R-Fork Positioner User Manual_EN
Contents
1. _ SK BYTOK VYLOZENIA A ISKA S PRIDAVNYM ZARIADEN M SD RAZDALJA DO PREMAKNJENEGA SREDI A OBREMENITVE SVD FORLORAT LASTMITTPUNKTSAVSTAND DISTANZA MIC CENTRU TAT TAGHBIJA MITLUFA CTR KAYIP Y K MERKEZ MESAFESI VERLOREN AFSTAND TOT LASTZWAARTEPUNT CZED f CREDE 6529755 END CENDCENTER OF GRAVITY TO MOUNT FACE DISTANCE HA OT VZD LENOST STREDU N KLADU CELU R MU AFSTANDEN MELLEM TYNGDEPUNKT OG MONTERINGSFLADEN CE ABSTAND ZWISCHEN SCHWERPUNKT UND MONTAGEFLACHE CEL ATOZ TAZH KENTPOY BAPOY2 AMO THN gt BA2H2 CES DISTANCIA DE CENTRO DE GRAVEDAD A CARA DE MONTAJE CET RASKUSKESKME KAUGUS EESMISEST KINNITUSPINNAST CEDPAINOPISTEEN ETAISYYS KIINNITYSPINNASTA CFR DISTANCE CENTRE DE GRAVIT FACE DE MONTAGE CED YEAR OF MANUFACTURE ESA O DE FABRICACI N ED VALMISTAMISAASTA CS ROK V ROBY CFD VALMISTUSVUOSI CD PRODUKTIONSAR CFR ANNEE DE FABRICATION DER HERSTELLUNG GADBLIAIN D ANT SA OCHTA CED ETOZ KATA2KEYHE HODA GY RT S EVE IDIR AN AGUS AN EADAN FEISTE CHU SULYPONT SZERELOFELULET TAVOLSAG CIS MIDJA PYNGDARAFLS TIL AD HLADA UR L KAMSFJARLIEGD CITOCENTRO DI GRAVITA DAL PIANO DI AGGANCIO re NE OBD2. Sideshift Right Sideshift Left if equipped if equipped FP0726 eps FP1374 eps Install forks attachments with fork carriers Remove capscrews and fork carrier outer retainers 150 mm 200 mm B Remove locking pin from upper hook if Wide Forks Wide Forks equipped C Install forks using a pallet or blocks Keep feet clear of forks D Reinstall fork carrier retainers and tighten capscrews to 165 Nm lube torque RH Fork T Wide OTO Narrow OTO RH CARRIER SHOWN FP1430 eps NN NS NS st A D Capscrew Retainer FP1364 eps 10 6529755 EN NSTALLATION Install backrest Cascade Backrest Tighten to 225 Nm lube torque For other backrests see OEM Recommendations EUA FP1375 eps Lubrication Apply general chassis grease to upper bearing grease fittings lower rollers and lower bar Upper Bearing Grease Fitting O FP1378 eps Lower Rollers Back Driver s View 6529755 EN I Lower Bar Front View FP1433 eps 11 NSTALLATION 1 Cycle Fork Positioners functions e Open close forks several times Sideshift if equipped left and right Check for smoothness and equal movement e Check for operation in accorda
3. HA OT CO NOSNOST KOMBINACE VOZ KU 5 PRIDAVNYM ZARIZENIM MUZE B T MEN NEZ UVEDEN NOSNOST PRIDAVNEHO ZA ZEN PROHL DN TE SI T TEK VOZ KU NOSNOST KOMBINACE VOZ KU A P DAVN HO ZA ZEN NESM B T P EKRO ENA DEN SAMLEDE KAPACITET FOR TRUCKEN OG DET P MONTEREDE TILBEH R KAN V RE MINDRE END DEN VISTE KAPACITET FOR TILBEH RET SE TRUCKENS NAVNEPLADE KOMBINATIONEN AF TRUCKENS KAPACITET OG TILBEH RET SKAL OVERHOLDES DIE TRAGKRAFT DER KOMBINATION AUS STAPLER UND ANBAUGERAT KANN GERINGER SEIN ALS DIE ANGEGEBENE NENNTRAGF HIGKEIT SIEHE TYPENSCHILD DIE TRAGF HIGKEIT DER STAPLER ANBAUGER T KOMBINATION MUSS DAMIT BEREINSTIMMEN ED H XOPHTIKOTHTA TOY OXHMATOZ KAI YNAYAZMOY EZAPTHMATON ENAEXETAI NA EINAI XAMHAOTEPH XOPHTIKOTHTA TOY EZAPTHMATOZ TO MAPAAEITMA 2YMBOYAEYTEITE THN ETIKETA OXHMATOX IKANOTHTA TOY OXHMATO2 KAI TOY 2YNAEAEMENOY gt NA EINAI 2 YMBATE CES LA CAPACIDAD COMBINADA DE CARRETILLA Y ACCESORIO PUEDE SER MENOR QUE LA CAPACIDAD DEL ACCESORIO INDICADA CONSULTE LA PLACA DE CARACTER STICAS DE LA CARRETILLA DEBE CUMPLIRSE LA CAPACIDAD COMBINADA DE CARRETILLA Y ACCESORIO ED LAADURI JA TOOSEADME KOMBINATSIOONI JOUDLUS V IB OLLA VAIKSEM TOOSEADME NAIDATUD JOUDLUS VAADAKE LA
4. FPO174 eps Load weight must not exceed combined truck attachment capacity see truck nameplate Total fork capacity LH RH fork must be greater than load weight Check capacity stamp on forks SIDESHIFTING FORK POSITIONING A Sideshift Left B Sideshift Right C Open Forks D Close Forks PERATION Daily Inspection Check items shown each day Report problems to your supervisor See service manual for troubleshooting and repair procedures Pin Mounted Forks Decals for legibility Forks for wear 7 Ww BR Fasteners for tightness WN gt Cylinders and Lower hooks for hoses for leaks proper engagement WARNING If equipped with fork carriers the fork locking pin must be removed side locking plates must be fixed correctly to prevent the fork from becoming disengaged from the fork carrier Upper Hook and Fork Carriers Centering Tab for proper engagement Decals for legibility Fasteners for tightness Fasteners for tightness i Forks for wear Cylinders and hoses for leaks Lower hooks for proper engagement 6529755 END OPERATION AND MAINTENANCE Industrial Trucks and Attachments WARNING When operating and maintaining industrial trucks equipped with attachments you should pay particular attention to the following information You should be familiar with this information for truck and a
