DL2000 User`s Guide - Equustek offers connectivity from DH+ to
Contents
1. 1 RTSB W13 1 2 RxDB W13 2 3 2 CTSB W12 1 2 RxDB W12 2 3 3 RxDB W10 1 2 RxDB W10 2 3 4 Ground 5 TxDB W11 1 2 TxDB W11 2 3 Note 5 Pin Connectors are numbered from Left to Right For two wire RS485 Jumper Pins 1 3 and 2 5 for and wires respectively 6 3 Online Cable DL2000 PORT A DH CHA DL2000 PORT A DH Other DH Nodes Clear Ve Clear Shield 2 Shield Blue 3 Blue Notes Pin numbers are 1 2 3 left to right when viewed from the rear Clear amp Blue might have to be swapped depending on existing DH wiring Fuustek 815 1200 W73rd Ave Vancouver BC V6P6G5 Canada Phone 888 387 3787 or 604 266 8547 www eguustek com4 Q 6 4 Configuration Cable Online Cable DL2000 Port B CHB RS 232 No Handshaking DL2000 Port B PC OEM Eguipment DB25F DB25M F DB9F SHLD TxDB 2 RxD RxDB 3 TxD RTSB 8 CTS CTSB 7 RTS DSRB 4 DTR GND 5 GND DCDB 1 DCD DTRB 6 DSR 6 5 Online Cable DL2000 Port B CHB RS 232C With Handshaking DL2000 Port B PC OEM Eguipment DB25F DB25M F DB9F SHLD 1 TxDB 2 3 2 RxD RxDB 3 2 3 TxD RTSB 4 5 8 CTS CTSB 5 4 7 RTS DSRB 6 20 4 DTR GND 7 7 5 GND DCDB 8 8 1 DCD DTRB 20 6 6 DSR 6 6 Online Cable DL2000 Port B CHB RS422 RS485 DL2000 Port B OEM Equipment TX ssn RX RX TX Rx 16 L TX Te 14 AA AAA rx Shield 1 For two wire RS485 Jumper Pins 14 16 and2. or 604 266 8547 www equustek com 2 1 0 DL2000 General Operation amp Applications The DL2000 communication controller is a 110 220V AC powered freestanding CSA UL approved which provides a RS232 RS422 RS485 serial link to A B s DH or RIO networks The DL2000 has two communication ports Channel A is designed to connect to you industrial network either A B s DH or RIO networks Channel B is used to connect to your serial device such as PC s HMI MMI s or PLC s The protocol used depends on which flavour model of the DL2000 you have ordered Channel B has the capabilities of RS232C RS422 and RS485 Configuration of the operating parameters is done quickly and easily by the DL32 FREEstanding windows based software shipped with the unit or available on the Equustek Website Currently there are three standard DL2000 products available to allow access to A B s DH network also many other customized ASCII protocol interfaces have been done Contact Equustek Solutions to see if the DL2000 is the correct device for your communication needs The DH version of the DL2000 product line is as follows The DL2000 CMX is a two port device that bridges your Modicon Modbus devices to ones on a DH network The Modbus model can either be used as Modbus Master or Slave as well as having both Modbus ASCII and RTU protocols The DL2000 KFX is a two port device that allows your DF1 devices either Full or Half Duplex protocols to ones on
3. 18 25 for and wires respectively 6 7 Online Cable DL2000 Port B CHC RS232 DL2000 Port B OEM Eguipment Shield TX RX E GND 7 GND Meuse 1815 1200 W73rd Ave Vancouver BC V6P6G5 Canada Phone 888 387 3787 or 604 266 8547 www equustek com4 4 6 8 Online Cable DL2000 Port B CHC RS422 RS485 DL2000 Port B OEM Eguipment Shield 1 TX 19 RX TX 22 p Rx RX 11 pe oo TX Rx 23 TX Note For two wire RS485 Jumper Pins 10 11 and 22 23 for and wires respectively 6 9 Online Cable DL2000 Port B CHB RS232 DL2000 Port B OEM Equipment RTsB 1 CTS crsB 2 RTS RxDB 3 TX GND 4 GND TxDB 5 RX Note 5 Pin Connectors are numbered from Left to Right 6 10 Online Cable DL2000 Port B CHB RS422 RS485 DL2000 Port B OEM Equipment RX H TX TX TX 3 RX GND 4 GND TX RX Note 5 Pin Connectors are numbered from Left to Right For two wire RS485 Jumper Pins 1 3 and 2 5 for and wires respectively Vo vustek 1815 1200 W73rd Ave Vancouver BC V6P6G5 Canada Phone 888 387 3787 or 604 266 8547 www eguustek com4 2 7 0 DL2000 DH Networking Applications 7 1 DL2000 CMX Modbus Master Slave to interface to DH 7 1 1 Modbus Master Mode DL2000 CMX NOTE The Modbus Master can communicate with any Slave device on the Modbus Slave network and any DH devices Modbus capable of sending PLC3 or PLC5 message commands M 422 Modb
