this STP along with STP 21 1 SMCT Soldier s Manual of Common Tasks Skill Level 1 STP 21 24 SMCT Soldiers Manual of Common T
156. gnal generator output De energized and disconnected equipment Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related TB 385 4 683XXC TM 43 6625 914 12 ANRITSU 682XXB 683XXB DA PAM 750 8 TM 9 6695 239 14 9 September 2011 STP 9 94H13 SM TG 3 95 Chapter 3 Repair Spectrum Analyzer 093 94H 1401 Conditions In an operational environment OE given a faulty spectrum analyzer signal generator test equipment as needed multimeter oscilloscope spectrum analyzer etc electrician s tool kit spectrum analyzer manufacturer s manual and TB 385 4 Standards Repair spectrum analyzer in accordance with the applicable spectrum analyzer technical reference Observe all safety precautions in accordance with TB 385 4 Performance Steps NOTE Determine if warranty repair is applicable Determine if repair is authorized Before beginning repair process check work order and talk to unit maintenance if possible for description of symptoms and steps taken to correct them Check all forms and tags attached to or accompanying equipment to determine reason for removal from service 1 Observe all safety precautions warnings hazards and notes 2 Visually inspect the spectrum analyzer for any physical
157. h the applicable technical publications and performance measures Performance Steps 1 Select and use applicable publications Select and used applicable tools to perform PMCS on a generator set Practice shop safety and maintenance discipline Perform before operation PMCS on a generator set Operate the generator set Perform during operation PMCS Shut down the generator set oN O oO A CQ N Perform after operation PMCS 9 Ensure required maintenance forms have been completed 10 Maintain tools and equipment Evaluation Preparation None Performance Measures GO NO GO 1 Selected and used applicable publications Selected and used applicable tools to perform PMCS on a generator set Practiced shop safety and maintenance discipline Performed before operation PMCS on a generator set Operated the generator set Performed during operation PMCS Shut down the generator set oN O OC A CO N Performed after operation PMCS 9 Ensured required maintenance forms had been completed 10 Maintained tools and equipment Evaluation Guidance The Soldier scores a GO if all performance measures were passed The Soldier scores a NO GO if any performance measure was failed If any performance measure was failed show the Soldier what was done wrong and how it should have b
158. he Adam s apple Do not use the thumb a If a pulse is found but the casualty is not breathing continue with step 9 b If no pulse is found cardiopulmonary resuscitation CPR must be performed by qualified personnel Send for qualified medical personnel 9 Continue mouth to mouth resuscitation at the rate of about 10 to 12 breaths per minute 9 September 2011 STP 9 94H13 SM TG 3 3 Chapter 3 10 Recheck for pulse and breathing for 3 to 5 seconds after every 12 breaths Note Once breathing is restored watch the casualty closely maintain an open airway and check for other injuries Evaluation Preparation Setup For training and testing you must use a resuscitation training mannequin DVC 08 15 Have a bottle of alcohol and swabs or cotton available Place the mannequin on the floor and alcohol and cotton balls on the table Clean the mannequin s nose and mouth before each Soldier is evaluated Brief Soldier Tell the Soldier to do in order all necessary steps to restore breathing After step 3 tell the Soldier that the casualty is not breathing When testing steps 4 and 5 you can vary the test by indicating whether the chest rises or not If step 7 is tested tell the Soldier that the airway is open You can stop the evaluation when the Soldier rechecks for the pulse in step 10 Note Reference made to the mouth to nose method within the task presents information on an alternate procedure that must be used under some cir
159. hm or res 1M ohm termination b Connect the calibrator to Channel 1 on the UUT c Press OPR STBY key to initiate the measurement d Press OPR STBY key to terminate the measurement 3 Measure input capacitance Note Input capacitance testing cannot be done with 50 ohm input impedance a Set the UUT for 1 M ohm input impedance b Press the blue softkey under MEASURE until cap appears c Press blue softkey to SET OFFSET with the output cable connected to the calibrator but NOT connected to the UUT in order to cancel stray capacitances d Connect the output cable to Channel 1 on the UUT e Press OPR STBY key to initiate the measurement f Press OPR STBY key to terminate the measurement g Operate oscilloscope workstation in Meas V Mode CAUTION Input voltages exceeding 30 VDC may cause damage to the instrument Do not apply voltages except in voltage measurement mode 1 Press MORE MODES key followed by the OTHER blue softkey 2 Press MEAS V CAL blue softkey when the display changes 3 Connect the UUT dc output to CHAN 1 of the workstation to display the UUT voltage output 4 Remove the UUT connection when the DC measurement is complete h Operate oscilloscope workstation in Current Mode 1 Press the MORE MODES key followed by the OTHER and CURRENT blue softkeys 2 Verify the Control Display showed a label on the right that identifies the mode as 3 Attach a current probe to the
160. ial c Attach a nonconductive strap or handle to the block refer to Figure 3 3 of TB 385 4 d Apply voltage by pressing the TEST push button while pulling the block along all points of the floor or work surface to be tested e Observe instrument display and verify that a minimum of 1 one megohms of measured surface resistance existed for every kilovolt present in work area f Adjust range as necessary to correct under range or over range conditions 4 Document results 5 Maintain tools and equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Observed all safety precautions warnings and hazards 2 Prepared R1M AR Megohmmeter for use in accordance with manufacturer s manual 3 Performed conductivity surface resistance test on floor or work surface in accordance with TB 385 4 4 Documented results 5 Maintained tools and equipment Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related PPM INSTRUMENTS R1M AR TM 9 6695 239 14 TB 385 4 9 September 2011 STP 9 94H13 SM TG 3 9 Ch
161. iber Test Set TS 4320 P G TB 9 6625 2309 24 forms records reports equipment and accessories required as listed in TB 9 6625 2309 24 TB 43 180 TB 750 25 TB 385 4 TB MED 524 TM 11 6625 3271 12 11 6625 3271 40 and United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List Standards Calibrate fiber optic equipment in accordance with TB 43 180 and TB 9 6625 2309 24 Observe all safety precautions in accordance with TB 385 4 and TB MED 524 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 Performance Steps FOCUS LWCM Module Figure 3 24 FOC 9 September 2011 STP 9 94H13 SM TG 3 65 Chapter 3 Performance Steps LWCM FOCUS SWCM Module Figure 3 25 FOCUS SWCM 8153A Lightwave Multimeter w 81531A Sensor Plugin Figure 3 26 8153A Lightwave 3 66 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps DG535 Digital Generator Multimeter Figure 3 27 DG535 Digital OPTICAL FIBER TEST SET TS 4320 PyG Generator NSN 6625 01 355 4087 EIC N A Figure 3 28 Optical Fiber Test 9 September 2011 STP 9 94H13 SM TG 3 67 Chapter 3 Performance Steps 8153A Lightwave Multimeter with 81531A P
162. ibration Procedure Master List Note Perform steps 3 through 9 in accordance with TB 9 6625 2285 24 Observe all safety precautions warnings hazards and notes Perform preliminary instructions Perform equipment setup Perform capacitance measuring section accuracy performance check and make adjustments if necessary Perform capacitance simulation accuracy performance check and make adjustments if necessary Perform Megohmeter accuracy performance check and make adjustments if necessary 9 Perform final procedure De energize and disconnect equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Identified correct calibration procedure to be used in accordance with TB 43 180 2 Updated calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 3 Observed all safety precautions warnings hazards and notes 4 Performed calibration procedure in accordance with TB 9 6625 2285 24 5 De energized and disconnect equipment Evaluation Guidance Use the applicable technical bulletin as a guide to verify that all steps in the calibration process are performed in accordance with the proper calibration procedure Score the Soldier GO if all performance measures
163. iencies or 5 working days Category II deficiencies after the defect or problem was found Note Category I reports may be phoned in or brought in for immediate assistance with message following within the 48 hour time frame Note MSC acknowledges receipt and begins screening stocks within 24 hours of the report 5 Files one copy of the SF 368 until the Army screening point closes the case 3 172 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps 6 Sends one copy of the SF 368 to the support maintenance activity Note Sent SF 368 even if a Correspondence indicates the problem is known to exist b Other units send in a QDR on the same problem 7 Identify defective equipment as exhibits 8 Retain QDR exhibits in accordance with DA Pamphlet 750 8 9 Follow disposition instructions received from the MSC action office responsible for the exhibits Note Follow steps 10 through 17 for preparation of QDRs on aviation equipment 10 Identify any of the following conditions that indicate an aviation quality deficiency exists in accordance with DA Pamphlet 738 751 Chapter 3 a A condition involving personnel safety or safety of flight SOF as defined in AR 95 1 b Suspected or confirmed materiel failure that causes a Class A B C D or E aircraft mishap c Materiel failure or fault that would cause a hazard to personnel or equipment or hinder safe completion of the mission d Equipment di
164. ify the authority to perform repairs through Maintenance Allocation Chart MAC Warranty Card FEDLOG existing service contracts Operations or any other current regulatory guidance 9 Perform repairs as required if authorized or make other appropriate arrangements to have item repaired replaced 10 Verify equipment passes self test 11 De energize and disconnect all the equipment 12 Complete proper maintenance forms Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Evaluator will induce a fault by disconnecting a circuit card or cable connector or other non destructive method prior to the start of performance evaluation Performance Measures GO NO GO 1 Visually inspected the simplified test equipment for any physical defects 2 Read and followed the preliminary instructions given in technical reference 3 Set up the equipment needed to perform troubleshooting 4 Performed self test operations check of Test Instrument TI 5 Performed troubleshooting steps fault isolation as identified on readout or troubleshooting flowchart in applicable technical reference if self test fails O Performed the performance check for each parameter 7 Performed troubleshooting steps fault isolation as identified on readout or trouble
165. ignal Generator sse 3 78 Operate Pulse eene nnn nene 3 81 Calibrate Radio Frequency RF Power 3 83 Calibrate Attenuator esses nennen nenne 3 85 Repair Power 3 88 Calibrate Power 3 91 Subject Area 5 Microwave and Radio Frequency RF Operate Spectrum Analyzer 3 93 Repair Spectrum 3 96 Calibrate Spectrum Analyzer 3 98 Repair Radio Test Set Basic eene 3 101 Calibrate Radio Test Set cd atem eee ata elit 3 104 Operate High Radio Frequency RF Power Measurement System 3 108 Calibrate Radar Test Set ssssssssssssssssseesese eene nnne 3 110 Subject Area 6 Physical Dimensional and Aviation Calibrate Linear Measurement 3 115 Calibrate Thermometer ssssssssssssssseseseeeeeeenenen enne 3 118 Operate Force Torque Standard sss 3 123 Calibrate Torque eene 3 126 Calibrate Tensiometer ssssssssssseseeeeneee r
166. illoscope 9 September 2011 STP 9 94H13 SM TG 3 59 Chapter 3 Performance Measures 5 6 7 8 9 10 11 Performed operational circuit checks to sectionalize the malfunction Performed a schematic analysis and functional tests to localize the malfunction Performed resistance continuity and power distribution tests to isolate the malfunction Repaired replaced faulty component s Verified repair De energized and disconnected equipment Completed proper maintenance forms Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related AGILENT 54830 AR 750 1 TB 385 4 DA PAM 750 8 TM 11 6625 3135 40 EM 0007 TM 43 6625 915 12 TB 43 180 TB 750 25 TM 9 6695 239 14 3 60 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Calibrate Oscilloscope 093 94H 1212 Conditions In an operational environment OE given a model OS 303 G oscilloscope requiring calibration Forms Records Reports Equipment and Accessories required as listed in TB 9 6625 2344 24 TB 43 180 TB 385 4 TB 750 25 and United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List Standards Calibrate oscilloscope in accordance with TB 43 180 and
167. ime for all MOSs and skill levels Use of this form is optional Trainers should work with each Soldier until tasks can be performed to specific task summary standards 1 7 Training Support References have been identified for each task to assist in planning and conducting training A consolidated list of references identified by type publication number and title and a comprehensive glossary of acronyms abbreviations and definitions are included in this STP 9 September 2011 STP 9 94H13 SM TG 1 3 This page intentionally left blank 2 Trainer s Guide 2 1 General The MOS Training Plan MTP identifies the essential components of a unit training plan for individual training Units have different training needs and requirements based on differences in environment location equipment dispersion and similar factors Therefore the MTP should be used as a guide for conducting unit training and not a rigid standard The MTP consists of two parts Each part is designed to assist the commander in preparing a unit training plan which satisfies integration cross training training up and sustainment training requirements for Soldiers in this MOS Part One of the MTP shows the relationship of an MOS skill level between duty position and critical tasks These critical tasks are grouped by task commonality into subject areas Section lists subject area numbers and titles used throughout the MTP These subject areas are used to
168. ing as TI to hydraulic comparator using Teflon tape f Use fluid separator if calibrating high pressure pneumatic gauge g Apply hydraulic pressure using pump handle h Observe pressure displayed on RPM 3 front panel and TI CAUTION Apply pressure slowly as desired pressure approaches Do not over range 1 Release pressure in a controlled manner j Remove all connections 36 Clean all equipment 37 Replace all protective covers 38 Stow all equipment 39 Visually inspect the pressure and vacuum gauges for any physical defects 40 Identify the correct calibration procedure s to be used in accordance with TB 43 180 41 Update calibration procedure s as necessary in accordance with USATA Calibration Procedure Master List 42 Observe all safety precautions warnings hazards and notes 43 Calibrate hydraulic gauges in accordance with TB 9 6685 319 24 Section III a Perform preliminary instructions b Perform equipment setup c Perform 0 to 10 000 psi hydraulic gages 0 to 20 percent accuracy performance check and make adjustments if necessary d Perform 0 to 5000 psi panel mounted hydraulic gages 1 0 to 20 percent accuracy performance check and make adjustments if necessary e Perform 0 to 10 000 psi panel mounted hydraulic gages 0 1 to 1 0 percent accuracy performance check and make adjustments if necessary f Perform final procedure 44 Calibrate pneumatic gauges in accordance with TB
169. ing the F3 button if necessary 18 Ensure the force torque standard is in Gross mode for zeroing Press SIGNAL button to place standard into Gross mode if necessary 19 Press F1 to zero the indication on the force torque standard 20 Use appropriate signal mode for particular type of torque wrench a Use the Store 1 signal mode for non snap type torque wrenches b Use 1st Peak Hold signal mode for snap type torque wrenches 21 Apply torque in clockwise direction and obtain readings on torque force standard display of 20 60 and 100 percent of the range of the TI Change torque cells as necessary to accommodate range of TI 22 Disconnect maintain and store equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Observed all safety precautions warnings hazards and notes 2 Visually inspected the force torque standard and torque wrenches for any IT p physical defects 3 Read and followed the operator s instructions given in manufacturer s manual Lx 4 Selected appropriate torque cell or cells for checking the full range of the torque m wrench used as the test instrument TI 3 124 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Measures 5 12 13 14 15 16 17 18 19 20 21 22 Mount
170. interface test adapter using appropriate adapter s and Teflon tape h Remove protective cover from the pressure interface test assembly and retain cover i Mate TI and adapter if necessary to the pressure interface test assembly j Ensure manifold valves V1 V2 and V3 are closed clockwise WARNING HIGH PRESSURE AIR HAZARD Do not exceed 250 psi when no connections have been made to high pressure ports Do not exceed 3000 psi at any time during high pressure operation Note Ensure the pressure distribution system has been configured for high pressure operation before beginning this procedure k Ensure V4 is in the closed finger tight position before opening nitrogen tanks l Close the high pressure and low pressure regulators by turning the handles fully counterclockwise until no resistance is felt m Open both nitrogen tank valves TV 1 and TV 2 at least one full turn counterclockwise n Open manifold valves V1 and V2 two full turns counterclockwise Open manifold valve V3 momentarily then close V2 and V3 p Adjust the high pressure regulator valve as required to obtain pressure required up to 2200 psi or tank pressure q Rotate the MPC1 3000 OUTLET SELECTION valve to the vent position and then close the TEST OUTLET valve CAUTION Never tighten the needle valves on the TEST INLET and OUTLET beyond light pressure Over tightening will result in equipment damage CAUTION Open the EQUALIZE valve pull out prior to
171. inutes of warm up time before proceeding Press the CHANNEL button to switch to Channel 3 Press the up or down SIGNAL button to indicate Gross on the display 9 September 2011 STP 9 94H13 SM TG 3 123 Chapter 3 Performance Steps 11 Press the F4 button to show the Transducer selection soft keys above the F2 and F3 buttons 12 Press either the F2 or F3 button to select the indication that matches the attached torque cell 13 Press the F4 button to show the Units selection soft keys above the F2 and F3 buttons 14 Press either the F2 or F3 button to select the units of torque reading to match the TI 15 Exercise torque cell using socket wrench a Attach socket wrench to torque cell b Slowly apply torque in a clockwise direction until full scale of the torque cell is indicated on the display c Slowly release torque back to an approximate zero indication d Repeat exercise two more times 16 Exercise TI full scale WARNING DO NOT OVERTORQUE THE TORQUE CELL CHANGE TORQUE CELLS AS NECESSARY a Attach TI to torque cell b Apply torque slowly in a clockwise direction until full scale of TI is reached WARNING DO NOT OVERTORQUE THE TORQUE CELL CHANGE TORQUE CELLS AS NECESSARY c Released torque slowly back to an approximate zero indication d Repeat exercise two more times 17 Pressed F4 to display the gt 0 lt Zero Clear Store and ACAL softkeys Note Ensure the ACAL indicator is on by press
