2002 Dodge Ram - Thoroughbred Diesel
Contents
1. Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http www Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 80f 12 Form 0134G 03 28 07 Superchips I nc Press any key on the MAX MicroTuner keypad The Custom Options current settings will be presented in order Press any key to view the next Custom Option setting Press NO to continue without viewing the Custom Option Settings Accepting the Options Settings The MAX MicroTuner will beep and display the message Accept Custom Opts YES or NO Press NO to return to the nstalling the Superchips Performance Program at Step 4 Press YES to accept the options and continue The MAX MicroTuner will beep and display the message Please Wait After a brief wait The MAX MicroTuner will beep again and display the message Install Tuning YES or NO Press YES to continue with the programming process at Step 8 Press NO to not apply any changes to your vehicle The MAX MicroTuner will then continue to End of Programming amp Exit Sequence at Step 9 to insure correct vehicle operation IMPORTANT NOTE Do not interrupt the MAX MicroTuner programming cycle or disconnect it from your vehicle until the programming cycle is complete The entire programming cycle can take several minutes 7 Programming Section The MAX MicroTuner will beep and display the message Ready to Install2. Your Vehicle and Service Centers If you need to return your vehicle to a service center restore the vehicle program to its STOCK program as described below The service center might reprogram your vehicle with an updated STOCK program without your knowledge If your vehicle has not been returned to its STOCK program prior to service the Superchips MAX MicroTuner will no longer be able to program your vehicle Such a failure is not covered by the Superchips warranty Vehicle Preparation Before connecting the MAX MicroTuner to your vehicle make sure that all power draining accessories are turned off Radio lights cell phones etc all need to be turned off as the MAX MicroTuner needs full battery voltage to program Ensure your vehicle battery is fully charged and not connected to a battery charger Do not leave the MAX MicroTuner connected and unattended for any length of time to prevent unnecessary battery drain Do not remove the programming cable during any programming sequence The MAX MicroTuner is intended for use on STOCK vehicle Remove any performance enhancing electronic devices and make sure the PCM has been returned to STOCK if you have used another manufacturer s programmer before using the MAX MicroTuner 1 Connecting the MAX MicroTuner to your vehicle With the ignition switch in the OFF position locate the diagnostic connector under the dash near the steering wheel and connect the MAX MicroTuner cable to the diagnostic connect
3. materials for your MAX MicroTuner for more information Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http www Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 6 of 12 Form 0134G 03 28 07 Superchips I nc The MAX MicroTuner will Display the following Tuning Level XXXXXXXX Pressing lt and gt on the keypad changes the tuning level setting Pressing YES on the keypad saves the indicated tuning level setting If you use a winter blend fuel for low temperature operation you may experience a starting problem when the vehicle is re started when the engine is warm If a cold start tune is available for your vehicle when you press YES the MAX MicroTuner will display the prompt Truck Driven in Subzero temp Y N Press the YES key to indicate that you commonly operate the vehicle in subzero temperatures and are using a winter blend fuel This cold start tune affects only the starting characteristics of your vehicle and does not otherwise change the tuning you have selected Selecting the Tuning Level If HI PERF tuning is selected the MAX MicroTuner beeps once and displays Towing a Trailer YES or NO If the YES key is pressed to indicate you plan to tow with the vehicle the MAX MicroTuner beeps and displays Can t Tow using HI PERF Tuning Press gt to Continue
4. stock size are installed The Tire Height Option allows the user to set the Tire Height to STOCK or to 24 0 38 0 inches in 1 4 inch intervals Tire height should be measured from the top of the tire to the ground at its highest point The MAX MicroTuner will beep and display the message Adjust tire height YES NO Press NO and the MAX MicroTuner will continue to the Viewing the Options Settings at Step 6 Press YES and the MAX MicroTuner will beep and display the keys to use while editing the Tire Height Option setting Adjust lt or gt Save YES Press Any Key to Continue Pressing lt and gt on the keypad adjusts the Custom Option setting Pressing YES on the keypad saves the Custom Option setting Press any key on the keypad to continue The MAX MicroTuner will beep and display the message Stock Hght XX XX_ xx xx is Stock Tire Height gt Up lt Down Yes Press lt or gt to select the Tire Height setting Once a tire height change has taken place the MAX MicroTuner will display the message Tire Hght XX XX xx xx is Tire Height gt Up lt Down Yes Press YES to save the Tire Height Option setting 6 Viewing the Options Settings The MAX MicroTuner will beep and display the message View Custom Opt YES or NO Press YES to view the present Custom Option Settings The MAX MicroTuner will beep and display the message Press Any Key to Continue
