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Gilian 5000 sampling pump user manual

1. up to 20 water back pressure 4000cc min up to 30 water back pressure 3000cc min up to 50 water back pressure 2000cc min up to 60 water back pressure 1000cc min up to 70 water back pressure If flow changes exceed 5 fault icon appears If fault exceeds 30 seconds pump shuts down If Enabled Pump attempts to restart every 3 minutes for up to 30 minutes Power Enter Set Cal A Clear V Run Stop Flashing Green LED Normal Operation Battery Indicator Hold Fault Set 3 2 W 5 4 H 2 3 D 19 5 oz Live Flow Elapsed Time amp Volume Sampled Removable Sealed Rechargeable Nickel Metal Hydride 6 cells Icon displays Full Mid amp Low charge levels Charging Jack 4 hours 31 360 0103 01 Rev F Gilian 5000 Air Sampling Pump APPENDIX C Specifications Intrinsic Safety Equipment Ratings Refer to Certifications and Approvals Section US Canada Hn Class 1 11 III Div 1 Gps B C D E F G T4 Class Zone 0 Group T4 UNO DG coser dot oin bo ATEX Ex Il 1 G Ex T4 CE Compliance Emissions EN 55011 1998 A1 1999 Group 1 Class B EMC Immunity EN 61326 1997 A1 1998 A2 2001 IEC 1000 4 2 1995 EN 61000 4 2 1995 IEC 1000 4 3 2002 EN 61000 4 3 2002 A1 2002 ENTZ92 199 Type P Compliant Environmental Temperature 2 5 5 0
2. Docking 16 ame ne 24 94 Unlocking INE Keypad 24 Cleaning ne cL 25 90 o Merle EE 25 SECTION SIX Maintenance 6 1 Baltery 26 6 2 Pump Filter Maintenance 27 SECTION SEVEN Appendicies Appendix A Troubleshooting Guide 28 Appendix B Parts LIS 5 70 30 MO REUS NS 31 Appendix D Ow Flow Adapt r EH EAT DR RE E 33 Appendix E Fast tuii 37 Appendix F Factory Calibration and 38 3 360 0103 01 Rev F Gilian 5000 Air Sampling Pump WARNINGS READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Failure to read understand and comply with ALL accompanying literature product labels and warnings could result in property damage severe personal injury or death Read and understand ALL applicable environmental health and safety laws and regulations Ensure complete compliance with ALL applicable laws and regulations before and during use of this product DO NOT remove cover or alter any label or tag on this product its accessories or related products UNDER NO CIRCUMSTANCES should this product b
3. displayed Auto Start option turned on and data when power turned in pump not cleared at the end of on run Gilian 5000 Air Sampling Pump Reset display calibrations to factory setting see procedure at end of table Don t run pump with charger connected Enter non zero program duration Unlock keyboard keyboard may lock automatically if AutoLock option is turned on Wait for program to complete or stop program Calibrate Select tube holder that incorporates a needle valve Turn AutoStart option off IF AutoStart desired clear data to allow pump to start at power on If Auto Start not desired turn option off To reset display calibration Turn off pump power when Off appears in display press and hold Clr key Clr will appear and flash continue holding key until display blanks 29 360 0103 01 Rev F Gilian 5000 Air Sampling Pump APPENDIX B Parts List Spare Parts amp Accessories Part Number 811 0802 01 811 0802 02 811 0802 03 298 0013 01 811 0801 01 811 0801 02 811 0801 03 811 0801 04 783 0007 01 800143 811 0012 01 360 0103 01 360 0104 01 801961 801980 811 0803 01 811 0804 01 800149 800259 800148 801407 200484 800159 200505 360 0103 01 Rev F Description Single Charger 100 240Vac 50 60 Hz US Cord Single Charger 100 240Vac 50 60 Hz Euro Cord Single Charger 100 240Vac 50 60 Hz UK Cord Single Charger 100 240Vac 50 60 Hz No Cord Five Unit
4. 360 0103 01 Rev F Gilian 5000 Air Sampling Pump 5 3 Locking The Keypad The keypad can be locked to prevent L ULI tampering To lock press and hold both SET CAL and A CLR buttons for 5 seconds until LOCK is displayed Note Keypad cannot be locked during SCAL 5 4 Unlocking The Keypad To unlock press and hold both SET CAL and A CLR buttons for 5 seconds until UnLK is displayed e Note The word LOCK will replace the TOTAL VOLUME SAMPLED on display 360 0103 01 Rev F 24 5 5 Clearing Run Data In Ready Mode press and hold A CLR button CLr will be displayed and flash for a total of 8 seconds When Flow Rate is displayed release button Data will be cleared and pump will return to Ready mode Releasing the CLEAR button during the 8 seconds before flow rate is displayed will retain data Total Run Time Cleared Total Volume Sampled Cleared NOTE Gilian 5000 Air Sampling Pump L d I 0 way 1 If you remove the battery pack before powering down the pump all stored data will be lost Changing the flow rate will also clear previous run data 5 6 Flow Calculation The Gilian 5000 calculates the total air volume sampled using the following formula Total Air Volume Liters Air Flow Rate cc min x Sample Time minutes 1000 cc Liter OR AFR x ST 1000