172. irements are met Performance Measures GO NO GO 1 Ensured that all required SAMS 1 reports and forms required for S electronics avionics maintenance operations were being used Reviewed new copies of all SAMS 1 reports and forms needed to run the electronics avionics maintenance operations Compared the previous SAMS 1 reports and forms with the newly printed reports Lx and forms for discrepancies Reviewed the new SAMS 1 reports and forms for discrepancies E Corrected all identified discrepancies a Ensured that all SAMS 1 reports and forms were distributed or filed in accordance r with Army regulations Evaluation Guidance Score the Soldier GO if all performance measures are passed P Score the Soldier NO GO if any performance measure is failed F If the Soldier fails any performance measure show what was done wrong and how to do it correctly References Required Related AISM 25 L21 AHO ZZZ EM AISM 25 L26 AHO ZZZ EM DA PAM 738 751 DA PAM 750 8 FM 4 30 3 9 September 2011 STP 9 94H13 SM TG 3 211 This page intentionally left blank GLOSSARY Section Acronyms amp Abbreviations AAR AC 3 ACCP AIPD AISM AIT ALC 1 AM AMCOM AMDF AN AR ARTEP ASL BA BCT BDAR BII BW CALSET CBRN 1 CBU 1 CCW CLT 1 9 September 2011 After Action Review After Action Report alternating current Army Correspondence Course Program Arm
173. isplay the Configure SCSI sub menu Verify SCSI operation mode is ON If OFF press ENTER to toggle on Press ESC F6 twice to return to Auxiliary Functions Menu To Restore factory defaults Note Resetting Factory Defaults returns frequencies for most operation screens to 10 000 MHz resets most meter ranges to Autorange and turns upper and lower limits off a Press RCL key while in Auxiliary Functions Menu b Press FIELD SELECT directional keys to move highlight to 10 Factory Defaults and press ENTER c Verify Yes No selection is Yes and press ENTER Perform Self test Note All external input connections must be removed from Test Set prior to performing Self Test If no Auxiliary Box is attached to SCSI port disable SCSI port prior to performing Self Test Press MTRS key Press AUX F6 Press 4 on DATA ENTRY keypad Press 1 on DATA ENTRY keypad Use FIELD SELECT direction keys to find failed test Press Extend F1 when submenu highlight is over failed test 1 Record displayed values of failed tests if any 2 Perform tests on each submenu item if any by pressing list number on DATA ENTRY Keypad and record results g Use FIELD SELECT directional keys to move through remainder of Self Test Menu h Repeat step 7e for each item that failed and record results of each Extended test 4DQA00M Perform troubleshooting procedures in accordance with TM 11 6625 3244 40 Chapter 2 Section
174. ist Determine correct section of TB 9 6625 1932 24 to use for Secondary Transfer level calibration Observe all safety precautions warnings hazards and notes 3 4 5 Perform preliminary instructions 6 Perform equipment setup 7 Perform calibration factors performance check and make necessary adjustments 8 Perform final procedure 9 Disconnect and maintain equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met 9 September 2011 STP 9 94H13 SM TG 3 83 Chapter 3 Performance Measures 1 2 O A 8 9 Identified correct calibration procedure to be used in accordance with 43 180 Updated calibration procedure as necessary in accordance with USATA Calibration Procedure Master List Determined correct section of TB 9 6625 1932 24 to use for Secondary Transfer level calibration Observed all safety precautions warnings hazards and notes Performed preliminary instructions Performed equipment setup Performed calibration factors performance checks and made necessary adjustments Performed final procedure Disconnected and maintained equipment Evaluation Guidance Refer to the applicable technical bulletin as a guide to verify that all steps in the calibration process are performed in accordance with the proper calibration procedure Score the Soldier GO i
175. ith TB 385 4 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 Performance Steps Xf Agilent AN USM 677 Spectrum Analyzer Figure 3 41 AN USM 677 Spectrum Analyzer 1 Identify correct calibration procedure to be used in accordance with TB 43 180 2 Update calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 3 Observe all safety precautions warnings hazards and notes 3 98 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps o N OD Ci 19 20 Note Performance steps 4 through 19 are to be performed in accordance with TB 9 6625 2339 24 Perform Preliminary instructions Note Spectrum analyzer must sit with the power off for at least 60 minutes before performing task step 5 Perform Equipment setup Perform Frequency Readout and Marker Frequency Count Accuracy check Perform Frequency Span Readout Accuracy check Perform Noise Sidebands check Perform Residual FM check Perform Input Attenuator Accuracy check Perform Reference Level Accuracy check 12 13 14 15 16 17 18 Perform Resolution Bandwidth Switching Uncertainty check Perform Absolute Amplitude Accuracy check Perform Resolution
176. itude Accuracy check Performed Resolution Bandwidth Accuracy check Performed Frequency Response check Performed Displayed Average Noise check Performed Residual Responses check Performed Power supply performance check Performed Final procedure Disconnected and maintained equipment Evaluation Guidance Refer to the applicable technical bulletin as a guide to verify that all steps in the calibration process are performed in accordance with the proper calibration procedure Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related DA FORM 2417 AR 750 1 DA FORM 7372 AR 750 43 DA LABEL 163 DA PAM 750 8 DA LABEL 80 TM 9 6695 239 14 TB 385 4 TB 43 180 TB 750 25 TB 9 6625 2339 24 TM 43 6625 914 12 USATA MASTER LIST 3 100 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Repair Radio Test Set Basic 093 94H 1409 Conditions In an operational environment OE given a malfunctioning Radio Test Set AN GRM 114B or AN GRM 122 electrician s tool kit test equipment as needed multimeter oscilloscope spectrum analyzer and etc TM 11 6625 3244 40 TM 11 6625 3245 40 TB 385 4 Radio Test Set manufacturer s service manual TB 750 25 DA Form 2404 Equipment Inspection and Maintenance Worksheet and DA Form 7372 TMDE C
177. ity wren 2 Arranged for transportation to the site TEM 3 Briefed the support team on mission requirements 4 Provided technical assistance to the support team as required LL 5 Ensured that all maintenance forms were filled out correctly Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed F If the Soldier fails any performance measure show what was done wrong and how to do it correctly References Required Related DA PAM 611 21 DA PAM 738 751 DA PAM 750 8 FM 3 25 26 FM 4 30 3 3 208 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Inspect Maintenance Reporting and Management Data 093 SSG 3020 Conditions As a senior repairer one of your responsibilities is to inspect the paperwork used in an electronics avionics maintenance facility In an operational environment OE you must inspect and manage all of the maintenance forms and records used in reporting the maintenance status of equipment repaired in the maintenance facility If needed the following forms records and publications will be available for each piece of equipment job ordered DA Form 2404 Equipment Inspection and Maintenance Worksheet DA Form 2405 Maintenance Request Register DA Form 2408 12 Army Aviator s Flight Record DA Form 2408 13 Aircraft Status Information Record DA Form 2408 13 1 Aircraft Maintenance and Inspec
178. just Channel 1 vertical scale a Click on oval icon representing Channel 1 b Adjust scale to 200 mV by either clicking on the sine wave icons or directly on the vertical scaling value and using numeric buttons Adjust Channel 1 horizontal scale a Click on the H icon at the bottom portion of the screen to open the Horizontal Setup dialog box b Adjust scale to 100 us by either clicking the controls in the Horizontal Setup dialog box clicking the sweep speed value and using the numeric buttons or clicking on the 2 sine wave icons to the right of the sweep speed value Press RUN button or click on the blue green octagon shaped icon in the bottom left portion of the Screen Perform Zoom function using the mouse a Click and drag a rectangle enclosing the area of the waveform to be viewed b Click inside the outlined rectangle to magnify the image c Click on Close button in the Zoom dialog box Perform waveform measurements using the icons in the Measurement Toolbar a Click drag and drop the Rise time icon onto a leading edge of the square wave b Click drag and drop the Fall time icon onto a trailing edge of the square wave c Click on Frequency icon and select Entire Display for the Measurement Area of the Enter Measurement Info dialog box d Click on Period icon and select Single Cycle for the Measurement Area of the Enter Measurement Info dialog box e Repeat the previous measurement techniques for the re
179. ke 5725A Amplifier c HP 3458A Multimeter 2 Ensure that cross checks are performed as follows a Prior to placing the standards into service b Prior to submitting the standards for recertification c When there is doubt about the accuracy of a standard d When arriving at a site to perform calibration support and again before departing the site Ensure the cross checks are performed in accordance with TB 9 4931 537 24 Ensure that cross check data tables and forms are complete and all information is accurate Ensure that proper procedures are followed when a standard is inoperable or fails to cross check oa A O Ensure that cross check records are maintained and copies distributed as required a Maintain cross check records for 2 years b Furnish copies to U S Army TMDE Activity Region Quality Assurance Office or appropriate activity 7 Ensure that the cross checks are recorded in TIMMS ICAPS Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Ensured that the correct standards were identified for cross checks 2 Ensured that cross checks were being performed as follows 3 Ensured the cross checks were performed in accordance with TB 9 4931 537 24 4 Ensured that cross check data tables and forms were complete and all
180. knowledgment of receipt of Category report within 48 hours or Category II report within 7 days from Aviation and Missile Command AMCOM The acknowledgement included the disposition instructions for exhibits 17 Followed disposition instructions received from the AMCOM action office for the exhibits 3 174 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Evaluation Guidance Score the Soldier GO if all performance measures are passed P Score the Soldier NO GO if any performance measure is failed F If the Soldier fails any performance measure show what was done wrong and how to do it correctly References Required Related AR 725 50 AR 702 7 AR 95 1 AR 702 7 1 DA FORM 2404 DA PAM 738 751 DA PAM 750 8 DD FORM 1575 DD FORM 2332 SF 368 TB 43 0001 62 08 3 9 September 2011 STP 9 94H13 SM TG 3 175 Chapter 3 Submit Equipment Improvement Recommendation EIR 093 SSG 3005 Conditions You have found a better way to repair a piece of electronic equipment In an operational environment OE submit an EIR given the following Army regulation AR 672 20 Department of the Army DA Pamphlet 750 8 and Standard Form SF 368 Product Quality Deficiency Report This task can be performed in a field or garrison environment Standards Prepare the appropriate report forms for a recommended equipment improvement and check AR 672 20 to see if the EIR qualified as a suggestion Performance S
181. kstation in Pulse Mode 1 Press MORE MODES key and then select PULSE or press the blue softkey under MODE until pulse appears 2 Press blue softkey under AMPL until 600 mV appears 3 Press blue softkey under TRIG until off appears 4 Reconnect the signal by pressing OPR STBY key on the calibrator 5 Set pulse width of 50 nanoseconds a Press 5 0 n sec and ENTER keys or b Press EDIT FIELD key and use cursor and rotary knob to change digits in order to obtain a 50 nanosecond pulse width 6 Set pulse period for 1 microsecond a Press EDIT FIELD key until the cursor is on the second line of the output display unlabeled line b Change the value using the cursor and rotary knob 9 September 2011 STP 9 94H13 SM TG 3 51 Chapter 3 Performance Steps Note Pulse periods are not always compatible with the pulse width selected A beep sounds if the pulse period is reduced to too low a value Note Pulse width and period may be entered simultaneously by using data keys 7 Use the keyboard to enter in the pulse width and period value by pressing 5 0 n sec 1 sec and ENTER keys 8 Remove the input signal by pressing OPR STBY key g Operate oscilloscope workstation in Meas Z Mode 1 Press MORE MODES key and then select MEAS Z or press the blue softkey under MODE until meas Z appears 2 Measure input impedance a Press the blue softkey under MEASURE to select res 50 o
182. l Tasks Performance Measures 5 Performed operational circuit checks to sectionalize the malfunction 6 Performed a schematic analysis and functional tests to localize the malfunction 7 Performed resistance continuity and power distribution tests to isolate the malfunction 8 Repaired replaced faulty component 9 Verified repair 10 De energized and disconnected equipment 11 Completed proper maintenance forms Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required HEWLETT PACKARD 5345A TB 385 4 TM 9 4931 509 34P 9 September 2011 Related AR 750 1 DA PAM 750 8 MANUFACTURER S MANUAL TB 750 25 TM 9 6695 239 14 STP 9 94H13 SM TG 3 33 Chapter 3 Calibrate Frequency Counter 093 94H 1131 Conditions In an operational environment OE given model PM6681 656 frequency counter requiring calibration Forms Records Reports Equipment and Accessories required as listed in TB 9 6625 2331 24 TB 43 180 TB 385 4 TB 750 25 and United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List Standards Calibrate frequency counter in accordance with TB 43 180 and calibration procedure Observe all safety precautions in accordance wi
183. l performance measures are passed P Score the Soldier NO GO if any performance measure is failed F If the Soldier fails any performance measure show what was done wrong and how to do it correctly References Required Related DA FORM 2404 AR 200 1 DA FORM 2408 14 FM 4 30 3 DA FORM 5988 E TC 3 34 489 DA PAM 738 751 DA PAM 750 8 DD FORM 314 3 180 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Provide Technical Assistance to Repairers 093 SSG 3008 Conditions A repairer in the electronics avionics maintenance shop requires technical assistance In an operational environment OE given Department of the Army DA Form 2404 Equipment Inspection and Maintenance Worksheet or DA Form 5988 E Equipment Inspection Maintenance Worksheet EGA DA Form 5990 E Maintenance Request EGA DA Pamphlet 750 8 DA Pamphlet 738 751 and Technical Bulletin TB 385 4 provide needed assistance to the repairer This task can be performed in a field or garrison environment Standards Provide technical assistance that will enable the repairer to perform repair procedures correctly Performance Steps 1 Determine the type of assistance needed by the repairer such as isolating the malfunction repairing the malfunction or making proper entries on the paperwork 2 Review DA Form 2404 or DA Form 5988 E and DA Form 5990 E to determine reason for maintenance or repair 3 Verify repairer observes WARNING CAUTION and NOTE statemen
184. le index file Evaluation Guidance Score the Soldier GO if all performance measures are passed P Score the Soldier NO GO if any performance measure is failed F If the Soldier fails any performance measure show what was done wrong and how to do it correctly References Required Related DA FORM 5990 E DA PAM 738 751 DA PAM 750 8 FM 4 30 3 3 178 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Direct Performance of Preventive Maintenance 093 SSG 3007 Conditions In an operational environment OE given personnel to perform preventive maintenance checks and services PMCS Department of the Army DA Form 2408 14 Uncorrected Fault Record DA Form 2404 Equipment Inspection and Maintenance Worksheet or DA Form 5988 E Equipment Inspection Maintenance Worksheet EGA Department of Defense DD Form 314 Preventive Maintenance Schedule and Record DA Pamphlet 750 8 DA Pamphlet 738 751 equipment and vehicle 10 series technical manuals TMs This task can be performed in a field or garrison under normal extreme heat and extreme cold environment conditions Note All the information from DA Form 2408 14 is now included in DA Form 5988 E Standards Perform all PMCS according to the applicable 10 series TMs Complete DA Form 2404 or DA Form 5988 E and DA Form 2408 14 and DD Form 314 according to DA Pamphlet 750 8 or DA Pamphlet 738 751 Performance Steps 1 Coordinate with the motor pool section pri
185. lected shop section hand receipt due calibration Performance Measures GO NO GO 1 Identified all equipment listed on section shop hand receipts that might require a calibration label 2 Determined which equipment identified was listed in TB 43 180 3 Prepared DA Form 3758 R if any new equipment not listed in TB 43 180 required calibration 4 Maintained a master listing for all calibrated items in the maintenance section shop Scheduled equipment for calibration 5 6 Prepared CNR labels for remaining equipment as required 7 Turned in picked up equipment from the calibration facility 8 Updated calibration listing 9 Maintained a temporary storage area for calibrate before use CBU equipment Evaluation Guidance Score the Soldier GO if all performance measures are passed P Score the Soldier NO GO if any performance measure is failed F If the Soldier fails any performance measure show what was done wrong and how to do it correctly References Required Related DA FORM 3758 R DA PAM 750 3 DA LABEL 80 TB 43 180 TB 750 25 3 196 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Write a Standing Operating Procedure SOP 093 SSG 3011 Conditions In an operational environment OE given the unit s old SOP Army regulation AR 750 1 Department of the Army DA
186. ls gt 1 2 3 4 5 Enlisted E 1 2 3 4 5 6 7 8 9 Warrant W 1 2 3 4 5 Officers 1 2 3 4 5 6 skill qualification test A test of the Soldier s ability to perform the tasks in a Soldier s manual This test has been replaced by the self development test Soldier s Manual An STP listing of critical tasks for each SL in a particular MOS task A clearly defined and measurable activity accomplished by individuals and organizations It is the lowest behavioral level in a job or unit that is performed for its own sake It must be specific usually has a definite beginning and ending may support or be supported by other tasks has only one action and therefore is described using only one verb generally is performed in a relatively short time however there may be no time limit or there may be a specific time limit and it must be observable and measurable The task title must contain an action verb and object and may contain a qualifier trainer s guide A publication that covers the information needed by your commander training manager and trainer to plan conduct and evaluate training in your MOS There is a trainer s guide for each MOS train up The opportunity for an individual to train to a higher skill level in his or her MOS or CMF certification may be involved 9 September 2011 STP 9 94H13 SM TG Glossary 7 This page intentionally left blank REFERENCES Required Publications Required publications are so