5. Street 5 singapore 637796 Tel 65 6795 7555 Fax 65 6863 1368 10 2011 Cascade India Material Handling Private Limited No 34 Global Trade Centre 1 1 Rambaugh Colony Lal Bahadur Shastri Road Navi Peth Pune 411 030 Maharashtra India Phone 91 020 2432 5490 Fax 91 020 2433 0881 Part Number 6529755 EN
6. bar 180 bar 80R Fork Position 100 bar 120 bar Sideshift 150 bar 180 bar i Truck Flow Volume Y R Series Recommended 2 60R 70R A5 L min 60 L min 80R 55 L min 75 L min 0 Cascade R Series Fork Positioners are compatible with SAE 10W petroleum base hydraulic fluid meeting Mil Spec MIL 0 5606 or MIL 0 2104B Use of synthetic or aqueous base hydraulic fluid is not recommended If fire resistant hydraulic fluid is required special seals must be used Contact Cascade u d ql Ma gl Flow less than recommended will result in slow unequal fork movement Flow greater than maximum can result in excessive heating reduced system performance and short hydraulic system life GAO0390 eps Carriage Mount Dimension A ISO Minimum Maximum Carriage Clean and inspect carriage bars Bars must be parallel and 097 0 mm ends flush Grind smooth any protruding 6 8 0 mm welds that may affect roller bearings Repair any damaged notches Class IV Class V 595 5 mm 663 0 mm Auxiliary Valve Functions Check for compliance with ISO standards Tilt Forward Sideshift Left Hoist Down Open Forks GA0425 eps Hoist Up Close Forks Tilt Back Sideshift Right 6529755 END NSTALLATION Recommended Hydraulic Supply Fork Position Function No 6 hoses and fittings with 7 mm minimum l D Sideshift Func
7. provided where riding of trucks is authorized The employer shall prohibit arms or legs from being placed between the uprights of the mast or outside the running lines of the truck When a powered industrial truck is left unattended load engaging means shall be fully lowered controls shall be neutralized power shall be shut off and brakes set Wheels shall be blocked if the truck is parked on an incline A powered industrial truck is unattended when the operator is 7 62 m or more away from the vehicle which remains in his view or whenever the operator leaves the vehicle and it is not in his view When the operator of an industrial truck is dismounted and within 7 62 m of the truck still in his view the load engaging means shall be fully lowered controls neutralized and the brakes set to prevent movement A safe distance shall be maintained from the edge of ramps or platforms while on any elevated dock or platform or freight car Trucks shall not be used for opening or closing freight doors A load backrest extension shall be used whenever necessary to minimize the possibility of the load or part of it from falling rearward 6529755 END Traveling The driver shall be required to slow down and sound the horn at cross isles and other locations where vision is obstructed If the load being carried obstructs forward view the driver shall be required to travel with the load trailing When ascending or descending grades in exc
8. 83 8828508 ENS E dio 338 B ao KRAUTUVO IR PRIEDO DERINIO GALINGUMAS GALI BUTI MAZESNIS NEGU NURODYTAS PRIEDO GALINGUMAS SKAITYKITE INFORMACIJA KRAUTUVO INFORMACINEJE PLOKSTEL JE B TINA NEVIRSYTI KRAUTUVO IR PRIEDO DERINIO GALIOS QD AUTOIEKRAVEJA UN PIEDERUMA KOP J CELTSPEJA VAR BUT MAZ KA PAR NORADITO PIEDERUMA CELTSPEJU SKAT T AUTOIEKRAVEJA TEHNISKO DATU PLAKSNITI IR JAIEVERO AUTOIEKRAVEJA UN UZKARES IEK RTAS CELTSPEJA B UD IL KAPA IT TAT TRAKK U TAT TAG MIR IMQABBAD MIEG U TISTA TKUN INQAS MILL KAPACIT MURIJA TAT TAG MIR IMQABBAD MIEG U ICCEKKJA L PJANCA TAL ISEM TAT TRAKK IL KAPA IT TAT TRAKK FLIMKIEN DIK TAT TAG MIR IMQABBAD MIEG U TRID TI I SSODISFATA DRAAGVERMOGEN VAN DE COMINATIE VAN HEFTRUCK EN VOORZETAPPARAAT KAN LAGER ZIJN DAN HET VERMELDE DRAAGVERMOGEN VAN HET VOORZETAPPARAAT KIJK OP HET TYPEP LAATJE VAN DE HEFTRUCK MET DE CAPACITEIT VAN DE COMBINATIE VAN TRUCK EN VOORZETAPPARAAT WORDT REKENING GEHOUDEN 80 TOTAL KOMBINERT KAPASITET FOR GAFFELTRUCK OG TILBEH R KAN V RE MINDRE ENN ANGITT KAPASITET FOR TILBEH RET SE GAFFELTRUCKENS NAVNEPLATE DEN TOTALE KAPASITETEN FOR GAFFELTRUCK OG TILLEGGSUTSTYR KOMBINERT M OVERHOLDES UDZWIG ZESPO U W ZKA OSPRZETU MO E BY MNIEJSZY NI POKAZANY UD WIG OSPRZ TU PATRZ TABLICZKA ZNAMIONOWA W ZKA NALE Y PRZESTRZEGA DOPUSZCZALNEGO UD WIGU ZESPO U W ZKA OSPRZ TU D CAPACIDADE DA COMBI