5. Il Equipment Group 1 Equipment Category G Hazardous Gases vapors or mists Ex Explosion Protection equipment in compliance with EN IEC CAN ANSI 60079 Standard Series ia Intrinsic safety protection method Gas group T4 135 C maximum external surface temperature Ta 20 to 45 C ambient temperature range Approval Standards United States Canada FM 3600 1998 CSA CAN C22 2 No 157 1992 FM 3610 2007 CSA CAN C22 2 No 157 1992 ANSI ISA 60079 0 2005 CAN CSA E60079 0 02 2002 ANSI ISA 60079 11 2002 CAN CSA E60079 11 2002 International Europe IEC 60079 0 Ed 4 0 2004 EN 60079 0 2006 IEC 60079 11 Ed 5 0 2006 EN 60079 11 2007 Complies with EN1232 1977 Type P 5 360 0103 01 Rev F Gilian 5000 Air Sampling Pump SECTION ONE Introduction The Gilian 5000 is a high flow rate sampling pump with extremely high back pressure capabilities It offers user programmability for easy flexible preprogrammed sampling schedules EN 1232 compliance long battery life Hazardous area certification for ATEX and US in all zones and gases and fast charge capability This manual assumes that the pump is in the factory default state with program and all options disabled Enabling the program or options can cause the pump to operate in a manner different than described in the operation section of this manual Operation with the program or options enabled is described in the applicable section The pump can be reset to the de
6. C to 45 C 32 F to 113 F EIER 20 C to 45 C 4 to 113 F Charging o C to 40 C 41 F to 104 F Charging for best charge and life 5 C to 30 C 41 F to 90 F Humidity Operating 0 85 RH condensing Storage 21 0 98 non condensing 360 0103 01 Rev F 32 Gilian 5000 Air Sampling Pump APPENDIX D Low Flow Adapter Direct Installation to Gilian 5000 Caution To prevent kinking connection between low flow adapter PN 801961 and Gilian 5000 should be as short as possible The two air boss connections should nearly touch inside the tubing Note The low flow adapter may also be installed at the lapel end of the sampling tube close to the sample holder LOW FLOW ADA 801951 Gilian 22000 33 360 0103 01 F Gilian 5000 Air Sampling Pump APPENDIX D Low Flow Adapter Installation To Gilian 5000 Using Fixed Mount Assembly PN 801980 gus LOW FLOW 4 Pat AMET n 31 8 mm 360 0103 01 Rev F 34 Gilian 5000 Air Sampling Pump APPENDIX D Low Flow Adapter Filter Maintenance Change Low Flow Adapter filter PN 811 0012 01 when it is dirty or damaged 35 360 0103 01 Rev F Gilian 5000 Air Sampling Pump APPENDIX D Low Flow Adapter Low Flow Operation Example oet flow rate on pump to 1500 cc min Section 2 3 Calibrate pump using appropriate back pressure
7. Section 2 4 Attach low flow equipment as shown Remove tube holder manifold caps Adjust the flow rate for each tube at the manifold E Sy d ei GES gt SEC QU ZS 7 Fr NV TF rf d fod i fy ffi fi FE T IW A Li 1 11 1 AN d VEH AN A 4 i 1 4 a di EN 1 d gt Lan ee Ee 2 a r NV za 1 k Sne D e d e vn ES Sen Ee e e ei 7 d Gilibrator 2 360 0103 01 Rev F 36 Gilian 5000 Air Sampling Pump APPENDIX E Fast Charger PN 298 0013 01 The fast charger is available as a single unit and with a five unit power station The fast charger is a universal input 100 240 VAC 50 60Hz charger with the capacity to rapidly charge NiMH battery packs It delivers 1 amp in fast charge mode and monitors the battery for dV dt changes to terminate charge when the battery reaches full charge After the completion of fast charge charging current is reduced and the battery is topped off for a fixed time After completion of top off the battery enters a trickle charge mode that automatically maintains full charge Before charging starts the charger makes sure the battery is able to be fast charged by
8. locked if desired described in section 5 3 21 360 0103 01 Rev F Gilian 5000 Air Sampling Pump Manual Mode Press and hold the RUN button until SCAL is displayed then release button Pump will start 10 seconds later Note SCAL indicates pump is doing an internal Self Adjustment This self adjustment may occur during the course of a sample if the temperature changes by more than 39 The pump is not operating and the clock does not count the time while pump is in SCAL mode After the program starts the controls may be locked if desired described in section 5 3 During sampling pump alternately displays following screens Live Flow Rate Total Run Time Total Volume Sampled liters Program Mode Only displayed while a program is active 360 0103 01 Rev F 22 5 2 Stopping Sample Run Press and hold the STOP button until pump motor stops Pump alternately displays following screens Set Flow Rate Total Run Time Total Volume Sampled liters NOTE Gilian 5000 Air Sampling Pump MIN VOL If the pump motor does not stop go to Section 5 4 to unlock the keypad If pump is in READY mode you may power down by pressing and holding the POWER button for 4 5 seconds The display will show OFF before shutting down Sample data will be retained until the clear run function is performed section 5 5 23