187. lug in top FOCUS SWCM LWCM Modules Figure 3 29 Fiber Optic Calibration Standards Set 1 Observe all safety precautions warnings hazards and notes in accordance with TB 385 4 TB MED 524 and manufacturer s operator manuals 2 Operate the fiber optic equipment a Zero lightwave multimeter b Set up lightwave multimeter to measure 850 nM in dBm units C Set FOCUS SWOM LD Bias Current switch to LD Pulsed d Set FOCUS SWCM VAR ATTN 1 and VAR ATTN 2 controls for maximum attenuation CW e Set FOCUS SWCM VAR ATTN 2 SWITCHED ATTN 2 IN OUT Switch to OUT f Connect appropriate fiber optic jumper cable FC to STC 2 METER from ST connector adapter on lightwave multimeter optical input to FOCUS SWCM OPTICAL I O g Set FOCUS SWCM POWER OFF ON key control to ON 3 68 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps h Monitor lightwave multimeter and adjust FOCUS SWCM VAR ATTN 1 control for a 27 dBm display on lightwave multimeter i Set FOCUS SWCM ATTN 2 SWITCHED ATTN IN OUT switch to IN j Monitor lightwave multimeter display and adjust FOCUS SWCM VAR ATTN 2 control for lightwave multimeter indication of 33 dBm k Reset FOCUS SWCM VAR ATTN 1 and VAR ATTN 2 controls for maximum attenuation CW l Set FOCUS SWCM POWER OFF ON key control to OFF m Disconnect fiber optic jumper cable from ST connector adapter on lightwave multimeter optical input n Set up lightwave multimeter t
188. maining icons in the Measurement Toolbar f Perform multiple simultaneous Rise time measurements by clicking dragging and dropping the Rise time icon to three separate leading edges of displayed waveform Press STOP button or click on the red octagon shaped icon in the bottom left portion of the Screen Note Performing steps 15 through 28 will result in a displayed image Lissajou pattern used for comparing frequency and phase relationships between two waveforms Adjust function generator to produce a 10 MHz 1 V RMS sine wave signal Connect RF cable from rear panel connector J7 of the Time Frequency workstation to oscilloscope Channel 2 Select oscilloscope Channel 2 by clicking on the corresponding checkbox on the display Click on Control drop down menu on the upper toolbar Select Autoscale from the Control drop down menu STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps 20 21 22 23 24 25 26 27 28 29 30 31 32 Click on Analyze drop down menu on the upper toolbar Select Math FFT from the Analyze drop down menu Check the Display On and Scaling checkboxes Select Versus from the Operator drop down list box Select Channel 1 from the Source 1 drop down list box Select Channel 2 from the Source 2 drop down list box Click the Close button on the Math FFT dialog box Turn off the active channels by unchecking the corresponding bo
189. measure is failed F If the Soldier fails any performance measure show what was done wrong and how to do it correctly References Required Related AR 385 10 AR 200 1 AR 40 5 FM 4 30 3 DA PAM 385 1 TB 43 0129 DA PAM 40 501 TC 3 34 489 TB 385 4 TB MED 523 3 192 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Manage Section Shop Security 093 SSG 3002 Conditions In an operational environment OE given AR 25 2 AR 190 13 AR 380 5 AR 380 40 DA Pamphlet 190 51 and local and unit standing operating procedures SOPs This task can be performed in a field or garrison environment Standards Ensure that all Army security policies and regulations and the maintenance shop and local SOPs were followed Identify and report all security deficiencies and ensured that all deficiencies were corrected Performance Steps 1 Review all of the Army security policies and regulations and the maintenance shop and local SOPs Ensure a work place risk analysis is performed Ensure that physical security policies regulations and SOPs are followed Ensure that classification and marking policies are followed Ensure that all security control policies and regulations are followed O oa A W N Ensure that personnel security and signal training policies are followed a Initial security training and briefing for newly assigned personnel b Refresher security training for assigned personnel c Procedures for identifying and
190. ms required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Briefed the organizational maintenance team or DS MST on the upcoming mission to assess battlefield damage 2 Monitored assigned personnel to the team according to their qualifications and availability to meet the mission needs 3 Arranged for transportation to the site 4 Ensured that the proper battlefield assessment procedures were followed 5 Ensured the MST provided technical assistance to the organizational maintenance team as required 6 Ensured the MST prioritized repairs according to battlefield damage time guidelines 7 Ensured that all required maintenance forms were filled out correctly in accordance with DA Pamphlet 750 8 DA Pamphlet 738 751 8 Ensured a system assessment summary was completed correctly and submitted Evaluation Guidance Score the Soldier GO if all performance measures are passed P Score the Soldier NO GO if any performance measure is failed F If the Soldier fails any performance measure show what was done wrong and how to do it correctly References Required Related DA FORM 2404 TM 750 245 4 DA FORM 5988 E DA FORM 5990 E DA PAM 738 751 DA PAM 750 8 DD FORM 1577 DD FORM 1577 1 DD FORM 1577 2 DD FORM 1577 3 FM
191. n each submenu item if any by pressing list number on DATA ENTRY keypad and record results g Use FIELD SELECT directional keys to move through remainder of Self Test Menu h Repeat step 7e for each item that failed and record results of each extended test 8 Perform BIT1 Test Press the DPLX Mode key Press Sp Tst F5 key c Press More F6 key until BIT1 and BIT2 are displayed over the F2 and F3 keys respectively d Press BIT1 F2 key e Press GO f Follow the on screen directions to press appropriate buttons and make necessary cable connections 0O 000 9 2 Press DPLX Mode Press Sp Tst F5 key c Press More F6 key until BIT1 and BIT2 are displayed over the F2 and F3 keys respectively d Press BIT2 F3 key e Press GO f Follow the on screen directions to press appropriate buttons and connect disconnect test cables 10 Perform troubleshooting procedures accordance with TM 11 6625 3244 40 Chapter 2 Section Ill and Aeroflex TS 4317 and J 1601A RPM 001 maintenance manuals 9 September 2011 STP 9 94H13 SM TG 3 163 Chapter 3 Performance Steps 11 12 13 a Follow the General Troubleshooting Guidelines of paragraph 2 7 b Select symptom from Symptom Index c Refer to Troubleshooting Table 2 1 for appropriate repair procedures Section IV manuals to isolate the malfunction 14 Take cor
192. n permitted 2 Observe responses of other vehicle to your signals 3 Reduce speed to make the turn safely Keep in mind terrain and load if applicable when determining your speed through the turn b Start the turn Rotate the top of the steering wheel in the direction of turn and adjust as desired 5 Stop the vehicle nonemergency a Remove foot from accelerator b Apply engine retarder if equipped and as needed c Apply service brakes as needed to bring vehicle to complete and safe stop 6 Back the vehicle a With vehicle at a complete stop set the parking brake b Place transmission in Neutral N c Post ground guides if available d Check behind vehicle to ensure there are no obstructions or personnel e Sound horn if tactically permitted f Place transmission in Reverse R 3 158 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps 7 g Release parking brake h If ground guide is posted observe and adhere to signals to move vehicle into position i If no ground guide is present check all views through rear view mirrors and slowly steer the vehicle backward into position If necessary repeat steps 6 a through g above to complete the rearward movement j Stop the vehicle Park the vehicle Place the transmission selector lever in Neutral N a b Set the parking brake c Shutdown the engine refer to TM d Drain air reservoir if vehicle is no longer ne
193. n procedure as necessary in accordance with USATA Calibration Procedure Master List 9 September 2011 STP 9 94H13 SM TG 3 63 Chapter 3 Performance Measures GO NO GO Observed all safety precautions warnings hazards and notes Performed preliminary operations Performed equipment setup Performed Calibration Process O A CO Performed the Alignment Process described in Section IV ONLY IF the TI fails any parameter 8 Performed Final procedure in accordance with paragraph 16 Evaluation Guidance Refer to the applicable technical bulletin as a guide to verify that all steps in the calibration process are performed in accordance with the proper calibration procedure Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related DA FORM 2417 AR 750 1 DA FORM 7372 AR 750 43 DA LABEL 163 DA PAM 750 8 DA LABEL 80 TB 385 4 TB 43 180 TB 750 25 TB 9 6625 2344 24 TM 43 6625 915 12 USATA MASTER LIST 3 64 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Calibrate Fiber Optic Equipment 093 94H 1221 Conditions In an operational environment OE given fiber optic equipment requiring calibration an Optical F
194. n the job packets for completeness 6 Update the job status 7 Verify automated reports reflect current job status Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Reviewed the current shop automated reports 2 Established priority of job orders according to their priority designators 3 Directed work flow according to job date First In First Out 3 188 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Measures 4 Monitored the work as the jobs went through the calibration and or repair process 5 Reviewed all paper work within the job packets for completeness 6 Updated the job status 7 Verified automated reports reflect current job status Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required AR 750 1 AR 750 43 DA PAM 750 3 TB 750 25 TIMMS USERS GUIDE 9 September 2011 Related DA PAM 750 8 TB 385 4 TB 43 180 TM 9 6695 239 14 STP 9 94H13 SM TG 3 189 Chapter 3 Inspect Section Shop Safety 093 SSG 3001 Conditions In an operational environment OE given a requirement t
195. n the necessary personnel to perform an electronics avionics maintenance support team MST operation Department of the Army DA Pamphlet 611 21 DA Pamphlet 750 8 DA Pamphlet 738 751 Field Manual FM 3 25 26 and FM 4 30 3 This task can be performed in a field or garrison environment Standards Ensure the correct military occupational specialty holders were assigned to a support team briefed and provided with transportation Performance Steps 1 Monitor assigned personnel according to their qualifications and availability 2 Arrange for transportation to the site 3 Brief the support team on mission requirements a Identify point of contact at unit b Identify equipment needed for the support mission c Explain logistics support d Plan primary and secondary routes to unit e Ensure team received a copy of supported units radio frequencies and call signs 4 Provide technical assistance to the support team as required 5 Ensure that all maintenance forms are filled out correctly Evaluation Preparation Setup One of your electronics avionics maintenance shops will deploy Maintenance Support Team Brief Soldier Tell the Soldier they will be evaluated on how well they select personnel identify test equipment and bench stock requirements and make other pre deploying arrangements as need before going on mission Performance Measures GO NO GO 1 Monitored assigned personnel according to their qualifications and availabil
196. nd observe the 10 MHz signal GO eliminate NO GO STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Measures GO NO GO 12 De energized and disconnected equipment Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related ET6000 SERIES TM 9 6695 239 14 TB 385 4 TM 11 6625 3165 14 TM 43 6625 915 12 9 September 2011 STP 9 94H13 SM TG 3 31 Chapter 3 Repair Frequency Counter 093 94H 1130 Conditions In an operational environment OE given a faulty frequency counter a signal generator test equipment as needed multimeter oscilloscope spectrum analyzer and so on electrician s tool kit frequency counter manufacturer s manual and TB 385 4 Standards Repair frequency counter in accordance with manufacturer s manual Observe all safety requirements in accordance with TB 385 4 Performance Steps NOTE Determine if warranty repair is applicable Determine if repair is authorized Before beginning repair process check work order and talk to unit maintenance if possible for description of symptoms and steps taken to correct them Check all forms and tags attached to or accompanying equipment to determine reason for removal from service 1 Observe all safe
197. ng the signal generator as unit under test UUT according to technical references 4 Operate the signal generator workstation controls to establish the appropriate measurement configuration to measure the signal output by UUT a Measure RF output frequency b Measure RF output power c Measure tuned RF level d Measure amplitude modulation 9 September 2011 STP 9 94H13 SM TG 3 71 Chapter 3 Performance Steps e Measure frequency modulation f Measure phase modulation g Measure modulation frequency h Measure audio level i Measure audio distortion 5 De energize and disconnect equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Observed all safety precautions warnings hazards and notes 2 Read and followed the preliminary instructions given in technical references for signal generator workstation 3 Set up the equipment needed to operate the signal generator workstation using the signal generator as unit under test UUT according to technical references 4 Operated the signal generator workstation controls to establish the appropriate measurement configuration to measure the signal output by UUT 5 De energized and disconnected the equipment Evaluation Guidance Score the Soldier GO if
198. ntal potentially high risk areas during PMCS 9 September 2011 STP 9 94H13 SM TG 3 179 Chapter 3 Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Coordinated with the motor pool section prior to performing section shop vehicle PMCS 2 Reviewed the DD Form 314 and the applicable 10 series TMs to conduct weekly vehicle PMCS 3 Identified hazards to the environment before starting PMCS 4 Assigned jobs and ensured that repairers knew what PMCS must be performed 5 Spot checked the work being performed and ensured that the repairers were using the applicable TMs 6 Assessed the probability of environmental damage violations using environmental risk assessment matrices during PMCS 7 Spot checked corrective actions taken for all defects listed on DA Form 2404 8 Coordinated with the maintenance sergeant to repair vehicles requiring services beyond the driver s responsibility 9 Checked the DD Form 314 for correctness 10 Reported vehicle status to section shop supervisor 11 Briefed the chain of command on any observed environmental potentially high risk areas during PMCS Evaluation Guidance Score the Soldier GO if al
199. ntified correct calibration procedure to be used in accordance with TB 43 180 2 Updated calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 3 Observed all safety precautions warnings hazards and notes 4 Calibrated attenuator fixed and variable 10 MHz to 18 GHz in accordance with applicable calibration procedure 5 De energized and disconnected equipment Evaluation Guidance Refer to the applicable technical bulletin as a guide to verify that all steps in the calibration process are performed in accordance with the proper calibration procedure 3 86 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related DA FORM 2417 AR 750 1 DA FORM 7372 AR 750 43 DA LABEL 163 DA PAM 750 8 DA LABEL 80 TM 9 6695 239 14 TB 385 4 TB 43 180 TB 750 25 TB 9 4931 523 24 USATA MASTER LIST 9 September 2011 STP 9 94H13 SM TG 3 87 Chapter 3 Repair Power Meter 093 94H 1350 Conditions In an operational environment OE given a malfunctioning power meter signal generator test equipment as needed multimeter oscilloscope spectrum analyzer and so on electrician
200. nufacturer s manuals Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related MANUFACTURER S MANUAL DA PAM 750 8 TB 385 4 TM 9 6695 239 14 3 168 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Conduct Quality Assurance Inspection 093 94H 3050 Conditions In an operational environment OE given an Area TMDE Support Team local standing operating procedures local safety records all required reports documentation applicable technical publications prior inspection reports AR 190 51 AR 700 68 AR 750 43 DA Form 1687 Notice of Delegation of Authority Receipt for Supplies DA Pamphlet 750 8 TB 385 4 TB 750 25 TB 43 180 and United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA SOP 702 1 Standards Conduct the Quality Assurance inspection of the Army TMDE Support Team in accordance with reference publications listed in the task condition Performance Steps 1 Develop an inspection schedule 2 Conduct an inspection in briefing 3 Select the equipment for end item verification inspection 4 Conduct an inspection and assign a rating in all functional areas a Inspect Safety 1 Inspect CPR training for assigned personnel 2 Inspect Compressed gas cylinder sa
201. o inspect an electronics or avionics maintenance shop area and given Army regulation AR 40 5 AR 385 10 Department of the Army DA Pamphlet 40 501 DA Pamphlet 385 1 TB 385 4 TB Medical MED 523 unit and local standing operating procedures SOPs and unit safety checklist This task can be performed in a field or garrison environment Standards Conduct inspection to ensure that all Army company and maintenance shop safety policies regulations and local SOPs were followed all safety hazards were identified environmental risk assessment to determine high risks areas was performed and all deficiencies were corrected Establish an inspection schedule covering what to inspect and how frequently Record deficiencies and recommended corrective actions and retained these reports to check progress Follow up to ensure deficiencies had been corrected Performance Steps 1 Review the Army company and maintenance shop safety policies regulations and local SOPs 2 Ensure that all of the Army safety references and company and maintenance shop SOPs are being followed 3 Plan periodic safety inspections for all section shop work areas a Identify hazards to the environment prior to the inspection process b Assess the probability of environmental damage violations using environmental risk assessment matrices before the inspection process 4 Schedule the inspection so that disruptions to normal operations are as little as possible 5
202. o measure 1310 nM in dBm units Set FOCUS LWCM LD Bias Current switch to LD Pulsed p Set FOCUS LWCM VAR ATTN 1 and VAR ATTN 2 controls for maximum attenuation CW q Set FOCUS LWCM VAR ATTN 2 SWITCHED ATTN 2 IN OUT Switch to OUT r Set FOCUS LWCM WAVELENGTH switch to 1310 nM 5 Connect appropriate fiber optic jumper cable FC to STC 2 METER from ST connector adapter on lightwave multimeter optical input to FOCUS LWCM OPTICAL I O t Set FOCUS LWCM POWER OFF ON key control to ON u Monitor lightwave multimeter and adjust FOCUS LWCM VAR ATTN 1 control for a 27 dBm display on lightwave multimeter Reset FOCUS LWCM VAR ATTN 1 and VAR ATTN 2 controls for maximum attenuation CW W Set FOCUS LWCM POWER OFF ON key control to OFF 3 De energize and disconnect equipment 4 Identify correct calibration procedure to be used in accordance with TB 43 180 5 Update calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 6 Observe all safety precautions warnings hazards and notes Note Paragraphs referenced in steps 4 through 9 are found in TB 9 6625 2309 24 7 Perform preliminary instructions in accordance with paragraph 6 8 Perform Equipment setup in accordance with paragraph 7 a Perform time insertion delay characterization in accordance with Section IV paragraph 12 if FOCUS SWCM optical subassembly FOCUS LWCM optical subassembly or DG535 digital delay pulse generator have been