4. Port B CHB RS422 RS485 eee essen ense teens tn sensns tasse enses tn ses tnaen 11 6 7 Online Cable DL2000 Port B CHC RS232 eerie eese eese en etn tn sten tn seta suns taste enses tuse eseme ne 11 6 8 Online Cable DL2000 Port B CHC RS422 RS485 eere esten eese ee ene eo snnt tn senatu sensns eseme nee 12 6 9 Online Cable DL2000 Port B CHB RS232 eee eeee eese entes testen tuse eo suns tu sens enses suse eseme ee 12 6 10 Online Cable DL2000 Port B CHB RS422 RS485 eerie eee ee ense ee enne eo sns tn senatu sets tuse e tune enne 12 7 0 DL2000 DH Networking Applications eee e ee eee eee een onne oaas onne nae nae nne ta sets nae enoe ao sens onne onno onne onne one 13 7 1 DL2000 CMX Modbus Master Slave to interface to DH eeoenoonnoonnsoansnnsonnsonno ons onne nao nae noo e 13 7 1 1 Modbus Master Mode eere terrier uti then ca renonce rea seu redu a cara ce serena ebat 13 7 1 2 Modbus Master Mode using MODBUS PLUS VIA BM85 BRIDGE eee 13 7 2 DL2000 KFX DF1 to DH interface 4 esee esee essent ertet nn enses tastes tn sene ee sins tn sensn seen sn sens tu sense seven 14 7 3 DL2000 ASM DH to ASCII Scanner Printer interface eere esee ee esee sees ons sens onne noo noo noo e 14 F uus e k 815 1200 W73rd Ave Vancouver BC V6P6G5 Canada Phone 888 387 3787
5. Q DD 8000008 8 5 2 Indicator Functions P 0000 8 5 2 1 Power Up and Reset Seguence 1 0inseenetunsetostonteni sent oot seene enne nr eero tineto ritiro tohi k rseor venna kure the inen pe ein 8 5 2 2 Normal On line Operation ssessssseeeeeeeeee eene nennen nennen rene enne trennen trennen 9 5 2 3 On Line Power Up and Reset Errors nennen enne enne tenen nennen 9 5 24 Off Line Mod s 9 6 0 DL2000 Wiring Diagrams and JWmieYs eee eere ee esee ena t 0 es ta vaos va ot a epe ea saad en d aan a kov ea So oo Spo vaada sno eso ea tenen 10 6 1 Input Voltage Selection P 10 6 1 LAC Voltage SeleetioN 5 v ua 10 6 1 2 DE Voltage selection eire reete ree ee e eee e vele xo TR oe aa E YR 10 6 2 Port B Connector CHB Internal Jumpers 4 eres creen eese e eese eene tenens seen ossis setas sens netus s eose 10 6 3 Online Cable DL2000 PORT A DH CHA eeeeeeee teen einen en enean ans tn tasas nene totas tassa tasas tasa ants 10 6 4 Configuration Cable Online Cable DL2000 Port B CHB RS 232 No Handshaking 11 6 5 Online Cable DL2000 Port B CHB RS 232C With Handshaking ceret 11 6 6 Online Cable DL2000
6. Screw terminal Phoenix Type PORT B CHB Asynchronous 5 pin Screw terminal Phoenix Type G u u ig te k 4815 1200 W73rd Ave Vancouver BC V6P6G5 Canada Phone 888 387 3787 or 604 266 8547 www eguustek com 5 4 0 Mode of Operation 4 1 Online Mode of Operation Online Mode is the normal operating Mode of the DL2000 In this mode the Channels are now configured as they are defined by the configuration and the DL2000 Model The DL2000 is ready to interface your equipment The Reset pushbutton automatically puts the DL2000 into Online mode 4 2 Offline Mode Once the Configure Pushbutton is pressed the Offline OFF LINE FLASH Manager is started Using either the configuration software and the DL Offline Manager option or a Windows Hyper Terminal type program with com port settings of 9600 Baud 8 N 1 and Xon Xoff flow control DL OFF LINE FLASH MANAGER Version 1 21 00 06 07 c Equus Technologies Inc 1999 2000 MAIN MENU FUNCTIONS 1 Restore EEPROM to Factory settings 2 WRITE new Firmware Text file 3 Memory DUMP 4 OFF LINE Diagnostic Tests 5 DEBUG Mode 6 Display FIRMWARE Version 7 Go ONLINE MAKE SELECTION 1 7 F uus e k 815 1200 W73rd Ave Vancouver BC V6P6G5 Canada Phone 888 387 3787 or 604 266 8547 www equustek com 6 4 3 OFF LINE Flash Manager Options 1 Restore EEPROM to factory settings Once pressed you will be asked Restore EEPROM to defaults Y N If the answer is Y e