9. 25 360 0103 01 Rev F Gilian 5000 Air Sampling Pump SECTION SIX Maintenance 6 1 Battery Maintenance NOTE Do not charge or replace battery pack while in an explosive atmosphere Use only sensidyne charger PN 298 0013 01 or other charger designated for Gilian 5000 The Gilian 5000 pump uses rechargeable Nickel Metal Hydride batteries that must be fully charged and properly maintained for maximum run time The battery pack has a charge time under 4 hours using Fast Charger PN 298 013 01 Battery pack may be charged separately or while on the pump Make certain charger plug is fully inserted into jack on battery pack see 3 in Components of Section 1 for charger jack location See Appendix E for more information on charger operation After charging is complete make certain the rubber jack cover is plugged back into the charging jack to protect the jack during operation CAUTIONS amp NOTES Both charger and battery pack become warm during charging Charger switches automatically to trickle mode when battery is fully charged DO NOT operate pump while charger is attached Do not short battery terminals Shorting will blow internal fuse All batteries lose charge when not in use If battery pack has not been charged for 3 4 days recharge battery before use This ensures that batteries are fully charged just prior to sampling NIMH batteries stored for extended time periods should be recharged every 1 2 months to
10. LI II LI PROG 3 1 Programming At Ready Mode press SET CAL button three times ProO program disabled or Pro1 program enabled is displayed 360 0103 01 Rev F 16 Gilian 5000 Air Sampling Pump LII Disabled Enabled 9 1 _ LI I 4 3 2 Program enable disable PROG Press the A button to enable Program Mode Pro1 and PROG are displayed Press V button to disable Program Mode 0 is displayed NOTE If program is not to be edited press the enter button repeatedly to advance through the programming options and return pump to ready mode 3 3 Program Editing The program capability is controlled by the Option 4 setting If the option is disabled default there are eleven program parameters Option 4 is enabled single run there are three parameters Program editing proceeds through each separate numeric parameters Press ENTER button to begin setting of parameters Press the A button to increase each parameter button to decrease each parameter Press the ENTER button to accept each setting and move to next parameter The parameters are as follows Parameter Name Display Parameter Flow rate 0000 800 5000 cc min Delay Time before start d 000 0 999 minutes On Time Segment 1 1 000 0 999 minutes Off Time Segment 1 000 0 999 minutes On T
11. avoid complete discharge Battery pack has an estimated life of 300 500 charge discharge cycles depending on use Table below shows estimated battery life based on usage level Pump Usage Weekly Use Est Battery Life High 40 60 hrs 1 0 1 5 yrs Medium 20 39 hrs 1 5 2 5 yrs LOW gt 20 hrs 2 5 yrs 360 0103 01 Rev F 26 Gilian 5000 Air Sampling Pump 6 2 Pump Filter Maintenance Change internal pump filter PN 811 0012 01 when it is dirty or damaged Reuse o ring and ensure it is properly seated when reinstalling Remove ONLY TWO screws 811 0012 01 J2 A j d p e i o side P down 27 360 0103 01 Rev F Gilian 5000 Air Sampling Pump APPENDIX A Troubleshooting Guide Symptom Pump will not turn on Pump shows Fault in display Enters HOLD Pump runs flat out Pump will not make flow specs Pump runs erratic amp faults 360 0103 01 Rev F Possible Cause Low battery charge Blown fuse in battery Dead Cells in battery Control board problem Dead cells in battery Inlet filter clogged Intake obstructed Control board problem Low battery Flow rate is set too high for sample media Sample media tubing pinched shut Internal flow transducer disconnected Control board problem Bad Calibration Valve dirty or torn Torn diaphragm on Yoke assembly Leak
12. ANK Manufactured by Sensidyne LP 16333 Bay Vista Drive UALIT Clearwater Florida 33760 sp MANAGEMENT USA 800 451 9444 727 530 3602 727 539 0550 fax www Sensidyne com info sensidyne com Authorized EU Representative Schauenburg Electronic Technologies GmbH Weseler Str 35 45478 M lheim Ruhr Germany 49 0 208 9 99 10 49 0 208 5 41 10 fax www schauenburg com international schauenburg com