9. ADURI ANDMEPLAATI LAADUR JA TOOSEADE PEAVAD OLEMA UKSTEISEGA VASTAVUSES CFD TRUKKI JA LISALAITEYHDISTELMAN KAPASITEETTI VOI OLLA PIENEMPI KUIN LISALAITTEEN ILMOITETTU KAPASITEETTI KS TRUKIN ARVOKILPI TRUKIN JA LIS LAITTEEN YHDISTELMAN NOSTOKYKYA ON NOUDATETTAVA CR LA CAPACITE DE LA COMBINAISON CHARIOT ACCESSOIRE PEUT S AVERER INFERIEURE A CELLE INDIQUEE POUR L ACCESSOIRE SE REPORTER A LA PLAQUE SIGNALETIQUE DU _ CHARIOT RESPECTER LA CAPACITE DU CHARIOT ET DE L ACCESSOIRE COMBINES GA D FHEADFADH 05 LU CUMAIS A BHEITH AG AN TRUCAIL AGUS FEISTEAS NA AN CUMAS FEISTIS A THAISPEANTAR FEACH AR AINMCHLAR NA TRUCAILE CLO FEAR LE CUMAS NA TRUCAILE AGUS AN CHOMHCHEANGAL FEISTIS D A TARGONCA ES A TARTOZ K KOMBIN CI KAPACIT SA LEHET HOGY KEVESEBB MINT AZ BR ZOLT TARTOZ K KAPACIT SA L SD A TARGONCA ADATT BL N A TARGONCA S SZERELEK KOMBIN CI TEHERBIRASANAK ELEGET KELL TENNIE ENNEK mE CS GETA V RUB LS OG VIDHENGISVIDBOTAR GETUR VERI MINNI EN VIDHENGIS ER SYND R DFERID YKKUR VID NAFNASKILTI VORUBILSINS A AD FYLGJA GETU VORUBILSINS OG VIDHENGISVIDBOTINNI LA PORTATA DELLA COMBINAZIONE CARRELLO ATTREZZATURE ESSERE INFERIORE RISPETTO ALLA PORTATA DELLE ATTREZZATURE DICHIARATA CONSULTARE LA TARGHETTA DEL CARRELLO DEVE ESSERE RISPETTATA LA PORTATA DELLA COMBINAZIONE CARRELLO ELEVATORE ATTREZZATURA D 74 907 AU EUBSAD IES 74 2 7 0 7 992088
10. BORD ICONEN EN MODEL ESMODELO ES Din MODEL DADMODEL EROMODELE DEXMODELL D ANAMH AGUS AINM MODELL EDSERIAL NUMBER ESN MERO DE SERIE 4123 BC CEPMEH EDSEERIANUMBER CS S RIOV SLO CEDSARJANUMERO DA SERIENUMMER FRONUMERO DE SERIE DE SERIENNUMMER GASRAITHUIMHIR E DA DA DA EDEIPIAKOZ APIOMO ENDADDITIONAL INFORMATION CEDLISAINFO CS DOPLNKOVE INFORMACE CEN MAXIMUM CAPACITY BG CS MAXIMALNI NOSNOST MAKS KAPACITET DE MAXIMALKAPAZITAT CED METIZTH CEND MAXIMUM CAPACITY BETWEEN FORKS CH GY RI SZ M CFIDLISATIETOJA YDERLIGERE OPLYSNINGER CRDINFORMATIONS SUPPL MENTAIRES KO 47t 8 H CE ZUSATZLICHE INFORMATIONEN GADTUILLEADH FAISN ISE EDNPOXOETEZ MAHPODOPIEZ CES INFORMACION ADICIONAL AUKIEGESZITO INFORM CI GAYUASCHUMAS IDIR NA GABHAIL 0 CHUMAXIMUM TEHERBIRAS VILL K K Z TT CIDPORTATA MASSIMA TRA LE FORCHE QI073 2808X8 amp KD 2273087 NAVNEPLATE IKONER PL NAMEPLATE ICOANE PD IDENTIFICA O CONES RO ICONOS DE PLACA RW MENOVKA ICONS SD TABLICA IKONE SV NAMNSKYLTEN IKONER CTR BILGI ETIKETI SIMGELERI 8617 E 22145 5 462 E JS M DEL MDMUDELL CIT MODELLO ND MODEL GAD EF
11. E ITD KAPACITA MASSIMA BEJN IL FRIEKET CNL MAXIMUMCAPACITEIT TUSSEN VORKEN NO MAKSIMAL KAPASITET MELLOM GAFLENE PDCAPACIDADE M XIMA ENTRE GARFOS RO CAPACITATEA MAXIMA NTRE FURCI N23 PTL1086133 2 Ay 6086329 Cascade Corporation e www cascorp com Icons amp Patents www cascorp com support PLOMAKSYMALNY UD WIG POMI DZY WIDLAMI wa 2010 6 3500 Ib 2300 psi 1556 ko MOM 159 bor T momcE e 6095754 SIO MODEL SD MODEL CSV MODELL CTR MODEL ZH 5 SK S RIOV SLO CSD SERIJSKA TEVILKA SERIENUMMER CTR SERI NUMARASI ZH Fas RD SK DALSIE INFORM CIE CSL DODATNE INFORMACIJE SV YTTERLIGARE INFORMATION TR LAVE EKIPMAN CH Rv MAXIMALNA NOSNOST SDD NAJVECJA ZMOGLJIVOST SV MAXIMAL KAPACITET MAKSIMUM KAPASITE CD Oe 1a RW SK MAXIMALNA NOSNOST MEDZI VIDLICAMI SDD NAJVE JA ZMOGLJIVOST MED VILICAMI SV MAXIMAL KAPACITET MELLAN GAFFLAR CTR CATALLAR ARASI YUK MERKEZINDEKI TORNAR EDA LOAD CENTER EDA CENTRO DE CARGA DO HLEDSLUMIDJA MD ENTRU TAT TAG BIJA DB ET gt KOORMUSE RASKUSKESE BARICENTRO DEL CARICO CND BIJ LASTZWAA
12. I NO MODELL KOTH PDMODEL C DMODELIS PDMODELO CLV MODELIS RO MODEL CIS gt RADNUMER QIDNUMRU TAS SERJE CIT NUMERO DI SERIE ND SERIENUMMER QIDZUTM S VO SERIENUMMER KO lel HS PDDNUMER SERYJNY LD SERIJINIS NUMERIS PDN MERO DE SERIE SERIJAS NUMURS RO NUMAR DE SERIE CIS gt VIDBOTARTAKI MD INFORMAZZJONI ADDIZZJONALI CIT gt INFORMAZIONI AGGIUNTIVE ND AANVULLENDE INFORMATIE GAB MER NO TILLEGGSUTSTYR CPL INFORMACJE DODATKOWE PT INFORMACOES ADICIONAIS RO INFORMATII SUPLIMENTARE CLDPAPILDOMA INFORMACIJA CLV PAPILDU INFORM CIJA ESCAPACIDAD M XIMA CIS H MARKS UDKAPACITA MASSIMA MAKSIMAALNE J UDLUS ID PORTATA MASSIMA ND MAXIMAAL LAADVERMOGEN CEDMAKSIMIKAPASITEETTI GA RARE NO MAKSIMAL KAPASITET EROCAPACITE MAXIMUM KO 4d 83 CPL UD WIG MAKSYMALNY GA UASCHUMAS LD MAKSIMALI GALIA PDCAPACIDADE M XIMA CHU MAXIMALIS KAPACIT S CLVMAKSIMALA CELTSPEJA RO CAPACITATE MAXIMA CEDMAKSIMINOSTOKYKY HAARUKOIDEN VALISSA CCTMAKSIMALI GALIA TARP SAKIU MAXIMALE ENTRE LES FOURCHES LV MAKSIMAL CELTSPEJA STARP DAKSAM CS MAXIMALNI NOSNOST MEZI VIDLICEMI MAKSIMAL KAPACITET MELLEM GAFLERNE DEMAXIMALE TRAGFAHIGKEIT ZWISCHEN DEN GABELN S gt HAMARKS MILLI GAFLA CEL IKANOTHTA ANAMEZA 2T12 MEPONEZ ES CAPACIDAD M XIMA ENTRE HORQUILLAS CED KAHVLITE VAHELINE MAX TOSTEVOIM