7. The LED indicators will behave in the certain way defined by the DL2000 model used Most likely all LEDS will be off except the CHAN 1 IN LED will be on indicating the unit is on a valid DH or RIO network F uus e k 815 1200 W73rd Ave Vancouver BC V6P6G5 Canada Phone 888 387 3787 or 604 266 8547 www equustek com 5 2 2 Normal On line Operation The following is a description of the normal operation of the Channel Leds on the DL2000 Custom products operation will differ than the following LED Description of Operation PWR Green Indicates Power is being supplied to the DL2000 CHAN 1 IN On when a specific message is directed to PORT A CHAN 1 OUT On when a specific message is directed out PORT A CHAN 2 IN On when a specific message is directed to CHB Port B or B CHAN 2 OUT On when a specific message is directed out CHB Port B or B ERR Flashes RED for about 0 5 secs when a NAK Negative Acknowledgement is received on CHB or all transmit and receive buffers are full Will also flash at approximately 1Hz when a duplicate DH node is detected 5 2 3 On Line Power Up and Reset Errors The following table describes the meaning of LED patterns if the internal diagnostic tests detect an error on Reset Power Up LED Pattern Description of Problem ALL LED s The flash has not be burnt properly and the A OK was not Flashing ON amp OFF transmitted Please reburn the flash with the correct text file Contact Customer Suppo
8. a DH network The DF1 model is a direct replacement for the 1770 KF2 and allows your PCs or Laptops access to any node on the DH network The DL2000 ASM interfaces Serial ASCII devices Scanners Printers to SLC s or other devices on A B s DH network F uus e k 815 1200 W73rd Ave Vancouver BC V6P6G5 Canada Phone 888 387 3787 or 604 266 8547 www equustek com 3 2 0 Hardware Specifications The DL2000 Hardware Platform has the following specifications 2 1 Operating Specifications CHA can be configured for DH RIO speeds of 57 6 115 2 and 230 4 KBaud CHB has full RS232C as well as both RS422 4 wire and RS485 2 wire modes CHB has the ability of being configured with asynchronous speeds upto 57 6 KBaud CHB has two physical connections a DB 25 Male and a configurable 5 pin phoenix jumper configurable for RS232 RS422 RS485 Currently industry standard protocols of DF1 Modbus and ASCII are the supported Many custom protocols for different Variable Speed Drives Weight Scales and other OEM devices have been implemented Both CRC 16 and BCC error checking can be implemented custom error checking can be added at the customer s request Simple Parameter Configuration using menu driven Windows 95 98 ME XP NT 2000 based Program via RS 232 Cable Configuration and Reset Pushbuttons to setup online configuration parameters and do a full Hardware Reset Operating Parameters are stored in Non Volatile Serial EEPROM The DL2000 u