5. If PERF TOW tuning is selected the MAX MicroTuner beeps once and displays Towing Over 6000 Ibs YES or NO If the YES key is pressed to indicate you plan to tow over 6000 Ibs the MAX MicroTuner beeps and displays Use Tow Safe Only Press gt to Continue Pressing gt will then restart tuning selection 5 Editing the Custom Options Settings All options selected will be saved in memory in case additional adjustments are needed The MAX MicroTuner will beep and display the keys to use while editing the Custom Option settings Note Keep the ignition ON while choosing options The MAX MicroTuner will beep and display the message Edit Custom Opts YES or NO Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http www Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 7 of 12 Form 0134G 03 28 07 Superchips I nc Press YES to make changes to the Custom Option Settings Press NO to bypass the Custom Options and go directly to Viewing the Option Settings at Step 6 that follows Adjust lt or gt Save YES Press Any Key to Continue Pressing lt and gt on the keypad adjusts the Custom Option setting Pressing YES on the keypad saves the Custom Option setting Editing the Tire Height Option Setting The Tire Height Option allows the user to correct the Soeedometer Odometer when tires other than
6. New TUNING Important Leave the IGNITION ON Press gt to Continue Press the gt key The MAX MicroTuner will beep and display the following message Install Tuning kkkkk The bottom line of the display shows the programming progress During programming the Wait to Start light will flash and that this is normal Once the programming sequence has been successfully accomplished on a vehicle the MAX MicroTuner becomes LOCKED to that vehicle The MAX MicroTuner may not be used to tune any other vehicle The MAX MicroTuner may be used on other Dodge or Chrysler vehicles as a DTC Reader The MAX MicroTuner will then continue to End of Programming amp Exit Sequence at Step 9 to insure correct vehicle operation Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http www Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 9 of 12 Form 0134G 03 28 07 Superchips I nc Page 10 of 12 Form0134G 03 28 07 Superchips Inc 8 End of Programming amp Exit Sequence When the programming sequence is completed the MAX MicroTuner beeps and will display Turn IGN OFF Press gt Turn the ignition to the OFF position Do not disconnect the MAX MicroTuner from the vehicle Press the gt key The MAX MicroTuner will beep and display the following message Please Wait The MAX MicroTuner will begin to re initialize After initialization
7. Page 1 of 12 Form 0134G 03 28 07 Superchips I nc Superchips Model 3705 MAX MicroTuner 1998 12 2002 Dodge Ram with 5 9L 24 Valve Cummins Diesel Engine Vehicle Programming Instructions PLEASE READ THIS ENTIRE INSTRUCTION SHEET BEFORE YOU PROCEED Thank you for choosing the Superchips Model 3705 MAX MicroTuner a state of the art instrument that allows you to install a Superchips performance program specifically tuned for your Dodge Cummins diesel truck and your driving requirements You can select between HI PERF for maximum horsepower gain PERF TOW when you are towing less than 6000 Ibs and TOW SAFE if you are towing more than 6000 Ibs The Model 3705 MAX MicroTuner is intended for use on unmodified stock engines Remove any performance enhancing electronic devices and make sure the PCM has been returned to STOCK if you have used another manufacturer s programmer before using the MAX MicroTuner Caution Towing while the HI PERF tuning level is selected may cause damage to your transmission or exhaust system that is not covered by your vehicle warranty or the Superchips warranty About Maximum Trailer Weight The original manufacturer of your vehicle has specified a Maximum Trailer Weight for your vehicle It may be found in your vehicle owner s manual This Superchips product is designed to increase your engine power and performance It does not change the engine suspension or drive train chara
8. are registered trademarks of Superchips Inc Following the typical start up messages if the MAX MicroTuner has been previously used to program a vehicle the MAX MicroTuner will beep and display MicroTuner is VIN Locked This indicates the MAX MicroTuner has been previously used to program a vehicle It should not be used program another vehicle The MAX MicroTuner will continue to operate normally on the original vehicle Turn the ignition switch to the ON position Press the gt key on the keypad The MAX MicroTuner will beep and display the message A Tune Vehicle B Diagnostics Press the A key on the keypad to continue with the tuning process Press the B key to read and or clear any Diagnostic Trouble Codes If the A key is pressed the MAX MicroTuner will beep and display the message Initialization Please Wait After establishing communications the MAX MicroTuner will display the following message RETURN to STOCK YES or NO If NO is pressed the MAX MicroTuner will return to nstalling the Superchips Performance Program at Step 4 If the YES key is pressed when the MAX MicroTuner will beep once and display the following message Ready to Return To Stock Important Leave the IGNITION ON Press gt to Continue Press gt and the MAX MicroTuner will beep once and erase the present program The MAX MicroTuner will blink the following message Erasin