13. JU CITSPESSORE EFFETTIVO GD mE mod KDE tS 54 Ae ATITOLUSIO APKROVOS CENTRO ATSTUMAS ZAUDETS ATTALUMS LIDZ SLODZES CENTRAM DA gt MAKSIMALT DRIFTSTRYK CHU MAXIM LIS ZEMI NYOM S CNL MAXIMUM WERKDRUK SVD MAXIMALT ARBETSTRYCK CE MAXIMALER BETRIEBSDRUCK CISDHAMARKS VINNUBRYSTINGUR NO MAKSIMALT DRIFTSTRYKK ISLETME BASINCI CEDMETIZTH MEZH AEITOYPFIAZ 2 CT PRESSIONE MASSIMA DI ESERCIZIO D MAKSYMALNE CISNIENIE ROBOCZE CHDEXI FEJ CES PRESION DE FUNCIONAMIENTO MAXIMA GM RAEEED PT PRESSAO MAXIMA DE FUNCIONAMENTO CET MAKSIMAALNE TOOROHK KO alt 5 ere RO PRESIUNEA DE LUCRU MAXIMA MASS OF ATTACHMENT ESPESO DEL ACCESORIO CS gt FJOLD TENGINGA UDPIZ TAL ATTACHMENT RU MACCA 2 TOOSEADME MASS CID MASSA DELL ATTREZZATURA ND MASSA VAN VOORZETAPPARAAT SK gt HMOTNOST PRIDAVNEHO ZARIADENIA HMOTNOST PRIDAVNEHO ZARIZENI LISALAITTEEN PAINO MASSE FOR TILLEGGSUTSTYR MASA PRIKLJUCKA UDSTYRS VAGT MASSE DE L ACCESSOIRE KOF CPL MASA OSPRZETU SV AGGREGATETS VIKT ANBAUGERATGEWICHT MAIS AN FHEISTIS LDPRIEDO MASE PT PESO DO ACESSORIO TR gt EK DONANIM AGIRLIGI MAZA 2YNAEAEMENOY E ONAIZMOY A SZERELEK TOMEGE CLVYDUZKARES IEK RTAS MASA RO MASA ECHIPAMENTULUI ATASAT CHERERE NO TAPT LASTEPUNKTAVSTAND o CPL WIELKOSC PRZESUNIECIA SRODKA CIEZKOSCI LADUNKU CPT DISTANCIA DO CENTRO DE CARGA PERDIDA RO DISTANTA LA CENTRUL DE GREUTATE AL SARCINII
14. Jpj SER MANUAL R Series Fork Positioner Original Instructions Number 6529755 EN cascade corporation Cascade is a Registered Trademark of Cascade Corporation CONTENTS Page INTRODUCTION Special Definitions 1 OPERATION Safety Rules 2 Industrial Trucks 2 Handling Loads 3 Fork Positioner amp Sideshifter Operation 3 Daily Inspection 4 Safe Operation and Maintenance 5 INSTALLATION Truck Requirements 6 Recommended Hydraulic Supply 7 Attachment Installation 8 PERIODIC MAINTENANCE 100 Hour Maintenance 13 300 Hour Maintenance 13 1000 Hour Maintenance 19 2000 Hour Maintenance 13 NAMEPLATE ICONS 14 6529755 __ NTRODUCTION This user manual is for the Cascade R Series Fork Weighted Emission Sound Pressure Level Weighted Positioner Contents include an Operation Guide emission sound pressure level LpA does not exceed 70 Installation Instructions and Periodic Maintenance dB A IMPORTANT The R Series Fork Positioner is metric Measured Value of Whole Body Vibration Measured Supply fittings adapted as required for application value of whole body vibration m s does not exceed 0 5 NOTE All specifications are shown in metric units where ES applicable All fasteners have a torque value range of Measured Value of Hand Arm Vibration Measured value 10 of stated value of hand arm vibration m s does not exceed 2 5 m s Special Definitions The statements shown appear throughout this
15. KO S5 H 05 et SH SA MM NUO SUNKIO JEGOS CENTRO IKI PAGRINDO PRIEKINES PUSES CV ATTALUMS NO SMAGUMA CENTRA LIDZ UZSTADISANAS VIRSMAI QIDCENTRU TA GRAVITA SAD DISTANZA MOUNT FACE CNL AFSTAND TUSSEN ZWAARTEPUNT EN MONTAGEVLAK 5 TYNGDEPUNKT TIL MONTERINGSFLATE CPL ODLEGLOSC OD SRODKA CI KO CI DO CZO A ZAWIESZENIA CD DIST NCIA DO CENTRO DE GRAVIDADE SUPERF CIE DE MONTAGEM DISTANTA DE LA CENTRUL DE GREUTATE LA SUPRAFATA DE MONTARE CRUD PACCTORHME OT VZDIALENOST TAZISKA OD CELNEJ STRANY UCHYTENIA RAZDALJA TEZISCA OD SPREDNJE MONTAZNE STRANI AVSTAND TYNGDPUNKT TILL MONTERINGSYTA AGIRLIK MERKEZI ILE FORK YUZU ARASI MESAFE EILRENER CIS gt FRAMLEIDSLUAR TA MANIFATTURA CIDANNO DI FABBRICAZIONE NIDBOUWJAAR _ KROK V ROBY NO PRODUKSJONSAR SDLETO IZDELAVE KONA CPL ROK PRODUKCJI CSV TILLVERKNINGSAR PAGAMINIMO META PDANO DE FABRICO RETIM VILI RAZOSANAS GADS CRO ANUL DE FABRICA IE ple ED CAPACITY OF TRUCK AND ATTACHMENT COMBINATION MAY BE LESS THAN ATTACHMENT CAPACITY SHOWN CONSULT TRUCK NAMEPLATE THE CAPACITY OF THE TRUCK AND ATTACHMENT COMBINATION SHALL BE COMPLIED WITH OG HA OT HA