9. rt for help ALL LED s The OFF LINE FLASH has been corrupted A new Flash Chip has ON Solid to be supplied by the factory Please contact Customer support Start up Sequence The DL2000 EEPROM is corrupt Please Restore to Factory keeps repeating Settings See Section 1 1 and then reconfigure the unit 5 2 4 Off Line Modes The following table describes the meaning of LED patterns in the different Off Line modes of operation LED Pattern Description of Operation CHAN 2 OUT amp OFF LINE FLASH Manager Configuration Parameter ERR Download Upload and Hardware Diagnostics Testing Mode CHAN2IN amp Offline Debug Mode CHAN 2 OUT amp ERR F uus e k 815 1200 W73rd Ave Vancouver BC V6P6G5 Canada Phone 888 387 3787 or 604 266 8547 www equustek com Q 6 0 DL2000 Wiring Diagrams and Jumpers 6 1 Input Voltage Selection 6 1 1 AC Voltage selection SUPPLY VOLTAGE JP1 JP2 JP3 110 VAC X NC X 220 VAC NC X N C Note e N C means Not Connected X has a 0 Ohm resister for Model 1 or a 2 prong shunt for Model 2 e No selection required for 50 60Hz e 110 VAC cable is supplied with unit and is wired as follows Green is Ground Black is Live Hot and White is Neutral 6 1 2 DC Voltage selection 10 to 35 VDC Connect directly to DCP and DCN JP1 JP2 and JP3 position do not matter Note REMOVE AC Power Cord First 6 2 Port B Connector CHB Internal Jumpers RS232 RS422 485 PIN SIGNAL JUMPER SIGNAL JUMPER
10. s then the Online parameters will be reset to defaults of Address 1 and settings of 9600 N 8 1 on the CHB Port B and SDLC 57 6K on the CHA Port A DH RIO 2 Write New Firmware Once pressed the message THIS OVERWRITES DATALINK FIRMWARE PROCEED Y N will be displayed Hit Y and the next message will appear telling you that it is alright to send the new firmware to the Flash ERASING FLASH PLEASE WAIT SEND FIRMWARE TEXT FILE NOW Once the message to send the firmware appears then either click on the Burn Flash System File button to select the txt file to send or send the Text File under HyperTerminal Wait for a FIRMWARE LOAD BURN COMPLETED A OK message to appear 3 Memory Dump This is used to display the RAM memory of the DL2000 This should only be done after contacting Equustek Solutions to debug problems 4 Off Line Diagnostics Starts a series of tests to test the DL2000 s hardware and should only be done if instructed so by trained personnel 5 Debug Mode Starts up a DL2000 internal Debug mode that can be used by trained personnel to debug problems and check hardware configuration and operation 6 Display Firmware Version Once selected the current DL2000 model and version numbers will be displayed Can be used to check the correct firmware was burnt into the Flash or if the DL2000 has the most up to date firmware in the Flash 7 Go Online Does a soft software reset of the unit
11. ses FLASH upgradeable firmware from the configuration Software Green communication LED s for each communication channel indicates activity and status Red ERR Led indicates communication problems Green POWER LED indicates power on 2 2 Physical Specifications Dimensions 1 5 Hx 7 5 Lx 5 5 W 3 8 x 19 1 x 14 mm Weight 2 2 Lbs 1 0 Kg Installation Metal Enclosure Desktop Operating Environment 32 to 122 F 0 to 50 C Storage 40 to 185 F 40 to 85 C Humidity 5 to 95 non condensing Power 110 VAC 60Hz 25 9o 5W 220 VAC 50Hz 25 5W 10 to 35 VDC 5W F uus e k 815 1200 W73rd Ave Vancouver BC V6P6G5 Canada Phone 888 387 3787 or 604 266 8547 www equustek com 4 3 0 DL2000 Hardware Layout This Section contains information of the physical position and purpose of the components of the DL2000 3 1 Front Panel The FRONT panel contains the following Going left to right 25 pin DB25M PORT B connector for asynchronous communications CHB 2 green CHAN 1 LEDs indicate the status of CHA DH RIO 2 green CHAN 2 LEDs indicate the status of PORT B CHB Asynchronous Red ERR LED which indicates communication problems Green POWER LED indicates supply power 3 2 Rear Panel The REAR panel contains the following Going left to right RESET Pushbutton does a full system reset to put the unit on line CFG Configure Pushbutton puts the unit into the off line manager mode PORT A CHA DH or RIO 3 pin