13. Gilian 5000 Air Sampling Pump Operation Manual 16333 Bay Vista Dr Clearwater FL 33760 USA 800 451 9444 727 530 3602 727 539 0550 FAX www sensidyne com REF 360 0103 01 Rev F Gilian 5000 Air Sampling Pump Operation Manual REF 360 0103 01 Rev F Software Version 5 3 53 l Gilian 5000 Air Sampling Pump PROPRIETARY NOTICE This manual was prepared exclusively for the owner of the Gilian 5000 Live Flow Air Sampling Pump The material within this manual is proprietary information and is to be used only to understand operate and service the instrument By receiving this document the recipient agrees that neither this document nor the information disclosed within nor any part thereof shall be reproduced or transferred physically electronically or in any other form or used or disclosed to others for manufacturing or for any other purpose except as specifically authorized in writing by Sensidyne LP COPYRIGHT NOTICE 2007 2008 Sensidyne LP All Rights Reserved No part of this document may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form by any means without the prior written permission of Sensidyne LP TRADEMARK NOTICE Sensidyne the Sensidyne logo Gilian and the Gilian logo are registered trademarks of Sensidyne LP Gilian 5000 and the Gilian 5000 logo are trademarks of Sensidyne LP These trademark
14. NTIAL INCIDENTAL OR OTHER DAMAGES RESULTING FROM THE SALE AND USE OF ANY GOODS AND SELLERS LIABILITY HEREUNDER SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF ANY GOODS FOUND DEFECTIVE THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE OR FOR A PARTICULAR PURPOSE WHICH ARE EXPRESSLY DISCLAIMED 360 0103 01 Rev F 2 Gilian 5000 Air Sampling Pump TABLE CONTENTS Preface dioc e EE 2 WY QUIN S eke Rm 4 Oert lcatdonsandpDIOVals ee 5 SECTION ONE Introduction re Seana Reem 6 SECTION TWO Set Up NR TTE T 9 SUD Dies te aces m 10 2 Setting the Flow Rate 11 23 ZA MEG eren IT T 00 13 Sample Media Method 13 2 4 1 Display Calibration Procedure 14 2 4 2 SECTION THREE Program Setup SW MEE 912182116179 aem TETUER 16 32 Program enable dISaDle 2 p A 17 Oro Program EOD dut quin Sha esae 17 SECTION FOUR Options ME Gn Eel Re Do TT 18 SECTION FIVE Operation 5 1 Starting the Sample Run nnns 21 5 2 Stopping the Sample Run 23
15. Power Pack 100 240Vac 50 60 Hz US Cord Five Unit Power Pack 100 240Vac 50 60 Hz Euro Cord Five Unit Power Pack 100 240Vac 50 60 Hz UK Cord Five Unit Power Pack 100 240Vac 50 60 Hz No Cord Battery Pack Filter Cassette Kit 10 Filters Operation Manual Quick Start Guide Low Flow Adapter Fixed Mount Assembly Diagnostic Panel amp Carrying Case Diagnostic Panel with Stand Tube Holder Kit Single Tube Holder Kit No Manifold 6 x 70 mm Tube Holder Kit Single Tube Holder Kit No Manifold 7 10 x 110 mm Tube Holder Kit Dual Manifold Holders Ends Tubing 6 x 70 mm Tube Holder Kit Dual Manifold Holders Ends Tubing 10 x 110 mm Tubing 36 1 4 ID Tubing 36 1 8 ID with 1 4 ID adapter Tubing 36 1 8 ID 30 APPENDIX C Specifications Performance Operating High Flow Range Accuracy Constant Flow control Constant Flow Compensation Flow Fault General Controls Indicators Icons LCD Dimensions Weight Display Normal Operation Electrical Battery Pack Battery Level Indicator Interface Connectors Charge Time Gilian 5000 Air Sampling Pump 800 5000 cc min t 5 gt 5 of set flow after calibration between 1 5 LPM up to pressures listed below 5000cc min up to 24 water back pressure 2 hour runtime at this flowrate backpressure 5000
16. Power button until display LI shows OFF 3 4 seconds then release Pump will show OFF for a few seconds until it powers down 2 3 Setting The Flow Rate NOTE This section is required only if you are changing pump flow rate If you re using previously set flow rate simply verify it using a Reference Meter see Section 2 4 2 At Ready Mode press SET CAL button once FLO is displayed MIN Press ENTER button to begin setting the flow rate 11 360 0103 01 Rev F Gilian 5000 Air Sampling Pump Press A button to increase flow rate set point or button to decrease flow rate set point in 0 cc min increments Pressing and holding V button will change setting rapidly after a short delay When desired flow rate set point is reached press ENTER button Pump will return to Ready Mode Elapsed Time and Total Volume will be cleared 360 0103 01 Rev F 12 drm LC LIL CC MIN LIL ILI IN NN Kess lt P LILILIL Gilian 5000 Air Sampling Pump 2 4 Calibration The pump should be calibrated every 200 run hours or 30 days for optimum accuracy of the displayed flow Calibration is also recommended when a new flow is chosen Entering calibration will reset the hours since last calibration 2 4 1 Set Up Set up a flow reference instrument to measure the pump flo