16. NA O DO EMPILHADOR E DO ACESS RIO PODE SER INFERIOR CAPACIDADE DO ACESS RIO APRESENTADA CONSULTE A CHAPA DE ESPECIFICA ES DO EMPILHADOR CAPACIDADE DO CAMINH O E COMBINA O DE PENHORA DEVE SER RESPEITADO RD CAPACITATEA VEHICULULUI SI A COMBINATIEI DISPOZITIVELOR DE PRINDERE POATE FI MAI MIC DEC T CAPACITATEA DISPOZITIVELOR DE PRINDERE INDICAT CONSULTA I PLACUTA CU CARACTERISTICILE TEHNICE ALE STIVUITORULUI CAPACITATEA COMBINATIEI STIVUITOR ECHIPAMENTE ATASATE TREBUIE RESPECTAT RD CM GR NOSNOS VOZ KA A PRIDAVNEHO ZARIADENIA M E BY MEN IA UVEDEN NOSNOS PRIDAVNEHO ZARIADENIA BLI IE INFORM CIE UVEDEN NA TYPOVOM T TKU VOZ KA NOSNOS VOZ KA S PR DAVN M ZARIADEN M BUDE DODR AN GD ZMOGLJIVOST KOMBINACIJE VILI ARJA IN OPREME JE LAHKO MANJ A OD PRIKAZANE ZMOGLJIVOSTI OPREME UPO TEVAJTE NAPISNO PLO ICO VILI ARJA UPO TEVATI JE POTREBNO ZMOGLJIVOST KOMBINACIJE VILI ARJA IN OPREME GD KAPACITETEN FOR KOMBI
17. NATIONEN GAFFELTRUCK OCH AGGREGAT KAN VARA MINDRE ANGIVEN KAPACITET LAS GAFFELTRUCKENS TYPSKYLT KAPACITETEN FOR KOMBINATIONEN GAFFELTRUCK AGGREGAT SKA F LJAS o KAPASITESI VE DONANIM KOMBINASYONU GOSTERILEN DONANIM KAPASITESINDEN D K OLABILIR ARA BILGI ETIKETINE BA VURUN ARA KAPASITESI VE DONANIM KOMBINASYONU UYUMLU OLMALIDIR TO X53 Us B HRS REED THT ERNE CE RHR A Hol eae Z EAS HUE 89 Ne 4 aur Es BES H PETI SEXE NASIUEBIUER RIA EORRUEU 15 6529755 END Do you have questions you need answered right now Call your nearest Cascade Service Department Visit us online at www cascorp com En cas de questions urgentes contacter leservice d entretien Cascade le plus proche Visiter le site Web www cascorp com AMERICAS Cascade Corporation U S Headquarters 2201 NE 201st Fairview OR 97024 9718 Tel 800 CASCADE 227 2233 Fax 888 329 8207 EUROPE AFRICA Cascade Italia S R L European Headquarters Via Dell Artigianato 1 37030 Vago di Lavagno VR Italy Tel 39 045 8989111 Fax 39 045 8989160 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 977 1 Fax 81 6 6420 9777 Cascade Australia Pty Ltd 1445 Ipswich Road Rocklea QLD 4107 Australia Tel 1 800 227 223 Fax 61 7 3373 7333 cm Cm TM Cascade Corporation 2011 Zijn er vragen waar
18. RTEPUNT SR A ISKU N KLADU ST ED N KLADU CFDPAINOPISTEESS IDO SSmo QNO VED LASTEPUNKT _ CSD SREDISCE OBREMENITVE VED LASTCENTRUM ERAU CENTRE DE CHARGE KD FE ZN CPD RODEK CI KO CI ADUNKU SV VID LASTENS MITTPUNKT LASTSCHWERPUNKT GRO L DPHOINTE CITIES KROVINIOCENTRU CENTRO DE CARGA CTR MAKSIMUM KAPASITE KENTPO ADA TEHER K ZEPE CLKRAVAS CENTR RO LA CENTRUL DE GREUTATE MAXIMUM OPERATING PRESSURE CFDMAKSIMITOIMINTAPAINE CCDMAKSIMALUS EKSPLOATACINIS SL GIS BG CFR PRESSION DE SERVICE MAXIMALE MAKSIMALAIS DARBA SPIEDIENS SK MAXIM LNY PREV DZKOV TLAK CS MAXIMALNI PROVOZN TLAK GAYUASBHRU OIBRI CH IN UD PRESSJONI MASSIMA TAL OPERAT CSLNAJVEGJI DELOVNI TLAK CENDLOST LOAD CENTER DISTANCE HA CS 2 POSUNUTEHO STREDU NAKLADU DA gt REDUCERET LASTCENTERAFSTAND DE gt VERLORENER ABSTAND ZUM LASTMITTELPUNKT CEL AMOZTAZH gt gt KENTPOY BAPOY2 ESPDISTANCIA A CENTRO DE CARGA PERDIDA EDKOORMUSE RASKUSKESKME MUUTUS CEDKAPASITEETIHUKAN KESKIPESTEEN ETAISYYS ER gt DISTANCE CENTRE DE CHARGE PERDUE 14 GA gt FAD LODPHOINTE CAILLTE CHU ELVESZETT TEHERKOZEPPONT TAVOLSAG CIS gt FJARLAGD GLATADS HLEDSLUMID
19. e the following maintenance procedures e Check for loose or missing capscrews worn or damaged hoses and hydraulic leaks e Inspect lower hooks for wear and proper clearance Adjust if necessary Refer to Installation Step 5 lf required tighten fork carrier capscrews to 50 Nm 300 Hour Maintenance After each 300 hours of truck operation in addition to the 100 hour maintenance perform the following maintenance procedures e Tighten backrest capscrews Cascade to 225 Nm lube torque FP1377 eps e Apply general purpose chassis grease to upper hook bearing grease fittings and lower fork bar Lower Fork Forks e Check the clearance between the lower mounting Bars hooks and the truck carriage bar Non Sideshifting Tight against carriage bar U Fork Sideshifting 2 5 5 0 mm gap ae Bearing Bearing and If adjustment is necessary refer to Installation Step 5 Grease Fitting Carrier Shaft Rod Anchors Grease Fitting Tighten lower hook capscrews to 435 Nm lube torque 1000 Hour Maintenance 2 E After each 1000 hours of truck operation in addition to the 100 and 300 hour maintenance perform the following maintenance procedures e Inspect fork carriers or forks for looseness on shaft Lubricate with general purpose chassis grease e Inspect fork carrier or fork lower bearings for wear If any bearing is worn to less than 7 mm