9. cteristics that limit the maximum trailer weight your vehicle is designed to tow Towing trailer weights above the maximum trailer weight specified by the vehicle manufacturer may cause transmission or other damage If you wish to tow greater than the maximum trailer weight for your vehicle modifications to your vehicle may need to be made Consult your performance auto mechanic for the proper vehicle modifications Damage caused by towing weights greater than the maximum trailer weight specified for your vehicle shall not be the responsibility of Superchips Inc Important Note Regarding Storage of Your MAX MicroTuner It is recommended that you not store your MAX MicroTuner in your vehicle if ambient temperatures in your area fall below 32 F Excessively low temperatures can cause malfunction or damage to the MAX MicroTuner that is not covered by the Superchips Inc warranty Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http www Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 2of12 Form 0134G 03 28 07 Superchips I nc Refund Policy If for any reason during the first thirty 30 days after your purchase of a new Superchips product Product you may return it to the place you bought it for a full refund of the purchase price credit or a replacement Product at the dealer s discretion This Guarantee does not apply to products purchased from aucti
10. e RA number will be refused 3 Make a copy of your sales receipt The sales receipt must be from the location where you purchased your Product and must include the name of the business where you purchased the Product and the address of such business Invoices credit card statements or sales receipts from an online payment service company will not be accepted 4 Send the Product postage paid the copy of the sales receipt a brief written description of the problem and your contact information to Superchips Inc 1790 East Airport Blvd Sanford FL 32773 Attn Warranty Claims We will inspect the Product and either repair it or replace it with a new or rebuilt Product We reserve the right to use refurbished parts when making repairs Your Rights Under State Law This warranty gives you specific legal rights and you may also have other rights which vary from state to state Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http www Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 30f 12 Form 0134G 03 28 07 Superchips I nc Your Vehicle s STOCK Program Your vehicle computer must contain the manufacturer s STOCK factory program If you have used a programmer from another aftermarket company you must use their product to return your computer back to STOCK condition before proceeding If you have a performance enhancing chip installed it must be removed
11. er has established communications it will beep and display the message Turn Ignition OFF Press gt Turn the ignition to the OFF position then press the gt key The MAX MicroTuner will beep and display the following message Please Wait Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http www Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 5of12 Form0134G 03 28 07 Superchips I nc After initialization is complete the MAX MicroTuner will beep and display the message Turn Ignition ON Do NOT START Eng Turn the ignition to the ON position DO NOT ATTEMPT TO START the vehicle The MAX MicroTuner checks to see if the stock program it has identified can be found in its internal database If it is not in the database but the application is supported it will display the message Tuner Requires an Update Call Superchips Press any key to continue Please call Superchips Customer Service to have your product updated Press any key the MAX MicroTuner will then continue to End of Programming amp Exit Sequence at Step 9 to insure correct vehicle operation If the vehicle stock program is not in the database and the application is NOT supported the MAX MicroTuner will display the message Check Vehicle Application Call Superchips Press any key to continue Please call Superchips Customer Service to check to see if
12. g Present Program After the program has been erased the MAX MicroTuner will blink the following message Return to STOCK kkkkkk The bottom line of the display shows the progress of the programming sequence During programming the Wait to Start light will flash and that this is normal When the programming sequence is completed the MAX MicroTuner beeps and will display Stock Restored Press gt Press gt and the MAX MicroTuner will then continue to End of Programming amp Exit Sequence at Step 9 to insure correct vehicle operation Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http www Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 11 0f12 Form0134G 03 28 07 Superchips Inc 10 Recovery Procedure In the event of an error during a programming sequence the MAX MicroTuner will attempt to recover the vehicle to the original stock program It is necessary to follow the screen prompts requiring multiple Ignition OFF and Ignition ON sequences to correctly return the vehicle to stock settings Unplug the cable from the vehicle diagnostic port With the ignition key in the OFF or LOCKED position plug the MAX MicroTuner into the vehicle diagnostic port once again If an error in programming was detected by the MAX MicroTuner after the initial screen prompts The MAX MicroTuner will display the following message Locked Recove