17. and a cycle count that will repeat the four on off segments the designated number of times Each on off interval is set to a number of minutes If any interval is specified as zero it terminates that cycle of the program even if there are non zero intervals at later points in the program After each cycle ends the cycle count is evaluated and the program terminates or the next cycle starts Setting a cycle count of zero is not significant and one cycle will be executed exactly as if the cycle count were set to one At each on time there is an SCAL Self calibration which takes ten seconds to establish a zero reference for the flow control system The pump does not run during the SCAL and this time is not counted as part of the program If a flow fault occurs and the pump enters HOLD the time that elapses while the pump is halted is not counted in the sample runtime but is counted by the program timer During this Fault Activated HOLD time the unit will attempt to restart every 3 minutes If the on time for a segment has not expired Hold restarts are enabled and the fault condition has been corrected the pump will restart and continue within the on time segment If the on segment expires before the three minutes elapses the pump will not restart as it has entered the next off segment The pump will restart at the next on interval if one occurs Up to 10 restarts will be attempted before the program is terminated
18. delay time and a single on time Single Event If set to off the program will be full length with 4 on off segments and a cycle counter 360 0103 01 Rev F 18 4 1 Option Settings At Ready Mode press SET CAL button four times OP is displayed Press ENTER button to set indicated option Press A button to turn On indicated Option 0 1 on display press V button to turn Off Option 0 0 xx on display Gilian 5000 Air Sampling Pump 12 1 1 s D o n Sau 3 Ey 3 4 EN Power Enter Power Enter 360 0103 01 Rev F Gilian 5000 Air Sampling Pump Press ENTER button to accept setting and advance to Option 2 Edit additional Options in the same manner as Option 1 Press ENTER to advance to remaining Options _ rT CC MIN SET Press ENTER to continue to Ready mode All option changes will be saved through power off 360 0103 01 Rev F 20 Gilian 5000 Air Sampling Pump SECTION FIVE Operation 5 1 Starting The Sample Run NOTE Total Run Time and Total Volume Sampled are cumulative from one sample run to the next unless you reset the flow rate clear the display or calibrate the display If you want to clear the values before starting a sample run see Section 5 5 for instructions o
19. e to measure flow rate on reference meter If reference does not match intended flow rate you may repeat Previous 2 Steps until the actual flow rate is correct When the flow rate is correct Proceed to Next Step Press ENTER button to complete calibration The pump stops and returns to Ready Mode Note On Field Calibration The above display calibration procedure serves to make internal pump adjustments and improve the accuracy of the flow display It does not replace field calibration as described by OSHA and NIOSH A flow verification using the Gilibrator and the exact field sampling train should be conducted before and after each field sample Procedures for field calibration may be referenced the NIOSH Manual of Analytical Methods at www cdc gov niosh or in the OSHA Technical Manual at www osha gov 15 360 0103 01 Rev F Gilian 5000 Air Sampling Pump SECTION THREE Program The program capability allows a time based sampling program to be set and executed From the time it is initiated until it completes the program or is canceled the pump will use the programmed time sequence to turn the pump on and off at specified intervals All programs specify the flow rate and a delay time before starting If option 4 is enabled the program will consist of a single run time If option 4 is disabled the default setting the program consists of four sequential program segments each specifying an on period and off period
20. e used except by qualified trained technically competent personnel The Gilian 5000 portable Air Sampling Pump is intended for both indoor and outdoor use when protected from splashed or wind blown liquids The unit is not waterproof so NEVER submerge the unit in water Pump failure or faulting may result Pump is Intrinsically Safe when used with specified battery pack 783 0007 01 Refer to Certifications and Approvals section for approval ratings DO NOT operate this product should it malfunction require repair or have a cracked or broken case DO NOT repair or modify except as specified in Operation Manual All user controls and adjustments are made by sealed keypad on front of pump The only user replaceable parts are the Battery pack Pump Filter and optional Low Flow Adapter with filter See Section Six and Appendix D Use ONLY specified Sensidyne parts when performing maintenance procedures described in this manual Intrinsic safety certifications become void by substitution of components unauthorized repair or alteration other Service to be performed by Sensidyne Authorized Service Departments only See Appendix B for Parts List See Appendix F for Service Contact Information This product uses rechargeable Nickel Metal Hydride batteries Always fully charge before use DO NOT open case charge or replace batteries in an explosive atmosphere Use only battery pack and chargers specified in Parts List Do not insert any for