20. ess of 10 percent loaded trucks shall be driven with the load upgrade On all grades the load and load engaging means shall be tilted back if applicable and raised only as far as necessary to clear the road surface Loading Only stable or safely arranged loads shall be handled Caution shall be exercised when handling off center loads which cannot be centered Only loads within the rated capacity of the truck shall be handled The long or high including multiple tiered loads which may affect capacity shall be adjusted Trucks equipped with attachments shall be operated as partially loaded trucks when not handling a load A load engaging means shall be placed under the load as far as possible the mast shall be carefully tilted backward to stabilize the load Extreme care shall be used when tilting the load forward or backward particularly when high tiering Tilting forward with load engaging means elevated shall be prohibited except to pick up a load An elevated load shall not be tilted forward except when the load is in a deposit position over a rack or stack When stacking or tiering only enough backward tilt to stabilize the load shall be used Operation of the Truck If at any time a powered industrial truck is found to be in need of repair defective or in any way unsafe the truck shall be taken out of service until it has been restored to safe operating condition Maintenance of Industrial Trucks Any power ope
21. manual where special emphasis is required Read all WARNINGS and CAUTIONS before proceeding with any work otatements labeled IMPORTANT and NOTE are provided WARNING Rated capacity of the truck as additional information of special significance or to make attachment combination is a responsibility the job easier of the original truck manufacturer and may be less than shown on the attachment nameplate Consult the truck nameplate WARNING A statement preceded by WARNING is information that should be WARNING Do not operate this attachment unless you are a trained and authorized lift truck driver acted upon to prevent bodily injury A WARNING is always inside a ruled box CAUTION A statement preceded by CAUTION is information that should be acted upon to prevent machine damage IMPORTANT A statement preceded by IMPORTANT is information that possesses special significance NOTE A statement preceded by NOTE is information that is handy to know and may make the job easier u O PERATION This section contains operating instructions for the Fork Positi Cascade R Series Fork Positioner It will help you Or osition Sideshift Cylinder Cylinders avoid common errors which often cause damage to the equipment or product being handled Backrest if equipped This information is intended to simplify operator understanding about effective and safe attachment use and operation Read this information thor
22. nce with ISO standards e Check for leaks at fittings valve cylinders AUXILIARY VALVE FUNCTIONS Hoist down Tilt forward 1414 Hoist up Tilt Back GAO0005 eps Adjust valve flow controls for equal fork movement if required NOTE attachment is adjust at the factory got equal fork movement when operated at recommended pressure and flow rate Loosen jam nuts and screw both flow restrictors in until they bottom Screw each restrictors out CCW two turns Tighten jam nuts B Fully open forks then fully close forks Look for unequal fork movement and note which cylinder is faster C On faster fork one that bottoms out first loosen jam nut and screw flow restrictor in CW 1 2 turn D Repeat Step B amp C until fork movement is equal Tighten jam nut 12 FORK POSITIONING A Open Forks B Close Forks FP1371 eps SIDESHIFTING FORK POSITIONING A Sideshift Left Sideshift Right C Open Forks D Close Forks Right Fork Left Fork Flow Control Flow Control J O FP1376 eps 6529755 EN ERIODIC MAINTENANCE 1 00 Hou r ntenance WARNING After completing any service procedure always test the attachment through five complete cycles to make sure the attachment operates correctly before return it to the job Every time the lift truck 15 serviced or every 100 hours of truck operation whichever comes first complet