13. is complete the MAX MicroTuner will beep and display the message Turn IGN ON Do NOT START Turn the ignition to the ON position The MAX MicroTuner will blink the following message Please Wait Do NOT Remove At this time if a speedometer correction needs to be installed the MAX MicroTuner will blink the following message Adjusting Speedo Please Wait Once the speedometer programming is complete the MAX MicroTuner will display Adjusting Speedo Complete If the Superchips Performance Program has been installed the MAX MicroTuner will beep and display the following messages TUNING Installed Turn Ign OFF Remove the MAX Tuner Press gt To Continue If the Stock Program was re installed the MAX MicroTuner will beep and display the following messages Stock Installed Turn Ign OFF Remove the MAX Tuner Press gt To Continue Press gt to return to Selecting Tune Vehicle Diagnostics at Step 2 or turn the ignition OFF and remove the cable from the diagnostic port 9 Return to Stock Sequence The Return to Stock Sequence is used to reprogram a vehicle previously tuned with the Superchips MAX MicroTuner with a copy of its original stock tuning Follow the steps described in Connecting the Superchips MAX MicroTuner to Your Vehicle at Step 1 Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http www Superchips com Superchip amp Superchips
14. on switch to the ON position and then press the gt key on the keypad 2 Selecting Tune Vehicle Diagnostics The MAX MicroTuner will beep and display the message A Tune Vehicle B Diagnostics Press the A key on the keypad to continue with the tuning process Press the B key to read and or clear any Diagnostic Trouble Codes from the vehicle See DTC Reader Instructions and DTC Code Interpretation in the separate manual provided for that purpose with your MAX MicroTuner 3 Vehicle Programming Press the A key on the keypad The MAX MicroTuner will beep and display the message Establishing Communications The MAX MicroTuner is establishing communications with and identifying the vehicle computer If the MAX MicroTuner has not yet been used to program a vehicle no vehicle ID will be stored in the MAX MicroTuner If the vehicle ID matches a stored vehicle ID the MAX MicroTuner will go directly to the Return to Stock at Step 10 that follows If the vehicle ID does not match a stored vehicle ID the MAX MicroTuner will beep and display the messages Not the Original Vehicle Program Call Superchips Press gt to Continue Pressing the gt key will cause the MAX MicroTuner to return to the Selecting Tune Vehicle Diagnostics at Step 2 If the vehicle ID matches the stored vehicle ID MAX MicroTuner will beep and display the message Initializing Please Wait Once the MAX MicroTun
15. oning part thereof at no charge This warranty covers parts and labor only Superchips will reimburse you for all reasonable shipping charges within the first thirty 80 days of purchase What Does This Warranty Not Cover This warranty does not cover any problem that is caused by abuse misuse acts of God or improper installation or repair by non Superchips personnel This warranty does not cover Products purchased used nor does it apply to Products purchased from auctions or entities that are not Superchips authorized dealers This warranty does not cover damage to your vehicle Use of the Product to change the performance characteristics of your vehicle could invalidate the warranty provided by the vehicle manufacturer Consult your vehicle warranty before using the Product on your vehicle SUPERCHIPS SHALL NOT BE LIABLE TO YOU FOR ANY CONSEQUENTIAL SPECIAL OR INCIDENTAL DAMAGES SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU How Do You Get Service If something goes wrong with your Product during the warranty period use the following procedure to return the Product to Superchips 1 Call Superchips Customer Service at 1 888 227 2447 Monday through Friday from 8 00 am to 5 00 pm EST to request a Return Authorization RA number 2 Mark the outside of the shipping package with the RA number Packages that are not marked with th
16. ons nor does it apply to Products purchased used Follow these procedures to get your refund or replacement 1 If you are returning a MicroTuner or Flashpaq use the MicroTuner or Flashpaq to return your vehicle to the stock settings for the vehicle Instructions are included in the user manual 2 Put the Product back in its original packaging 3 Make a copy of your sales receipt The sales receipt must be from the location where you purchased your Product and must include the name of the business its address and the part number or description of the applicable Superchips Product Invoices credit card statements or sales receipts from an online payment service company will not be accepted 4 Return the Product in its original packaging with a copy of the sales receipt to the place of purchase Superchips Inc Limited Warranty What is Covered This warranty covers any defects in materials or workmanship in any product sold by Superchips or its affiliates through its authorized dealers Product Warranty is valid only for new products purchased through Authorized Dealers Proof of purchase is required for all warranty claims How Long Does the Coverage Last This warranty lasts for one 1 year from the date of purchase Coverage terminates if you sell or otherwise transfer ownership of the Product What will Superchips Do Superchips will repair or replace the defective or malfunctioning Product or any defective or malfuncti