21. eign objects into the battery charging jack Do not insert any foreign objects into the battery connection Shorting the contacts will blow the protective fuse DO NOT operate pump while charging Caution Both charger and battery become warm during charging If the equipment can come into contact with aggressive substances it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected thus ensuring that the Intrinsic Safety protection is not compromised Aggressive substances are acidic liquids or gases that may attack metals or solvents that may affect polymeric materials or other solvents or corrosives Suitable precautions are regular checks as part of routine inspections and establishing from material data sheets that chemicals known to be present do not affect material of the pump polycarbonate polyphenylene epoxy DO NOT operate with a dirty or blocked inlet filter or kinked tubing Pump failure or faulting may result If further translation is required please contact the Sensidyne EU Authorized Representative see Back Cover for contact information 360 0103 01 Rev F 4 Gilian 5000 Air Sampling Pump Certification and Approvals er Ue APPROVED 2 Gilian 5000 Air Sampling Pump REF 610 0801 01 NEC CEC I S CL I DIV 1 GPS A B C D CL Il GPS E F G CL Ill 4 Ta 20 to 45 C II 1 G Ex ia IIC 4 Ta 20 to 45 C O7ATEXOO18X ATEX Explosion Protection
22. fault state by the following procedure The features that can cause variation in the behavior of the system are the user program capability An option of disable restart retry an option to enter keyboard lock when a sample starts and the option to start a sample immediately when power is applied To reset pump to factory initialization state With the pump power on turn off pump power when Off appears in display press and hold Clr key Clr will appear and flash continue holding key until display blanks This procedure will disable all options disable the program and return the display calibration to the default setup Components 1 Filter Housing Assembly Inlet Port 2 Belt Clip 3 Battery Charging Jack with cover No Function 360 0103 01 Rev F 6 Gilian 5000 Air Sampling Pump 4 4 button Keypad 5 LED Green Indicates Normal Operation Flow rate in regulation 6 Liquid Crystal Display LCD Gillian 5ooo Power Set Enter Cal PN Clear Run Stop FUE 7 360 0103 01 Rev F Gilian 5000 Air Sampling Pump LCD Details 6 1 Four 7 Segment Characters indicating Flow Rate Time Volume Sampled and Messages 6 2 VOL amp L Indicates number in display is volume in liters 6 3 MIN Indicates number in display is a time in minutes 6 4 CC MIN Indicates number in display is a flow rate in cc minute 6 5 SET Indicates the Se
23. ime Segment 2 2 000 0 999 minutes Off Time Segment 2 000 0 999 minutes On Time Segment 3 3 000 0 999 minutes Off Time Segment 3 000 0 999 minutes On Time Segment 4 4 000 0 999 minutes Off Time Segment 4 000 0 999 minutes Cycle count C 000 0 999 number of cycles to run If a parameter is modified the program is saved to non volatile memory and preserved After the last parameter the pump returns to Ready mode 1 7 360 0103 01 Gilian 5000 Air Sampling Pump SECTION FOUR Options Options allow the functionality of the pump to be modified Each option can be set to On 1 or Off 0 The option settings are stored in nonvolatile memory and preserved over power down and battery changes The options are Option Option Title Option Description Default 01 Fault Hold Lock If set to On and the pump Off 0 goes into Fault for any reason the pump will be locked in Fault Hold and will not try to restart If set to Off the pump will try to restart 3 minutes after entering Fault Hold 02 Auto Lock If set to On the program will Off 0 enter Keyboard Lock when a manual or programmed sample is started The keyboard can be unlocked as described in section 5 4 03 Auto Start If set to On the pump will start Off 0 a sample when turned on If sample data has not been cleared the pump will display and enter idle mode 04 oingle Event Program If set to On the program will Off 0 specify flow rate