203. oc ooocno Perform FEDLOG Army Master Data File AMDF CDs 958m cs Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures 1 Referred to TIMMS User s Guide for detailed procedures 2 Started TIMMS 3 Performed Supply Actions 4 Generated Supply Reports 5 Performed Supply Utilities Evaluation Guidance Use the TIMMS User s Guide as an additional reference performance of this task 3 12 STP 9 94H13 SM TG for evaluating 9 September 2011 MOS Skill Level Tasks Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related AR 710 2 DA PAM 750 8 DA PAM 710 2 1 DA PAM 710 2 2 EM 0007 TIMMS USERS GUIDE 9 September 2011 STP 9 94H13 SM TG 3 13 Chapter 3 Perform Automated Production Control Procedures 093 94H 1020 Conditions In an operational environment OE given test measurement and diagnostic equipment TMDE requiring support TMDE Information Maintenance Management System TIMMS loaded on an IBM compatible computer TIMMS User s Guide DA Pamphlet 750 8 AR 750 43 TB 750 25 TB 43 180 DA Form 7372 TMDE Calibration and Repair Data DA Form 1687 Notice of Delegation of Auth
204. ocedures in the referenced TM You are to have shift gears manual transmission use the proper gear mode or gear range for road conditions and maintain control of the vehicle during all movement forward and backward All driving maneuvers are to be completed without injury to personnel or damage to vehicle Performance Steps 1 Prepare for vehicle operation a Adjust the seats as needed b Adjust driving mirrors as needed c Fasten seat belt d Ensure the parking brake is applied e On vehicles with winch ensure that power takeoff is disengaged f Insert hearing protection prior to starting vehicle g Start vehicle engine refer to applicable vehicle TM for proper starting procedures h Observe all instruments and warning lights and buzzers for proper operation i Allow engine to warm up and brake system air tank warning buzzer to go off as applicable 2 Set the vehicle in motion Turn on lights as required Refer to TM for proper procedures for placing your vehicle into motion Check for approaching traffic Signal to indicate your direction of movement if tactically permitted Release parking brake 3 Shift the gears as applicable Bring vehicle to desired speed by shifting as necessary through the gear pattern manual transmission or selecting different gear ranges automatic transmission 4 Turn the vehicle a Prepare to turn full turn 1 Signal a right or left turn whe
205. oduction Control by ID Code Serial Number Screen 2 Select Instrument Master Record File IMRF Browser 3 Select Production Control by Scanner e Type browse or scan the ID Code or serial number of the item 1 Use the Insert button to add the item 2 Complete data fields in the Update the IMRF File screen with the Changing IMRF Key Fields screen overlay 3 Enter correct Unit Identification Code UIC information 4 Enter correct ID Code information 5 Enter correct Serial Number information 6 Enter correct Model Number information by using the TB43 180 button Note Using the TB43 180 button to search and select the correct model automatically populates the National Stock Number NSN nomenclature interval and system code of the item to the new IMRF record 9 September 2011 STP 9 94H13 SM TG 3 15 Chapter 3 Performance Steps f 7 Complete the information in TMDE Catalog Change Submission screen if item is not found in TB 43 180 Open a job for the item 1 Select Calibration from the menu bar 2 Select Production Control ID Serial 3 Type browse or scan the ID Code or serial number of the item 4 Click the Status button once the correct ID Serial is highlighted 5 Enter initial status code 6 Change update the Priority Status PUIC Interval and or Tech code if necessary 7 Select OK button 4 Change Status of a Job Select Calibrati
206. odulation Set internal modulation source Set external modulation source Set modulation output Set HP IB address 4 De energize and disconnect equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Observed all safety precautions warnings hazards and notes 2 Prepared signal generator for use 3 Operated signal generator a Set frequency 3 74 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Measures b Set output ON OFF Set amplitude modulation Set frequency modulation Set phase modulation Set pulse modulation Set internal modulation source Set external modulation source Set modulation output Set HP IB address SO oao Set amplitude 4 De energized and disconnected equipment G NO GO Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required 683XXC ANRITSU 682XXB 683XXB TB 385 4 TM 11 6625 3165 14 9 September 2011 Related DA PAM 750 8 TM 9 6695 239 14 STP 9 94H13 SM TG 3 75 Chapter 3
207. olerance perform the entire calibration adjustment procedures in the manufacturer s service manual for this instrument 10 Perform power supply check if necessary and make necessary adjustments in accordance with paragraph 12 11 Perform final procedure in accordance with paragraph 13 Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures 1 2 a A Ww N Identified correct calibration procedure to be used in accordance with TB 43 180 Updated calibration procedure as necessary in accordance with USATA Calibration Procedure Master List Observed all safety precautions warnings hazards and notes Performed preliminary instructions Performed equipment setup Performed time base stability performance check and made necessary adjustments Performed sensitivity performance checks Performed volts maximum minimum performance check Performed Trig Level A amp B Outputs performance check Performed power supply check if necessary and made necessary adjustments 11 Performed final procedure NO GO Evaluation Guidance Refer to the applicable technical bulletin as a guide to verify that all steps in the calibration process are performed in accordance with the proper calibration procedure Score the Soldier GO if all performance measures are passed Score the Soldier
208. omputer System Interface SCSI Restored factory defaults Performed Self test Performed troubleshooting procedures in accordance with TM 11 6625 3244 40 Chapter 2 Section Ill Performed functional block diagram and schematic analysis to localize the malfunction Performed various checks and tests as outlined in Troubleshooting sections of the technical manual and manufacturer s manual to isolate the malfunction Took corrective action as prescribed in maintenance procedure Verified operation of radio test set De energized and disconnected all the equipment Completed proper maintenance forms card Go or cable NO GO Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related AEROFLEX J 1601A AR 750 1 AEROFLEX TS 4317 MM DA PAM 750 8 AEROFLEX TS 4317 OM TM 9 6695 239 14 DA FORM 2404 DA FORM 7372 TB 385 4 TB 750 25 TM 11 6625 3244 40 TM 11 6625 3245 40 9 September 2011 STP 9 94H13 SM TG 3 103 Chapter 3 Calibrate Radio Test Set 093 94H 1410 Conditions In an operational environment OE given a Radio Test Set AN GRM 122 requiring calibration Forms Records Reports Equipment Accessories required as listed in TB 9 6625 2296 24 TB 43 180 TB 750 25 and United
209. on demand supported unit maintenance repair parts documents and ensured they met the following Reviewed the initial stockage of repair parts for newly introduced end items as identified by the SLAC deck 9 September 2011 STP 9 94H13 SM TG 3 203 Chapter 3 Performance Measures G NO GO 6 Reviewed the mandatory stockage of repair parts as identified in the IMPL Evaluation Guidance Score the Soldier GO if all performance measures are passed P Score the Soldier NO GO if any performance measure is failed F If the Soldier fails any performance measure show what was done wrong and how to do it correctly References Required Related AR 710 2 FM 4 30 3 DA FORM 2063 R DA FORM 2064 DA FORM 3318 DA PAM 710 2 1 3 204 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Monitor Bench Stock Operations 093 SSG 3016 Conditions In an operational environment OE perform this task given Army regulation AR 710 2 Department of the Army DA Pamphlet 710 2 2 and a copy of Federal Logistics FEDLOG discs This task can be performed in a field or garrison environment Standards Maintain bench stock in accordance with AR 710 2 and DA Pamphlet 710 2 2 Performance Steps 1 6 Ensure that the bench stock items are made up of low cost expendable items Ensure the bench stock is stored near the work area Ensure that bench stock replenishment tags and lists
210. on from the menu bar Select Production Control ID Serial Type browse or scan the ID Code or serial number of the item Click the Status button once the correct ID Serial is highlighted Select Change Status button on the Browse the Status File screen Use the Insert or Change buttons on the Status Trail screen to insert a new or change an existing status Complete the data fields on the Adding or Changing screen 1 Verify PUIC 2 Enter correct Status Date 3 Enter correct Status 4 Enter technician s initials 5 Enter Calibration Hours and or Repair Hours if status is M 6 Enter evacuation information in the appropriate fields if status is set to S or T Enter the TO and FROM PUICs in the appropriate fields b Select the correct evacuation code for the item c Click the Done button 7 Click OK Select the DA Form 7372 button to preview print DA Form 7372 or generate pdf file of the DA Form 7372 5 Perform Report Action on a Job s Q Select Report Action button from the Browse the Status File screen Verify interval Verify calibration condition code Verify repair code if necessary Verify performance code Verify the report code if applicable Enter information in the Adjusted Replaced and Remarks fields if applicable Click the OK button 6 Prepare Master List 3 16 STP 9 94H13 S
211. ong and how to do it correctly References 3 82 Required MODEL 9210 TB 385 4 Related DA PAM 750 8 TM 43 6625 915 12 TM 9 6695 239 14 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Calibrate Radio Frequency RF Power Sensor 093 94H 1330 Conditions In an operational environment OE given a Power Sensor or Thermistor Mount 10 MHz to 18 GHz requiring calibration TB 9 6625 1932 24 Forms Records Reports Equipment and Accessories required for Secondary Transfer Calibration Process as listed in TB 9 6625 1932 24 TB 43 180 TB 750 25 and United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List Standards Calibrate radio frequency RF power sensor in accordance with the applicable calibration procedure and TB 43 180 Observe all safety precautions in accordance with TB 385 4 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 Performance Steps Model 478A Thermistor Mount Various RF Power Sensors Figure 3 35 Examples of RF Power Sensors 1 Identify correct calibration procedure to be used in accordance with TB 43 180 2 Update calibration procedure as necessary in accordance with USATA Calibration Procedure Master L
212. or to performing section shop vehicle PMCS 2 Review the DD Form 314 and the applicable 10 series TMs to conduct weekly vehicle PMCS a Identify which PMCS service operation must be performed b Identify each piece of equipment for which operation under conditions inspection must be performed 1 Operation under usual conditions 2 Operation under unusual conditions a Operation in extreme cold weather b Operation in extreme heat weather c Operation in dusty or sandy areas d Operation under rainy or humid conditions Identify hazards to the environment before starting PMCS Assign jobs and ensure that repairers know what PMCS must be performed Spot check the work being performed and ensure that the repairers are using the applicable TMs A O Assess the probability of environmental damage violations using environmental risk assessment matrices during PMCS N Spot check corrective actions taken for all defects listed on DA Form 2404 8 Coordinate with the maintenance sergeant to repair vehicles requiring services beyond the driver s responsibility a Ensure the repairer placed a drip pan under any equipment leaking fluids onto the ground b Make sure parts needed for repair that are not available are entered on DA Form 5988 E or DA Form 2408 14 9 Check the DD Form 314 for correctness 10 Report vehicle status to section shop supervisor 11 Brief the chain of command on any observed environme
213. ority Receipt for Supplies and shop standing operating procedures SOPs Standards Process customer equipment for maintenance assign a job sequence appropriate status and enter the equipment into the TIMMS database to reflect the current status of all open jobs Prepare TIMMS reports in accordance with the TIMMS User s Guide and shop SOP Performance Steps 1 Refer to TIMMS User s Guide for detailed procedures 2 Start TIMMS 3 Process incoming TMDE a Verify that item includes all necessary components b Verify that all operator and unit level maintenance is performed on item c Select Calibration from the TIMMS menu bar d Select method for Production Control 1 Select Production Control ID Serial 3 14 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps 38 Production Control By ID SERIAL 5 ByIDCode By Serial SEARCH IDCODE 1 cR S uic fw 0 WokCEt R 030072 Model CAGE uxs 02008 isoisE DEI NSN Systerrc Standen Leve Interval Code 3 Ts T Readiness Validation Failures 7 nuc Fue Wade ae Status Of OpenJob Status Date Repot Code Job t Closed Date X Ched 21 Change X en competed awailing pkup tansptt ship JY missng repat action TIMMS Production Control by ID Code Serial Number Screen Figure 3 6 TIMMS Pr
214. orrect standards to be cross checked Cross checked appropriate ranges and parameters of equipment d Completed the cross checks data tables and forms ensuring all information was accurate e Followed proper procedures when a standard was inoperable or failed cross checks f Filed and distributed copies of cross checks records as required 6 De energized and disconnected equipment as appropriate Evaluation Guidance Use TB 9 4931 537 24 as a guide to verify that all steps in the cross check process are performed in accordance with the proper procedure Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related TB 385 4 AR 750 1 TB 43 180 TM 9 6695 239 14 TB 750 25 TB 9 4931 537 24 3 28 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Operate Time Frequency Workstation 093 94H 1125 Conditions In an operational environment OE with a requirement to operate a Time Frequency Workstation an ET6000 75 GPS station external 10 MHz signal source oscilloscope all necessary cables adaptors and connectors manufacturer s and technical manuals and TB 385 4 Standards Operate Time Frequency Workstation in accordance with manufacturer s and technical manuals Observe all safety precautions in accordance with TB
215. ower distribution tests to isolate the malfunction Repair replace faulty component s Verify repair De energize and disconnect equipment 11 Complete proper maintenance forms Evaluation Preparation Ensure all required equipment or appropriate substitutions are on hand and all safety requirements are met Evaluator will induce a fault by disconnecting a circuit card or cable connector or other non destructive method prior to the start of performance evaluation Performance Measures GO NO GO 1 Observed all safety precautions warnings hazards and notes 2 Visually inspected the power meter for any physical defects Co Read and followed the operator maintenance and repair instructions given in the applicable technical reference O oO A Set up equipment needed for troubleshooting the power meter Performed operational circuit checks to sectionalize the malfunction Performed a schematic analysis and functional tests to localize the malfunction Performed resistance continuity and power distribution tests to isolate the malfunction 8 Repaired replaced faulty component s 9 Verified repair 10 De energized and disconnected equipment 11 Completed proper maintenance forms 9 September 2011 STP 9 94H13 SM TG 3 89 Chapter 3 E
216. pare CNR labels for remaining equipment as required 7 Turn in pick up equipment from the calibration facility a Turn in equipment with a minimum of accessories and covers b Obtain signed and dated receipt for equipment c Inspect equipment for damage and accessories before signing d Obtain calibration listings when available 8 Update calibration listing a Verify calibration due dates b Delete entries c Add entries d correct serial number calibration date and due date errors 9 Maintain a temporary storage area for calibrate before use CBU equipment a Identify CBU equipment as appropriate b Identify a limited access storage area c Prepare DA Label 80 for CBU 9 September 2011 STP 9 94H13 SM TG 3 195 Chapter 3 Performance Steps d Update calibration listing for CBU items e Store equipment until required f Submit equipment for calibration prior to use Evaluation Preparation Setup Select one of the maintenance shop section within the company hand receipt that contents test measurement and diagnostic equipment TMDE Brief Soldier Tell the Soldiers they are going to be evaluated on how they review the company s master listing of all calibration items and selected maintenance section shop hand receipt for calibration equipment listed They must verify entries equipment for correct serial numbers calibration due dates and update company calibration list with new and turned in equipment on the se
217. peration 0 299 psi Replaced all protective covers Operated Reference Pressure Monitor RPM 3 to perform hydraulic pressure operation Cleaned all equipment Replaced all protective covers Stowed all equipment Visually inspected the pressure and vacuum gauges for any physical defects Identified correct calibration procedure s to be used in accordance with TB 43 180 Updated calibration procedure s as necessary in accordance with USATA Calibration Procedure Master List Observed all safety precautions warnings hazards and notes Calibrated hydraulic gauges in accordance with TB 9 6685 319 24 Section Ill Calibrated vacuum gauges in accordance with TB 9 6685 327 35 Section III Replaced protective covers on gauges if necessary Disconnected and properly maintained equipment Calibrated pneumatic gauges in accordance with TB 9 6685 319 24 Section IV Evaluation Guidance Use the applicable technical bulletin as a guide to verify that all steps in the calibration process are performed in accordance with the proper calibration procedure 9 September 2011 STP 9 94H13 SM TG 3 139 Chapter 3 Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required DA FORM 2417 DA FORM 7372 DA LABEL 163 DA LABEL 80 DHI RPM3 DRU