23. op u direct een ant woord nodig hebt Neem dan contact op met uwdichtstbijzijnde serviceafdeling van Cascade Of ga naar www cascorp com Per domande urgenti contattare l Ufficio Assistenza Cascade pi vicino Visitate il nostro sito all indirizzo www cascorp com Haben Sie Fragen f r die Sie sofort eine Antwort ben tigen Wenden Sie sich anlhren n chsten Cascade Kundendienst Besuchen Sie uns online www cascorp com Tiene alguna consulta que deba ser respondida de inmediato Llame por tel fonoal servicio t cnico de Cascade m s cercano Vis tenos en www cascorp com Cascade Canada Inc 5570 Timberlea Blvd Mississauga Ontario Canada L4W 4M6 Tel 905 629 7777 Fax 905 629 7785 Cascade Africa Pty Ltd PO Box 625 Isando 1600 60A Steel Road Sparton Kempton Park south Africa Tel 27 11 975 9240 Fax 27 11 394 1147 Cascade Korea 121B 9L Namdong Ind Complex 691 8 Gojan Dong Namdong Ku Inchon Korea Tel 82 32 821 2051 Fax 82 32 821 2055 Cascade New Zealand 15 Ra Ora Drive East Tamaki Auckland New Zealand Tel 64 9 273 9136 Fax 64 9 273 9137 Cascade do Brasil Rua Jo o Guerra 134 Macuco Santos SP Brasil 11015 130 Tel 55 13 2105 8800 Fax 55 13 2105 8899 Cascade Xiamen 668 Yangguang Rd Xinyang Industrial Zone Haicang City Fujian Province P R China 361026 Tel 86 592 651 2500 Fax 86 592 651 2571 Sunstream Industries Pte Ltd 18 Tuas South
24. oughly before operating the attachment Be sure you know and understand all operating procedures and safety precautions If you have any questions or don t understand a procedure ask your supervisor Emphasize Safety Most accidents are caused by operator carelessness or misjudgment You must watch for poorly maintained equipment and hazardous situations and correct them FP1358 eps 6529755 END 1 PERATION Industrial Trucks No riders No reaching through mast No standing under load Traveling RAMPS empty E Motor off park lower load e 5 parking on ramp turning on ramp Watch clearances GA0048 eps TRAFFIC RD Observe TED Slow for Sound horn slow Sound horn slow Wet floors Bumps Dips two way traffic at intersection at corner So th 2 6529755 EN u O PERATION Handling Loads Limit sideshifting With raised load CAUTION Do not put side loads on forks Center load prior to traveling Beli E Limit truck movement with raised load Raise load prior to sideshifting Fork Positioner Sideshifter Operation AUXILIARY VALVE FORK POSITIONING FUNCTIONS A Open Forks B Close Forks Hoist down Tilt forward GAO0005 eps Hoistup Tilt Back 6529755 END Top of load should not extend above backrest gt e i LOAD WEIGHT
25. pped Forks Forks PR Le CE FP1362 eps FP1361 eps Back Driver s View 6529755 EN NETALLATION A Mount on truck carriage Non Sideshifting Centering Tab O ea VES ITA Class IV 18 20 mm FP1427 eps ITA Class V 24 25 mm RT RS CG 73 d Engage locator tab on attachment with center notch ITA Class IV 12 13 mm ITA Class V 12 13 mm Truck Upper Carriage Bar FP1363 eps Install bolt on lower hooks BOLT ON HOOKS QUICK CHANGE HOOKS Inspect hooks for excessive clearance Reverse guides to change clearance See Step 2 Lower Lower Carriage Carriage Slide hook up to engage bar install pin Sideshifting in upper hole Tap tight against lower locked carriage bar Clearance 0 0 mm Minimum 0 0 mm Maximum Sideshifting Tap into position with a clearance rp1373 eps 2 5 mm Minimum 5 0 mm Maximum Tighten capscrews to 435 Nm lube torque 6529755 EN 9 _ NSTALLATION Flush Supply Hoses Install hoses A Connect supply hoses to truck supply terminals and connect together using a union fitting as shown B Operate auxiliary valve for 30 Pply pply seconds Open Open Close Forks OR Forks Close C Remove union fitting Forks Forks Pa Y A Lia hs E A 1
26. rated industrial truck not in safe operating condition shall be removed from service All repairs shall be made by authorized personnel All parts of any such industrial truck requiring replacement shall be replaced only by parts equivalent as to safety with those used in the original design Industrial trucks shall not be altered so that the relative positions of the various parts are different from what they were when originally received from the manufacturer nor shall they be altered either by the addition of extra parts not provided by the manufacturer or by the elimination of any parts Additional counter weighting of fork trucks shall not be done unless approved by the truck manufacturer Industrial trucks shall be examined before being placed in service and shall not be placed in service if the examination shows any condition adversely affecting the safety of the vehicle Such examinations shall be made at least daily When industrial trucks are used on a round the clock basis they shall be examined after each shift Defects when found shall be immediately reported and corrected NSTALLATION Truck Requirements WARNING Rated capacity of the truck attachment fork combination is a responsibility of the original truck manufacturer and may be less than that shown on the attachment nameplate Consult the truck nameplate Truck Relief Setting 60R 70R Recommended Max Fork Position 90 bar 120 bar Sideshift 130