12. to put it online F uus e k 815 1200 W73rd Ave Vancouver BC V6P6G5 Canada Phone 888 387 3787 or 604 266 8547 www equustek com 7 5 0 Switch and LED Indicator Functions 5 1 Switch Functions The Reset pushbutton will perform a complete hardware reset of the DL2000 It is identical to a complete power cycle and will cause the DL2000 to go through its LED start up sequence as defined in Section 2 3 The Configure pushbutton takes the DL2000 out of On Line operation mode and puts it in the OFF LINE Flash Manager mode The OFF LINE FLASH Manager mode also allows for configuration parameters to be downloaded from or uploaded to the Windows based configuration software DL32 FREEstanding When this mode has been entered the ERR and CHAN 2 OUT LED s will be on To put the unit back On line it is necessary to either press the Reset or cycle the power supplied to the DL2000 5 2 Indicator Functions 5 2 1 Power Up and Reset Sequence On Power up or after the Reset button has been pressed the DL2000 executes a self diagnostic check up or the ram and flash firmware The correct LED indicator sequence to show the DL2000 is functioning properly is as follows After all LEDS go out LED STATUS PWR Green Continuously ERR Green for 0 5 seconds CHAN 2 OUT Green for 0 5 seconds CHAN 2 IN Green for 0 5 seconds CHAN 1 OUT Green for 0 5 seconds CHAN LIN Green for 0 5 seconds After this sequence the DL2000 goes into the On line mode of Operation
13. us and DH addresses must not be duplicated convert or RS485 to the same radix or the Master will receive two responses The DL2000 can be any station number on DH including Station 00 not used on Modbus Modicon PLC HMI MMI or other Device 7 1 2 Modbus Master Mode using MODBUS PLUS VIA BM85 BRIDGE Modicon PLC s HMI MMI NOTE PLCs and HMI MMIs etc on Modbus Plus can be programmed to communicate with PLC5s SLC5 04s Modbus Plus Network n B and wee B Mae Mux HMI MMIs on DHFr i e any devices Configured to capable of handling PLC 5 Type Modbus Network Mode message commands Modbus Master RS232 422 Allen Bradley PLC DL2000 CMX F u u S tek 815 1200 W73rd Ave Vancouver BC V6P6G5 Canada Phone 888 387 3787 or 604 266 8547 www equustek com4 3 7 2 DL2000 KFX DF1 to DH interface HMI MMI ol Jo A B s DH Network DL2000 KFX DF1 Replacement for A B s RS232 422 1770 KF2 or RS485 PC or PLC with DF1 interface HMI MMI Can be MMI HMI or On Line programming software such as RSLINX 7 3 DL2000 ASM DH to ASCII Scanner Printer interface HMI MMI A B s DH Network DL2000 ASM ASCII Scanner Printer ASCII Interface RS232 422 or RS485 Bar Code Scanner Printer or ASCII Display Gru US t 3815 1200 W73rd Ave Vancouver BC V6P6G5 Canada Phone 888 387 3787 or 604 266 8547 www equustek com4 4
14. uustek SOLUTIONS INC DL2000 User s Guide Revision 1 01 April 21 2004 Equustek Solutions Inc Suite 815 1200 W73rd Ave Vancouver BC Canada V6P 6G5 Toll Free 888 387 3787 http www equustek com Table of Contents 1 0 DL2000 General Operation amp Applications eere ee e ee eee eee eee no seneoene sen ntn oaas oaas oaas enata sse enne naene sen anas 3 20 Hardware Specifications m 4 2 1 Operating Specifications rssos 4 2 2 Physical Specifications stss 4 3 0 DL20005Hardware LAV OU 2 iii 5 3 1 Noir ies M M 5 3 2 CO BL 5 4 0 Mode Of Operation E 6 4 1 Online Mode of Operation sscsscsssssssscssscsecssessessesssnsssnessssesscessesssesssesscssonsesssesssessenssesssessssessnessseesocssoess 6 4 2 Offline MOC D 6 4 3 OFF LINE Flash Manager Options eese eese eee essen seen sens stets natuss tunes stus esu setas tosta seta seta stesse sens 00000 7 5 0 Switch and LED Indicator Functions eee eee ee ee ee eee eee eee noo ense no sten sensns oaas onne oaas onaonao oaas onne onne enne enne a 8 EBD IB
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