218. phlet 1 October 1998 RPM3 TM Reference Pressure Monitor Operation and Maintenance Manual 1 January 2002 Multifunction Pressure Calibrator DPI 145 User Manual 17 February 1998 Manikin Resuscitation Training STP 9 94H13 SM TG References 3 References EM 0007 O FEDLOG S amp I COMMANDER USAMC LOGISTICS SUPPORT ACTIVITY ATTN AMXLS MD A LEWIS BLDG 5307 REDSTONE ARSENAL AL 35898 7466 1 May 2009 ET6000 SERIES Symmetricom User s Guide for ET6000 ET6010 ET6500 ExacTime GPS Time Code and Frequency Generator FLUKE 5700A 5720A Operators Manual for FLUKE 5700A 5720A Series II Multi Function Calibrator 1 March 2005 FLUKE 5725A Instructional Manual for FLUKE 5725A Amplifier 1 January 2009 FLUKE 5820A Operators Manual for FLUKE 5820A Oscilloscope Calibrator 1 April 2003 HEWLETT PACKARD 5345A Hewlett Packard Operating and Service Manual for Electronic Counter 5345A HP 8153A HP 8153A Lightwave Multimeter Operating and Programming Manual 1 September 1999 HP 8902A HP 8902A Measuring Receiver Basic Operation and Application Guide HP437B Power Meter Service Manual 1 June 1988 MIL STD 101B Color Code for Pipelines and Compressed Gas Cylinders 3 December 1970 MODEL 9210 Programmable Pulse Generator 1 March 1995 MPC1 1000 AND MPC1 3000 MPC1 1000 AND MPC1 3000 User s Manual 1 January 2001 NRC FORM 3 U S Nuclear Regulatory Commission Washington DC 20555 0001 Notice To Employees Standards for P
219. pment passes its final inspection Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Checked the equipment to determine if it was complete and that all defects found on the initial and in process inspections had been corrected 2 Ensured that all forms and records were complete and correct 3 Recorded any additional defects on DA Form 2404 or DA Form 5988 E and returned the equipment to production control 4 Signed and dated the DA Form 5990 E when the equipment passed its final inspection Evaluation Guidance Score the Soldier GO if all performance measures are passed P Score the Soldier NO GO if any performance measure is failed F If the Soldier fails any performance measure show what was done wrong and how to do it correctly References Required Related DA FORM 2404 DA PAM 750 1 DA FORM 5988 E FM 4 30 3 DA FORM 5990 E TM 750 245 4 DA PAM 738 751 DA PAM 750 8 3 184 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Perform In Process Inspections 093 SSG 3012 Conditions In an operational environment OE given applicable inspection forms and technical manuals TMs DA Pamphlet 750 8 and DA Pamphlet 738 751 conducts in process inspection of a repairer performing repairs on equipment environment
220. pporting unit missions during wartime Soldiers holding MOS 94H should have access to this publication Trainers and first line supervisors should actively plan for Soldiers access making it available in work areas unit learning centers and unit libraries However it is not intended for an individual copy to be provided to each MOS holder The STP is obtainable on line from the Reimer Digital Library RDL at https rdl train army mil soldierPortal soldier portal This publication applies to the Active Army the Army National Guard ARNG Army National Guard of the United States ARNGUS and the United States Army Reserve USAR unless otherwise stated The proponent of this publication is United States Army Training and Doctrine Command TRADOC Submit comments and recommendations on DA Form 2028 Recommended Changes to Publications and Blank Forms directly to Department of the Army Training Directorate Ordnance Training Division ATTN ATCL TDF 2221 Adams Ave Fort Lee VA 23801 2012 iv STP 9 94H13 SM TG 9 September 2011 1 Introduction 1 1 General This Soldier training publication STP identifies individual military occupational specialty MOS training requirements for Soldiers holding MOS 94H Commanders trainers and Soldiers should use it to plan conduct and evaluate individual training in units The STP is the primary MOS reference for supporting self development evaluating MOS proficiency and trainin
221. ptember 2011 MOS Skill Level Tasks Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required DA FORM 7372 DA LABEL 80 TB 385 4 TB 43 180 TB 750 25 TB 9 6625 2296 24 TM 11 6625 3244 40 TM 11 6625 3245 40 USATA MASTER LIST 9 September 2011 Related AEROFLEX J 1601A AEROFLEX TS 4317 MM AEROFLEX TS 4317 OM AR 750 1 AR 750 43 DA FORM 2417 DA LABEL 163 DA PAM 750 8 TM 9 6695 239 14 STP 9 94H13 SM TG 3 107 Chapter 3 Operate High Radio Frequency RF Power Measurement System 093 94H 1420 Conditions In an operational environment with a requirement to operate a High RF Power Measurement System wideband RF power amplifier ARA757LC CE and RF power wattmeter 4421 signal generator high power RF termination RF cables as required manufacturer s manuals and TB 385 4 Standards Operate High Radio Frequency RF Power Measurement System in accordance with the manufacturer s manuals Observe all safety precautions in accordance with TB 385 4 Performance Steps ew High RF Power Measurement System in Operation Figure 3 44 Measuring High RF power CAUTION Potential for severe equipment damage exists Exercise caution when applying RF power Terminate all RF connections with appropriate loads 1 Observe all saf
222. quipment 3 November 2006 Department of the Army Forms DA Forms are available on the Army Publishing Directorate web site www apd army mil DA FORM 1687 DA FORM 2028 DA FORM 2062 DA FORM 2063 R DA FORM 2064 DA FORM 2404 DA FORM 2405 DA FORM 2408 12 DA FORM 2408 13 DA FORM 2408 13 1 DA FORM 2408 14 DA FORM 2410 9 September 2011 Notice of Delegation of Authority Receipt for Supplies Recommended Changes to Publications and Blank Forms Hand Receipt Annex Number Prescribed Load List Document Register for Supply Actions Equipment Inspection and Maintenance Worksheet Maintenance Request Register Army Aviator s Flight Record Aircraft Status Information Record Aircraft Inspection and Maintenance Record Uncorrected Fault Record Component Removal and Repair Overhaul Record STP 9 94H13 SM TG References 1 References DA FORM 2417 DA FORM 3318 DA FORM 3758 R DA FORM 5164 R DA FORM 5165 R DA FORM 5988 E DA FORM 5990 E DA FORM 7372 DA LABEL 163 DA LABEL 80 Department of Defense U S Army Calibration System Rejected Instrument Records of Demands Title Insert Calibration and Repair Requirements Worksheet Hands On Evaluation Field Expedient Squad Book Equipment Inspection and Maintenance Worksheet Maintenance Request TMDE Calibration and Repair Data US Army Limited or Special Calibration US Army Calibrated Instrument DD Forms are available on the OSD web site http www dtic mil wh
223. r frequency performance check and made adjustments if 15 Performed oscilloscope performance check and made adjustments if necessary 16 Performed spectrum analyzer performance check and made adjustments if necessary 17 Performed power meter calibration performance check and made adjustments if necessary 18 Performed generator amplitude modulation performance check and made adjustments if necessary 19 Performed generator frequency modulation performance check and made adjustments if necessary 20 Performed FM deviation meter peak performance check and made adjustments if necessary 21 Performed amplitude modulation meter performance check and made adjustments if necessary 22 Performed frequency error meter and RF counter performance check and made adjustments if necessary 23 Performed AF counter performance check and made adjustments if necessary 24 Performed power supply check if necessary and made adjustments if necessary 25 Performed final procedure 26 Disconnected and maintained equipment Evaluation Guidance Refer to the applicable technical bulletin as a guide to verify that all steps in the calibration process are performed in accordance with the proper calibration procedure 3 106 STP 9 94H13 SM TG 9 Se
224. r in 1 Hz increments above and below 10 MHz and observed resulting changes in the displayed image Disabled output of function generator Removed all RF cable connections De energized oscilloscope and disconnected mouse and keyboard Stowed and maintained all equipment Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related AGILENT 33250A DA PAM 750 8 TB 385 4 ET6000 SERIES TM 43 6625 915 12 TM 9 6695 239 14 3 58 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Repair Oscilloscope 093 94H 1211 Conditions In an operational environment OE given a faulty oscilloscope oscilloscope workstation test equipment as needed multimeter oscilloscope and so on electrician s tool kit oscilloscope manufacturer s manual and TB 385 4 Standards Repair oscilloscope in accordance with applicable technical reference s Observe all safety precautions in accordance with TB 385 4 Performance Steps NOTE Determine if warranty repair is applicable Determine if repair is authorized Before beginning repair process check work order and talk to unit maintenance if possible for description of symptoms and steps taken to correct them Check all forms and tags attached to or accompanying equipm
225. r instructions given in technical reference Set up necessary support equipment to repair the multimeter Performed operational circuit checks to sectionalize the malfunction Performed a schematic analysis and functional tests to localize the malfunction Performed resistance continuity and power distribution tests to isolate the malfunction Repaired replaced faulty component s Verified repair 10 11 De energized and disconnected all the equipment Completed proper maintenance forms Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related MANUFACTURER S MANUAL AR 750 1 TB 385 4 AR 750 43 DA PAM 750 8 EM 0007 TB 43 180 TB 750 25 TM 9 6695 239 14 9 September 2011 STP 9 94H13 SM TG 3 37 Chapter 3 Calibrate Multimeter 093 94H 1141 Conditions In an operational environment OE given a multimeter requiring calibration TB 9 6625 2190 24 Forms Records Reports Equipment and Accessories required as listed in TB 9 6625 2190 24 TB 43 180 TB 385 4 TB 750 25 and United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List Standards Calibrate the multimeter in accordance with TB 43 180 and TB 9 6625 2190 24 Ob
226. rate of about 10 to 12 breaths per minute until the casualty start to breathe on his own the Soldier is relieved by a qualified person or the Soldier is too tired to go on Note The standard is based on American Heart Association information Performance Steps Note Conditions standards performance steps and performance measures match task as it appears in STP 21 1 SMCT 1 Roll the casualty onto his back if necessary WARNING The casualty should be carefully rolled as a whole so the body does not twist 2 Open the airway Note If foreign material or vomit is in the mouth it should be removed as quickly as possible see step 7 a Head tilt chin lift method 1 Kneel at the level of the casualty s shoulders 2 Place one hand on the casualty s forehead and apply firm backward pressure with the palm to tilt the head back 3 Place the fingertips of the other hand under the bony part of the lower jaw and lift bringing the chin forward Note Do not use the thumb to lift Note Do not press deeply into the soft tissue under the chin with the fingers b Jaw thrust method Note This method is usually used for casualties with a neck or severe head injury 1 Kneel above the casualty s head looking toward the casualty s feet 9 September 2011 STP 9 94H13 SM TG 3 1 Chapter 3 2 Rest your elbows on the ground or floor 3 Place one hand on each side of the casualty s head and place the tips of the index and mi
227. rational environment OE with a requirement to operate an impedance measuring system a 6425B Precision Component Analyzer a standard capacitor Instruction Manual for 6425B Precision Component Analyzer and TB 385 4 Standards Operate impedance measuring system in accordance with Manufacturer s Instruction Manual Observe all safety requirements in accordance with TB 385 4 Performance Steps Wayne Kerr model 6425B Impedance Measuring System MIS 45837 Figure 3 10 Wayne Kerr 6425B Note Perform all steps in accordance with manufacturer s manual Wayne Kerr model 6425B Precision Component Analyzer 1 Observe all safety precautions warnings hazards and notes 2 Operate the Impedance Measuring System as follows using a standard capacitor as the unit under test a Set up equipment and perform trimming operation b Set up equipment to perform capacitance measurement on standard capacitor c Perform capacitance measurement on standard capacitor 3 De energize and disconnect all equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Observed all safety precautions warnings hazards and notes 2 Operated the Impedance Measuring System as follows using a standard capacitor as the unit under test 9 September 2011 STP 9 94H13 SM TG 3 25 Chapter 3 P
228. rective action as prescribed in maintenance procedure 15 Verify operation of radio test set 16 De energize and disconnect all equipment 17 Complete proper maintenance forms Perform a functional block diagram and schematic analysis to localize the malfunction Perform Performance Test in accordance with procedures in TM 11 6625 3244 40 Chapter 2 Perform various checks and tests as outlined in applicable technical manuals and manufacturer s Evaluation Preparation Ensure all required equipment or appropriate substitutions are on hand and all safety requirements are met Evaluator will induce a fault by disconnecting a circuit connector or other non destructive method prior to the start of performance evaluation Performance Measures 1 2 OO N OQ QC 11 12 13 14 15 Observed all safety precautions warnings hazards and notes Read and followed the preliminary instructions given in TM 11 6625 3244 40 and Aeroflex TS 4317 and J 1601A RPM 001 maintenance manuals Visually inspected the radio test set for any physical defects Set up the necessary support equipment to perform repair procedures on the radio test set Turned on Small Computer System Interface SCSI Restored factory defaults Performed Self Test Performed BIT1 Test Performed BIT2 Test Performed troubleshooting procedures in accordance with TM 11 6625 3244 40 Chapter 2 Section Ill and A
229. repaired or replaced b Perform steps in accordance with paragraph 11 to change ZERO KM SETTING if software level 1 08a is installed in TI 9 Perform horizontal scale error performance check in accordance with paragraph 8a and make necessary adjustments in accordance with paragraph 8b 10 Perform attenuation scale non linearity performance check in accordance with paragraph 9 and make necessary adjustments in accordance with paragraph 9b 11 Perform circuit alignment only if Tl is found to be out of tolerance during Horizontal scale error performance check or Attenuation scale non linearity performance or if FOCUS SWCM optical subassembly FOCUS LWCM optical subassembly or DG535 digital delay pulse generator are repaired or replaced a Perform A D adjustments in accordance with paragraph 10 b Perform Time insertion delay characterization in accordance with paragraph 12 9 September 2011 STP 9 94H13 SM TG 3 69 Chapter 3 Performance Steps 12 Perform final procedure in accordance with paragraph 13 13 Disconnect and maintain equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures 1 a amp o N N 10 11 12 13 Observed all safety precautions warnings hazards and notes in accordance with TB 385 4 TB Med 524 and manufacturer s operator manuals Op
230. reparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Identified correct calibration procedure to be used in accordance with TB 43 180 2 Updated calibration procedure as necessary in accordance with USATA Calibration Procedure Master List oa A O Observed all safety precautions warnings hazards and notes Performed preliminary operations Performed line stability performance checks and made necessary adjustments Performed frequency accuracy performance checks and made necessary adjustments N Performed RF output performance checks and made necessary adjustments 8 Performed output level flatness performance checks and made necessary adjustments 9 Performed attenuation performance checks and made necessary adjustments 10 Performed spectral purity performance checks and made necessary adjustments 11 Performed pulse modulation performance checks and made necessary adjustments 12 Performed amplitude modulation performance checks and made necessary adjustments 13 Performed frequency modulation performance checks and made necessary adjustments 9 September 2011 STP 9 94H13 SM TG 3 79 Chapter
231. reporting insecurities 7 Ensure that signal security SIGSEC policies and regulations are followed a Ensure subordinates follow all Army and unit policies and regulations covering communications security COMSEC procedures b Ensure subordinates follow all Army and unit policies and regulations covering electronics security ELSEC procedures 8 Identify and report all security deficiencies and ensure that all deficiencies are corrected Evaluation Preparation Setup Select one of the maintenance section shop within the company and inspect their security management Brief Soldier Tell the Soldiers they are going to be evaluated on how well they are in compliances with the current Army security regulations shop security policies and unit SOP Request a copy of the last security inspection and a copy of the current unit maintenance section shop security checklist unit SOP and review the checklist prior to walk through Look over the unit last six months gain roster for newly assigned personnel to see if they received their Initial security training and to see if refresher security training for assigned personnel is being conducted Performance Measures GO NO GO 1 Reviewed all of the Army security policies and regulations and the maintenance shop and local SOPs Ensured a work place risk analysis was performed Ensured that physical security policies regulations and SOPs were followed
232. ress keyboard button 3 to disable external frequency measurement 11 MHz signal 12 De energize and disconnect equipment Connect rear panel connector J7 to an oscilloscope using RF cable to acquire and observe the 10 Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Antenna antenna cable and power cable may be connected and power applied to the workstation prior to evaluation in order to the time necessary to track and lock satellites Performance Measures 1 2 3 4 5 Oo 10 11 3 30 Observed all safety precautions warnings hazards and notes Connected the power cable the antenna and antenna cable Applied power to the unit Set the SET MODE to AUTO if it was not already in the AUTO mode Pressed the MENU keyboard switch until the External Frequency Measurement Menu Screen is displayed Connected a 10 MHz signal from signal source to connector J10 using RF cable Pressed keyboard button 1 followed by 10000000 to input the frequency to measure 10 MHz Pressed keyboard button 2 to ENABLE the external frequency measurement option Observed external frequency measurement offset measurement on display Screen Pressed keyboard button 3 to disable external frequency measurement Connected rear panel connector J7 to an oscilloscope using RF cable to acquire a
233. rformed operation of RADIAC calibrator set in accordance with calibration procedure for RADIAC acting as test instruments Secured RADIAC calibrator set Performed survey of radiation room or work area Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related 10 CFR 19 DA PAM 750 8 10 CFR 20 TM 9 6695 239 14 10 CFR 21 AR 385 10 NRC FORM 3 NRC REGULATORY GUIDE 8 13 3 154 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks References Required Related NRC REGULATORY GUIDE 8 29 TB 11 6665 227 12 TB 385 4 TB 43 180 TB 750 25 TM 11 6665 227 12 9 September 2011 STP 9 94H13 SM TG 3 155 Chapter 3 Subject Area 8 Calibration Set 2000 CALSET 2000 Perform Preventive Maintenance Checks and Services on a Generator Set 091 91D 1111 Conditions In a contemporary operational environment given a generator set optical anti freeze tester battery goggles apron general mechanic s tool kit rags DA Form 5988 E Equipment Inspection Maintenance Worksheet EGA applicable technical publications and forms hearing protection and with supervision assistance Standards Perform preventive maintenance checks and services PMCS on a generator in accordance wit