27. thickness replace the entire bearing set Refer to service manual for repair procedures e Heplace sideshift upper bearing and rollers if not Lower Hooks Lower Rollers Fork Bearing operating smoothly even when greased 2000 Hour Maintenance After 2000 hours of truck operation in addition to the 100 300 and 1000 hour maintenance forks in use shall be inspected at intervals of not more than 12 months for single shift operations or whenever any defect or permanent deformation is detected Severe applications will require more frequent inspection Fork inspection shall be carried out by trained personnel to detect any damage that might impair safe use Any fork that is defective shall be removed from service Reference ISO 5057 1993 Inspect for the following defects e Surface cracks Fak Carer Straightness of blade and shank Capscrews e Fork angle Difference in height of fork tips e Positioning lock Wear on fork blade and shank e Wear on fork hooks e Legibility of marking 6529755 EN 13 NAMEPLATE ICONS JMENOVKA NAVNESKILT IKONER TYPENSCHILD SYMBOLE ONOMAZTIKHZ EIKONIAIA PLACA DE ICONOS NIMEPLAADILE IKOONID NIMIKYLTTI KUVAKKEET PLAQUE IC NES IDENTIFICACI N ICONAS N VT BL N IKONOK 15 NAFNASKILTAT KN CIT ICONE DELLA TARGA KD SF 0012 LT NOMINALUS PIKTOGRAMOS LV AR NOSAUKUMU IKONAS NAMEPLATE ICOANE NAAM
28. tion No 6 hoses and fittings with 7 mm minimum I D Hefer to Cascade Hose amp Cable Heel Selection Guide Part No 212199 to select the correct hose reel for the mast and truck ci A ASA eo es A COCOCO c Eni ail Coco 6529755 Fork Position Mast Single Internal Reeving OR B RH THINLINE 2 Port Hose Reel Group Fork Position amp Sideshift Mast Double Internal Reeving OR B amp C RH and LH THINLINE 2 Port Hose Heel Groups NSTALLATION Attachment Installation Attach overhead hoist Remove lower hooks Remove bolt on lower hooks OR B Pull pin to lower quick disconnect hooks Install pin in lower hole os Om FP1360 eps 5 09 Quick Disconnect Lower Hooks Bolt On WARNING Check the attachment Lower Hooks weight located on the nameplate to make sure the overhead hoist and chains or straps are at least the rated capacity of the attachment Prepare hoses A Determine hose length required for hydraulic supply configuration of truck B Cut hoses to length install end fittings or quick disconnect kits LH Supply RH Supply RH amp LH 2 PORT THINLINE HOSE REELS RH amp LH INTERNAL HOSE REEVING Sideshift Right Sideshift Left Open Close Sideshift Right Sideshift Left Open Close if equipped if equipped Forks Forks if equipped if equi
29. ttachment operation Ask your employer for complete operation information General Requirement Modifications and additions which affect capacity and safe operation shall not be performed by the customer or user without manufacturers prior written approval Capacity operation and maintenance instruction plates tags or decals shall be changed accordingly If the truck is equipped with front end attachments other than factory installed attachments the user shall request that the truck be marked to identify the attachments and show the appropriate weight of the truck and attachment combination at maximum elevation with load laterally centered The user shall see that all nameplates and markings are in place and maintained in a legible condition Safety Guards If the type of load presents a hazard the user shall equip fork trucks with a vertical load backrest extension to match load height Operator Training Only trained and authorized operators shall be permitted to operate a powered industrial truck Methods shall be devised to train operators in the safe operation of powered industrial trucks Truck Operations Trucks shall not be driven up to anyone standing in front of a bench or other fixed object No person shall be allowed to stand or pass under the elevated portion of any truck whether loaded or empty Unauthorized personnel shall not be permitted to ride on powered industrial trucks A safe place to ride shall be
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