17. or See Figure 2 When connected the MAX MicroTuner will run a self test displaying several start up messages Following the start up messages if the MAX MicroTuner has been previously used to program a vehicle the MicroTuner will beep and display MicroTuner is VIN Locked This indicates the MAX MicroTuner has been previously used to program a vehicle and can not program another The MAX MicroTuner will continue to operate normally on the original vehicle and may be used as a DTC Reader on other Dodge or Chrysler vehicles In the event of an error during a programming sequence the MAX MicroTuner will attempt to Recover the vehicle to the original stock program The MAX MicroTuner will display a message that says Locked Recovery Mode Press gt Press the gt key to continue See Recovery Procedure at Section 11 for specific instructions If recovery is not required the MAX MicroTuner displays the following message Begin with Ign OFF Press gt Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http www Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 40f 12 Form 0134G 03 28 07 Superchips I nc Insure the ignition switch is OFF then press the gt key on the keypad The MAX MicroTuner displays the following messages Turn Ignition ON Do NOT START Eng Turn Ignition ON Press gt Turn the igniti
18. re removed Replace the cover on the PDC Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http www Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 120f12 Form 0134G 03 28 07 Superchips Inc Press the gt key to continue The MAX MicroTuner will again flash the display Please Wait When the MAX MicroTuner has detected the replacement of the fuses it will then display the prompt Turn Ignition ON Do NOT START Eng When the MAX MicroTuner has sensed that the ignition has been turned on it will begin returning the vehicle to Stock condition The MAX MicroTuner will blink the following message Erasing Present Program After the program has been erased the MAX MicroTuner will blink the following message Return to STOCK kkkkkk The bottom line of the display shows the progress of the programming sequence When the programming sequence is completed the MAX MicroTuner beeps and will display Stock Restored Press gt Press gt and the MAX MicroTuner will then continue to End of Programming amp Exit Sequence at Step 9 to insure correct vehicle operation Error Notification In the event recovery is successful and you are able to start your vehicle you may now attempt to use the MAX MicroTuner to program your vehicle again Follow the on screen prompts lf recovery is unsuccessful or for any reason the MAX MicroTuner fail
19. ry Mode Press gt Press the gt key to continue The MAX MicroTuner will then display the prompt Please Read Inst Manual Press gt The prompt is referring to this Section in the instructions Press the gt key to continue The MAX MicroTuner will then display the following messages Attempting Stock Recovery Turn Ignition OFF Press gt To be sure that the recovery process continues correctly turn the ignition switch to the OFF or LOCKED position and remove the key Press the gt key to continue The MAX MicroTuner will then flash the prompt Please Wait After a short delay the MAX MicroTuner will then flash the prompt Remove ENG Ctrl Fuses from PDC The Power Distribution Center PDC is a fuse box located under the hood attached to the fender on the driver s side of the vehicle Figure 3 shows the ENG CONT diagram that is printed on the cover of Bane NE the PDC Remove the cover and use the diagram to locate two fuses labeled ENG CONT 1 and ENG CONT 2 Remove ENGCONT a these fuses Keep them available for re y installation in a short while Y When the MAX MicroTuner has detected the removal of the fuses it will flash the display Please Wait After a delay of 30 seconds the MAX MicroTuner will then flash the prompt Replace ENG Ctrl Fuses in PDC gt Replace the fuses into the same Figure 3 locations from which they we
20. s to complete its programming cycle an error message will be displayed on the unit Please make note of the message displayed and contact Superchips Customer Service If you need assistance please contact your local dealer or call Superchips Customer Service at 407 585 7000 M F 8 00 AM till 5 00 PM EST Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http www Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc
21. support for your application has been added Press any key the MAX MicroTuner will continue to End of Programming amp Exit Sequence at Step 9 to insure correct vehicle operation If the MAX MicroTuner has correctly located your stock program the MAX MicroTuner will continue to Step 4 4 Installing the Superchips Performance Program The 3705 MAX MicroTuner allows for three levels of performance tuning The HI PERF tuning level provides the most aggressive performance gains This level of performance permits No Towing The PERF TOW tuning level provides engine and transmission tuning enhanced for towing applications The PERF TOW tuning level should be selected when your vehicle is used for towing less than 6 000 Ibs Caution Towing while the HI PERF tuning level is selected may cause damage to your engine transmission or exhaust system that is not covered by your vehicle warranty or the Superchips warranty Use the TOW SAFE tuning level if towing over 6 000 lbs Maximum trailer weight of a stock vehicle is specified by the original manufacturer Towing loads greater than this may cause elevated exhaust gas temperatures and may damage the vehicle Damage caused by towing weights greater than the maximum trailer weight specified for your vehicle or EGT in excess of 1200 F shall not be the responsibility of Superchips Inc See the important insert regarding Maximum Trailer Weight in the packaging
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