234. riable Figure 3 36 RF Attenuators Variable 9 September 2011 STP 9 94H13 SM TG 3 85 3 Performance Steps REFERENCE ATTENUATOR RF Attenuators Fixed Figure 3 37 RF Attenuators Fixed 1 Identify correct calibration procedure to be used in accordance with TB 43 180 2 Update calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 3 Observe all safety precautions warnings hazards and notes 4 Calibrate attenuator fixed and variable 10 MHz to 18 GHz in accordance with applicable calibration procedure a Perform preliminary instructions b Perform equipment setup c Perform fixed attenuation measurement 10 MHz to 18 GHz performance check or alternate fixed attenuation measurement 10 MHz to 18 GHz performance check and prepare a correction chart if necessary d Perform variable attenuation measurement 10 MHz to 18 GHz performance check or alternate fixed attenuation measurement 10 MHz to 18 GHz performance check and prepare a correction chart if necessary e Perform final procedure 5 De energize and disconnect equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met If applicable ensure USATA PD MAT software is loaded on signal generator workstation controller Performance Measures GO NO GO 1 Ide
235. rities Ensure oldest jobs are completed first First In First Out Meet TMDE readiness goals of AR 750 43 Performance Steps 1 Review the current shop automated reports Date Prepared 22 AUG 2002 U S ARMY TMDE ACTIVITY TMOE INTEGRATED MATERIEL MANAGEMENT SYSTEM TIMMS I S oo Lis by MCode OWNER NANMODOCC UNTT BOC NAVY AIRCRAFT INTERMEDIATE MAINT DEPT Connuc OO KCOULL t W4GACC INIT io STATU JOB NUMBER STAT CODE SENIA MODEL CAGEC NOMEN onc PUC CURRENT STAT DAYS 28 9000 1 10 E2679 MANT KIT W4EACE NAMDOC WA amp ACD AWAITING SHOP CAL 0206 0020214 0024 1 2 CPTCAL FLAT WABACS WeRACD AWAITING SHOP om 02 4 0000 1 WEIGHT SET WE0RCE NAMDOC Vea CP AWAITING SHOP CAL n WU ex 1 BAR WA6ACE WHBACD AWAITING SHOP CAL n 9 9 GS 3 WEIGHT SET WAB amp ACE NAMOOC AWAITING SHOP CAL oso Example In Shop Report by OUIC Figure 3 64 TIMMS In Shop Report by OUIC 2 Establish priority of job orders according to their priority designators 3 Direct work flow according to job date First In First Out a Address jobs awaiting calibration over five days b Address jobs awaiting repair over 15 days c Address jobs awaiting parts over 20 days d Address jobs awaiting customer pickup over 10 days 4 Monitor the work as the jobs go through the calibration and or repair process 5 Review all paper work withi
236. rotection against Radiation Part 20 Notices Instructions and Reports to Workers Inspections Part 19 Employees Protection 1 May 2005 NRC REGULATORY GUIDE 8 13 U S Nuclear Regulatory Commission Regulatory Guide Office of Nuclear Regulatory Research Regulatory Guide 8 13 Instruction Concerning Prenatal Radiation Exposure 1 June 1999 NRC REGULATORY GUIDE 8 29 U S Nuclear Regulatory Commission Regulatory Guide Office of Nuclear Regulatory Research Regulatory Guide 8 29 Instruction Concerning Risks from Occupational Exposure 1 February 1996 PPM INSTRUMENTS R1L CR PPM Instruments Model R1L CR Instruction Manual 1 August 2004 PPM INSTRUMENTS R1M AR PPM Instruments Model R1M AR Instruction Manual 1 August 2004 THERMACAL INC MODEL 28 Use and Maintenance Manual Model 28 Calibration Cool Heat Source NSN 6695 01 359 4465 1 May 1994 TIMMS USERS GUIDE Unit Standing Operating Procedure SOP 1 December 1999 USATA MASTER LIST United States Army TMDE Activity USATA Calibration Procedures Master List Updated quarterly 1 April 2009 USATA SOP 702 1 Quality Assurance Program for Metrology and Calibration Operations 9 January 2006 WAYNE KERR ELECTRONICS Precision Component Analyzer 6425B Operating Instructions Manual 1 January 1990 Soldier Training Publications STP 21 1 SMCT Soldier s Manual of Common Tasks Skill Level 1 2 May 2011 STP 21 24 SMCT Soldier s Manual of Common Tasks SMCT Skill Levels 2 4 9 September
237. ry recommendation or 5 days Category II recommendation after defect or problem was found Keeps one copy of the SF 368 until the Army screening point closed the case Sends one copy of the SF 368 to the support maintenance activity 4 Check AR 672 20 to see if the EIR qualified as a suggestion Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Identified conditions that indicated a need to improve the performance and or maintenance of equipment 2 Reported Category or Category Il recommendations for improvements 3 Sent in a Category or Category ll equipment improvement recommendation 4 Checked AR 672 20 to see if the EIR qualified as a suggestion 3 176 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Evaluation Guidance Score the Soldier GO if all performance measures are passed P Score the Soldier NO GO if any performance measure is failed F If the Soldier fails any performance measure show what was done wrong and how to do it correctly References Required Related AR 672 20 DA PAM 738 751 DA PAM 750 8 SF 368 9 September 2011 STP 9 94H13 SM TG 3 177 Chapter 3 Plan Work Flow 093 SSG 3006 Conditions In an operational environment OE given DA Form 5990 Es Maintenance Request EG
238. s In an operational environment OE given weighing scale Resiliency Tester requiring calibration TB 9 6670 251 24 Forms Records Reports Equipment and Accessories required as listed in TB 9 6670 251 24 TB 43 180 TB 385 4 TB 750 25 and United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List Standards Calibrate weighing scale in accordance with TB 43 180 and TB 9 6670 251 24 Observe all safety precautions in accordance with TB 385 4 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 Performance Steps Examples of Weighing Scales Figure 3 55 Typical Weighing Scales 1 Visually inspect the weighing scale for any physical defects 2 Identify correct calibration procedure to be used in accordance with TB 43 180 3 Update calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 4 Observe all safety precautions warnings hazards and notes 9 September 2011 STP 9 94H13 SM TG 3 131 Chapter 3 Performance Steps 5 Perform preliminary instructions 6 Perform equipment setup 7 Perform appropriate performance check dependent on Resiliency Tester type 8 Perform final procedure Evaluation Preparation
239. s Integrated Calibration Environment identification initial mandatory parts list Instrument Master Record File STP 9 94H13 SM TG 9 September 2011 Glossary LED MAC MCP MDS 1 METL MO MOS MSC 2 MSD MST MTP MWO N 2 NCO NCOER NIIN NMP NSN OPORD OE P PDS PLL PMCS PN PPS QDR QMP 9 September 2011 light emitting diode Maintenance Allocation Chart maintenance collection point mission design and series mission essential task list monthly military occupational specialty major subordinate command maintenance support device maintenance support team mission training plan modification work order Neutral noncommissioned officer Noncommissioned Officer Evaluation Report national item identification number national maintenance point national stock number operations order operational environment pass passed Pressure Distribution System Prescribed Load List preventive maintenance checks and services part number pneumatic pressure standard Quality Deficiency Report Qualitative Management Program STP 9 94H13 SM TG Glossary 3 Glossary QT RADIAC RDL RF RO ROP ROP SA 2 SAMS 1 SAMS 2 SARSS O SASO SF SFDLR SIGSEC SL SLAC 1 SLC 1 SM SMCT SOF 1 SOP SPORT SSA SSG 1 STE ICE R STP Glossary 4 quarterly Reverse Radiation detection indication and computation Reimer Digital Library radio frequency reorder reorder point reorder point
240. s directives infomgt forms formsprogram htm DD FORM 314 DD FORM 1574 DD FORM 1574 1 DD FORM 1575 DD FORM 1575 1 DD FORM 1576 DD FORM 1576 1 DD FORM 1577 DD FORM 1577 1 DD FORM 1577 2 DD FORM 1577 3 DD FORM 2332 Preventive Maintenance Schedule and Record Serviceable Tag Materiel Serviceable Label Materiel Suspended Tag Materiel Suspended Label Materiel Test Modification Tag Materiel Test Modification Label Materiel Unserviceable Condemned Tag Materiel Unserviceable Condemned Label Materiel Unserviceable Repairable Tag Materiel Unserviceable Repairable Label Materiel Product Quality Deficiency Report Exhibit General Service Administration Forms Standard Forms SF are available from the GSA web site http www gsa gov portal forms type SF SF 368 Product Quality Deficiency Report Department of the Army Pamphlets DA PAM 40 501 DA PAM 190 51 DA PAM 385 1 DA PAM 600 8 DA PAM 600 67 DA PAM 611 21 DA PAM 708 2 DA PAM 710 2 1 DA PAM 710 2 2 DA PAM 738 751 DA PAM 750 3 DA PAM 750 8 References 2 Hearing Conservation Program 10 December 1998 Risk Analysis for Army Property 30 September 1993 Small Unit Safety Officer NCO Guide 10 November 2008 Management and Administrative Procedures 1 August 1986 Effective Writing for Army Leaders 2 June 1986 Military Occupational Classification and Structure 22 January 2007 Cataloging and Supply M
241. safety precautions Reduce output s to minimum after each setup within the procedure where applicable 2 Prepare R1M AR Megohmmeter for use in accordance with manufacturer s manual a Check that test leads supplied with the Megohmmeter were available and were in good condition with spring clips and no cracks in the insulation 3 8 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps b Set the TEST VOLTAGE rotary switch to the desired value from 50 to 500 volts V and set the OHMS RANGE switch to the anticipated range Note Although the OHMS RANGE switch is marked from 1 to 100 G a 100 percent over range capability is built into this instrument Note also that for resistance values less than one megohm the only test voltage that should be used is 50 V No damage will occur if a higher voltage is selected but the readings may not be accurate c Plug the power cord into a source of AC power 103 5 to 129 V at 50 or 60 Hz and turn on the POWER toggle switch Check that the other end is plugged securely into the power input receptacle on the front panel 3 Perform conductivity surface resistance test on floor or work surface in accordance with TB 385 4 a Connect the SIG binding post of the Megohmmeter to the facility s certified ground b Connect the recessed TEST connector of the Megohmmeter to a five pound block of metal with a contact surface of five square inches of good conducting mater
242. semiannually Standard Army Maintenance System Level 1 Standard Army Maintenance System Level 2 Standard Army Retail Supply System Objective stability and support operations standard form stock funding of depot level repairables signal security skill level Support List Allowance Card Senior Leaders Course Soldier s Manual Soldier s Manual of Common Tasks safety of flight standing operating procedure Soldier s Portable On System Repair Tool Supply Support Activity staff sergeant Simplified Test Equipment for Internal Combustion Engine Reprogrammable Soldier Training Publication STP 9 94H13 SM TG 9 September 2011 Glossary TAMMS TB TB MED TC 1 TG TI TIMMS TM TMDE TNG TRADOC UIC ULLS G UMCP UND UNIT U S USACASCOM USAOMEMS USATA UUT WK Section Il Terms The Army Maintenance Management System technical bulletin technical bulletin medical training circular Trainer s Guide technical inspection TMDE Integrated Material Management System technical manual test measurement and diagnostic equipment training Training and Doctrine Command unit identification code Unit Level Logistics System Ground unit maintenance collection point urgency of need designator Trained in the Unit United States United States Army Combined Arms Support Command US Army Ordnance Munitions and Electronics Maintenance School United States Army Test Measurement and Diagnostic Eq
243. serve all safety requirements in accordance with TB 385 4 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 Performance Steps Simpson 260 AN PSM 45A Fluke 27 FM Figure 3 14 Multimeter Examples 1 Identify correct calibration procedure to be used in accordance with TB 43 180 2 Update calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 3 Observe all safety precautions warnings hazards and notes Note Paragraphs referred to in steps 4 through 10 are found in TB 9 6625 2190 24 3 38 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps 4 Perform preliminary instructions in accordance with paragraph 6 5 Perform equipment setup in accordance with paragraph 7 6 Perform DC voltage performance check and make necessary adjustments in accordance with paragraph 8 7 Perform DC current performance check in accordance with paragraph 9 8 Performed AC voltage performance check and make necessary adjustments in accordance with paragraph 10 9 Perform resistance performance check in accordance with paragraph 11 10 Perform final procedure in accordance with paragraph 12 Evaluation Preparation Ensure all items required in the condition
244. shooting flowchart in applicable technical reference for any parameter that is out of tolerance 8 Verified the authority to perform repairs through Maintenance Allocation Chart MAC Warranty Card FEDLOG existing service contracts Operations or any other current regulatory guidance 9 Performed repairs as required if authorized or made other appropriate arrangements to have item repaired replaced 10 Verified repair 11 De energized and disconnected equipment 12 Completed proper maintenance forms 9 September 2011 STP 9 94H13 SM TG 3 47 Chapter 3 Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is fail ed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required DA PAM 750 8 TB 385 4 TB 43 180 TB 750 25 TM 9 4910 571 12 amp P TM 9 4910 571 34 amp P TM 9 4910 751 14 amp P 3 48 Related AR 750 1 EM 0103 TB 9 6625 2321 24 TM 9 6695 239 14 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Subject Area 3 Oscilloscopes and Fiber Optic Equipment Operate Oscilloscope Work station 093 94H 1200 Conditions In an operational environment OE with a requirement to operate a 5820A oscilloscope calibrator workstation an oscilloscope to be used as unit under test UUT required c
245. sible for asking their first line supervisor for clarification First line supervisors know how to perform each task or can direct Soldiers to appropriate training materials including current field manuals technical manuals and Army regulations Soldiers are responsible for using these materials to maintain performance They are also responsible for maintaining performance of all common tasks listed in the SMCTs at their current skill level and below Periodically Soldiers should ask their supervisor or another solder to check their performance to ensure that they can perform the tasks 1 4 Self Development and the STP Self development is a key component of leader development Leaders follow planned progressive sequential self development programs developed by the individual NCO and his or her first line supervisor to enhance and sustain military competencies Self development consists of individual study research professional reading practice and self assessment The self development concept requires NCOs as Army professionals to take responsibility for remaining current in all phases of their MOS The STP is the NCO s primary source for maintaining MOS proficiency Another important resource for self development is the Army Correspondence Course Program ACCP Information is available at local education centers or on line through the Army Institute for Professional Development AIPD web site http www train army mil The we
246. siometer in accordance with TB 43 180 and TB 9 6635 203 24 Observe all safety precautions in accordance with TB 385 4 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 Performance Steps 4 gt RANGE 10 to 200 LBS AS 8 TENSIOMETER T CONTROL CABLE SIZES 1416 te 1 m Tensiometer typical Figure 3 53 Tensiometer 3 128 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps Co Analog Digital Cable Tensiometers Figure 3 54 Analog and Digital Cable Tensiometers typical Visually inspect the Tensiometer for any physical defects Identify the correct calibration procedure to be used in accordance with TB 43 180 Update calibration procedure as necessary in accordance with USATA Calibration Procedure Master List Observe all safety precautions warnings and hazards 4 5 6 7 Perform preliminary instructions Perform equipment setup Perform Tensiometer accuracy Dial Indicating Tensiometer performance check 8 Perform final procedure Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Meas
247. ss the VOLTAGE key or press blue softkey under MODE until volt appears 2 Press blue softkey under CHANGE until to DC appears 3 Press blue softkey under SCOPE Z until proper UUT input impedance 1M ohm or 50 ohm appears 4 Press blue softkey under TRIG until off appears 5 Select the V DIV MENU a Select 10 mV DIV using softkey b Select DIV 8 using softkey 6 Reconnect the signal by pressing OPR STBY key on the Calibrator 7 Obtain an 80 mV peak to peak signal on UUT 8 Remove the signal by pressing OPR STBY key b Operate oscilloscope workstation in Edge Mode by setting the following 1 Press the EDGE key or press blue softkey under MODE until edge appears 2 Press blue softkey under TRIG until off appears 3 Press blue softkey under TDPULSE until off appears 4 Select 50 ohm impedance on UUT or use a 50 ohm termination directly at the UUT input 5 Adjust voltage level for a 1 volt p p 1 MHz signal 6 Reconnect the signal by pressing OPR STBY key on the Calibrator 7 Adjust the scale on the UUT to achieve a good picture of the edge 8 Adjust the time base on the UUT to the fastest position available 1 ns div or faster 9 Verify that the UUT exhibits the proper rise time and pulse aberration characteristics 10 Remove the input signal by pressing OPR STBY key c Operate oscilloscope workstation in Leveled Sine Mode 3 50 Note Steps 1 through 8 are a quick check of the UUT
248. statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Identified correct calibration procedure to be used in accordance with TB 43 180 m 2 Updated calibration procedure as necessary in accordance with USATA Eos Calibration Procedure Master List Observed all safety precautions warnings hazards and notes MIN ES Performed preliminary instructions Performed equipment setup Lx Performed DC voltage performance check and made adjustments if necessary Performed DC current performance check M EP oN O A O Performed AC voltage performance check and made adjustments if necessary E 9 Performed resistance performance check 10 Performed final procedure Z Evaluation Guidance Refer to the applicable technical bulletin as a guide to verify that all steps in the calibration process are performed in accordance with the proper calibration procedure Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related DA FORM 2417 AR 750 1 DA FORM 7372 AR 750 43 DA LABEL 163 DA PAM 750 8 DA LABEL 80 TM 9 6695 239 14 TB 385 4 TB 43 180 TB 750 25 TB 9 6625 2190 24 USATA MASTER LIST 9 September 2011 STP 9 94H13 SM