24. in pump Battery not sufficiently charged Faulty bearing Faulty motor Liquid in pump Charger connected 28 Corrective Action Charge battery Replace battery Replace battery Return for service Replace battery Replace Filter Examine sample holder and remove obstruction or run at lower flow rate Return for service Charge battery Correct the flow rate per sample method guidelines Correct tubing kink Return for service Return for service Recalibrate Return for service Return for service Input manifold screws may not be tight after replacing input filter Return for service if tightening screws does not solve leakage issue Charge battery Return for service Return for service Return for service Don t run pump with charger connected APPENDIX Troubleshooting Guide Pump surges Display calibration adjusted out of range Charger connected Pump will not run Program time is set to zero program Pro1 flashes briefly Keyboard Keyboard is locked inoperative Pump in off phase of program Pump stops Normal operation Flow control is occasionally and being rezeroed restarts after 10 seconds Displayed flow rate Flow display is out of calibration does not match calibration Pump will not run at Wrong sample tube holder selected desired flow rate for constant pressure control with low flow adapter adapter in place Pump starts when Auto Start option turned on power is turned on
25. measuring the cell voltage if the cell voltage is too low the battery is trickle charged until the cells are conditioned for fast charge Warning Before charging battery check to be sure that the charger is idle LED indicator orange The charger cycle will initiate correctly only if started from Idle mode The charger will change to Idle mode after being disconnected from the battery for about 20 seconds Plugging charger into battery pack while charger is not in idle mode will result in an incomplete charge Indicator Orange Idle No connection or bad battery Initialization of charge cycle Fast charge Green Orange flash Top off charge Orange Green flash Charge cycle error typically battery fault Red flashing Internal charger fault 37 360 0103 01 Rev F Gilian 5000 Air Sampling Pump APPENDIX F Factory Calibration amp Service USA Sensidyne LP 16333 Bay Vista Drive Clearwater Florida 33760 USA 800 451 9444 727 530 3602 727 539 0550 Main fax 727 538 0671 Service fax e mail info sensidyne com web www Sensidyne com Europe Goffin Meyvis Analytical and Medical Systems B V Deliveries Ecustraat 4879 NP Etten Leur The Netherlands Mail P O Box 251 4870 AG Letten Leur The Netherlands 31 0 76 5086000 31 0 76 5086086 fax e mail info goffinmeyvis com web www goffinmeyvis com 360 0103 01 Rev F 38 THIS PAGE INTENTIONALLY LEFT BLANK THIS PAGE INTENTIONALLY LEFT BL
26. n clearing the run data Make sure pump is fully charged that flow rate has been properly set and that the pump has been field calibrated using actual sampling set up Make certain all sample tubing and any sample media have been properly installed If programmed operation is desired enable and configure according to section 3 When program mode is enabled PROG is displayed and starting the pump will begin the program PROG will remain displayed until program mode is disabled or pump is turned off If PROG is not displayed the pump will start in manual mode Program Mode Press and hold the RUN button until IN is displayed IN signifies the pump is in a program and will be displayed until the program is complete or the pump is stopped Pro1 will appear momentarily and will be added to the rotation of displays shown while in CTT a program Once the program is complete 1 will not be displayed PROG If the delay program setting is zero the pump will start immediately if a delay has been programmed the delay will start At each program on time SCAL as described in Manual Mode will be displayed When program is complete pump will return to ready mode with program enabled PROG displayed To run program again Press and Hold the RUN button If Program mode is no longer desired disable according to section 3 After the program starts the controls may be