249. substitutions are on hand and all safety requirements are met Performance Measures 1 O a A W N N Prepared AN UPM 155 for use and entered TRANSPONDER MENUS from the TOP LEVEL MENU Measured various outputs from AN UPM 155 using 54602A oscilloscope Measured various outputs from AN UPM 155 using spectrum analyzer De energized and disconnected equipment Identified correct calibration procedure to be used in accordance with TB 43 180 Updated calibration procedure as necessary in accordance with USATA Calibration Procedure Master List Observed all safety precautions warnings and hazards Performed Equipment Setup Performed PRF PRI and Delays performance check Performed VAR Pulses 1 and 2 performance check Performed CHAL and TAG Gen performance check Performed Mode Repeat performance check Performed 1st SIF Reply Video performance check Performed Second Reply performance check Performed Suppression Gate performance check Performed Mode 4 Pretrig Out performance check Performed Mode 4 GTC Trig Out performance check Performed Video Reset Output performance check Performed Reply Signal Gating performance check Performed Mixed Video performance check Performed M4 KIR Simulator performance check Performed M4 KIT Simulator performance check Performed Measurement performance check Performed RF Section performance check Performed Modulation performan
250. t if necessary e Perform Final Procedure 6 Calibrate vernier caliper as follows a Perform Preliminary Instructions b Perform Equipment Setup 3 116 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps C d e Perform Outside Scale performance check and adjust if necessary Perform Inside Scale performance check and adjust if necessary Perform Final Procedure 7 Calibrate micrometer caliper as follows f g Perform Preliminary instructions Perform Equipment Setup Perform Parallelism performance check if necessary Perform Zero Check performance check and adjust if necessary Perform Length measurement for micrometers without adjustable mandrels and checking standards performance check if appropriate Perform Length measurement for micrometers with adjustable mandrels and checking standards performance check if appropriate Perform Final Procedure 8 Maintain tools and equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Visually inspected the linear measurement devices for any physical defects 2 Identified correct calibration procedures to be used in accordance with TB 43 180 Co Updated calibration procedures as necessary in accordance with USATA Calibration Procedure Master
251. t only authorized personnel made the repairs Ensured that all safety rules and warnings were followed Ensured that all forms were filled out correctly Made an oral or written report of the inspection to the repair section chief and the Go NO GO Evaluation Guidance Score the Soldier GO if all performance measures are passed P Score the Soldier NO GO if any performance measure is failed F If the Soldier fails any performance measure show what was done wrong and how to do it correctly References Required DA PAM 738 751 DA PAM 750 8 9 September 2011 Related FM 4 30 3 TM 750 245 4 STP 9 94H13 SM TG 3 185 Chapter 3 Subject Area 10 Maintenance Management Manage Cross Checks 093 94H 3040 Conditions In an operational environment OE given selected TMDE standards from the Area TMDE Support Team requiring cross checks 94H personnel to perform cross checks TB 9 4931 537 24 TB 385 4 TB 43 180 and TIMMS User s Guide Standards Supervise the performance of cross check procedures in accordance with TB 9 4931 537 24 and enforce safety precautions in accordance with TB 385 4 Take corrective action in accordance with TB 9 4931 537 24 if calibration standard fails cross check Supervise the completion and maintenance of cross check records in accordance with TB 9 7931 537 24 Performance Steps 1 Ensure that the correct standards are identified for cross checks a Fluke 5720A Calibrator b Flu
252. t trained to standard in the unit the word Unit will be in this column If the task is first trained to standard in the training base it will identify by brevity code ANCOC BNCOC etc the resident course where the task was taught Figure 2 1 contains a list of training locations and their corresponding brevity codes Advanced Individual Training Trained in the Unit Advanced Leader Course Senior Leader s Course Senior NCO Course Figure 2 1 Training Locations 9 September 2011 STP 9 94H13 SM TG 2 1 Chapter 2 e Sustainment Training Frequency Column This column indicates the recommended frequency at which the tasks should be trained to ensure Soldiers maintain task proficiency Figure 2 2 identifies the frequency codes used in this column Biannually Annually Semiannually Quarterly Monthly Biweekly Weekly Figure 2 2 Sustainment Training Frequency Codes e Sustainment Training Skill Level Column This column lists the skill levels of the MOS for which Soldiers must receive sustainment training to ensure they maintain proficiency to Soldier s manual standards 2 2 Subject Area Codes Skill Level 1 1 Shop Operations and Production Control Direct Current DC and Low Frequency Oscilloscopes and Fiber Optic Equipment Signal Generator Microwave and Radio Frequency RF Physical Dimensional and Aviation RADIAC 8 Calibration Set 2000 CALSET 2000 NOOB WD Skill Level 3 9 Maintenance Operations 10
253. tatement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO 1 Developed a basic SOP format to ensure it met organization element specific needs and or requirements for the maintenance facility 2 Included guidance in the SOP on the following as they pertained only to the maintenance facility 3 Ensured that all references used were current 9 September 2011 STP 9 94H13 SM TG 3 197 Chapter 3 Performance Measures GO NO GO 4 Staffed the draft through the supervisor commander 5 Implemented any approved SOP changes 6 Obtained supervisor commander signature on final version of SOP Evaluation Guidance Score the Soldier GO if all performance measures are passed P Score the Soldier NO GO if any performance measure is failed F If the Soldier fails any performance measure show what was done wrong and how to do it correctly References Required Related AR 750 1 DA PAM 600 67 DA PAM 750 3 FM 4 30 3 FM 5 0 TC 43 4 3 198 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Maintain Property Accountability 093 SSG 3013 Conditions In an operational environment OE perform this task given a quarterly review of all hand receipts with hand receipt holders in the maintenance section shop issued new equipment and tagged unserviceable equipment for turn in Army regulation AR 25 4
254. teps 1 Identify conditions that indicate a need to improve the performance and or maintenance of equipment a b oao A condition in or with the equipment that was dangerous to people other equipment or the mission An item or piece of equipment that did not work right or last as long as it should because of bad design or materials Items that were not within the approved equipment specifications Low quality workmanship Dangerous situations due to incorrect or missing data Maintenance problems Conditions that prevented using the equipment Repeated problems that took a lot of time with no solutions in sight i Problems requested to be reported by the national maintenance point NMP 2 Report Category or Category II recommendations for improvements a b Reports Category recommendations for any of the following improvements 1 Improvements that prevent death injury or severe job illness 2 Improvements that prevent loss or major damage to equipment 3 Improvements that will affect the combat readiness capabilities of the unit Reports as a Category II recommendation any recommendation that does not meet the criteria of a Category equipment improvement recommendation 3 Send in a Category or Category ll equipment improvement recommendation a b C d Prepares SF 368 in accordance with DA Pamphlet 750 8 Chapter 10 Sends a message within 48 hours Catego
255. th TB 385 4 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 Performance Steps PLAICE PME A PRE ON PAUL TON PE PPP e Fluke PM 6681 Frequency Counter Figure 3 13 Fluke PM 6681 1 Identify correct calibration procedure to be used in accordance with TB 43 180 2 Update calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 3 Observe all safety precautions warnings hazards and notes Note All paragraphs referred to in steps 4 through 11 are found in TB 9 6625 2331 24 4 Perform preliminary Instructions in accordance with paragraph 6 5 Perform equipment setup in accordance with paragraph 7 6 Perform time base stability performance check and make necessary adjustments in accordance with paragraph 8 7 Perform sensitivity performance checks in accordance with paragraph 9 8 Perform volts maximum minimum performance check in accordance with paragraph 10 9 Perform Trig Level A amp B Outputs performance check in accordance with paragraph 11 3 34 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps Note Do not perform power supply check if all other parameters are within tolerance If any of the power supply checks are out of t
256. the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related FM 5 19 DA PAM 385 1 TB 385 4 DA PAM 750 8 UNIT SOP TB 43 180 TB 750 25 TM 9 6695 239 14 9 September 2011 STP 9 94H13 SM TG 3 161 Chapter 3 Repair Radio Test Set Advanced 093 94H 3010 Conditions In an operational environment OE given a malfunctioning radio test set electrician s tool kit necessary support equipment oscilloscope multimeter spectrum analyzer and so on manufacturer s or technical manual equipment listed in the manual TB 385 4 and TB 750 25 Standards Repair the radio test set in accordance with applicable technical manual s Observe all safety precautions in accordance with TB 385 4 Performance Steps T wate AN GRM 122 Radio Test Set ce P og os Figure 3 62 AN GRM 122 and AN GRM 114B Radio Test Sets NOTE Determine if warranty repair is applicable Determine if repair is authorized Before beginning repair process check work order and talk to unit maintenance if possible for description of symptoms and steps taken to correct them Check all forms and tags attached to or accompanying equipment to determine reason for removal from service 1 Observe all safe
257. the notch where the ribs meet the breastbone 3 Place the middle finger on the notch with the index finger just above it on the lower end of the breastbone 4 Place the heel of the other hand on the lower half of the breastbone next to the two fingers 5 Remove the fingers from the notch and place that hand on top of the other hand extending or interlacing the fingers 6 Straighten and lock the elbows with the shoulders directly above the hands 7 Without bending the elbows rocking or allowing the shoulders to sag apply enough pressure to depress the breastbone 1 to 2 inches Note Each thrust should be given slowly distinctly and with the intent of relieving the obstruction 8 Give several thrusts up to five 7 Perform a finger sweep and repeat breaths a Open the mouth by grasping the tongue and lower jaw to lift the jaw open or crossing the fingers and thumb to push the teeth apart b Insert the index finger of the other hand down along the cheek to the base of the tongue c Use a hooking motion from the side of the mouth toward the center to dislodge the object WARNING Take care not to force the object deeper into the airway d Reopen the airway and repeat the breaths Note If chest rises go to step 8 Note If chest does not rise repeat steps 6 and 7 until the airway is clear 8 Check for a pulse for 5 to 10 seconds Note Use the first two fingers in the groove in the casualty s throat beside t
258. tion Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related 683XXC AR 750 1 HP 8902A DA PAM 750 8 TB 385 4 TB 43 180 TB 750 25 TM 9 6695 239 14 TM 11 6625 3165 14 9 September 2011 STP 9 94H13 SM TG 3 77 Chapter 3 Calibrate Signal Generator 093 94H 1312 Conditions In an operational environment OE given signal generator requiring calibration applicable calibration procedure Forms Records Reports Equipment and Accessories required as listed in procedure TB 43 180 TB 385 4 TB 750 25 and United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List Standards Calibrate the signal generator in accordance with TB 43 180 and calibration procedure Observe all safety precautions in accordance with TB 385 4 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 Performance Steps IL Calibrating Signal Generator using Signal Generator Workstation Figure 3 33 Signal Generator Workstation in Operation M3 1 Identify correct calibration
259. tion Record DA Form 2410 Component Removal and Repair Overhaul Record Department of Defense DD Form 1574 Serviceable Tag Materiel DD Form 1574 1 Serviceable Label Materiel DD Form 1575 Suspended Tag Materiel DD Form 1575 1 Suspended Label Materiel DD Form 1576 Test Modification Tag Materiel DD Form 1576 1 Test Modification Label Materiel DD Form 1577 Unserviceable Condemned Tag Materiel DD Form 1577 1 Unserviceable Condemned Label Materiel DD Form 1577 2 Unserviceable Reparable Tag Materiel DD Form 1577 3 Unserviceable Reparable Label Materiel DA Pamphlet 750 8 and DA Pamphlet 738 751 Standards Inspect the electronics avionics maintenance forms and records for errors and forms missing from the job packets Performance Steps 1 Locate closed out and active job order packets within the electronics avionics maintenance facility 2 Match all job ordered equipment serial numbers with closed out and active job packets within the electronics avionics maintenance facility Ensure that all required forms and records are inside the job order packets Verify that all forms and records within the job packets are properly completed Ensure that all listed discrepancies been corrected a A O Ensure that all forms and reports are distributed or filed in accordance with DA pamphlets and Army regulations Evaluation Preparation Ensure all items required in the condition statem
260. tions in accordance with TB 385 4 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 Prepare correction chart if applicable Performance Steps Model 28 Cool Heat Source Figure 3 48 Model 28 Cool Heat Source 3 118 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps a gt d ELO Typical Temperature Calibration Set Up using Model 28 Heat Cool Source and A1012 Digital Thermometer BR Figure 3 49 Typical Temperature Calibration Set Up 9 September 2011 STP 9 94H13 SM TG 3 119 Chapter 3 Performance Steps Figure 3 50 Model 28 Top View and Thermometer that can be inserted Observe all safety precautions warnings hazards and notes Read and follow the operating instructions in applicable manufacturer s manual before applying power to the temperature workstation Operate temperature workstation as follows a Insert probe into tightest fitting cavity before heating or cooling if possible b Insert probe into hole to depth of 5 25 inches Ensure depth of at least 0 75 inches for entire active area of the sensor of a short probe when unable to achieve the depth of 5 25 inches d Use calibrated readout device for pro
261. to the appropriate position normally mid stroke l Adjust slowly the TEST INLET valve as close to the desired indication on the TI as possible m Close the TEST INLET valve CAUTION Do not over range the TI Close the EQUALIZE valve push in Rotate the Variable Volume TEST ADJUST knob until the desired pressure is obtained Close both tank valves TV 1 and TV 2 by turning fully clockwise Open valves V4 and V6 to bleed the system Open manifold valves V1 V2 and V3 two turns counterclockwise s Open the high and low pressure regulators by turning handles fully clockwise t Ensure the OUTLET SELECTION valve is in VENT position then open the EQUALIZE TEST INLET and TEST OUTLET valves in order to vent the MPC1 3000 u Remove the TI from the pressure interface test assembly Remove all connections 200025 34 Replace all protective covers 35 Operate Reference Pressure Monitor RPM 3 to perform hydraulic pressure operation a Turn on RPM 3 using front panel ON OFF soft key b Ensure RPM 3 range setting is appropriate for TI test pressure Key 7 C Ensure RPM 3 displays appropriate unit of measure Key 8 d Connect hydraulic pressure comparator to RPM 3 rear panel transducer connection using quick disconnect pressure hoses 3 136 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps CAUTION Ensure pressure hoses are rated to withstand test pressure Attach gauge serv
262. ts c Observe all safety precautions warnings hazards and notes d Perform survey of radiation room or work area e Perform PMCS of RADIAC calibrator set in accordance with TM 11 6662 227 12 f Perform operation of RADIAC calibrator set in accordance with calibration procedure for RADIAC instruments g Secure AN UDM 2 RADIAC calibrator set h Perform survey of radiation room or work area Observe all safety precautions warnings hazards and notes Perform survey of radiation room or work area Perform PMCS of RADIAC calibrator set in accordance with TM 11 6662 227 12 Perform operation of RADIAC calibrator set in accordance with calibration procedure for RADIAC instruments Secure AN UDM 2 RADIAC calibrator set Perform survey of radiation room or work area Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 2 T 8 Read and followed the operating and safety instructions in given reference s Visually inspected the RADIAC calibrator set and RADIAC test instruments for any physical defects Observed all safety precautions warnings hazards and notes Performed survey of radiation room or work area Performed PMCS of RADIAC calibrator set in accordance with TM 11 6662 227 12 Pe
263. ts if necessary Perform SINAD meter performance check and make adjustments if necessary Perform digital multimeter performance check and make adjustments if necessary Perform generator output level performance check and make adjustments if necessary Perform generator spectral purity performance check and make adjustments if necessary Perform generator residuals performance check and make adjustments if necessary Perform generator frequency performance check and make adjustments if necessary Perform oscilloscope performance check and make adjustments if necessary Perform spectrum analyzer performance check and make adjustments if necessary Perform power meter calibration performance check and make adjustments if necessary Perform generator amplitude modulation performance check and make adjustments if necessary Perform generator frequency modulation performance check and make adjustments if necessary Perform FM deviation meter peak performance check and make adjustments if necessary Perform amplitude modulation meter performance check and make adjustments if necessary Perform frequency error meter and RF counter performance check and make adjustments if necessary Perform AF counter performance check and make adjustments if necessary Perform power supply check if necessary and make adjustments if necessary Perform final procedure Disconnect and maintain equipment Evaluation Preparation Ens
264. ts in applicable references and observed all safety precautions 4 Review the repair procedures performed by the repairer 5 Provide technical assistance to the repairer 6 Counsel repairer on areas of technical weakness 7 Recommend technical material and training to increase repairer s expertise Evaluation Preparation Setup A repairer in the electronics avionics maintenance shop requires technical assistance working on a job order Brief Soldier Tell the Soldiers they are going to be evaluated on how well they provide technical assistance to a subordinate while working on a work order They will be evaluated on well they determine what type of assistance the Soldier requires to isolating the malfunction repair job order piece of equipment or complete paperwork while still being compliance with the current Army safety regulations shop safety policies and unit SOP Performance Measures GO NO GO 1 Determined the type of assistance needed by the repairer such as isolating the malfunction repairing the malfunction or making proper entries on the paperwork 2 Reviewed DA Form 2404 or DA Form 5988 E and DA Form 5990 E to determine reason for maintenance or repair 3 Verified repairer observed WARNING CAUTION and NOTE statements in applicable references and observed all safety precautions Reviewed the repair procedures performed by the repairer Provided techni