27. s are protected through use and registration in the United States Other trademarks and servicemarks used in this document are the property of their respective companies and are used only for informational and explanatory purposes SOFTWARE LICENSE The software installed in the Gilian 5000 pump is the property of Sensidyne LP and shall remain the property of Sensidyne LP in perpetuity The software is protected by U S and international copyright laws and is licensed for specific use with the Gilian 5000 pump The user may NOT reverse engineer disassemble decompile or make any attempt to discover the source code of the software The software may NOT be translated copied merged or modified in any way The user may NOT sublicense rent or lease any portion of the software The right to use the software terminates automatically if any part of this license is violated DISCLAIMER THE SELLER ASSUMES NO RESPONSIBILITY WHATSOEVER TO ANY PARTY WHOSOEVER FOR ANY PROPERTY DAMAGE PERSONAL INJURY OR DEATH RECEIVED BY OR RESULTING FROM IN WHOLE OR IN PART THE IMPROPER USE INSTALLATION OR STORAGE OF THIS PRODUCT BY THE USER PERSON FIRM ENTITY CORPORATION OR PARTY NOT ADHERING TO THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL OR OTHERWISE PROVIDED BY THE SELLER OR FROM NOT ADHERING TO ALL FEDERAL STATE AND LOCAL ENVIRONMENTAL AND OCCUPATIONAL HEALTH AND SAFETY LAWS AND REGULATIONS THE SELLER SHALL NOT BE LIABLE FOR DIRECT INDIRECT CONSEQUE
28. t Cal button is active to select the value shown in the numeric display 6 6 FAULT Indicates a Fault Condition FAULT appears when pump is not able to maintain set flow rate 6 6 HOLD If pump is in fault for 30 seconds continuously pump enters HOLD and the indicator appears CITT CC MIN 6 7 HRS Indicates number in display is HOLD FAULT duration in hours 6 8 Battery Indicator 3 bars High charge 2 bars Medium charge 1 bar Low charge 6 9 NOT USED 6 10 Indicates Program will run if pump is started 6 11 Indicates a program is running The program controls the pump to be off or on depending on the program setup and progress 360 0103 01 Rev F Gilian 5000 Air Sampling Pump SECTION TWO Setup 2 1 Preparation The battery pack must be fully charged before using pump It takes about three hours to charge the battery from complete discharge Refer to Section Six for full battery maintenance Attach Sensidyne Charger PN 298 0013 01 to power source or Five Unit Power station Plug charger into battery charging jack Charging cycle will begin immediately and will complete as indicated by charger LED Refer to charger labeling or Appendix E for full details of LED functions Battery pack may be charged through built in jack while attached to pump or separately The pump should not be used during charging Caution Bo
29. th charger and battery pack become warm during charging DO NOT operate pump while charger is attached Do not short battery terminals Shorting will blow internal fuse 9 360 0103 01 Rev F Gilian 5000 Air Sampling Pump 2 2 Pump Start Up Power Up Press and release POWER button Display will illuminate and run a Start up Sequence then enter Ready Mode Start Up Sequence approx 10 seconds ocreen Test This is a functional test of the entire display Version No Indicates the Version of Software installed in pump Current version may vary from picture Should show version from page 1 Last Cal screen Shows number of run hours since last calibration If more that 200 hours have passed since last calibration the value is displayed for twice as long and blinks If the AutoStart option is enabled the pump will start a sample immediately If is displayed AutoStart was selected but unable to start because data must be cleared Ready Mode In Ready Mode display cycles through following Screens Flow Rate Set Point Total Sample Time Total Volume Sampled LILIEIEI LE E ce wm HOLD FAULT MM HRS SET PROG If no buttons are pushed Ready Mode continues cycling through screens for 75 minutes then pump turns off 360 0103 01 Rev F 10 Gilian 5000 Air Sampling Pump Power Down DEE Press and hold
30. w rate such as a Gilibrator 2 or Challenger The Gilibrator 2 is illustrated in this manual Choose a sample media of similar back pressure to that used in the field Attach 1 4 ID tubing from pump to media and from media to the reference meter To Reference Meter i Rotameter Gilibrator 2 Gilian 5000 Primary Secondary 13 360 0103 01 Rev F Gilian 5000 Air Sampling Pump 2 4 2 Display Calibration NOTE To exit Calibration Mode without changing any values simply press ENTER twice This action will also reset the hours since last calibration At Ready Mode press SET CAL button twice is displayed L 22 ccom Press ENTER button to enter Calibration Mode SCAL Self Calibration is displayed for 10 seconds allowing the pump to establish a zero reference for the flow control system Pump will then start running and display the set flow rate Measure flow rate using reference meter sgag Gilibrator 2 360 0103 01 Rev F 14 Gilian 5000 Air Sampling Pump Adjust pump display to match actual flow rate on reference meter Press A button to increase Press and V button to decrease When pump display matches reference meter press SET button Pump motor continues running and adjusts speed to deliver adjusted flow rate Pump display returns to the originally selected flow set point Continu

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