265. ty precautions warnings hazards and notes Visually inspect the frequency counter for any physical defects Read and follow the operator maintenance and repair instructions given in technical reference Set up necessary support equipment to repair the frequency counter Perform operational circuit checks to sectionalize the malfunction Perform a schematic analysis and functional tests to localize the malfunction Perform resistance continuity and power distribution tests to isolate the malfunction Repair replace faulty component Verify repair o N O Oa A W N De energize and disconnect equipment 11 Complete proper maintenance forms Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Evaluator will induce a fault by disconnecting a circuit card or cable connector or other non destructive method prior to the start of performance evaluation Performance Measures GO NO GO 1 Observed all safety precautions warnings hazards and notes 2 Visually inspected the frequency counter for any physical defects 3 Read and followed the operator maintenance and repair instructions given in technical reference 4 Set up necessary support equipment to repair the frequency counter 3 32 STP 9 94H13 SM TG 9 September 2011 MOS Skill Leve
266. ty precautions warnings hazards and notes 2 Read and follow the preliminary instructions given in TM 11 6625 3244 40 and Aeroflex TS 4317 and J 1601A RPM 001 maintenance manuals 3 Visually inspect the radio test set for any physical defects 3 162 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps 4 Set up the necessary support equipment to perform repair procedures on the radio test set 5 Turn on Small Computer System Interface SCSI Press MTRS MODE key Press AUX F6 Press 5 on DATA ENTRY keypad to select 5 External I O Press 3 on DATA ENTRY keypad to display the Configure SCSI sub menu Verify SCSI operation mode is ON If OFF press ENTER to toggle on Press ESC F6 twice to return to Auxiliary Functions Menu 4DQAna 6 Restore factory defaults a Press RCL key while in Auxiliary Functions Menu b Press FIELD SELECT directional keys to move highlight to 10 Factory Defaults and press ENTER c Verify Yes No selection is Yes and press ENTER 7 Perform Self Test Note All external input connections must be removed from Test Set prior to performing Self Test Press MTRS key Press AUX F6 Press 4 on DATA ENTRY keypad Press 1 on DATA ENTRY keypad Use FIELD SELECT direction keys to find failed test Press Extend F1 when submenu highlight is over failed test 1 Record displayed values of failed test if any 2 Perform tests o
267. ual for the particular model requiring repair Follow the detailed repair procedures provided in the maintenance publication Steps 3 thru 10 are general repair procedures for use if no detailed procedures are available 3 Read and follow the operator maintenance and repair instructions given in the applicable technical reference Set up support equipment necessary to repair the multimeter Perform operational circuit checks to sectionalize the malfunction Perform schematic analysis and functional tests to localize the malfunction 4 5 6 7 Perform resistance continuity and power distribution tests to isolate the malfunction 8 Repair replace faulty component s 9 Verify repair 0 De energize and disconnect equipment 11 Complete proper maintenance forms Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Evaluator will induce a fault by disconnecting a circuit card or cable connector or other non destructive method prior to the start of performance evaluation Performance Measures G NO GO 1 Observed all safety precautions warnings hazards and notes 3 36 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Measures 2 O oO A Visually inspected the faulty multimeter for any physical defects Read and followed the operator maintenance and repai
268. uding Repair Parts and Special Tools List Simplified Test Equipment for Internal Combustion Engines Reprogrammable STE ICE R NSN 4910 01 222 6589 17 February 1989 Operator Unit Direct Support Maintenance Manual for Test Set STE M1 FVS NSN 6625 01 135 4389 4910 01 135 4379 4910 01 142 2640 28 May 1991 Direct Support and General Support Maintenance Repair Parts and Special Tools List for Including DEPOT Maintenance Repair Parts and Special Tools for Mainframe Counter Hewlett Packard Model 5345A NSN 4931 01 039 4040 Frequency Plug In 30 May 1983 Operator s Organizational Direct Support General Support and Depot Maintenance Manual Including Repair Parts List for Power Meter Hewlett Packard Model 432A FSN 4931 436 4883 and Thermistor Mount Hewlett Packard Model 478A 22 December 1969 Calibration Set Secondary Transfer Standards Model No AN GSM 421 and AN GSM 705 NSN 6695 01 473 1469 and 6695 01 473 1473 1 April 2003 Manual for the Wheeled Vehicle Driver 1 July 2009 Maintenance Management 8 May 1996 Related Publications Related publications are sources of additional information They are not required in order to understand this publication Army Regulations AR 5 12 AR 200 1 AR 702 7 AR 702 7 1 AR 710 3 Army Management of the Electromagnetic Spectrum 1 October 1997 Environmental Protection and Enhancement 13 December 2007 Product Quality Deficiency Report Program 20 July 199
269. ue standard Used appropriate signal mode for particular type of torque wrench Applied torque in clockwise direction and obtained readings on torque force standard display of 20 60 and 100 percent of the range of the Changed torque cells as necessary Disconnected maintained and stored equipment Evaluation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related MANUFACTURER S MANUAL DA PAM 750 8 TB 385 4 TB 750 25 TM 9 6695 239 14 9 September 2011 STP 9 94H13 SM TG 3 125 Chapter 3 Calibrate Torque Wrench 093 94H 1511 Conditions In an operational environment OE given torque wrench requiring calibration TB 9 5120 202 24 Forms Records Reports Equipment and Accessories required as listed in TB 9 5120 202 24 TB 43 180 TB 385 4 TB 750 25 Manufacturer s manual and United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List Standards Calibrate torque wrench in accordance with TB 43 180 and TB 9 5120 202 24 Observe all safety precautions in accordance with TB 385 4 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA
270. uipment Activity unit under test weekly Army Training and Evaluation Program 1 The ARTEP is the cornerstone of unit training It is the umbrella program used by the trainer and training manager in the training evaluation of units The ARTEP is a complete program that enables commanders to evaluate and develop collective training based on unit weaknesses then train the unit to overcome those weaknesses and reevaluate Success on the battlefield depends on the coordinated performance of collective and individual skills that are taught through the ARTEP mission training plan MTP 9 September 2011 STP 9 94H13 SM TG Glossary 5 Glossary cross training The systematic training of Soldiers on tasks related to another duty position DD Form Department of the Defense Form duty position Duty positions are determined by military occupational specialties MOSs which are subdivided into five major skill levels SLs These SLs are further subdivided into related individual tasks which identify a Soldier s SL or job Evaluation guide The section of the task summary in a Soldier s manual that lists pass fail performance measures for evaluating the Soldier s performance on the task FED LOG The logistics information system published by the Defense Logistics Information Service DLIS FED LOG contains information on more than 7 million stock numbers and 12 million part numbers Updated monthly FED LOG is available in CD ROM or
271. uirement to operate a model OS 303 G oscilloscope model 33250A function generator time frequency workstation required cables and TM 43 6625 915 12 or manufacturer s manual and TB 385 4 Standards Operate oscilloscope in accordance with TM 43 6625 915 12 or manufacturer s manual Observe all safety requirements in accordance with TB 385 4 3 54 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Performance Steps OPERATORS AND UNIT MAINTENANCE MANUAL PASSIVE PROBE NIT see figure 2 2 din O ACCESSORY C POUCH RECOVERY OS 303 G Oscilloscope with Components Figure 3 22 OS 303 G with Components 1 Observe all safety precautions warnings hazards and notes 2 Connect mouse and keyboard to oscilloscope 3 Connect oscilloscope to A C power source 4 Turn on oscilloscope by pressing power button and allow oscilloscope to run through start up procedure 9 September 2011 STP 9 94H13 SM TG 3 55 Chapter 3 Performance Steps 5 6 10 11 12 13 14 15 16 17 18 19 3 56 Click on mouse icon in the upper right portion of screen to enable the graphical user interface Connect output of function generator to Channel 1 of the oscilloscope using radio frequency RF cable Adjust function generator to produce a 10 kHz 500 mV RMS square wave signal Select Channel 1 by clicking on the corresponding checkbox on the display Ad
272. ur digit hexadecimal code This should always be recorded with the error number to provide information for the repair depot Take corrective action to restore pitot static tester to serviceable condition a Refer to TM 43 4920 910 40 Appendix C ERROR MESSAGES to determine if depot level maintenance repair is necessary based upon error codes b Refer to TM 43 4920 910 40 Appendix C WARNING MESSAGES to determine proper repair procedure c Follow procedures outlined in TM 43 4920 910 40 Chapter 3 9 1 MAIN FAULT FINDING CHART based on symptoms error messages and flow chart d Refer to TM 43 4920 910 24P for information on repair parts and special tools if necessary e Verify repair by performing Troubleshooting Flow Chart Tests in accordance with TM 43 4920 910 40 paragraph 3 10 2 Table 3 1 Tests and Checks De energize and disconnect all equipment 9 Complete proper maintenance forms Evaluation Preparation Ensure all required equipment or appropriate substitutions are on hand and all safety requirements are met Evaluator will induce a fault by disconnecting a circuit card or cable connector or other non destructive method prior to the start of performance evaluation Performance Measures GO NO GO 1 Observed all safety precautions warnings hazards and notes 2 Read and followed the operator maintenance and repair instructions given in TM 43 4920 910 12 and TM 43 4920 910 40
273. urces that users must read in order to understand or to comply with this publication Army Regulations AR 25 2 AR 25 400 2 AR 40 5 AR 95 1 AR 190 13 AR 190 51 AR 380 5 AR 380 40 AR 385 10 AR 600 8 2 AR 614 200 AR 623 3 AR 635 200 AR 672 20 AR 700 68 AR 710 2 AR 725 50 AR 750 1 AR 750 43 Information Assurance 24 October 2007 The Army Records Information Management System ARIMS 2 October 2007 Preventive Medicine 25 May 2007 Flight Regulations 12 November 2008 The Army Physical Security Program 25 February 2011 Security of Unclassified Army Property Sensitive and Nonsensitive 30 September 1993 Department of the Army Information Security Program 29 September 2000 Policy for Safeguarding and Controlling Communications Security COMSEC Material 30 June 2000 The Army Safety Program 27 August 2007 Suspension of Favorable Personnel Actions Flags 23 December 2004 Enlisted Assignments and Utilization Management 26 February 2009 Evaluation Reporting System 10 August 2007 Active Duty Enlisted Administrative Separations 6 June 2005 Incentive Awards 29 January 1999 Storage and Handling of Liquefied and Gaseous Compressed Gasses and their full and empty Cylinders 16 June 2000 Supply Policy Below the National Level 28 March 2008 Requisition Receipt and Issue System 15 November 1995 Army Materiel Maintenance Policy 20 September 2007 Army Test Measurement and Diagnostic E
274. ure SUPPR OUT signal for pulse amplitude and pulse width b Measure ACP OUT for risetime and falltime C Setup external trigger using pulse generator and set O TRIGGER to EXTERNAL using MENU 14 d Measure pulse delay from the external trigger at EXT IN to 0 TRIGGER e Reset 0 TRIGGER to INTERNAL f Setup and measure M4 PRE OUT signal for pulse amplitude width and pulse delay from 0 TRIGGER g Vary delay of M4 PRE OUT pulse from 0 TRIGGER using MENU 5 9 September 2011 STP 9 94H13 SM TG 3 111 Chapter 3 Performance Steps 3 112 h Setup and measure VAR PULSE OUT signal for pulse amplitude width and delay from 0 TRIGGER i Vary delay of VAR PULSE output from 0 TRIGGER using MENU 6 j Setup and measure pulses at CHAL TAG output to determine challenge mode k Set M2 reply to ON using MENU 6 l Setup and measure pulses at FIRST REPLY output and determine reply m Connect a 10W continuous wave input to MAIN RF IN OUT using High Radio Frequency RF Power Measurement System n Measure input to MAIN RF IN OUT using MENU 16 Measure various outputs from AN UPM 155 using spectrum analyzer a Setup MAIN RF IN OUT output signal frequency to 1050 MHz and amplitude to 30 dBm using MENU 10 and MENU 11 b Display MAIN RF IN OUT output signal using spectrum analyzer C Setup 1030 MHz OUT signal using MENU 10 and display output on spectrum analyzer d Setup 60 MHz OUT signal using MENU 10 and MENU 11 and display output
275. ure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Identified correct calibration procedure to be used in accordance with TB 43 180 2 Updated calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 3 Observed all safety precautions warnings hazards and notes 4 Performed preliminary instructions 5 Performed equipment setup MET 9 September 2011 STP 9 94H13 SM TG 3 105 Chapter 3 6 Performed AF generator frequency performance check and made adjustments if necessary 7 Performed AF generator output level performance check and made adjustments if necessary 8 Performed distortion meter performance check and made adjustments if necessary 9 Performed distortion meter performance check and made adjustments if necessary 10 Performed digital multimeter performance check and made adjustments if necessary 11 Performed generator output level performance check and made adjustments if necessary 12 Performed generator spectral purity performance check and made adjustments if necessary 13 Performed generator residuals performance check and made adjustments if necessary 14 Performed generato
276. ures GO NO GO 1 Visually inspected the Tensiometer for any physical defects 2 Identified correct calibration procedure to be used in accordance with TB 43 180 3 Updated calibration procedure as necessary in accordance with USATA Calibration Procedure Master List 4 Observed all safety precautions warnings and hazards 5 Performed preliminary instructions 9 September 2011 STP 9 94H13 SM TG 3 129 Chapter 3 Performance Measures GO NO GO 6 Performed equipment setup 7 Performed Tensiometer accuracy Dial Indicating Tensiometer performance check 8 Performed final procedure Evaluation Guidance Use the applicable technical bulletin as a guide to verify that all steps in the calibration process are performed in accordance with the proper calibration procedure Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related DA FORM 2417 AR 750 1 DA FORM 7372 AR 750 43 DA LABEL 163 DA PAM 750 8 DA LABEL 80 TM 9 6695 239 14 TB 385 4 TB 43 180 TB 750 25 TB 9 6635 203 24 USATA MASTER LIST 3 130 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Calibrate Weighing Scale 093 94H 1513 Condition
277. valuation Guidance Score the Soldier GO if all performance measures are passed Score the Soldier NO GO if any performance measure is failed If the Soldier fails any performance measure explain what was done wrong and how to do it correctly References Required Related HP437B 437B TB 385 4 AR 750 1 TM 9 6625 2469 15 TB 750 25 TM 9 6695 239 14 3 90 STP 9 94H13 SM TG 9 September 2011 MOS Skill Level Tasks Calibrate Power Meter 093 94H 1351 Conditions In an operational environment OE given Power Meter 437B requiring calibration TB 9 6625 2297 24 Forms Records Reports Equipment and Accessories required as listed in TB 9 6625 2297 24 TB 43 180 TB 385 4 TB 750 25 and United States Army Test Measurement and Diagnostic Equipment TMDE Activity USATA Calibration Procedure Master List Standards Calibrate power meter in accordance with TB 43 180 and TB 9 6625 2297 24 Observe all safety precautions in accordance with TB 385 4 Complete required DA Form 7372 TMDE Calibration and Repair Data DA Label 80 US Army Calibrated Instrument DA Label 163 US Army Limited or Special Calibration or DA Form 2417 U S Army Calibration System Rejected Instrument in accordance with TB 750 25 Performance Steps mo memem E ee aagaw 0 437B Power Meter Figure 3 39 437B Power Meter 1 Identify correct calibration procedure to be used in accordance with TB 43 180 SYSTEMS 2 Update calibration procedure
278. xes for Channels 1 amp 2 Vary the frequency of the function generator in 1 Hz increments above and below 10 MHz and observe resulting changes in the displayed image Disable output of function generator Remove all RF cable connections De energize oscilloscope and disconnect mouse and keyboard Stow and maintain all equipment Evaluation Preparation Ensure all items required in the condition statement or appropriate substitutions are on hand and all safety requirements are met Performance Measures GO NO GO 1 Observed all safety precautions warnings hazards and notes Connected mouse and keyboard to oscilloscope 2 3 Connected oscilloscope to A C power source 4 Turned on oscilloscope by pressing power button and allowed oscilloscope to run through start up procedure 5 Clicked on mouse icon in the upper right portion of screen to enable the graphical user interface 6 Connected output of function generator to Channel 1 of the oscilloscope using radio frequency RF cable 7 Adjusted function generator to produce a 10 kHz 500 mV RMS square wave signal 8 Selected Channel 1 by clicking on the corresponding checkbox on the display 9 Adjusted Channel 1 vertical scale 10 Adjusted Channel 1 horizontal scale 11 Pressed RUN button or clicked on the blu
279. y Institute for Professional Development Automated Information Systems Manual Advanced Individual Training Advanced Leaders Course amplitude modulation Aviation and Missile Command Army Master Data File annually Army regulation Army Training and Evaluation Program authorized stockage list biannually basic combat training brigade combat team battle coordination team battlefield damage assessment repair basic issue items biweekly Calibration Set chemical biological radiological and nuclear calibrate before use controlled cryptographic item counterclockwise common logistic task STP 9 94H13 SM TG Glossary 1 Glossary CNR COMSEC CTS CTT DA DA Form DA Label DA PAM DC 1 DD Form DOD DODAAC DS DVC EIR ELSEC F FEDLOG FM FM 1 Freq HQ IAW IBM ICE IMPL IMRF Glossary 2 calibration not required communications security Contact Test Set common task test Department of the Army Department of the Army Form Department of the Army Label Department of the Army Pamphlet direct current Department of Defense Form Department of Defense Department of Defense Activity Address Code direct support device equipment improvement recommendation electronic security fail failed Federal Logistics field manual flare multiunit force module frequency modulated frequency modulation field manual frequency Headquarters In Accordance With International Business Machine

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